Kenmore 119.16312800 Gas Grill User Manual
Contents
1. KEY DESCRIPTION PART QTY A Hood Assembly Al Hood Left Side Panel CA0044 L 1 A2 Hood Right Side Panel CA0044 R A3 Thermometer Seat CA0045D 002 A4 Thermometer SE0076 A5 Hood Bolt BO6W1B 6 A5 A6 Hood Handle Seat Right BO6W1B 6 A6 A7 Hood Handle Seat Left BO6W1B 6 A7 A8 Hood Handle Heat Insulator FE0010 A9 Silicon Stopper FE0001M A10 Hood Outer Panel BO6W1B 28 A10 Ail Hood Inner Panel BO6W1B 28 Aii A12 Hood Handle BO6W1B 28 A12 B Firebox Assembly Bi Firebox Rear Upper Panel BO6W1B 28 B1i B2 Firebox Back Shield Panel BO6W1B 28 B2 1 B3 Firebox Rear Panel BO6W1B 28 B3 1 B4 Warming Rack SE0151 1 B5 Back Burner Cover BO6W1B 28 B5 1 B6 Cooking Grate 9 6 width CI0023 2 B7 Cooking Grate 7 6 width CI0022 1 B8 Back Burner BO6W1B 28 B8 1 B9 Heat Diffuser SA0619 4 B10 Back Burner Electrode BO6W1B 28 B10 1 B11 Back Burner Flame Sensor SC0046 FS al B12 Flame Sensor Support BO6W1B 28 Bi2 1 B13 Back Burner Pipe SH0950 1 B14 Back Burner Front Panel BO6W1B 28 B14 1 B15 Main Burner Bracket BO6W1B 28 B15 1 B16 Main Burner BO6W1B 6 B7 4 B17 Firebox Left Side Panel B18 Firebox Right Side Panel Parts List for Model 119 16312800 KEY DESCRIPTION PART QTY B19 Main Burner Electrode BO6W1B 6 B10 B20 Firebox Bottom Panel BO6W1B 28 B20 B21 Grease Tray SA0647 3 B22 Cotter Pin SE9049D 001 B23 Grease Cup Bracket2. 2 15 Install the Heat Diffuser Cooking Grates Warming Rack O Place the Heat Diffuser into the firebox between the ridges in the front and back panels See Inset 1 O Place the Cooking Grates into the firebox The grate bottoms have a small knob on each corner See Inset 2 O Insert the Warming Rack into the holes of firebox side panels as shown See Inset 3 Inset 3 Inset 2 Inset 1 eS ee ey Place and Secure LP Cylinder into the Cabinet 16 O Hook the ends of the Cylinder Support Ring into the two holes in the left front and rear legs See Inset 1 O Place the LP cylinder down into the tank support hole in the bottom of the cabinet Ensure the valve faces to the front Wrap the Cylinder Support Ring around the top of the tank and hook to secure the LP cylinder in place See Inset 2 O Unscrew the bolt and nut located on the front of the left side cabinet panel Attach the regulator hose support ring located on the regulator hose to the left side cabinet panel using the same bolt and nut See Inset 3 Do Not Hook Up the LP Cylinder to the Regulator Assembly at this time Inset 1 o P ai Inset 2 ee Q J 9 ADOL D a jii Inset 3 Q AN Install Battery O Unscrew the electronic igniter cap Place the AA Battery into the igniter with the positive end up Screw the electronic igniter cap back into place q os
3. O Line up the holes and attach the firebox to the cabinet frame using 4 Phillips Head Bolts M6x16mm and 4 Washers M6x1 0T Hint You may need to slide the Firebox Assembly forward backward or lift slightly for the bolt holes to properly line up Phillips Head Bolt M6x16mm Qty 4 Plastic Washer M6x1 0T Qty 4 8 Install Grease Cup Bracket and Grease Cup O Attach the Grease Cup Bracket to the bottom of the Grease Tray using 2 Cotter Pins as shown The Cotter Pins in the bracket are towards the front of the grill See Insets 1 and 2 O Install the Grease Cup into the Grease Cup Bracket inserting it from the front of the cabinet See Inset 3 Caz Cotter Pin DOO O De Qty 2 BVO RO AY 2 hl Inset 1 Inset 2 Inset 3 9 Install Towel Bar Handles Utensil Hooks Side Panels O Use 2 Phillips Head Bolts M4X8mm 2 Lock Washers M4 and 2 Washers M4 to attach a Towel Bar to the side burner frame Use 3 Phillips Head Bolts M4X8mm and 3 Lock Washers M4 to attach the Side Burner Control Panel to the side burner frame See Insets 1 and 2 O Slide 3 Utensil Hooks into the second Towel Bar and use 2 Phillips Head Bolts M4X8mm and 2 Lock Washers M4 and 2 Washers M4 to attach the Towel Bar to the side shelf Use 3 Phillips Head Bolts M4x8mm and 3 Lock Washers M4 to attach the Side Shelf Front Panel to the side shelf frame Se
4. The LP gas tank must have a shutoff valve terminating in a LP gas supply tank valve outlet that is compatible with a Type 1 tank connection device The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank e The tank supply system must have a means for vapor withdrawal e The LP gas tank used must have a collar to protect the tank valve e Never connect an unregulated LP gas tank to your gas grill The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11 water column W C for connection to an LP gas tank Only use the regulator and hose assembly supplied with your gas grill Replacement regulators and hose assemblies must be those specified by Sears See the Parts List Have your LP Gas dealer check the release valve after every filling to ensure it remains free of defects Always keep the LP gas tank in an upright position Do not subject the LP gas tank to excessive heat e Never store an LP gas tank indoors If you store your gas grill indoors always disconnect the LP gas tank first and store it safely outside e LP gas tanks must be stored outdoors in a well ventilated area and out of the reach of children e Disconnected LP gas tanks must not be stored in a building garage or any other enclosed area e The regulator and hose assembly can be seen after opening the door and must be inspected before each use of the grill
5. burners will not light at all What can cause this Answer This can be caused by the flow limiting device which is generally triggered by a sudden change in pressure Opening the tank valve too fast or shutting the burners off using the tank valve can cause this To reset 1 Close the LP tank valve and disconnect the regulator assembly from the tank 2 Let the LP tank sit for 10 minutes 3 Open all burner control knobs including the side burner to Hi at the same time Close all burner control knobs Reconnect the gas regulator to the LP tank 6 Follow the burner lighting procedures and light the burner farthest from the LP tank me FREQUENTLY ASKED QUESTIONS Question Question Where do I use my grill for safer operation Can I clean parts of my grill such as the and better performance cooking grates and heat tents in a self cleaning oven Answer Answer Strong winds and low temperatures can affect No You should not clean any part of your grill in the heating and performance of your gas grill so a self cleaning oven factor in these elements when positioning your grill outdoors for cooking Question Use your grill at least 2 feet away from any wall What can I do to keep my cast iron grates or surface from rusting Use your grill at least 2 feet away from Answer combustible objects that can melt or catch fire Cast iron grates do require special care We such as vinyl or wood siding fence and recommend y
6. Burner Stopper SB0045D 001 D5 Side Burner Inner Frame BO6W1B 6 D5 D6 Towel Bar Handle BO6W1B 6 D6 D7 Side Burner Outer Frame Assembly BO6W1B 6 D7 D8 Side Burner Electrode BO6W1B 6 D8 D9 Side Burner Valve BO6W1B 6 D10 D10 Side Burner BO6W1B 6 D9 D11 Side Burner Control Panel BO6W1B 28 Dil D12 Control Knob Seat BO6W1B 6 B20 D13 Control Knob FE0090D 001 E Side Shelf Assembly E1 Side Shelf Frame Assembly BO6W1B 6 E1 i E2 Towel Bar Handle BO6W1B 6 D6 E3 Side Shelf Control Panel BO6W1B 28 E3 E4 S Hooks SE0123D 002 3 Assembly Instruction Remove Firebox from Cabinet 1 O Unscrew and discard the 6 Phillips Head Bolts and Washers from the corner holes of the cabinet Remove the crossbar O Carefully lift the cabinet up from the firebox and set on cardboard Remove all foam packing from cabinet O Cut fastening straps on lid handle Raise lid and remove and unpack parts inside firebox Crossbar Install Control Knobs and Casters 2 O Push the Main Burner Control Knobs and Back Burner Control Knob onto the valve stems See Inset 1 The small knob goes onto the labeled valve stem for the rotisserie burner O Place the Cabinet Assembly upside down and attach the 4 Casters to the bottom using 16 Phillips Head Bolts M6x16mm Use care to install each Caster into the correct position See Inset 2 Inset 1 Qty 16 Phillips Head Bolt M6 xi6 mm 2 Standard Caster Mai
7. If there is excessive abrasion or wear or if the hose is cut it must be replaced prior to using the grill again e Never light your gas grill with the lid closed or before checking to ensure the burner tubes are fully seated over the gas valve orifices e Never allow children to operate your grill Do not allow children or pets to play near your grill 19 Use of alcohol or drugs may impair the ability to assemble and operate the appliance Keep a fire extinguisher readily accessible In the event of an oil or grease fire do not attempt to extinguish with water Use a Type B extinguisher or smother with dirt sand or baking soda In the event of rain cover the grill and turn off the burner and gas supply Use your grill on a level stable surface and ensure the locking casters are locked before use Do not leave the grill unattended when in use Do not move the appliance when in use Allow the grill to cool before moving or storing Do not use your grill as a heater This grill is not intended to be installed in or on recreational vehicles and or boats Do not store a spare LP gas tank under or near this appliance Never fill the tank beyond 80 percent full If the information in a and b is not followed exactly a fire causing death or serious injury may occur Use your grill at least 2 feet away from any wall or surface Use your grill at least 2 feet away from combustible objects that can melt
8. Ls Battery Size AA Qty 1 18 Congratulations Assembly is now complete Ol Remove any additional labels or packing material from the grill except the CSA label Be sure to clean all foam packing material out of all areas O Please proceed to and read the remaining sections of the Use amp Care Guide prior to hooking up your LP cylinder or operating your grill O To transport grill grasp Towel Bar Handle on the end of the side shelf for easier mobility LP Gas Tank Information CORRECT LP GAS TANK USE e LP gas grill models are designed for use with a standard 20lb 9 1kg Liquid Propane Gas LP Gas tank which is not included with the grill Never connect your gas grill to an LP gas tank that exceeds this capacity A tank of approximately 12 305mm in diameter by 18 1 2 472mm high is the maximum size LP gas tank to use You must use an OPD gas tank which offers a listed Overfill Prevention Device This safety feature prevents tanks from being overfilled which can cause malfunction of the LP gas tank regulator and grill e The LP gas tank must be constructed and marked in accordance with the Specifications for LP Gas Cylinders of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable e
9. S DESIGNED FOR OUTDOOR USE ONLY Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Sears Roebuck and Co Hoffman Estates IL 60179 U S A www sears com Table of Contents Primary Safety Warnings Warranty Information Pre Assembly Instructions Part Diagram and Lists Assembly Instructions Use amp Care Instructions Frequently Asked Questions Spanish Guide Repair Protection Agreement ren 59 Sears Parts and Service Information Warranty Kenmore 1 Year Full Warranty If this grill fails due to a defect in material or workmanship within one year from the date of purchase call 1 800 4 MY HOME to arrange for free repair or replacement if repair proves impossible Limited Warranty on Selected Grill Parts From the date of purchase for the time periods listed below the following specific grill parts will be replaced free of charge if they rust through After the first year from the date of purchase you must pay the labor cost to have them installed e Stainless Burners 10 Years e Stainless Parts 3 Years Painted Parts 2 Years Cooking Grids 2 Years e Heat Diffuser 2 Years All warranty coverage excludes igniter batteries and grill part paint loss or surface rusting which are either expendable parts that can wear out from normal use in less than a year or are conditions that can be the resu
10. SE0147 B24 Grease Cup SA0375 B25 Firebox Front Panel BO6W1B 28 B25 B26 Firebox Front Heat Shield BO6W1B 6 Bi7 B27 Gas Manifold Assembly SC0046 B28 Main Burner Control Panel BO6W1B 28 B28 B29 Main Burner Control Knob Seat BO6W1B 6 B20 B30 Back Burner Control Knob Seat BO6W1B 28 B30 B31 Main Burner Control Knob FEQO90D 001 B32 Back Burner Control Knob FEO103D 001 B33 Electronic Igniter Button SE0131 A B34 Electronic Igniter SE0152 B35 Electronic Igniter Wire Set BO6W1B 28 B35 B36 Regulator and Hose Assembly SE0148 C Cabinet Assembly Ci Cabinet Rear Panel BO6WiB 28 Ci C2 Cabinet Assembly BO6W1B 28 C2 1 C3 Regulator and Hose Support Ring BO6W1B 6 C3 1 C4 Leg Caps FE0093 4 C5 Door Top Bracket BO6W1B 6 C5 2 C6 Cylinder Support Ring SE0085D 002 1 C7 Cabinet Door Stop BO6W1B 6 C7 1 c8 Cabinet Toe Plate BO6W1B 28 C8 1 c9 Cabinet Front Crossbar BO6W1B 28 C9 1 C10 Magnetic Door Stop SE0150 2 Cii Left Door BO6W1B 28 C11 1 C14 Door Pin BO6W1B 6 C14 2 Parts List for Model 119 16312800 KEY DESCRIPTION PART QTY cis Cabinet Door Handle BO6WiB 6 C15 C16 Manual Igniter Stick SE0159D 001 C17 Condiment Basket SE9027 C18 Locking Standard Caster BO6W1B 6 C1i8 C19 Standard Caster BO6W1B 6 C19 C20 Locking Swivel Caster BO6W1B 6 C20 C21 Swivel Caster BO6W1B 6 C21 1 D Side Burner Assembly Di Side Burner Cover Pin BO6W1B 6 Di D2 Side Burner Cover SA0390 D3 Side Burner Rack SE0084 D4 Side
11. Use amp Care Guide Liquid Propane Gas LPG Grill Kenmore Model Number 119 16312800 Kmart Item Number 640 787678 119 e Safety e Assembly e Use and Care e Cooking Guide e Espa ol Pg 30 e Parts and Service Customer Support Center Call us first if you have any problem with this product We can help you with questions about assembly and grill operation or if there are damaged or missing parts when you unpack this unit Please call before returning to the store 1 800 933 0527 8 30am 5 00pm CST Mon thru Friday IMPORTANT Note to Assembler Installer Leave this guide with the consumer Note to Consumer Keep this guide for future reference Record Your Serial Number See silver CSA plate inside of right door Date of Purchase Attach Your Sales Receipt Here Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury death or property damage Read this entire guide before using your grill to ensure the grill is properly assembled installed and maintained whether it was assembled by you or someone else Use your grill at least 2 feet away from any wall or surface Use your grill at least 2 feet away from combustible objects that can melt or catch fire such as vinyl or wood siding fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances THIS GAS APPLIANCE I
12. a rock Never lean over the grill cooking area while or any type of ceramic product in this grill lighting your gas grill Keep your face and body Do not put a barbecue cover or other a safe distance at least 18 inches from the flammable material in the storage area of lighting hole and burners when lighting your this grill grill with a match 23 USE AND CARE INSTRUCTIONS Troubleshooting If the grill fails to light O If the grill still does not light you may need to reset 1 Turn gas off at source and turn control knobs the flow limiting valve in your LP tank Note This to OFF Wait at least 5 minutes for gas to procedure should be done every time a new LP gas clear and then retry tank is connected to your grill 2 If your grill still fails to light check the gas supply and connections Ensure gas supply is Follow the steps below to reset the flow turned on turn counterclockwise there is limiting device gas in the tank and the regulator is properly seated in the tank valve O Turn LP gas tank valve OFF 3 Repeat lighting procedure If your grill still fails to light turn the gas off at the source turn O Disconnect the regulator assembly from LP Gas the control knobs to OFF and check the tank following 4 Check that the end of each burner tube is g Open all burner control knobs to Hi at the same properly located over each valve orifice time O Obstruction in Gas Line Correction Detach regula
13. c ignition is working If the burner does not light within 5 seconds turn the burner control knob to OFF Wait 5 minutes for the gas to clear and repeat the above procedure 8 Once one burner is lit the adjacent burner can be lit by turning its control knob to Hi 9 When lit turn the control knob to its desired setting 22 Back Burner Electric Igniter Main Burner Side Burner and Back Burner Lighting Instructions 1 Follow steps 1 through 4 of the Grill Lighting Instructions 2 Open the grill lid or side burner cover 3 Set control knobs to OFF and open the LP gas tank valve SLOWLY 4 Push and turn the control knob to Hi 5 Immediately press the electric igniter button for 3 5 seconds to light the burner You should hear a clicking sound which shows the electronic ignition is working 6 Ifthe burner does not light within 5 seconds turn the burner control knob to OFF Wait 5 minutes for the gas to clear and repeat the above procedure 7 Continue to press in and hold the back burner control knob for 5 to 7 seconds once lit to activate the safety flame sensor Failure to do so will cause gas to be shut off to the back burner and the burner will go out Side Burner USE AND CARE INSTRUCTIONS MANUALLY LIGHTING THE BURNERS WITH MANUALLY LIGHTING THE SIDE BURNER THE MATCH HOLDER OR THE BACK BURNER 1 Open the lid 1 Open the grill lid or side burner cover 2 Ensure all burners ar
14. can occur O Use a clean paintbrush and a 50 50 mild soap and water solution L Brush soapy solution onto the LP gas tank in the areas indicated by the arrows See diagram Lf growing bubbles appear do not use or move the LP Gas tank Call an LP gas supplier or your fire department If growing bubbles appear do not use or move the LP Gas tank Contact an LP gas Supplier or your fire department Regulator and LP Cylinder Connections The gas pressure regulator provided with this outdoor cooking appliance must be used This regulator is set for an outlet pressure of 11 inches water column Regulator Your regulator is equipped with a Q C C Type 1 quick connect system It will not allow gas to flow until a positive seal has been made It has a thermal element that will shut off the gas flow if the temperature reaches 240 degrees F 115 degrees C It also has a flow limiting device that will restrict the flow of gas to 10 cubic feet per hour 0 28 cubic meters per hour TO CONNECT THE CYLINDER TO THE REGULATOR AND HOSE 1 Be sure the LP cylinder is OFF by turning the hand wheel clockwise until it stops 2 Place the cylinder into the base cabinet shelf of the grill with the valve facing outward and secure with the cylinder support ring 3 Be sure all burner controls are turned to the OFF position 4 Remove the safety cap from the cyl
15. ch the Side Burner Control Panel to the firebox as shown Phillips Head Bolt M4x 8mm Qty 2 S Lock Washer M4 Qty 2 Attach Side Burner Control Knob and Side Burner Ignition Wire O Slide the side burner ignition wire through the hole located in the lower left front corner of the Firebox Assembly and over the side burner igniter connector See Insets 1 and 2 C Push the Control Knob onto the valve stem See Inset 3 sy 3 aw a 866 x Da Side Burner Control Knob A s EITE A OE gt f i i A Zi Qty 1 i Inset 2 Inset 1 Install Side Shelf Frame to Firebox O Unscrew the 2 Phillips Head bolts 14 from the upper left and right corner holes in the right side of the firebox as shown in Inset 1 The bolts extending out of the firebox sides are to attach the side shelf frame O Slide the upper holes of the side shelf frame over the heads of the 2 Phillips Head Bolts and drop down O Use 2 Phillips Head Bolts M6x16mm and 2 Washers M6 to attach the lower holes in the side shelf frame to the firebox as shown in Inset 2 Tighten the upper bolts after the 2 lower bolts are tight O Use 2 Phillips Head Bolts M4x8mm and 2 Lock Washers M4 to attach the lower holes in the Side Shelf Front Panel to the firebox See Inset 3 Inset 1 Inset 2 Phillips Head Bolt M6xi6mm Qty 2 S Lock Washer M6 Qty 2 Phillips Head Bolt M4x8mm Qty 2 Lock Washer M4 Qty
16. d debris to prevent a grease fire hazard Your grill will get very hot Always wear a flame retardant BBQ Mitt when cooking on your grill Never lean over cooking areas while using grill Do not touch cooking surfaces lid grill housing or other parts while grill is in operation or until the grill has cooled down after use FREQUENTLY ASKED QUESTIONS Question Can I convert my gas grill from one fuel type to another such as LP to NG natural gas or vice versa Answer No your gas grill is manufactured to specific standards developed by CSA and ANSI for your safety and is certified for one type of gas only Question Are the serial and model numbers of my grill listed somewhere for reference Answer The serial and model numbers are listed on a silver CSA label placed on the grill Depending on the grill model the silver CSA label generally will be located inside the right door of the cart Question My grill will not light properly Why Answer Check these possibilities 1 The gas supply is turned off at the LP tank Turn on the gas at the LP tank 2 Your LP tank is out of propane 3 The regulator is not properly seated in the tank valve Remove and reattach Hand tighten only 4 Crimped fuel supply hose Inspect and straighten 5 Regulator failure or damaged hose assembly Inspect and order a replacement part Do not use your grill if you find a damaged hose assembly 6 Gas not getting to the burn
17. e Insets 3 4 and 5 Phillips Head Bolt M4x8mm Qty 10 Lock Washer M4 Qty 10 S Hook Qty 3 Washer M4 Qty 4 Inset 1 Inset 5 Inset 4 Inset 3 ET Install Side Burner Frame to Firebox O Unscrew the 2 Phillips Head bolts 14 from the upper left and right corner holes in the left side of the firebox as shown in Inset 1 The bolts extending out of the firebox sides are to attach the side burner frame O Slide the upper holes of the side burner frame over the heads of the 2 Phillips Head Bolts and drop down O Use 2 Phillips Head Bolts M6x16mm and 2 Washers M6 to attach the lower holes in the side burner frame to the firebox as shown in Inset 2 Tighten the upper bolts after the 2 lower bolts are tight Phillips Head Bolt M6x16mm Qty 2 Lock Washer M6 Qty 2 Inset 2 11 Install Side Burner Valve O Detach side burner ignition wire from the regulator hose if they are taped together O Insert the side burner valve stem up through the hole in the Side Burner Control Panel See Inset 1 O Center the side burner valve in the side burner tube See Inset 2 O Secure the side burner valve stem to the Side Burner Control Panel using 2 Phillips Head Bolts M4x8mm See Inset 3 Inset 3 Phillips Head Bolt M4x8mm Qty 2 Inset 1 Era Attach Side Burner Control Panel to Main Control Panel O Use 2 Phillips Head Bolts M4x8mm and 2 Lock Washers M4 to atta
18. e burner tubes which can cause damage to your grill and or personal injury IMMEDIATELY SHUT OFF THE FLOW OF GAS AT THE LP TANK OR NATURAL GAS VALVE SHOULD THIS HAPPEN Wait for the grill to cool and then clean all burners 1 2 3 4 Use a fiber pad or nylon brush to clean the entire outer surface of each burner until free of food residue and dirt Clean any clogged ports with a stiff wire such as an open paper clip Inspect each burner for damage cracks or holes and if such damage is found order and install a new burner After installation check to ensure that the gas valve orifices are correctly placed inside the ends of the burner tubes Also check the position of your electrodes Never enlarge the burner ports during cleaning For safe operation ensure the gas valve assembly orifice is inside the burner tube before using your grill See figure If the orifice is not inside the burner tube lighting the burner may cause explosion and or fire resulting in serious bodily injury and or property damage H z DOOUGDONDAD BOOS ya F d ES be S Gas Valve Assembly Orifice Burner Tube BURNER FLAMES Always inspect the burner flame after lighting A good flame should be primarily blue with a yellow tip and have a minimum amount of noise Some yellow tips are OK if under one inch New burners sometimes have oil residue which wi
19. e in the OFF position 2 Ensure the control knob is in the OFF position as well as any main burner notin 3 Slowly turn on the gas at the LP cylinder use valve if it is not already on 3 Slowly turn on the gas if it is not already 4 Place a match in the match light stick This is on located inside the left cabinet door 4 Strike the match and place near the top 5 Use the stick to slide the lit match through of the burner the cooking grates and the front of the heat diffuser to the burner you wish to light 5 Turn the control knob to Hi 6 Press and turn the burner control knob to 6 If the burner does not light within 5 Hi Continue to push in and hold up to 5 seconds turn the burner control knob to seconds or until the burner lights OFF Wait 5 minutes for the gas to clear and try again 7 Ifthe burner does not light within 5 seconds turn the burner control knob to 7 When lit turn the control knob to the OFF Wait 5 minutes for gas to clear and try desired setting again 8 Continue to press in and hold the back 8 When lit turn the control knob to the desired burner control knob for 5 to 7 seconds heat setting once lit to activate the safety flame sensor Failure to do so will cause gas to be shut off to the back burner and the burner will go out Do not use charcoal briquettes lav
20. erfill Prevention Device The OPD tanks are identified by their triangular shaped valve wheel This internal device prevents the LP gas tank from being overfilled Tanks without an OPD valve can no longer be refilled Question Is it safe to clean my porcelain coated cooking grates in the dishwasher Answer No You should not clean any grill parts in your Dishwasher We recommend you clean all parts of your grill including the cooking grates by hand 29 Repair Protection Agreements Congratulations on making a smart purchase Your new Kenmore product is designed and manufactured for years of dependable operation But like all products it may require repair from time to time That s when having a Repair Protection Agreement can save you money and aggravation Here s what the Repair Protection Agreement includes Expert service by our 10 000 professional repair specialists Z Unlimited service and no charge for parts and labor on all covered repairs M Product replacement up to 1500 if your covered product can t be fixed M Discount of 10 from regular price of service and related installed parts not covered by the agreement also 10 off regular price of preventive maintenance check Z Fast help by phone we call it Rapid Resolution phone support from a Sears representative Think of us as a talking owner s manual Once you purchase the Repair Protection Agreement a simple phone call is a
21. ers Inspect the burners under the control panel to be sure they are aligned with the valve orifices 7 Blockage in the gas system Inspect burners and valve orifices for blockages such as spider webs insects etc Clean as necessary Question My electronic ignition is not working Answer Listen to hear the electronic igniter clicking If not check these possibilities 1 Replace the AA battery Ensure the end is facing up and out 2 Ensure the battery is centered and fits into 28 the electronic igniter button properly 3 Be sure the wires are all attached to the electronic ignition assembly behind the control panel and the individual electrodes 4 Inspect the electrodes to be sure they are not coated with grease or dirt If so clean with rubbing alcohol If you hear a clicking sound then 1 Inspect the electrodes to be sure they are not coated with grease and dirt Clean with rubbing alcohol 2 Inspect the distance from the electrode to the burner It should be 1 8 to 1 4 inch from the main burner and 1 8 to 3 16 inch from the side burner Question Sometimes I hear a humming sound coming from my regulator What causes this Answer The humming sound is gas flowing through the regulator This is more likely to occur in periods of high gas flow A low volume of sound is normal and will not interfere with the operation of your grill Question My grill has a low flame on some burners or some
22. ers used with most Phillips SE0123D 002 S Hook 3PCS Utensil Hooks BO6W1B 6 C7 Cabinet Door Stop 1PC Secures Cabinet Door in closed Position SE0007 Battery Size AA 1PC For the Electronic Igniter FE0014N Phillips Head Screwdriver 1PC To Screw All the Bolts SE9049D 001 Cotter Pin 2PCS S Grease Cup Bracket Support to Grease BO6W1B 6 C5 Door Top Brackets L R 2PCS Attaches to Cabinet to support the Door Pins SB0114 Washer M4 4PCS There are 4 Washers used with Towel Bar Phillips head bolts Hardware Pack Diagram for Model 119 16312800 Phillips Head Bolt M6x35mm Plastic Washer M6x1 0T ty 4 ty Part SB0064 Part FEO105 S Hook Qty 3 G Part SE0123D 002 Lock Washer M6 ty 8 Phillips Head Bolt M6 amp xi6mm PA S5B0005 Qty 24 Part SB0027 Battery Size AA CS Qty 1 Part SE0007 Phillips Head Bolt M4x8mm am Vee M4 Qty 22 Ges 2 Part SBOO85 Part SBOO16 Cotter Pin Qty 2 C Part SE9049D 001 Washer M4 ty 4 f a SB0114 wel ee ae D Se coef Door Top Brackets L R k E LS S a Qty 2 S gt Part BO6W1B 6 C5 Cabinet Door Stop Qty 1 Part BO6W1B 6 C7 Se ee ee LL pa Phillips Head Screwdriver Qty 1 Part FEOO14N Parts Diagram for Model 119 16312800 Parts List for Model 119 16312800
23. inder valve 5 Center the nipple of the regulator into the cylinder valve 6 Turn the black nut clockwise until it stops Hand Tighten Only Do Not Use A Wrench Type 1 connection per ANS Z21 58b 2006 Quick arene Coupling Nut CAUTION When the appliance is not in use the gas must be turned off at the tank Flow Limiting Valves on LP Gas Tanks Your LP gas tank is equipped with a flow limiting valve that will restrict the flow of gas due to a sudden change in pressure This can often activate without your knowledge You will notice among other things that your grill does not get as hot as it should will take longer to heat up or you may not be able to light all burners If you notice any of the above then you should reset the valve and clear your gas line To do this 1 2s ea 4 5 8 9 Ensure the LP gas tank valve is OFF Disconnect the regulator from the LP gas tank Open all burner control knobs including the side burner to Hi at the same time Close all burner control knobs to OFF Let the LP gas tank stand for at least 10 minutes Reconnect the regulator assembly to the LP gas tank Slowly meaning about 1 4 turn at a time turn on the LP gas valve Follow the burner lighting procedures to light the burner farthest away from the gas source The flow limiting valve should now be reset This flow limiting valve is triggered by sudden changes in pressure This can be caused by a leak faul
24. lid down Prepare Cooking Grates for Grilling Greasing the cooking surface will help keep foods from sticking and reduce the amount of cleanup required Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each cooking grate We do not suggest spray type oils unless they are specified for high temperature cooking Be sure to coat the entire cooking surface including edges and any areas with chipped porcelain Flare Ups The fats and juices dripping from grilled food can cause flare ups Flare ups work to color and flavor your foods so some flare ups are preferred Too many can work against you though Reduce flare ups by trimming away excess fat using the indirect method of grilling and grilling using lower temperatures Using the Back Burner If Equipped The back burner is used when cooking with a rotisserie which is sold separately Please follow the points below when using the back burner 1 Always remove the warming rack 2 Do not use the main burners when the back burner is in use 3 Use an aluminum foil pan to catch the juices that drip down from the food Allowing grease to gather in the bottom of the firebox could create a grease fire the next time the main burners are used Never line the bottom of the firebox with aluminum foil sand or any substance that will restrict the flow of grease into the grease tray or cup Before each use pull out the grease tray and remove all grease and foo
25. ll cause yellow flame when burning off Variations in gas supply altitude weather and other factors can all impact burner performance Older grills can also show more yellow flame as food deposits oils and fats can build up Good Bad a i i i Yale i kiget Blue t t i B Cooking Instructions Burn Off Some of the new parts of your grill could have residual oils We recommend you ignite the burners turn to Hi and lower the lid for 3 to 5 minutes to burn any oils off before grilling for the first time CAUTION Operating your grill on the Hi setting for longer than five minutes may damage certain parts of your grill Preheating To preheat light your grill on Hi lower the lid and follow this timetable for high temperature cooking preheat grill 3 to 5 minutes for low temperature cooking preheat grill 3 minutes Preheating is not necessary to slow cook Cooking Temperature High Setting The Hi control knob setting should only be used to sear some meats pre heat your grill the first 3 S5minutes and for burning food residue off the grill for 3 5 minutes after cooking is complete Never use the Hi setting for extended cooking Medium to Low Settings Most recipes specify medium to low settings including all smoking and rotisserie cooking lean cuts of meat chicken and fish An Important Note About Cooking Temperature The outside grilling area is not the contr
26. ll that it takes for you to schedule service You can call anytime day or night or schedule a service appointment online The Repair Protection Agreement is a risk free purchase If you cancel for any reason during the product warranty period we will provide a full refund Or a prorated refund anytime after the product warranty period expires Purchase your Repair Protection Agreement today Some limitations and exclusions apply For prices and additional information in the U S A CALL 1 800 827 6655 Coverage in Canada varies on some items For full details call Sears Canada at 1 800 361 6665 Sears Installation Service For Sears professional installation of home appliances garage door openers water heaters and other major home items in the U S A or Canada call 1 800 4 MY HOME 30 Your Home For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com WWW Sears ca For expert home solutions advice www managemyhome com Our Home For repair of carry in items like vacuums lawn equipment and electronics call or g
27. lls must be used with use the Hardware and Part Diagrams to ensure all the liquid propane gas regulator assembly supplied items are included and free of damage Natural Gas grills must be used with natural gas Do not assemble or operate your grill if something only Any attempt to convert the grill from one fuel appears damaged If you have damaged or missing type to another is extremely hazardous parts or questions during assembly call ALWAYS keep the gas hose assembly away from 1 800 933 0527 8 30am 5 00pm CST Monday any heated surface and dripping grease Avoid through Friday unnecessary twisting of the hose Visually inspect the hose prior to each use for cuts cracks excessive wear or other damage Do not use the gas grill if the hose appears damaged Call Sears at 1 800 4 MY HOME 1 800 469 4663 for a Kenmore replacement gas hose assembly Hardware Pack Parts List for Model 119 16312800 PART PART DESCRIPTION QTY PURPOSE OF PART SB0064 Phillips Head Bolt M6x35mm 4PCS Attaches Cabinet Front Crossbar SB0027 Phillips Head Bolt M6 x16mm 24PCS Ber hovers ed che ener oe Side FE0105 M6x1 0T Plastic Washer 4PCS mae Firebox Assembly FOS Cabinet SBO005 Lock Washer M6 8PCS ee are 8 Washers used with some Phillips head Attaches the Door Top Brackets to the Cabinet SBooss philips Head Boltmaxemm 22pcs Assembly Attaches Side Burner Contre Pane Side Stop SB0016 Lock Washer M4 14PCS a Wash
28. lt of normal use accident or improper maintenance All warranty coverage is void if this grill is ever used for commercial or rental purposes All warranty coverage applies only if this grill is used in the United States This warranty gives you specific legal rights and you may have other rights which vary from state to state Sears Roebuck and Co Hoffman Estates IL IF YOU SMELL GAS Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance e An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance General Safety NEVER use your gas grill in a a building garage porch shed breezeway or any other enclosed area NEVER obstruct the flow of ventilation air around your gas grill cabinet DO NOT leave children and pets unattended in the area when the grill is in operation ENSURE the grill is on a level surface when in operation and the locking casters are locked Push down on locking levers so that wheels don t move NEVER attach an unregulated gas line to this appliance Pre Assembly Instructions For Your Safety Grill Installation Codes e DO NOT light this grill without first reading The installation must conf
29. n Burner Control knob Qty 4 Locking Standard Caster Inset 2 Back Burner Control Knob Qty 1 10 Locking Swivel Caster 3 Install Cabinet Front Crossbar and Door Top Brackets O Attach the Cabinet Front Crossbar to the Cabinet using 4 Phillips Head Bolts M6x35mm and 4 Lock Washers M6 O Attach Door Top Brackets labeled L and R to the Cabinet using 4 Phillips Head Bolts M4x8mm Phillips Head Bolt M4x8mm Qty 4 CS Lock Washer M6 ra Attach Doors to Cabinet 4 1 Push down on top hinge pin to insert the Left and Right Doors into the cabinet See Inset illustrations Hang Condiment Basket and attach Cabinet Door Stop O Hang Condiment Basket on the inside of cabinet Right Door See Inset 1 Ol Attach the Cabinet Door Stop to the front of cabinet bottom using 2 Phillips Head Bolts M4x8mm See Inset 2 Inset 1 Pnp Phillips Head Bolt M4x8mm Qty 2 a ere ne Cabinet Door Stop Qty 1 Inset 2 6 Install Grease Tray O Insert the Grease Tray along two sides of the Firebox from the back underneath the firebox Attach Firebox to Cabinet O Place the firebox onto the cabinet frame with regulator hose and side burner ignition wire hanging inside of the cabinet We recommend using 2 people to lift the firebox
30. nnot be repaired by tightening turn off the gas at the source disconnect fuel line from your grill and call 1 800 4 MY HOME or your gas supplier for repair assistance Disconnecting A Liquid Propane Gas LPG Tank From Your Grill O Make sure the burner valves and LP gas tank valve are off Turn clockwise to close CO Detach the hose and regulator assembly from the LP gas tank valve by turning the quick coupling nut counterclockwise USE AND CARE INSTRUCTIONS Grill Lighting Instructions 1 Before each use check all hoses for cracks nicks cuts or abrasions If a hose is damaged in any way do not use your grill before replacing the hose with an authorized part from the Parts List Also make sure all gas supply connections are securely tightened 2 Familiarize yourself with the Safety and Use and Care instructions in this manual Do not smoke while lighting the grill or checking gas supply connections 3 Be sure the LP gas tank has gas 4 Open the grill lid Failure to replace a faulty hose secure gas supply connections or to open the lid before proceeding to the Lighting Procedures could result in a fire or explosion that could cause serious bodily injury death or property damage 5 Set control knobs to OFF and open the LP gas tank valve SLOWLY 7 Immediately press the electronic igniter button for 3 5 seconds to light the burner You should hear a clicking sound which shows the electroni
31. o on line for the location of your nearest Sears Parts amp Repair Service Center 1 800 488 1222 Us A 1 800 469 4663 Canada Call anytime day or night www sears com wWWw sSears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci n Au Canada pour service en fran ais a domicilio y para ordenar piezas 4 800 LE FOYER 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 www sears ca Registered Trademark Trademark Service Mark of Sears Brands LLC amp Marca Registrada Marca de Fabrica 5 Marca de Servicio de Sears Brands LLC MC Marque de commerce I Y Marque d pos e de Sears Brands LLC Sears Brands LLG 31
32. olled environment that your indoor kitchen is Many variables can impact the cooking performance of your grill including outside air temperature wind humidity and altitude Allow more cooking time for cold wind and higher altitudes We recommend you place the grill in an area protected from wind Monitor your grill closely and rotate foods as needed to prevent overcooking and ensure the most delicious results every time Experimenting makes grilling more fun and interesting The middle and back primary cooking areas offer the highest heat for searing and grilling The warming rack offers medium heat for preparing breads and firm vegetables like potatoes and corn and keeping food warm The front primary cooking area offers less heat and is ideal for preparing delicate foods and also for keeping cooked foods warm Direct Cooking The direct cooking method is used when food is placed directly over the lit grill burners This method is ideal for searing grilling deep frying and whenever you want foods to have an open flame barbecued taste The lid can be open or closed depending on your preference Indirect Cooking The indirect cooking method is used for most foods 27 Do not place the food directly over a burner to use this method Instead the food should be placed on the left or right side of your grill with the burner lit on the opposite side or in the center with the center burners off Indirect cooking must be done with the
33. or catch fire such as vinyl or wood siding fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances Never use your gas grill in a building garage porch shed breezeway or any other enclosed area Never obstruct the flow of ventilation air around your gas grill housing Notes about LP Gas Tank Exchange Programs Many retailers that sell grills offer you the option of replacing your empty LP gas tank through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their tanks Exchange your tank only for an OPD safety feature equipped tank as described in the LP gas tank section of this manual Always keep new and exchanged LP gas tanks in an upright position during use transit or storage Leak test new and exchanged LP gas tanks BEFORE connecting one to your grill How to Leak Test your LP Gas Tank For your safety All leak tests must be repeated each time your LP gas tank is exchanged or refilled Do not smoke when checking for gas leaks Do not use an open flame to check for gas leaks Your grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During the leak test keep your grill away from open flames or sparks Do not use household cleaning agents as damage to gas assembly components
34. orm with local codes or the Lighting Instructions in the absence of local codes with either the DO NOT light this grill without checking the National Fuel Gas Code ANSI Z223 1 NFPA 54 burner tubes for blockage that could have or CAN CGA B149 1 Natural Gas and Propane occurred during shipment See the Cleaning Installation Code or Propane Storage and and Maintenance Instructions Handling Code B149 2 Electrical Grounding All electrical accessories such as a rotisserie or light must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Keep any electrical cords away from hot surfaces DO NOT use any type of charcoal in this grill DO NOT operate the main burners and back burner at the same time If Equipped ALWAYS inspect the grease tray before each use Remove and clean as necessary PRE ASSEMBLY e Tools required for assembly include This outdoor cooking gas appliance is not e Protective work gloves and eyewear intehdedto be ihstallediin oron boats oe e Phillips head screwdriver included in hardware recreational vehicles pack e Two people will be necessary to assemble the larger parts of the grill e Lay a cardboard sheet on the floor and use as a work surface to protect floor and grill parts from scratches e Once all parts are removed and unpacked Liquid Propane Gas LPG gri
35. ou first season new grates Wash overhangs or sources of ignition including pilot new grates with dishwashing liquid rinse and dry lights on water heaters and live electrical completely with a soft cloth Never wash them ina appliances dishwasher We recommend you use a solid vegetable shortening over the grates to season Never use your gas grill in a garage porch shed them the first time Spread a thin coating with a breezeway or any other enclosed area paper towel over the entire surface corners and edges Preheat your grill to 500 degrees Turn half Never obstruct the flow of ventilation air around your burners to LOW and half OFF and place your gas grill housing grates in the firebox for about an hour Shut off all burners and allow the grates to cool We recommend you coat the grates with a liquid Question vegetable oil before each use We do not suggest The Regulator and Hose supplied with my spray type oils unless they are specified for high gas grill does not fit the older LP Gas Tank temperature cooking I ve used for years Why not Answer The U S Government regulates gas appliances and LP gas tanks When regulations are changed the LP gas tank fittings are altered to insure compliance If your LP gas tank does not fit the regulator and hose assembly supplied with your new grill then the tank is outdated and must be replaced Note Effective April 1 2002 all LP gas tanks sold must include an OPD Ov
36. ps head screwdriver 6 Carefully lift each burner up and away from the gas valve orifice 7 Check and clean burner tubes for insects and insect nests A clogged tube can lead to a fire beneath the grill 8 Refer to FIGURE1 and use one of these three cleaning methods METHOD 1 Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through the burner tube and inside the burner several times to remove debris e METHOD 2 Use a bottle brush with a flexible handle and run the brush through the burner tube and inside the burner several times to remove any debris METHOD 3 Use an air hose to force air through each burner tube The forced air should pass debris or obstructions through the burner and out the ports Always wear eye protection if using this method Figure 1 Burner Ports TO CLEAN BURNER TUBE INSERT HOOK AS INDICATED BY THE ARROW Small insects such as spiders are able to access the burner tubes Sometimes they will build nests or spin webs In either case this can block or reduce the amount of gas flowing through the burner You will usually see a smaller flame or a flame that is mostly yellow rather than blue coming from the burner when this happens Other signs include the gill not heating evenly not reaching temperature or burners not igniting In cases with severe blockage this can cause the flame to burn backwards and outside of th
37. se caution so they will not come in contact with your grill Immediately wash them off and dry the stainless steel should they ever come in contact with your gas grill They include but are not limited to pool chemicals chlorine and bromine lawn fertilizer ice melting salts sea or salt water urine bird droppings and tree sap Failure to comply with these instructions may result in a hazardous situation which if not avoided may result in injury Keep grill area clear and free from combustible materials gasoline and other flammable vapors and liquids Do not obstruct the flow of air for combustion and ventilation Keep the ventilation openings of the tank enclosure cabinet free and clear of debris CLEANING THE BURNER TUBES AND BURNER PORTS Regardless of the burner cleaning procedure you use we recommend you also complete the following steps to help prolong burner life To reduce the chance of FLASHBACK FIRE you must clean the burner tubes as follows periodically in summer and fall wherever spiders are active in your area and if your grill has not been used for an extended period of time 1 Turn all burner control knobs to the OFF position 2 Turn the LP gas tank valve to the OFF position 3 Disconnect the LP gas regulator assembly from the LP gas tank 4 Remove the cooking grates heat tents and warming rack from the grill 5 Remove the screw from the rear of each burner using a Philli
38. sers thoroughly before you reinstall them into the firebox Cleaning the Grease Tray and Pan To reduce the chance of fire the grease tray and grease pan should be visually inspected before each grill use Remove any grease and wash both with a mild soap and warm water solution Cleaning the Inside of the Grill Lid Grease can have a tendency to build up on the inside of the grill lid and could drip onto the deck or patio when the lid is opened Visually inspect the inside of the grill lid before each grill use Remove any grease and wash with a mild soap and warm water solution Annual Cleaning of the Grill Interior Burning off excess food after every cookout will keep it ready for instant use We recommend you periodically give the entire grill a thorough cleaning to minimize your risk of grease fire and keep the grill in good shape Follow these steps 1 Turn all burner valves to the OFF position 2 Turn the LP gas tank valve to the OFF position 3 Disconnect the regulator assembly from the gas tank Inspect the hose for cracking cuts or any other damage and replace as necessary Refer to the Parts List in this Operator s Manual 4 Remove and clean the cooking grates heat diffusers warming rack burners and grease tray 5 Cover each gas valve orifice with aluminum foil 6 Brush the inside and bottom of the grill with a fiber pad or nylon brush and wash with a mild soap and warm water solution Rinse thoroughl
39. tor hose assembly Do g Close all burner control knobs to OFF not smoke Open all control knobs at the same time to Hi Close all burner control knobs to oO Let the LP Gas tank stand for at least 10 OFF and reattach the regulator hose assembly to minutes the grill LI Plugged Orifice or Burner Tube Obstruction O Reconnect the regulator assembly to the LP Gas Correction Remove burners from grill and clean tank following the burner cleaning instructions later in this manual Observe valve orifice to be sure there oO Slowly turn on the LP Gas tank valve is no obstruction visible CL If an obstruction is suspected in Gas Valve or O Follow the burner lighting procedures to light the Manifold call the Customer Support Center burner farthest away from the gas O Misalignment of Igniter and Burner source Correction Check for proper position of the electrode tip The gap between the electrode tip and burner should be approximately 3 16 of an inch Adjust if necessary With the gas supply off and all control knobs set to OFF press the electric Should a FLASHBACK fire occur in or around the igniter button and check for the presence of a burner tubes follow the instructions below Failure spark at the electrode to comply with these instructions could result in a O Disconnected Electric Wires fire or explosion that could cause serious bodily Correction Inspect the electric igniter see injury death or property damage Par
40. ts List found behind the control panel e Shut off gas supply turn the LP tank valve Connect loose electric wires to ignition assembly clockwise to the gas grill O Weak AA Battery Turn the control knobs to the OFF position Correction Unscrew the igniter cap and replace Open the grill lid the battery Put out any flame with a Class B Fire extinguisher Once the grill has cooled down clean the burner tubes and burners according to the cleaning instructions in this Operator s Do not dispose of batteries in fire Batteries may Manual explode or leak Customer Support Center Call 8 30 AM to 5 00 PM CST 1 800 933 0527 Monday through Friday 9 CLEANING AND MAINTENANCE Proper care and maintenance will keep your grill in good operating condition and prolong its life Follow these cleaning procedures on a timely basis and your grill will stay clean and operate with minimum effort CAUTION Be sure your grill is off and cool before cleaning and always wear protective gloves when cleaning your grill Cleaning The Cooking Grates Wash your cooking grates in a mild soap and warm water solution You can use a wash cloth vegetable brush or brass bristled brush Never use any type of steel bristled brush Dry them when finished Cleaning the Heat Diffusers Wash the heat diffusers periodically in a soap and warm water solution Use a vegetable brush to remove stubborn burnt on cooking residue Dry the heat diffu
41. ty connection of the regulator to the LP gas tank turning on the LP gas tank valve too quickly or turning the burners off by turning the LP gas tank valve off before turning the burner control knobs to off Note always turn off your burners using the burner control knobs first before turning the LP gas tank valve off Transportation and Storage 1 Place a dust cap on the cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that s provided with the cylinder of propane valve Other types of caps or plugs may result in leakage Always transport your cylinder in an upright position Do not smoke when transporting your cylinder 21 Check all connections for LP Gas Leaks Never test for leaks with a flame Prior to first use at the beginning of each season or every time your LP Gas tank is changed you must check for gas leaks Follow these three steps Make a soap solution by mixing one part liquid detergent and one part water Turn the burner control knobs to the OFF position Then turn the gas ON at the source Apply the soap solution to all gas connections indicated by the arrows See diagram If bubbles appear in the soap solution the connections are not properly sealed Check each fitting and tighten or repair as necessary Gas Valve Manifold LP Gas Tank m F If you have a gas leak that ca
42. y and let dry 7 Remove aluminum foil from orifices and check each orifice for obstruction 8 Replace the burners ensuring the burners fit down over each valve orifice 25 Check and clean each electrode tip Adjust the spacing between the tips and the burner as necessary The space between the electrode tip and burner should be approximately 3 16 10 Replace the heat diffusers grates warming rack and grease tray 11 Reconnect the gas source and observe the burner flame for correct operation Cleaning Exterior Surfaces Cleaning Exterior Surfaces Wash with a mild dish soap and warm water solution A cloth soft brush or plastic cleaning pad can be used Rinse thoroughly and wipe dry Cleaning Exterior Stainless Steel Surfaces Wash with a mild dish soap and warm water solution Clean and polish with a stainless steel cleaner There are many good quality stainless steel cleaners and polishes available Follow the manufacturer s directions Always polish in the direction of the lines Do not allow dirt and grease to accumulate Do not use steel wool as it will scratch the surface Do not use abrasive cleaners and scrubbers CAUTION Heat weathering machine oils used in the manufacturing of stainless steel and dirt can all cause exterior stainless steel surfaces to turn tan in color In addition the following products and naturally occurring substances in the outdoors will damage all stainless steel finishes U
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