Kenmore 146.1613211 Gas Grill User Manual
Contents
1. 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparacion Au Canada pour service en francais a domicilio y para ordenar piezas 1 800 LE FOYER 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 www sears ca www sears com Sears Registered Trademark Trademark of KCD IP LLC in the United States or Sears Brands LLC in other countries Marca Registrada Marca de F brica de KCD IP LLC en Estados Unidos o Sears Brands LLC in otros paises MC Marque de commerce P Marque d pos e de Sears Brands LLC2. NOTE TO CONSUMER Leave this User s Manual in a convenient place for future reference Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury onan WARNING Indicates an parental ern T which if not avoided could result in death or serious injury Indicates c a i potentially hazardous atve or unsafe practice which if not avoided may result in minor or moderate injury TABLE OF CONTENTS m RAW For Your Safety KENMORE GRILL WARRANTY Grill Service Center One Year Full Warranty on Kenmore Grill Product Record Information If this grill fails due to a defect in material or workmanship within one year from the date of purchase call 1 800 4 MY HOME to arrange for free repair or replacement if repair proves impossible Installation Safety Precautions Safety Symbols On NY N N NY Kenmore Grill Warranty Use ana Care ee Limited Warranty on Burners Parts List N For five years from the date of purchase any burner that Parts Diagram 12 rusts through will be replaced free of charge After the first Before Assembly 13 16 year from the date of purchase you pay for labor if you wish to have it installed Assembly
3. 17 22 Troubleshooting 23 25 All warranty coverage excludes ignitor batteries and grill part paint loss discoloration or rusting which are either expendable parts that can wear out from normal use within the warranty period or are conditions that can be the result of normal use accident or improper maintenance Repair Protection Agreements Congratulations on making a smart purchase Your new Kenmore product is designed and manufactured for years of dependable operation But like all products it may require repair from time to time That s when having a Repair Protection Agreement can save you money and aggravation Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense Here s what the Repair Protection Agreement inclueds All warranty coverage is void if this grill is ever used for commercial or rental purposes All warranty coverage applies only if this grill is used in the United States This warranty gives you specific legal rights and you may WI Expert service by our 10 000 professional repair specialists also have other rights which vary from state to state Unlimited service and no charge for parts and labor on all covered repairs M WI Product replacement up to 1500 if your covered product Sears Brands Management Corporation WI Hoffman Estates IL 60179 can t be fixed Discount of 10 from regular price of service and related installed parts not covered by the
4. e Vapor lock at coupling nut LP cylinder connection Flames blow out High or gusting winds Turn front of grill to face wind or increase flame height Low on LP gas e Refill LP cylinder Excess flow valve tripped Refer to Sudden drop in gas flow above Grease buildup Clean burners and inside of grill firebox Excessive fat in meat Trim fat from meat before grilling Excessive cooking temperature e Adjust lower temperature accordingly Persistent grease fire Grease trapped by food buildup e Turn knobs to OFF Turn gas off at LP cylinder Leave lid in around burner system position and let fire burn out After grill cools remove and clean all parts Flashback Burner and or burner tubes are Turn knobs to OFF Clean burner and or burner tubes See fire in burner tube s blocked burner cleaning section of Use and Care Unable to fill LP Some dealers have older fill nozzles e The worn nozzles don t have enough bite to engage the cylinder with worn threads valve Try a second LP dealer One burner does Grease buildup or food particles in Clean carry over tube s with wire brush not light from end s of carryover tube s other burner s 16132 40200104 27 Troubleshooting Electronic Ignition Problem Possible Cause SECTION Battery not installed Check battery orientation Install battery make sure that and No sparks appear at prop
5. Improper installation connection not cylinder and regulator tight failure of rubber seal connection Fire coming through control panel Fire in burner tube section of burner due to blockage Grease fire or continuous excessive flames above cooking surface Too much grease buildup in burner area Troubleshooting Possible Cause GAS ISSUES Burner s will not light Trying to light wrong burner using ignitor See Electronic Ignition Troubleshooting also Burner not engaged with control valve Obstruction in burner Continued on next page No gas flow e Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected Electrode cracked or broken sparks at crack Electrode tip not in proper position e Wire and or electrode covered with cooking residue Wires are loose or disconnected e Wires are shorting sparking between ignitor and electrode Dead battery 26 16132 40200104 Turn off gas at LP cylinder or at source on natural gas systems If the hose is cracked or cut but not burned simply replace valve hose regulator If the hose is burned the cause could be other than a faulty valve hose regulator Discontinue use of grill until a plumber or gas technician has investigated and corrected the problem Replace LP cylinder e Turn off LP cylinder valve Return LP cylinder to gas
6. Installation Safety Precautions Please read this User s Manual in its entirety before using the grill e Failure to follow the provided instruction can result in seriously bodily injury and or property damage Some parts of this grill may have sharp edges Please wear suitable protective gloves Use grill as purchased only with LP propane gas and the regulator valve assembly supplied Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreationa Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard IMPORTANT This grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats NOTE TO INSTALLER Leave this User s Manual with the customer after delivery and or installation
7. This step requires two people to lift and position grill head onto cart Remove the tie wraps securing regulator hose to underside of grill head Pull hose and igniter wires out to side of grill head Carefully lower the grill head onto the cart Make sure the regulator hose and igniter wires are hanging outside the cart Open lid and attach head to cart with 4 M6x13 screws and M compression washers M6X13 screw Qty 4 pcs M6 compression washer Qty 4 pcs 20 16132 40200104 Left Side Shelf Slide 4 hooks onto push bar in orientation shown below A Hook ends must face away from grill in operation position DJ Remove the 2 M5x10 screws M5 lock washers and MS flat washers pre assembled to the push bar ends and use them to attach push bar to shelf A Attach fascia to left side shelf with 2 M5x10 screws M5 lock washers and M5 flat washers B Hang shelf onto brackets on left side of firebox Attach shelf to firebox as follows From inside to outside of firebox with 2 M x13 screws and M6 compression washers C From outside to inside of firebox with 2 M6x13 screws M lock washers and M flat washers Dia 16 D Attach fascia to control panel with 1 M4x10 screw D M5 lock washer M5 flat w
8. M lock washers and M flat washers Dia 16 A Attach back panel to bottom shelf and two side panels with 6 M4x10 screws B Attach tank baffle bar to back panel and bottom shelf with 2 M4x10 screws C Align door bracket holes with holes on side panels Attach bracket to side panels with 4 M4x10 screws D Note Attach bracket so that magnets are at top Align back rail holes with holes on side panels Attach back rail to side panels with 4 M4x10 screws E M6X13 screw Qty 4 pcs M6 flat washer Dia 16 Qty 4 pcs MAXIO screws Qty 16 pcs M6 lock washer Qty 4 pcs Ai Zi EN 18 16132 40200104 Front Doors Remove the 4 M4x10 screws pre assembled to the door handle ends and use them to attach handles to doors Insert the lower door pin into the hole on the bottom shelf Push down the upper door pin align it beneath hole in door pin bracket and release pin so that it inserts in hole Repeat this for the other door Note If the doors do not line up when closed or cannot close freely loosen the screws on the door pin bracket Adjust the door pin bracket as necessary and retighten screws Recheck door alignment once grill is completely assembled and readjust if necessary 16132 40200104 19 Grill Head to Cart
9. agreement also 10 off regular price of preventive maintenance check WI Fast help by phone we call it Rapid Resolution phone support from a Sears representative Think of us as a talking owner s manual Sears Installation Service Once you purchase the Repair Protection Agreement a simple phone For Sears professional installation of home appliances garage call is all that it takes for you to schedule service You can call anytime door openers water heaters and other major home items in the day or night or schedule a service appointment online U S A call 1 800 4 MY HOME The Repair Protection Agreement is a risk free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information in the U S A call 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 16132 40200104 3 USE AND CARE NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full If the information in the two points above is not followed exactly a fire causing death or serious injury may occur An overfilled or improperly stored cylinder is a hazard due to possible gas re
10. gas supplier or your fire department A Do not use household cleaning agents Damage to the gas train components valve hose regulator can result Connecting Regulator To The LP Tank 1 LP tank must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop 4 Remove the protective cap from LP tank valve Always use cap and strap supplied with valve Type 1 outlet with thread on outside Strap and Cap Do not insert a POL transport plug plastic part with external threads into the type 1 valve outlet It will defeat the Safety Relief Valve feature 5 Hold regulator and insert nipple into LP tank valve Hand tighten the coupling nut holding regulator in a straight line with LP tank valve so as not to crossth thread the connection Nipple has to be centered into the LP tank valve 16132 40200104 5 Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP tank 3 Completely open LP tank valve by turning OPD hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding by calling Sears for replacement parts at 1 800 4 MY HOME Hold coupling nut and regulator as s
11. of assembly remains the same 16132 40200104 11 PARTS DIAGRAM 12 16132 4200104 BEFORE ASSEMBLY READ AND FOLLOW THE INSTRUCTIONS BELOW TO CORRECTLY UNPACK GRILL PARTS FROM SHIPPING BOX Step 1 Once you open the top of the shipping box slice down its four edges with a box cutter Take out the Hardware Pack two grill side panels back panel and bottom shelf Next remove the door bracket back rail and warming rack Take the left and right doors out of protective styrofoam but leave grill head in styrofoam until Step 2 Remove all parts from plastic bags 16132 40200104 13 BEFORE ASSEMBLY Step 2 With the aid of an assistant turn grill head over on its side as shown in the first figure below and remove the top styrofoam piece Lay the styrofoam piece flat on the floor With the aid of an assistant lift the grill head out of the bottom styrofoam piece Place the grill upright on the other styrofoam piece as shown in the second figure below CAUTION DO NOT place the grill head directly on the floor or the grease tray could become bent 14 16132 40200104 BEFORE ASSEMBLY Step 3 Open grill lid and take out the small boxes packed within the grill head Remove all packing materials and remove all parts from boxes as shown in the figures below 16132 40200104 15 ASSEMBLY CAREFULLY READ AND PERFORM ALL ASSEMBLY INSTRUCTIONS ON THE FOLLOWING PAGES Tools Required Adjustab
12. position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position gt gt gt gt gt gt gt gt gt Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for sideburner and side shelf is 10 Ibs The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has completely cooled Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loos bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A If you notice grease or other hot material dripping from grill Determine the cause correct it then clean and inspect valve Keep ventilation openings in cylinder enclosure grill cart free and clear of debris A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the undeside of either the control panel or the firebox bowl The regulator may make a humming or whistling noise during operat
13. 024 15 16 17 18_ Bezel Control Knob 5 40800034 53 logoPlte 1 40800106 19 Gonmolkneb 5 4oBom 54 fotmerodtd E _ 20 Regulator 1 40800115 Lid on 21 Hole Bush 1 40400005 Warming Rack 40400003 22 Right Side Panel 1 40200050 Cooking Grate 40400004 23 Top Door Pin 2 40200093 Back Bracket Searing Burner en 24 gi A ALETA TA 25 Door Handle 2 4020009 60 Right Heat Diffuser 1 40200011 26 Left Door 1 40200058 61 Heat Diffuser 2 40800023 27 Bottom Shef__ 1 40200065 62 Gas Hose Shel 1 40200017 _ 28 Lower Door Magnet 1 40200072 Firebox oe 29 Caster With Brake 2 40200095 Fixer Control Panel 40200020 30 Caster 2 40200096 No l Ignitor Wire Main Burner 40200086 31 Tank Holder 1 40800085 No 2 jahren Wire Main Burner 40200085 32 Prisha ano 677 Na gar Wie Man urer 1 don 33 TonkBafle 1 40200070 68 Electrode Main Burner 1 40200087 34 35 Match Holder 1 40800128 Not Pictured Hardware Pack 1 40200115 English Manual 1 40200104 Spanish Manual 40200116 40200077 70 Main Burner If you are missing hardware or have damaged parts after unpacking grill call 1 888 287 0735 for replacement To order replacement parts after using grill call 1 800 4 MY HOME NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from Those on your particular grill model However the method
14. Use amp Care Guide Manual de Uso y Cuidado English Espafiol Models Modelos 146 16132110 146 16133110 Kenmore iquid Propane P N 40200104 Sears Brands Management Corporation Hoffman Estates IL 60179 U S A www kenmore com www sears com DANGER If you smell gas Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department N WARNING Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance Call Grill Service Center For Help And Parts If you have questions or need assistance during assembly please call 1 888 287 0735 You will be speaking to a representative of the grill manufacturer and not a Sears employee To order new parts call Sears at 1 800 4 MY HOME Product Record IMPORTANT Fill out the product record information below Model Number Serial Number See rating label on grill for serial number Date Purchased For residen ale use anly Doi not use e for commercial cooking 2 16132 40200104
15. asher Qty 2 pcs Qty 2 pcs M 6X13 screws Qty 4 pcs M lock washer M6 flat washer Dia 16 Qty 2 pcs Qty 2 pcs B M compression washer MAXIO screw Qty Qty 2 pcs 16132 40200104 21 Right Side Shelf Hang right side shelf onto the brackets on right side of firebox Attach shelf to firebox as follows Remove sideburner grate from sideburner before assembling and attaching the right side shelf Attach fascia to right side shelf with 2 M5x10 screws M5 lock washers and M5 flat washers A From inside to outside of firebox with 2 M6x13 screws and M compression washers B From outside to inside of firebox with 2 M6x13 screws M lock washers and M flat washers Dia 16 C Attach fascia to control panel with 1 M4x10 screw C MS5 lock washer M5 flat washer M5xX1 ty 2 ON SIs Qty 2 pcs Qty 2 pcs M6X13 screws Qty 4 pcs M lock washer M flat washer Dia 16 Qty 2 pcs Qty 2 pcs M6 compression washer MAXIO screw Qty l pc Qty 2 pcs 22 16132 40200104 Sideburner Loosen side burner in side shelf B To loosen unscrew and remove two front screws and washers holding sideburner in place A Note Do not loosen electrode screw Remove knob and be
16. d temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST 1 Burner Cooking Cook with direct or indirect heat Best for smaller meals or foods Consumes less fuel How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe internal temperature and cut into food to check for visual signs of doneness Whole poultry should reach 180 F breasts 170 F Juices should run clear and flesh should not be pink e Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 F All cuts of pork should reach 160 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria e When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot Indirect Cooking Instructions Always cook with the lid closed Due to weather conditions cooking times may vary During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperature e Place food over over unlit burner s 2 Burner Cooking Great ind
17. erly connectors are oriented correctly with end any electrodes when up and end down control knob turned Dead battery Has battery been used to HI no noise can previously Replace battery with new AA size alkaline be heard from spark battery module Button assembly not Check to insure threads are installed properly properly engaged Button e Unscrew button cap assembly and reinstall should travel up and down making sure threads are aligned and engaged without binding fully Faulty spark module If no sparks are generated Replace spark module assembly with new battery and good wire connections module is faulty SECTION II Output lead Are output connections Remove and reconnect all output No sparks appear at connections not on and tight connections at module and electrodes connected any electrodes when control knob turned to HI noise can be heard from spark module SECTION III e Output lead Are output connections on Remove and reconnect all output connections Sparks are present connections not and tight at module and electrodes but not at all connected electrodes and or not at full strength Electrical arc If possible observe grill in e If sparks are observed other than from between output wires Dark location Operate burner s wire insulation may be damaged and grill frame ignition system and look for Replace wires arcing between o
18. hown for proper connection 4 Brush soapy solution onto areas where bubbles are shown in to LP tank valve picture below e Be A Never remove threaded orifice at end of valve 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP tank valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Call 1 800 4 MY HOME for an identical replacement part Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call Sears for replacement parts at 1 800 4 MY HOME 6 Always close LP tank valve after performing leak test by turning hand wheel clockwise Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt to attach this grill to the self contained LP gas s
19. ications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking e LP cylinder valve must have Type outlet compatible with regulator or grill Safety relief valve e UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage OPD Hand Wheel LP cylinder in upright position for vapor withdrawal LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled e LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liqu
20. id propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephon directory under Gas Companies for nearest certified LP dealers LP Tank Exchange Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in upright position during use transit or storage Leak test new and exchanged LP tanks BEFORE connecting to grill LP Tank Leak Test For your safety Leak test must be repeated each time LP tank is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks e Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles AMI TO IN If growing bubbles appear do not use or move the LP tank Contact an LP
21. ing back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator as specified in the parts list of this Use amp Care Guide General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on greas deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking su
22. ion This will not affect safety or use of grill If you have a grill problem see the Troubleshooting Section If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier CAUTION AN out grease fires by closing the lid is not L Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product Burner Ignitor Lighting A Please refer to the lighting procedure on grill Main Burner Match Lighting ADo not lean over grill while lighting 1 Open lid during lighting 2 Place match into match holder hanging from side of cart Light match place into lighting hol left side of firebox 3 Push in and turn right knob to Hi position Be sure burner lights and stay lit 4 light other burners follow with steps 3 16132 40200104 7 Turn controls and gas source or tank OFF when not in use If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with The valve open gas will contiune to flow out of the burner and c
23. irect cooking on low Produces slow even heating Ideal for slow roasting and baking WARNING To ensure that it is safe to eat food must be cooked to the minimum internal temperatures listed in the table below USDA Safe Minimum Internal Temperatures 160 F Steaks and Roasts of Beef Veal or Lamb Ground Beef Veal or Lamb Whole Poultry Turkey Chicken Duck etc Ground or Pieces Poultry Chicken Breast etc United States Department of Agriculture 10 16132 40200104 PARTS LIST Key Description Part Number Description 1 Sideburner Lid 1 40200044 Mater Holder Bracket 40800129 2 Rotate Rod Sideburner Lid 2 40800118 Back Panel 40200052 3 Sideburner Grid 1 40800119 Door Bracket 40200055 4 Sideburner 1 40800120 Right Door Pin Bracket 40200057 5 ignitor Wire Sideburner 1 40800121 Left Door Pin Bracket 40200056 6 Sideburner Base 1 40800063 Top Door Magnet 40200094 7 Right Side Shelf 1 40200035 Back Rail 40200053 8 Fascia Right Side Shelf 1 40200039 Grease Cup 40800026 9 Electronic Ignition Module 1 40200089 Grease Cup Clip 40800131 10 Control Knob 1 40200015 Grease Accumulate Panel 40400002 1 Impulse Control Line 1 40200090 Fascia Left Side Shelf 40200030 12 Gas Valve Main Burner 3 40200081 Hook 40800123 13 as Vale Searing Burar 1 40200082 48 rah bar o 14_ Gas Valve Sideburner___ 1 40200088 49 leftSide Shelf 1 40200
24. l wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right Correct 10 Attach electrode to burner Burner to valve Ny Carefully replace burners engagement j 1 i 1 l 2 Attach burners to brackets on firebox 3 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates 16132 40200104 9 Indirect Cooking Food Safety Poultry and large cuts of meat cook slowly to perfection on the grill Food safety is a very important part of enjoying the outdoor by indirect heat Place food over unlit burner s the heat from lit cooking experience To keep food safe from harmful bacteria burners circulates gently throughout the grill cooking meat or follow these four basic steps poultry without the touch of a direct flame This method greatly Clean Wash hands utensils and surfaces with hot soapy water reduces flare ups when cooking extra fatty cuts because there is no before and after handling raw meat and poultry direct flame to ignite the fats and juices that drip during cooking Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook Cook meat and poultry thoroughly to kill bacteria Use a thermometer to ensure proper internal foo
25. le wrench not provided Screwdriver not provided 7 16 Combination wrench not provided The following hardware is provided in a blister pack for convenient use MAXIO screw Qty 20 pcs gt M5X10 screw Qty 4 pcs M6X13 screw Qty 16 pcs M6 flat washer Dia 12 Qty 16 pcs 16 16132 40200104 M5 flat washer Qty 4 pcs M6X15 screw Qty 16 pcs M6 compression washer Qty 8 pcs MS5 lock washer Qty 4 pcs M6 flat washer Dia 16 Qty 8 pcs M6 lock washer Qty 24 pcs Bottom Shelf Turn bottom shelf upside down Attach the wheels to bottom shelf with 16 M6x15 screws M6 lock washers and M flat washers Dia 12 Note The casters with brakes should be mounted on the side with cutout holes Turn bottom shelf right side up Attach door magnets to bottom shelf with 2 M4x10 screws Qty 16 pcs M6 lock washer Qty 16 pcs M6 flat washer Dia 12 Qty 16pcs came MAXIO screw Qty 2 pcs 16132 40200104 17 Cart To attach side panels align side panel leg holes with leg holes on each side of bottom shelf Left side panel has match holder attachment Attach left and right side panels to sides of bottom shelf with 4 M6x13 screws
26. lease from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death If you see smell or hear gas escaping immediately get away from the LP cylinder and appliance and call your fire department LP Tank Removal Transport And Storage Turn OFF all control knobs and LP tank valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Lift LP tank wire upward off of LP tank collar then lift LP tank up and off of support bracket Install safety cap onto LP tank valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage Safety Cap u Retainer Strap A disconnected LP tank in storage or being transported must have a safety cap installed as shown Do not store an LP tank in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP tank inside a vehicle which may become overheated by the sun Do not store an LP tank in an area where children play 4 16132 40200104 LP Cylinder The LP cylinder used with your grill must meet the following requirements Use LP cylinders only with these required measurements 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg Capacity maximum e LP cylinders must be constructed and marked in accordance with specif
27. ndoors ONLY if LP cylinder is turned off and Disconnected remove from grill and stored outdoors e When removing grill from storage follow Cleaning the Burner Assembly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill l Turn gas off at control knobs and LP cylinder Remove cooking grates and heat diffusers 2 3 Remove screws and carryover tubes from rear of burners 4 Remove screw and washers to disengage burner from bracket on firebox 5 Remove screws to detach electrode from burner Electrode should remain in firebox 6 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the on easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times gt B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burner ports Check each port to make sure air comes out each hole 7 Wire brush entire outer surface of burner to remove food residue and dirt 8 Clean any blocked ports with a stiff wire such as an open paper clip 9 Check burner for damage due to norma
28. ner Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wires or replac lectrode wire assembly Replace ignitor wire electrode assembly Replace with a new AA size alkaline battery Troubleshooting continued Problem Possible Cause Burner s will not light ELECTRONIC IGNITION using ignitor No spark no ignition noise See Electronic Ignition No spark some ignition noise Troubleshooting also See Section of Electronic Ignition System See Section ll of Electronic Ignition System See Section III of Electronic Ignition System Sparks but not at electrode or at full strength Burner s will not See GAS ISSUES on previous Use long stem match fireplace match match light page See Match Lighting section of Use and Care e Match will not reach e Improper method of match lighting ddr esse E gas e Check for gas in LP cylinder INS OH Tein Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Excess flow valve tripped
29. ould accidently ignite with risk of injury Searing Burner Match Lighting 1 Open lid for side burner during lighting 2 Turn on valve from source or tank 3 Push and turn Searing Burner control knob to HI 4 lf ignition does NOT occur in 5 seconds turn Searing Burner control knob OFF wait 5 minutes and repeat the lighting instructions Sideburner Match Lighting 1 Open sideburner lid Turn on gas at LP cylinder 2 Place lit match near burner 3 Turn sideburner knob to Hi Be sure burner lights and stays lit 8 16132 40200104 Burner Flame Check Remove cooking grates and flame tamers Light burners rotate knobs from HIGH to LOW You should see a smaller flame in LOW position than seen on HIGH Perform burner flame check on sideburner also Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section HIGH LOW Turning Grill Off e Turn all knobs to OFF position Turn LP cylinder off by turning Ignitor Check e Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spr
30. rfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling lt is not recommended to clean cooking surfaces while grill is hot SPIDER ALERT IMPORTANT Always ensure that the venturi burner tubes are clean A venturi burner tube has a narrow area in which spiders tend to build nests If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s Spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer once available Store grill i
31. supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Spider Alert and Cleaning the Burner Assembly sections of this Use amp Care Guide Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease tray and other surfaces Prevention Solution See instructions on control panel and in Use and Care section Make sure valves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn off knobs and disconnect coupling nut from LP cylinder Reconnect and retry e Turn the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Replace electrode Is Main Burners Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sidebur
32. utput wires and grill frame Weak battery All sparks present but Replace battery with a new AA size alkaline weak or at slow rate battery Electrodes are wet e Has moisture accumulated Use paper towel to remove moisture on electrode and or in l Electrode s cracked burner ports or broken sparks appear where Inspect electrodes for Replace cracked or broken electrodes cracked cracks 28 16132 40200104 Your Home For troubleshooting product manuals and expert advice managemylife www managemylife com For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts amp Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada www sears com www sears ca To purchase a protection agreement on a product serviced by Sears
33. with the shield facing to the right A Place cooking grates onto grate rests Insert warming rack into brackets at top of firebox as shown 24 16132 40200104 Grease Cup Clip Grease Cup and LP tank Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip Feed the regulator and hose through the hole in the right side panel LP tank is sold separately Use only with an OPD Overfill Protection Device equipped LP tank Fill and leak check before attaching to grill and regulator Place LP tank into hole in bottom shelf with tank collar opening facing to the front as shown Raise tank holder to hold LP tank securely in place When the grill is in the desired location lock the caster brakes this will help the grill stay in place for safe operation Failure to install grease cup clip and cup will cause hat grease ta drip fram bottom of grill with risk of fire or damaged in operation porperty damage 16132 40200104 25 EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department eaking from ed cut burned Damaged hose ing from LP Mechanical failure due to rusting or mishandling Failure of cylinder valve from mishandling or mechanical failure s leaking from LP inder valve Gas leaking between LPL
34. ystem of a camper trailer or motor home Do not use grill until leak tested fa leak is detected at any time STOP and call the fire department f you cannot stop a gas leak immediately close LP cylinder valve and call LP gas supplier or your fire department 6 16132 40200104 For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous e Never operate grill with LP cylinder out of correct
35. zel from sideburner control valve To remove pull knob straight out from valve stem Unscrew bezel from valve face and set the two screws aside nsert valve stem through hole in fascia C Attach bezel to fascia and valve face with previously removed 2 screws D Place sideburner tube over the valve making sure that valve is inside sideburner tube E Reattach sideburner to sideburner shelf with the 2 previously removed screws and washers G Push control knob onto sideburner valve stem F Replace sideburner grate G nsert the small tips of the four main control panel wires into four of the five module sockets Insert th small tip of the sideburner wire into the fifth socket For the other wire with larger tips attach the wo wire tip to the module bare terminal Attach the other tip to the terminal on top of the sideburner control valve H Unscrew igniter cap from control panel Insert 1 AA battery not provided into battery slot with positive end facing outward Screw igniter cap back onto panel I A 16132 40200104 23 Heat Diffusers Cooking Grate and Warming Rack Place heat diffusers over burners by inserting tabs into slots in front and back of firebox The diffuser with the extended heat shield must be placed on the far right
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