Jotul GF 600 DV Gas Heater User Manual
Contents
1. 28 1 2 M 72 5cm Leg Width 74 Top Width Top Exit Flue 31 1 8 Collar 79 lt Height 29 A 313 4 80 5 27 3 4 Co Linear Transition 70 5 cm Adaptor Exhaust Height Outlet Centerline Co linear Adapter Simpson Dura Vent 923 1 dimensions General Information THIS HEATER MUST BE INSTALLED AND MAIN TAINED BY A QUALIFIED SERVICE AGENCY B The installation and repair of this appliance must be done by a qualified service person Failure to properly install and maintain this heater could result in an unsafe or hazardous installation which may result in a fire explosion property damage personal injury or loss of life B This appliance should be inspected before use and at least annually More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulat ing air passageways of the appliance be kept clean THIS APPLIANCE MUST BE CONNECTED TO A CHIMNEY OR FLUE SERVING ANY OTHER APPLI ANCE B The in2. Figure 10 A vertical run in a horizontal termination must be at least 2 feet 61 cm Rear Exit Position 36 Snorkel Maximum horizontal run into a 36 Snorkel 24 610 r Figure 11 Rear Exit Horizontal Termination Figure 12 Horizontal Termination Clearance QD Air Supply A Clearance above grade veranda porch deck or balcony 12 inches 30 cm minimum B Clearance to window or door that may be opened 9 inches 23 cm minimum We recommend 12 inches 30 cm minimum to help prevent condensation C Recommended clearance to permanently closed window 9 inches 23 cm minimum We recommend 12 inches 30 cm minimum to help prevent condensa tion on the window D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet 60 cm from the centerline of the terminal 18 inches 46 cm minimum E Clearance to unventilated soffit 12 inches 46 cm minimum F Clearance to outside corner 9 inches 23 cm min J tul N A strongly recommends 12 inches 30 cm particularly where windy conditions are prevalent B NS n Vent Terminal Area where Terminal is not Permitted G Clearance to inside corner 6 i
3. 12 Horizontal Termination B The horizontal termination cap must maintain 3 clearance to any overhead combustible projections that are 2 1 2 or less It must also maintain a 12 clearance from projections that exceed 2 1 2 See Figure 9 E Minimum vertical rise from the top exit position is a 24 section vent pipe See Fig 10 E A horizontal vent run made directly off the rear of the stove must terminate ONLY with a 36 Snorkel Cap The maximum horizontal run shall include no more than a single 24 section of pipe See Figure 11 lll The termination cap must not be recessed into the wall or siding Do not fill air space in wall around termination cap with any type of insulation A minimum 11 X 11 square hole is required for the proper pipe clearance through a wall pen etration A 10 x 10 opening is suitable with use of Simpson Dura Vent Wall Thimble 942 B Any horizontal run of vent must be level or have a 1 4 rise for every foot of run toward the termination cap E Prevent potential damage to vinyl siding with installation of a Vinyl Siding Standoff between the vent cap and the exterior wall Maximum horizontal with 2 ft vertical is 12 90 Elbow a 990B Standard Horizontal termination cap 984 985 Minimum vertical rise with horizontal termination 24 58 1 2 148 6 cm center line with required 2ft rise and 90 elbow
4. JOTUL Jotul GF 600 DV Firelight Direct Vent Gas Heater Installation and Operation Instructions WARNING IF THE INFORMATION IN THESE INSTRUC TIONS ARE NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROP ERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE INSTALLATION INSTALLATION AND SERVICE MUST BE PER FORMED BY A QUALIFIED INSTALLER SER VICE AGENCY OR LICENSED GAS SUPPLIER WHAT TO DO IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCHES DO NOT USE THE PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW YOUR GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES IN STRUCTIONS DANS CETTE NOTICE POUR REDUIRE AU MINIMUM LE RISQUE D INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL TOUTE BLESSURE OU MORTALIT E NE PAS ENTREPOSER NI UTILISER D ESSENCE NI OU LIQUIDES INFLAMMABLES
5. bustible they are difficult to ignite but will burn Also fire rated sheet rock is considered combus tible Hearth Requirements The Firelight gas stove CANNOT be installed directly on carpeting vinyl linoleum or Pergo If it is desired to install this appliance on any combustible material OTHER THAN WOOD a floor pad must be installed that is either metal wood or a listed hearth pad This floor protection must extend the full width and depth of the appliance It is not necessary to remove the carpeting vinyl or linoleum from underneath the floor protection See Fig 1 29 740 cm Figure 1 Minimum Hearth Protection Stove and Vent Clearance Requirements Minimum Clearances from the Stove to Combustibles See Figs 2 4 Rear 3 75 mm Ceiling 33 840 mm Corner 3 75 mm Right Side 4 100 mm Left Side 10 254 mm for access to Lighting Instruction plate Minimum Clearances from the Vent Pipe to Combustibles Horizontal Run Off the top of the pipe 2 50mm Off the sides and bottom 1 25mm Vertical Run All sides 1 25mm 24 or greater depth of ceiling 10 or less in depth Figure 2 Mantel and Trim Clearances REAR CLEARANCE 3 75 mm Left Side Right Side Allow 10 on left side of the ap
6. repeat Steps 5 through 8 If knob does not return when re leased stop and immediately call your service technician or gas supplier 1 STOP Read the safety information above Access the lower controls Turn the stove ON OFF switch to OFF or set the thermostat to lowest setting if used Confirm that the gas supply line shut off valve is open Control Knob PILOT ASSEMBLY CONTROL VALVE Push in gas control knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF If pilot will not stay lit after several tries turn the control knob to OFF and call your service unless the knob is pushed in slightly Do not force Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this page If you do not smell gas go to the next step TO TURN OFF GAS TO THE APP technician or gas supplier Turn gas control knob counterclockwise to ON 10 Tum the stove ON OFF switch to ON or set thermostat if used to desired temperature Turn ON OFF switch to OFF The pilot will remain lit for normal service For complete shutdown turn ON OFF switch to OFF 3 Access the lower controls 4 Depress gas control knob slightly and turn clockwise to OFF Do not force 27 JOTUL This appliance must be
7. 2 INSTAL LATION CODE Gas Conversion Procedure All numbers in refer to the exploded view on page 25 of this manual 1 Turn off gas supply to the stove 2 Remove the top griddle 7 3 Locate the two set screws near the top of each side casting 3 8 Using a 3mm allen wrench thread the set screws out Lift off the top panel of the stove 6 4 Open the front doors of the stove using the stove tool Release the glass clips 17 atop the firebox 22 and slowly lift glass assembly 16 up and out 93 Remove the four logs 36 using care not to scratch or damage the logs 7 Using a 1 4 nut driver remove the two hex head screws that secure the air divider 21 to the front log support 18 and lift out of the firebox 22 See Figure 12 Front Log __ Air Tube Support Divider Figure 12 Remove the Air Divider and Log Support 8 Shift the burner tube 19 to the right and lift out Note There are no screws securing the burner tube to the floor of the firebox Simply lift the rear of the tube slightly and then lift the entire tube 9 Change the main burner orifice Using a 1 2 open ended wrench or deep well socket remove the burner orifice from the brass orifice holder Replace with the appropriate orifice
8. Familiarize yourself with the controls of the GF600 Firelight Make sure that anyone else using the appliance is also familiar with the controls and operation procedures Always follow the Lighting Instructions on the inside back cover of this manual and also located on the Rating Plate attached to the burner assembly 1 Once the pilot is lit burner operation is controlled by the rocker switch located at the left rear corner of the stove Use the T STAT position for the optional thermostatic or remote control functions During the first few fires you may notice odor and or smoke from the stove This is normal and results from burn off of manufacturing residue and curing of materials You may find it helpful to provide additional ventilation and fresh air to alleviate this condition Condensation may develop on the glass when the burner is first lit This fog will disappear as the heater warms up Keep the controls and the area under the appli ance free of debris vacuum this area frequently Always keep the appliance area clear and free from combustible materials gasoline and other flammable liquids If a vacuum is used during any service on the stove ALWAYS be sure the stove is cold This appliance has a continuous burning pilot flame Exercise caution when using products having combustible vapors Always shut off gas supply while servicing the stove CAUTION DO NOT OPERATE THIS APPLIANCE WITH T
9. DANS LE VOISINAGE DE CET APPAREIL OU DE TOUT AUTRE APPAREIL L INSTALLATION LE SERVICE DOIVENT ETRE EXECUTES PAR UN INSTALLATEUR QUALIFIE AGENCE DE SERVICE OU LE FOURNISSEUR DE GAZ QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ NE PAS TENTER D ALLUMER L APPAREIL NE TOUCHEZ A AUCUM NTERRUPTEUR PAS VOUS SERVIR DES TELEPHONES SE TROUVANT DANS LE BATIMENT OU VOUS VOUS TROUVEZ APPELEZ IMMEDIATEMENT VOTRE FOURNISSEUR DE GAZ CHEZ UN VOISIN SUIVEZ LES INSTRUCTIONS DU FOURNISSEUR SI VOUS NE POUVEZ REJOINDRE LE FOURNISSEUR DE GAZ APPELEZ LE SERVICE DES INCENDIES JOTUL 1853 15 Q 2003 Welcome to Jotul Congratulations on the purchase of your new GF 600 DV Firelight Gas Heater We at J tul are glad you ve made the decision to warm your hearth with J tul product Your new Firelight exemplifies over 150 years experience as the world s largest manufacturer of solid fuel burning appliances We ve been producing fine quality cast iron stoves and fireplaces continuously since 1853 In the Firelight we ve combined advanced gas technology with the warm traditional elements of cast iron With proper care and use your J tul stove will provide you with many years of safe dependable and satisfying service We appreciate your trust in welcoming our product into your home and invite your comment and appraisal of our efforts to provide you with the finest in home hearth product
10. THE FLAME APPEARANCE BY POSITIONING THE GAS VALVE IN ANY OTHER POSITION OTHER THAN THE FULL POSITION Figure 24 Flame appearance on the high setting after approximately 15 to 20 minutes operation Optional Blower Kit Installation 1 Unpack the blower kit Use a 10mm wrench to remove the Mounting Bracket from the Blower Keep the nuts and tooth washers for reassembly 2 Attach the Snapstat to the Snapstat Retainer using two 7 x 3 8 phillips screws supplied See fig 25 3 Attach the Snapstat Retainer to the Mounting Bracket using the remaining two 7 x 3 8 phillips screws as in fig 25 Locate the two raised bosses on the bottom back of the stove The blower is mounted to the stove using these two threaded holes rd Use the two M6 x12 mm hex head flange bolts to attach the Mounting Bracket to the base of the stove Orient the bracket with the Snapstat toward the front of the stove and align the two MIDDLE mounting holes on the bracket with the two threaded holes on the bottom back of the stove 6 Position the blower with the junction box to the REAR of the stove and insert the two threaded studs on the blower through the rear most holes in the blower bracket Attach the blower to the bracket using the nuts and washers previously removed See fig 26 7 Attach either black and white wire from the blower to either Snapstat terminal Snapstat Stove Attachment 4 Mountin
11. appropri ate one from the high altitude kit 4 Be sure to attach the high altitude conversion sticker provided with the kit to the rating plate on the appliance THIS STOVE HAS BEEN CONVERTED FOR USE AT AN ALTITUDE OF Orifice Size Manifold Press Input Btu Hr Fuel Type Date of Conversion Figure 19 High Altitude Conversion Label This sticker is included in all high altitude kits and must be applied to the stove when converted for high altitude HIGH ALTITUDE ORIFICE CHART Gas Type Orifice Size Elevation Part Number Natural Gas 0 2000 ft 0 610 m 129666 Orifice only Natural Gas 2 2001 4500 ft 611 1370 m 154393 Kit Propane 48 0 2000 ft 0 610 m 129407 Propane 48 2001 4500 ft 611 1370 m No Derate Air Shutter Adjustment Flame Appearance The GF 600 DV FIRELIGHT gas stove is shipped from the factory equipped as a NATURAL GAS STOVE If the stove is converted for propane it will be neces sary to adjust the air shutter on the burner tube to achieve the proper gas to air mixture The proper air shutter settings are 1 2 open for natural 7 8 open for propane The air shutter can also help achieve the desired flame appearance Generally flame appearance is a matter of preference however most people enjoy a warm yellowish flame Air Shutter Too Open the appliance will generate a flame that is blue
12. 0304 2 The stove is installed in accordance with Title 24 CFR Part 3280 Manufactured Home Construc tion and Safety Standard in the U S Comply with CSA Z240 4 Gas Equipped Recreational Vehicles and Mobile Housing in Canada 3 Always contact your local officials about installa tion restrictions and requirements in your area THIS APPLIANCE MAY BE INSTALLED AS AN OEM INSTALLATION IN A MANUFACTURED MOBILE HOME AND MUST BE INSTALLED IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS AND THE MANUFACTURED HOME CONSTRUCTION AND SAFETY STANDARD TITLE 24 CFR PART 3280 STANDARD FOR MANUFACTURED HOME INSTALLATION ANSI NCBCS A255 1 OR STANDARD FOR CANADA CSA 2240 4 THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS THAT IS INDICATED ON THE STOVE S RATING PLATE AN LPG GAS CONVERSION KIT IS PROVIDED WITH THE GF 600 DV FIRELIGHT GAS STOVE THIS APPLIANCE MAY BE INSTALLED IN AN AFTERMARKET PERMANENTLY LOCATED MANUFACTURED MOBILE HOME WHERE NOT PROHIBITED BY LOCAL CODE CET APPAREIL PEUT ETRE INSTALLE DANS UN MAISON PREFABRIQUEE MOBILE DEJA INSTALLEE A DEMEURE SI LES REGLEMENTS LOCAUX LE PERMETTENT CET APPAREIL DOIT ETRE UTILISE UNIQUEMENT AVEC LES TYPES DE GAS INDIQUES SUR LA PLAQUE SIGNALETIQUE NE PAS L UTILISER AVEC D AUTRES GAS SAUF SI UN KITDE CONVERSION CERTIFIE EST INSTALLE Fuel Conversion The GF 600 DV Firelight gas stove is shipped from the factory equipped as a NATURAL GAS unit However the
13. 929 10379932 10379936 6 Top Panel 10406792 10406727 10406729 10406732 10406736 7 Top Griddle 10406892 10406827 10406829 10406832 10406836 8 LeftSide 10331592 10331527 10331529 10331532 10331536 9 Leg 10333292 103413 103441 10333232 10333236 10 Bottom Panel 10380992 10380927 10380929 10380932 10380936 11 Ashlip 10379692 10379627 10379629 10379632 10379636 No Description Part Number No Description Part Number 13 Valance 12960392 E Thermopile 3094527 14 Glass Panel 12102633 Electrode with wire 129765 15 Glass Gasket 7 16 tadpole 9ft 129124 Pilot Assembly NG Standard Pop Top 129471 16 Glass Frame 12960292 gt Gasket Pilot Assembly 129116 17 Glass Clips 129135 u Pilot Orifice NG 51 129472 18 Front Log Support Bracket 129600 Pilot Orifice LP 30 129473 19 BurnerTube Assembly 129460 Ignitor 3902573 20 Rear Log Support Bracket 129633 Ignitor Bracket 3902576 21 Air Deflector 129606 Brass Valve Elbow 129129 22 Firebox 129455 b Gas Line flexible 129462 23 Latch Keeper 129149 i Ferrule 129463 24 Relief Door 12964092 3 Nut 129464 25 Relief Door Guide 129499 u Terminal block 129154 Relief Door Gasket 129319 s Wiring Harness complete 154319 26 Cover Plate 129497 Top Brackets 103713 x Heat Exchange Gasket 129604 Blank Plug 129166 27 Heat Exchanger 129684 ig Stove Tool 153286 28 Exhaust Gasket 129120 Exhaust Restrictor Plate 12934492 29 Air Intake Manifold 129375 d Air Intake Restrictor Plate 129347 Air Intake Manifold Ga
14. ABOVE EACH exhaust outlet See Figure 5 3 Install a restrictor plate over the upper half of each exhaust hole and secure the plate using the same screws that were just removed 4 Reinstall logs and glass JL GD g Restrictor 9 e 1 Plate T 2 Exhaust Outlet Figure 5 Exhaust Restrictor Plate installation Air Inlet Restrictor Plate Installation The Air Inlet Restrictor 129347 MUST be in stalled with any Co linear Vent system 1 Remove the Glass Panel and Log Set 2 Using a 1 4 nut driver remove the two sheet metal screws A and Rear Log Shelf from the back of the firebox See Figure 6 3 Using the right hand sheet metal screw reinstall the Log Shelf with the restrictor plate between the Shelf and the Back Wall The plate should cover the lower right air inlet 4 Reinstall logs and glass g Right Air Inlet Restrictor Plate E Figure 6 Air Inlet Restrictor Plate installation Co linear Hearthmount Installation The GF 600 DV Firelight can be installed using a Hearthmount Co linear Flexible Vent System designed for installation into a solid fuel burning masonry fireplace See Figures 7 and 8 Refer to the vent manufacturer s instructions for venting components and installation details E Installation
15. CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION THE INFORMATION STICKER MUST BE FILLED OUT BY THE INSTALLER AND ADHERED TO THE APPLIANCE AT THE TIME OF THE CONVERSION THE QUALIFIED SERVICE AGENCY PERFORMING THIS WORK AS SUMES RESPONSIBILITY FOR THIS DERATING In Canada This unit has been tested for installation at high altitudes in accordance with Canadian test stan dard CAN CGA 2 17 THE DERATING SHALL BE CARRIED OUT IN ACCOR DANCE WITH THE REQUIREMENTS OF THE PROVIN CIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1 B 149 1 AND 2 INSTALLATION CODE For installations from 610 1370 meters 2 000 4 500 ft the orifice size is 3 3 mm for natural gas and 48 mm for propane SEE THE HIGH ALTITUDE ORIFICE CHART on the page 19 For high altitude installations consult your local gas distributor or the authority having juris diction for proper rating methods If the installer must convert the unit to adjust for varying alti tudes the information sticker must be filled out by the installer and applied to the appliance at the time of the conversion Derating Procedure To derate this unit install the appropriate orifice per the High Altitude chart 1 Remove the two 1 4 hex head screw that holds the burner tube log support to the bottom of the stove 2 Remove the burner tube log support to expose the main burner orifice 3 Remove the orifice and replace with the
16. ER GASKET M FROM THE VALVE MAIN GAS VALVE B m Figure 16 Regulator parts Gas Connection NOTE IF THE OPTIONAL BLOWER KIT 129161 IS TO BE INSTALLED ON THE STOVE AT THE TIME OF THE INSTALLATION OR IN THE FUTURE THE GAS SUPPLY LINE SHOULD BE INSTALLED AS CLOSE TO THE FLOOR AS POSSIBLE USE OF A 90 ELBOW DIRECTLY OFF THE VALVE TO ALLOW FOR ADEQUATE CLEARANCE FOR THE BLOWER See Figure 15 The gas supply line connection is made to the valve just inside the left rear leg The Gas supply line should be 3 8 or 1 2 diameter or the appropriate size to provide sufficient gas pressure to the valve regardless of the input setting The use of Flexible Gas Appliance Connectors is acceptable in many areas in the U S however Canadian methods vary depending on local code ALL INSTALLATIONS MUST COMPLY WITH LOCAL CODE OR IN THE ABSENCE OF LOCAL CODE MUST COMPLY WITH THE MOST RECENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 OR CAN B149 All codes require a gas shutoff valve gas cock and union to be installed in the supply line and in the same room as the appliance for servicing and maintenance See Figure 17 T handle gas cocks are required in Massachu setts in compliance with Code 248 CMR Secure all joints tightly using appropriate tools and sealing compounds for propane units be sure to use compounds that are propane resistant Turn on gas supply and test for gas leaks usin
17. HE GLASS REMOVED CRACKED OR BRO KEN Replacement of the glass should be done by a licensed or qualified service person Use only replacement glass provided by your authorized J tul dealer Never use any substitute materials WARNING OBSERVE CAUTION WITH THE GLASS THE GLASS PANEL MAY SHATTER UNEXPECTEDLY IF STRUCK WITH AN OBJECT ALWAYS HANDLE THE GLASS PANEL WITH CARE WHEN SERVICING THE STOVE ALWAYS PULL THE GLASS ASSEMBLY STRAIGHT UP FOR REMOVAL Clean the glass only when necessary Wipe surface with a clean damp soft cloth Follow with a dry soft towel as desired Take care not to scratch the glass surface WARNING DO NOT USE ABRASIVE CLEANERS ON THE GLASS NEVER CLEAN THE GLASS WHEN IT IS HOT 23 24 Maintenance The GF 600 DV Firelight gas stove and its venting system should be inspected before use and at least annually by a qualified service technician IMPORTANT ALWAYS TURN OFF THE GAS SUPPLY TO THE STOVE BEFORE ANY SERVICE WORK IS PERFORMED ON THE STOVE General cleaning The firebox should be vacuumed out annually to remove any surface build up Be sure to vacuum or wipe off the pilot assembly and burner orifice and burner tube Also when vacuum ing the log set be sure to handle it carefully as it is very fragile Gasket inspection It is important that the glass gasket be inspected at least annually Examine the rope gasket for signs of deterioration and make sure the gasket has a positive seal T
18. T ON HIGH Control Valve Figure 18 Inlet and Manifold pressure test points INLET GAS PRESSURES inches water column MIN MAX 7 0 WC 13 5 WC NATURALGAS 5 0 WC PROPANE 11 0 WC 17 18 The appliance and its main gas valve must be disconnected from the gas supply piping system during any pressure testing on that system at test pressures in excess of 1 2 psig 3 5kPa The appliance must be isolated from the gas supply line by closing its individual manual gas shut off valve gas cock during any pressure testing of the gas supply piping system that is equal to or exceeds pressures of 1 2 psig 3 5kPa MANIFOLD PRESSURES MIN MAX 1 7WC 6 4 WC NATURAL GAS PROPANE 3 5 WC 10 0 WC ATTENTION NEVER ALLOW THE INLET GAS PRES SURE TO EXCEED 13 5 WC OR 1 2 PSIG AS SERIOUS DAMAGE TO THE VALVE CAN RESULT High Altitude Adjustment When installing the GF 600 DV Firelight gas stove in high altitude situations above 2500 it becomes necessary to compensate for the thinner air less volume of oxygen per cubic foot High altitudes affect the atmospheric pressure and heat value of gaseous fuels Lower oxygen content in the air and lower gas viscosity require the use of a different orifice to achieve efficient clean combustion at the burner tube In the U S THE DERATING KIT MUST BE INSTALLED BY AN AUTHORIZED SERVICE TECHNICIAN IN ACCOR DANCE WITH THE MANUFACTURER S INSTRUC TIONS AND ALL
19. and transparent or an anemic flame Air Shutter Too Closed the appliance will generate very long yellow flames resulting in soot Sooting produces black deposits on the logs on the inside walls of the appliance and potentially on the exterior termination cap Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening To adjust the air shutter remove the burner tube and using a phillips head screwdriver loosen the screw at the air shutter and adjust accordingly Be sure to retighten the screw that holds the air shutter setting Reassemble the stove and close the door Allow stove to burn 30 minutes on the HIGH setting observing the flame continuously If the flame appears weak slow or sooty repeat the process described above until the flame is as desired See Fig 13 WARNING AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED ONLY BY A QUALIFIED PROFES SIONAL SERVICE TECHNICIAN 19 20 Install the Log Set The four piece log set is packaged in bubble wrap inside the firebox Do not handle the log set with your bare hands Always wear gloves to prevent skin irrita tion from the ceramic fibers 1 Remove the Grille and Top Plate from the stove Release the Glass Clips on top of the firebox Lift the Glass Panel straight up and out of the stove Remove the log set package 2 Install the Rear Log oriented as shown in Fig 20 Place the log o
20. e me de controle et toute commande qui ont ete plonges dans l eau Glass Front Do not operate the Firelight gas stove with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Only remove glass for routine service Always handle glass carefully Optional Forced Air Blower Kit This appliance must be electrically connected and grounded in accordance with local codes or in the absence of local codes with the current NFPA 70 National Electric Code of CSA C22 1 Canadian Electrical Code The blower must be plugged into a grounded outlet Safety Information During normal operation the Firelight gas stove will reach high surface temperatures Therefore B Due to the high operating temperatures this appliance should be located out of traffic areas and away from furniture and draperies E Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns and or clothing ignition B Young children should be supervised while they are in the same room as the Firelight gas stove B Clothing or other flammable materials should not be placed ON or NEAR the Firelight gas stove Surveiller les enfants Garder les vetements les meubles l essence ou autres liquides a vapeur inflammables loin de l appareil NEVER store or use gasoline or any other flam mable vapors or liquids in the vicinity of the Fi
21. e supply line is shut off 2 PILOT FLAME The pilot flame should be steady not lifting or floating The flame should be blue in color around the pilot hood with traces of yellow toward the outer edges The pilot flame should engulf the top 3 8 of the thermopile to generate millivolt current and the top 1 8 of the thermocouple The pilot flame should project out of the pilot hood 1 at all three ports See Figs 23 Figure 23 Correct pilot flame appearance 21 22 3 BURNER ADJUSTMENT The J tul GF 600 DV Firelight gas stove is equipped with a variable gas control valve that provides easy adjustment of the flame height appearance and heat output To adjust the flame between the HI and LOW setting rotate the HI LOW knob located in the center of the valve face Flame height will adjust approximately 1 0 to 1 5 between the LOW and HIGH settings See Fig 24 NO SMOKE OR SOOT SHOULD BE PRESENT CHECK LOG PLACEMENT IF ANY SOOT OR SMOKE IS DETECTED IF SOOT OR SMOKE PERSISTS THE AIR SHUTTER MAY NEED TO BE ADJUSTED See Air Shutter Flame Appearance section of this manual for proper air shutter settings and adjustments Note the more offsets there are in the vent system the greater the need for an air shutter adjustment See page 19 WARNING AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN CAUTION DO NOT ATTEMPT TO ALTER
22. ertighten the connections IT IS NOT NECESSARY TO DISCONNECT ANY OTHER WIRES See Fig 22 At the thermostat the two wires should be connected to the two connection screws on the thermostat base plate per the manufacturer s instructions For thermostatic operation the On Off T Stat switch must be in the T stat position and the pilot light must be on Remote Control When using a remote the remote receiver should be wired to the terminal block the same way the thermostat would be See the instructions above Follow the operating instructions included with the Remote Control unit CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING THE CONTROLS WIRING ERRORS CAN CAUSE IMPROPER OR DANGER OUS OPERATION ALWAYS VERIFY PROPER OPERATION AFTER SERVICING THE APPLI ANCE ROCKER SWITCH ON OFF STAT OPTIONAL THERMOSTAT or REMOTE CONTROL Figure 22 Accessory wiring diagram THERMOPILE System Check 1 PURGING THE GAS LINE When lighting the appliance for the first time it will take a few moments to clear the gas line of air Once this purge is complete the appliance will operate as described in the lighting instructions See the inside back cover of this manual or the stove Rating Plate attached the bottom of the stove All subsequent lightings of the stove will not require purging the gas line unless th
23. f the stove to improve access to the valve See Fig 15 17 Replace the variable regulator Using a Torx T 20 screwdriver remove the three specialty screws from the HI LO regulator on the front of the valve Note To help identify which screws to remove refer to the new regulator in the kit See Figure 16 18 Remove the regulator tower and the gasket Be sure to remove the black rubber gasket from the valve 19 Install the new variable regulator tower from the kit Be sure that the gasket is properly positioned and tighten screws securely 20 Install the identification labels to the stove so that they can be seen by any person that may be servicing the stove Label A Apply to back of stove Label B Apply to the Rating Plate Small valve sticker Apply to valve 21 Reassemble the stove apply gas to the system and check for leaks using a soapy water solution NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS It is important that the correct gas pressure be established at the time of installation For more details see the Gas Pressure section of this manual page 17 ALWAYS REFER TO THE LIGHTING IN STRUCTIONS ON THE INSIDE BACK COVER OF THIS MANUAL WHEN LIGHT ING THE STOVE Decorative Skirt Figure 15 Remove the valve skirt for better access T T VARIABLE m REGULATOR TOWER I BESURETO REMOVE THE BLACK RUBB
24. g Figure 25 Snapstat Blower Mounting Bracket assembly WARNING The blower is equipped with a three prong ground ing plug for protection against shock hazard and must be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from the plug Connect Black and White wires to Snapstat Use middle holes to mount bracket to stove bottom Front of stove Fan Ducts faces to rear Figure 26 Blower orientation Connect the Wiring Harness 1 Locate the switch bracket on the back of the stove below the burner control switch 2 Remove the four 1 4 hex head screws that secure the switch bracket to the left rear shroud Carefully pull the switch bracket away from the stove 3 Use pliers to remove the blank switch cover from the bracket 4 Insert the new HI OFF LO blower switch into the bracket Feed the wires up from the blower within the left rear shroud of the unit 5 Connect the insulated wires from the blower to the three leads on the HI OFF LO switch BLACK wire to the HI position WHITE wire to the OFF position and the RED wire to the LO position 6 Reattach the switch bracket to the rear shroud NOTE THE BLOWER WILL ONLY OPERATE WHEN THE SWITCH IS IN THE HI OR LOW POSI TION AND ONLY WHEN THE SENSOR SNAPSTAT HAS BEEN HEATED BY THE STOVE AFTER THE BURNER HAS BEEN OPERATING APPROXIMATELY 10 20 MIN UTES Operation
25. g a soapy water solution Never use an open flame to check for leaks NPT x 38 Flare Fitting 6 3 Flex Tubing ex Ye Flare Shut Off Valve ai 3 Nipple Pul Union Gas Stub U 34 Close Nipple 34 Shut Off Valve Ye x e Reducer Figure 17 Gas supply valve types and fittings Leak test 1 Mix a 50 50 solution of water and dish soap 2 Light appliance see lighting instructions on page 22 of this manual or on the stove s rating plate 3 Brush or spray all joints and connections with the soapy water solution 4 If bubbles appear at any connection or seam or a gas odor is detected immediately turn gas control knob to the OFF position 5 Tighten or reconnect the leaking joint and retest for any gas leaks Gas Pressure It is important that the correct pressure is estab lished at the time of the installation Proper gas pressure provides a consistent flow of gas to the appliance and is instrumental in checking for gas leaks The gas control valve on the stove is equipped with pressure test points for gauge connections The gauge connections are located on the front of the valve under the On Off Pilot knob See Fig 18 Gauge connections are identified by E for inlet or supply pressure the amount of gas coming to the valve A for manifold pressure the amount of gas that is coming out of the valve to the burner ALWAYS TEST PRESSURES WITH VALVE CONTROL KNOB SE
26. his is impor tant to prevent combustion gases from escaping into the room Replace the gasket if necessary Refer to the replacement parts list on page 26 Always replace any damaged or broken parts on the GF 600 DV Firelight with J TUL AUTHORIZED PARTS ONLY These are available through your J tul dealer Never use any substitute parts on your GF 600 DV Firelight gas stove RETAIN THIS MANUAL FOR REFERENCE AND MAKE IT AVAILABLE TO ANYONE USING OR SERVICING THE STOVE Record the following information to help your dealer determine what you will need should you ever require parts and service FOR YOUR RECORDS GF 600 DV Firelight MODEL NAME SERIAL NUMBER DATE OF PURCHASE PURCHASED FROM NAME OF INSTALLER TYPE OF FUEL FUEL CONVERSION BY UOI EIIJI UIP 009 45 1u8l 1l4 Jotul GF 600 DV Firelight Replacement Parts Cast Iron Part Matte Black Blue Black Ivory Green Indigo 1 Left Door 10332192 103416 103444 10332132 10332136 2 Right Door 10332092 103415 103443 10332032 10332036 3 Right Side 10331692 10331627 10331629 10331632 10331636 4 Decorative Skirt 10334292 103414 103442 10334232 10334236 5 Front Panel 10379992 10379927 10379
27. installed in conformance with local and national building regulations It is important that the these instructions be read and understood before beginning the installation J tul pursues a policy of continual product development Consequently products may differ in specification color or type of accessories from those illustrated or described in various publications J tul vise sans cesse a ameliorer ses produits C est pourquoi il se reserve le droit de modifier les specifications couleurs et equipement sans avis prelable J tul North America 400 Riverside Street Portland ME 04104 J tul ASA P O Box 1411 N 1602 Fredrikstad Norway 10 03 PN 129674 C
28. it prefabri cated chim A Maximum ney pipe horizontal run when venting immediately off the rear of the stove MUST BE LESS THAN 14 360 mm TOTAL Figure 8 Vertical Vent System through Masonry or Prefabricated HT Chimney VERY IMPORTANT NOTICE THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI Z21 88 1999 CSA 2 33 M99 TEST METHODS AND RESULTING ITS WHI PRODUCT CERTIFICATION THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD Vertical Venting and Termination The GF 600 DV Firelight can be vertically vented through a roof or ceiling Follow these guidelines E Steep roofs nearby trees or predominantly windy conditions can promote poor draft or down draft conditions In such cases an increase to the height of the vent may improve performance W if an offset or elbow is necessary in the vertical rise the vent pipe must be supported every three feet to avoid excessive stress on the offsets Use listed Wall Straps from any of the approved vent suppliers E Whenever possible use 45 elbows instead of 90 elbows as they offer less restriction to the flow of flue gases and intake air E A firestop is required at every floor penetration The opening should be framed to 10 X 10 inside dimension A listed
29. it 5 by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle to the floor WHAT TO DO IF YOU SMELL GAS Extinguish any open flame Open windows Do not light any appliance Do not touch any electrical switches Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone If your gas supplier cannot be reached call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water LIGHTING INSTRUCTIONS 7 Pushin gas control knob slightly and turn counter clockwise 4 to PILOT 8 Push in control knob all the way and hold in Immediately light the pilot by triggering the spark ignitor push the red button repeatedly until pilot lights Continue to hold the control knob in for about one minute after the pilot lights Release knob and it should EE spring back The pilot should remain lit If it goes out
30. l Blower Kit 22 Operati I a 23 Maintenance 24 Illustrated Parts Breakdown 25 Replacement Parts List 26 Lighting Instructions Back Cover J tul GF 600 DV Firelight Direct Vent Gas Heater Manufactured and Distributed by J tul A S A Fredrikstad Norway J tul North America Portland Maine Test Standards TERTE This appliance complies with National Safety standards and is tested and listed by Intertek hock Testing Services of Middleton Wisconsin to ANSI 221 88 2002 CSA 2 33 MO2 and CAN CGA 2 17 M91 CSA 4 01 2 for Canada DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS ANY MODIFICATION OR ALTER ATION WILL VOID THE WARRANTY CERTIFICA TION AND LISTING OF THIS APPLIANCE THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED IN THE COMMONWEALTH OF MASSACHUSETTS CERTIFIED www nficertified org We at Jotul North America are dedicated to manufacturing the finest quality hearth products you can be assured will give you many years of safe dependable service To ensure your confidence we recommend that whenever possible our products be installed and serviced by professionals who are certified by the National Fireplace Institute NFI or in Ca
31. n the shelf Rear Log Support against the back wall of the firebox Push it over to the right rear corner 3 Install the Front Log on the Log Support over the center of the burner tube The pins in the Front Log Support will engage with holes in the bottom of the Front Log 4 Install the Cross over Log and Left Log as shown in Fig 21 Engage the pins in the Front Log with the corresponding holes in the bottoms of the upper logs and position the other ends in the notches on the Rear Log Placement of the Embers The package of Ember stones located in the hardware bag will simulate glowing coals when the burner is operating For best results spread the stones evenly across the burner tube screen Pea size embers create the best appearance while too large a chunk can create long stringy yellow flames of the embers do not have to be used See Fig 21 Ember Stones Figure 21 Positioning the top logs and ember stones Optional Controls Wall Thermostat Use only a 750 millivolt DC two wire circuit ther mostat placed in the same room as the heater typically 5 off the floor Avoid drafty areas or any area that may affect the accuracy of the thermo stat The thermostat should be connected to the stove using a minimum of 16 gauge wire with a maximum length of 35 feet of wire Connect the two thermostat wire leads to the two lower terminals on the terminal block located ont the valve Do not ov
32. nada by Wood Energy Technical Training WETT Wood Energy www wettinc ca GF 600 DV Firelight Specifications Input Rates Natural Gas 40 000 BTU hr maximum input 28 600 BTU hr minimum input Propane 40 000 BTU hr maximum input 30 900 BTU hr minimum input Inlet Pressure MIN MAX Natural Gas 5 0 WC 1 24 kPa 7 0 WC 1 74 kPa Propane 11 0WC 2 74 kPa 13 0 WC 3 23 kPa Manifold Pressure MIN MAX Natural Gas 1 7 WC 42 kPa 3 5 WC 87 kPa Propane 6 4 WC 1 59 kPa 10 0 WC 2 49 kPa Piezo Ignitor Standing Pilot Weight 260 Ibs THIS FIREPLACE IS SHIPPED FROM THE FACTORY FOR USE WITH NATURAL GAS ONLY IF USE WITH PROPANE IS DESIRED THE APPLIANCE MUST FIRST BE CON VERTED USING THE FUEL CONVERSION KIT PROVIDED 154391 CONVERSION SHOULD BE MADE BEFORE THE APPLIANCE IS IN STALLED Suggested Tools for Installation and Service External regulator for Propane only Piping which complies with local code Manual shutoff valve T Handle in MA Sediment trap if required by code Tee joint Pipe wrench Pipe sealant 10mm open end wrench 1 2 7 16 open end wrench or deep socket Phillips head screwdriver Flat head screwdriver 1 4 nut driver 4 mm allen wrench Gloves Safety glasses Torx T20 screwdriver Leak test solution Reciprocating Saw Power Drill
33. nches 16 cm mini mum J tul N A strongly recommends 12 inches 30 cm particularly where windy conditions are prevalent Not to be installed above a meter regulator assem bly within 3 feet 90 cm horizontally from the centerline of the regulator Clearance to service regulator vent outlet U S 3 feet CAN 6 feet 1 8 m minimum J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30 cm minimum K Clearance to a mechanical air supply inlet 6 feet 1 8 m minimum L Clearance above paved sidewalk or a paved driveway located on public property 7 feet 2 1 m min M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum Asspecified in CGA B149 Installation Codes Note Local Codes and Regulations may require different clearances Avent shall not terminate directly above a sidewalk or driveway which is located between two single family dwellings and serves both dwellings 1 Only permitted if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor Figure 13 Termination clearance to overhangs 13 14 Mobile Home Installation The GF 600 DV Firelight can be installed for use in a mobile home in the U S and Canada provided 1 The stove is secured to the floor of the mobile home Use J tul Floor mounting kit 75
34. of Simpson Dura Vent Co linear adapter 923GCL directly off the rear of the stove No length of pipe prior to the adaptor B Use only 3 listed flexible gas vent liners may be used in this installation WARNING FAILURE TO POSITION THE PARTS AND STOVE IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED FOR USE WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY BE SURE TO MAINTAIN THE PROPER CLEARANCES TO COMBUS TIBLES AS DEFINED IN THIS MANUAL AND IN THE INSTRUCTIONS PROVIDED WITH EACH VENT COMPO NENT IMPORTANT NOTICE THE USE OF AN EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI Z21 88 1999 CSA 2 33 M99 TEST METHODS AND RESULTING ITS WHI PRODUCT CERTIFICATION THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD EXHAUST RESTRICTORS REQUIRED ON ALL CO LINEAR INSTALLATIONS ALWAYS MAINTAIN THE PROPER CLEARANCES TO COMBUSTIBLES 991 High Wind 923GK Top Kit 1 mmm Co linear S N Exhaust Height Maximum 10 ft 3 m SN Maximum 35 ft M 10 5 m Dual 3 Flex Liners Chimney must N be sealed with N Block off Plate if Air Inlet does SS not extend all the way to Minimum terminus Co linear Air Inlet Height 6 fee
35. pliance for complete access to the lighting instructions and control valve Figure 3 Parallel Installation Clearances Figure 4 Corner Installation Clearance ALCOVE MAXIMUM ALCOVE DEPTH 24 61 MINIMUM ALCOVE WIDTH 44 112 cm MINIMUM CEILING HEIGHT 64 163 mm Vent Requirements There are three types of venting configurations approved for use with the Firelight gas stove e Vertical Termination Hearthmount Co Linear Vertical Termination e Horizontal Termination The GF600 Firelight is approved for use with the vent systems listed below Use parts of one manu facturer only DO NOT MIX VENT COMPONENTS FROM DIFFERENT MANUFACTURERS IN THE SAME SYSTEM Simpson Dura Vent GS Amerivent Corporation Security Vent Ltd Selkirk Metalbestos Installation of any components not manufac tured or approved by J tul or failure to meet all clearance requirements will void all warranties and could result in property damage or bodily injury The approved vent configurations described in this manual are derived from extensive testing under controlled laboratory conditions Gas appli ance performance can be negatively affected by variables present in the installation environment i e atmospheric pressure strong prevailing winds adjacent structures and trees snow accumulation etc These conditions should be taken into consider ation by the installer and stove owner when plan ning the vent sy
36. relight gas stove Never burn any other materials in your Firelight gas stove it is strictly designed for use with natural gas or propane fuel ONLY E safety screen glass or guard removed for servicing the appliance must be replaced prior to operating the appliance Installation Requirements Location In selecting the location the aesthetic and func tional use of the appliance are primary concerns However proper venting systems and access to the fuel supply are also important issues Due to the high surface temperatures you must also consider the proximity of traffic areas furniture draperies etc This appliance may be located on or near conventional construction materials HOWEVER always maintain the proper clearances to combus tibles as this provides adequate ventilation air around the appliance The following clearances and hearth require ments are the minimum requirements when installing the Firelight gas stove near or on combus tible surfaces Always provide adequate access around the appliance for servicing and proper operation A combustible surface is anything that can burn i e sheet rock wall paper wood fabrics etc These surfaces are not limited to those that are visible and also include materials that are behind non combus tibles If you are not sure of the combustible nature of a material consult your local fire officials Remem ber Fire Resistant materials are considered com
37. s Please take a few minutes to familiarize yourself with this manual and the features of your Firelight gas stove Table of Contents Service TOONS cccsissesoscossssesessessssvenssorsnsnsessee 3 SDpECITICaUI OS 4 General Information 5 Safety Information 5 Installation Requirements LOG ANON ENTERS L NU 6 Hearth Protection 6 lt 7 Mantel amp Trim 7 7 Vent Requirements 8 Adding Restriction 8 Co linear Hearthmount 9 Chimney Conversion 10 Vertical Termination 11 Horizontal Termination 12 Vent Terminal Clearances 13 Mobile Home Installation 14 Fuel lt 1 14 Gas Connection 17 Gas Pressure 17 High Altitude Adjustment 18 Air Shutter Adjustment 19 Log Set Installation 20 Wall Thermostat 20 Remote Control 20 System Check a a naa aaa 21 Optiona
38. sket 129119 Burner Shield 220723 30 Right Shroud 12963592 NOT SHOWN in exploded view diagram 31 Left Shroud 12963492 32 DV Starter Collar 129126 Hardware Bag Contents Starter Collar Gasket 129118 Fuel Conversion Kit LP 154391 33 Switch Cover 12964392 Exhaust Restrictor Plate 129642 34 On Off T stat Switch 129153 Air Inlet Restrictor Plate 129347 35 Heat Exchanger Gasket 129605 Wall 129487 36 Log Set complete 154396 Ember Bag 6 02 suasana 129123 Rear Log 129695 p Front log 129686 Accessories Left Log 129687 Fuel Conversion Kit NG 154392 Crossover Log 129688 High Altitude Conversion Kit NG 154393 Embers 129123 Wall Thermostat 750003 37 Valve bracket 129105 Remote Control e 750002 38 Valve NG 3902159 Floor Bracket Kit 750304 Valve LP 3902160 Re nta edm date ncn 129161 39 Orifice Holder 129128 Burner Orifice NG 3 3 mm 129666 ONLY USE REPLACEMENTS PARTS ul Burner Orifice LP 48 129407 PROVIDED BY AN AUTHORIZED J TUL DEALER Thermocouple 129766 LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be l
39. stallation must conform to local codes Your local J tul dealer can assist you in determining what is required in your area for a safe and legal installation Some areas require a permit to install a gas burning appliance Always consult your local building inspector or authority having jurisdiction to determine what regulations apply in your area REMEMBER Your local officials have final author ity in determining if a proposed installation is acceptable Any requirement that is requested by the local authority having jurisdiction that is not specifically addressed in THIS manual defaults to local code In the absence of local codes the installation requirements must comply with the current National codes In the U S these require ments are established in the National Fuel Code ANSI Z223 1 NFPA 54 In Canada the codes have been established in CAN CGA B149 Fuel Installa tion Code B installer l appareil selon les codes ou reglements locaux ou en l absence de tels reglements selon les Codes d installation CAN CGA B149 DO NOT OPERATE THIS STOVE IF ANY PART HAS BEEN UNDER WATER call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which may have been under water lB Ne pas se servir de cet appareil s il a ete plonge dans l eau completement ou en partie Appeler un technicien qualifie pour inspecter l appareil et remplacer toute partie du syst
40. stem design IMPORTANT JOINT SEALING REQUIREMENT Apply a 1 8 bead of high temperature 750 F sealant to the male section of the inner vent pipe See Fig 9 The cement should form a seal between the inner and outer pipes e NEVER modify any venting component or use a damaged venting component The gas appliance and vent system must be vented directly to the outside of the building and never attached to a chimney serving a solid fuel or other gas appliance Each direct vent gas appliance must have its own separate vent system Common vent systems are prohibited e If the venting system is disassembled for any reason re install according to the manufacturer s installation instructions Vent Restriction The GF 600 DV Firelight includes two rectangular Exhaust Restrictor plates and one square Air Inlet Restrictor Plate as shown in Figure 5 These are located in the parts bag The plates are used to compensate for draft characteristics that would otherwise interfere with proper burner perfor mance such as low heat output weak flame picture or inefficient combustion Exhaust Restrictor Plate Installation Both Exhaust Restrictor Plates 129642 MUST be installed in all Co linear vent systems and any vertically terminated vent run exceeding 7 feet 210 cm in length 1 Remove the Glass Panel and Log Set 2 Using a 1 4 nut driver remove the two sheet metal screws in the rear wall of the firebox
41. stove is shipped with the necessary gas conversion kit to convert the stove to burn propane gas These kits contain all the necessary components needed to complete the task and ensure safe operation including labels that must be affixed to the stove WARNING THE CONVERSION KIT IS TO BE INSTALLED BY AN AUTHORIZED J TUL SERVICE TECHNICIAN IN ACCORDANCE WITH THE MANUFACTURER S INSTRUCTIONS AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE THE QUALIFIED AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS CONVERSION Conversion Kit LPG 154391 NG 154392 Tools required 1 4 nut driver 1 2 amp 13 mm open end wrench or deep well socket Torx T20 or slotted screwdriver 7 16 open end wrench 3mm allen wrench 4mm allen wrench Conversion Kit Contents 1regulator tower labeled for propane 3regulator tower screws 1 burner orifice 3 3 mm for 48 for LP e 1 pilot orifice 51 for NG 30 for LP Label A to be completed and applied to the back of the stove Label B apply to the rating plate e Small valve label apply to valve body Conversion instructions IN CANADA THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE RE QUIREMENTS OF THE PROVINCIAL AU THORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIRE MENTS OF THE CAN1 B149 1 amp
42. supplied in the kit 3 3 mm for NG 48 for LP 10 Adjust the air shutter on the burner tube 19 to allow for the proper mixing of air and gas See Fig 13 1 2 open for natural 7 8 open for propane AIR SHUTTER BURNER TUBE ATTENTION Air shutter should never be LESS than 1 8 open Figure 13 Air shutter adjustment 11 Change the Pilot Orifice From within the firebox pull the pilot hood off the pilot assembly See Fig 14 Using the 4 mm allen wrench in cluded with the conversion kit remove the original pilot orifice counterclockwise Replace with the appropriate orifice 51 for natural gas 30 for propane 12 Tighten orifice into the base of the pilot assem bly Be sure the orifice is tightly secured to prevent bypass leakage Replace pilot hood onto the pilot assembly Pilot Head Pilot Orifice Figure 14 Remove pilot head and pilot orifice 15 16 13 Replace the burner tube 19 front log support 18 and air divider 21 be sure to secure with the two 1 4 hex head screws 14 Install the log set 36 embers and glass assem bly 16 See page 18 for log set placement 15 Reinstall the top panel 6 and top griddle 7 Be sure to secure with set screws from step 3 16 Locate the decorative cast iron skirt 4 between the left front and rear legs Use a 13 mm wrench or socket to remove the bolt that secures the skirt to the base o
43. t lt 2 180 cm bw 923GCL H Co linear Appliance Adaptor Figure 7 Co linear Hearthmount Vent System 10 Simpson Dura Vent Chimney Conversion Kit The GF 600 DV Firelight is approved for use with Simpson Dura vent Chimney Kits as shown in Figure 8 These installation require ments must be followed B In masonry chimney a fire clay liner must be present the entire length of the chimney Bi The liner must have an inside dimension of 6 round or greater USE KIT 934 WB Prefabricated chimneys must be listed for the specific Simpson Dura Vent Chimney Conversion Kit or a UL 103 listing USE KIT 931 932 or 933 E When venting immediately off the rear of the GF600 DV the maximum horizontal must be less than 14 including thimble depth Any other horizontal run must be less than 24 in length B The two Exhaust Restrictor Plates and the Air Intake Restrictor Plate included with the stove must be installed according to the assembly instructions on page 8 Vertical Termination Cap 991 Not included in RN Simpson Dura Vent Termination Kit Simpson Dura Vent Thimble Adapter Included in kit 4 inch Flex Liner Simpson Dura Vent Notin 090 90 Elbow cluded in Not included in kit kit Appropriate length of Simpson Fire clay Dura Vent Pipe for 4 liner or UL vertical rise 103 listed Not included in k
44. wall thimble is required as a firestop B Any venting that is exposed above the first floor must be enclosed regardless of attic space or living space Always maintain the required 1 clearance from all sides of the vertical vent system E IT IS NECESSARY to add restriction to a vertical vent installation to compensate for excessive draft See the Adding Draft Restriction section on page 8 GAS VENT HEIGHT In no case shall any discharge opening on the cap be less than 18 457mm horizontally from the roof surface Horizontal Overhang _ 3 2 T 3 2 Vertical Wal Lowest Discharge Opening Cap Figure 9 Vent height and clearance from adjacent surfaces ANY VENTING WITH A VERTICAL RISE MUST TERMI NATE END WITHIN THE SHADED AREA Restrictors required on All Co linear flex pipe All coaxial rigid pipe venting higher than 7 feet Both restrictors must be used when restriction is required Always maintain the proper clearances to combustibles 35 Ft 10 67 m 30 Ft 9 14 m 25 Ft 7 62 m N 0 Ft 10 m VERTICAL RUN 15 Ft 4 57 m 10 Ft 3 05 m 7 Ft 2 13 m Min Height for Vertical Termination 5 Ft 1 52 m 2 Ft 64 cm Min Vertical Rise for 1 ft 30 4 cm Termination 5Ft 10 Ft 1 52 m 3 05 m HORIZONTAL RUN
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