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Kenmore 153.326361 Water Heater User Manual

1. MODEL NUMBERS KEY PART 153 326660 153 326661 153 326760 153 326761 NO DESCRIPTION PART NUMBERS 1 Temperature Pressure Relief Valve 4233086 4233086 4233086 42 33086 2 Roto Swirl Dip Tube See NOTE page 28 9003501 9003501 9003500 9003500 3 Primary Rod 9003920 9001834 9003889 9003487 4 Drain Valve 9003911 9003911 9003911 9003911 5 Drain Valve Washer 75 x x 4 thicl 9001584 9001584 9001584 9001584 6 Element Gasket 9000308 9000308 9000308 9000308 7 Lower Element See NOTE on page 28 3800 Wart 3800 Watt 3800 Watt 3800 Watt 4231906 4231906 4231906 42 31906 5500 Watt 5500 Watt 5500 Watt 5500 Watt 4231908 4231908 4231908 4231908 8 Buss Bar Kit 9001591 9001591 9001591 9001591 9 Thermostat Bracket 9000309 9000309 9000309 9000309 10 2 Pole Thermostat Two Wire Lead Models tt 42 31919 E 42 31919 m 11 Terminal Cover amp Barrier 9002276 9002276 12 Lower Thermostat w Hi Limit 42 31918 42 31918 Three Wire Lead Models tt 13 Terminal Cover 9002303 9002303 14 Lower Access Panel 9003900 9003900 9003900 9003900 15 Upper Access Panel 9003900 9003900 9003900 9003900 16 Terminal Cover 9002303 9002303 9002303 9002303 17 Upper Thermostat w Hi Limit 4231917 4231917 4231917 4231917 18 Thermostat Bracket 9000309 9000309 9000309 9000309 19 Upper Element 4231906
2. MODEL NUMBERS KEY PART 153 326360 153 326361 153 326460 153 326461 153 326560 153 326561 NO DESCRIPTION PART NUMBERS 1 Temperature Pressure Relief Valve 4233086 4233086 42 33086 4233086 42 33086 42 33086 2 Roto Swirl Dip Tube See NOTE page 26 9003473 9003473 9003919 9003919 9003919 9003919 3 Primary Anode Rod 9001824 9003922 9001828 9001834 9001828 9003487 4 Drain Valve 9003911 9003911 9003911 9003911 9003911 9003911 5 Drain Valve Washer x x 4 thick 9001584 9001584 9001584 9001584 9001584 9001584 Element Gasket 9000308 9000308 9000308 9000308 9000308 9000308 rs Lower Element See NOTE on page 26 3800 Watt 3800 Watt 3800 Watt 3800 Watt 3800 Watt 3800 Watt 42 31906 42 31906 42 31906 4231906 42 31906 42 31906 5500 Watt 5500 Watt 5500 Watt 5500 Watt 5500 Watt 5500 Watt 4231908 4231908 4231908 4231908 4231908 4231908 8 Buss Bar Kit 9001591 9001591 9001591 9001591 9001591 9001591 9 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 9000309 10 2 Pole Thermostat Two Wire Lead Models tt 42 31919 42 31919 42 31919 gt 11 Terminal Cover amp Barrier 9002276 9002276 9002276 12 Lower Thermostat w Hi Limit 42 31918 42 31918 42 31918 Three Wire Lead Models t 13 Terminal Cover 9002303 9002303 9002303 14 Lower Access Panel 9003900 9003900 9003900 9003900
3. Kenmore Owners Manual FOR POTABLE WATER HEATING ONLY NOT SUITABLE FOR SPACE HEATING Model No 153 326360 30 Gal 153 326361 30 Gal 153 326460 40 Gal 153 326461 40 Gal 153 326560 50 Gal 153 326561 50 Gal 153 326660 50 Gal Medium 153 326661 50 Gal Medium 153 326760 40 Gal Medium 153 326761 40 Gal Medium 153 326860 50 Gal Short 153 326861 50 Gal Short UL LISTED Caution Read and Follow All Safety Rules and Operating Instructions Before First Use of This Product Save this Manual for Future Reference p a UIT 32 mu y 3 POWER MISER 6 ELECTRIC WATER HEATER Safety Instructions Care and Maintenance Installation Troubleshooting Operation Parts List CERTIFIED capacities of 20 to 120 Gallons Input rating of 12 Kw or less at a voltage no greater than 250 V EFFICIENCY 4 2 RATING GAMA certification applies to all residential electric water heaters with AWARNING READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING OR OPERAT ING THIS WATER HEATER Sears Roebuck and Co Hoffman Estates IL 60179 U S A Printed in the U S A 1203 www sears com Part No 184710 000 Safety Precautions WARNING Improper installation adjustment alteration service or maintenance can cause DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Refer to this manual fo
4. model number of the water heater will be found on the model rating plate located above the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER PART DESCRIPTION SERIAL NUMBER PART NUMBER THIS IS A REPAIR PARTS LIST NOT A PACKING LIST 31 CASAN ACCADE ACC ACCADE AC ACC AC TAN OGG X 29 ss MAT 47 FULL ONE YEAR WARRANTY WATER HEATER 50 AD 6 2 For one year from the dare of purchase when your Sears Kenmore water heater is installed and operated single family residence in 2525 B lt lt accordance with the instructions this manual Sears will Qo 9 3 2 P 5 s 1 Repair defects in material or workmanship in this water free of charge SA 6S 2 Furnish and install a new current model water heater of equal capacity and quality free of charge if a leak occurs in the tank QU e Sod 99 LIMITED WARRANTY TANKS THAT LEAK 52 9 6 a B wy E After one year and through 6 years from the date of purchase for water heaters used in a single family residence if a leak occurs in the Ge 9 tank Sears will furnish a new current model water heater of equal capacity and quality You will be charged for any ins
5. 4231906 4231906 42 31906 20 Element Gasket 9000308 9000308 9000308 9000308 21 Nipple w Heat Traps 9003921 9003921 9003719 9003719 22 Model Rating Plate t 0270182 0270182 0270182 0270182 Manual 184710 000 These parts are also available at most Sears retail stores Also available at most hardware stores TReplaced only on return of damaged plate TtRefer to Wiring Diagram Section for verification Not Hlustrated Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any SEARS Service Center or call 1 800 4 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit All parts listed may be ordered from any SEARS Service Center most Sears stores and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling model number of the water heater will be found on the model rating plate located above the access panel WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION MODEL NUMBER PART DESCRIPTION SERIAL NUMBER PART NUMBER THIS IS A REPAIR PARTS LIST NOT A PACKING LIST 29 Parts Order List cont d KENMORE POWER MISER 6 ELECTRIC WATER HEATERS MODEL NUMBERS 153 326860 50 Gal Short 153 326861 50 Gal Short NOTE A UPPER ELEMENT These water
6. 3 wire lead models Temperature Settings 15 a thermostat setting of approximately 120 F which will supply hot water at the most economi cal temperatures A Is a thermostat setting of approximately 130 F 1 a thermostat setting of approximately 140 C s a thermostat setting of approximately 150 VERY 15 a thermostat setting of approximately 160 F It is recommended that the dial be set lower when ever possible NOTE Water temperature range of 120 140 F recom mended by most dishwasher manufacturers Time to Produce 2nd amp 3rd Degree Burns on Adult Skin Tem perature Setting 160 About 1 2 seconds 50 F About 1 1 2 seconds 40 F Less than 5 seconds 30 F About 30 seconds 20 F More than 5 minutes Service Adjustment cont d Upper and Lower Thermostat Adjustment Refer to thermostat illustrations under Thermostats NOTE It is not necessary to adjust the upper thermostat However if it is adjusted above the factory set point of 120 F HOT is is recommended that it not be set higher than the lower thermostat setting The upper and lower thermostats are adjustable if a different water temperature is desired Read all warnings in the Temperature Regulation section before proceeding 1 Turn OFF the electrical power to the water heater at the junction box 2 Take off the upper and or lower access panel insulation block
7. The sub merged rod sacrifices itself to protect the tank Instead of cor roding the tank water ions attack and eat away the anode rod This does not affect the water s taste or color The rod must be maintained to keep the tank in operating condition Anode deterioration depends on water conductivity not neces sarily water condition A corroded or pitted anode rod indicates high water conductivity and should be checked and or replaced more often than an anode rod that appears to be intact Replacement of a depleted anode rod can extend the life of your water heater Inspection should be conducted by a Sears service technician and at a minimum should be checked annually after the warranty period 20 Drain Valve Washer Replacement NOTE For replacement use a 17 2 x x 4 thick washer available at your nearest hardware store For ordering a replacement washer refer to the Parts Order List section Before beginning turn OFF the electrical power supply to the water Tid WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE Follow Draining instructions See Service and Adjustment section Turning counter clockwise remove the hex cap below the screw handle Remove the washer and put the
8. 9003900 9003900 15 Upper Access Panel 9003900 9003900 9003900 9003900 9003900 9003900 16 Terminal Cover 9002303 9002303 9002303 9002303 9002303 9002303 17 Upper Thermostat w Hi Limit 4231917 4231917 4231917 4231917 4231917 4231917 18 Thermostat Bracket 9000309 9000309 9000309 9000309 9000309 9000309 19 Upper Element 4231906 4231906 4231906 4231906 4231906 4231906 20 Element Gasket 9000308 9000308 9000308 9000308 9000308 9000308 21 Nipple w Heat Traps 9003915 9003915 9003719 9003719 9003719 9003719 222 Model Rating Plate t 0270182 0270182 0270182 0270182 0270182 0270182 Manual 1847 10 000 These parts are also available at most Sears retail stores Also available at most hardware stores Replaced only on return of damaged plate TtRefer to Wiring Diagram Section for verification Not Hlustrated Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any SEARS Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit All parts listed may be ordered from any SEARS Service Center most Sears stores and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling model number of the water heater will be found on the model rating plat
9. HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF FAILURE TO DO THIS COULD RESULT IN DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 10 Installation Instructions cont d Converting the Lower Element cont d 2 The convertible element is located behind the lower access panel of the water heater Remove the two screws securing the access panel and remove panel 4 Lower Element Lift out the tab as shown to unclip the ter minal cover from the thermostat The terminal cover can be removed from the thermostat Lift out tab to unclip terminal cover from thermostat JACKET PLASTIC TABS ON BOTH SIDES TERMINAL COVER HOLD IT iN PLACE TERMINAL COVER CLIPPED TO THER MOSTAT AT THIS POINT THERMOSTAT Pd LOWER THERMOSTAT 11 5 Remove the screws from terminal 2 of the element and move the looped end of the wire aside 6 The buss bar is labeled 5500 W Place the buss bar over termi nals 2 and 3 with the 5500 W visible Install the extra screw provided into terminal 3 7 wire removed from terminal 2 has a looped end must remain looped and now be placed as shown on top of the buss bar over the opening of terminal 2 and secured using the remaining screw 8 Tighten terminals 2 and 3 to ensure proper electrical connection WARNING Failure
10. O O O O O O O gt gt 5 LE ha SLE ALE NALS SALT Nhe gt 2 Le Le Le LE NA 2 vd 2 2 2 price of your water heater does not include a free checkup service call On water heater installations arranged by Sears Sears warrants the installation charge will be made on service calls due to poor or incomplete installation These include a Adjusting thermostat Leaks in pipes or fittings c Condensation MASTER PROTECTION AGREEMENTS Congratulations on making a smart purchase Your new Kenmore prod uct is designed and manufactured for years of dependable operation But like all products it may require preventive maintenance or repair from time to time Thats when having a Master Protection Agreement can save you money and aggravation Purchase a Master Protection Agreement now and protect yourself from unexpected hassle and expense The Master Protection Agreement also helps extend the life of your new product Heres what s included in the Agreement Expert Service by our 12 000 professional repair specialists Unlimited service and no charge for parts and labor on all covered repairs No lemon guarantee replacement of your covered product if four or more product failures occur within twelve months Product replacement if your covered product cant be fixed Annual Preventive Maintenance Check at your request no extra charge Fast help by phone phone support from a S
11. and pad 3 The slotted adjustment using a screwdriver can be turned clockwise to increase the temperature setting or counter clockwise to decrease the temperature setting 4 Replace the insulation block pad and access panel 5 the power supply Temperature Pressure Relief Valve Operation The temperature pressure relief valve must be manually operated at least once a year TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any property damage or bodily injury The water may be extremely hot If after manually operating the valve it fails to complete ly reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pres sure relief valve with a new one Failure to install and maintain a new properly listed tempera ture pressure relief valve will release the manufacturer from any claim which might result from excessive temperature or pressure 17 WARNING If the temperature pressure relief valve on the appliance weeps or discharges periodically this may be due to ther mal expansion Your water hea
12. caused by the corrosion protective action of the anode Smelly water may be eliminated or reduced in some water heater models by replacing the anode s with one of less active material and then chlorinating the water heater tank and all hot water lines Contact the local Sears Service Center for further informa tion concerning Anode Replacement Kit 9001453 and this Chlorination Treatment If the smelly water persists after the anode replacement and chlo rination treatment we can only suggest that continuous chlori nation and filtering conditioning equipment be considered to eliminate the water problem Do not remove the anode leaving the tank unprotected By doing so all warranty on the water heater tank is voided IN HOT WATER FAUCETS A WARNING HYDROGEN GAS Hydrogen gas can be produced in a hot water system that has not been used for a long peri od of time generally two weeks or more Hydrogen gas is extremely flammable and explosive To prevent the possibility of injury under these conditions we recom mend the hot water faucet be opened for several min utes at the kitchen sink before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through the pipe as the hot water faucet is opened There must be no smoking or open flame near the faucet at
13. disconnected and ready to be removed If you have galvanized pipe to the water heater loosen the two galvanized pipes with a pipe wrench at the union in each line Also disconnect the piping remaining to the water heater These pieces should be saved since they may be needed when reconnecting the new water heater Disconnect the temperature pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely disconnect ed and ready to be removed O Check again to make sure the electrical supply is turned OFF to the water heater Then disconnect the electrical supply connection from the water heater junction box A CAUTION Mineral buildup or sediment may have accumulated in the old water heater This causes the water heater to be much heavier than normal and this residue if spilled out could cause staining Installation Instructions cont d Facts to Consider About the Location You should carefully choose an indoor location for the new water heater because the placement is a very important consideration for the safety of the occupants in the building and for the most economical use of the appliance This water heater is not intend ed for outdoor installation Whether replacing an old water heater or putting the water heater in a new location the following critical points must be observed
14. ern NIMM ante 21 24 Start Up Conditions 21 Thermal 21 Strange Sounds oiiro a le A Ie Pa ele ee e eR I eben iie tete e ese trees 21 Operational Conditions de E esee eee ak 22 23 ull EE 22 AriratLlot Water Faucets aser ER e ise ei Ee 22 R umbling rc 22 High Temperature Shut Off System certior estre deter io ro Dite ee dese pe eniro doen 22 23 Not Enouph Hot Pee tuus 23 Water its 23 Leakage Checkpoints tertie ee RI eee Baa sige 24 Parts List e td 26 31 huc 32 Customer Responsibilities Abbreviations Found In This Instruction Manual U L Underwriters Laboratories Inc NEC National Electrical Code ANSI American National Standards Institute Thank You for purchasing a Sears water heater Properly installed and maintained it should give you years of trouble free service If you should decide that you want the new water heater professionally
15. heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order Super Limeguard replacement element Item 42 31906 If at the time of installation the water heater was converted to operate at 5500 watts order Super Limeguard replace ment element Item 42 31908 See model rating plate If Converted box NOTE B These water heaters are equipped with a Roto Swirl dip tube to retard a build up of dissolved solids D v 16 5 56 P 12 13 Took 30 Parts Order List cont d KENMORE POWER MISER 6 ELECTRIC WATER HEATERS MODEL NUMBERS 153 326860 50 Gal Short 153 326861 50 Gal Short MODEL NUMBERS KEY PART 153 326860 153 326861 NO DESCRIPTION PART NUMBERS 1 Temperature Pressure Relief Valve 42 33086 42 33086 2 Roto Swirl Dip Tube See NOTE page 30 9003926 9003926 3 Primary Anode Rod 9003889 9003483 4 Drain Valve 9003911 9003911 5 Drain Valve Washer V thick 9001584 9001584 6 Element Gasket 9000308 9000308 7 Lower Element See NOTE on page 30 3800 Watt 3800 Watt 42 3
16. installed contact the local Sears Service Center or any Sears store They will arrange for prompt quality installation by Sears authorized contractors Product Specifications ELEMENT MAXIMUM FUSE TANK RECOVERY WATTAGE MINIMUM OR CIRCUIT MODEL CAPACITY DIMENSIONS IN INCHES GALS PER HOUR 240 VOLTS WIRESIZE BREAKER NUMBER INGALLONS DIAMETER HEIGHT 90 RISE UPPER LOWER GAUGE SIZE AMPS 153 326360 173 3800 3800 12 20 153 326361 30 18 46 25 0 3800 5500 10 30 153 326460 173 3800 3800 12 20 153 326461 40 18 594 25 0 3800 5500 10 30 153 326560 17 3 3800 3800 12 20 153 326561 50 20 604 25 0 3800 5500 10 30 153 326660 P M m 17 3 3800 3800 12 20 153 326661 25 0 3800 5500 10 30 153 326760 p E m 173 3800 3800 12 20 153 326761 25 0 3800 5500 10 30 153 326860 38 7 173 3800 3800 12 20 153 326861 25 0 3800 5500 10 30 Wiring size based on standard 60 C copper wire If distance from fuse box to water heater is more than 90 feet refer to your local electrical PP y code Preparing for the New Installation Read the Safety Precautions section page 2 of this manual first and then the entire manual carefully If you dont follow the safety rules the water heater will not operate properly It could cause DEATH SERIOUS BODILY INJURY AND OR PROPERTY DAMAGE This manual contains instructions
17. means the water flow may cause property damage Te Discharge Pipe Must not be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restriction Must not be plugged or blocked Must be of material listed for hot water distribution Must be installed so as to allow complete drainage of both the temperature pressure relief valve and the dis charge pipe Must terminate at an adequate drain Must not have any valve between the relief valve and tank The temperature pressure relief valve must be manually operated at least once a year Caution should be taken to ensure that 1 no one is in front of or around the outlet of the temperature pressure relief valve discharge line and 2 the water manually discharged will not cause any bodily injury or property damage because the water may be extremely hot If after manually operating the valve it fails to complete ly reset and continues to release water immediately close the cold water inlet to the water heater follow the draining instructions and replace the temperature pres sure relief valve with a new one SHUT OFF VALVE CONDUIT TEMPERATURE PRESSURE RELIEF VALVE 6 AIR GAP FLOOR DRAIN WARNING RELIEF VALVE OPENING This water heater is provided with a combination Temperature Pressure Relist Valve listed as complying with the standard for Relief Valves and pode Gas Shutoff Devices for Hot Water S
18. new one in place Screw the handle and cap assembly back into the drain valve and retighten using a wrench DO NOT OVER TIGHTEN Follow Filling the Water Heater instructions in the Installation Instructions section Check for leaks Turn electric power to the water heater x HANDLE AND CAP ASSEMBLY WASHER Service Before calling for repair service read the Start Up Conditions and Operational Conditions found in the Troubleshooting Guide of this manual If a condition persists or you are uncertain about the operation of the water heater let a qualified person check it out Contact SEARS Repair Services at 1 800 4 MY HOME 1 800 469 4663 Troubleshooting Guide Start Up Conditions THERMAL EXPANSION Water supply systems may because of such events as high line pressure HM cut offs the effects of water hammer among others have installed devices such as pressure reducing valves check valves back flow preventers etc to control these types of roblems When these devices are not equipped with an internal and no other measures are taken the devices cause the water system to be closed As water is heated it expands ther mal expansion and closed systems do not allow for the expan sion of heated water The water within the water heater tank expands as it is heated and increases the pressure of the water system If the relieving point of the water heater s temperature pressure re
19. to tighten terminal screws can cause a fire which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Installation Instructions cont d Converting the Lower Element cont d 9 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place A WARNING Make sure the thermostat is flush against the tank the 12 Complete wiring to the water heater or if completed turn ON electric power to the water heater after filling the tank with water terminal cover is in place and the insulation is replaced EELEE Failure to do so can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE 10 Replace the insulation block and pad so that it completely covers the thermostat and element A CAUTION Never use this water heater unless it is completely full of water To prevent damage to the tank and heating ele ment the tank must be filled with water Water must flow from the hot water faucet before turning ON power Installation Instructions cont d Wiring Diagrams STANDARD WIRING FOR 2 WIRE LEAD WATER HEATERS NON SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT BLACK BLACK WIRING FOR 3 WIRE LEAD WATER Ow HEATERS NON SIMULTANEOUS OPERATION 240 VOLT DOUBLE ELEMENT UPPER HEATING ELEMENT FOR 3800 WATTS FOR 3800 WATTS TO ELECTRIC POWER SUPPLY UPPER THERMOSTAT a d UPPER HEATING ELEM
20. used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory set ting on the thermostat read the Temperature Regulation section in this manual WARNING WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater is equipped for one type voltage only Check the rating plate near the bottom access panel for the correct voltage DO NOT use this water heater with any voltage other than the one shown on the model rating plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any ques tions or doubts consult your electric company WARNING INSULATING JACKETS When installing an external water heater insulation jacket on an electric water heater a DO NOT cover the temperature pressure relief valve b DO NOT put insulation over the access covers or any access areas c DO NOT remove operating instructions and safety related warning labels and materials affixed to the water heater d DO obtain new warning and instruction labels from Sears for placement on the jacket directly over the exist ing labels WARNING Do not use this appliance if any part of it has been under water An electrical short or malfunction could occur The water heater should be replaced CAU
21. valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use 13 To insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping A CAUTION Never use this water heater unless it is completely full of water To prevent damage to the tank and heating ele ment the tank must be filled with water Water must flow from the hot water faucet before turning ON power 14 Check element for water leaks If leakage occurs tighten element or repeat steps 2 and 3 remove and reposi tion gasket Then repeat steps 10 through 14 15 Reconnect the two wires to the element and then check to make sure the thermostat remains firmly against the surface of the tank Service and Adjustment cont d Element Cleaning Replacement cont d 16 Replace terminal cover on thermostat making sure that the locking tabs on the terminal cover are in place 17 Replace the insulation block and pad so that it completely covers the thermostat and element 18 Replace access panel 19 Turn ON electric power to water heater frac I i Ea E i1 i ELO BUE amp SERIC AE Anode Rod Inspection The anode rod is used to protect the tank from corrosion Most hot water tanks are equipped with an anode rod
22. 1906 42 31906 5500 Watt 5500 Watt 42 31908 4231908 8 Buss Bar Kit 9001591 9001591 9 Thermostat Bracket 9000309 9000309 10 2 Pole Thermostat Two Wire Lead Models tt 42 31919 11 Terminal Cover amp Barrier 9002276 12 Lower Thermostat w Hi Limit m 42 31918 Three Wire Lead Models tt 13 Terminal Cover 9002303 14 Lower Access Panel 9003900 9003900 15 Upper Access Panel 9003900 9003900 16 Terminal Cover 9002303 9002303 17 Upper Thermostat w Hi Limit 4231917 4231917 18 Thermostat Bracket 9000309 9000309 19 Upper Element 4231906 4231906 20 Element Gasket 9000308 9000308 21 Nipple w Heat Traps 9003921 9003921 22 Model Rating Plate 1 0270182 0270182 Manual 184710 000 These parts are also available at most Sears retail stores Also available at most hardware stores TReplaced only on return of damaged plate TtRefer to Wiring Diagram Section for verification Not Hlustrated Now that you have purchased this water heater should a need ever exist for repair parts or service simply contact any SEARS Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit All parts listed may be ordered from any SEARS Service Center most Sears stores and by calling 1 800 366 PART 1 800 366 7278 If the parts you need are not stocked locally your order will be electronically transmitted to a SEARS Repair Parts Distribution Center for handling
23. E BRUSH PHILLIPS SCREWDRIVER Et ROLL OF LEAD FREE i PPE 0091 PROPANE SOFT SOLDER PIPE DOPE SQUEEZE TUBE a ROLL TEFLON ROLL OF EMERY SOLDER TUBING Use only on water connections CLOTH FLUX CUTTER Installation Instructions Removing the Old Water Heater D Turn OFF electrical supply to the water heater FE 607 ie Vem ILI OFF the water supply to the water heater at the water shutoff valve or water meter Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors Open the water heater drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining WARNING The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all con nections are tight and that the water flow is directed away from any person If you have copper piping to the water heater the two copper water pipes can be cut with a hacksaw Muddy 4 away from where they connect to the water heater This will avoid cutting off the pipes too short Additional cuts can be made later if necessary Disconnect the tempera ture pressure relief valve drain line When the water heater is drained disconnect the hose from the drain valve Close the drain valve The water heater is now completely
24. ENT BUSS BAR N YELLOW RED LOWER HEATING ELEMENT THREE TYPES OF FIELD CONNECTIONS YOU MAY HAVE TIME CLOCK SWITCH OPERATES BOTTOM ELEMENT ONLY TO ELECTRIC j2 POWER SUPPLY 11 TO TIME 1212 CLOCKSWITCH JUNCTION BOX YELLOW Far uglBLACK OFF PEAK METER OPERATES BOTTOM ELEMENT ONLY TO ELECTRIC 4 362 9 TO POWER SUPPLY PEAK METER JUNCTION BOX YELLOW BLACK FOR TWO WIRE CONNECTION TO ELECTRIC RED POWER SUPPLY LI 12 HEATING ELEMENT Note Some Lower Hi Temp Limit switches may have 4 terminals Use only the 2 terminals on left 13 Installation Instructions cont d Wiring Never use this water heater unless it is completely full of water To prevent damage to the tank and heating ele ment the tank must be filled with water Water must flow from the hot water faucet before turning on power You must provide all wiring of the proper size outside of the water heater You must obey local codes and electric company requirements when you install this wiring If you are not familiar with electric codes and practices or if you have any doubt even the slightest doubt in your ability to con nect the wiring to this water heater obtain the service of a com petent electrician Contact your Sears salesperson to arrange for a professional electrician WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY This water heater is equipped for on
25. TION WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a manner that if the tank or any connections should leak the flow of water will not cause damage to the structure When such locations cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are avail able at your local Sears Store Such a drain pan must be piped to an adequate drain Table of Contents Precautions en etaed 2 Table of Contents 3 Customer Responsibilities 4 4 Preparing for the New Installation 4 Materials and Basic Tools Needed 5 Materials Needed ci c 5 Basic Tools uenis Installation Instructions 6 15 Removing the Old Water Heaters eec e a e a 6 Facts to Consider About the Location iue eie ie Pe De E coe ee TERR ERUNT ER REGES 7 Facts to Consider About the Convertible Element 0 cccccccccessessseessceeesceseessseeesceescenseesseeessseesscenseesucessscessesseeessacesssessnsssee Water S MA 8 TAP Valve and Pipe Insulation C 8 Te mperat re Pressure oae udis on edd eed ete bie ste o EAE erea 9 Eilling the Wa
26. at satisfies your hot water needs a means such as a mixing valve shall be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufactur ers instructions for installation of the valves Before changing the factory setting on the thermostat read the Temperature Regulation section in this manual WARNING Never allow small children to use a hot water tap or to draw their own bath water Never leave a child or handi capped person unattended in a bathtub or shower Thermostats The thermostats of this water heater have been factory set at a position which approximates 120 F HOT to reduce the risk of scald injury The upper thermostat is factory set at a position which approxi mates 120 F HOT and is adjustable if a different water tem perature is desired Read all warnings in this manual and on the water heating before proceeding ADJUSTABLE UPPER THERMOSTAT 16 The lower thermostat is factory set at a position which approxi mates 120 F HOT and is adjustable if a different water tem perature is desired Read all warnings in this manual and on the water heater before proceeding 4 39A 220 256 AC 308 128 2500 SEA RUM 22 2770 AD 120A PTOTY 180 4 0V8C 128VA TOT 120 8 BSYAT ADJUSTABLE LOWER THERMOSTAT 2 wire lead models ADJUSTABLE LOWER THERMOSTAT WITH HIGH LIMIT
27. e located above the access panel WHEN ORDERING REPAIR PARTS 5 GIVE THE FOLLOWING INFORMATION MODEL NUMBER PART DESCRIPTION SERIAL NUMBER PART NUMBER THIS IS A REPAIR PARTS LIST NOT A PACKING LIST 27 Parts Order List KENMORE POWER MISER 6 ELECTRIC WATER HEATERS MODEL NUMBERS 153 316354 30 Gal 153 316355 30 Gal 153 316454 40 Gal 153 316455 40 Gal 153 316554 50 Gal 153 316555 50 Gal NOTE A UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order Super Limeguard replacement element Item 42 31906 If at the time of installation the water heater was converted to operate 5500 watts order Super Limeguard replace ment element Item 42 31908 See model rating plate If Converted box NOTE B These water heaters are equipped with a Roto Swirl dip tube to retard a build up of dissolved solids 5 D v 16 s 55 12 13 Took 28 Parts Order List cont d KENMORE POWER MISER 6 ELECTRIC WATER HEATERS MODEL NUMBERS 153 326660 30 Gal Short 153 326661 30 Gal Short 153 326760 40 Gal Short 153 326761 40 Gal Short
28. e type volt age only Check the rating plate near the bottom access panel for the correct voltage DO NOT use this water heater with any voltage other than the one shown on the model rating plate Failure to use the correct voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company A CAUTION If wiring from your fuse box or circuit breaker box was aluminum for your old water heater replace it with cop per wire If you wish to reuse the existing aluminum wire have the connection at the water heater made by a com petent electrician Contact your Sears salesperson to arrange for a professional electrician 1 Provide a way to easily shut off the electric power when working on the water heater This could be with a circuit breaker or fuse block in the entrance box or a separate dis connect switch 2 Install and connect a circuit directly from the main fuse or circuit breaker box This circuit must be the right size and have its own fuse or circuit breaker Refer to the chart in the Product Specifications section for the correct size wire and fuse circuit breaker 3 If metal conduit is used for the grounding conductor A The grounding electrode conductor shall be of copper aluminum or copperclad aluminum The material shall be of one continuous length without a splice or joint B Rigid metal conduit intermediate metal cond
29. ears technician on products requiring in home repair plus convenient repair scheduling Power surge protection against electrical damage due to power fluc tuations Rental reimbursement if repair of your covered product takes longer than promised Once you purchase the Agreement a simple phone call is all that it takes for you to schedule service You can call anytime day or night or sched ule a service appointment on line Sears has over 12 000 professional repair specialists who have access to over 4 5 million quality parts and accessories That s the kind of profes sionalism you can count on to help prolong the life of your new purchase for years to come Purchase your Master Protection Agreement today Some limitations and exclusions apply For prices and additional information call 1 800 827 6655 SEARS INSTALLATION SERVICE For Sears professional installation of home appliances garage door open ers water heaters and other major home items in the U S A call 1 800 4 MY HOME For in home major brand repair service Call 24 hours a day 7 days a week U S A and Canada 1 800 4 MY HOME 1 800 469 4663 www sears com The model number of your water heater is found on the model rating plate on the front of the water heater Sears Roebuck and Co Hoffman Estates IL 60179 U S A
30. eater The hot water outlet is marked hot Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the 4 threaded nipple Using flexible connectors connect the hot water pipe to the hot water outlet of the water heater Look at the top cover of the water heater The cold water inlet is marked cold Put two or three turns of teflon tape around the threaded end of the threaded to sweat coupling and around both ends of the threaded nipple Using flexible connectors connect the cold water pipe to the cold water inlet of the water heater NOTE Your water heater is insulated to minimize heat loss from the tank Further reduction in heat loss can be accomplished by insulating the hot water lines from the water heater Installation completed using Installation Kit FLEXIBLE WATER SHUT OFF CONNECTORS VALVE HOT OUTLET COLD INLET TO HOUSE WATER LINE THREADED TO THREADED TO SWEAT COUPLING SWEAT COUPLING 3 4 THREADED NIPPLE TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Do not cap or plug 6 AIR GAP FLOOR DRAIN T amp P Valve and Pipe Insulation Remove insulation for T amp P Valve and pipe connections from carton Fit pipe insulation over the incoming cold water line and the hot water line Make sure that the insula tion is against the top cover of the heater Fit T amp P Valve insulation over valve Make sure that the
31. event damage to the tank and heating ele ment the tank must be filled with water Water must flow from the hot water faucet before turning power Service and Adjustment cont d Element Cleaning Replacement NOTE These instructions are written for element cleaning and element replacement for the lower element If it is neces sary to clean or replace the upper element then repeat these instructions remove the element from your tank in order to clean or replace it 1 Before beginning turn OFF the electric power supply to the water heater ld WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE 2 Turn off the water supply to the water heater at the water shutoff valve or water meter 3 Attach a hose to the water heater drain valve and put the other end in a floor drain or outdoors Open the water heater drain valve Open a nearby hot water faucet which will relieve pressure in the water heater and speed draining A WARNING The water passing out of the drain valve may be extremely hot To avoid being scalded make sure all con nections are tight and that the water flow is directed away from any person 4 Remove the two screws securing the access panel and remo
32. for the installation opera tion and maintenance of this electric water heater It also contains warnings throughout the manual that you must read and be aware of All warnings and all instructions are essential to the proper operation of the water heater and your safety Since we cannot put everything on the first few pages READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform with the instructions in this manual electric company rules and Local Codes or in the absence of Local Codes with the current edition of the NEC National Electrical Code NFPA 70 This publication is available from your local government or public library or electric company or by writing Underwriters Laboratories Inc 333 Pfingsten Road Northbrook IL 60062 If after reading this manual you have any questions or do not understand any portion of the instructions call Sears Service Center Carefully plan the place where you are going to put the water heater Correct electrical wiring and connections are very important in preventing death from possible electrical shock and fires Examine the location to ensure the water heater complies with the Facts to Consider About the Location section For California installation this water heater must be braced anchored or strapped to avoid falling or moving during an earthquake See instructions for correct installation proce dures Instructions may be ob
33. insulation does not interfere with the lever of the T amp P valve Secure all insulation using tape Installation Instructions cont d Temperature Pressure Relief Valve At the time of manufacture this water heater was provided with a combination temperature pressures relief valve cer tified by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equip ment or materials as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems and the current edition of ANSI 221 22 4 4 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21 22 CSA 4 4 by a nationally rec ognized testing laboratory that maintains periodic inspec tion of production of listed equipment or materials The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 Ibs p s i and a discharge capacity not less than the water heater input rate as shown on the model rating plate Electric heaters watts divided by 1000 x 3412 equal BTU Hr rate Your local jurisdictional authority while mandating the use of a temperature pressure relief valve complying
34. ion block and pad Reset the high limit by pushing in the red button marked RESET RESET BUTTON Replace the insulation block and pad so that it completely covers the thermostat and element Replace the access panel Turn ON electric power to the water heater CAUTION NOT ENOUGH OR NO HOT WATER In a new installation the water heater may not be properly connected Make sure the cold water supply valve is open Review and check piping installation Make sure that the cold water line is connected to the cold water inlet to the water heater and the hot water line to the hot water outlet on the water heater Make sure the electrical supply to your water heater is ON Check for loose or blown fuses in your water heater circuit Circuit breakers weaken with age and may not handle their rated load and should be replaced Make certain the disconnect switch if used is in the ON position Check to see the electric service to your house has not been interrupted If this is the case contact the electric company Are the thermostats set to the desired temperature See Temperature Regulation section If you had experienced very hot water and now no hot water the problem may be due to the high temperature shut off sys tem See High Temperature Shut Off System in the Troubleshooting section During very cold weather the incoming water will also be colder and it will require a longer ti
35. lief valve is reached the valve will relieve the excess pressure The temperature pressure relief valve is not intended for the constant relief of thermal expansion This is an unacceptable condition and must be cor rected It is recommended that any devices installed which could create a closed system have a by pass and or the system have an expan sion tank to relieve the pressure built by thermal expansion Thermal expansion tanks are available from Sears stores and through the Sears Service Centers Contact the local plumbing inspector water supplier and or the Sears Service Center for assistance in controlling these situations Thermal Expansion Tank Specifications Model Tank Capacity Dimensions in Inches Pipe Fitting Number In Gallons Diameter Length On Tank 153 331020 2 8 inches 12 Xj Male 153 331050 5 11 inches 14 inches Y Male Expansion Tank Sizing Chart Inlet Water Heater Capacity Gallons Water Expansion Pressure 30 40 50 66 80 Tank 40psi 2 2 2 5 gt Capacity 50psi 2 2 2 5 5 Needed 60psi 2 2 5 5 5 70psi 2 2 5 5 5 80psi 2 5 5 5 2 Highest recorded inlet water pressure in a 24 hour period or regulated water pressure NOTE Expansion tanks are pre charged with a 40 psi air charge If the inlet water pressure is higher than 40 psi the expansion tank s air pressure must be to match that pressu
36. location selected should be indoors as close to and as cen tralized with the water piping system as possible This water heater as well as all water heaters will eventually leak Do not install without adequate drainage provisions where water flow will cause damage CAUTION WATER HEATERS EVENTUALLY LEAK Installation of the water heater must be accomplished in such a man ner that if the tank or any connections should leak the flow of water will not cause damage to the structure When such locations cannot be avoided a suitable drain pan should be installed under the water heater Drain pans are available at your local Sears stores Such a drain pan must be piped to an adequate drain CAUTION INSTALLATION IN RESIDENTIAL GARAGES The water heater must be located and or protected so it is not subject to physical damage by a moving vehicle The location selection must provide adequate clearances for servicing and proper operation of the water heater Facts to Consider About the Convertible Lower Element Upper Element if double element model is conven tional 3800 watt element which only operates at its rated wattage on 240 volts See rating plate on water heater Lower Element of the water heater be converted from operation at 3800 watts to 5500 watts on a 240 volt system Read and follow water heater warnings and instructions If after reading these instructions in this manual if you d
37. me to become heated The hot water usage may exceed the capacity of the water heater If so wait for water heater to recover after abnormal demand Also examine pipes and faucets for possible water leaks If the high limit must be reset again call Sears Service If you can not determine the problem then call the Sears Service Department Department to find out why the high limit turned OFF the electric power WATER IS TOO HOT Adjust the thermostat to a lower setting See the Temperature Regulation section 23 Troubleshooting Guide cont d Leakage Checkpoints Use this guide to check a Leaking water heater Many suspect ed Leakers are not leaking tanks Often the source of the water can be found and corrected If you are not thoroughly familiar with electric codes the water heater and safety practices contact your local Sears Service Center to check the water heater 9 Condensation may be seen on pipes in humid weather or pipe connections may be leaking The primary anode rod may be leaking Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area The temperature pressure relief valve may be leaking at the tank fitting elements may be leaking at the tank fitting WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make s
38. o not under stand any portion call Sears Service Center WARNING Before making the conversion to 5500 watts check the 1 power supply must be 240 volts 2 wiring 10 gauge AWG Type TW 60 or equivalent and 3 Circuit breakers or fusing capable of 30 amp loading Also the installation must conform with this manual local codes and electric utility rules Failure to comply can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE DARDING THIS HEATER AL uso IN WAYS MENTION MODEL amp ELECTRIC Ww HEATER ECO CORRESPONDENCE RE STALLED MODEL NUMBER CAPACITY NOTE Whether or not the element conversion is made the model rating plate must be marked Using a hard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel Installation Instructions cont d Water Piping HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a tem perature which will satisfy space heating clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain tem perature water at the hot wa
39. ot be smaller in size than the outlet pipe size of the valve or have any reducing couplings or other restrictions Must not be plugged or blocked Must be of material listed for hot water distribution Must be installed so as to allow complete drainage of both the temperature pressure relief valve and the discharge ipe Must terminate at an adequate drain Must not have any valve between the relief valve and tank WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a tem perature which will satisfy space heating clothes washing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain tem perature water at the hot water tap then you must take special precautions In addition to using the lowest possi ble temperature setting that satisfies your hot water needs a means such as a mixing valve shall be
40. r 2 in this wiring diagram for the type of system you have NOTE If you have purchased a three wire connection water heater but you are not on a Time Clock or Off Peak meter and have a standard two wire connection power supply simply follow the connection diagram in block 3 of the Three Wire Connection Diagram 6 Use wire nuts and connect the power supply wiring to the wires inside the water heater s junction 7 The water heater must be electrically grounded by the installer A green ground screw has been provided on the water heater s junction box Connect ground wire to this location 8 Replace the wiring junction cover using the screw provided Installation Instructions cont d Installation Checklist e Whether or not the element conversion is made the model rating plate must be marked Using a hard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel Is the fuse or circuit breaker size correct as shown in the chart in the Product Specifications section re the wires from the circuit breaker or fuse service to the water heater s junction box on the correct wire size gauge as shown in the chart in the Product Specifications section Is the new temperature pressure relief valve properly installed and piped to an adequate drain See Temperature Pressure Relief Valve section Is the water heater completel
41. r assis tance or consult your local Sears Service Center for further information A WARNING At the time of manufacture this water heater was provided with a combination temperature pressures relief valve certi fied by a nationally recognized testing laboratory that main tains periodic inspection of production of listed equipment or materials as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems and the current edition of ANSI Z21 22 CSA 4 4 and the code requirements of ASME If replaced the valve must meet the requirements of local codes but not less than a combination temperature and pressure relief valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANSI Z21 22 CSA 4 4 by a nationally recognized testing laboratory that maintains periodic inspection of production of listed equipment or materials The valve must be marked with a maximum set pressure not to exceed the marked hydrostatic working pressure of the water heater 150 Ibs p s i and a discharge capacity not less than the water heater input rate as shown on the model rating plate Electric heaters watts divided by 1000 x 3412 equal BTU Hr rate Your local jurisdictional authority while mandating the use of a temperature pressure relief valve complying with ANSI Z21 22 CSA 4 4 and ASME may require a valve model differ ent from the one f
42. re but must not be higher than 80 psi 21 WATER HEATER COLD COLD WATER RESSURE AED PRESSU a INLET FITTING REDUCING VALVE WITH BY PASS 1 EXPANSION TANK INLET WATER SHUTOFF RECOMMENDED INSTALLATION VERTICAL MOUNTING PRESSURE GAUGE WATER HEATER FLOOR CEILING COLD WATER JOIST ETC INLET FITTING STRAPPING 3 PRESSURE REDUCING INLET COLD VALVE WITH WATER aor SHUTOFF PRESSURE GAUGE ALTERNATE RECOMMENDED INSTALLATION HORIZONTAL MOUNTING STRANGE SOUNDS Possible noises due to expansion and contraction of some metal pee during periods of heat up and cool down do not represent armful or dangerous conditions Troubleshooting Guide Operational Conditions SMELLY WATER In each water heater there is installed at least one anode rod see parts section for corrosion protection of the tank Certain water conditions will cause a reaction between this rod and the water most common complaint associated with the anode rod is one of a rotten egg smell This odor is derived from hydrogen sulfide gas dissolved in the water The smell is the result of four factors which must all be present for the odor to develop a concentration of sulfate in the supply water b little or no dissolved oxygen in the water c a sulfate reducing bacteria within the water heater This harmless bacteria is non toxic to humans d an excess of active hydrogen in the tank This is
43. tained from the California office of the State Architect 400 P Street Sacramento CA 95814 Massachusetts Code requires this water heater to be installed in accordance with Massachusetts 248 CMR 2 00 State Plumbing Code and 248 CMR 5 00 Materials and Basic Tools Needed Materials Needed simplify the installation Sears has available the installation parts shown below You may or may not need all of these materi als depending on your type of installation EXPANSION TANKS FOR THERMAL DRAIN PANS AVAILABLE IN 20 EXPANSION CONDITIONS AVAILABLE DIAMETER FOR WATER HEATERS IN 2 GALLON AND 5 GALLON CAPACITY HAVING A DIAMETER 18 OR LESS THROUGH LOCAL SEARS STORE OR 24 DIAMETER FOR WATER WATER HEATER INSTALLA SERVICE CENTER HEATERS HAVING A DIAMETER 22 TION KIT WITH FLEXIBLE OR LESS AND AVAILABLE IN 28 CONNECTORS FOR 3 4 OR DIAMETER FOR WATER HEATERS UMEN EM OR COPPER HAVING A DIAMETER 26 OR LESS Basic Tools ADDITIONAL TOOLS NEEDED You may or may not need all of these tools depending on your SWEAT 5 OLDERING type of installation These tools can be purchased at your local Pn ing SOBCOLEOETIMCKSEW Sears store Torch gt Soft Solder Pipe Wrench 2 Solder Flux Screwdriver Emery Cloth 6 Foot Tape or Folding Rule Wire Brushes Garden Hose Drill Pipe Dope or Teflon Tape HACKSAW 6 FOOT TAPE GARDEN HOSE Ly 3 4 WIRE BRUSH 51 SCREW DRIVER To gt WRENCH 1 2 WIR
44. tallation OR gt CX 69 e n 252 OS LIMITED WARRANTY ON PARTS 5 o Ore 5 6S After one year and through 6 years from the date of purchase when your Sears Kenmore water heater is used in a single family 09 ES B 5 gt aS residence and is installed and operated in accordance with the information in this manual if a part fails due to a materials or OO B lt gt A workmanship Sears will furnish a replacement free of charge You will be charged for labor one 2 6 5 fece unis T as AS 5 IF the water heater is subjected to commercial institutional industrial or use in residences of two families or more the above warranty QU gt 4 S KS coverage for tanks that leak is effective for 2 years from the date of purchase and the above parts warranty is effective for 1 year from the 65 2225 dare of purchase ZS 56 5 5 OS n x 29 To obtain warranty service SIMPLY CALL 1 800 4MY HOME 1 800 469 4663 This warranty applies only while this product is es use in the United States lt gt use in the United States QO 9 qu 6 This warranty gives you specific legal rights and you may also have other rights which vary from state to state 5 QUAS 55 A RI SEARS ROEBUCK AND CO Dept 817 WA HOFFMAN ESTATES IL 60179 4 Roa O O O O O O O ON O O O
45. ter Ele ter etete eet eniti t le et I sir reed t n reste D 10 Converting tlie Lower Element ice auci ain a peli funi nie D ren tiat 10 12 Wiring Diagrams 13 Wiring dit Stet b eie ep p epe eredi lena be bu aaepe ceo past suns eek DER Rr gea 14 Installation Checklist RE Cori oes bere e 15 SE LV ICS and Adjustment S no tocan idee 16 20 Temp rature Regulations 16 cete tete ertum 16 Thermostat S ttinps pL H O 16 Upper Thermostat inni 16 Lower Thermostat Adjustment E 17 Tenmiperat re Pressure Relief Valve Operation deett eae Peace na Re 17 17 Element Cleaning and Replacement cete eter ee seta rae 18 20 Anode Rod Inspection e a a ed Set eiua 20 Drain Valve Washer Replacement tees e o ree ESTNE Duc eae eae 20 Service cx Troubleshooting
46. ter heater the Relief Valve must not be removed or plugged See manual heading Temperature Pressure Relief Valve for installation and maintenance of Relief Valve discharge pipe and other safely precautions DISCHARGE Do not cap or plug Installation Instructions cont d Filling the Water Heater fill the water heater with water Close the water heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of the water heater Open the cold water supply valve to the water heater NOTE The cold water supply valve must be left open when the water heater is in use fo insure complete filling of the tank allow air to exit by opening the nearest hot water faucet Allow water to run until a constant flow is obtained This will let air out of the water heater and the piping CAUTION Never use this water heater unless it is completely full of water To prevent damage to the tank and heating ele ment the tank must be filled with water Water must flow from the hot water faucet before turning ON power DRM NOTE Whether or not the element conversion is made the Check all new water piping for leaks Repair as needed model rating plate must be marked Using a hard point ink pen check the appropriate block within the model rating plate which is located adjacent to the lower access panel Converting the Lower ecessary ciement conversion par
47. ter may have a check valve installed in the water line or a water meter with a check valve Consult your local Sears Service Center for further information Do not plug the temperature pres sure relief valve Draining water heater should be drained if being shut down during freezing temperatures Also periodic draining and cleaning of sediment from the tank may be necessary Before beginning turn OFF the electric power supply to the water heater WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE CLOSE the cold water inlet valve to the water heater OPEN a nearby hot water faucet and leave open to allow for draining Connect a hose to the drain valve and terminate to an ade quate drain or outdoors OPEN the water heater drain valve to allow for tank draining NOTE If the water heater is going to be shut down and drained for an extended period the drain valve should be left open with hose connected allowing water to terminate to an adequate drain Close the drain valve Follow Filling the Water Heater instructions in the g Installation Instructions section Turn ON power to the water heater A CAUTION Never use this water heater unless it is completely full water To pr
48. ter tap then you must take special precautions In addition to using the lowest possi ble temperature setting that satisfies your hot water needs a means such as a mixing valve shall be used at the hot water taps used by these people or at the water heater Mixing valves are available at plumbing supply or hardware stores Follow manufacturers instructions for installation of the valves Before changing the factory set ting on the thermostat read the Temperature Regulation section in this manual HOT WATER A COLD WATER OUTLET INLET TEMPERED WATER OUTLET th i TO COLD WATER abe INLET ON 3 WATER HEATER Li MIXING VALVE ON WATER HEATER The illustration shows the attachment of the water piping to the or Piping water heater The water heater is equipped with water connec tions If a water heater is installed in a closed water supply system such as one having a back flow preventer check valve water meter with a check valve etc in the cold water supply means shall be provided to control thermal expansion Contact the local utility or Sears Service Center on how to control this situation NOTE If using copper tubing solder tubing to an adapter before attaching the adapter to the cold water inlet connection Do not solder the cold water supply line directly to the cold water inlet It will harm the dip tube and damage the tank Look at the top cover of the water h
49. the time it is open 22 RUMBLING NOISE some water areas scale or mineral deposits will build up on your heating elements This buildup will cause a rumbling noise Follow Element Cleaning Replacement instructions to clean and replace the elements HIGH TEMPERATURE SHUT OFF SYSTEM The water heater has a high limit shut off system with a reset button located on the thermostat Follow the resetting instructions which refer to the high limit behind the access panel NOTE If your water heater is connected to an OFF PEAK clock and uses the 3 wire lead wiring diagram in the Wiring Diagram section then the water heater will have a hi limit on both the upper and lower thermostats Follow the instructions to reset the hi limit behind the upper and lower access panels Before beginning turn OFF electrical power supply to the water heater ADR SI ALE e ALE 19 i 11 ats ici SERI 12 3 Ii 1173150 SU I ALES ILE 0 3I WARNING HAZARD OF ELECTRICAL SHOCK Before removing any access panels or servicing the water heater make sure the electrical supply to the water heater is turned OFF Failure to do this could result in DEATH SERI OUS BODILY INJURY OR PROPERTY DAMAGE Troubleshooting Guide cont d HIGH TEMPERATURE SHUT OFF SYSTEM cont d Remove the two screws securing the access panel and remove panel Remove the insulat
50. ts iocated a smali Element contained within the electrical junction box on top of the we heater These instructions only cover the conversion of the convertible element read this entire manual before attempting to install or operate the water heater The water heater is factory set to oper CONVERSION PARTS ate at 3800 watts The lower element can be converted to oper ate at 5500 watts Refer to the Facts to Consider About the Location section The Upper Element if a double element model is a conven tional 3800 watt element which only operates at its rated wattage on 240 volts See rating plate on water heater BUSS BAR The Lower Element of the water heater can be converted from operation at 3800 watts to 5500 watts on a 240 volt system 1 Before beginning the conversion turn OFF electric power If after reading these instructions and this manual if you do not supply to the water heater understand any portion call Sears Service Center 1171 Before making the conversion to 5500 watts check the 1 power supply must be 240 volts 2 wiring 10 gauge AWG TW 60 C or equivalent and 3 Circuit breakers or fusing capable of 30 amp loading Also the installation must conform with this Manual local codes SE and electric utility rules FAILURE TO COMPLY CAN RESULT IN DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE WARNING
51. uit or elec trical metallic tubing may be used for the grounding means if conduit or tubing is terminated in fittings approved for grounding 14 C Flexible metal conduit or flexible metallic tubing shall be permitted for grounding if all the following conditions are met 1 The length in any ground return path does not exceed 6 feet 2 The circuit conductors contained therein are protected by overcurrent devices rated at 20 amperes or less 3 The conduit or tubing is terminated in fittings approved for grounding For complete grounding details and all allowable exceptions refer to the current edition of the National Electrical Code NFPA 70 4 A standard 4 conduit opening has been made in the water heater junction box for the conduit connection 5 Wiring Diagrams See Wiring Diagrams Section have been supplied showing the two most common types of connections between the water heater and the power supply You can easi ly see which type connection you have by removing the junc tion box cover on top of the water heater A Two Wire Connection Diagrams is the most common requiring you to simply connect red to red black to black and the ground wire to the green ground screw in the junction box of the water heater B Three Wire Connection Diagram is used when you are connecting the water heater to power a supply that has a Time Clock or Off Peak Meter To make these con nections refer to block 1 o
52. upply Systems ANS 221 22 and the code requirements of ASME Your locat jurisdictional authority while mandating the use of a Temperature Pressure Relief Valve complying with ANS 221 22 and ASME may require a valve mode different from the one fumished with the water heater Compliance with such local requirements must be satisfied by the installer or end user of the water heater with i locally prescribed Temperature Pressure Relief Valve installed in the designated opening in the water eater RELIEF VALVE PROBE pu MUST EXTEND INTO TANK S LENGTH if a short shank loss than 2 temperature pressure relief valve is to be installed as shown a nipple and coupling must be used ifa long shank 2 or longer is to be installed do not use the nipple and coupling Install Temperature Pressure protective equipment required by local codes but not less than a combina tion Temperature Pressure Relief Valve certified as meeting the requirements for Relief Valves and Automatic Gas Shutoff Devices for Hot Water Supply Systems ANS 221 22 by a nationally recognized test ing laboratory that maintains periodic inspection of production of listed equipment or materials The valve must be oriented provided with tubing or otherwise installed so that discharge can exit only within 6 inches above or at any distance below the structural floor and cannot contact any live electrical part For safe operation of the wa
53. ure the electrical supply to the water heater is turned Failure to do this could result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE Turn electrical power OFF remove access panels insulation block and pad If leaking around elements follow proper draining instructions and remove ele ment Reposition or replace gasket on element Place element into opening and tighten securely Then follow Filling the Water Heater instructions the Installation Instructions section Water from drain valve may be due to the valve being opened slightly The drain valve may be leaking at the tank fitting H Water in the water heater bottom or on the floor may be from condensation loose connections or the temperature pressure relief valve DO NOT replace the water heater until a full inspection of all possible water sources is made and necessary corrective steps taken Leakage from other appliances water lines or ground seepage should also be checked NOTE check where threaded portion enters tank insert cotton swab between jacket opening and fitting If cotton is wet follow Draining instruc tions in the Service and Adjustment section and then remove fitting Put pipe dope or teflon tape on the threads and replace Then follow Filling the Water Heater instructions in the Installation Instructions section 24 CAUTION Read this manual first then before checking the
54. urnished with the water heater Compliance with such local requirements must be satisfied by the installer or end user of the water heater with a locally prescribed temperature pressure relief valve installed in the designated opening in the water heater in place of the factory furnished valve For safe operation of the water heater the relief valve must not be removed from it s designated opening or plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above or at any distance below the structural floor Be certain that no con tact is made with any live electrical part The discharge open ing must not be blocked or reduced in size under any circum stances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to dis charge drain unless a 6 air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circum stances demand if the discharge pipe is not connected to drain or other suitable means the water flow may cause prop erty damage The Discharge Pipe Must n
55. ve panel 6 Lift out the tab as shown to unclip the terminal cover from the thermostat The terminal cover can now be removed from the thermostat Lift out tab to unclip terminal cover from eo JACKET i TERMINAL COVER CLIPPED TO THER MOSTAT AT THIS POINT LOWER THERMOSTAT N Jacker m PLASTIC TABS ON BOTH SIDES OF TERMINAL COVER HOLD IT iN PLACE THERMOSTAT BRACKET Service and Adjustment cont d TERMINAL COVER ON UPPER THERMOSTAT 7 Disconnect the two wires on the element and unscrew the old element from the tank 8 Clean the area around the element opening Remove any sediment from or around the element opening and inside the tank 9 If you are cleaning the element you have removed do so by scraping or soaking in vinegar or a de liming solution WARNING Replacement elements must 1 be the same voltage and 2 no greater wattage than listed on the model rating plate affixed to the water heater 10 A new gasket should be used in all cases to prevent a possi ble water leak See Element Gasket in the Parts Order List Chart Place the new element gasket on the thread side of the cleaned or new element and screw into tank securing tightly using an element wrench 11 Close the water heater drain valve by turning the handle to the right clockwise The drain valve is on the lower front of the water heater 12 Open the cold water supply
56. water heater make sure the electric supply has been turned OFF and never turn the electric supply before the tank is completely full of water Notes Parts Order List KENMORE POWER MISER 6 ELECTRIC WATER HEATERS MODEL NUMBERS 153 326360 30 Gal 153 326361 30 Gal 153 326460 40 Gal 153 326461 40 Gal 153 326560 50 Gal 153 326561 50 Gal NOTE A UPPER ELEMENT These water heaters are equipped with 3800 watt elements LOWER ELEMENT These water heaters are equipped with factory installed convertible elements which can be operated at 3800 watts or 5500 watts Convertible elements are not offered as replacement parts ELEMENT ORDERING INFORMATION If a replacement 3800 watt 240 volt element is needed order Super Limeguard replacement element Item 42 31906 If at the time of installation the water heater was converted to operate at 5500 watts order Super Limeguard replace ment element Item 42 31908 See model rating plate If Converted box NOTE B These water heaters are equipped with a Roto Swirl dip tube to retard a build up of dissolved solids 5 D v 16 s 55 12 13 Took 26 Parts Order List cont d KENMORE POWER MISER 6 ELECTRIC WATER HEATERS MODEL NUMBERS 153 326360 30 Gal 153 326361 30 Gal 153 326460 40 Gal 153 326461 40 Gal 153 326560 50 Gal 153 326561 50 Gal
57. with ANSI 721 22 CSA 4 4 and ASME may require a valve model dif ferent from the one furnished with the water heater Compliance with such local requirements must be satisfied by the installer or end user of the water heater with a local ly prescribed temperature pressure relief valve installed in the designated opening in the water heater in place of the factory furnished valve For safe operation of the water heater the relief valve must not be removed from it s designated opening or plugged The temperature pressure relief valve must be installed directly into the fitting of the water heater designated for the relief valve Position the valve downward and provide tubing so that any discharge will exit only within 6 inches above or at any distance below the structural floor Be cer tain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 feet or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or other obstruction is to be placed between the relief valve and the tank Do not connect tubing directly to discharge drain unless a 6 air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be allowed to discharge water in quantities should circumstances demand If the discharge pipe is not connected to a drain or other suitable
58. y filled with water See Filling the Water Heater instructions in the Installation Instructions section Will a water leak damage anything See Facts to Consider About the Location section Are the cold and hot water lines connected to the water heater correctly See Water instructions in the Installation Instructions section Is there adequate clearance for maintenance around the water heater Do you need to call your electric company to check your wiring TEMPERATURE PRESSURE RELIEF VALVE DISCHARGE PIPE Do not cap or plug 6 AIR GAP FLOOR DRAIN ELECTRIC TER HEATER ECO umo INSTALLED MODEL RATING PLATE 15 Service and Adjustment Temperature Regulation WARNING HOTTER WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a tem perature which will satisfy space heating clothes wash ing dish washing and other sanitizing needs can scald and permanently injure you upon contact Some people are more likely to be permanently injured by hot water than others These include the elderly children the infirm or physically mentally handicapped If anyone using hot water in your home fits into one of these groups or if there is a local code or state law requiring a certain temperature water at the hot water tap then you must take special precautions In addition to using the lowest possible temperature setting th

Kenmore 153.326361 Water Heater User Manual

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