Kenmore 153.329264 38 GALLON SHORT Water Heater User Manual
Contents
1. not provided Replaced only ow that you have purchased this water heater should a need ever exist for repair parts or service simply contact any Sears Service enter or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide pertinent facts when you call or visit O a All Parts listed may be ordered from any Sears Service Center and by calling 1 800 366 PART 1 800 366 7278 f the parts you need are not stocked locally your order will be ectronically transmitted to a Sears Repair Parts Distribution Center for handling o PSSST 0 0 0 O O 7 Model No 153 329362 153 329363 153 329462 153 329463 153329562 9001591 9001591 9001591 9001591 9001591 9001588 9001588 9001588 9001588 9001588 9001584 9001584 9001584 9001584 9001584 9000308 9000308 9000308 9000308 9000308 9000308 9000308 9000308 9000308 9000308 9002671 9002671 9002671 9002671 9002671 9000049 9000049 9000049 9000049 9000049 9000396 9000396 9000396 9000396 9000396 9002300 EEE 9002300 ween 185797 000 185797 000 185797 000 185797 000 185797 000 184227 000 184227 000 184227 000 184227 000 184227 000 9003921 9003921 9003909 9003909 9004334 9003921 9003921 9003909 9003909 9004334 9003483 9003483 9001829 9001829 9003650 9003501 9003501 9003929 9003929 9003919 4233086 42 33086 42 33086 4233086 4233086 9002276 90022762. Anode deterioration depends on the water conductivity not necessarily water condition A corroded or pitted anode rod indicates high water conductivity and should be checked and or replaced more often than an anode rod that appears to be intact Replacement of a depleted anode rod can extend the life of your water heater Inspection should be conducted by calling Sears Service Center At a minimum the anode s should be checked annually after the warranty period Temperature Pressure Relief Valve Operation The temperature pressure relief valve must be manually operated at least once a year ADANGER Burn hazard e Hot water discharge Keep clear of relief valve discharge outlet The temperature pressure relief valve must be manually operated atleast once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any property damage or bodily injury The water may be extremely hot TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE FIGURE 28 If after manually operating the valve it fails to completely reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pressure relief valve with a new one Failure to install and maintain a new properly li
3. TO REMOVE PULL ARROW AT TOP OF COVER e Failure to do this could result in death serious bodily injury or property damage Failure to tighten terminal screws can cause a fire which can FIGURE 16 result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Remove the screws from terminal 2 of the element and move the looped end of the wire aside 9 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place AWARNING e Thermostat must be flush against the tank e Make sure terminal cover is in FIGURE 17 place and the insulation replaced The buss bar is labeled 5500 W Place the buss bar over e Failure to do this could result in terminals 2 and 3 with the 5500 W visible Install the extra death serious bodily injury or screw provided into terminal 3 property damage Make sure the thermostat is flush against the tank the termina cover is in place and the insulation is replaced Failure to do so can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 10 Replace the insulation cap with handle so that it completely covers the thermostat and element FIGURE 18 The wire removed from terminal 2 has a looped end it must remain looped and now be placed as shown on top of the buss bar over the opening of terminal 2 and secured using the remaining screw FIGURE 19 FIGURE 20 11 Replace the access panel FI
4. 9002276 9002438 9002438 9002438 9002438 9002438 9002438 EEE 9002438 EEEE 9000309 9000309 9000309 9000309 9000309 9000309 9000309 9000309 9000309 9000309 9002671 9002671 9002671 9002671 9002671 9000049 9000049 9000049 9000049 9000049 9002302 9002302 9002302 9002302 9002302 9002214 9002214 9002214 28 These parts are also available at most Sears retail stores Also available at most hardware stores When secondary anode w nipple on return of damaged plate tt Refer to Wiring Diagram section for verification Not illustrated The model number of the water heater will be found on plate located near the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION he model rating Model Number Serial Number Part Number Part Description THIS IS A REPAIR PARTS LIS NOT A PACKING LIST i BS aS BS gt AIR FAR KENMORE POWER MISER 9 ELECTRIC WATER HEATERS OD BER 153 329563 55 Gallon 153 329662 66 Gallon 153 329663 66 Gallon 153 329862 80 Gallon 153 329863 80 Gallon NOTE A UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement part
5. Consider About the Convertible Lower Element section The Upper Element if double element model is a conventional 3800 watt element which only operates at its rated wattage on 240 volts See rating plate on the water heater The lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system If after reading these instructions and this manual if you do not understand any portion call Sears Service Center A WARNING Fire Hazard Electric Shock Hazard Do not use this water heater with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage Before making the conversion to 5500 watts check the 1 power supply must be 240 volts 2 wiring 10 gauge AWG Type TW 60 C or equivalent and 3 Circuit breakers or fusing capable of 30 amp loading Also the installation must conform with this manual local codes and electric utility rules Failure to comply can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE NOTE Whether or not the element conversion is made the model rating plate must be marked Using a hard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel o SERIAL NUMBER ELECTRIC WATER HEATER LISTED 932N
6. Disconnect wires from the thermostat 5 Remove the thermostat from behind the thermostat bracket 6 Place the new thermostat in the bracket making sure it fits firmly against the tank 7 Attach the wires to the new thermostat NOTE Some of the terminals may require straight in wiring through an eye opening If wires are now looped recut and strip wire 3 8 to a straight length and insert 8 Put plastic terminal cover back in place 9 Replace the insulation cap with handle to cover the thermostat 10 Replace access panel then turn the electric power on Element Cleaning Replacement NOTE These instructions are written for element cleaning and element replacement for the lower element If it is necessary to clean or replace the upper element then repeat these instructions To remove the element from your tank in order to clean or replace it 4 Remove the two screws securing the access panel and remove panel A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in death serious bodily injury or property damage 1 Before beginning turn OFF the electric power supply to FIGURE 2 the water heater 5 Remove the insulation cap with handle FIGURE 30 2 Turn off the water supply to the water heater at the water S
7. businesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed including formaldehyde IMPORTANT DEFINITIONS e Sears Service Center The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation of electric water heaters The Sears Service Center also has a thorough understanding of this instruction manual and is able to perform repairs strictly in accordance with the service guidelines provided by the manufacturer AA A O A A E A TT 0 0 0 0 0 0 0 0 0 O O O O O A nn AWARNING Read and understand instruction manual and safety messages before installing operating or improper installation and use may result in property damage servicing this water heater Do not operate water heater if flood damaged Inspect and replace the anode as needed Failure to follow instructions and E 7 7 E e Install in location with drainage safety messages could result in death or serious injury Fill tank with water before operation Be alert for thermal expansion Instruction manual must remain gt Refer to instruction manual fo
8. contact the electric company Is the thermostat set to the desired temperature See Temperature Regulation section If you had experienced very hot water and now no hot water the problem may be due to the high temperature 25 10 shut off system See High Temperature Shut Off System in the Troubleshooting section During very cold weather the incoming water will also be colder and it will require a longer time to become heated The hot water usage may exceed the capacity of the water heater If so wait for water heater to recover after abnormal demand Also examine pipes and faucets for possible water leaks If you can not determine the problem then call the Sears Service Department WATER IS TOO HOT Adjust the thermostat to a lower setting See the Temperature Regulation section ARA AAC O 6C EC EC 066 CECILEASIR TE EASASUEASASCACACA C4 71 CRC AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury Instruction manual must remain with water heater Read this manual first Then before checking the water heater make sure the electric supply has been turned OFF and never turn the electric supply on before the tank is completely full of water Use this guide to check a Leaking water h
9. conventional 3800 watt element which only operates at its rated wattage on 240 volts See rating plate on the water heater The Lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system Read and follow water heater warnings and instructions If after reading these instructions in this manual you do not understand any portion call Sears Service Center A WARNING Fire Hazard Electric Shock Hazard Do not use this water heater with any voltage other than shown on the model rating plate Failure to use the correct voltage shown on the model rating plate could result in death serious bodily injury or property damage Before making the conversion to 5500 watts check the 1 power supply must be 240 volts 2 wiring 10 gauge AWG Type TW 60 C or equivalent and 3 Circuit breakers or fusing capable of 30 amp loading Also the installation must conform with this manual local codes and electric utility rules Failure to comply can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE UL LISTED 932N SERIAL NUMBER ELECTRIC WATER HEATER CAPACITY MODEL NUMBER U S GAL FACTORY EQUIPPED WITH UPPER LOWER ELEMENT ELEMENT MAXIMUM VOLTS WATTS WATTS MAXIMUM CHECK HERE WORKING IF INSTALLED AS PRESSURE WATTS A C ONLY FACTORY EQUIPPED PS OPTIONAL WATTAGE UPPER LOWER ELEMENT ELEMENT MAXIMUM CHECK HERE W
10. water heater to warn you and others of a potential injury hazard Read and obey all safety messages and instructions throughout this manual Itis very important that the meaning of each safety message is understood by you and others who install use or service this water heater messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently N DANGER hazardous situation which if not avoided could result in death or injury WARNING indicates a potentially A WARNING hazardous situation which if not avoided could result in death or injury This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety CAUTION indicates a potentially yi CAUTION hazardous situation which if not avoided may result in minor or moderate injury CAUTION used without the safety alert qAA A A lt lt gt gt gt gt aOXO AMA AAA symbol indicates a potentially hazardous CAUTION situation which if not avoided could result in property damage All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the State of California to cause cancer birth defects or other reproductive harm and requires
11. 20 F 49 C it is recommended that it not be set higher than the lower thermostat setting The upper and lower thermostats are adjustable if a different water temperature is desired Read all warnings in the Temperature Regulation section before proceeding 1 Turn OFF the electric power to the water heater at the junction box A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage 2 Take off the upper and or lower access panel insulation cap with handle 3 The slotted adjustment using a screwdriver can be turned clockwise y to increase the temperature setting or counter clockwise yA to decrease the temperature setting 4 Replace the insulation cap with handle and access panel 5 Turn ON the power supply Anode Rod Inspection CAUTION Avoid water heater damage Inspection and replacement of anode as needed The anode rod is used to protect the tank from corrosion Most hot water tanks are equipped with an anode rod The submerged rod sacrifices itself to protect the tank Instead of corroding the tank water ions attack and eat away the anode rod This does not affect the water s taste or color The rod must be maintained to keep the tank in operating condition
12. 4334 9003915 9003915 9003936 9003936 2 Nipple Hot Outlet wHeat Traps 9004334 9003915 9003915 9003936 9003936 3 Primary Anode Rod 9003650 9003640 9003640 9004233 9004233 4 Roto Swirl Dip Tube See NOTE B above 9003919 9003933 9003933 9003933 9003933 5 Secondary Anode Rod w Nipple Hot Outlet w HT sf 6 Temperature Pressure Relief Valve 42 33086 42 33086 42 33086 42 33086 4233086 Y Terminal lave o ne ee ee 9002276 9002276 8 Terminal Cover 9002438 9002438 9002438 9002438 9002438 9 Terminal Cover amp Barrier 9002438 9002438 9002433 20 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 21 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 22 Upper Access Panel 9002671 9002671 9002671 9002671 9002671 23 Upper Element See NOTE A above 9000049 9000049 9000049 9000049 9000049 24 Upper Thermostat w Hi Limit 9002302 9002302 9002302 9002302 9002302 25 2 Pole Thermostat Two wire lead models 9002214 9002214 These parts are also available at most Sears retail stores Also available at most hardware stores When secondary anode w nipple not provided t Replaced only on return of damaged plate Tt Refer to Wiring Diagram section for verification Not illustrated ow that you have purchased this water heater should a need ever The model number of the water heater will be
13. A AA AAA RU DDD A The installation must conform with the instructions in this manual electric company rules and Local Codes or in the absence of Local Codes with the current edition of the NEC National Electrical Code NFPA 70 This publication is available from your local government or public library or electric company or by writing Underwriters Laboratories Inc 333 Pfingsten Road Northbrook IL 60062 If after reading this manual you have any questions or do not understand any portion of the instructions call Sears Service Center Carefully plan the place where you are going to put the water heater Correct electrical wiring and connections are very important in preventing death from possible electrical shock and fires Examine the location to ensure the water heater complies with the Facts to Consider About the Location section For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake See instructions for correct installation procedures Instructions may be obtained from the California Office of the State Architect 400 P Street Sacramento CA 95814 Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248 CMR 2 00 State Plumbing Code and 248 CMR 5 00 In the Commonwealth of Massachusetts this product must be installed by a licensed plumber or gasfitter PROL 2 ALION ELEMENT MAXIMU
14. ATOR LAMP OPTIONAL UPPER HEATING TO OFF PEAK OR 3 PHASE POWER SUPPLY ELEMENT x HI TEMP S g m FOR 5500 WATTS THERMOSTAT gt x x o 2 LOWER lt 3 HEATING a ELEMENT FOR 3800 WATTS FIGURE 25 16 THREE TYPES OF FIELD CONNECTIONS YOU MAY HAVE A9 TIME CLOCK SWITCH OPERATES BOTTOM ELEMENT ONLY TO TIME TO ELECTRIC 9 gt L2 L2 CLOCK SWITCH POWER SUPPLY L1 JUNCTION BOX YELLOW BLUE BLACK 2 OFF PEAK METER OPERATES BOTTOM ELEMENT ONLY TO ELECTRIC L2Li TO OFF PEAK POWER SUPPLY L1 AI L2 METER JUNCTION BOX YELLOW BLUE BLACK 3 FOR TWO WIRE CONNECTION TO ELECTRIC POWER SUPPLY L1 L2 ji O JUNCTION BOX YELLOW BLUE BLACK E RR Temperature Regulation Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are mo
15. ATTS WATTS WATTS IF CONVERTED WARNING SEE CONVERSION INSTRUCTION FIGURE 6 NOTE Whether or not the element conversion is made the model rating plate must be marked Using a hard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel Water Piping ADANGER Water temperature over 125 F 52 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the physically or mentally disabled are at highest risk for scald injury Feel water before bathing or showering Temperature limiting valves are available Read instruction manual for safe temperature setting HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature which will satisfy clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting that satisfies your hot water needs a means such as a mixing valve s
16. CAPACITY U S GAL CHECK HERE MODEL NUMBER FACTORY EQUIPPED WITH UPPER LOWER ELEMENT ELEMENT MAXIMUM VOLTS WATTS WATTS MAXIMUM WORKING IFINSTALLEDAS PRESSURE WATTS A C ONLY FACTORY EQUIPPED PS OPTIONAL WATTAGE UPPER LOWER ELEMENT ELEMENT MAXIMUM WATTS WATTS WATTS CHECK HERE IF CONVERTED WARNING SEE CONVERSION INSTRUCTION FIGURE 11 Necessary element conversion parts are located in a small bag contained within the electrical junction box on top of the water heater CONVERSION PARTS SCREW BUSS BAR FIGURE 12 1 Before beginning the conversion turn OFF electric power supply to the water heater FIGURE 13 2 The convertible element is located behind the lower access panel of the water heater Remove the two screws securing the access panel and remove panel FIGURE 14 3 Remove the insulation cap with handle to expose the terminal cover FIGURE 15 4 Lower Element Lift out the tab as shown to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat 5 6 LIFT OUT TAB TO UNCLIP 8 Tighten terminals 2 and 3 to ensure proper electrica TERMINAL COVER FROM connection THERMOSTAT A gt Fire and Explosion Hazard Failure to tighten screws can cause afire O AAA TURN OFF POWER BEFORE SERVING
17. GNLY TEMPERATURE ADJUSTMENT KNOB ADJUSTABLE UPPER THERMOSTAT FIGURE 26 BS A NIDAD YEN TORTA DA TT A AS ACA A AAC CA UD DA TAC MATTIE The lower thermostat is factory set at a position which approximates 120 F 49 C and is adjustable if a different water temperature is desired Read all warnings in this manual and on the water heating before proceeding TEMPERATURE ADJUSTMENT ADJUSTABLE LOWER THERMOSTAT FOR DUAL ELEMENT MODELS ADJUSTABLE LOWER THERMOSTAT WITH HIGH LIMIT FIGURE 27 Temperature Settings NOTE Water temperature range of 120 140 F 49 60 C recommended by most dishwasher manufacturers Time to Produce 2nd amp 3rd Degree Burns on Adult Skin About 1 2 second About 1 1 2 seconds Temperature Setting 160 F 71 C 150 F 66 C 140 F 60 C 130 F 54 C 120 F 49 C F F Less than 5 seconds About 30 seconds More than 5 minutes Upper and Lower Thermostat Adjustments Refer to thermostat illustrations under Thermostat section A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage NOTE It is not necessary to adjust the upper thermostat However if it is adjusted above the factory set point of 1
18. GURE 21 12 Complete wiring to the water heater or if completed turn ON electric power to the water heater after filling the tank with water FIGURE 22 Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water Water must flow from the hot water faucet before turning ON power Wiring You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you install this wiring If you are not familiar with electric codes and practices or if you have any doubt even the slightest doubt in your ability to connect the wiring to this water heater obtain the service of a competent electrician Contact your Sears salesperson to arrange for a professional electrician WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater is equipped for one type voltage only Check the rating plate near the bottom access panel for the correct voltage DO NOT use this water heater with any voltage other than the one shown on the model rating plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company A WARNING Fire Hazard Electric Shock Hazard e Do not use this water heater with any v
19. M FUSE TANK DIMENSIONS RECOVERY RATE WATTAGE MINIMUM OR CIRCUIT MODEL CAPACITY IN INCHES mm GALS PER HOUR ___ 240 VOLTS WIRE SIZE BREAKER NUMBER Gals Liters DIA HEIGHT 90 F Rise UPPER LOWER GAUGE SIZE AMPS 53 329264 173 3800 3800 12 20 53 329265 38 144 25 0 635 31 5 800 25 0 3800 5500 10 30 53 329362 173 3800 3800 12 20 53 320363 14 190 483 47 0 1 194 25 0 3800 5500 10 30 53 329462 17 3 3800 3800 12 20 53 329463 151 19 0 483 60 0 1 524 25 0 3800 5500 10 30 53 329562 17 3 3800 3800 12 20 53 329563 55 208 215 546 61 0 1 549 25 0 3800 5500 10 30 53 320662 17 3 3800 3800 12 20 s3 320663 280 23 0 584 61 0 1 549 25 0 3800 5500 10 30 53 329862 17 3 3800 3800 12 20 53 329863 80 303 25 0 635 61 5 1 502 25 0 3800 5500 10 30 Wiring size based on standard 60 C copper wire If distance from fuse box to water heater is more than 90 feet refer to your local electrica code ma ma ADN E A AE E A A A 0 Materials Needed TT 0 0 0 0 0 0 0 0 0 O O A cn To simplify the installation Sears has available the installation parts shown below You may or may not need all of these materials depending on your type of installation MAN EEN ES H WATER HEATER INSTALLATION KIT WITH FLEXIBLE CONNECTORS FOR 3 4 OR 1 2 THREADED OR COPPER PLUMBING E
20. Owner s Manual Kenmore POWER MISER 9 ELECTRIC WATER HEATER FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING MODEL NO 153 329264 38 Gallon Short 153 329265 38 Gallon Short 153 329362 30 Gallon 152 329363 30 Gallon 153 329462 40 Gallon 153 329463 40 Gallon 153 329562 55 Gallon 153 329563 55 Gallon 153 329662 66 Gallon 153 329663 66 Gallon 153 329862 80 Gallon 153 329863 80 Gallon EFFICIENCY RATING CERTIFIED ama GAMA certification applies to all residential electric water heaters with capacities of 20 to 120 Gallons Input rating of 12kW or less e Safety Instructions Installation e Operation e Care and Maintenance e Troubleshooting e Parts List AWARNING Read and understand instruction manual and safety messages before installing operating or servicing this water heater Failure to follow instructions and safety messages could result in death or serious injury Instruction manual must remain with water heater SAVE THIS MANUAL FOR FUTURE REFERENCE Sears Roebuck and Co Hoffman Estates IL 60179 U S A PRINTED 0707 www sears com 185797 000 A N A RR SSS D ON AND x ASSESS Your safety and the safety of others is extremely important in the installation use and servicing of this water heater Many safety related messages and instructions have been provided in this manual and on your own
21. TENTS toriais tSr iscccs nd da AEE EMENT E A ET E di AEEA 4 INTRODUCTION PRODUCT SPECIFICATIONS MATERIAE SAND BASIC TOOLS NEEDED va hasi ana iee a ara e I raa aaaea AE aiei Aeae daana ias Si aR asa tada 6 terials Ned iii A A A A RAS 6 Basic Tools Additional Tools Needed When Sweat Soldering INSTALLATION INSTRUCTIONS Removing He Old Water Heater sac cccesdpcace ane decant Me arene ei ener noe NS Facts te Consider ABOUT Location A A A taxon ewe Maploader poh eer CA ERs 8 nsulation Blankets Facts to Consider About the Convertible Lower Element Wat r Piping O A o e O O nate kee MNO ak T amp PVavesand Pips TENS LEY a A A a ed E EAE NY Jemp rature Pressure Rai Valve A a da ii Filling the Water Heater Converting the Lower Element WINO OO NORTON WINRAR dla iciids SERVICE AND ADJUSTMENT Temperature Regulation Thermostat Temperature Settings unir A A A e adada dia A AA AAA did Upper and Lower Thermostat AdjUStMEBN S acicicoio ninia dida dida dias dodo Anode Rod Inspection Temperature Pressure Relief Valve Operation Draining Thermostat REMOVaTREPIACOIGONE aiii AA AAA A i AAA AA AA AAA evaded Element CO AMIA REP COMO dci A AAA A A A ARA AAA RA AAA AR AAAARAAS Drain Valve Washer Replacement Service TROUBLESHOOTING GUIDE cancion tt AA tees Aedes o A A AR o TO Strange Sound Operational Conditi Smelly Water Air in Hot Wa Rumbling Nois High Tempera
22. These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order part no 9000049 replacement element if at the time of installation the water heater was converted to operate at 5500 watts order part no 9000396 replacement element See model rating plate If Converted box NOTE B These water heaters are equipped with a Roto Swirl dip tube to retard a build up of dissolved solids Key o ajo a A oo ro Part Description Buss Bar Kit Drain Valve Drain Valve Washer 17 32 x13 64 x1 8 thick Element Gasket Element Gasket Lower Access Panel Lower Element See NOTE A above 3800 Watt 5500 Watt Lower Thermostat w Hi Limit 3 wire lead models tt anual odel Rating Plate t Nipple Cold Inlet wHeat Traps Nipple Hot Outlet w Heat Traps Primary Anode Rod Roto Swirl Dip Tube See NOTE B above Secondary Anode Rod w Nipple Hot Outlet wHT Temperature Pressure Relief Valve Terminal Cover Terminal Cover Terminal Cover Thermostat Bracket Thermostat Bracket Upper Access Pane Upper Element See NOTE A above Upper Thermostat w Hi Limit 2 Pole Thermostat Two wire lead models tt ol CO NEE OD Cf BF Gop PROF FO CO oo
23. XPANSION TANKS FOR THERMAL EXPANSION CONDITIONS AVAILABLE IN 2 GALLONS AND 5 GALLONS CAPACITY THROUGH LOCAL SEARS STORE OR 24 DIAMETER FOR WATER SERVICE CENTER DRAIN PANS AVAILABLE IN 20 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 18 OR LESS HEATERS HAVING A DIAMETER 22 OR LESS AND AVAILABLE IN 28 DIAMETER FOR WATER HEATERS HAVING A DIAMETER 26 OR LESS Basic Tools You may or may not need all of these tools depending on your type of installation These tools can be purchased at your local Sears store Pipe Wrench 2 Screwdriver 6 Foot Tape or Folding Rule Garden Hose Drill Pipe Dope or Teflon Tape SLOT HEAD SCREWDRIVER gj PHILLIPS SCREWDRIVER ROLL OF TEFLON TAPE USE ON WATER CONNECTIONS PIPE DOPE SQUEEZE TUBE USE FOR WATER CONNECTIONS GARDEN HOSE 6 FOOT TAPE PIPE WRENCH Additional Tools Needed When Sweat Soldering Tubing Cutters or Hacksaw Propane Torch Soft Solder Solder Flux Emery Cloth Wire Brushes TUBING CUTTER HACKSAW E ROLL OF ROLL OF EMERY CLOTH LEAD FREE SOLDER SOFT SOLDER FLUX Ca 3 4 19 mm WIRE BRUSH O 1 2 13 mm WIRE BRUSH PROPANE TORCH A ALION IN E ON SSA MALAI DLOAB ARR PRR RRR RRR RR I E AA Removing the Old Water Heater The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all connections are tight and that the water flow is directed away fro
24. be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order part no 9000049 replacement element If at the time of installation the water heater was converted to operate at 5500 watts order part no 9000396 replacement element See model rating plate If Converted box NOTE B These water heaters are equipped with a Roto Swirl dip tube to retard a build up of dissolved solids Key E Part Description ATA A 0 0 0 O NE O 0 NEL NT A Model No These parts are a No 153 329264 153 329265 Buss Bar Kit Drain Valve Drain Valve Washer 17 32 x13 64 x1 8 thick 6 LowerAccessPanel 9003900 Y 9003800 Lower Element See NOTE A above 3800 Watt 5500 Watt 9000396 9000396 _8_ Lower Thermostat w Hi Limit 3 wire lead models tt J _ 9002300 9 Manual oO 185797 000_ 185797 000 _10_ ModelRatingPlatef___ 184227 000 184227 000 15_ Secondary Anode Rod w Nipple Hot Outlet wWHT___ _16_ Temperature Pressure ReliefValve _____ 4233088 4233086 117 TemialCcoer_________ O 20 Y 9002438 118 TerminalCover 9002438 9002438 119 Terminal Cover ooo 9000049 9002302 25 2 Pole Thermostat Two wire lead models th 9002214 so available at most Sears reta
25. e closed As water is heated it expands thermal expansion and closed systems do not allow for the expansion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point of the water heater s temperature pressure relief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not intended for the constant relief of thermal expansion This is an unacceptable condition and must be corrected It is recommended that any devices installed which could create a closed system have a by pass and or the system have an expansion tank to relieve the pressure built by thermal expansion in the water system Thermal expansion tanks are available from Sears stores and through the Sears Service Centers Contact the local plumbing inspector water supplier and or the Sears Service Center for assistance in controlling these situations Thermal Expansion Tank Specifications in Inches Fitting Length On Tank Tank Capacity In Gallons Pipe Model Number 153 331020 153 331050 Expansion Tank Sizing Chart Inlet Water Heater Capacity Gallons Water Pressure 30 40 50 66 82 Expansion 40psi 2 2 2 5 5 Tank 50psi 2 2 2 5 5 Capacity 60psi 2 2 5 5 5 Needed 70psi 2 2 5 5 5 80psi 2 5 5 5 5 Highe
26. eater Many suspected Leakers are not leaking tanks Often the source of the water can be found and corrected f you are not thoroughly familiar with electric codes the water heater and safety practices contact your local Sears Service Center to check the water heater Improper installation and use may result in property damage gt Fill tank with water before operation 26 AP OIN LLL AAA LEA SAGA CROATA UCAACACA SS Never use this water heater unless it is completely full of water To prevent damage to the tank and heating element the tank must be filled with water The water must flow from the hot water faucet before turning ON power A Condensation may be seen on pipes in humid weather or pipe connections may be leaking B Small amounts of water from the temperature pressure relief valve may be due to thermal expansion or high water pressure in your area C The temperature pressure relief valve may be leaking at the tank fitting D The element may be leaking at the tank fitting A WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage Turn electrical power OFF remove access panel and insulation cap with handle If leaking around element follow
27. emove element and reposition gasket Then repeat steps 10 through 14 15 Reconnect the two wires to the element and then check to make sure the thermostat remains firmly against the surface of the tank FIGURE 38 16 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place LIFT OUT TAB TO UNCLIP TERMINAL COVER FROM THERMOSTAT UPPER AND LOWER THERMOSTAT WITH HIGH LIMIT FIGURE 39 17 Replace the insulation cap with handle so that it completely covers the thermostat and element FIGURE 40 18 Replace access panel 19 Turn ON electric power to water heater FIGURE 41 Drain Valve Washer Replacement 4 WARNING e Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF e Failure to do this could result in death serious bodily injury or property damage NOTE For replacement use a 17 32 x 13 64 x 1 8 thick washer available at your nearest hardware store For ordering a replacement washer refer to the Parts Order List section Before beginning turn OFF the electrical power supply to the water heater 22 Follow Draining instructions See Draining section Turning counter clockwise remove the hex cap below the screw handle Remove the washer and put the new one in place Screw the
28. found on the model rating exist for repair parts or service simply contact any Sears Service plate located near the access panel Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION All Parts listed may be ordered from any Sears Service Center and by calling 1 800 366 PART 1 800 366 7278 E rad acia f the parts you need are not stocked locally your order will be ectronically transmitted to a Sears Repair Parts Distribution Center for handling THIS IS A REPAIR PARTS LIST NOT A PACKING LIST 29 Do NU A O E O E 02 CR 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O O 0 O O A A rn 30 NU AAC OO 6 C6C6 6066666 PP UTE CEE SSS 31 YEAR LIMITED WARRANTY ON WATER HEATER For nine years from the date of purchase if this water heater is installed and operated in a single family home in accordance with the owner s manual instructions and all local applicable plumbing codes Sears will 1 Supply free water heater parts for those that are defective in material or workmanship 2 Supply a free water heater for one that develops a leak For the second through ninth year from the purchase date you must pay the labor cost for installation of parts or water heater For commercial institutional industrial or residential use by two or more families the above limited warranty
29. handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN Follow Filling the Water Heater instructions in the Installation Instructions section Check for leaks Turn ON electric power to the water heater y yD p gt HANDLE AND CAP ASSEMBLY Y Or AS WASHER FIGURE 42 Service Before calling for repair service read the Start Up Conditions and Operational Conditions found in the Troubleshooting section of this manual If a condition persists or you are uncertain about the operation of the water heater let a qualified