Meyer 3116 Automobile Accessories User Manual
Contents
1. Exo 6 PRE OPERATION 2 2 2 ar eie soda s aud amp 7 TRANSPORTING 24 8 216 Sec a dts DAA d Dreh o x 8 OPERATION sc Bos be hi A gh S dux NUN S VEO 9 ADJUSTMENTS 2 4 4 22 ha ER Bek 224 We BESEER BES EE 11 APRON GPEIAIN gt 2 52 2 ee GR d qoin p ae 5 11 ROLLER CHAIN DRIVES a eum a EEE Bei 11 LUBRICATION 223 2 2 0 ma er ens Re De bh ORC HE AREA 12 REPAIR PARTS ia RE BES p se Se ee So 14 Page 3 SAFETY brief definition of signal words that are used in this manual is as follows DANGER indicates an imminently hazardous situation which if not avoided WILL sult in death or serious injury WARNING indicates potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It is also used to alert against unsafe practices A CAUTION READ ALL DECALS ON THE FORAGE BOX AND IN THIS MANUAL KEEP THESE DECALS CLEAN AND REPLACE ANY LOST OR DESTROYED DECALS BECOME FAMILIAR WITH ALL TRACTOR AND FORAGE BOX CONTROLS Page 4 SAFETY DECALS WARNING KEEP ALL SHIELDS iN PLACE WHILE MACHINE 15 RUNNING DECAL A PART 46 0001 42. 10Ga x 82 1 2 illustrated Center Right Upright 10 Ga x 82 1 2 not illustrated Front Left Upright 10 Ga x 82 1 2 illustrated Front Right Upright 10 Ga x 82 1 2 not illustrated Floor Complete 14 Floor Complete 16 Floor Complete 18 Roof Panel Painted 15 3 Roof Panel Painted 17 3 Roof Panel Painted 19 3 Roof Angle Left illustrated Roof Angle Right not illustrated Left Roof Angle Ext 14 illustrated Left Roof Angle Ext 16 illustrated Left Roof Angle Ext 18 illustrated Right Roof Angle Ext 14 not illustrated Right Roof Angle Ext 16 not illustrated Right Roof Angle Ext 18 not illustrated Back Gate Panel Angle Roof Guard Strap Left Side Complete 14 illustrated Left Side Complete 16 illustrated Left Side Complete 18 illustrated Right Side Complete 14 not illustrated Right Side Complete 16 not illustrated Right Side Complete 18 not illustrated Roof Bow Bottom Frame Complete 14 Bottom Frame Complete 16 Bottom Frame Complete 18 Back Cross Channel 94 1 2 Back Cross Channel Gusset Page 23 WELDED BOX PARTS 2 OF 2 3100 SERIES Page 24 KEY 26 27 37 38 39 PART NO 100 9990 1 2 100 9994 1 1 100 9990 3 1 100 9990 2 1 100 9990 1 1 100 9990 4 2 100 9990 6 2 100 9990 8 8 100 9999 39 100 9994 1 2 100 9999 2 3 100 9998 7 100 9998 8 100 9999 5 100 9995 120 100 9997 1 100
3. 9997 2 100 9999 6 100 9998 9 100 9998 10 100 9999 7 100 9994 1 5 100 9995 133 100 9995 134 100 9995 135 DESCRIPTION Cross Channel 94 1 2 Cross Channel Gusset 10 Channel Bed Piece 13 10 10 Channel Bed Piece 15 10 10 Channel Bed Piece 17 10 Side End Gate Cap Top Rail 14 Top Rail 16 Top Rail 18 Stringer Support Channel Stringer Support Cross Angle Cross Channel Center U Piece 14 Chain Slide 16 Chain Slide 18 Chain Slide Rear Roof Assy Complete Center Floor Support 2x6x14 Center Floor Support 2x6x16 Center Floor Support 2x6x18 Outer Floor Support 3x6x14 Outer Floor Support 3x6x16 Outer Floor Support 3x6x18 Chain Rail Tab 3514 Roof Assy Complete 3516 Roof Assy Complete 3518 Roof Assy Complete Page 25 26 27
4. KEY PART NO DESCRIPTION 18 0014 Joint Assy W 90 Universal 1 18 0014 1 Joint amp Tube Half w guard implement half 2 18 0001 4 Repair Kit 3 18 0014 3 Tube amp Yoke 5 18 0005 17 Nylon Bearing with Retainer 6 18 0014 6 Inner Guard 7 18 0014 7 Joint amp Shaft Half w guard tractor half 8 18 0014 8 Outer Guard 9 18 0014 9 Shaft amp Yoke 10 18 0005 15 Yoke Assy Lock 11 18 0005 16 Ouik Lok Repair Kit 16 18 0001 13 W Repair Kit w 2 pins 17 18 0001 14 Pins W Repair Kit Page 15 DRIVE TRAIN OUICK DUMP REAR UNLOAD REAR D SA y da FRONT Page 16 6 PART NO 24 0105 3 24 0105 2 24 0105 1 14 0003 2 14 0002 3 14 0003 1 23 0036 23 0035 23 0042 100 9990 20 37 0007 19 0016 100 9990 21 23 0037 23 0041 23 0049 910 0003 911 0004 10 0065 901 3618 6 929 3601 811 3118 32 11 0041 10 0062 25 0176 100 9990 22 25 0196 3 25 0195 3 25 0194 914 3602 24 0106 5 25 0196 4 24 0106 DESCRIPTION Belting 6 14 Belting 6 10 Shield 1 1 4 Two Bolt Flange 1 1 4 Bearing w Lock Collar 1 1 4 Pillow Block Flange Main Drive Shaft 16ft Main Drive Shaft 18ft Main Drive Shaft 208 PVC Pipe Guard 72 Shaft Coupler Right Angle Gearbox PVC Pipe Guard 30 1 2 Cross Drive Shaft 42 3 8 Idler Shaft Weldment Output Shaft 80B45 Sprocket 80 62 Roller Chain Sprkt Widt 80A12 60A48 Wood Tightener Block Spring Eye Bolt 60 66 Roller Chain 60B15 Spro
5. WARNING DO NOT OPERATE WITHOUT ALL SHIELDS GUARDS AND COVERS INSTALLED FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL IN JURY OR DEATH Before operation and after hitching the trac tor to the wagon connect the PTO Slowly engage the tractor PTO and operate box at idle speed to ensure it is operating properly FIGURE 1 DRAWBAR amp PTO RELATIONSHIP FIGURE 2 DUMP BOX Page 7 TRANSPORTING WARNING DO SPEEDS GREATER 10 FAIL URE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Operating speed is dictated by the terrain over which you are traveling Always use caution Avoid traveling on slopes or hills that are unsafe Always disconnect the PTO drive shaft from the tractor and return it to its storage bracket on the front of the box for transporting see figure 3 Failure to do this may result in equipment damage FIGURE 3 PTO STORAGE Your running gear probably has a telescop ing tongue for convenience to hitch up Al ways back up and lock this tongue in the operating position after hitching A WARNING YOU MUST OBSERVE ALL APPLICABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC ROAD WAYS CHECK LOCAL LAWS FOR ALL Page 8 HIGHWAY LIGHTING AND MARKING RE QUIREMENTS Be sure and observe that the rear discharge door is latched closed before traveling on roadways A WARNIN
6. gearbox to centerline of shafts Use Multi purpose 80 90 transmis sion lube Lighter oil may be used in temper atures lower than 20 degrees E Grease the 3 main apron drive shaft bearing at rear weekly Grease jackshaft at rear weekly Use light machine oil periodically on the roller chain drives weekly Grease 2 door hinges annually Page 12 Dr Ill FIGURE 7 LUBRICATION DIAGRAM Page 13 FRONT REPAIR PARTS REAR UNLOAD DUMP KEY PART NO 1 2 3 OOP N 8 10 25 0146 25 0145 25 0144 25 0147 830 5013 6Z 10 0054 23 0043 11 0098 11 0085 11 0068 3 11 0008 1 11 0008 2 11 0080 Page 14 DESCRIPTION Tightener Bracket LH Tightener Bracket CENTER Tightener Bracket RH Tightener Nut Tightener Bolt Sprocket 267 6 Idler Shaft Chain Assy 20ft 667X Chain Assy 18ft 667X Pintle Chain Link D667H Pintle Chain Link D667X Rivet 3 8x7 8 Slat PART NO 11 0068 2 11 0008 3 24 0091 24 0090 25 0141 11 0081 2 11 0084 2 25 0018 14 0009 23 0050 49 0006 DESCRIPTION Attachment Link D667H Attachment Link D667X Front Shield with Hinges Deflector Shield Brkt Deflector Shield Support Chain Slat w attachments 667H Chain Slat w attachments 667X Bearing Support Bracket Main Drive Shaft Bearing Main Drive Shaft Front Deflector Shield Belting UNIVERSAL JOINT TELESCOPING ASSEMBLY OUICK DUMP REAR UNLOAD
7. on this certificate for your conve nience and for proper identification of your dump box by your dealer and the manufac turer when ordering repair parts The serial number tag is found on the left rear drive frame plate and is also stamped near the PTO shaft hanger bracket on the left front up right All references to right hand RH left hand LH front and rear apply to the product as viewed looking at the rear of the box For information on ordering repair parts re fer to the repair parts section of this manual Orders must list the complete description correct part number and total amount re quired You are urged to study this manual and fol low the instructions carefully Your efforts will be repaid in better operation and service as well as a savings in time and repair expense Failure to read this manual and understand the machine could lead to serious injury If you do not understand instructions in this manual contact either your dealer or Meyer Manufacturing Corp at Dorchester WI 54425 This supercedes all previous published in structions Warranty Meyer Mfg Corp warrants new Meyer s quick dump rear unload boxes to be free from defects in material and workmanship under normal recommended use and service as stated in the operator s manual as follows 1 Meyer Mfg will repair or replace F O B Dorchester WI as Meyer Mfg elects any part of anew Meyer s dump box which is defective in material or
8. workmanship a Without charge for either parts or labor during the first year following delivery to the original retail customer and b Without charge for parts not labor during the second year following delivery to the original retail customer 2 In addition to the above basic warranty Meyer Mfg will replace or repair F O B Dorchester WI as Meyer s elects a Any aluminized or galvaneal painted steel panel which comprises the sides and rear of the box portion of the dump box upon evidence satisfactory to Meyer Mfg that any such panels either rusted or corroded through or cracked or split as a re sult of a defect in material or workmanship b The warranty on aluminized and galvaneal steel panels shall apply during the first 10 years following delivery to the orig inal retail customer 3 Warranty forms must be completed and returned to Meyer Mfg for this warranty to be valid 4 This warranty is effective on all sales of Meyer dump boxes made after 1 1 1986 5 This warranty is the sole and exclusive warranty which is applicable in connection with the manufacture and sale of this product and Meyer Mfg Corp responsibility is limited accordingly TABLE OF CONTENTS INTRODUCTION 2 2 32 Siete Tack e LR NE eae WES 2 TABLE OF EDNTENTES v as SEE Gate AE Bere Sue AA eg A 3 SARE 2 cti Fa aa a o Jede ee a E 4 SAFETY DECALS lA A A 5 SAFETY PRECAUTIONS 2 2 53 A E
9. 00 9990 54 100 9990 9 100 9990 55 100 9990 8 100 9990 15 1 100 9990 50 100 9990 56 100 9990 1 4 100 9990 1 5 100 9990 50 1 100 9990 1 1 100 9990 32 100 9990 52 1 100 9990 8 8 25 0006 100 9990 28 100 9990 27 100 9990 33 100 9999 39 100 9999 38 100 9999 39 100 9999 38 100 9990 1 10 DESCRIPTION 20 Side Panel 20 Ga x40 3 4 Painted 18 Side Panel 20 Ga x40 3 4 Painted Back Roof Panel Panel Expanded Metal 20 Ga Front End Gate Panel Painted Rear Left Upright 10 Ga x82 1 2 illustrated Rear Right Upright 10 Ga x82 1 2 not illustrated Center Left Upright 10 Ga x82 1 2 illustrated Center Right Upright 10 Ga x82 1 2 not illustrated Front Left Upright 10 Ga x82 1 2 illustrated Front Right Upright 10 Ga x82 1 2 not illustrated Floor Complete 208 Floor Complete 188 Roof Panel Painted 21 3 Roof Panel Painted 19 3 Front End Gate Complete Front End Gate Frame Only Roof Angle Left illustrated Roof Angle Right not illustrated Left Roof Angle Ext 20 illustrated Left Roof Angle Ext 18 illustrated Right Roof Angle Ext 20 not illustrated Right Roof Angle Ext 18 not illustrated Back Gate Panel Angle Roof Guard Strap Left Side Complete 20 illustrated Left Side Complete 18 illustrated Right Side Complete 20 not illustrated Right Side Complete 18 not illustrated Roof Bow Bottom Frame Complete 20 Bottom Frame Complete 18 Bac
10. G INSTALL A SMV EM BLEM ON REAR OF DUMP BOX FOR TRANSPORTING ON ROADWAYS AND KEEP THIS EMBLEM CLEAN FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH If you will travel on public roads and it is legal to do so you must know all rules governing such operation This will include lighting and brake requirements in addition to traffic rules You may also be required to install a safety chain device on the running gear Check for traffic constantly Be sure you can see that no one is attempting to pass you and that all traffic is sufficiently clear from you be fore making any turns OPERATION WARNING MAKE CERTAIN EV ERYONE IS CLEAR OF EQUIPMENT BE FORE APPLYING POWER FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH Pull the dump box into position Always park as straight ahead as possible so there is a minimum angle on the PTO shaft U joints when it is connected to the tractor Set the brakes and shut the tractor off NOTE Normal operation is using a tractor If using some other vehicle exercise caution when parking and exiting this vehicle Remove drive shaft from the storage bracket and connect it to the tractor PTO Be sure the PTO yoke is securely locked to the tractor PTO If using an optional hydraulic drive couple the hydraulic hoses to power ply Make sure all persons are clear of the dump box and the unloading area The rear door figure 4 is o
11. GAL TO DO S0 CHECK LOCAL LAWS FOR ALL HIGHWAY LIGHTING AND MARKING REQUIREMENTS AND COMPLY WITH THESE MAKE CERTAIN EVERYONE IS CLEAR OF MACHINE BEFORE STARTING ENGINE OR OPERATION PLEASE KEEP ALL DECALS AND SLOW MOVING VEHICLE SIGN CLEAN 80 THEY ARE LEGIBLE any decal becomes damaged or los call your dealer or our plant for replacement Always use GENUINE MEYER replacement parts 46 0001 22 DECAL H PART 46 0001 22 e DANGER Moving Parts Keep Away PART 46 0001 20 DECAL G EER DECAL I PART 46 0001 35 Finpria um AT Urlvelirtes ADMA ADMA SAFETY MANUAL SUPPLIED PART 46 0013 Page 5 SAFETY PRECAUTIONS This eguipment can be hazardous in the hands of an unfamiliar untrained or careless oper ator For your safety you must not operate service inspect or otherwise handle this eguipment unless you have read the Owner s Manual and have been properly trained in its intended usage Reguire anyone who will operate this machine to read and understand this manual Give necessary instructions Do not operate until all shields covers and guards are in place Keep hands feet and clothing away from moving parts Loose or floppy clothing should not be worn by the operator Make certain everyone is clear of eguipment before applying power Do not allow minors or children or inexperienced p
12. OPERATORS AND PARTS MANUAL 02 1 QD FOR 3100 amp 4100 SERIES MEYER DUMP REAR UNLOAD BOX 3100 SERIES 4100 SERIES 3116 4116 3118 4118 4120 4122 08 00 MANUFACTURED Meyer Mfg Corp COUNTY HWY A WEST P O BOX 405 DORCHESTER WISCONSIN 54425 0405 PHONE 715 654 5132 FAX 715 654 5513 1 800 325 9103 WWW MEYERMFG COM E MAIL SALES MEYERMFG COM INTRODUCTION Congratulations on the purchase of your new Meyer Ouick Dump Rear Box This is the simplest most flexible system on the market today With proper operation and pre ventative maintenance it will last for years This SAFETY ALERT means ATTENTION BE CAREFUL YOUR SAFETY IS INVOLVED It stresses an tude of HEADS UP FOR SAFETY When you see this symbol be alert to the possibility of PERSONAL INJURY and carefully read the message that follows WARNING NEVER OPERATE WITHOUT ALL COVERS SHIELDS AND GUARDS IN PLACE KEEP HANDS FEET AND CLOTHING AWAY FROM MOVING PARTS SOME COVERS AND GUARDS HAVE BEEN REMOVED FOR ILLUSTRA TIVE PURPOSES ONLY IN THIS MANUAL FAILURE TO HEED MAY RESULT IN SERI OUS PERSONAL INJURY OR DEATH At the front of this manual is a Product Regis tration and Inspection Certificate Be sure your dealer has completed this certificate and forwarded a copy to the manufacturer to validate the manufacturer s warranty The product model and serial number are re corded
13. cket Support Arm Idler Shaft Bolt w Zerk Idler Tightener Weldment Drive Tightener Weldment Spring Tightener Angle Four Bolt Flange Bearing 1 1 2 Rear Shield Frame Tightener Catch Cluster Shield Page 17 DOWN KIT FOR STEEL BOX KEY PART NO DESCRIPTION 52 0003 Down Kit Steel Stringers 1 25 0084 Bracket 2 52 0003 1 Chain 3 2 Bolt Hex 3 8 1 1 2 4 805 0038 7 3 8 Flat Washer 5 815 3816 2 3 8 Lock Nut 6 801 5013 1 25 2 Hex Machine Bolt 4 1 2 1 1 4 7 805 0050 Z 1 2 Flat Washers 8 815 5013 Z 1 2 Lock Nuts Page 18 REAR DISCHARGE DOOR COMPONENTS 2 ed SU a 1 N PART NO DESCRIPTION 1 25 0179 Bearing Bracket Brace 2 25 0190 1 Main Roller Bracket 3 100 9990 23 Left Gate Side Frame 4 100 9990 25 12 Latch Catch 5 100 9990 25 13 Back Gate Frame 6 33 1002 Slow Moving Vehicle Bracket 7 100 9990 25 13 Back Gate Panel 40 3 4 84 1 4 8 100 9990 24 Right Gate Side Frame 9 25 0191 1 Right Main Roller Bracket Page 19 DUMP BOX PARTS 4100 SERIES REAR FRONT Page 20 KEY POND 100 9990 53 100 9990 8 7 100 9990 15 4 31 0006 2 100 9990 17 6 100 9990 8 2 100 9990 8 1 100 9990 8 6 100 9990 8 5 100 9990 8 4 100 9990 8 3 100 9990 53 100 9990 10 100 9990 51 1 100 9990 15 8 100 9990 26 100 9990 26 5 100 9990 61 100 9990 60 100 9990 69 100 9990 63 1 100 9990 70 100 9990 62 1 100 9990 31 100 9990 14 3 1
14. ct dump box to a 1000 RPM tractor power take off Do not tow at speeds in excess of 10 MPH You must observe all applicable traffic laws when transporting on public roadways where legal to do so Check local laws for all highway lighting and marking requirements Always install a SMV emblem on dump box for transporting on roadways and keep this em blem clean FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Page 6 sure your dump box is mounted to the running gear Consult your dealer if you have any questions about the tie down kit from the manufacturer and illustrated in the parts listing of this manual This dump box is to be operated with 540 rpm PTO only Set your tractor drawbar to conform to the standard dimensions shown on figure 1 This will ensure that the PTO drive shaft will not be over extended A DANGER DO NOT OPERATE WITHOUT PTO GUARD ON MACHINE AND ON TRACTOR MAINTAIN PTO DRIVE SHAFT GUARD TUBES IN OPER ATING CONDITION REPLACE THEM IF DAMAGED AND NOT TURNING FREELY FAILURE TO HEED MAY RESULT IN SERI OUS PERSONAL INJURY OR DEATH A WARNING INSPECT REGULARLY THAT ALL CONNECTIONS AND BOLTS ARE TIGHT AND SECURE BEFORE OP ERATING FAILURE TO HEED MAY RE SULT IN SERIOUS PERSONAL INJURY OR DEATH Inspect all adjustments on the machine to be sure they are proper and to provide maxi mum performance Lube the machine if it is required A
15. ended to lube the dump box before storage to exclude mois ture from bearings Apply oil to roller chain drives and to the apron chains It is also a good time to inspect all adjustments and check for parts that need repair or replace ment Performing these tasks now will guar antee that the box is ready for use at the beginning of the next season ADJUSTMENTS WARNING DISCONNECT PTO DRIVE SHAFT OR OPTIONAL HYDRAU LIC POWER SOURCE BEFORE CLEANING ADJUSTING LUBRICATING OR SERVICING THIS MACHINE FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH APRON CHAIN Correct tension on the apron chains is when about three feet of chain does not touch the return slides at the rear of the box To tighten chains tighten the adjuster bolts at each end and center of the front sprocket shaft see fig ure 6 Each apron chain has its own sprocket shaft At the center cutout there is an ad juster bolt for each shaft Tighten the adjuster bolts at each end of each shaft equally ROLLER CHAIN DRIVES The roller chain drives are tensioned by auto FIGURE 6 ADJUST APRON CHAINS matic spring loaded tension blocks Page 11 LUBRICATION WARNING DISCONNECT PTO DRIVE SHAFT OPTIONAL HYDRAULIC POWER SOURCE BEFORE CLEANING ADJUSTING LUBRICATING OR SER VICING THIS MACHINE FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH 6 Grease 2 Pto drive shaft joints daily Maintain oil in
16. erson to operate this machine Always shut off power and disconnect power take off shaft or optional Hydraulic drive sup ply hoses relieve hydraulic pressure from tractor to prevent accidental startup or unex pected movement before working on machine Make sure all hydraulic fittings are tight and that all hoses are in good condition Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury Never investigate for hydraulic leaks by using a part of the body to feel for escaping fluid If the machine becomes clogged shut off the tractor engine and allow all mechanisms to stop Disconnect power take off shaft or optional hydraulic drive supply hoses relieve hy draulic pressure Then clean or work on the machine as required Do not step over the power take off shaft Stay clear of the power take off shaft at all times Stay well clear of the rear opening discharge while operating Pressure of the forage against this door may cause door to open quickly and with force when latch releases Do not step up on any part of the dump box at any time Keep power take off shaft telescoping tube shields turning freely Keep power take off mas ter shield on tractor Replace shields missing or damaged Inspect when first delivered and regularly thereafter that all connections and bolts are tight and secure before operating Never operate power take off above its normal 540 RPM rating Never conne
17. idib talk LIRE DAMAGE oagaue NUT Eus ue en ljea bem eg Deep DECAL B PART 46 0001 12 WARNING STAND CLEAR DOOR MAY OPEN QUICKLY DECAL D PART 46 0011 A WARNING in Identification Emblem All towed agri vehicles must display traveling LESS than 25 mph 40 Km h By all State and Federal laws implement lights do not replace the SMV Slow Moving Vehicle SMV Emblems Ah WARNING Close or replace guard before operating DECAL C PART 246 0001 26 CAUTION Use Flashing Warning Lights when transporting on ALL highways public roadways at ALL times EXCEPT WHEN PROHIBITED BY LAW Check w local law enforcement 46 0001 62 cultural when KEEP ALL SHIELDS IN PLACE WHILE MACHINE 15 DECAL 46 0001 62 RUNNING 46 0001 33 DECAL SAFETY INSTRUCTIONS SAFETY FIRST Do Not Operate This Machine Without Reading These Instructions Meyer Mig Corp always takes the operator s safety into consideration when designing farm machinery by covering exposed moving parts for his protection however some areas cannot bo guarded or shielded in order to assure proper operation This safety alert symbal means ATTENTION BE CAREFUL YOUR SAFETY 1 INVOLVED It stresses an attitude of HEADS UP FOR SAFETY also read all other decals as
18. k Cross Channel 94 1 2 w Gussets Cross Channels 94 1 2 w Gussets 10 Channel Bed Piece 19 10 10 Channel Bed Piece 17 10 Side End Gate Cap Right Top Rail 20 TSS Side Top Rail 18 TSS Side PTO Hanger Bracket Right Front Roof Support Bracket Left Front Roof Support Bracket Side End Gate Cap Left 3 Side Channel Suport Main Stringer Support 3 Side Channel Support 14 amp 16 Floor Lengths Main Stringer Support Rear Steel Stringer Reinforcing Plate 18 Floor Lengths Page 21 WELDED BOX PARTS 1 OF 2 3100 SERIES Page 22 KEY OG POND 22 23 24 25 PART NO 100 9995 19 100 9995 18 100 9995 17 100 9995 120 1 100 9990 8 2 100 9990 8 1 100 9990 8 6 100 9990 8 5 100 9990 8 4 100 9990 8 3 100 9990 12 100 9990 11 100 9990 10 100 9990 13 2 100 9990 14 2 100 9990 15 8 100 9990 61 100 9990 60 100 9990 67 1 100 9990 65 1 100 9990 63 1 100 9990 66 1 100 9990 64 1 100 9990 62 1 100 9990 15 9 100 9990 14 3 100 9994 4 100 9994 6 100 9994 8 100 9994 5 100 9994 7 100 9994 9 100 9990 15 1 100 9994 1 100 9994 2 100 9994 3 100 9990 1 3 100 9994 1 3 DESCRIPTION 14 Side Panel 20 Ga x40 3 4 Aluminized 16 Side Panel 20 Ga x40 3 4 Aluminized 18 Side Panel 20 Ga x40 3 4 Aluminized Back Roof Panel 20 3 8 86 Aluminized Rear Left Upright 10 Ga x 82 1 2 illustrated Front Right Upright 10 Ga x 82 1 2 not illustrated Center Left Upright
19. nect the PTO drive shaft from the tractor and return it to its storage bracket Secure it with the rubber tie down strap A WARNING DO NOT STEP OVER THE POWER TAKE OFF SHAFT STAY CLEAR OF POWER TAKE OFF SHAFT AT ALL TIMES FAILURE TO HEED MAY RE SULT IN SERIOUS PERSONAL INJURY OR DEATH The unloading process described is to be ac complished by the operator alone This will eliminate unexpected startups and minimize other hazards that can result by more than one person in control If the dump box be Page 10 comes clogged shut off all power to the dump box Wait for all motion to stop Dis connect PTO shaft or hydraulic supply hoses Then clean out machine Never use power to aid clean out If any mechanism fails remove dump box to safe work area and repair the mechanism before proceeding with unloading DUMP BOX WITHOUT FIRST DISCON NECTING PTO SHAFT FROM POWER SUPPLY OR DISCONNECTING OPTIONAL HYDRAULIC HOSES FROM POWER SUPPLY FAILURE TO HEED MAY RE SULT IN SERIOUS PERSONAL INJURY OR DEATH Never enter the dump box for any reason if there is any possibility of power being ap plied to the unit A WARNING DISCONNECT PTO DRIVE SHAFT OR OPTIONAL HYDRAU LIC POWER SOURCE BEFORE CLEANING ADJUSTING LUBRICATING OR SERVICING THIS MACHINE FAILURE TO HEED MAY RESULT IN SERIOUS PER SONAL INJURY OR DEATH Allow box to completely clean out the last load of forage It is recomm
20. pened automati cally as forage is forced against it The door can spring open with extreme force when the latches release figure 5 This is caused by the pressure of the forage against the door A WARNING DISCHARGE DOOR CAN SPRING OPEN QUICKLY AND WITH FORCE KEEP ALL PERSONS WELL CLEAR OF THE DUMP BOX AND UN LOADING AREA FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH FIGURE 5 DOOR LATCH Typical both sides Page 9 Return to the tractor restart and slowly en gage the PTO to start the apron chains and open the rear door Once the door opens regulate the discharge flow with the tractor PTO speed or tractor hydraulic flow control for hydraulic driven Do not operate above rated speed of 540 RPM A WARNING DO NOT STEP UP ON ANY PART OF THE DUMP BOX AT ANY TIME FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH Unloading is best observed from the tractor seat If you are at ground level the front of the box has a top section of expanded metal for convenient observation When finished unloading reduce speed to idle and disengage the PTO drive Pull the dump box straight ahead to pull the door away from the unloaded pile of forage When free gravity will allow the door to swing shut and the door latches will engage the apron chain links to secure it shut Observe that this happens properly Set the brakes and turn the tractor OFF When all movement has stopped discon
21. they are also safety warnings Remember The careful operator Is the best operator Most accidents are caused by human error Cer tain precautions must be observed to prevent the possibility of injury or damage Read the A HEADS UP Rules before you operate our equipment DO NOT persons other than the authorized adult operator near the machine DO NOT clean adjust or lubricate the machine when any part is in operation DO NOT hook a tractor with a 1000 RPM PTO speed to the untoader DO NOT pass in tront of discharge area of machine when implement is in operation IF THE MACHINE BECOMES CLOGGED DISENGAGE POWER TAKE OFF REMOVE KEYS FROM TRAC TOR AND ALLOW ALL MECHANISMS STOP BEFORE CLEANING KEEP HANDS FEET CLOTHING AND HAIR AWAY FROM ALL MOVING PARTS WHEN MACHINE IS IN OPERATION LOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY THE OPERATOR STOP ENGINE WAIT FOR ALL MOVEMENT TO STOP BEFORE LEAVING OPERATOR S POSITION TO AD JUST LUBRICATE CLEAN OR UNCLOG MACHINES UNLESS OTHERWISE SPECIFICALLY RECOMMENDED IN THE OPERATOR S MANUAL NEVER START THE MACHINE UNTIL ALL GUARDS AND SAFETY SHIELDS ARE SECURED IN PLACE KEEP OFF EQUIPMENT UNLESS SEAT OR PLATFORM FOR OPERATION AND OBSERVATION IS PROVID ED KEEP ALL OTHERS OFF PTO SHIELD MUST ROTATE FREELY AND BE IN PLACE ALWAYS RUN PTO STRAIGHT IN LINE TO AVOID AN ACCIDENT BY BREAKAGE YOU MUST OBSERVE ALL APPLICABLE TRAFFIC LAWS WHEN TRANSPORTING ON PUBLIC ROADWAYS WHERE LE
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