Jackson TS-66G Marine Battery User Manual
Contents
1. FIG NO PART NO DESCRIPTION 1 42 1678 09 R Strainer RingLok 2 39 0753 04 R Strainer cover 3 47 0352 41 R Strainer O Ring 4 7 8 ID x 3 16 THK 4 16 1052 15 R Strainer Basket 5 16 1105 04 R Case with 2 plugs 6 47 0112 00 R Plug O Ring 2 7 31 1609 06 R Plug with O Ring 2 8 14 4231 07 R Base dowel pin 9 14 1301 02 R SS Bolt 3 8 16x2 4 4 10 14 0722 01 R SS Lock washer 3 8 4 11 14 0727 06 R SS Nut 3 8 16 4 12 14 4206 08 R Diffuser screws 8 16 x 1 2 13 06 0150 07 R Diffuser 14 10 1462 07 R Eye seal 15 05 3936 08 R IMP 3 4 HP 05 3937 07 R IMP 1 HP 05 3939 05 R IMP 1 HP 05 3940 02 R IMP2HP 16 10 0002 06 Mechanical seal 17 47 0361 48 R O Ring 6 ID x 3 16 THK 18 11 1520 00 R Seal plate 19 90 1069 15 R Motor 4 HP 90 1069 23 R Motor 1 HP 90 1069 31 R Motor 1 HP 90 1069 49 R Motor 2 HP 20 12 1135 02 R Base assy Winterizing Consult your dealer for advice on winterizing your equipment if freezing temperatures occur in your locality His knowledge of your equipment makes him the best qualified source of information Follow his recommendations and if these include draining the filter system proceed as follows 1l Ifyour system does not contain a filter proceed to step2 A For sand filters BACKWASH for 3 to 5 minutes and set dial valve to WINTERIZE B For cartridge filters Clean the filter element and store in a dry place 2 Drain system by loose2. Jacuzzi E 1451 Magnum RC LR Cygnet Owner s Manual v TLIU eem Y 2 v MAGNUM MAGNUM PLUS MAGNUM FORCE CYGNET Before installation be sure to read all instructions and warnings carefully Refer to product dataplate s for additional operating instruction and specifications Inspection Examine the equipment when received Notify your dealer or carrier of any damage or missing parts Verify that equipment is of size and model specified Important Safety Instructions When installing and using this electrical equipment basic safety precations should always be followed including the following 1 READ AND FOLLOW ALL INSTRUCTIONS 2 WARNING To reduce risk of injury do not permit children to use this product unless they are closely supervised at all times 3 WARNING For cord amp plug connected units Risk of Electrical Shock Connect only to a grounding type receptacle protected by a ground fault circuit interrupter GFCI Contact a qualified electrician if you cannot verify that the receptacle is protected by a GFCI 4 WARNING For cord amp plug connected units Do not bury cord Locate cord to minimize abuse from lawn mowers hedge trimmers and other equipment 5 WARNING For cord amp plug connected units To reduce the risk of electric shock replace damaged cord immediately should be on a hard level surface Give consideration to 6 WARNING For cord
3. amp plug connected units To reduce the risk of electrical shock do not use an extension cord to connect unit to electrical supply provide a properly located outlet 7 CAUTION For pumps with a 25 ft 7 62m cord This pump is for use with storable pools only Do not use with permanently installed pools A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage 8 CAUTION For pumps with without 3ft 91m cord This pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with storable pools A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity 9 WARNING For hot tub and spa pumps Do not install within an outer enclosure or beneath the skirt of the hot tub or spa unless so marked 10 SAVE THESE INSTRUCTIONS Installation Location Locate pump as close to pool spa as possible preferably in a dry well ventilated area away from direct sunlight It should be on a hard level surface Give consideration to the pump discharge The valves are essential for
4. 5 R 5 each required for diffuser 06 0167 03 R PARTS FOR MODELS RC URC RTC URTC FIG NO PART NO DESCRIPTION 1 03 2001 02 R 2 Case Flange Assy 3 31 1609 06 R Drain plug with 47 0112 00 O Ring 4 47 0466 02 R Square ring 5 14 4244 02 R Base fastener kit 2 4 90 6 12 1036 02 R Base assembly with Fastn Kit 5 7 47 0462 06 R Square ring 8 14 4206 08 R Diffuser bolt 8 16 x 1 4 SS 2 Req d 9 06 0157 05 R Diffuser 2 1 HP full rate amp 172 HP uprate 06 0163 07 R Diffuser 1 2 HP full rate amp 2 HP uprate 06 0164 06 R Diffuser 3 HP full rate 06 0166 04 R Diffuser New 2HP full rate 10 10 1462 07 R Eye seal 2 1 HP full rate amp 17 HP uprate 10 1463 14 R Eye seal 175 2 HP full rate amp 2 HP uprate 10 1464 13 R Eye seal 3 HP full rate eff 11 05 3806 05 R Impeller SURC UR 3 5 8 dia 05 3800 01 R Impeller HP full rate amp 4 HP uprate 4 3 16 dia 05 3801 00 R Impeller 4 HP full rate amp 1 HP uprate 4 1 16 dia 05 3802 09 R Impeller 1 HP full rate amp 17 HP uprate 4 25 64 dia 05 3803 08 R Impeller 17 HP full rate amp 2 HP uprate 4 9 16 dia 05 3805 06 R Impeller 3 HP full rate 427 dia 05 3852 08 R Impeller new 2 HP full rate 5 dia 12 10 1389 07 R Shaft seal 13 02 1389 07 R Bracket 4 2 fit 1 HP full rate amp 1 HP uprate 02 1351 01 R Bracket 4 29 32 fit 1 3 HP full rate amp 2 HP uprate 02 1610 08 R Bracket 5 5 32 fit new 2 HP full ra
5. at reduced speed see above 5 Plugged basket in skimmer or hair and lint strainer 6 Dirty filter 7 Impeller clogged 8 Wrong rotation 3 phase only LOW PUMP PRESSURE 1 Pump running at reduced speed see above 2 Wrong rotation 3 phase only 3 Discharge valve or inlet fittings closed too much HIGH PUMP PRESSURE 1 Discharge valve or inlet fittings closed too much 2 Return lines too small 3 Dirty filters NOISY PUMP AND MOTOR 1 Plugged basket in skimmer or hair in lint strainer 2 Worn motor bearings 3 Valve in suction line partly closed 4 Suction line partly plugged 5 Vacuum hose plugged or too small 6 Pump not supported properly LEAKAGE OF WATER AT SHAFT 1 Shaft seal requires replacement AIR BUBBLES AT INLEY FITTINGS 1 Leakage air into suction line at connections or valve stem 2 Cover gasket of hair and lint strainer needs cleaning 3 Restriction in suction line 4 Low water level in pool NOTE If the recommendations in the Trouble Shooting portion of this manual do not solve your particular problem s please contact your local dealer for service JACUZZI BROS Division of Jacuzzi INC LIMITED WARRANTY Jacuzzi Bros Division JBD warrants its new products to be free of defects in materials and workmanship for a period of 1 year from date of installation or 3 years from date of manufacture whichever comes first Jacuzzi Bros Also provides additional warranty coverage on specific products as specif
6. e lubricate with petroleum jelly if necessary Clean O Ring seats on cover and strainer Refit cover and strainer hand tighten only and open valves Put pump back into operation Caution Do not retighten strainer during operation Service amp Repair Parts Refer all service to your local dealer as his knowledge of your equipment makes him the best qualified source of information Order all repair parts through your dealer Give the following information when ordering repair parts 1 Unit nameplate data 2 Description of part Trouble Shooting MOTOR DOES NOT START 1 Disconnect switch or circuit breaker in OFF position 2 Fuses blown or thermal overload open Locked motor shaft Motor windings burned out Defective starting switch inside single phase motor Disconnected or defective wiring Low voltage o B MOTOR DOES NOT REACH FULL SPEED 1 Low voltage 2 2 speed model set on low speed 3 Motor windings connected for wrong voltage on dual voltage model MOTOR OVERHEATS Protect trips 1 Low voltage 2 Motor windings connected for wrong voltage on dual voltage model 3 Inadequate ventilation PUMP DELIVERS NO WATER 1 Pump is not primed 2 Closed valve in suction or discharge line 3 Leakage or air into suction system 4 Impeller clogged LOW PUMP CAPACITY 1 Valve in suction or discharge line partly closed 2 Suction or discharge line partly plugged 3 Suction or discharge line too small 4 Pump running
7. ied herein Magnum Plus and Magnum Force pumps excluding pump seal o rings square rings strainer basket and lid are warranted to be free of defects in material and workmanship for a period of 3 years from date of installation or 4 years from date of manufacture whichever comes first JBD s warranty obligation with regard to equipment not of its own manufacture is limited to the warranty actually extended to JBD by its suppliers Performance of equipment is further warranted to be accordance with stated ratings when properly installed under normal conditions of operation This warranty extends only to the original retail purchaser and only during the time in which the original retail purchaser occupies the site where the product was originally installed Requests for service under this warranty shall be made by contacting the installing JBD dealer point of purchase as soon as possible after the discovery of any alleged defect JBD will subsequently take corrective action as promptly as reasonably possible JBD at its discretion may replace or repair any product that fails under this warranty after inspection by an authorized company representative or after JBD has received the product at our factory Replacement or repair cannot be made until after the product is inspected All charge or expenses for freight to and from the factory removal and reinstallation of the product or installation of a replacement product are the responsibility of the
8. mediately CONTROLLING THE OUTPUT Keep the gate valve in the suction line fully open during operation Should it be necessary to control the output use a valve in the return line Caution Do not retighten strainer Ring Lok during operation Caution Do not operate pump with closed suction or discharge valves Two Speed Pumps Two speed models are recommended in a swimming pool when high speed is needed for maximum filtration at peak periods and whenever turbidity levels are high At other times switch to low speed For backwashing and vacuuming high speed is required In spas and hot tubs use high speed to attain full performance in the hydro therapy mode At other times such as filter heat cycle mode use low speed Low speed provides sufficient flow to activate most spa heaters and provides sufficient flow for filtration In jetted tubs use high speed to attain full performance in the hydro therapy mode and use low speed mode to prime PARTS DIAGRAM FOR MAGNUM MAGMUN PLUS amp MAGNUM FORCE MODELS FIG NO PART NO DESCRIPTION 1 42 2828 06 R Cover retainer 2 39 2579 02 R Strainer cover 7 88 3 47 0358 03 R O Ring Units after 7 89 47 0434 01 O Ring 5 5 8 x 6 1 8 x 4 Units prior 7 89 4 16 1097 04 R Strainer basket with Flapper 4a 43 3036 01 R Flapper 5 03 0856 02 R Magnum body strainer 2 with plugs 5a 03 2009 04 R Magnum Force body 6 47 0112 00 R Plug O Ring 2req d 7 31 1609 06 R 4 pl
9. ning drain plugs drain plugs will drain without completely removing the plug from unit and or removing pipe caps Water Chemistry A proper and consistent use of chemicals is necessary to maintain clean sanitary water prevent a spread of germ infection and control the growth of algae which can spoil the appearance and enjoyment of your pool or spa Chlorine is the most commonly used chemical to provide clean sanitary water Either dry or liquid chlorine calcium or sodium hypochlorite can be used which should be added daily as it is dissipated by dirt and germs as well as be the sun and wind It is also important that the correct level of acidity or alkalinity of the pool water be maintained This is the pH of your pool with pH 7 0 being neutral Readings above 7 0 are alkaline and below are acid A desirable range is 7 2 14 Pump Maintenance 1 Motors are self lubricating no lubrication required 2 Clean hair amp lint strainer if you have a strainer body pump 3 Visually inspect motor for blockage of air vents on motor shell Remove any debris after breaker off 4 Shaft seals may become worn and must be replaced if leakage is observed Cleaning Switch power off Close valves in suction and return line Unscrew strainer Ring Lok counterclockwise and remove the strainer cover from hair and lint strainer and lift out strainer basket Clean and replace the basket Take care to seat basket properly Clean O Ring and r
10. pump Drainage away from pump Ventilation of pump motor Access for future servicing and winterizing Protection from the elements Pumps without strainer bodies are designed for flooded suction all suction fittings and suction piping below water level and will not self prime Consequently the pump must be installed at an elevation that is below water level when pool or spa is filled however if suction line valves are installed the pump may be closed for priming Keep vertical distance to a minimum if you choose to mount pump above water level TIT Pumps with strainer bodies are self priming but should be mounted as close to the water level as possible or below for ease in priming General Plumbing FOR SOLVENT WELD CONNECTION Rigid or flexible PVC pipe can be used Pipe ends should be clean and free of any flash cause by the cutting operation Be sure that the proper adhesive is used on the type of pipe specified Recommended Adhesives These are examples only and are not intended to restrict brands PVC PVC Joint PVC PVC Joint Uni Weld Pool Tite 2000 Uni Weld Pool Tite 2000 Suregard Flex 20 Suregard Weld All No 5 IPS Weld On 705 IPS Weld On 794 Note A primer will assure that adhesive joints are superior Suregard P 3000 has a purple tracer to qualify in areas where codes specify a primer must be used Caution We recommend that you consider climatic conditions when applying adhesives Certain atmosphe
11. purchaser THIS WARRANTY SUPERSEDES ANY WARRANTY NOT DATED OR BEARING AN EARLIER DATE ANY IMPLIED WARRANTIES WHICH THE PURCHASER MAY HAVE INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL NOT EXTEND BEYOND THE APPLICABLE WARRANTY PERIOD Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you IN NO EVENT SHALL JBD BE LIABLE FOR INCIDENTAL OR CONSEQUENTAL DAMAGES Some states do not allow the exclusion or limitation of incidental or consequential damages so the above may not apply to you This warranty does not apply to any product which has been subjected to negligence alteration accident abuse misuse improper installation vandalism civil disturbances or acts of God The only warranties authorized by JBD does not authorize other persons to extend any warranties with respect to its products nor will JBD assume liability for any unauthorized warranties made in connection with the sale of its product THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH MAY VARY FROM STATE TO STATE
12. ric situations such as high moisture content make adhesive action of certain glues less effective Check the manufacturer s instructions FOR THREADED CONNECTIONS Use only Teflon tape or equivalent on threaded plumbing connections Other pipe compounds may damage threads We do not recommend the use of silicone or petroleum based compounds DO NOT OVERTIGHTEN HAND TIGHTEN PLUS TURN IS SUFFICIENT Pump Plumbing Suction pipe should be as large or larger that discharge pipe Avoid using suction pipe small that pump connection Keep the piping as straight and short as possible and of suitable size Avoid connecting an elbow directly into the pump inlet use a length of straight pipe to allow a proper entry for the water Arrange horizontal runs to slope upward to the pump to prevent high spots that could form air pockets Support the pipe independently so that it places no strain on the pump Keep as much of the suction line as possible below the water level to reduce priming time Install valves and unions in the pump suction and return lines to facilitate servicing Valves are recommended for throttling maintenance if the system is installed below deck level Suction valves are essential for priming all pumps without strainer bodies installed above water level Pumps with strainer bodies are self priming nevertheless we recommend the use of check valve in the suction pipe at or below the water level if the suction lift is more
13. te 14 14 1266 35 R Bracket bolt 4 20 x 4 SS 8 req d 15 14 1293 24 R Motor bolt 3 8 16 x 7 8 SS 4 req d 16 Motor PARTS DIAGRAM FOR LR LR9 LRX LRT LR3 LR6 LR25 LVL FIG NO PART NO DESCRIPTION 1 42 1678 09 R Strainer nut 2 39 0753 04 R Strainer cover 3 47 0352 41 R O Ring 4 16 0240 02 R Basket LR 16 1052 15 R LVL Strainer Basket 5 16 0307 02 R Strainer case assy With plugs LR 03 1957 24 R Case assy With 1 plug and O Ring LVL 5a 16 0985 01 R Strainer case assy 9 00 disch 6 47 0258 53 R Square ring 6 x 1 8 x 1 8 7 10 1462 07 R Seal ring 8 05 3760 09 R Impeller for SLVL SLR HP 3 45D 9838 05 3759 02 R Impeller for 7LVL 7LR HP 3 73D 9838 05 3821 06 R Impeller for ILVL 1LR 1HP 4 0D 9838 05 3853 07 R Impeller for 15LVL 16LR 1 HP 4 22D 1135D 9 10 0002 06 R Mechanical seal 10 02 1388 08 R Bracket 11 14 3970 04 R PL Hex 10 24 x 1 6req d LR 14 4238 00 R SS Hex 10 24 x 1 6 req d LRDV amp LVL 12 14 3971 03 R PL Hex nut 10 24 6 req d LR 14 4239 09 R SS Hex nut 10 24 6 req d LRDV amp LVL 13 31 1609 06 R Plug with 47 0112 00 O Ring 15 23 4856 00 R Cord with plug 6ft F LRX LR6 6ft with 3 prong grounded plug 23 4718 08 R Cord with plug 25 ft F LR25 23 4863 01 R Cord with plug 7412 3 115v 3ft all LR3 twist lock plu 16 12 1109 04 R LVL LTVL with 8587 4105 motor support 17 Motor CLI PARTS DIAGRAM FOR CYGNET
14. that five feet or if the dry suction is more that ten feet long Keep the valve in the suction line fully open during operation Electrical Data Refer to information on motor nameplate fo electrical service data All motors should have fused disconnect switch or circuit breaker Be sure wire size is sufficient for pump HP and distance from power source Wiring should be done in accordance with applicable codes by a competent electrician We recommend the installation of a ground fault circuit interrupter for maximum safety Pump Start Up Do not operate pump until it has been primed as water acts to cool and lubricate the seal For pumps without strainer bodies and locater above water close suction line valve and fill pump with water in order to prime For pumps with strainer bodies and located above water prime by removing strainer cover and filling strainer body with water Pumps located below water level will self prime if all piping is also below water level After pump has been primed energize motor and open all suction and discharge line valves It may take some time for pump to remove air from suction lines If no flow is observed in five minutes stop the motor and re prime If the pump fails to operate check for air leaks Refer to Trouble Shooting section After about ten minutes of operation check the return fittings for air bubbles A continuous flow of air indicates leaks in suction line Locate and correct any leaks im
15. ug with 47011200 O Ring 9 12 1069 02 R Base motor support assembly 2 88 9a 12 1124 05 R Motor support 9b 12 1126 03 R Motor base 10 14 4231 07 R Dowel pin x 1 4 SS 4 89 11 47 0232 54 R Square ring 12 14 4206 08 R Hex wash hd A8 16 x 174 SS 2 req d 13 06 0157 05 R Diffuser 5 HP full rate amp 3 4 HP uprate 06 0165 05 R Diffuser 5 74 fit 1 4 3 HP full rate amp 2 HP uprate 06 0167 03 R Diffuser 4 875 fit 1 HP full rate 1 1 72 HP uprate 14 10 1462 07 R Eye seal 15 05 3800 01 R Impeller HP full amp 4 HP uprate 4 3 16 Dia 05 3818 01 R 2 HP full rate 5 3 16 Dia 05 3819 00 R 1 5 HP full rate 2 HP uprate 5 1 8 Dia 05 3820 07 R 3 HP full rate 5 1 8 Dia 05 3854 06 R 1 HP full rate 1 4 HP uprate 4 4 Dia 05 3855 05 R HP full rate 1 HP uprate 4 24 Dia 16 10 1502 09 Shaft seal replaces 10139004 17 47 0364 47 R O Ring 18 02 1392 02 R Seal housing 5 74 fit 1 4 3 HP full rate 2 HP update 02 1366 04 R Seal housing 4 9 16 fit 2 HP full rate 4 HP uprate 02 1393 01 R Seal housing 4 7 8 fit 4 1 HP full rate 1 5 HP uprate 19 02 1368 02 R Motor housing bracket 20 14 1293 24 R PL hex capscrew 3 8 16 x 7 8 4 req d 21 42 2886 05 R Pump mounting nut 2 88 22 42 2867 08 R Mounting nut rachet 23 Motor see chart pg 57 for selection 24 42 3555 03 Motor support kit GE to Century 25 24 0138 07 Case Base assembly NOTE 3 each required for diffuser 06 0165 0
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