Jackson 200B Dishwasher User Manual
Contents
1. Complete Vacuum Breaker Assembly 04820 002 53 77 Complete 24 Volt Solenoid Valve Assembly 04820 100 01 40 Coil amp Housing only 04810 100 06 18 um 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 41 SECTION 6 PARTS SECTION e COIL ASSEMBLY 200S Complete Steam Coil Assembly 05700 002 08 62 Stand C Steam Coil Support 05700 002 08 52 Steam Coil Weldment 05700 021 41 38 gt Stand D Steam Coil Support gt 05700 002 08 53 SS S Stand Steam Coil Support 05700 002 08 51 Stand A Steam Coil Support 05700 002 08 50 Gasket Steam Coil 4 per assembly 05700 001 17 86 Adapter Steam Coil Nut Washer Steam Coil 2 per assembly 2 per assembly 05700 011 17 85 05700 001 17 87 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 i Jack S on 42 SECTION 6 PARTS SECTION INCOMING STEAM PLUMBING ASSEMBLY 200S To order this complete assembly use part number 05700 041 42 73 Union 3 4 NPT Black Iron Bushing Reducing 3 4 to 1 2 04730 91 1 02 34 2 per assembly 04730 912 01 01 4 Nipple Close 3 4 NPT Black Iron KJ 6 per assembly 04730 907 01 00 Steam Trap 3 4 NPT F amp T 06680 500 02 77 Elbow 3 4 90 4 per assembly 04730 906 10 34 Bushing Reducing 3 4 to 1 2 04730 91 1 02 34 Solenoid Valve Steam Plumbing 24V ate Valve 3 4 NPT 4820 100 19 00 6 x2. OPERATING CAPACITY RACKS HOUR RACKS PER HOUR 57 DISHES PER HOUR 1425 GLASSES PER HOUR 1425 OPERATING CYCLE SECONDS WASH TIME 45 RINSE TIME 11 TOTAL CYCLE 58 TANK CAPACITY GALLONS WASH TANK MINIMUM 8 0 BOOSTER TANK 3 0 WASH PUMP CAPACITY GALLONS PER MINUTE 150 TEMPERATURES WASH F MINIMUM 150 RINSE F MINIMUM 180 WASH F MINIMUM 200 LT 130 RINSE F MINIMUM 200 LT 130 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice STEAM REQUIREMENTS COIL SIZE 3 4 STEAM FLOW PRESSURE P S l 10 20 CONSUMPTION 15 P S I LBS HR 45 WATER REQUIREMENTS MINIMUM INLET TEMPERATURE 200 180F INLET TEMPERATURE 200B 40 Rise 140F INLET TEMPERATURE 200B 70 Rise 110F INLET TEMPERATURE 200LT 140F INLET TEMPERATURE 2008 110 GALLONS PER HOUR 52 2 GALLONS PER RACK 0 92 WATER LINE SIZE NPT 3 4 DRAIN LINE SIZE NPT 1 1 2 FLOW PRESSURE P S I Optimum 20 5 MINIMUM CHLORINE REQUIRED PPM 200LT 50 ELECTRICAL REQUIREMENTS WASH PUMP MOTOR HP 1 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protection than what is displayed here Always verify with your electrical service co
3. 002 53 77 11 1 Nipple Assembly 200B 05700 001 26 73 11a 2 Adapter 3 4 Male 04730 401 11 01 11b 1 Tube Copper 3 4 x 29 3 8 05700 01 1 82 29 12 1 Nipple Assembly 200 200LT 05700 001 26 14 12a 2 Adapter 3 4 Male 04730 401 11 01 12b 1 Tube Copper 3 4 x 46 3 8 05700 011 65 25 13 1 Elbow 3 4 NPT 90 Brass 200B Only 04730 206 13 00 14 1 Nipple Assembly 200B Only 05700 001 26 72 14a 2 Adapter 3 4 Male 04730 401 11 01 14b 1 Tube Copper 3 4 x 2 7 8 05700 011 76 76 15 2 Rinse Injector Gasket 05330 500 19 00 16 1 Rinse Injector Weldment 05700 001 25 78 16a 3 Plug 1 8 NPT Brass 04730 209 07 37 16b 1 Union 1 4 Brass For Thermostat Probe 05700 001 16 52 WATER PRESSURE REGULATOR KIT WPRK OPTION PLUMBING To order this complete assembly use part number 05700 001 96 41 5 Water Hammer Arrestor 1 2 NPT 06685 100 05 00 Regulator Pressure 3 4 06685 01 1 58 22 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 gi Jackson 40 SECTION 6 PARTS SECTION 3 4 SOLENOID VALVE amp 3 4 NPT VACUUM BREAKER REPAIR PARTS KITS Y Screw Data Plate s Coil amp Housing 2 Cap Screw Spring p 06401 003 07 40 d Plunger 06401 003 07 40 o ring el 06401 003 07 42 etainer Ce Diaphragm 06401 003 07 42 Components of Repair Kit 06401 003 06 24 Screen Fan Hetainer Valve Body
4. Decal Warning Disconnect Power Decal High Limit Not used on 2005 Decal Thermostat Regulating Thermostat Bracket Only 1 used on 2005 Thermostat Regulating Thermostat High Limit Not used on 2005 Union 1 4 Fitting 1 4 Imperial Brass Only 1 used on 2005 Wash Heater Gasket Not used on 2005 Hose Top Manifold Pump 7 Long x 1 1 2 1 D Mfg No 05700 001 25 48 05700 001 22 16 05700 000 94 59 05700 001 28 19 05700 001 29 58 04730 609 05 00 05700 001 22 23 05700 001 22 24 05310 374 02 00 05700 001 22 25 05700 001 25 69 05700 001 27 55 05330 400 03 08 04730 719 01 37 05700 001 22 92 05700 001 21 46 05975 111 01 00 05310 276 01 00 05311 276 01 00 06680 200 02 68 05310 373 03 00 05311 275 01 00 05310 275 01 00 05310 373 01 00 05700 001 22 40 09905 100 75 93 09905 011 84 32 09905 011 84 31 05700 011 81 64 06401 140 00 32 06401 002 81 30 05700 001 16 52 05310 924 02 05 05330 200 01 70 05700 001 22 93 1 Note lf you need a replacement Steam Tub Weldment please have your serial number at hand and call technical support Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 34 Jackson SECTION 6 PARTS SECTION RINSE TANK ASSEMBLY 200B 6 SEE PAGE ENTITLED
5. IN THE OFF POSITION BEFORE PROCEEDING WITH ANY OF THE FOLLOWING STEPS FILLING THE WASH TUB Place the power switch into the ON position Then place the cycle mode switch in the AUTO posi tion The machine should fill automatically and shut off when the appropriate level is reached just below the pan strainer Verify that the drain stopper is preventing the wash tub water from pouring out excessively There may be some slight leakage from the drain hole Verify that there are no other leaks on the unit before proceeding any further The wash tub must be complete ly filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harm
6. Service Rep Name Phone No 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 Jackson S ESSA TOA TABLE OF CONTENTS SECTION DESCRIPTION PAGE l SPECIFICATIONS Operating Capacities 2 Dimensions 3 Table Dimensions 4 II INSTALLATION OPERATION INSTRUCTIONS Installation Instructions 6 Electrical Installation Instructions 7 Detergent Control 8 Operation Instructions 9 II PREVENTATIVE MAINTENANCE 12 IV TROUBLESHOOTING SECTION 14 V SERVICE PROCEDURES Solenoid Valve Replacement Kit 17 Vacuum Breaker Replacement Kit 21 Rinse Thermostat Replacement Kit 23 VI DRAWING PARTS SECTION Control Box Assembly 28 Hood Assembly 30 Cantilever Arm Assembly 31 Tub Assembly 33 Rinse Tank Assembly 35 Wash Heaters Rinse Heaters 36 Motor Assembly 37 Frame Assembly 38 Incoming Plumbing Outlet Plumbing Assembly 39 Solenoid Valve Repair Kit Vacuum Breaker Repair Kit 41 Steam Coil Assembly 42 Incoming Steam Plumbing Assembly 43 Wash amp Rinse Arms Manifold Assemblies 44 Safety Door Interlock SDI Option 46 Exhaust Fan Control Option 47 False Panel Kit Option 48 Vil ELECTRICAL DIAGRAMS 200 200B 200LT 208 230 460 V 50 60 HZ single three phase 50 200S 208 230 460 V 50 60 HZ single three phase 51 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 wm Jackson SECTION 1 SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION OPERATING CAPACITIES PERFORMANCE CAPABILITIES
7. White Blue wire is added for Sani sure Option Sani sure can only be installed on machines with booster option 9905 105 01 12 200 Series Technical Manual C 7610 100 45 00 Rev E 02 10 2006 Jackson 50 SECTION 7 ELECTRICALSCHEMATICS 200S 208 230 460V 50 60 HZ SINGLE amp THREE PHASE tg WM WASH MOTOR DETERGENT RELAY LEGEND R1 R1 L1 Lc L3 POWER DISTRIBUTION BLOCK La ou s GND ERDUNI han Re DETERGENT RELAY FS DETERGENT FUSE CT CONTROL TRANSFORMER OL WASH MOTOR OVERLOAD S1 POWER SWITCH GND El POWER LIGHT TD TEMPERATURE DISPLAY HP HIGH LEVEL PROBE LP LOW LEVEL PROBE WP WASH TEMPERATURE PROBE LC LEVEL CONTROL Se DOOR SWITCH WT WASH THERMOSTAT 53 AUTO MANUAL SWITCH S4 CONTROL CIRCUIT TRANSFORMER FUSE WHS WASH HEAT SOLENOID ES WASH LIGHT LYCLE LIGHT ST SOLID STATE TIMER WASH HEATER BUX BOT TOM ES s4 sa s FRONT Der Chea Oe 9905 031 94 17 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 51
8. not run No power to the unit WARNING Inspection testing and repair of electrical equipment should only be performed by a qualified ser vice technician Many of the tests require that the unit have power to it and live electrical components be exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE 1 Service breaker tripped Reset breaker If breaker trips again immediately contact an electrician 2 Incoming power lines not installed in control box Install power lines 3 Incoming power lines connections not tightened Tighten connections Problem Dishmachine will not run There is power to the unit 1 Door switch shorted out or is disconnected Check to ensure door switch wires are connected correctly If so replace door switch 2 Faulty ON OFF switch Ensure switch is wired properly If so replace switch 3 Solid state timer faulty Check wiring replace if necessary Problem Machine runs but there is no water 1 No water supply to the machine Check to ensure that all water valves are open and that water is being supplied to the machine at 20 5 PSI 2 Incoming water supply solenoid not operating Check to ensure that valve is wired correctly If so replace valve Problem Dishmachine fills continuously even with no power to the machine 1 Incoming water supply solenoid not operating Stuck Open Check to ensure that valve is wired correctly If so replace valve Problem Dishmachine fills continuously
9. only when the power is on 1 Incoming water supply solenoid not operating Check to ensure that valve is wired correctly If so replace valve 2 Faulty solid state timer Check wiring replace if necessary 3 Shorted out ON FILL switch Check the voltage across the switch If the voltage is incorrect replace the switch 4 Shorted defective liquid level control board or probe Check voltage going to each component and ensure they are wired correctly If satisfactory replace the defective part Problem Dishmachine runs with the door open 1 Door switch shorted out wired incorrectly Check the wiring of the door switch If correct replace the door switch 2 Faulty wash relay wash relay welded closed Turn machine off if wash relay doesn t release replace contactor Problem Low wash water pressure 1 Water level is too low Check to ensure that the drain stopper is in and has an O ring Check to ensure that the LLC board and probe are functioning properly 2 Pump intake strainer is clogged Remove and clean strainer 3 Wash arms nozzles are clogged Remove wash arms and clean Problem Low wash water pressure 1 Pump impeller worn or broken Replace pump 2 Obstruction in wash arm or wash arm nozzle Remove and clean 3 Wash arm not secured into manifold Wash arm assembly should lock into into place 200 Series Technical Manual y 7610 100 45 00 Rev E 02 10 2006 Jack son SECTION 4 TROUBLESHOOTIN
10. strainers may become clogged with soil and debris as the work day progresses Operators should regularly inspect the pan strainers to ensure they have not become clogged If the strainers do it will reduce the washing capability of the machine Instruct operators to clean out the pan strainers at regular intervals or as required by work load 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS CONTINUED SHUTDOWN AND CLEANING Secure steam flow to the machine in accordance with applicable codes and procedures Steam flow must be secured prior to cleaning the inside of the machine At the end of the workday close the doors When the unit com pletes the cycle turn the power switch to the OFF position and open the doors Manually remove the drain stopper from the tub and allow the tub to drain NOTE the wash tank water will be hot so caution is advised Once the wash tub is drained remove the pan strainers and the pump suction strainer Remove soil and debris from the strainers and set to the side Remove the wash and rinse arm assemblies from their manifolds Remove the endcaps and flush the arms with water Use a brush to clean out the inside of the arms If the nozzles appear to be clogged use a toothpick to remove the obstruction Wipe the inside of the unit out removing all soil and scraps Reassemble the wash and rinse arm assemblies and r
11. threads of each individual item Damaged threads can cause leaks and loss of pressure which could adversely effect the performance of the Tempstar dishmachine It is strongly recommended that teflon thread tape used in conservative amounts be applied to threads when joining components together It is not advised to use thread sealing compounds sometimes referred to as pipe dope Compounds can be ejected from the threads during the tightening process and become lodged in key components thereby rendering them useless Some of the components include the solenoid valve and the pressure gauge isolation ball valve 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 39 SECTION 6 PARTS SECTION EE c a Asssasi INCOMING FILL PLUMBING OUTLET PLUMBING CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Y Strainer 3 4 NPT 04730 717 02 06 2 1 Gauge Pressure 0 100 PSI 06685 111 88 34 3 1 Valve Ball 1 4 NPT 04810 011 72 67 4 1 Tee Brass 3 4 NPT x 3 4 NPT x 1 4 NPT 04730 21 1 04 00 5 4 Nipple Close 3 4 NPT 04730 207 34 00 6 1 Valve Solenoid 3 4 NPT 24V 04810 100 01 40 7 2 Elbow 3 4 NPT Brass 90 Street Note configuration for 200 200LT 04730 206 04 34 8 2 Union Assembly 1 Only for 200 200LT 05700 002 63 79 8a 1 Union 3 4 NPT Brass 04730 212 05 00 8b 1 O Ring 05330 400 05 00 9 1 Nipple 3 4 x 6 Brass 200B Only 05700 001 26 74 10 1 Vacuum Breaker 3 4 NPT 04820
12. which may have been built by someone different than who built your original motor may not connect using the same wires Always refer to the wiring diagrams on the motor you are installing If the motor you are installing has had the schemat ic removed contact Jackson MSC immediately for technical support Adapter Plate Impeller Pump Casing TEM DESCRIPTION Motor 208 230 460V 1 HP 1 Phase Motor 208 230 460V 1 HP 3 Phase O Ring Adapter Plate Mechanical Seal Square Ring Seal Flange Suction Pipe Slinger Washer Washer 3 phase only Screw 1 4 28 x 1 2 3 pahse only Mfg No 06105 102 08 94 06105 102 01 94 04730 801 00 00 05330 400 18 00 05330 300 07 27 04320 300 44 00 04320 300 45 00 05330 500 23 00 04320 300 43 00 N A N A N A Jackson S ESSA TOA 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 SECTION 6 PARTS SECTION TssvCsNrsr ee FRAME ASSEMBLY Frame Weldment 05700 001 25 46 Front Panel Assembly with Mounting Hardware 05700 001 25 80 Bullet Foot 05340 108 02 06 Bullet Foot Option 05340 002 01 15 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 oa Jackson 38 SECTION 6 PARTS SECTION INCOMING FILL PLUMBING OUTLET PLUMBING 200B INCOMING FILL PLUMBING 200B OUTLET PLUMBING N 4 When servicing plumbing components take care to damage the
13. 0 001 25 41 05310 374 01 00 05700 001 25 72 05700 001 20 98 09905 101 11 12 05700 001 25 73 05700 001 20 99 05700 001 25 74 05700 001 22 73 05700 001 23 12 05305 274 21 00 05305 179 02 00 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 32 Jackson SECTION 6 PARTS SECTION TUB ASSEMBLY SEE PAGE ENTITLED 4 15 16 17 31 19 20 21 MOTOR ASSEMBLY SEE PAGE ENTITLED WASH HEATERS RINSE HEATERS For the 2005 the steam coil assembly replaces the Heater and Gasket To order the Complete Steam Coil Assembly use part number 05700 002 08 62 Take note of quantities use on 2005 units 200 Series Technical Manual J a cks O n 7610 100 45 00 Rev E 02 10 2006 33 SECTION 6 PARTS SECTION j TUB ASSEMBLY CONTINUED 31 32 QTY DESCRIPTION Tub Weldment Not used on 2005 Rack Assembly Support Rod Rack Guide Front Splash Guard Bulk Head Plug Suction Strainer Weldment Suction Strainer Bracket Locknut 1 4 20 with Nylon Insert Strainer Weldment Wash Overflow Weldment Overflow Support Bracket O Ring Clamp Hose 1 5 16 to 2 1 4 Hose Bottom Manifold Pump 1 3 4 Long x 1 1 2 1 D Tee Discharge Machined Connector 1 2 90 Nut 3 8 16 S S Hex Lockwasher 3 8 Probe High Water Locknut 6 32 with Nylon Insert Lockwasher 5 16 S S Split Nut Hex 5 16 18 S S Locknut 10 24 with Nylon Insert Cover Wash Heater
14. 3 4 NPT Black Iron Pipe 2 per assembly 04730 907 01 34 Y Strainer 3 4 NPT Black Iron 04730 217 01 32 N CR N SSN N y SS OS Y Pipe Plug 04730 909 01 34 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 43 SECTION 6 PARTS SECTION WASH amp RINSE ARM MANIFOLD ASSEMBLIES Hose Rinse Manifold Hose 05700 001 26 50 Connects with 2 of the following Clamp Hose 11 16 1 1 4 04730 002 18 40 Hose Top Manifold Pump 05700 001 22 93 Connects with 1 of the following Clamp Hose 1 5 16 2 1 4 04730 719 01 37 Bottom Wash amp Rinse Manifold Assembly 05700 001 25 53 Manifold Spanner Nut 05700 001 22 56 Top Wash amp Rinse Manifold Assembly 05700 001 25 52 Manifold Gasket 2 per 05330 500 18 00 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 e Jackson 44 SECTION 6 PARTS SECTION WASH amp RINSE ARM MANIFOLD ASSEMBLIES CONTINUED if aa Plunger Ball 1 per manifold assembly 05315 707 02 00 O Ring Rinse Manifold 05330 400 16 00 lt Wash amp Rinse Spindle Assembly 05700 031 42 01 EXPLODED VIEW OF WASH amp RINSE SPINDLE ASSEMBLY E Ring External 05340 011 44 76 n gt gt Rinse Arm Assembly 05700 021 41 98 Wash Head Cap O Q Qy 11 05 00 021 41 92 Ball Bearing 1 4 S S T x lt lt
15. 30 60 1 04540 100 02 15 200 208 60 3 04540 100 02 15 200 230 60 3 04540 100 02 15 200 460 60 3 04540 100 03 15 200LT 208 60 1 04540 100 02 15 200LT 230 60 1 04540 100 02 15 200LT 208 60 3 04540 100 02 15 200LT 230 60 3 04540 100 02 15 200LT 460 60 3 04540 100 03 15 Rinse Heater Diagrams Three BFH Phase Heater Busing Single HPH Phase Heater Busing Wash Heater Diagrams Single 1PH Phase Heater Busing Three 3PH Phase Heater Busing 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 Jackson 36 SECTION 6 PARTS SECTION MOTOR ASSEMBLY The 200 models covered in this manual come supplied with various wash motor assemblies a wash motor assembly includes the wash motor and the pump end depending on the characteristics of the machine To ensure that you order the correct wash motor assembly for the model you are servicing please refer to the following table Model 200 200B 200LT 200S 200 200B 200LT 200S 200 200B 200LT 200S 200 200B 200LT 200S 200 200B 200LT 200S Volts 208 230 208 230 460 Hz Phase Q Wash Motor Assembly 06105 102 05 94 06105 102 05 94 06105 102 04 94 06105 102 04 94 06105 102 04 94 Important note When servicing a wash motor it is important to refer to the wiring schematic found on the motor to ensure that the motor is wired correctly Different manufacturers of motors may not use the same wire color codes and therefore your new motor
16. 4 Set the cap to the side 5 Using the needle nose pliers gently lift out the plunger and set to the side Examine the brass seating surface inside the vacuum breaker The plunger is required to sit flat on this sur face so it must be free of defects imperfections and the like If there is debris remove it If it is chipped or cracked then the vacuum breaker must be replaced Failure to do so may result in the vacuum breaker not working according to its design and could result in damage to the dishmachine m Jackson 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 SECTION 5 SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT CONTINUED Removing the plunger 6 Your repair kit comes with a new plunger Examine the old one and ensure that the mating surface is not damaged or cut Also inspect the rubber seal on the top of the plunger to ensure it is in good condition and not torn Examining the seal ring on the plunger Examining the plunger seating surface 7 If any of these conditions are present replace the old plunger with the new one from your kit Verify that the new plunger is also free from defects If it is not contact your Jackson representative immediately 8 The plunger should drop into the vacuum breaker and seat Ensure it is not flipped upside down the orange seal ring should be up towards the top of the vacuum breaker 9 Pick up the cap and examine it With a sof
17. 9 12 8 7 WASH RINSE HEATERS ITEM QTY DESCRIPTION Mfg No 1 1 Booster Tank Weldment 05700 001 22 02 2 2 Locknut 10 24 with Nylon Insert 05310 373 01 00 3 2 Washer 10 S S Flat 0531 1 173 01 00 4 1 Decal Warning Disconnect Power 09905 100 75 93 5 1 Booster Tank Cover Weldment 05700 001 29 30 6 6 Nut Hex 5 16 18 05310 275 01 00 7 4 Washer 1 4 ID S S Flat 0531 1 174 01 00 8 4 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 9 1 Thermostat Rinse 05930 510 03 79 10 6 Washer 5 16 1 D 0531 1 175 01 00 11 1 Gasket Rinse Heater 05330 200 02 70 12 1 Fitting 1 4 Imperial Brass 05310 924 02 05 em 200 Series Technical Manual Jack son 7610 100 45 00 Rev E 02 10 2006 35 SECTION 6 PARTS SECTION m Hrrssswhrs E WASH HEATERS RINSE HEATERS The 200 models covered in this manual come supplied with various heaters depending on the characteristics of the machine To ensure that you order the correct heater for the model you are servicing please refer to the following table 40 Rise 70 F Rise Model Volts Hz Phase Wash Heater Rinse Heater 12 KW Rinse Heater 14 KW 200B 208 60 1 04540 100 02 15 04540 121 47 40 04540 121 63 38 200B 230 60 1 04540 100 02 15 04540 121 47 40 04540 121 63 38 200B 208 60 3 04540 100 02 15 04540 121 47 40 04540 121 63 38 200B 230 60 3 04540 100 02 15 04540 121 47 40 04540 121 63 38 200B 460 60 3 04540 100 03 15 04540 100 01 15 04540 121 63 39 200 208 60 1 04540 100 02 15 200 2
18. 905 101 00 00 32 1 Light Blue Indicator 28 VAG 05945 504 05 90 33 1 Light Clear Indicator 28 VAG 05945 504 03 90 34 1 Fitting Liquid Tite Temperature Probe 05975 205 43 00 35 1 Connector Liquid Tite Fitting 27 to 48 05975 011 59 50 Platform with Tricnuts 05700 001 26 89 05700 001 22 09 Cover Control Box Spacer Control Box 09515 800 94 00 Jackson 29 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 SECTION 6 PARTS SECTION HOOD ASSEMBLY SINGLE PIECE WELDMENT amp N 6 7 8 1 AR i 8 4 9 7 8 6 9 r Magnetic Reed Switch 5930 002 36 80 ITEM QTY DESCRIPTION Mfg No 1 1 Hood Weldment 05700 001 23 22 2 2 Bracket Cantilever Support 05700 031 88 00 3 6 Wear Button 1 2 Dia 05700 01 1 88 01 4 1 Clamp Double 05700 002 23 89 5 2 Hood Spacer Rear 05700 001 23 06 6 2 Hood Spacer Front 05700 001 23 07 7 2 Front Door Rail 05700 001 20 82 8 4 Hood Support 05700 001 20 83 9 6 Hood Spacer Bottom Not shown 05700 001 23 05 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 Jackson 30 SECTION 6 PARTS SECTION CANTILEVER ARM DOOR ASSEMBLIES 10 11 21 18 22 17 28 12 10 11 12 13 3e 3d 3a 3b 3f 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 31 SECTION 6 PARTS SECTION sss c vssPw r nr Dn CANTILEVER ARM DOOR ASSEMB
19. E N x 5 200 SERIES UPRIGHT DOOR DISHMACHINES TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS ELECTRICALLY HEATED MODELS 200 200B 200LT STEAM HEATED MODELS 200S rr Jackson Jackson MSC LLC BOX 1060 HWY 25E BARBOURVILLE KY 40906 April 19 2007 PHONE 606 523 9795 P N 7610 100 45 00 Revision E FAX 606 523 9196 www jacksonmsc com REVISION MADE Changed thermostat bracket from 05700 011 73 72 to 05700 011 81 64 Change rinse thermostat from 05930 12 71 29 to 05930 510 03 79 Delete thermostat mounting bracket and decal from E L O NIMM 7006 7231 Booster tank assembly Added False Panel Kit Option Added ser vice procedures section including the solenoid valve vacuum breaker and rinse thermostat replacement PG 47 04 19 2007 7898 Added 09905 003 32 30 fan load decal NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL 2 Jackson An Enodis com pany 200 NB 200 Electrically heated high temp hot water sanitizing no rinse booster door type dish machine 200B Electrically heated high temp hot water sanitizing with booster heater door type dish machine 200 LT Electrically heated low temp chemical sanitizing no rinse booster door type dish machine 200 S Steam heated high temp hot water sanitizing door type dishmachine Model Serial No Installation Date
20. ELAY COIL AAA WASH HEATER R2 T DETERGENT RELAY COIL 1 L2 d UN CONTROL TRANSFORMER RIO INTERLOCK CONTACTOR COIL D Eile POWER LIGHT Y Ra a y WASH PUMP MOTOR L2 56 WASH LIGHT L R og E FS A We RY Le L1 RS a L 1 R5 7h 1 TEMPERATURE DISPLAY Edo RINSE FILL LIGHT Ll Ta Rp RINSE TEMP PROBE CYCLE LIGHT OA o CT wel WASH TEMP PROBE Xe HEATER HI LIMIT LIGHT RS LCa LEVEL CONTROL 99 RINSE FILL SOLENOID THREE PHASE HIGH VOLTAGE CIRCUIT ES GND _ 25 SOLID STATE TIMER SNA DETERGENT FUSE Rt 3 RH R1 cs S1 es x POWER SWITCH L a AAA Hk DOOR NTER LOCK se Re 4 wH R2 L2 o DIOR SVITCH Re L3 AE HIGH LEVEL PROBE Sp ALITO MANUAL SWITCH EE 3 L 7 2 YE 02 8 RS La lt WASH MOTOR OVERLOAD ate MAN VASH MAN RINSE SWITCH B L3 1 L R4 FS F RA Le omo RINSE HEATER CONTACTS __ rss l l po WASH HEATER CONTACTS gt _ _ Te 11 11 La LP WASH THERMOSTAT 00000 WASH MOTOR CONTACTS a 01 WASH HEATER HI LIMET LOW VOLTAGE CONTROL CIRCUIT DETERGENT CONTACTS us CT ogo L NTER LOCK CONTACTOR WASH HEATER BOX CONTROL BOX 18 EJ RH OES ss 51 OE4 LOL NOTES COMPONENTS WITH DOTTED LINES AROUND THEM ARE ADDED FOR BOOSTER OPTION RINS E HEATER Dashed
21. G SECTION A Problem Water temperature is less than required COMMON PROBLEMS WARNING Inspection testing and repair of electrical equipment should only be performed by a qualified ser vice technician Many of the tests require that the unit have power to it and live electrical components be exposed USE EXTREME CAUTION WHEN TESTING THE MACHINE 1 Low incoming water temperature Compare to data plate 2 No power to heater Check wiring replace if necessary 3 Thermostat out of adjustment Adjust or replace thermostat as required et F 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 fa Er 8 TOA SECTION 5 SERVICE PROCEDURES SECTION 5 SERVICE PROCEDURES These dishmachines are equipped with electrical solenoid valves to allow for automatic fill and rinse These valves are designed to specific tolerances and design aspects that must be met in order to function properly Jackson offers repair kits for replacing some of the wear items associated with solenoid valves which will allow you to save money in that replacement of these parts can take place without removing the solenoid valve from the plumbing assembly The instructions provided here are for maintenance personnel only Unauthorized persons should not attempt any of the steps contained in these instructions Warning many of the instructions and steps within this document require the use of tools Only autho rized personnel sho
22. LIES CONTINUED ITEM QTY 2 KH WONNDANHI I N FNNANNNNNH NH yn 11 21 27 DESCRIPTION Cantilever Arm Spring Pin 1 4 x 1 1 8 Yoke Assembly Cotter Pin Yoke Clevis Pin 5 16 x 1 3 8 Nylon Washer Bushing Locknut 3 8 16 S S Hex Center Rod Spring Spring Bolt Cantilever Hanger Eye 3 8 16 Washer 3 8 ID x 7 8 OD S S Nut 3 8 16 S S Hex Connector Cantilever Arm Screw 1 4 20 x 1 1 2 Long S S Washer 1 4 S S Locknut 1 4 20 S S Hex with Nylon Insert Low Profile Sleeve Cantilever Arm Plug Cantilever Arm Magnet Reed Switch Locknut 8 32 S S Hex with Nylon Insert Door Stop Door Guides Screw 1 4 20 x 3 4 Long S S Sleeve Lever amp Wrap Locknut 1 4 20 S S Hex with Nylon Insert Door Front Complete Assembly Door Only Front Operation Decal Door Left Side Complete Assembly Door Only Left Side Door Right Side Complete Assembly Door Connector Wrap Door Connector Wrap Spacer Screw 1 4 20 x 1 1 8 Long S S Screw 1 4 20 x 3 8 Long S S Mfg No 05700 001 21 00 05315 407 06 00 05700 000 75 77 05315 207 01 00 05700 000 75 78 05315 700 01 00 05311 369 03 00 03120 100 03 00 05310 256 04 00 05700 001 28 18 05340 109 02 00 05306 956 05 00 05311 176 02 00 05310 276 01 00 05700 001 25 42 05305 274 23 00 05311 174 01 00 05310 374 02 00 05700 000 85 69 05340 011 35 00 05930 002 68 53 05310 272 02 00 05700 021 38 88 05330 600 02 00 05305 274 04 00 0570
23. NS CONTINUED Mount all dispensing equipment at back of machine or on adjacent wall Do not mount equipment on top or front of machine A fuse block is provided and located at the rear of the control box for electrical power connec tion and will provide line voltage 208 230V during sixty 60 second time cycle Properly rated fuses must be installed into fuse block for power connection Install dispensing equipment power leads to fuse block in control box Route wires to fuse block through 1 2 conduit hole provided in rear of control box Install properly rated fuses not to exceed 2 5 ampere A NOTE This fuse block will provide constant power during sixty 60 second time cycle Fuse block location WARNING DO NOT MAKE ANY ELECTRICAL CONNECTIONS TO ANY INPUT OR LOAD CIRCUITS OF SOLID STATE TIMER OR ELSEWHERE IN CONTROL BOX OR TO SOLENOID OR MOTOR WIRING CONSULT FACTORY FOR FURTHER INFORMATION PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are worki
24. THERMOSTAT REPLACEMENT 7 Insert the new thermostat brass fitting combination into the well and tighten down the brass fitting by hand Removing the thermostat screws 10 Use the phillipshead screwdriver to remove the attach ment screws on the thermostat for the NORMALLY CLOSED and COMMON points Tightening the brass fitting 8 Use the 7 16 combination wrench to tighten down the brass fitting while also positioning the new thermostat so that it does not hang over the heater Fitting the jumper into the mounting cup 11 Attach the ring ends of the jumpers to the cups screws removed from the thermostat and attach them The white jumper is to be connected to COMMON The orange and white jumper is to be connected to NORMALLY CLOSED Refer to your machine schematic if you have any questions What the installed thermostat should look like Tempstar regarding this 9 Note regardless of the unit this is being done to the con cept is to ensure that the thermostat cannot come into contact with the heater leads or interfere with the placement of any covers Securing jumpers to the thermostat 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 25 SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 12 Once both wires are attached ensure that there is no excess hanging out where it could become pinched by any cover or such 13 Replace the heater nuts
25. TINUED Removing the valve bonnet Removing the diaphragm 13 Slowly remove the valve bonnet Note The spring for the plunger is located directly under the bonnet and may come 17 Remove the diaphragm retainer and then the diaphragm free if you are not careful Remove the plunger spring and itself Many problems associated with a solenoid valve can be valve bonnet and place to the side traced to a clogged pilot port in the diaphragm Removing the O ring 14 Remove the O ring and inspect it If it has any tears or cuts or excessive flat spaces it should be replaced en Pointing out the extension hole 15 Examine the threads for the valve bonnet Check them for 18 As indicated in the photo above the extension hole can scoring or signs of damage Take a cloth and clean them out become clogged If it is difficult to clean out you can use a to remove any foreign particles that might get lodged in the heated straight pin to push through the hole The center hole threads and cause a leak Severely damage threads should the pilot port must also be clear If the diaphragm is torn or not be repaired instead it is recommended that the entire bent in any way it must be replaced valve should be replaced These instructions do not provide information on replacing the solenoid valve 16 Note Even though an O ring may not appear damaged it is a good idea to go ahead and replace it if you have a new one This will help ensur
26. VERSION TOP VIEW FRONT 30 76 2 cm 3 3 4 lt DU _ 9 5cm 25 1 4 64 1 cm 7 64 1 cm 7 15 1 2 39 40m Z EN Z GREEN S Z gt 2 751 2 173 4 2 191 7 45 1 2 00 qus Z EI 56 3 4 162 6 cm 25 1 2 144 1 cm 2 6 64 7cm PR 64 3 cm E 34 S A 86 4 cm ai Y _ gt 2 7 8 1 ZY a 7 3 15 1 2 I la 39 4 cm Y 2 L 10 3 4 FRONT VIEW O 273 cm RIGHT SIDE VIEW 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 SECTION 1 SPECIFICATION INFORMATION TABLE DIMENSIONS m A r 3E 5 TABLE DIMENSIONS NG CORNER INSTALLATION NL 1 2 3 81 cm ROLL 10 2cm MINIMUM amp lt NES TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION LL ou P Jackson gt SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS m rsrnrTsTTr mirrrscsms ah INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undam aged condition However rough hand
27. al Detergent Dispenser 09905 107 02 12 6 2 Screw 10 32 x 3 8 Long Truss 05305 173 12 00 7 1 Din Rail 9 11 16 Long 05700 001 26 97 8 1 Switch SPDT 3 Position WASH OFF RINSE 05930 302 03 41 9 1 Light Amber Indicator 28 VAC 05945 504 02 90 10 1 Switch SPDT 3 Position AUTO OFF MANUAL 05930 301 49 00 11 1 Light Green Indicator 28 VAC 05945 504 04 90 12 1 Switch SPDT 2 Position ON OFF 05930 301 46 00 13 1 Light Red Indicator 28 VAC 05945 504 01 90 14 1 Overload 2 5 4 AMP Range 208 230V Models Only 05945 111 68 41 14 1 Overload 460V 3 PH 05945 304 02 09 15 1 Relay Wash Motor 208 460V 1PH amp 3 PH 05945 109 03 09 16 1 Relay Wash Heater 208 230V 1 PH Not used on 200S 05945 109 02 09 17 1 Relay Rinse Heater 208 230 460V 200B Only 05945 109 01 09 18 1 Decal Ground 09905 011 86 86 19 1 Control Box Weldment with Tric nuts 05700 001 26 44 20 1 WireLug 05940 200 76 00 21 1 Decal L1 L2 amp L3 09905 101 12 66 22 1 Decals Copper Conductors 09905 011 47 35 23 1 Block 3 Pole Power Distribution 05945 603 01 66 24 2 Screw 10 32 x 7 8 Fillister Head 05305 973 04 00 25 2 Fitting 3 4 Straight Xtraflex 05975 205 46 44 26 4 Screw 10 32 x 7 8 Fillister Head 05305 973 04 00 27 1 Relay 24 VAC Coil 05945 301 07 40 28 1 Holder Fuse 350 330 05920 401 03 14 29 1 Transformer 60VA 208 240V Class 05950 400 01 35 29 1 Transformer 60VA 460V 05950 400 02 35 30 2 Screw 10 32 x 3 8 Long Truss 05305 173 12 00 31 1 Decal Control Box 09
28. coming water to the machine is secured either by use of a shut off valve or disconnecting the incoming water line TOOLS REQUIRED The following tools will be needed to perform this maintenance evolution 1 Small flathead screwdriver 2 Needle nose pliers TIME REQUIRED It is estimated that it will take 1 person twenty min utes to perform this task not including all of the items indicat ed in the section entitled PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempting this maintenance evolution Become familiar with the parts and what actions need to be taken This will save time in the long run VACUUM BREAKER REPAIR PARTS KIT STEPS 1 Note These instructions only apply to vacuum breakers 1 2 NPT and 3 4 NPT as pictured below The repair kits indicated in these instructions will only work on those style of back flow preventers If you have a machine with a different style of vacuum breaker contact your Jackson representative about replacement components Vacuum breaker 2 Note Even though the photos in these instructions show a vacuum breaker that has been removed from the plumbing assembly these maintenance steps could be performed with it installed so long as the requirements in the section entitled PREPARATION have been met 3 Remove the top cap by gripping firmly and turning to the left The cap should come off after a few turns Removing the cap
29. could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done By following the operating and cleaning instructions in this manual you should get the most efficient results from your machine As a reminder here are some steps to take to ensure that you are using the dishmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensure that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations O1 G 200 Series Technical Manual E 7610 100 45 00 Rev E 02 10 2006 id Jackson SECTION 4 TROUBLESHOOTING SECTION SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMS A Problem Dishmachine will
30. e that your valve remains leak free in the future Diaphragm showing 1 pilot port and 2 extension hole 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 An Er 8 TOA SECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED Removing the screen retainer 19 Using the small flathead screwdriver lift out the screen retainer Verify that the holes in it are free of clogs and debris Removing the mesh strainer screen 20 Again using the small flathead screwdriver carefully remove the mesh screen from inside the valve body The screen should be taken and rinsed out to remove any debris fouling it View inside the solenoid valve body 21 With the mesh screen removed look down into the valve and verify it is not clogged Remove any foreign objects from the valve body that would obstruct flow 22 Reassemble the valve reversing the steps needed to take it apart Replace defective replacement parts with new parts from ordered kits Ensure that components are sufficiently tightened to prevent leakage AFTER MAINTENANCE ACTIONS Reconnect the incoming water if disconnected and turn on Then restore power to the unit Run the unit for at least 10 minutes to ensure there are no leaks If any problems arise please contact your Jackson representative SPECIAL PARTS Solenoid Valve Plunger Kit Includes plunger and spring Part number 06410 003 07 40 Soleno
31. emoved grasp the sole noid coil and gently pull up The coil should slide up allowing you to remove it from the valve bonnet If you are wanting to replace the coil continue on with Step 3 If you are wanting to replace some of the internal components of the valve pro ceed to step 12 Removing the coil 3 NOTE Replacing the solenoid coil requires working with the wiring of your machine It is important that all wiring main tenance be performed by qualified personnel Always verify the wiring steps presented in this instruction with the schemat ic that shipped with the unit A current schematic can also be found in the unit s installation manual Before beginning any step that involves working with wiring ensure that the steps located in the section entitled Preparation have been per formed Power must be secured to the machine at the service breaker Failure to do so could result in severe injury to main tenance personnel Jackson S ESSA TOA 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 SECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED Prying open the coil wire cover 4 When replacing the coil ensure that when removing the coil wire cover that care is taken not to damage the wires inside Using the medium flathead screwdriver gently use it to open the cover enough to where it could be pulled off Straightening the wires 5 Once the coil
32. ent of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer CONNECTING THE DRAIN LINE The drain for the 200 series models covered in this manual is a gravity discharge drain All piping from the 1 1 2 MNPT connection on the waste accumulator must be pitched 1 4 per foot to the floor or sink drain All piping from the machine to the drain must be a minimum 1 1 2 NPT and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute WATER SUPPLY CONNECTION Ensure that you have read the section entitledgS PLUMBING THE DISHMACHINE above before proceeding Install the water supply line 3 4 pipe size minimum to the dishmachine line strainer using copper pipe It is recom mended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 20 5 PSI flow pressure at the recommended temperature indicated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pres Sure i
33. eplace NOTE When replac ing the arms do not use any tools to do so the assemblies should secure by hand Reinstall the strainers and close the doors 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 Met Jackson SECTION 3 PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE _ _ wr rTFsmd wm m Wi PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing main tenance on your dishmachine may void your warranty if it is still in effect so if you have a question or concern do not hesitate to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good if they are clogged Have operators reg ularly inspect the pan stra
34. ful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WARM UP CYCLES For a typical daily start up it is probably a good idea to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on the cycle mode switch is in AUTO and that the tub has filled to the correct level Lift the doors and the cycle light will illuminate When the light goes out close the doors the unit will start run through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware WASHING A RACK OF WARE To wash a rack open the doors completely being careful for hot water that may drip from the doors and slide the rack into the unit Close the doors and the unit will start automatically Once the cycle is completed open the door again watching for the dripping hot water and remove the rack of clean ware Replace with a rack of soiled ware and close the doors The process will then repeat itself OPERATIONAL INSPECTION Based upon usage the pan
35. hine under a variety of conditions along with good training in the operation of the machine can go a long way in ensuring your dishmachine operates as effi ciently as possible Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recom mend or endorse any brand name of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dishmachine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be san
36. id Valve Diaphragm Kit Includes diaphragm and o ring Part number 06401 003 07 42 3 4 NPT Solenoid Valve 24 Volt Coil and Housing Part number 04810 100 06 18 Complete Solenoid Valve Part number 04810 100 01 40 3 4 24 Volt 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 20 SECTION 5 SERVICE PROCEDURES These dishmachines are equipped with vacuum breakers to serve as back flow prevention devices ASSE requirements specify what type of back flow prevention is nec essary on dishmachines Vacuum breakers unlike air gaps have certain parts that have specific tolerances and design aspects that must be met in order to function properly Jackson offers repair kits for replacing some of the wear items associated with vacuum breakers which will allow you to save money in that replacement of these parts can take place without removing the vacuum breaker from the plumb ing assembly The instructions provided here are for maintenance personnel only Unauthorized persons should not attempt any of the steps contained in these instructions Warning many of the instructions and steps within this document require the use of tools Only autho rized personnel should ever perform any maintenance procedure on the dishmachine PREPARATION 1 Power must be secured to the unit at the service breaker Tag or lock out the service breaker to prevent acci dental or unauthorized energizing of the machine 2 Ensure that in
37. if removed and torque down as required per the technical manual Different models may have different torque specifications Contact Jackson Technical Service if there are any questions regarding this AFTER MAINTENANCE ACTIONS Calibrating the new thermostat Once the new thermostat is installed it will be nece sary to ensure that it operates at the required and appropriate ranges The new thermostat has an adjustment that can be turned using a small flathead screwdriver Several cycles will need to be run on the unit while observing the final rinse tem perature The thermostat needs to cycle so that the final rinse water meets the indicated minimums on the machine data plate for every cycle SPECIAL NOTES Work performed on Jackson dishmachines by unau thorized or unqualified personnel may void the warranty Before beginning this or any other maintenance evolution on a unit under warranty you should contact a certified Jackson technician or Jackson Technical Service You can find a list of qualified service agencies in the back of you unit s installation manual SPECIAL PARTS Thermostat Replacement Kit 06401 003 13 94 The kit contains a thermostat imperial brass fitting jumper wires and instructions CONTACT INFORMATION Jackson MSC Inc provides technical support for all of the dishmachines detailed in this manual We strongly rec ommend that you refer to this manual before making a call to our technical support
38. iners to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dislodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself and no amount of preventative maintanence is going to help A common problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature
39. itized Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem 200 Series Technical Manual T 7610 100 45 00 Rev E 02 10 2006 ugi Jack son SECTION 2 INSTALLATION OPERATION INSTRUCTIONS rm a asas OPERATION INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following 1 The pan strainers and pump suction strainer are in place and are clean 2 The overflow tube and o ring are installed 3 That the wash and rinse arm assemblies are secured into place and that their endcaps are tight The wash and rinse arm assemblies should rotate freely POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified NOTE UNLESS OTHERWISE SPECIFIED IN THESE INSTRUCTION ENSURE THAT THE MANUAL MODE SWITCH IS
40. l box cover and tighten down the screws 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS s ws lt s sa q H s DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficient your dishmachine will operate Using detergent in the proper amount can become in time a source of substantial savings A qualified water treatment spe cialist can tell you what is needed for maximum efficiency from your detergent but you should still know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hard ness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature is important in removing soil and sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machi
41. ling by carriers or others may result in there being damage to the unit while in transit If such a situation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE Once the machine has been removed from the container ensure that there are no miss ing parts from the machine This may not be obvious alt first If it is discovered that an item is missing contact Jackson imme diately to have the missing item shipped to you LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of Raise cower pliers or by hand if the unit can be raised safely Ensure that the unit is level from side to side and from front to back before making any connections 9 9 g y Frame with Adjustable Foot PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumb ing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any compon
42. ne in an area with hard water that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agent will prevent this Again using treated water will undoubtedly reduce the occurrences of this prob lem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dishmachine itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmac
43. ng on the circuit The dishmachine data plate is located on the right side and to the front of thet T machine Refer to the data plate for machine operating requirements machine volt age total amperage load and serial number M ENE To install the incoming power lines open the control box This will require taking a phillipshead screwdriver and removing the four 4 screws on the sides of the control ene box Install 3 4 conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the servicell wires L1 L2 and L3 3 phase only to the appropriate terminals as they are marked e on the terminal block Install the grounding wire into the lug provided Tighten the con nections It is recommended that DE OX or another similar anti oxidation agent Ye used on all power connections Power Block Connection Ground Lug VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incom ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified ser vice agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service break er and mark it as being for the dishmachine Advise all proper personnel of any problems and of the location of the service breaker Replace the contro
44. nnel only Unauthorized persons should not attempt any of the steps contained in these instructions Warning many of the instructions and steps within this document require the use of tools Only autho rized personnel should ever perform any maintenance procedure on the dishmachine PREPARATION 1 Power must be secured to the unit at the service breaker Tag or lock out the service breaker to prevent dental or unauthorized energizing of the machine 2 Ensure that incoming water to the machine is secured either by use of a shut off valve or disconnecting the incoming water line 3 The unit must be drained completely with the drain stopper removed if applicable 4 Remove any and all access covers TOOLS REQUIRED The following tools may be needed to perform this maintenance evolution 1 3 8 Nutdriver 2 7 16 Combination Wrench 3 Needlenose Pliers 4 Phillipshead Screwdriver 5 Flathead Screwdriver 6 Ratchet with 1 2 Socket TIME REQUIRED It is estimated that it will take 1 person sixty minutes to perform this task not including all of the items indicated in the section entitled PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempting this maintenance task Become familiar with the parts and what actions need to be taken This will save time in the long run 2 These instructions are shown using a Tempstar model dishmachine However the steps provided sh
45. ntractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual simply for reference and may change without notice at any given time RINSE TYPICAL HEATER TOTAL ELECTRICAL MODEL VOLTS PH HZ RATINGS AMPS CIRCUIT 200B 208 1 60 12KW 230 72A 90 AMP 200B 230 1 60 12KW 230 79A 100 AMP 200B 208 60 12KW 230 40A 50 AMP 200B 230 3 60 12KW 230 44A 60 AMP 200B 460 3 60 12KW 230 22A 25 AMP 200B 208 1 60 14KW 230 79 100 AMP 200B 230 1 60 14KW 230 87 110 AMP 200B 208 60 14KW 230 44A 60 AMP 200B 230 3 60 14KW 230 49A 70 AMP 200B 460 3 60 14KW 230 25A 36 AMP 200 28 1 60 NA 29 A 40 AMP 200 230 1 60 NA 31A 40 AMP 200 28 3 60 NA 15A 20 AMP 200 230 3 60 NA 16A 20 AMP 200 460 3 60 NA 8 15 AMP 200LT 208 1 60 NA 29 A 40 AMP 200LT 230 1 60 NA 31A 40 AMP 200 T 208 3 60 NA 15 A 20 AMP 200LT 230 3 60 NA 16A 20 AMP 200LT 460 3 60 NA 8 15 AMP 2008 208 1 60 NA 7 A 15 AMP 2008 230 1 60 NA 7 A 15 AMP 2008 208 3 60 NA 4 A 15 AMP 2008 280 3 60 NA 4 15 AMP 2008 460 3 60 NA 4 15 AMP 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 Jackson SECTION 1 SPECIFICATION INFORMATION DIMENSIONS LEGEND C Electrical connection A Drain 1 1 2 NPT D Standard wall clearance with dish table 4 B Water inlet 3 4 NPT E Model 200B booster tank location 16 1 8 3 1 2 40 9 cm lt d TOP VIEW CORNER CON
46. oad 09905 003 32 20 Delay Timer 05945 011 65 44 Al e LK 200 Series Technical Manual Jackson 7610 100 45 00 Rev E 02 10 2006 Revised 04 19 2007 AnEnadis Comporiy 47 SECTION 6 PARTS SECTION FALSE PANEL INSTALLATION Front False Panel 05700 001 29 39 Rack rail removed amp reposi tioned for a corner operation False panel positioned in unit Loosen the rack assembly from the unit False panel will mount to the rack inside the dishmachine Position panel in unit on side to be closed Hold panel against side of dishmachine and push up Panel will clip inside the unit under the edge of the hood Holes in false panel willl ine up with rack assembly holes Re install screws for rack assembly which will secure false panel to unit 8 Re assemble the rack track in an L shape for a corner opera tion Front False Panel Kit with Hardware 05700 021 30 39 Insert this side first Bottom of side panel 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 mii Jack 5 on 48 SECTION 7 ELECTRICAL SCHEMATICS SECTION 7 ELECTRICALSCHEMATICS 200 200B 200LT 208 230 460V 50 60 HZ SINGLE amp THREE PHASE SINGLE PHASE HIGH VOLTAGE CIRCUIT eT oo NORMALLY CONTACTS T mi RINSE HEATER RINSE HEATER RELAY con I N ha S WASH HEATER RELAY COLL WASH MOTOR R
47. ould work for models such as the 200B as well RINSE REGULATING THERMOSTAT REPLACEMENT STEPS 1 Some models such as the Tempstar pictured below will require that the thermostat bracket removed from the heater Using a ratchet extension and 1 2 socket remove the nuts and lock washer holding the bracket on Removing the thermostat bracket heater nuts 2 With the thermostat and thermostat bracket safely out of the way use a 7 16 combination wrench to loosen and then remove the imperial brass fitting holding the probe in 3 Remove the wires from the old thermostat It may be nec essary to use the needlenose pliers to accomplish this 4 Remove the thermostat bracket mounting nuts with the 7 16 nutdriver Removing the thermostat bracket Jackson 23 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 SECTION 5 SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT Attaching the jumper wires 5 Attach the jumper wires to the wires that you removed from Removing the imperial brass fitting the old thermostat Sliding imperial fitting onto new thermostat 6 Slide the new imperial brass fitting from your kit onto the new thermostat Putting the new thermostat in the well Removing the wires from the thermostat 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 et Jackson 24 SECTION 5 SERVICE PROCEDURES RINSE REGULATING
48. staff Please have this manual with you when you call so that our staff can refer you if necessary to the proper page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 26 Jackson SECTION 6 PARTS SECTION SECTION 6 PARTS SECTION CONTROL BOX ASSEMBLY a 35 x AN i T 26 27 in ME 22 s a E E 20 18 21 23 24 17 2 25 i 7 6 14 n ala in HE ASH RINSE PERATURE WASH OFF RINSE MANUAL MODE RINSE FIL 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 28 AUTO ON OFF MANUAL OFF POWER CYCLE MODE HIGH LIMIT Jackson SECTION 6 PARTS SECTION rsSrSsIssrss rms asi CONTROL BOX ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Timer Solid State 05945 307 07 93 2 1 Liquid Level Control 2 Probe 4 SEC 06680 200 01 93 3 1 Thermometer LED with 21 amp 89 Probe 06685 400 04 00 1 Wash Probe 19 06685 400 06 00 1 Rinse Probe 87 06685 400 07 00 4 2 Locknut 10 24 S S Hex with Nylon Insert 05310 373 01 00 5 1 Dec
49. t is suggested that a water pressure regulator be installed The 200 series models covered in this manual do not come with water pressure regulators as standard equip ment Please notify Jackson if you have any questions Incoming Plumbing Connection Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle It is also recommended that a shock absorber not supplied with the 200 series models be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equip ment STEAM LINE CONNECTION The steam machines come with lines by which the source steam needs to be connected Connect all steam lines to the machine as all applicable codes provide See machine data plate for information concerning steam flow pressure CHEMICAL DISPENSING EQUIPMENT The 200LT machine requires that a separate chemical feeder be connected to it to provide the required detergent rinse agent and sanitizer This feeder needs to be able to operate against a head of 25 PSI and provide 1 79 ml of a 10 Chlorine sanitizer per minute 200 Series Technical Manual CR 7610 100 45 00 Rev E 02 10 2006 Jackson SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIO
50. t towel remove any grit grime or debris that may have gotten caught in the threads of both the cap retainer or the vacuum breaker body There is an O ring that should be present on the cap retainer as well Regardless of the condition of the plunger this O ring should be replaced once the cap is removed Using a small flathead screwdriver remove the old O ring 10 With the new O ring in place screw the cap back on the vacuum breaker body The cap needs to only be hand tight snug Replacing the O ring AFTER MAINTENANCE ACTIONS 1 Reconnect the incoming water if disconnected and turn on Then restore power to the unit Run the unit for at least 10 minutes to ensure there are no leaks If any prob lems arise please contact your Jackson representative SPECIAL PARTS To order the kit with components and instructions For 3 4 NPT order 06401 003 06 24 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 Jackson M Er AT 22 SECTION 5 SERVICE PROCEDURES Many dishmachines comes with integral booster tanks to ensure proper temperature of the final rinse Jackson has predominantly used two manufacturers of thermostats EGO and Stemco These instructions are for use with kit 06401 003 13 94 which is to replace an EGO rinse regulating thermostat with a Stemco brand Jackson offers all of the repair parts necessary for performing this task The instructions provided here are for maintenance perso
51. uld ever perform any maintenance procedure on the dishmachine PREPARATION 1 Power must be secured to the unit at the service breaker Tag or lock out the service breaker to prevent acci dental or unauthorized energizing of the machine 2 Ensure that incoming water to the machine is secured either by use of a shut off valve or disconnecting the incoming water line TOOLS REQUIRED The following tools will be needed to perform this maintenance evolution 1 Small flathead screwdriver Medium flathead screwdriver Needle nose pliers 5 16 nutdriver Channel locks 12 pipe wrench W no TIME REQUIRED It is estimated that it will take 1 person twenty min utes to perform this task not including all of the items indicat ed in the section entitled PREPARATION IMPORTANT NOTES 1 Read these instructions thoroughly before attempting this maintenance evolution Become familiar with the parts and what actions need to be taken This will save time in the long run 2 The procedures demonstrated in this manual are shown being performed on an AJ 44 rack conveyor dishma chine The actual maintenance steps however apply to any Parker style solenoid valve found on a Jackson dishmachine RINSE SOLENOID VALVE REPAIR PARTS KIT STEPS 1 Remove the top screw with the 5 16 nutdriver Remove the screw and the data plate and set to the side Removing the top screw 2 With the top screw and data plate r
52. wire cover has been removed and set to the side take the internal wires and pull them out straight Removing the wire nuts 6 Remove the wire nuts from the wires and separate them Loosening the conduit nut 7 Using a pair of channel locks gently loosen the conduit retaining ring for the conduit nut Once it is loosened use your fingers to unscrew and remove it 8 Pull the conduit away and discard the bad coil Take the new coil and attach the conduit reinstall amp tighten the conduit nut and pull the wires through so that you will be able to wire the valve back up 9 Reconnect the wires from the conduit to the wires from the solenoid as they had been connected previously Ensure that the wire nuts are on tight 10 Slide the coil wire cover back on taking care not to dam age the wires 11 If you are done performing maintenance on the valve con tinue on to step 23 Otherwise please go on to step 12 L Loosening the valve bonnet 12 To remove the valve bonnet grasp it with the jaws of the pipe wrench and turn to the left Note on some models you may have to remove the valve in order to perform this and any further steps Be careful not to damage the plumbing assem bly Only use the pipe wrench enough to where you can spin the valve bonnet off with your hand 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 SECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT CON
53. yYn 03110 100 03 24 H 17 Rinse Spindle a o 05700 031 41 98 o F Qty 26 Wash Spindle Machined Q Q Qty 26 05700 021 41 81 Wash Arm Assembly Retaining Ring 05700 021 42 00 05340 011 42 15 O Ring m 05330 111 42 16 200 Series Technical Manual 4 J ac kso n 7610 100 45 00 Rev E 02 10 2006 45 SECTION 6 PARTS SECTION SAFETY DOOR INTERLOCK SDI OPTION 2 Safety Door Interlock Box Bottom Safety Door Interlock Box Cover 05700 001 21 26 05700 001 21 27 Other Safety Door Interlock SDI components not shown Pipe Clamp found on the side of the machine 05700 000 35 05 Solenoid Electrical Interlock Option 04810 100 61 33 Relay 05945 109 03 09 MODEL 200 SDI OPTION BLU RED TO LLC A2 Al TO R3 Al RS RS BLK RED Ll L e TD L2 TO R4 6 LEGEND RO SDI RELAY SDI SAFETY DOOR INTERLOCK SOLENOID 09905 002 60 340 200 Series Technical Manual 7610 100 45 00 Rev E 02 10 2006 a Jackson 46 SECTION 6 PARTS SECTION EXHAUST FAN CONTROL OPTION p UY a y pe e y EE CL 5 2 Din Rail Bas zZ 05700 002 36 09 Terminal Board lt N ace B 05940 011 84 41 5 26 22 FAN LOAD OUTPUT Kit Exhaust Fan Control a 5 1 4 240 V 05700 002 01 74 FIN IN N N Z N Z 2 Decal Fan L
Download Pdf Manuals
Related Search