Kenmore 415.1613511 Gas Grill User Manual
Contents
1. Trademark of KCD IP LLC in the United States or Sears Brands LLC in other countries Marca Registrada Marca de F brica de KCD IP LLC en Estados Unidos o Sears Brands LLC in otros paises MC Marque de commerce MP Marque d pos e de Sears Brands LLC2. 2 Place lit match near burner 3 Turn sideburner knob to the HI position Be sure burner lights and stays lit 8 464224411 Burner Flame Check Remove cooking grates and flame tamers Light burners rotate knobs from HI to LOW You should see a smaller flame in LOW position than seen on HI Perform burner flame check on sideburner also Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section HI gt gt gt gt ES S Turning Grill Off e Turn all knobs to the OFF position Turn LP cylinder OFF by turning hand wheel clockwise to a full stop Ignitor Check e Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check e Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only identical replacement part valve hose regulator as
3. Electronic ignition module hole Make sure side panels n are pushed as far to the rear of bottom shelf as possible before fully tightening screws gt a a gt e 464224411 15 4 Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side Secure lower back panel to bottom shelf using one 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer 7mm lock washer 7mm flat washer 1 4 20x1 2 screw Qty 5 Qty 5 Qty 5 O 16 464224411 Inside of cart insert tank exclusion wire shelf ends into lower back panel shown A Attach front left side of wire shelf to cart left side panel with one 8 32x3 8 screw 4mm lock washer and 4mm flat washer Attach leg to bottom shelf with one 8 32X3 8 screw 4mm lock washer and O Amm flat washer Qty 2 4mm flat washer shown H8 32x3 8 screw Amm lock washer Qty 2 Qty 2 A weg ee 8 32 3 8 screw 8 32x3 8 screw Amm lock Amm flat washer washer 464224411 17 Insert front brace between cart side panels Make sure door hinge pins are on the top side and facing the front Secure using one 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer on each side O aa lock washer flat washer y 2 Door hinge pin 1 4 20x1 2 scre
4. e No spark no ignition noise Prevention Solution See Section of Electronic Ignition System See Electronic Ignition Troubleshooting also e No spark some ignition noise e See Section Il of Electronic Ignition System e Sparks but not at electrode or at full strength e See Section of Electronic Ignition System Burner s will not e See GAS ISSUES on previous page match light e Match will not reach e Use long stem match fireplace match Improper method of match lighting e See Match Lighting section of Use and Care Sudden drop in gas e Out of gas flow or low flame e Check for gas in LP cylinder e Excess flow valve tripped e Turn off knobs wait 30 seconds and light grill flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill e Vapor lock at coupling nut LP cylinder connection e Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Flames blow out e High or gusting winds e Turn front of grill to face wind or increase flame height e Low on LP gas e Refill LP cylinder e Excess flow valve tripped e Refer to Sudden drop in gas flow above Flare up e Grease buildup e Clean burners and inside of grill firebox e Excessive fat in meat e Trim fat from meat before grilling e Excessive coo
5. A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable Call the Grill Information Center for Help and Parts All electrical accessories such as a rotisserie must be Missing Parts Assembly Questions Operation Problems electrically grounded in accordance with local codes or Bof turni tos 1 800 241 7548 National Electrical Code ANSI NFPA 70 or Canadian A O eg Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces be stored in the vicinity of this or any other Product Record e Grill is not for use in or on recreational vehicles and or boats IMPORTANT Fill out the product record information below e This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other Model Number location Modification will result in a safety hazard Safety Symbols The symbols and boxes shown below explain what each Serial Number heading means Read and follow all of the messages found See rating label on grill for serial number throughout the manual Date Purchased To Installer Assembler Leave these instructions with consumer DANGER Indicates an imminently hazardous situation To Consumer Keep this manual for future reference which if not avoided will result in death or serious injury Some parts may contain sharp edges especially WARNING Be alert to the possibility of serious bodily inju
6. Replace battery with a new AA size alkaline battery e Use paper towel to remove moisture e Replace cracked or broken electrodes NOTES 464224411 33 NOTES 34 464224411 NOTES 464224411 35 Get it fixed at your home or ours Your Home For troubleshooting product manuals and expert advice managemylife www managemylife com For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com Www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts amp Repair Service Center 1 800 488 1222 USA 1 800 469 4663 Canada www sears com WWW Sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci n a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 www sears com Au Canada pour service en francais 1 800 LE FOYER 1 800 533 6937 WWw Sears ca Sears Registered Trademark
7. a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks e Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department A Do not use household cleaning agents Damage to gas valve hose regulator components can result Na arre O O ORO CARO e Oa CA IA p OO 4 Connecting Regulator To The LP Tank 1 LP tank must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop 4 Remove the protective cap from LP tank valve Always use cap and strap supplied with valve ee Type 1 outlet with thread on outside Do not insert a POL transport plug plastic part with external threads into the Type 1 tank valve outlet It will defeat the Safety Relief Valve feature 5 Hold regulator and insert nipple into LP tank valve Hand tighten the coupling nut holding regulator in a straight line with LP tank valve so as not to cross thread the connection Nipple has to be centered into the LP tank valve 464224411 5 Leak Testing Valves Hose
8. and clear of debris A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl A The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill A Ifyou have a grill problem see the Troubleshooting Section A If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier gt e Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons e Do not use water a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product Ignitor Lighting the Grill A Do not lean over grill while lighting 1 Turn OFF gas burner control valves 2 Open lid during lighting 3 Turn ON gas tank valve 4 Push and turn burner control knob to 4 HI and immediately press and hold ELECTRONIC IGNITION button 5 If ignition does NOT occur in 5 seconds turn burner control knob OFF wait 5 minutes for gas to clear away and repeat the lighting procedure 6 Repeat above steps to light each burner individua
9. extended shelf out halfway to create hand space to insert and tighten hardware You may need an assistant to help you securely tighten shelf into place Attach right side shelf using two 1 4 20x3 4 screws 7mm flat washers 7mm lock washers and 1 4 nuts shown B C Attach front of shelf using two 8x3 8 self tapping screws and large flat washers shown 1 4 20x3 4 screw Qty 2 7mm flat washer Qty 2 O 7mm lock washer Qty 2 1 4 nut Qty 2 H8x3 8 self tapping screw Qty 2 Large flat washer Qty 2 22 464224411 Hang sideburner shelf onto shelf brackets on left side of firebox shown A Attach sideburner shelf using two 1 4 20x3 4 screws 7mm flat washers 7mm lock washers and 1 4 nuts shown B C You may need an assistant to help you securely tighten shelf into place Attach front of shelf using two 8x3 8 self tapping screws and large flat washers shown 1 4 20x3 4 screw Qty 2 mm flat washer 7 Qty 2 O 7mm lock washer Qty 2 1 4 nut Qty 2 H8x3 8 self tapping screw Qty 2 Large flat washer Qty 2 464224411 23 sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Attach using lock washers and screws that were removed from bracket Next place sideburner bezel over
10. from storage follow Cleaning the Burner Assembly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove carryover tubes and burners 4 Detach electrode from burner NOTE Removal Detachment method will depend on the burner configuration See different configurations in illustrations below 5 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 6 Wire brush entire outer surface of burner to remove food residue and dirt 7 Clean any blocked ports with a stiff wire such as an open paper clip 8 Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reeng
11. lead connections not connected e Arcing to grill away from burner s e Weak battery e Electrodes are wet e Electrodes cracked or broken sparks at crack 32 464224411 Check Procedure e Check battery orientation e Has battery been used previously e Check to insure threads are properly engaged Button should travel up and down without binding e If no sparks are generated with new battery and good wire connections module is faulty e Are output connections on and tight e Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame e All sparks present but weak or at slow rate e Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with end up and end down Replace battery with new AA size alkaline battery e Unscrew button cap assembly and reinstall making sure threads are aligned and engaged fully e Replace spark module assembly Remove and reconnect all output connections at module and electrodes Remove and reconnect all output connections at module and electrodes e If sparks are observed other than from burner s wire insulation may be damaged Replace wires e
12. remains the same 464224411 11 PARTS DIAGRAM Koo TA UE id AAA TIT LOL ka a O 12 464224411 ASSEMBLY Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Bent U Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the Bent U Pin and save for future maintenance Bent U pin Bent U pin Qty Non locking caster Locking caster Bottom shelf A 464224411 13 Attach towel holder to cart right side panel using two 1 4 20x1 2 screws 7mm lock washers 7mm flat washers and 1 4 nut O 7mm lock washer 7mm flat washer 1 4 nut 1 4 20x1 2 screw Qty 2 Qty 2 Qty 2 Qty 2 Towel holder e A e i ees 1 4 nut 1 4 20x1 2 screw 14 464224411 Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with Electronic Ignition Module hole must be attached to Left side of bottom shelf O 7mm lock washer 7mm flat washer 1 4 20x1 2 screw Qty 6 Qty 6 Qty 6 1 4 20x1 2 screw 7mm lock washer 7mm flat washer
13. to be damaged in operation resulting in the risk of fire Cylinder screw at rear of cart Always keep LP cylinders in upright position during use transport and storage 28 464224411 Steamer Tray Use 1 Remove one grate from grill and replace with steamer tray accessory 3 Always use Steamer Handle Tool to move Steamer Basket or Steamer Cover when grill is hot Never move the Steamer Water Tray when grill is hot N ewon A Do not move tray with water until water has cooled Steamer Cover Steamer Sisamer Handle Tool Basket Steamer A Water Tray 464224411 29 EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Possible Cause Prevention Solution Gas leaking from e Damaged hose e Turn off gas at LP cylinder or at source on natural gas systems cracked cut burned If the hose is cracked or cut but not burned simply replace hose valve hose regulator If the hose is burned the cause could be other than a faulty valve hose regulator Discontinue use of grill until a plumber or gas technician has investigated and corrected the problem Gas leaking from LP e Mechanical failure due to rusting or Replace LP cylinder cylinder mishandling Gas leaking from LP Failure of cylinder valve from e Turn off LP cylinder valve Return LP cylinder to gas supplier cylinder valve mishandling or mechanical failure Gas leak
14. valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia so that valve stem is centered in the large hole Attach using two H8 32x3 8 screws and 4mm lock washers Press sideburner control knob onto valve stem 15 First remove the two screws and lock washers attached to the sideburner valve bracket Position Note Use left and right holes on fascia to Screws and Washers attach valve bracket removed from valve bracket H8 32x3 8 screw 4mm lock washer Qty 2 O Qty 2 Note Use upper and lower holes on fascia to attach bezel Control knob 8 32x3 8 screw ON lt Valve stem Sideburner valve bracket Insert sideburner tube through hole in bottom of sideburner shelf The stud on bottom of burner fits into small hole at rear of sideburner drip pan shown A Under sideburner shelf secure burner to sideburner drip pan with one Wing nut Untie sideburner ignitor wire which was tied to metal hose Attach this wire to electrode Make sure burner tube engages sideburner valve shown B Wing nut Qty sideburner d 24 464224411 On each side of grill head secure rear side shelf to upper back panel using one 1 4 20x1V2 screw 7mm lock washer and 7mm flat washer 7mm flat washer ae lock washer 1 4 20x1 2 screw Qty me Qty 2 Upper back panel 464224411 25 Insert the pin on bottom of right door into hole in bottom shelf Pre
15. walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips A Before opening LP cylinder valve check the coupling nut for tightness A When grill is not in use turn off all control knobs and LP cylinder valve A Never move grill while in operation or still hot A Use long handled barbecue utensils and oven mitts to avoid burns and splatters A Maximum load for sideburner and side shelf is 10 Ibs A The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A Ifyou notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A Keep ventilation openings in cylinder enclosure grill cart free
16. 2 1 BEZEL F TEMPERATURE GAUGE G503 0002 W1 33 1 TEMPERATURE GAUGE G518 0075 W1 34 1 HARDWARE F LID ASSEMBLY G515 0035 W1 35 1 ELECTRONIC IGNITION MODULE G515 0030 W2 EJES CAP F ELECTRONIC IGNITION G515 0030 W1 you are missing hardware or have damaged parts after MODULE unpacking grill call 1 800 241 7548 for replacement 38 1 G524 0800 W1 To order ala parts after using grill call 39 1 FASCIA F RIGHT SHELF G524 0024 W1 1 800 4 MY HOME 40 1 soe SHELF extene 65240025W 41 1 LEFT SIDEBURNER SHELF G524 0700 W1 42 1 FASCIA F SB SHELF G524 0023 W1 43 1 smesurner PAN est 0083w2 aa ub F sibeaueNeR 650500705 45 Russer sumeer E 8 6508 0033 m1 Te fesmsio 2 ELECTRODE F7 SEsURNER 6515 0039 48 ELECTRODE Wire F SIDEBURNER 64010038 W1 9 sivesurner Grate 50100771 IGHT DOOR NO HANDLE 6524230001 2 NO HANDLE 6524220001 EII CAE se 1 forensen 63504400 57 1 CYUNDER SCREW F TANK SECURE 6508 00475 se steamer mavo ZETA so steamer TRAY HANDLE 524 0097 wi_ steamer nan O ZETA steamer Tray meae 6524 2700 E ZETA 1 HARDWARE PACK G524 B001 W1 1 ASSEMBLY MANUAL ENGLISH G524 010801 W1 NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly
17. ER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full If the information in the two points above is not followed exactly a fire causing death or serious injury may occur An overfilled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death If you see smell or hear gas escaping immediately get away from the LP cylinder and appliance and call your fire department LP Tank Removal Transport And Storage e Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage LP Tank Valve Safety Cap Retainer Strap e A disconnected LP tank in storage or being transported must have a safety cap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP tank inside a vehicle which may become overheated by the sun e Do not store an LP tank an area where children play 4 464224411 LP Tank e The LP T
18. Use amp Care Guide Model 415 16135110 Kenmore Liquid Propane Gas Grill P N G524 001 010801 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www kenmore com www sears com Mi Model 464224411 Sep 29 10 CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm h r han fter handlina this pr Installation Safety Precautions e Use grill as purchased only with LP propane gas and the Do not store or use gasoline or other regulator valve assembly supplied flammable liquids or vapors in the vicinity of e Grill installation must conform with local codes or in the this or any other appliance absence of local codes with either the National Fuel Gas 2 An LP Tank not connected for use shall not Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational appliance Vehicles ANSI
19. age valveopenings See illustration at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve engagement Y 5 A 3 lt 0 N D lt N 0 Y A a Firebox burner bracket Pry off electrode with a flat blade screwdriver Bireboseburner bracket 464224411 9 Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on Food safety is a very important part of enjoying the the grill by indirect heat Place food over unlit burner s the outdoor cooking experience To keep food safe from heat from lit burners circulates gently throughout the grill harmful bacteria follow these four basic steps cooking meat or poultry without the touch of a direct flame Clean Wash hands utensils and surfaces with hot soapy This method greatly reduces flare ups when cooking extra water before and after handling raw meat and poultry fatty cuts because there is no direct flame to ignite the fats Separate Separate raw meats and poultry from ready to and juices that drip during cooking eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal foo
20. and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding by calling Sears for replacement parts at 1 800 4 MY HOME Hold coupling nut and regulator as shown for proper connection to LP tank valve 4 Brush soapy solution onto areas where bubbles are shown in picture below Never remove threaded orifice at end of valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP tank valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Call 1 800 4 for identical replacement parts e Do not insert any tool or foreign objects into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in 5 If growing bubbles appear there is a leak Close LP tank explosion fire severe personal injury or death valve immediately and retighten connections If leaks e If a leak i
21. ank used with your grill must meet the following requirements Use LP Tanks only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP Tanks must be constructed and marked in accordance with specifications for LP Tanks of the U S Department of Transportation DOT or for Canada CAN CSA B3339 tanks spheres and tubes for transportation of dangerous goods Transport Canada TC See LP Tank collar for marking LP Tank valve must have e Type 1 outlet compatible with regulator or grill e Safety relief valve e UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve OPD Hand Wheel LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Liquefied Petroleum Gas e LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled e LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Tank Filling e Use only licensed and experienced dealers e LP dealer must purge new tank before filling e Dealer should NEVER fill LP Tank more than 80 of LP Tank volume V
22. ck panel in lower hole with one 1 4 20x12 screw 7mm lock washer and 7mm flat washer shown B Only left side shown repeat above instructions for right side 1 4 20x1V2 sc Qty 4 O 1 4 20x1 2 screw 7mm lock was ty O ES flat wash 1 4 20x1V2 Screw j 20 464224411 uv Inside of cart connect the five wires from burner electrodes into the back of Electronic Ignition module positions 1 5 shown A Connect the two wires a and b from switch wiring harness into the back of Electronic Ignition module shown A Note Switch terminals are larger than electrode terminals and should only be installed in locations a and b Remove the cap and nut from electronic ignition module Attach electronic ignition module to the cart left side panel with the nut shown B Insert AA battery into ignition module negative end first Then put on the cap shown C Tie wrap gt f illustration Left side panel a Ca tronic ignition gt Sa j dul m module AA battery Attach towel bar to right side extended shelf using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers 1 4 20x1 2 screw Qty 2 O 7mm lock washer Qty 2 1 4 20x1 2 screw screw 7mm lock 7 washer Towel bar Extended shelf 7mm flat washer Qty 2 464224411 21 Hang right side shelf onto shelf brackets on right side of firebox shown A 13 Pull
23. d temperatures Chill Refrigerate prepared foods and leftovers promptly Y For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 Washington DC 202 720 3333 1 Burner Cooking 10 00 am 4 00 pm EST Cook with direct or indirect heat Best for smaller meals or foods How To Tell If Meat Is Grilled Thoroughly Consumes less fuel e Meat and poultry cooked on a grill often browns very fast Indirect Cooking Instructions on the outside Use a meat thermometer to be sure food Always cook with the lid closed has reached a safe internal temperature and cut into e Due to weather conditions cooking times may vary food to check for visual signs of doneness During cold and windy conditions the temperature setting Whole poultry should reach 165 F Juices should run clear may need to be increased to insure sufficient cooking and flesh should not be pink temperatures e Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 All cuts of pork should reach 160 e NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria e Place food over the unlit burner s When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot 2 Burner Cooking WARNING To ensure that i
24. ing between Improper installation connection not Turn off LP cylinder valve Remove regulator from cylinder and LP cylinder and tight failure of rubber seal visually inspect rubber seal for damage See LP Cylinder Leak regulator connection Test and Connecting Regulator to the LP Cylinder Fire coming through Fire in burner tube section of burner e Turn off control knobs and LP cylinder valve Leave lid open to control panel due to blockage allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Spider Alert and Cleaning the Burner Assembly sections of this Use amp Care Guide Turn off control knobs and LP cylinder valve Leave lid open to continuous excessive al allow flames to die down After cooling clean food particles flames above cooking and excess grease from inside firebox area grease tray and surface other surfaces Grease fire or e Too much grease buildup in burner Troubleshooting Problem Possible Cause Prevention Solution GAS ISSUES Burner s will not light Trying to light wrong burner See instructions on control panel and Use and Care section using ignitor See Electronic Ignition Troubleshooting also e Burner not engaged with control valve Make sure valves are positioned inside of burner tubes e Obstruction in burner e Ensure burner tubes are not obstructed with spider webs or other Onie matter See cleaning section
25. king temperature e Adjust lower temperature accordingly e Grease trapped by food buildup around burner system Persistent grease fire e Turn knobs to OFF Turn gas off at LP cylinder Leave lid in position and let fire burn out After grill cools remove and clean all parts Flashback e Burner and or burner tubes are e Turn knobs to OFF Clean burner and or burner tubes See fire in burner tube s blocked burner cleaning section of Use and Care Unable to fill LP Some dealers have older fill nozzles e The worn nozzles don t have enough bite to engage the valve with worn threads Try a second LP dealer cylinder e Grease buildup or food particles in end s of carryover tube s One burner does not light from other e Clean carry over tube s with wire brush burner s 464224411 31 Troubleshooting Electronic Ignition Problem Ignition Possible Cause SECTION 1 No sparks appear at any electrodes when Electronic Ignition Button is pressed no noise can be heard from spark module e Battery not installed properly e Dead battery e Button assembly not installed properly e Faulty spark module SECTION II No sparks appear at any electrodes when Electronic Ignition e Output lead connections not connected Button is pressed noise can be heard from spark module SECTION Sparks are present but not at all electrodes and or not at full strength e Output
26. lly 7 Once each burner has ignited turn knobs to desired setting If ignitor does not work follow match lighting instructions Lighting instructions are continued on the next page 464224411 7 Turn controls and gas source or tank OFF when not in use If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Match Lighting A Do not lean over grill while lighting 1 Open lid Turn ON gas at LP cylinder 2 Place match into match holder hanging from side panel of grill Light match then light burner by placing match through the match light hole on right or left side of grill 3 Push in and turn far right or far left burner knob to the HI position depending on match light hole selected Be sure burner lights and stays lit 4 Light adjacent burners in sequence by pushing knobs in and turning to the HI position Sideburner Ignitor Lighting A Do not lean over grill while lighting 1 Open sideburner lid Turn ON gas at LP cylinder 2 Turn sideburner knob to the HI position push and hold ELECTRONIC IGNITION button 3 If sideburner does NOT light within 5 seconds turn knob to OFF wait 5 minutes then repeat lighting procedure Sideburner Match Lighting 1 Open sideburner lid Turn ON gas at LP cylinder
27. ment up to 1500 if your covered product can t be fixed Y Discount of 10 from regular price of service and related installed parts not covered by the agreement also 10 off regular price of preventive maintenance check V Fast help by phone we call it Rapid Resolution phone support from a Sears representative Think of us as a talking owner s manual Once you purchase the Repair Protection Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or schedule a service appointment online The Repair Protection Agreement is a risk free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A or Canada call 1 800 4 MY HOME WARRANTY KENMORE GRILL WARRANTY One Year Full Warranty on Kenmore Grill If this grill fails due to a defect in material or workmanship within one year from the date of purchase call 1 800 4 MY HOME pro
28. of Use and Care puge e No gas flow e Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Vapor lock at coupling nut to LP e Turn off knobs and disconnect coupling nut from LP cylinder cylinder Reconnect and retry Coupling nut and LP cylinder valve not e Turn the coupling nut approximately one half to three quarters fully connected additional turn until solid stop Tighten by hand only do not use tools ELECTRICAL ISSUES e Electrode cracked or broken sparks at Replace electrode s 77 crack Main Burners Electrode tip not in proper position e Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner e of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary e Wire and or electrode covered with e Clean wire and or electrode with rubbing alcohol and clean cooking residue swab e Wires are loose or disconnected e Reconnect wires or replace electrode wire assembly e Wires are shorting sparking between a e Replace ignitor wire electrode assembly ignitor and electrode Dead battery e Replace with a new AA size alkaline battery 30 464224411 Troubleshooting continued Problem Burner s will not light using ignitor Possible Cause ELECTRONIC IGNITION
29. olume of propane in tank will vary by temperature e A frosty regulator indicates gas overfill Immediately close LP Tank valve and call local LP gas dealer for assistance e Do not release liquid propane LP gas into the atmosphere This is a hazardous practice e To remove gas from LP Tank contact an LP dealer call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Tank Exchange e Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their tanks Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual e Always keep new and exchanged LP tanks in upright position during use transit or storage e Leak test new and exchanged LP tanks BEFORE connecting to grill e Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane LP Tank Leak Test For your safety e Leak test must be repeated each time LP tank is exchanged or refilled e Do not smoke during leak test Do not use an open flame to check for gas leaks e Grill must be leak tested outdoors in
30. ry as noted in these instructions if the instructions are not followed Be sure to read and carefully follow all of the messages Wear protective gloves if necessary For residential use only Do not use for commercial CAUTION Indicates a potentially hazardous situation which cooking if not avoided may result in minor or moderate injury 2010 Sears Brands Management Corporation Printed in China 2 464224411 Table of Contents For Your Safety 2 Grill Information Center oooooooooomomor m 2 Product Record Information 2 Safety Symbols 2 Installation Safety Precautions 2 Kenmore Grill Warranty 3 WSe ONG ai 4 10 FS 11 Paris DIGO osos oa 12 erriads aware nw SEERE EEA NEG 13 29 Troubleshooting 30 32 Repair Protection Agreements Congratulations on making a smart purchase Your new Kenmore product is designed and manufactured for years of dependable operation But like all products it may require repair from time to time That s when having a Repair Protection Agreement can save you money and aggravation Here s what the Repair Protection Agreement includes MV Expert service by our 10 000 professional repair specialists Unlimited service and no charge for parts and labor on all covered repairs V Product replace
31. s ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot SPIDER ALERT SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tubes SPIDER WEBS CONTROL PANEL INSIDE BURNER TUBE ah F t 4 i x hz gt Spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s burner tube s obstructing the flow of gas to the burner The backed up gas can ignite in the burner tube behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and burner tube assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Storing Your Grill e Clean cooking grates e Store in dry location e When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children e Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers e Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors e When removing grill
32. s detected at any time STOP and call the fire cannot be stopped do not try to repair cal Sears for department replacement parts at 1 800 4 MY HOME If you cannot stop a gas leak immediately close LP tank 6 Always close LP tank valve after performing leak test by valve and call LP gas supplier or your fire department turning hand wheel clockwise Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home e Do not use grill until leak tested 6 464224411 For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc t Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from
33. specified in the Parts List of this Use and Care Guide General Grill Cleaning e Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surface
34. ss upper hinge pin in front brace align hinge hole on top of the door and release hinge pin into the door Repeat for left door assembly door Install heat diffusers by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins at back of firebox Heat diffusers Front of firebox 26 464224411 Place cooking grates onto the firebox as shown To obtain sear marks in cooked meat be sure to insert grates so that side with four corner feet faces down Insert the two wire ends at rear of warming rack into holes in back of fire box Front wires of warming rack rest on sides of firebox Assembled warming rack Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 7rease tray 464224411 27 LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regulator see Use amp Care section Once cylinder has been filled and checked for leaks place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf See Use amp Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose
35. t is safe to eat food must be cooked to the minimum internal temperatures listed in the table below Great indirect cooking on low Produces slow even heating Ideal for slow roasting and baking USDA Safe Minimum Internal Temperatures Fish 145 F Pork 160 F Egg Dishes 160 F Steaks and Roasts of Beef Veal or Lamb 145 Ground Beef Veal or Lamb 160 F Whole Poultry Turkey Chicken Duck etc 165 F Ground or Pieces Poultry 165 F Chicken Breast etc United States Department of Agriculture 10 464224411 PARTS LIST 1 2 hoce caster 55 0082 W1 6824000 5 rowe nome feszazo00 wi RIGHT soera 68240400 espepE 6824000 CECI ZETA Te roume esoo ST CATE Cm i upre BACK PANEL CART 65005 EE ZETA IEC CATA ris RET saien FREBOX 6520007 716 1 MATCH HOLDER AND CRAIN 6501 0068 wi_ ELECTRODE F MAIN BURNER W ele WIRE amp COLLECTOR BOX rar 19 3 FLAME CARRYOVER TUBE G516 0006 W1 20 1 HOSE VALVE REGULATOR G524 6000 W1 21 1 CONTROL PANEL G524 0011 W1 22 1 IGNITER SWITCH MODULE G518 0026 W3 BEZEL F CONTROL KNOB G614 0064 W1 CONTROL KNOB G614 4400 W1 a hom 654000 NOT Picture ERS T 27 2 eno car r RAND coco y 28 1 INNER INSERT F TOP LID G524 0001 W1 Tr BUMPER RECTANGULAR F 413 0025 W1 RUBBER BUMPER ROUND G501 0066 W1 31 1 LOGO PLATE G528 0002 W1 3
36. ves impossible to arrange for free repair or replacement if repair Ten Year Limited Warranty on Burners For ten years from the date of purchase any burner that rusts through will be replaced free of charge After the first year from the date of purchase you pay for labor if you wish to have it installed All warranty coverage excludes ignitor batteries and grill part paint loss discoloration or surface rusting which are either expendable parts that can wear out from normal use within the warranty period or are conditions that can be the result of normal use accident or improper maintenance All warranty coverage is void if this grill is ever used for commercial or rental purposes All warranty coverage applies only if this grill is used in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Brands Management Corp Hoffman Estates IL 60179 Read and follow all Safety Assembly and Use and Care Instructions in this Guide before assembling and cooking with this grill Failure to follow all instructions in this Use and Care Guide may lead to fire or explosion which could result in property damage personal injury or death This Grill is for Outdoor Use Only Tools needed for assembly Adjustable wrench not provided Screwdriver not provided 7 16 Combination wrench not provided 46422441 3 USE AND CARE e NEV
37. w Qty 2 i mm Res 1 4 20x1 2 screw Zmm lock was N NN N a 7 Attach middle of upper back panel to lower back panel using one 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer 20x1 2 Upper back panel screw Su MA lock washer 7mm flat washer 1 4 20x1 2 screw Qty O 7mm lock washer Qty O 7mm flat washer Qty Note front brace omitted for clarity of illustration 18 464224411 Insert tank heat shield tabs without holes into slots between upper back panel and lower back panel shown A Attach pou heat shield front tabs with holes under front brace using two 8x3 8 self tapping screws shown B self tapping screw Qty 2 Upper back panel Tank heat shield Front brace Tank heat shield 464224411 19 This step requires two people to lift and position grill head onto cart Remove tie wrap holding regulator hose to bottom of grill head Remove packing material Loosen tie wrap holding ignition wires to bottom of grill head Retain tie wrap to bundle ignition wires together Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Regulator hose must hang inside the cart Grill head must face open side of cart Grill head Secure front brace in upper hole with one 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer shown A Secure upper ba
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