JBL SUB12 Speaker User Manual
Contents
1. Any gasoline operated household gen erator will incur voltage variations caus ing damage to voltage sensitive appli ances or could result in fire Generator will not operate properly and will cause damage to the generator and could cause serious injury or death to you or others 8 ENG RISK OF UNSAFE OPERATION HOW TO PREVENT IT e Review and understand all of the operating instructions and warnings in this manual e Become familiar with the operation and controls of the generator Know how to shut it off quickly e Equip area of operation with a fire extinguisher certified to handle gasoline or fuel fires e Keep children or others away from the generator at all times Always use a U L listed voltage sen sitive surge protector to connect voltage sensitive appliances TV computer stereo etc Failure to use a U L listed voltage surge protector will void the warranty on your generator Notice A multiple outlet strip is not a surge protector Make sure you use a U L listed voltage surge pro tector Never operate generator while sus pended or in an unlevel position Always operate generate on a flat level surface READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR RISK OF HOT SURFACES AAG HAZARD WHAT COULD HAPPEN Contact with hot surfaces such as en gines exhaust components could re sult in serious burns Contact with hot engine and genera tor compo2. OPERATE GENERATOR HAZARD Attempting to fill the fuel tank while the engine is running Sparks fire hot objects Improper storage of fuel Inadequate ventilation for generator Tampering with factory set engine speed settings Overfilling the fuel tank fuel spill age RISK OF FIRE WHAT COULD HAPPEN Gasoline and gasoline vapors can become ignited by coming in contact with hot components such as the muffler engine exhaust gases or from an electrical spark Cigarettes sparks fires or other hot objects can cause gasoline or gaso line vapors to ignite Improperly stored fuel could lead to ac cidental ignition Fuel improperly se cured could get into the hands of chil dren or other unqualified persons Materials placed against or near the generator or operating the generator in areas where the temperature exceeds 104 F ambient Such as storage rooms or garages can interfere with its proper ventilation features causing overheat ing and possible ignition of the materi als or buildings Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could re sult in overheating of attachments and could cause a fire Spilled fuel and its vapors can become ignited from hot surfaces or sparks 6 ENG HOW TO PREVENT IT Turn engine off and allow it to cool before adding fuel to the tank Equip area of operation with a fire extin guisher
3. and has been allowed time to cool down Use clean fresh regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline ACAUTION Never fill fuel tank completely Fill tank to 1 2 below the bottom of the filler neck to provide space for fuel expansion Wipe any fuel spillage from engine and equipment before starting engine AWARNING Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do not smoke when filling fuel tank ACAUTION Never run engine indoors or in enclosed poor ventilated areas engine exhaust contains carbon monoxide an odorless and deadly gas 3 Make sure generator is grounded in accordance with local requirements 4 All electrical loads MUST be disconnected ACAUTION Engine speed has been factory set to provide safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Never attempt to speed up the engine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user ACAUTION You MUST unplug any load from the generator before starting to prevent permanent damage to any appliances 12 ENG TO START THE ENGINE Recoil start Pull start Never run engine indoors or in enclosed poor ventilated areas engine exhaust contains carbon monoxide an odorless and dead
4. limitation or exclusion may not apply to you e IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PUR POSE ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE Some states do not allow limitations on how long an implied warranty lasts so the above limitations may not apply to you WARRANTY SERVICE is available by delivering or shipping the defective product or part to any Porter Cable authorized warranty service location To determine the nearest authorized warranty service location call the toll free number 1 888 559 8550 24 hours a day 7 days a week Specific instructions regarding servicing arrangements and scheduling may vary depending on the type and size of the product and the availability of repair parts e DO NOT return the defective product to the retailer e Retain the original cash register sales receipt as proof of purchase for warranty work e Purchasers should contact Porter Cable directly if they do not receive satisfactory results from the authorized warranty service center PORTER CABLE Porter Cable Corporation 4825 Highway 45 North P O Box 2468 Jackson TN 38302 2468 1 888 559 8550 3 ENG SAFETY GUIDELINES DEFINITIONS Information for preventing damage to This manual contains information that is important for you to know and un derstand This information relates to protecting YOUR SAFETY and PRE VENTING EQUIPMENT PROB LEMS To help you recognize this infor
5. the maximum starting wattage should NOT exceed one half of the rated generator wattage Example a 5000 rated wattage generator 2500 maximum starting wattage DETERMINING WATTAGE REQUIREMENTS Before operating this generator list all of the appliances and or tools that are going to operate at the same time Then determine the starting wattage requirements and the running wattage requirements by following example and or refer to wattage calculator on page 16 1 First total the running wattage of all appliances and or tools that will be operated at the same time Running Watts Starting Watts Example 1 Lights 100 Watts 0 Television 300 Watts O Slow Cooker 250 Watts 0 TOTAL 650 Watts O 2 Next the starting wattages of any appliances and or tools that will start and stop during operation Running Watts Starting Watts Example 2 Small Refrigerator 500 Watts 2000 Watts TOTAL 500 Watts 2000 Watts 3 The running wattage of examples 1 amp 2 totals 1150 watts The starting wattage of the small refrigerator is 2000 watts which is 1500 watts more than the running watts Take this difference of 1500 starting watts from the refrigerator and add to the total running watts of 1150 Example 3 1500 Starting Watts 1150 Running Watts TOTAL 2650 Total Watts Generator must have a maximum capacity of at least 2650 watts 16 ENG WATTAGE CALCULATIONS STARTING WATTAGE REQUIREMENTS 2 To determine the approximate starting wa
6. voltage surge protec tor then connect the UL listed voltage surge protector to the generator Failure to connect and operate equipment in this sequence can cause damage to equipment and will void the warranty on your generator Follow the wattage calculation table in the Wattage Calculation section of this manual Overloading the generator will cause power fluctuations and can damage equipment and appliances Porter Cable Corporation will only be responsible for damage to customer s equipment when the generator is determined to be defective This determination will only be made by an authorized representative of Porter Cable Corporation and this decision will be final Porter Cable Corporation reserves the right to inspect the electrical connections at the customer s site of operation and test the generator for proper operation before any determination of liability is made Failure to maintain the equipment or wiring for inspection will void any claim for damages by the customer Porter Cable Corporation will not be responsible for equipment damaged as a result of voltage surges improper operation or improper installation of the generator 13 ENG MAINTENANCE Before each use MAINTENANCE TASK Check oil level Clean Air Filter Assembly Check Spark Plug Prepare Unit for Storage Prepare unit for storage if it is to remain idle for more than 30 days Every 25 Hours of Every Season a ee ee CUSTOMER RE
7. ESPANOL PAGINA 21 FRANCAISE PAGE 41 Instruction manual Generators BSV800 To learn more about Porter Cable IMPORTANT visit our website at Please make certain that the person who is to use this http www porter cable com equipment carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the frame Record these COBLE numbers in the spaces below and retain for future reference PORTER Model No PROFESSIONAL POWER TOOLS Type Serial No eee Copyright 2000 PORTER CABLE Corporation D21677 008 0 MODEL HORSE POWER RATED SURGE WATTS VOLTAGE AMPERAGE PHASE HERTZ ENGINE SPEED MAX AMBIENT TEMP FUEL CAPACITY RUN TIME 50 100 SPECIFICATION CTE300 6 0 3000 3750 120 25 0A SINGLE 60 Hz 3600 RPM 104 F 4 GALLON 11 5 7 2HRS A WARNING This product is not equipped with a spark arresting muffler If the product will be used around flammable materials or on land covered with materials such as agricultural crops forest brush grass or other similar items then an approved spark arrester must be installed and is legally required in the state of California It is a violation of California statutes section 130050 and or sections 4442 and 4443 of the Califor nia Public Resources Code unless the engine is equipped with a spark arrestor as defined in section 4442 and maintained in effective work
8. Fuel shut off valve in closed position Unit loaded during start up Spark plug wire loose Faulty receptacle Circuit breaker kicked out Defective capacitor Faulty power cord GFCI switch breaker kicked out BS600 Overload Faulty cords or equipment Generator overloaded Insufficient ventilation 19 ENG CORRECTION Add fuel or oil Turnto ON position Replace spark plug Adjust choke accordingly Open fuel shut off valve Remove load from unit Attach wire to spark plug Have Service Center replace Depress and reset Have Service Center replace capacitor Repair or replace cord Depress and reset Reduce load 2 Check for damaged bare or frayed wires on equipment Replace 1 Reduce load Move to adequate supply of fresh air Generator Quick Facts CALL 1 888 559 8550 TO FIND A LOCAL AUTHORIZED SERVICE CENTER NEAR YOU FOR REPAIRS AND SERVICE PART PURCHASES ENGINE Use clean fresh gasoline with a minimum 87 octane rating Do not add gasoline GAS during or immediately after use Refer to engine owner s manual for oil recommendations ENGINE OIL Most generators are equipped with a low oil shutdown If the oil is low or if the Generator is not level the engine will not start Make wattage calculations before use Refer to general operator s manual for further WATTAGE aag 9 p instructions Contact an electrician for any wiring
9. SPONSIBILITIES TABLE Co o T S e Every 50 Hours of Every Season Every 100 Hours of Every Season See Note 2 Note 1 Change oil after first two 2 operating hours and every 50 operating hours thereafter more often if operated in extreme dusty or dirty conditions Note 2 Check oil after 5 hours of operation GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negli gence To receive full value from the warranty opera tor must maintain the generator as instructed in this manual ENGINE MAINTENANCE Refer to the Engine Operator s manual for service and maintenance of the engine GENERATOR MAINTENANCE Your generator should be kept clean and dry at all times The generator should not be stored or oper ated in environments that includes excessive moisture dust or any corrosive vapors If these substances are on the generator clean with a cloth or soft bristle brush Do not use a garden hose or anything with water pressure to clean the generator Water may enter the cooling air slots and could possibly damage the rotor stator and the internal windings of the generator head Ground Fault Circuit Interrupter GFCI receptacle for BS600 MONTHLY For maximum protection against electrical shock the GFCI should be tested monthly To test 1 Depress the TEST button The RESET button should extend If the RESET button does not extend notify a Por
10. able to help you with this information fos Grounding Lug Kir Figure 2 NOTE Your engine is already grounded to the frame by a grounding strap 10 ENG panel assembly wire harness Place one end of the positive red battery cable onto this post with the panel assembly wire Reassemble nut and tighten securely See Figure 4 Panel Assembly Wire Harness Solenoid Figure 4 For BSV800 5 Remove the nut from the solenoid post and place one end of the positive red battery cable onto the post Reassemble nut and tighten securely See Figures 5 Positive Battery Cable Figure 5 Battery cables must be routed a safe distance from hot engine parts in order to protect generator from sparks and possible fire resulting in injury or property damage 6 Attach the other end of the positive red battery cable to the positive terminal on the battery 7 Attach one end of the negative black cable to the negative terminal on the battery 8 Attach the other end of the negative black cable to the frame as shown Install the star washer between the cable and the frame See Figure 6 Negative Battery Cable Connection Negative Battery Negative Battery Cable Connection Figure 6 OBTAINING ELECTRICITY FROM THE GENERATOR There are basically 2 ways to obtain electricity from a generator 1 Use of extension cords directly from the generator tothe appliance lights t
11. arpet paint or other surfaces in vehicles or trailers A DANGER WHAT COULD HAPPEN Breathing exhaust fumes will cause se rious injury or death 7 ENG and Property Damage When HOW TO PREVENT IT If generator is equipped with a fuel shut off valve turn the valve to the off position before transporting to avoid fuel leaks If generator is not equipped with a fuel shut off valve drain the fuel from tank before trans porting Transport fuel only in an OSHA approved container Always place generator on a protective mat when transporting to protect against damage to vehicle from leaks Re move generator from vehicle imme diately upon arrival at your destina tion RISK OF BREATHING INHALATION HAZARD HOW TO PREVENT IT Operate generator in clean dry well ventilated area Never operate unit in enclosed areas such as garages basements storage sheds or in any location occupied by humans or animals Keep children pets and others away from area of operating unit READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR HAZARD Operation of generator in careless manner Operation of voltage sensitive appli ances without a voltage surge pro tector Operating generator while sus pended WHAT COULD HAPPEN All sources of energy include the po tential for injury Unsafe operation or maintenance of your generator could lead to serious injury or death to you or others
12. certified to handle gasoline or fuel fires Add fuel to tank in well ventilated area Make sure there are no sources of ignition near the genera tor Store fuel ina OSHA approved con tainer designed to hold gasoline Store container in secure location to prevent use by others Operate generator in a clean dry well ventilated area a minimum of four feet from any building object or wall DO NOT OPERATE UNIT INDOORS OR IN ANY CONFINED AREA Never attempt to speed up the engine to obtain more performance Both the output voltage and fre quency will be thrown out of stan dard by this practice endangering attachments and the user Use care in filling the tank to avoid spilling fuel Make sure fuel cap is secured tightly and check engine for fuel leaks before starting engine Move generator away from refueling area or any spillage before starting engine Allow for fuel expansion Keep maximum fuel level 1 4 inch below the tip of the fuel tank Never refuel with the engine running READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR HAZARD Fire Inhalation Damage to Vehicle Surfaces HAZARD Gasoline engines produce toxic car bon monoxide exhaust fumes Risk of Inju ADANGER Transporting Generator WHAT COULD HAPPEN Fuel or oil can leak or spill and could result in fire or breathing hazard seri ous injury or death can result Fuel or oil leaks will damage c
13. e Section on this manual e Check that cooling air slots and openings on generator are open and unobstructed Battery BS600 amp BSV800 e Store battery as described by the battery manu facturer NOTE After storing battery for a long period of time it may lose its charge If the battery loses its charge manually start the engine with the battery connected The engine will recharge the battery as it runs 15 ENG WATTAGE CALCULATIONS IMPORTANT Never exceed the rated capacity of your generator Serious damage to the generator or appliance could result from an overload 1 Starting and running wattage requirements should always be calculated when matching a generators wattage capacity to the appliance or tool 2 There are two types of electrical appliances that can be powered by your generator A Items such as radios light bulbs television sets and microwaves have a resistive load Starting wattage and running wattage are the same B Items such as refrigerators air compressors washer dryer and hand tools that use an electrical motor have an inductive load Inductive load appliances and tools require approximately 2 to 4 times the listed wattage for starting the equipment This initial load only lasts for a few seconds on start up but is very important when figuring your total wattage to be used C Always start your largest electric motor first and then plug in other items one at atime NOTE On 120 volt loads
14. factured by and identified as the product of another company are the responsibility of the manufac turer of that product THIS WARRANTY IS NOT TRANSFERABLE AND DOES NOT COVER e Products sold damaged or incomplete sold as is sold reconditioned or used as rental equipment e Delivery installation or normal adjustments explained in the owner s manual e Damage or liability caused by shipping improper handling improper installation improper maintenance improper modification or the use of accessories and or attachments not specifically recommended by PORTER CABLE for the product e Repairs necessary because of operator abuse or negligence or the failure to install operate maintain and store the product according to the instructions in the owner s manual e Damage caused by cold heat rain excessive humidity corrosive environments and materials or other contaminants e Expendable items that become worn during normal use such as fuel filters air cleaners spark plugs and engine oil e Cosmetic defects that do not interfere with product functionality e Freight costs from customer to Porter Cable e Repair and transportation costs of products or parts determined not to be defective e ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above
15. generator by attaching too many items or items with very high load ratings to it could result in overheating of some items or their attachment wiring resulting in fire or electrical shock Attempting to use the unit when it has been damaged or when it is not functioning normally could result in fire or electrocution Removal of guarding could expose electrically charged components and result in electrocution 5 ENG HOW TO PREVENT IT Operate generator in a clean dry well ventilated area Make sure hands are dry before touching unit Inspect extension cords before use and replace with new cord if required Use proper size wire gauge cordset for application see chart in the Assembly section of this manual Always use a cordset having a grounding wire with an appropriate grounding plug DO NOT use an ungrounded plug Place generator on low conductiv ity surface such as a concrete slab ALWAYS operate generator a minimum of six feet from any conductive surface Read the load rating chart and instructions in the Wattage Calcu lation section Make sure that the summation of electrical loads for all attachments does not exceed the load rating of the generator Do not operate generator with mechanical or electrical problem Have unit repaired by an Autho rized Service Center Do not operate generator with protective guarding removed READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO
16. ing order Spark arresters are also required on some U S Forest service land and may also be legally required under other statutes and ordinances T525 10 5250 6500 120 240 43 8 21 9A SINGLE 60 Hz 3600 RPM 104 F 7 GALLON 10 4 7 0HRS BS600 11 6000 7250 120 240 50A 25A SINGLE 60 Hz 3600 RPM 104 F 7 GALLON 9 1 6 3 HRS BSV800 14 8000 10000 120 240 66 6A 33 3A SINGLE 60 Hz 3600 RPM 104 F 7 GALLON 9 6 5 9 HRS Read Owner s Manual Do not operate equipment until you have read Owners Manual for Safety Operation and Maintenance Instructions This product may contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm This warning is given in compliance with California Proposition 65 as detectable amounts of chemicals subject to proposition 65 may be contained in this product 2 ENG WARRANTY PORTER CABLE CORPORATION warrants to the original purchaser that each new electric generator and service part is free from defects in material and workmanship and agrees to repair or replace under this warranty any defective product or part as follows from the original date of purchase 2 YEARS Limited warranty on electric generator alternators and 1 year limited warranty on all other parts 90 Days Service parts Engine warranties are the responsibility of the engine manufacturer Warranties of merchandise sold by Porter Cable which has been manu
17. instructions If wiring into a house a double throw WIRING transfer switch and a heavy duty cord set must be used Use a standard 12V lawn and garden battery with a minimum of 45 A H or 210 CCA BATTERY The voltage and frequency are regulated by the rom s of the engine Do not adjust the VOLT throttle or governor to achieve higher performance This will only alter the factory Pre REG set settings and damage anything connected to the generator Be sure a volt amp surge protector is used when sensitive electronic equipment is used such as televisions computers stereos and etc The damage of such equipment without the use of a protector WILL NOT be covered under warranty Do not adjust or attempt maintenance without consulting engine manual or an ENGINE authorized engine service center Add stabilizer to fuel tank and run engine for 5 minutes before storage STORAGE When in long term storage operate the generator every 60 days for at least 10 minutes with a load on it This will prevent the loss of residual magnetism that produces the electricity Allow the generator to run 5 minutes at no load for the engine and the genhead to stabilize Make sure the adequate size of extension cord is used Refer to the Grounding Instructions Extension Cord section of the owners manual If the generator is operating equipment that is drawing half of the rated watts it is considered 50 load Using all of the rated watts is co
18. ly gas 1 Open the fuel shut off valve Turn counter clock wise until the valve stops See Figure 7 oe rag i 6 un oa my o a 4 Si a d met Figure 7 2 CTE300 amp T525 On the engine there is a ON OFF switch located on the front panel of the engine Place this switch to the ON position BS600 amp BSV800 Push OFF RUN START switch on control panel to the RUN position to start engine 3 Move the choke control located on the engine to CHOKE position NOTE No choke is required on warm engines Make sure choke is in the RUN position on warm engine starts 4 Grasp handle on rope starter and pull slowly until resistance is felt Let the rope rewind slowly Pull rope with a rapid full arm stroke Let rope rewind slowly Repeat if necessary NOTE IF ENGINE OIL LEVEL IS TOO LOW EN GINE WILL NOT START CHECK OIL LEVEL AND ADD IF NECESSARY 5 When engine starts gradually move the choke to the RUN position IMPORTANT Allow generator to run at no load for 5 minutes upon each initial start up to allow engine and generator to stabilize TO START GENERATOR Electric Start BS600 amp BSV800 IMPORTANT Make sure the battery is properly serviced fully charged and assembled before start ing 1 Open the fuel shut off valve See Figure 7 2 Move the choke control located on the engine to CHOKE position A cold engine may require to be choked longer than a
19. mation we use symbols to the right Please read the manual and pay attention to these sections A DANGER URGENT SAFETY INFORMATION AHAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE A WARNING IMPORTANT SAFETY INFORMATION A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE equipment NOTE Information that you should pay special attention to IMPORTANT SAFETY INSTRUCTIONS e SAVE THESE INSTRUCTIONS ir HAZARD Attempting to connect generator directly to the electrical system of any building structure When using this product basic precautions should always be followed including the following ADANGER RISK OF ELECTROCUTION AND FIRE WHAT COULD HAPPEN Back feeding electricity through a building s electrical system to the outside utility feed lines could en danger repair persons attempting to restore service Attempting to connect to the incom ing utility service could result in electrocution Restoration of electrical service while the generator is connected to the HOW TO PREVENT IT Never backfeed electricity through a structure s electrical system To connect to a structure s electri cal system in a safe manner always have a Double Throw Transfer Switch installed by a qualified electrician and in compli ance with local ordinances When installing a Double Throw Transfer Switch a minimum of 10 gauge wiring must be used incoming u
20. nents RISK OF MOVING PARTS WHAT COULD HAPPEN The generator contains parts which ro tate at high speed during operation These parts are covered by guarding to prevent injury HAZARD Contact with moving parts can result in serious injury RISK FROM LIFTING HAZARD WHAT COULD HAPPEN Serious injury can result from attempt ing to lift too heavy an object Lifting a very heavy object 9 ENG HOW TO PREVENT IT During operation touch only the control surfaces of the generator Keep children away from the gen erator at all times They may not be able to recognize the hazards of this product HOW TO PREVENT IT Never operate generator with guard ing or cover plates removed Avoid wearing loose fitting clothing or jew elry which could be caught by mov ing parts HOW TO PREVENT IT The generator is too heavy to be lifted by one person Obtain assis tance from others before you try to move it ASSEMBLY Read this manual Do not attempt to operate equipment until you have read this Manual for Safety Operation and Maintenance Instruc tions NOTE This manual is a general manual Informa tion in this manual may or may not pertain to your model Please read carefully NOTE Left and right describes the location of a part with the operator facing the outlet panel REMOVE GENERATOR FROM CARTON e Open carton from top e Cut carton along dotted lines e Remove all carton insert
21. nsidered 100 load OPERATION ALWAYS REFER TO THE MANUALS SUPPLIED WITH THIS UNIT Porter Cable Corporation 4825 Highway 45 North P O Box 2468 Jackson TN 38302 2468 1 888 559 8550 20 ENG
22. ools etc 2 Use of a double throw transfer switch installed directly to the main electrical supply outside of house Extension Cords When using an appliance or tool at a considerable distance from the generator a 3 wire extension cord that has a 3 blade grounding plug and a 3 slot recep tacle that accepts the tool s plug MUST be used in order to reduce the risk of electrical shock A cord of adequate size must be used Using the following chart to determine the minimum wire size required Extension Cord Wire Gauge Chart Cord Length Wire Gauge Size Amperage O to 100 ft Up to 20 amp draw O to 100 ft 10 ga Up to 30 amp draw NOTE When amperage exceeds 20 amp a 12 gauge extension cord should not be used for long distances An extension cord that is hot to the touch is overloaded Repair or replace damaged exten sion cords immediately Double Throw Transfer Switch Potential hazards exist when a portable electric generator is connected to the main electrical supply coming into the house It is at that point that the electrical generator could feed back into the utility company s system causing possible electrocution of workers who are repairing the electrical lines To avoid back feeding of electricity into utility systems a double throw transfer switch must be installed between the generator and utility power The Double Throw Transfer Switch should be installed by a licensed electrician and in com
23. pliance with all state and local electrical codes When installing a Double Throw Transfer Switch a minimum of 10 gauge wiring must be used The electrician should also install a sub panel to isolate the circuits you would want to use during an emergency or electrical power outage Your generator will not be large enough to handle the load of all the lights appliances TV etc at one time To select which items to run during the electrical power outage see Wattage Calculation section in this manual 11 ENG OPERATION KNOW YOUR GENERATOR Read this General Manual and Safety Rules before operation of your Generator Compare the illustration in your parts manual with your generator to familiarize yourself with the location of various controls and adjustments Save all manuals for future references GENERATOR CAPACITY IMPORTANT Exceeding the rated capacity of your generator can result in serious damage to your gen erator and connected electrical devices See the Wattage Calculation section in this manual to assist you in determining the appliances and tools that can be ran with the wattage capacity of your generator CIRCUIT BREAKERS Each receptacle has a circuit breaker to protect the generator from overloading If the circuit breaker trips unplug all electrical loads from the generator Let the circuit breaker cool down Push circuit breaker button to reset LOW OIL SHUTDOWN CTE300 T525 BS600 Your generato
24. r engine is equipped with Low Oil Shutdown Low Oil Shutdown is a safety device designed to protect your engine from damage in the event the oil level in the crankcase is low If while the engine is running the oil gets low it will automatically shut itself down and will not restart until the oil is added If the oil is low before start up the generator will not start until oil is added NOTE The Low Oil Shutdown mechanism is very sensitive You must fill the engine to the full mark on the dipstick to inactivate this safety device FULL POWER SWITCH BS600 amp BSV800 When placed in the 120V position it allows you to receive the full capacity of the generator by using all 120 volt receptacles When in the 120 240 position you will only be able to receive half the available watts when using the 120 volt receptacles and the full available watts when using the 240 4 prong twistlock receptacle BEFORE START UP This generator has been shipped from the factory without oil in the crankcase Operat ing the unit without oil can damage the engine ACAUTION Always check engine oil level before every start Running engine low of oil or out of oil could result in serious damage to the engine Follow the steps listed below before starting gen erator ll Check engine oil Refer to the Engine Operator s Manual for correct grade and quantity of oil Check fuel level fill as required Make sure gen erator is turned off
25. s Remove generator through opening in carton TYPICAL INSTALLATION OF BATTERY BS600 amp BSV800 CTE300 T525 BSV800 Remove shipping block from under the generator head by unscrewing the bolt and remove the wood block It is very impor tant that this is removed before starting your generator See Figure 1 Figure 1 IMPORTANT Before any attempt to start your gen erator be sure to check engine oil See Engine Operator s manual GROUNDING THE GENERATOR Recommended Battery for Electric Start 12V 45 A H or 210 CCA Cold Cranking Amps Purchase battery and battery hardware separately not included with unit Place battery in rack with terminals facing towards generator head Place battery bracket A over battery as shown in Figure 3 opposite battery terminals Place L bolt B through top and bottom brack ets and secure with wing nut C C A Figure 3 To Prevent sparks connect the red positive cable to the positive terminal before connect ing the black negative cable 4 Locate the solenoid on the left side of the unit See Figures 4 and 5 For BS600 5 Remove the nut from the solenoid post with the A grounding lug is supplied with the generator for use when required by local electrical ordinances Refer to article 250 of the National Electrical Code to clarify any needed grounding information Your local electric company or a certified electrician should be
26. ter Cable Authorized Service Center 2 To restore power depress the RESET button firmly into the GFCI unit until an audible click is heard If reset properly the RESET button is flush with the surface of the test button When the button stays in the power is ON 14 ENG STORAGE If you are going to store your generator for more than 30 days use the following information as a guide to prepare the generator for storage Never store generator with fuel in the tank indoors or in enclosed poorly ventilated areas where fumes can reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliances Engine Preparation a Add fuel stabilizer to fuel tank to minimize the formation of fuel gum deposits during storage Run engine at least 5 minutes after adding stabi lizer to allow it to enter the fuel system Next shut off engine Disconnect the spark plug wire and remove the spark plug Add one teaspoon of oil through the spark plug hole 6 Place rag over spark plug hole and pull the recoil a few times to lubricate the combustion chamber 7 Replace the spark plug but do not connect the spark plug wire NOTE If a fuel stabilizer is not used all gasoline must be drained from the tank and carburetor to prevent gum deposits from forming on these parts and causing possible malfunction of the engine Generator e Clean the generator as outlined in the Mainte nanc
27. tility could result in a fire or serious damage if an isolator switch is not installed Failure to use a double throw transfer switch when connecting to a structure s electrical system can damage appliances and WILL VOID the manufacturer s warranty 4 ENG READ AND UNDERSTAND ALL WARNINGS BEFORE ATTEMPTING TO OPERATE GENERATOR RISK OF ELECTROCUTION AND FIRE cont d HAZARD Operation of generator in rain wet icy or flooded conditions Use of worn damaged undersized or ungrounded extension cords Placing generator on or against highly conductive surface such as a steel walkway or metal roof Improper connection of items to generator Operation of unit when damaged or with guards or panels removed A DANGER WHAT COULD HAPPEN Water is an excellent conductor of electricity Water which comes in contact with electrically charged components can transmit electricity to the frame and other surfaces resulting in electrical shock to anyone contact ing them Contact with worn or damaged extension cords could result in electrocution Use of undersize extension cords could result in overheating of the wires or attached items resulting in fire Use of ungrounded cordsets could prevent operation of circuit breakers and result in electrical shock Accidental leakage of electrical current could charge conductive surfaces in contact with the generator Exceeding the load capacity of the
28. tional 17 ENG WATTAGE CALCULATIONS HOUSEHOLD WATTAGE CALCULATOR pee x Pa o mo x mo x o x To x CAUTION NOTICE FAILURE TO USE A U L LISTED VOLTAGE SURGE PROTECTOR WILL DAMAGE YOUR EQUIPMENT AND VOID YOUR WARRANTY THE IDLE CONTROL MUST BE IN THE OFF POSITION WHEN OPERATING LARGE MOTOR LOADS FREEZERS REFRIGERATORS ETC OR VOLTAGE SENSITIVE ELECTRONIC EQUIPMENT TV COMPUTERS ETC FOR PRODUCTS NOT LISTED REFER TO CALCULATION INSTRUCTIONS AVERAGE VALUES ACTUAL INDIVIDUAL DEVICE VOLTAGES MAY BE HIGHER OR LOWER APPLIANCE OR LOAD DEVICE TYPICAL DEVICE WATTAGE TOTAL REFRIGERATOR FREEZER 2400 SMALL REFRIGERATOR 1800 AIR COND ROOM 7200 Oy UMP PUMP 1 2 HP 2000 FURNACE FAN 1 3 HP 2400 LHA WELL PUMP 1 2 HP 2000 HOT PLATE 1500 gt j TELEVISION k B 300 _ CAUTION n 0 MICROWAVE 800 1500 SPACE HEATER 4000 WATER HEATER TIMES NUMBER OF BULBS x X X X ELECTRIC LOAD GRAND TOTAL THIS TOTAL MUST BE LESS THAN YOUR GENERATOR RATING WATTAGE RATING OF YOUR GENERATOR THIS TOTAL MUST BE GREATER THAN YOUR HOUSEHOLD WATTAGE LOAD 18 ENG TROUBLESHOOTING GUIDE PROBLEM Engine will not start No electrical output Repeated circuit breaker tripping Generator overheating CAUSE Low on fuel or oil Ignition switch in Off position Faulty spark plug Choke in wrong position
29. ttage requirement for most appliances and tools with 1 Some appliances and tools will list on the motor name inductive type motors multiply the wattage that was plate the starting and running voltage and amperage calculated by 2 to 4 times to assure adequate requirements Use the following formula to convert generator capacity If the nameplate information is voltage and amperage to wattage not available use the values on the following chart as Volts X Amp Watts a guide 3 Remember that the starting and running wattage for resistive loads are the same Example a 100 watt light bulb requires only 100 watts to start Most resistive loads will be listed in wattage Application Guide To select the right generator for your needs total the wattage of the items to be run at the same time 3 8 Hand Drill Jigsaw 3 HP Airless Sprayer o 6 Bench Grinder ea Belt Sander ie Demolition Hammer fen 7 1 4 Circular Saw Es Light Bulb E Home Security Television Toaster Oven Portable Heater 5 000 BTU A Furnace Fan a Refrigerator Freezer Ee c a Clothes Washer E a Water Heater SSS eee Air Conditioner 20 000 BTU 12V DC Battery Charger low Cooker Electric Blanket Electric Skillet Coffee Maker Small Refrigerator nae The wattage ratings shown are averages Wattage requirements may vary with different brands of appliances 120 volts x 10 amps 1200 watts Contractor Yen 2 a a 5 thee E Luy Recrea
30. warm engine 3 Push OFF RUN START switch on control panel to the START position to start engine Hold in START position no longer than 15 seconds per minute when trying to start engine Extended cranking can damage the starter motor E a l NOTE When the engine starts the switch will remain in the RUN position 4 When engine starts gradually move the choke to the NO Choke position IMPORTANT Allow generator to run at no load for 5 minutes upon each initial start up to allow engine and generator to stabilize STOPPING ENGINE 1 Disconnect all electrical loads 2 CTE300 amp T525 Turn ON OFF switch to OFF position BS600 amp BSV800 Turn OFF RUN START switch to OFF position 3 Close fuel shut off valve CONNECTING ELECTRICAL LOADS 1 Let engine run and warm up for five minutes after starting with no electrical load Connect loads in the following manner to prevent damage to equipment 2 Connect inductive load equipment first inductive loads consist of refrigerators freezers water pumps air conditioners or small hand tools Connect the items that require the most wattage first See Wattage Calculation Section in this manual 3 Connect the lights next 4 Voltage sensitive equipment should be the last equipment connected to the generator Plug voltage sensitive appliances such at TV s VCR s microwaves ovens computers and cordless telephones into a UL listed
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