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Jackson 10AB Dishwasher User Manual

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1. INSTALLING THE VACUUM BREAKER amp PLUMBING Ease vacuum breaker piping Fig 8 supplied with the dishmachine down through the square cutout in the backsplash of the table directly behind the machine Connect vacuum breaker piping to machine The top union connects to its matching half on the bot tom of the rinse booster tank Fig 9 The bottom union of the pip ing connects to an adapter pipe which in turn connects to the solenoid valve Fig 10 The arrows on the solenoid valve indicate the direction of water flow to the machine Tighten both of the con nections Fig 9 Fig 10 Jackson Enodis ne Fn mies SECTION 2 INSTALLATION OPERATION INSTRUCTIONS n S HQ QR INSTALLATION INSTRUCTIONS ALIGNING THE MACHINE Adjust the machine base to line up hole in table with hole in support block Fig 11 Fig 11 INSTALLING THE INTERNAL VACUUM BREAKER Insert internal vacuum fle breaker pipe into hood support block pin end down Fig 12 WARNING Internal vacuum breaker pipe must be installed or there will be a hazard to the operator INSTALLING THE HOOD ASSEMBLY Make sure there are two O rings Fig 5 on the lower support pipe near the end of the ring While also holding the internal vacuum breaker lift the hood and hood support pipe up over table Set hood support pipe down into the support block hole Fig 13 and begin to work
2. Poo miese Solis 18 SECTION 4 SERVICE PROCEDURES A _ FUNCTION OF SWITCHES CIRCUIT BREAKER amp INDICATING LIGHTS REPLACEMENT OF SWITCHES FUNCTION OF SWITCHES CIRCUIT BREAKER amp INDICATING LIGHTS CIRCUIT BREAKER Rated 15 amps controls power to the control circuit only timer relays solenoid valve water level con trol and motors The circuit breaker does not cut off power in the control box at incoming terminal board and rinse heater relay contacts Power is still applied to them when the circuit breaker is off position MASTER SWITCH The switch interrupts all power going to the control circuit this means that all switches on control panel are inoperable until master switch is turned START SWITCH This switch controls the timer motor through two circuits see electrical diagram it is a three position switch up position start middle position off down position start To start flip switch toggle in either up or down position indicating light in center of panel will light verifying automatic cycle has started After cycle ends and you are ready to start a new cycle flip toggle to opposite position CYCLE LIGHT This light comes on only when automatic cycle is in progress and extinguishes when cycle is complete MANUAL WASH SWITCH The switch is used to by pass the timer and operate the wash pump manually The wash pump will run as long as this switch is
3. The prime purpose of this switch is to extend the wash period for extremely soiled dished before putting them through the normal automatic cycle It may also be used as an emergency back up should the timer ever fail to operate The required wash time is indicated on the control panel front RINSE FILL SWITCH This switch is spring loaded and must be held in its up position to operate When the switch is operated water is allowed to fill machine through the rinse heads It may be used as an emergency back up in case of timer failure for rins ing dishes The required rinse time is indicated on the front control panel HEAT SWITCH This switch applies power to the heat circuits which are composed of automatic control devices that turn heaters on and off to maintain required temperatures REPLACEMENT OF SWITCHES IN CONTROL PANEL HEAT LIGHT This indicating light remains lit all the time the heat switch is on There are five switches installed in the control box cover panel These are the start master manual wash rinse fill and heater switches Before working on the machine it is important that power be turned off at the customer s circuit breaker to prevent the possibility of electrical shock trip breaker to off position Remove control panel from the control box by removing the four screws holding it in place Hang the control panel using the two right hand upper and lower screw receptacles on the control box with backside of
4. Weldment 5700 000 59 70 8 3 Locknut 1 4 20 S S with Nylon Insert 5310 374 01 00 9 1 Bulk Head Plug 4730 609 05 00 10 1 Element Wash Heater 4540 100 11 10 11 4 Washer 1 4 20 S S 5311 174 01 00 12 4 Lockwasher 1 4 Spring 5311 274 01 00 13 4 Nut 1 4 20 S S 5310 274 01 00 14 1 Cover Wash Heater 5700 000 60 57 15 1 Gasket Wash Heater 5330 100 01 10 16 1 Clamp 1 8 Nylon 5975 601 10 15 17 1 Locknut 6 32 S S Hex with Nylon Insert 5310 373 03 00 Jackson 12015 One miese Solis 40 SECTION 6 ASSEMBLY PARTS WASH TANK CROSS VIEW TUB TO BOOSTER CONNECTION Overflow Strainer 4730 017 15 05 O ring 5330 400 05 00 Intake Strainer 5700 000 03 02 a Thermal Overload 3 4 5 5945 301 49 00 2 6 7 8 9 10 11 12 1314 15 16 17 10 12 10 AB 10U REAR VIEW 10 APRB REAR VIEW ITEM QTY DESCRIPTION Mfg No 1 1 Gasket Wash Heater 5330 100 01 10 2 1 Element Wash Heater 4540 100 11 10 3 4 Washer 1 4 20 S S 5311 174 01 00 4 4 Lockwasher 1 4 Spring 5311 274 01 00 5 4 Nut 1 4 20 S S 5310 274 01 00 6 1 Bracket Hood Support 5700 000 27 55 7 1 Rivet 3 16 x 5 8 S S CTR Flat Head 5320 107 07 00 8 1 Gasket Hood Support Bracket 5330 200 01 06 9 1 Elbow 3 4 90 CU to MNPT Brass 4730 406 42 01 10 1 Tube 3 4 x 7 1 2 Copper 5700 000 54 86 10a 1 Tube 3 4 x 6 1 4 Copper APRB Only 5700 000 54 87 11 1 Elbow 3 4 90 CU to FSPS Brass
5. 1 4 S S Ball Bearings Qty 23 1 4 S S Ball Bearings Qty 23 Casting Wash Head Bottom Sy Locknut 1 4 20 S S Hex with Nylon Insert Wash Head Base SS Bolt 1 4 20 x 2 3 4 S S Hex Head Jackson Enodis One miese Solis SECTION 4 SERVICE PROCEDURES TIMER FOR 10 DISHMACHINES GENERAL DESCRIPTION The timer is a self contained frame mounted timer of the repeating cycle type It is mounted on the control panel of the control box to control the automatic functions of the machine It consists of a clock motor which operates on 60 cycle AC 220 VAC addition to the clock motor the timer also contains a driven cam arrangement which operates three microswitches PRINCIPLE OF OPERATION The timer controls various operations of the dishmachine as per the wiring diagrams for each machine however the timing cycle and the microswitches are the same for each model The time for one complete revolution of the cam shaft is approximately 150 seconds allowing two wash and two rinse operations for each complete revolution of the cam shaft The microswitch nearest the timer motor is the hold circuit and uses both the NO and NC contacts The middle microswitch controls the wash and uses the NO contact The switch farthest away from the timer motor controls the rinse and uses just the NC contact SERVICE INSTRUCTIONS CAUTION ALWAYS REMOVE THE POWER TO THE MACHINE BEFORE WORKING ON THE CO
6. Possible Problems 1 Pilot port extension 1 clogged Clean hole 2 Hole 2 Clogged Pass heated straight pin through hole Q Cap Screw Cap Retainer Componets of Repair Kit 4820 001 60 56 Complete Vacuum Breaker Assembly 4820 300 07 00 TO TAKE THE SOLENOID VALVE APART DISASSEMBLE These valves may be taken apart by unscrew ing the bonnet and the enclosing tube assembly from the valve body assembly After unscrewing carefully lift off the bonnet and enclosing tube assembly Don t drop the plunger The o ring seal and diaphragm cartridge can now be lifted out Be careful not to damage the machined faces while the valve is apart TO REASSEMBLE Place the diaphragm cartridge in the body with the pilot port extension UP Hold the plunger with the syn thetic seat against the pilot port Make sure the o ring is in place then lower the bonnet and enclosing tube assembly over the plunger Screw the bonnet assembly snugly down on the body assembly Jackson Enodis One miese Solis SECTION 6 ASSEMBLY PARTS HOOD AND ASSOCIATED ASSEMBLIES 2 Jackson Enodis One miese 47 SECTION 6 ASSEMBLY PARTS HOOD AND ASSOCIATED ASSEMBLIES CONTINUED ITEM QTY DESCRIPTION Mfg No 1 Hood Support Standard 5700 000
7. 12 3 TI 2 un AE 4 Ta E p O O 15 14 11 10 9 1 2 3 2 6 7 8 QTY DESCRIPTION Mfg No 1 1 Solenoid Valve 1 2 208 240 Volt 4810 100 09 18 2 2 Adapter 1 2 Fitting x Male 4730 011 59 53 3 1 Tee 1 2 C x 1 2 C x 1 4 Female Brass 4730 411 25 01 4 1 Ball Valve 1 4 Test Cock 4810 011 72 67 5 1 0 100 6685 111 88 34 6 1 Y Strainer 1 2 4730 217 01 10 7 1 Nipple 1 2 Close Brass 4730 207 15 00 8 1 Coupling 1 2 x 3 4 Brass 4730 204 07 00 9 1 Adapter 1 2 Copper x MSPS 4730 401 03 01 10 1 Tube 1 2 x 1 1 2 Copper 5700 001 04 68 11 1 Tee 1 2 C x 1 2 C x 1 2 Copper 4730 411 01 01 12 1 Reducer 1 2 to 3 8 Female Bushing 4730 209 14 00 13 1 Adapter 1 2 to FSPS 4730 401 07 01 14 1 Tube 1 2 x 7 Copper 5700 001 04 67 15 1 Union 1 2 C to 4730 412 05 01 Enodi Jackson NCdIS One Fnreparaj Fn miese Salinin 45 SECTION 6 ASSEMBLY PARTS 1 2 SOLENOID VALVE amp 1 2 NPT VACUUM BREAKER REPAIR PARTS KITS 9 Screw Data Plate S Coil amp Housing Sprin 4810 200 04 18 4810 200 04 18 O e Diaphragm Retainer 4810 100 03 18 Diaphragm 4810 100 03 18 Screen___ 20 Retainer Valve Complete 220 Volt Solenoid Valve Assembly 4810 100 09 18 Coil amp Housing only 4810 200 02 18 Diaphragm e NU a
8. 4720 601 25 00 4720 001 84 01 4720 011 69 16 4720 601 23 00 4720 011 69 17 Enodis One miese Solis Jackson 36 SECTION 6 ASSEMBLY PARTS TUB ASSEMBLY 8 9 10 11 Lundy Probe Assembly Jackson Enodis One Fn miese 75 SECTION 6 ASSEMBLY PARTS A TUB ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Wire Spring Ring 5315 700 03 00 2 1 Cable Assembly 3020 201 09 01 3 1 Support Rack Weldment 5700 000 13 43 4 1 Intake Strainer 5700 000 03 02 5 1 Bulk Head Plug 4730 609 05 00 6 1 Casting Rinse Feed 5700 000 16 47 7 1 Gasket Rinse Feed 5330 200 02 06 8 2 Bolt Flat Head 5305 1 74 14 00 9 2 Bolt 5 16 18 x 1 S S Hex 5305 275 06 00 10 2 Bolt 1 4 20 x 1 2 S S Hex 5305 274 02 00 11 1 Locknut 6 32 S S Hex with Nylon Insert 5310 373 03 00 12 1 Cover Lundy Probe 5700 000 31 73 13 2 Locknut 10 24 S S Hex with Nylon Insert 5310 373 01 00 14 1 Gasket Lundy Probe Cover 5330 200 25 00 1 Rinse Arm Assembly 5700 000 28 68 15 1 Rinse Arm 5700 000 28 68 16 2 Rinse Arm Nylon Washer 5311 369 08 00 17 1 Rinse Arm Bushing 5700 000 28 65 18 1 Rinse Arm Snap Ring 5340 112 02 11 19 1 Rinse Feed Pipe Weldment 5700 002 60 96 20 1 Set Screw 10 24 x 1 2 5305 473 02 00 21 1 Wash Head Cap 5700 000 10 12 22 87 Ball Bearing 1 4 S S 3110 100 03 24 23 1 Threaded Shaft 5700 000 11 01 24 1 Small Manifold Washarm 5700 000 57 69 25 1 Large Manif
9. 5 If relay operates the control can be deemed operational and other causes should be explored EXAMPLE Solenoid valve not functioning properly loose or broken wires in circuit sensing probe malfunctioning or loose green ground wire 6 If relay does not operate replace control 7 Remove sensing probe from rinse tank and clean any deposits that may have built up causing it to malfunction 8 If solenoid valve does not open or remains open see instructions on separate page to check clean or repair 9 Remove power to machine and replace wires that were removed in above steps Water Level Control Board 6680 200 01 19 Jackson Enodis One miese Solis 24 SECTION 4 SERVICE PROCEDURES a REPLACING SEAL AND CERAMIC ON WASH AND RINSE PUMPS The pump is part of the total motor pump system and utilizes one seal and ceramic to prevent the pump from leaking around the impeller and shaft One gasket is used to prevent leakage in between the pump and mounting plate and the machine pump plate REPLACEMENT of SEAL and or CERAMIC 1 Remove power source to machine by turning circuit breaker to its off position on side of control box 2 Drain machine by removing overflow strainer in wash tank 3 Support motor and remove the four nuts holding the pump motor to the machine s pump plate 4 Carefully pull motor outward move from side to side as required to
10. EST Monday through Friday Phone Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only Jackson Enodis One Fnreparaj miese TABLE OF CONTENTS DESCRIPTION PAGE SPECIFICATION INFORMATION Operating amp Electrical Requirements 2 10A Dimensions 3 10AB 10APRB 10U Dimensions 4 Table Dimensions 5 INSTALLATION OPERATION INSTRUCTIONS Visual Inspection Unpacking the Dishmachine 7 Leveling the Dishmachine Installing the Vacuum Breaker amp Plumbing 8 Installing the Internal Vacuum Breaker Hood Assembly 9 Plumbing the Dishmachine Drain Line Connection Electrical Connection 10 Final Check 11 Operation Instructions 12 Detergent Control 13 PREVENTATIVE MAINTENANCE Preventative Maintenance 15 SERVICE PROCEDURES Rinse Head Wash Head Assemblies 17 Timer for 10 Dishmachines 18 Function of Switches Circuit Breaker amp Indicating Lights 19 Replacement of Switches in Control Panel 19 Thermostat Adjustment 20 Rinse Tank Heater System 21 Wash Tank Heater System 22 Water Level Control 23 Water Level Control APRB 24 Replacing Seal and Ceramic on Wash and Rinse Pumps 25 V TROUBLESHOOTING 26 VI PARTS SECTION 10A Assembly 31 10AB APRB Assembly 32 Control Box Assembly 33 Ordering Replacement Wire Conduit amp Fittings 35 Ordering Replacement
11. ID Nylon Reinforced Hose 1 ID x 1 1 4 OD EPDM Hose 1 1 4 ID x 1 1 2 OD Reinforced Hose 1 1 4 ID Reinforced Hose 1 1 2 ID Clear Wire Reinforced Hose 2 ID Nylon Reinforced Hose 2 ID Reinforced Flex Drain Hose 2 ID x 3 OD EPDM TUBING Tubing 1 8 OD Paraflex Tubing 3 16 ID x 54 OD CPVC Tubing 1 4 OD Tubing 1 4 OD Blue Tubing 1 4 OD Red Tubing 1 4 OD White Tubing 1 4 OD Paraflex Tubing 1 4 ID x 3 8 OD Tygon Tubing 1 2 ID x 13 16 OD Polypropolene Tubing 5 16 x 7 16 OD Clear Tubing 5 16 ID x 1 2 OD Flexible Tubing 3 8 ID x 1 16 Wall Clear Tubing 3 8 OD White Polypropolene Tubing 5 8 ID with 125 Wall Tubing 3 4 ID x 1 8 Wall Polypropolene Tubing 3 4 ID x 1 1 8 OD Nylon Tubing 1 Polybrade Tubing 1 ID x 1 3 8 OD Polypropolene Tubing 1 1 2 Polybrade 4720 601 40 00 4720 111 59 46 4720 011 95 43 4720 002 31 63 4720 01 1 35 41 4720 111 35 41 4720 01 1 94 01 4720 01 1 63 06 4720 601 14 00 4720 011 94 10 4720 01 1 63 02 4720 111 39 73 4720 601 42 00 4720 011 44 47 4720 111 34 60 4720 01 1 63 25 4720 01 1 63 04 4720 01 1 88 02 4720 111 58 09 4720 111 35 31 4720 111 51 65 4720 601 11 00 4720 601 12 00 4720 601 13 00 4720 111 51 70 4720 001 97 65 4720 601 24 00 4720 111 35 34 4720 01 1 35 21 4720 601 22 00 4720 01 1 50 49 4720 002 12 20
12. 05 57 1 Hood Support 4SH 10U 5700 002 60 99 1 Hood Support 5HH 5700 000 62 91 2 Plug 1 4 Plated 5700 002 61 00 3 Nut Plated 5700 000 05 52 4 Washer S S Hood 5311 179 01 00 5 Washer Phenolic 5311 369 02 00 6 Door Outer Weldment Standard 5700 002 61 01 6 Door Outer Weldment 4SH 10U 5700 002 61 02 6 Door Outer Weldment 5HH 5700 002 61 03 7 Washer Teflon 5330 200 1 1 00 8 Door Inner Weldment Standard 5700 002 61 04 8 Door Inner Weldment 4SH 10U 5700 002 61 05 8 Door Inner Weldment 5HH 5700 002 61 06 9 5700 000 28 30 S lA lA lA l3 lA lA lA S AQ S S AQ AD S 10 Screw 10 24 x 3 8 Flat Head 5305 773 02 00 11 Lockwasher Spinner 5311 279 02 00 12 Locknut Spinner 5310 379 01 00 13 Rinse Head Assembly 5700 000 28 68 14 Gasket 2 O D x 1 1 2 1 0 x 1 16 5330 200 23 00 15 Washer 5700 000 29 69 16 O ring 5330 400 03 08 Internal Vacuum Breaker Assembly Standard 5700 000 24 95 Internal Vacuum Breaker Assembly 4SH 10U 5700 002 44 78 Internal Vacuum Breaker Assembly SHH 5700 002 61 07 17 1 8 5700 000 28 92 18 1 2 x 19 1 2 Copper Standard 5700 000 28 91 Tube 1 2 x 15 1 2 Copper 4SH 10U 5700 002 61 08 Tube 1 2 x 24 1 2 Copper 5HH 5700 000 62 92 19 Coupling 1 2 with Groove 5700 01 1 88 42 20 Ring Retaining 5340 112 01 11 21 Decal Jackson 9905 101 12 27 22 Decal Caution 9905 101 12 28 23 Decal Operating Instructions 9905 101
13. 1 8 turn of screw 1 changes the temperature approximately 15 degrees screw 1 is turned all the way to its stop in either direction adjust screw 2 as follows DO NOT TOUCH THE SCREW SEALED WITH RED PAINT When adjusting screw 2 power should be disconnected during adjustment Set screw 1 so that it can be turned equal distances in either direction then if screw 1 stopped while turning CW direction turn screw 2 3 4 turn in CW direction screw 1 stopped while turning CCW direction turn screw 2 3 4 turn CCW direction This will bring the thermostat to approximately the same setting obtained where screw 1 stopped Check the preset tempera ture setting before attempting any further adjustments Use screw 1 for any further adjustments Thermostats can be ordered by using the following numbers Rinse Thermostat 5930 510 02 00 Wash Thermostat 5930 510 01 00 Jackson Enodis One miese Solis 20 SECTION 4 SERVICE PROCEDURES RINSE TANK HEATER SYSTEM The rinse tank heater system is electrically connected in the circuit and is controlled by a heat switch mounted on the front panel and a thermostat mounted near the right front leg underneath which activates the coil on the heat relay mounted in the control box When higher temperature is required power is applied to the heaters mounted on the right end of built in boosters when the contacts of the heat relay are c
14. 4 Solenoid valve does not operate See instructions page concerning the solenoid valve 5 Y Strainer is clogged Turn water to machine off remove plug and strainer screen clean and replace Problem Machine will not fill with electrical power applied even though other components work APRB Model 1 Water hand valve off Turn hand valve on 2 Master switch not on or faulty Turn on or replace 3 Fill switch faulty or loose wire connection Replace switch or wire or connection terminal 4 Rinse motor not operating Check connection and voltage to motor repair or replace as necessary 5 Water level control does not maintain the water level in the rinse tank See instruction page concerning the water level con trol for APRB Models 6 Solenoid valve does not operate See instructions page concerning the solenoid valve 7 Y Strainer is clogged Turn water to machine off remove plug and strainer screen clean and replace Problem Machine fills slowly and or rinse is weak 1 Low water pressure Check water pressure by first turning the heat and master switch off Next empty the wash tub Then turn the master switch on and as you push up the fill switch time the seconds it takes to fill the machine to the top of the over flow tube It should be 35 seconds Any more than 5 seconds longer indicates the water supply and pressure and insufficient 2 Rinse head assemblies limed up or clogged with other deposits Clean rinse head tubes by
15. 5700 002 60 97 3 1 Seal Crane 5330 300 09 27 4 1 Seal Ceramic 5330 300 02 27 5 1 Impeller 5700 000 19 11 6 1 Gasket Pump 5330 200 34 00 7 4 Screw 3 8 16 x 1 Socket Head Cap 5305 356 04 00 8 8 Lockwasher 3 8 S S Split 5311 276 01 00 9 4 Nut 3 8 16 S S Hex 5310 276 01 00 a 4 Jack Encdis ackson e 43 One miese Solis SECTION 6 ASSEMBLY PARTS THERMOSTAT HOUSING ASSEMBLY 2 11 5 6 ITEM QTY DESCRIPTION Mfg No 1 1 Thermostat Box Weldment 5700 000 59 70 2 1 Front and Bottom Thermostat Box 5700 001 21 23 3 1 Bushing Snap 5975 210 09 00 4 1 Thermostat Rinse Not used 10 5930 510 02 00 5 1 Thermostat Wash 5930 510 01 00 6 1 Overload Thermal 5945 301 49 00 7 6 Screw 6 32 x 1 4 S S Round Head 2 Not used 10 5305 151 02 00 8 4 Lockwasher 6 External Tooth 2 Not used on 10A 5311 271 02 00 9 2 Nut 6 32 S S Hex 5310 271 01 00 10 1 Screw 6 32 x 3 8 S S Round Head 5305 171 02 00 11 18 Strip 1 2 x 1 8 Sponge Rubber 5330 100 10 00 12 1 Decals Wash and Rinse Temperature Minus Rinse Decal 10A 9905 100 43 21 13 2 Locknut 10 24 S S Hex w Nylon Insert 5310 373 01 00 Enodi Jackson 5 One miese 44 INCOMING PLUMBING ASSEMBLIES 10AB 10APRB 10U Incoming Plumbing Assembly 8 5700 000 15 25 10A Incoming Plumbing Assembly SECTION 6 ASSEMBLY PARTS 5700 002 60 98 73
16. Fig 1 Fig 2 UNPACKING THE DISHMACHINE Note careful when cutting the hold down strap Fig 3 it is under tension Remove the hood Fig 4 and set to the side Please note Fig 5 for the location of the O rings Once the machine has been removed from the container ensure that there are no miss ing parts Fig 5 amp 6 from the machine This not be obvious at first If it is discovered that an item is missing contact Jackson immediately to have the missing item shipped to you Fig 5 Fig 6 Jackson Enodis ne Fn mies SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is important to prevent any damage to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by hand if the unit can be raised safely Ensure that the top of the tub is level from side to side and from front to back before making any con nections INSTALLING THE DISHMACHINE With the machine base set in place lift the table Fig 7 with proper flange cutout over and above machine so that vertical flange on table cutout fits down inside of machine tub and horizontal flange on machine tub fits up tight against underside of the table
17. HEATER SYSTEM The wash tank heater control system is electrically connected in the circuit to operate on 208 230 Volts The heat circuit is controlled by a heat switch mounted right front panel water level control mounted top inside control box and thermostat mounted right front leg underneath When higher temperature is required power is applied to the heater element through above controls Should the wash tank thermometer read too high or too low follow checkout below CHECKOUT OF HEATER SYSTEM FOR WASH TANK Refer to drawing NOTE THE FOLLOWING CHECKOUT SHOULD BE DONE BY A QUALIFIED SERVICE PERSON OR ELECTRICIAN 1 Ready the machine for normal dishwashing operation with the wash tank water at proper level 2 temperature is too high adjust thermostat using thermostat instructions in this manual If temperature is too low adjust thermostat using thermostat instructions in this manual then NOTE ELECTRICAL POWER STILL APPLIED SO BE CAREFUL See instructions in manual for removing control panel front Refer to replacement of switch in control panel a With circuit breaker master switch and heat switch on check power to machine at position 1 terminal board X should read 208 230 Volts if not check customer s circuit breaker if defective replace b Wash temperature should be 130 F or less to proceed Observe water level control letter Turn hat switch on and off several timers Relay and conta
18. Hi level probe APRB only All 1r 6401 008 50 00 Pump Assembly Complete w Motor 1 2 HP AF 24 451 1x 6105 101 65 00 Pump Motor 115 230V 1 2 HP 3450RPM jet AF 24 451 1x 5330 300 09 27 Pump Seal for pump parts 850 863 920 925 All 1x SECTION 6 ASSEMBLY PARTS Enodis One miese Solis Jackson 51 SECTION 6 ASSEMBLY PARTS PARTS LIST FOR MODEL 10 DISHWASHERS PART No DESCRIPTION SERIAL No QTY 6401 008 80 00 Pump Mounting Plate for pump parts 850 863 AF 24 451 5330 300 02 27 Pump Ceramic Face w Retainer Cup for pump parts 850 863 920 925 All 1 5700 000 19 11 Pump Impeller 2 3 4 Dia 7 16 for pump parts 850 863 AF 24 451 1w 5330 200 34 00 Pump Gasket for pump parts 850 863 mounting AF 24 451 1r 5305 256 03 00 Pump Bolts for pump parts 850 863 AF 24 451 4 w 5305 256 03 00 Pump Bolts for pump parts 850 863 BF 24 451 4r 5311 256 01 00 Pump Lockwashers for pump parts 850 863 920 925 All 4 x 5310 256 01 00 Pump Hex Nuts for pump parts 850 863 920 925 All 4x 5700 000 13 43 Rack Support Rod Assembly All 1 7320 100 13 01 7320 100 09 01 7320 100 17 01 7320 100 08 01 7320 100 14 01 7320 100 05 01 6400 000 90 24 Rack Open cup bowl amp glass moulded Rack Peg Type plate moulded Rack Compartment Type glass moulded Rack Four Compartment Basket silverware moulded Rack Eight Compartment Basket silverware moulded
19. Rack Twelve Compartment Basket silverware moulded Rack Square Moulded w Stainless H bar for 20 x 20 sinks dishtables Model 10 JO Model 10 JP Model 10 JO 3 All Models J4 All Models P4C8 All Models P4C12 All 4820 100 04 07 Regulator Pressure 1 2 Watts 1 4820 200 01 06 Regulator Repair Kit Pressure 1 2 Watts All 1 5945 109 03 69 Relay 220V 2 Pole HW used on wash heat circuit 5945 109 02 69 Relay 220V 2 Pole HW used on rinse heat circuit single phase AF 24 451 1 5945 109 06 69 Relay 220V 2 Pole HW used on rinse heat circuit three phase AF 24 451 1 5 00 000 28 68 Rinse Head Assembly upper and lower interchange 13 1 2 Long All 1 5700 000 28 65 Rinse Head Hex Bushing AF 22 734 2 5311 369 08 00 Rinse Head Nylon Washer AF 22 734 4 5340 112 02 11 Rinse Head Snap Ring S S AF 22 734 2 6400 000 61 52 Rinse Head Laminated Washer BF 22 734 4 6401 013 00 00 Rinse Head Lower Feed Pipe All 1 5330 200 02 06 Rinse Head Oval Gasket for 1300 All 1 7920 100 02 00 Rinse Head Brush Tube Cleaning All 1 7320 500 01 04 Scrap Block for tables All 1 4810 100 12 18 Solenoid Valve 1 2 110V JE AF 18 000 1 4810 100 09 18 Solenoid Valve 1 2 220V JE AF 18 000 1 4810 200 01 18 Solenoid Valve Coil 1 2 110V JE AF 18 000 1 4810 200 02 18 Solenoid Valve Coil 1 2 220V JE AF 18 000 1 4810 200 03 18 Solenoid Valve Diaphragm Cartridge amp O ring 1 2 JE AF 18 000 1 4810 200 05 18 Sole
20. Salinin 22 SECTION 4 SERVICE PROCEDURES AA WATER LEVEL CONTROL WATER LEVEL CONTROL This water level control is used on this machine in conjunction with a sensor master switch ther mostat all of which help control the action of the wash tank heater The wash heater water level control is energized when the master switch 1 turned When the water level decreases in the wash tank the sensor probe sends a signal to the control which deactivates the plug in relay located on the control circuit board When the relay deactivates one set of its contacts return to a normally open posi tion The thermostat and wash heater are connected in series with these contacts and at this time de energizes the wash tank heat circuit thermostat amp wash heaters When the proper water level is restored the relay reactivates and closes the normal ly open contacts to energize the wash heat circuit Note The master amp heat switch must be on and the wash tub full to the probe level for the wash heat circuit to work SYMPTOMS OF LEVEL CONTROL FAILURE 1 Wash heat circuit not energized by control Wash temperature not maintained by heater 2 Wash heater stays on with machine master and heat switch on yet no water in wash tub PROCEED WITH CHECKOUT 1 Remove power to machine by turning circuit breaker to its OFF position 2 Remove the 4 screws holding the control panel on the control box Remove panel and attach to one side
21. amp CN 4 S 10 SERIES ELECTRICALL Y HEATED ROUND DISHMACHINES One Company Countless Solutions TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS FOR JACKSON MODELS 10A 10AB 10APRB 10U HIGHER HOOD OPTION Cr Jackson An Enc dis Company JACKSON MSC INC P O BOX 1060 HIGHWAY 25E BARBOURVILLE KY 40906 February 26 2004 FAX 606 523 9196 PHONE 606 523 9795 P N 7610 002 41 09 Revision D www jacksonmsc com REVISION MADE APPLICABLE Added 10U installation pictures and the 10U description to the 02 26 04 MAW 6742 applicable parts Converted manual to new design NOMENCLATURE FOR THE MODELS COVERED THIS MANUAL 2 Jackson An Enz dis Company 10 SERIES 10A 10 without a booster tank 10AB 10 with a booster tank 10APRB 10 with a booster tank and a power rinse pump 100 10 with a booster tank a 4 shorter hood and 9 shorter legs Higher Hood Option A hood that is 5 higher than the standard hood Model Jackson MSC Inc provides technical support for all of the dishmachines detailed in this manual We Serial No strongly recommend that you refer to this manual before making a call to our technical support staff Installation Date Please have this manual with you when you call so that our staff can refer you if necessary to the prop Service Rep Name er page Technical support is available from 8 00 a m to 5 00 p m
22. hardening sealant to the backside of seal Insert new seal with a seal driver to prevent ruf fling the edges of the seal Never use a screwdriver or similar tool to alternately force edge of seal in place 10 Reassemble pump and motor by reversing the above procedure Ceramic Seal Crane Seal Socket Head Cap Screw Pump Mounting Plate Motor Jackson Enodis One miese Solis 25 5 TROUBLESHOOTING SECTION SECTION 5 TROUBLESHOOTING COMMON PROBLEMS nician Many of the tests require that the unit have power to it and live electrical components be exposed USE WARNING Inspection testing and repair of electrical equipment should only be performed by a qualified service tech EXTREME CAUTION WHEN TESTING THE MACHINE Problem Nothing on the machine operates 1 No voltage to the dishmachine Check to see if the customer s fuse has blown or the circuit breaker has tripped Replace reset 2 Machine circuit breaker tripped or turned off Turn on or reset 3 Voltage to machine low or circuit to machine broken Contact your electrician and or power company for repair Problem Machine will not fill with electrical power applied even though other components work AB Model 1 Water hand valve off Turn hand valve on 2 Master switch not on or faulty Turn on or replace 3 Fill switch faulty or loose wire connection Replace switch or wire or connection terminal
23. if automatic detergent dispenser is used follow the man ufacturers instructions Slide the rack of dishes into the dishmachine Close the hood Start the automatic wash and rinse cycle of the dishmachine by flipping the start switch 7 either up or down NOTE The start switch is a three position switch Up Start Center Off Down Start the indicating light 8 will come on at the start of the cycle When the light goes off the cycle is complete Open the hood remove the rack of clean dishes to air dry Repeat the cycle by adding another rack of soiled dish es adding the detergent close hood and flip start switch 8 in opposite direction SHUT DOWN AND CLEANING At the end of meal time shut off the dishmachine by placing the start switch in center posi tion and turn heat switch off Drain the dishmachine by removing the overflow strainer Remove the pump intake strainer after water has drained Clean both strainers Clean the inside of the unit Clean wash head upper and lower rinse arms and replace the clean strainers Replace all removed parts The machine is now ready for refilling and operation Jackson Enodis One Poo miese Solis SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ANNAN DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate Using detergent in the proper amount can become in time a source of substant
24. of control box with 2 screws 3 Locate wash heat water level control board and disconnect wires going to terminals marked C amp H Mark and insulate wires for replacement 4 Re apply power to machine With an insulated jumper wire touch jumper between terminals C amp H relay in clear plastic cube should activate as wire touched to terminals observe relay contacts they should pull in 5 If relay operates the control can be deemed operational and other causes should be explored EXAMPLE Wash element open ore shorted thermostat is defective or needs adjustment See thermostat page for checkout 6 If relay does not operate replace control to see voltage is being applied to 11 L2 marked on control 7 In any case always locate sensor probe inside wash tub and clean off all deposits instruct customer this should be done on a weekly basis 8 Other checks can be made using the wash tank heater system checkout shown on another page 9 Remove power to machine and replace wires that were removed in the steps above Sensor Lundy Probe 5 H Jackson Encdis One miese Solis 23 SECTION 4 SERVICE PROCEDURES WATER LEVEL CONTROL AS USED WATER LEVEL CONTROL The water control is used on this machine in conjunction with a sensing probe to detect t
25. panel facing outward The five switches are mount ed in individual round holes with a keyway By using a pair of pliers or open end wrench it is possible to loosen the inside nut enough to allow the outside nut holding the switch to be removed by fingers Push switch out of hole If a switch is found to be defective replacement can be achieved by placing the new switch next to the old one To make the new switch is not upside down line up with the keyways Transfer wires one at a time to the new switch If this is not practical pull wires off one at a time and tag them for proper replacement Put switches back into panel make sure switch protrudes through panel proper ly tighten both nuts and replace control panel on control box Power can now applied to the dishmachine and run through cycles checking all operations Connection terminals Inside nut Panel plate Outside nut Bar or toggle handle Jackson Enodis One miese Solis 19 SECTION 4 SERVICE PROCEDURES A A PD RQUNUSRSRNNNU THERMOSTAT ADJUSTMENT THERMOSTAT ADJUSTMENT The thermostat can be adjusted by turning screw 1 see diagram on the thermostat housing cover Remember the preset setting case the problems are elsewhere in the control circuit A clockwise rotation is used to obtain a lower temperature setting and a counterclockwise rotation is used to obtain a higher temperature setting A
26. remove from the machine 5 Set motor and pump on a sturdy stand close to machine or remove wires and conduit to allow motor pump to be moved to a better work position 6 Remove dust cap over end of motor shaft opposite impeller end This can be done by wedging with a screw driver 7 Remove impeller Hold shaft by inserting screw driver in slotted end of shaft and unscrew impeller in counter clockwise direc tion 8 The ceramic is embedded in the impeller and normally does not need replacement but it should be checked for cracks or a worn out surface If the ceramic does need replacement proceed as follows a With a pointed flat tool work the ceramic and rubber cap out of groove in impeller b Clean groove of all residue c Apply a small amount of adhesive in groove d Press new ceramic gently into groove with rubber cap leading the way NOTE THE CERAMIC HAS ONE SIDE THAT IS HAS A GROOVE IN IT THIS SIDE SHOULD BE FACING DOWN INTO THE RUBBER CAP THE SMOOTH SUR FACE SHOULD BE FACING UP 9 The seal is embedded in the pump mounting plate and usually will need replacement when water leaks around the motor shaft area replacement is required proceed as follows a Remove the four bolts holding the pump mounting plate to the motor must done with an allen wrench b Slide mounting plate up off of shaft and motor c Press seal out of housing carefully d Clean hole where seal was installed e Apply a small amount of non
27. removing end plugs and push the cleaning brush though to clean Problem Rinse water runs continuously with power on 1 Rinse switch sluggish or faulty Replace 2 Solenoid valve dirty or faulty See special instructions page concerning the solenoid valve 3 Water level control faulty APRB Models only See special instructions page concerning the water level control for APRB Models 4 Rinse tank probe coated APRB Models only Remove and clean probe then replace 5 Breather tube plugged or bent closed APRB Model only Clean or replace tube Problem Rinse water runs with no electrical power applied to the solenoid master switch is off 1 Water pressure excessive Check the pressure gauge during flow period it should read 20 5 PSI If it is excessive a pressure reducer can reduce the pressure 2 Solenoid valve diaphragm breather hole clogged See instructions page concerning the solenoid valve Jackson Enodis One Poo miese 27 SECTION 5 TROUBLESHOOTING AAA A A EP COMMON PROBLEMS Problem Rinse water temperature too low less than 180 F 1 Incoming water temperature under required 140 F Check incoming water temperature by first turning off heat switch then drain the machine wash tub Next with the master switch push the fill switch up and hold 1 and a half minutes 90 seconds Release the fill switch and read the rinse thermometer The temperature should read 14
28. that the wash and rinse arms are installed and secure a 3 Remove all solid wastes in order to avoid obstructing filters drain and wash and 3 8 14 rinse arms E 4 Ware that is encrusted with soil should be presoaked prior to being placed in the O N machine JACKSON 6 5 When placing dishes into the racks do not allow them to lean on each other p EMS 6 Place the glasses upside down in the open rack With the model 10 series a four Ie 0 compartment silverware rack is supplied Place silver in compartment rack loosely not allowing it to mix with other silverware of the same nature Place the compart ment rack in the open rack and wash with the cups and glasses jt lo DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WARM UP CYCLE At the beginning of each work day a warm up cycle will need to be performed Close the hood 3 Turn on the master switch 4 Raise the fill switch 5 until the machine is filled to the top of the basket overflow strainer 2 Once the proper water level has been reached turn on the heater switch 6 Observe the temperature gauges the rinse tempera ture should rise to a specified level of 180 F within five minutes if the incomi
29. the label instructions c Turn on the manual wash switch and allow to wash for five minutes Open the door and examine the interior All lime should be removed and parts should be shiny If not allow to wash for a longer period e After the interior is clean empty the wash water be removing overflow strainer f Replace the overflow strainer Refill machine and allow to run for two minutes then again drain the wash reservoir 9 Refill as it is ready for regular operation 3 Clean strainers a Clean around overflow and pump intake strainer holes b Clean around pump intake a toothbrush makes a good cleaning tool 4 Clean Y strainer the incoming water line Water to the machine must be turned off for this operation a Remove the plug and clean the strainer 5 Clean rinse tubes a Remove the end plugs on the lower and upper rinse arms b Clean all rinse tubes with the special brush provided c If spray holes in the rinse tubes are clogged they may be cleaned with a pointed tool 6 Clean the wash head assembly a If the spray jets are plugged use a pointed tool to dislodge and flush with water b If lodged items still remain in the wash tubes remove the wash assembly by first removing the rinse assembly c Clean the assembly at the sink by flushing water through the spray jets d Reinstall the wash and rinse assemblies 7 Clean any deposits which may have built up on exterior moving parts Jackson Eno
30. 0 F or higher If it is not this tempera ture then the customer s supply water heater temperature must be adjusted to provide proper temperature 2 Heat switch relay thermostat or elements faulty See instructions page concerning Rinse Tank heater system Problem Rinse water temperature too hot over 200 and water may dribble out of the rinse heads from time to time 1 Thermostat needs adjustment or is faulty See instructions page concerning thermostat adjustment 2 Heat relay contacts welded or held shut Remove power and alter cause holding contacts closed or replace relay if need ed Problem Vacuum breaker leaks 1 Limed up To disassemble Use flat jaw wrench or channel locks Remove the poppet Clean poppet top and body Reassemble parts removed 2 Faulty Replace needed parts or whole vacuum breaker Problem Wash arms spray water but do not rotate 1 Wash cap adjusted too tight See instructions page concerning removal of rinse and wash head assemblies 2 Race ways where ball bearings rotate rough or full of food particles See instructions page concerning removal of rinse and wash head assemblies while apart Clean race way with emery cloth or fine sandpaper Soak ball bearings in lime dissolving solution rinse and dry with a lint free towel Problem Wash water only spray up and out of tubes a couple of inches 1 Overflow strainer clogged or pump intake strainer clogged Remove overflow strainer When the wa
31. 12 39 24 Decal Clean Strainers amp Probe 9905 100 28 42 Hood Assembly Complete Standard 5700 000 25 91 Hood Assembly Complete 4 SH 10U 5700 002 17 69 Hood Assembly Complete 5 HH 5700 002 61 09 Jackson Enodis One miese 48 SECTION 6 ASSEMBLY PARTS VACUUM BREAKER CONNECTOR ASSEMBLIES 10A Complete Vacuum Breaker Assembly Standard 5700 002 61 18 Complete Vacuum Breaker Assembly 4SH 5700 002 44 79 Complete Vacuum Breaker Assembly 5HH 5700 002 61 66 Plated Outlet Assembly Standard 5700 002 61 21 Plated Inlet Assembly Standard 5700 002 61 20 Plated Outlet Assembly 4SH 5700 002 61 69 Plated Inlet Assembly 4SH 5700 002 61 70 Plated Outlet Assembly 5HH 5700 002 61 68 Plated Inlet Assembly 5HH 5700 002 61 67 Outlet Connector 5700 002 61 19 Adapter 3 4 CU to MSPS 4730 411 11 01 Outlet Connector Bushing 3 4 to 1 2 Reducer 5700 002 61 19 4730 402 11 01 Copper Tube 1 2 x 8 5700 001 04 65 Union Female Half 5700 002 61 85 Jackson Enodis One miese Solis 49 SECTION 6 ASSEMBLY PARTS VACUUM BREAKER CONNECTOR ASSEMBLIES 10AB 10APRB 10U ALL UNITS Outlet Connector Assembly 5700 002 60 92 Union Female Half 5700 002 61 85 Elbow 90 CU to MSPS 4730 406 32 01 Copper Tube 1 2 x 1 5700 011 90 82 Adapter 1 2 CU to MSPS 5700 001 04 65 Elbow 90 1 2
32. 4730 406 41 01 12 1 Nipple 3 4 NPT Close Brass 4730 207 34 00 12a 1 Nipple 3 4 NPT x 2 Long Brass APRB Only 4730 207 46 00 13 1 Probe High Water APRB Only 6680 200 02 68 14 11 Fitting 1 4 Straight Brass APRB Only 4730 011 49 65 15 1 Breather Tube 1 4 O D APRB Only 5700 000 29 44 16 1 Elbow 1 2 90 CU to FSPS Brass APRB Only 4730 406 32 01 17 2 Locknut Brass 1 2 APRB Only 4730 208 03 00 Jackson Encdis One Poo miese 41 SECTION 6 ASSEMBLY PARTS 10AB 10APRB 10U RINSE BOOSTER amp ASSOCIATED PARTS SS 10AB 10U Rinse Tank Weldment 5700 000 24 84 Rinse Heater 4540 100 21 10 10APRB Rinse Tank Weldment 5700 000 24 80 Attaches with 2 Screw 8 18 x 1 2 Tek Hex 5305 272 01 00 Wrapper Rinse Heater Cover 5700 000 26 40 Decal Warning Disconnect Power 9905 100 75 93 Booster Tank End View Booster Tank End View 3 Phase Hookup 1 Phase Hookup Clamp 1 8 Nylon 5975 601 10 15 Locknut 6 32 S S Hex with Nylon Insert 5310 373 03 00 Heater Bus Bar 3 Phase Heater Bus Bar 1 Phase 5700 000 32 14 5700 000 24 36 Jackson Enodis One Poo miese 42 SECTION 6 ASSEMBLY PARTS PUMP AND MOTOR ASSEMBLY ITEM QTY DESCRIPTION Mfg No 1 Complete Motor and Pump Assembly 2 for APRB units 5700 002 60 91 1 1 Motor 115 230 Volt 1 2 HP 1 PH 60 HZ 6105 101 65 00 2 1 Flange Motor Mounting Epoxied and Painted
33. 5 CU to Ftg 4730 406 31 01 Union Female Half Copper Tube 1 2 x 9 5700 002 61 85 5700 001 04 65 Inlet Connector Assembly 5700 002 60 93 Vacuum Breaker Support Bracket 2 per machine 5700 000 32 27 Secured with Bolt 1 4 20 x 1 2 5305 274 02 00 Locknut 1 4 20 S S Hex with Nylon Insert 5310 274 01 00 Vacuum Breaker 4820 300 07 00 10U Vacuum Breaker Plated 5700 002 62 61 Plated Inlet Assembly Standard 5700 002 61 10 Plated Inlet Assembly 4SH Before Machine Serial No 45973 5700 002 61 11 Plated Inlet Assembly 5700 002 61 12 Plated Inlet Assembly 100 5700 002 78 85 Plated Outlet Assembly Standard 5700 002 61 13 Plated Outlet Assembly 4SH Before Machine Serial No 45973 5700 002 61 14 Plated Outlet Assembly 5700 002 61 15 Plated Outlet Assembly 10U 5700 002 78 84 Outlet Connector 5700 002 60 92 Inlet Connector 5700 002 60 93 Complete Vacuum Breaker Assembly Standard 5700 000 32 42 Complete Vacuum Breaker Assembly 4SH Before Machine Serial No 45973 5700 002 61 16 Complete Vacuum Breaker Assembly 5HH 5700 002 61 17 Complete Vacuum Breaker Assembly 10U 5700 002 78 86 Jackson 90 Enodis One miese PARTS LIST FOR MODEL 10 DISHWASHERS PART No DESCRIPTION SERIAL No QTY 6401 000 54 00 Booster Tank for machine stripped AB AF 28 000 1 6401 000 58 00 Booster Tank for mac
34. B 10APRB standard leg 5 higher hood 5 1 4 ae 13 4 16 1 2 All dimensions inches 27 1 2 AB ONLY All vertical dimensions 1 2 from the floor TOP VIEW due to the adjustable bullet feet FRONT VIEW 35 1 2 APRB ONLY 19 16 1 2 gt 14 1 2 lt 11 CIRCUIT BREAKER 22 1 4 19 1 4 2044 15114 RS 100 10U D 29 1 4 24 1 4 5 HH 5 HH INI RAE D Qu SN 20 1 2 n p 14 TO am INLET 11 1 2 T 100 ONLY o gt 10U ONLY L Jackson Enodis One miese SECTION 1 SPECIFICATION INFORMATION A 10 SERIES TABLE DIMENSIONS Legend A 10 High backsplash 2 turnback at 45 B 3 High 1 1 2 diameter rolled edge C Scrap block D Scrap basket with slide bars E 20 x 20 x 5 deep pre rinse sink F Heavy duty pre rinse G 20 Slanted wall mounted overshelf 42 long H 3 1 2 hole for sink drain with basket drain 1 7 8 hole for hood support piping EOI EY 4 RNS 10 1X PACKAGE la 90 Sek si 10 2 10 Jackson Enodis rine Fnreparaj mirs SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION I
35. Conduit Fittings amp Hose 36 Tub Assembly 37 Bottom View Assembly 39 Wash Tank Cross View Tub to Booster Connection 41 10AB APRB Rinse Booster amp Associated Parts 42 Pump amp Motor Assembly 43 Thermostat Housing Assembly 44 Incoming Plumbing Assemblies 45 Solenoid Valve Repair Kit Vacuum Breaker Repair Kit 46 Hood amp Associated Assemblies 47 Vacuum Breaker Connector Assemblies 10A Series 49 Vacuum Breaker Connector Assemblies 10AB 10APRB 10U 50 Parts List for 10 Dishmachines 51 Jackson Enodis One miese Solis TABLE OF CONTENTS IV ELECTRICAL SCHEMATICS 10A 208 220 V 60 HZ single phase 54 10AB 10U 208 220 V 60 HZ single phase 54 10 100 208 220 60 HZ three phase 54 10APRB 208 220 60 HZ single phase 54 10APRB 203 220 60 HZ three phase 54 WIRING DIAGRAMS 10 208 220 60 HZ single phase 55 10AB 10U 208 220 60 HZ single phase 56 10AB 10U 208 220 V 60 HZ three phase 57 10AB APRB 208 220 60 HZ single phase 58 10AB APRB 208 220 60 HZ three phase 59 V JACKSON MAINTENANCE amp REPAIR CENTERS 60 Jackson Enodis rine Fn mirs 1 SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION 10 SERIES SPECIFICATIONS PERFORMANCE CAPABILITIES OPERATING CAPACITY RACKS HOUR RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR OPERATING CYCLE SECONDS WASH TIME RINSE TIME TOTA
36. H gt 20 MW SW MANUAL WASH SWITCH SOL FILL SOLENOID 4 18 10 THO Wo C C 8 4 O 11 5 9 1 5 MW SW 8 2 142 5 15 7 9905 002 05 39 Jackson Enodis One miese Solis SECTION 7 ELECTRICAL SCHEMATICS 10AB 10U WIRING DIAGRAM 208 230 VOLT 60HZ SINGLE PHASE QION310S M3lV3H HSVM MOLOW HSVM 5 SHIA SHI Y 91 HM 3121513 4412 81 HOIOVINOO 331V3H YalvaH n L H2 1 89 5 5 MSM 5 5 aoe JH 105105 TANYA 103109 5 9905 000 54 97 4 Enodis rine Fn mies 57 Jackson SECTION 7 ELECTRICAL SCHEMATICS 10AB 10U WIRING DIAGRAM 208 230 VOLT 60HZ THREE PHASE dIONI105 HSVM 35 YOLOVINO L 9H1 u 1090402 AULIN HSVM MS H 8 9 AHN 13NVd TONOS tT 9905 002 55 90a 4 Enodis rine Fn mies 58 Jackson SECTION 7 ELECTRICAL SCHEMATICS 10APRB WIRING DIAGRAM 208 230 VOLT 60HZ SINGLE PHASE SUYALVSH 3SNIM HSVM QIONS IOS
37. L CYCLE TIME TANK CAPACITY GALLONS WASH TANK BOOSTER TANK 10AB 10APRB 10U ONLY PUMP CAPACITY GALLONS WASH PUMP TEMPERATURES WASH F MINIMUM RINSE F MINIMUM Jackson 45 950 950 60 10 72 4 5 3 0 70 150 180 ELECTRICAL REQUIREMENTS WASH PUMP MOTOR HP RINSE PUMP MOTOR HP 10APRB ONLY MODEL VOLTS HERTZ PHASE 10A 208 60 1 10A 220 60 1 10AB 10U 208 60 1 10AB 10U 208 60 3 10AB 10U 220 60 1 10AB 10U 220 60 3 10APRB 208 60 1 10APRB 208 60 3 10APRB 220 60 1 10APRB 220 60 3 WATER REQUIREMENTS INLET TEMPERATURE 10A INLET TEMPERATURE 10AB 10ABPRB 10U WATER LINE SIZE NPT MINIMUM DRAIN LINE SIZE 1 0 MINIMUM GALLONS PER HOUR FLOW PRESSURE 1 FLOW RATE GPM RACKS DISH 17 1 2 DIAMETER ROUND GLASS AND SILVERWARE 17 1 2 DIAMETER ROUND FOUR COMPARTMENT SILVERWARE 1 2 1 2 AMPS 8 23 8 23 38 8 25 6 37 2 24 6 43 4 30 2 41 8 29 2 Enodis One Fnreparaj miese SECTION 1 SPECIFICATION INFORMATION 10A DIMENSIONS nini NN NNNNNNNNNNN A Water inlet 1 2 NPT Plumbing can be directed either left or 25 right B Drain connection 1 1 2 NPT 14 7 8 Electrical connection Clearance for dishes 72 WALL 10 10A 4 shorter hood 14 10A standard hood 113 16 IAS 7 C 19 10A 5 higher hood SY Machine height 9 45 1 2 9 shorte
38. NSTRUCTIONS Jackson MSC Inc provides technical support for all of the dishmachines detailed in this manual We strongly recommend that you refer to this manual before making a call to our technical support staff Please have this manual with you when you call so that our staff can refer you if necessary to the proper page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available for service personnel only VISUAL INSPECTION Before installing the unit check the container Fig 1 and machine Fig 2 for damage A damaged container is an indicator that there may be some damage to the machine If there is damage to both the container machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undamaged condition However rough handling by carriers or others may result in there being age to the unit while in transit If such a situation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the dam age to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit
39. NTROL PANEL OR WHILE SERVICING THE COMPONENTS ON THE SWITCH PANEL ALL ELECTRICAL CHECKS SHOULD BE MADE BY QUALIFIED PERSONNEL Timer operation can be observed after removing the control panel from the control box by loosening the four screws holding it Hang the control panel using the two right hand screws with the back side of the panel outward If it is determined that the timer is defective it is recommended that a new timer be installed However limited field maintenance can be accomplished as follows A frozen contact on a microswitch will be indicated by one function being executed all the time or the absence of a click when the switch arm is actuated The microswitch is replaced by 1 Remove all wires from the timer properly tag them to assure proper replacement 2 Remove the two screws which hold the timer to the control panel 3 One screw holds the microswitches cams and actuating arms in the frame This screw is seen on the side opposite the motor Remove this screw NOTE Be sure to note which cam goes with which microswitch Cam nearest timer motor has 1 2 raised cam cen ter larger depressed areas cam farthest from timer motor smallest depressed areas 4 The unit can now be taken apart and the defective microswitch replaced 5 Reassemble NOTE The flanges on the cams are such that they only mesh in one direction The shorter flange on the cams always points toward the drive motor The timers cam drive system is equip
40. R SERVICE 10 10 208 220 1 PHASE TERMINAL BOARD 1 CUSTOMER SERVICE 6900 WATTS 10 100 208 220 3 PHASE TERMINAL BOARD 1 CUSTOMER SERVICE 10 208 220V 1 PHASE RINSE HEATERS TERMINAL BOARD 1 CUSTOMER SERVICE 6900 WATTS TERMINAL BOARD 1 CUSTOMER SERVICE 6900 WATTS Jackson WASH CIRCUIT BREAKER HEATER 15 AMP RATING 75 HP 630 WATTS 5 3 AMPS 09905 105 33 59 B WASH HEATER 15 AMP RATING Y 630 WATTS 5 3 AMPS 09905 105 34 47 B WASH WASH MOTOR HEATER d 15 2 630 WATTS 5 3 09905 105 33 62 DN WASH WASH RINSE MOTOR HEATER HEATER CIRCUIT BREAKER 630 WATTS 5 3 15 Y 5 3AMPS 09905 105 34 50 B WASH WASH RINSE MOTOR HEATER MOTOR IN 15 AMP RATING Y HP 5 3 AMPS 630 WATTS 5 3 5 Enodis One miese Solis 55 SECTION 7 ELECTRICAL SCHEMATICS 10A WIRING DIAGRAM 208 230 VOLT 60HZ SINGLE PHASE L1 GND GROUND CB 1 1 CB 1 CIRCUIT BREAKER N SW MASTER SWITCH H SW HEATER SWITCH amp W THS WASH THERNOSTAT Pee ELS WATER LEVEL CONTROL TH CYCLE CAM 1 TW WASH 6 19 RINSE R CYCLE LIGHT IM TIMER MOTOR ow 5 3 or 16 S SW CYCLE SWITC
41. Tot 39044 HSVM Jadud JSNIY SOLON 3SNI M YOLOW HSVM AHN Y31V3H ti bh GC N 7 16 5 LO 5 5 5 5 MS HA MS MN aL 02 1 830 881 aL ira TONINO 9905 002 55 91 4 Enodis rine Fn mies 59 Jackson SECTION 7 ELECTRICAL SCHEMATICS 10APRB WIRING DIAGRAM 208 230 VOLT 60HZ THREE PHASE SH31V3H ASNIY HSVM 10 3105 JB80Yd HSVM TE YOLUN 5 180 JASNIH HE YOLOW HSVM 62 11 02 51 MS MN ZAHN IHOIl 5 5 TANVd 1031NOJ 9905 002 55 92 4 Enodis rine Fnreparaj miesas 60 Jackson
42. amp TUBING Jackson dishmachines come with a wide variety of conduit and fittings for use in routing the wires of the machine The list below provides for most of stock of such items When ordering remember that Jackson does not offer pre cut sections of conduit for your machine instead it is sold by the foot Please take into account the slack that will be necessary once installing the new conduit to ensure that it fits correctly It is recommended that you order at least 6 more conduit than you require to ensure that you have enough for trimming Tubing and hose are ordered by the foot Jackson MSC Inc reserves the right to require mini mum ordering quantities for the items below CONDUIT Conduit 1 2 Liquidtite Conduit 1 2 Non Metallic Conduit 1 2 PVC Conduit 1 2 Sealtite Conduit 1 2 Xtraflex Conduit 3 8 Liquidtite Conduit 3 4 Cole Flex Conduit 3 4 Liquidtite Conduit 3 4 Non Metallic Conduit 3 4 Xtraflex Conduit 1 Carlon CONDUIT FITTINGS Elbow Cole Flex 1 2 90 Elbow Xtraflex 1 2 90 Elbow Xtraflex 3 4 90 Fitting 1 2 Straight Fitting 1 2 Straight Zinc Plated Fitting 1 2 45 Fitting 1 2 45 Zinc Plated Fitting 1 2 90 Fitting 1 2 90 Zinc Plated Fitting 3 4 Straight Fitting 3 4 45 Fitting 3 4 90 Fitting 17 Straight Fitting 17 90 Fitting Cole Flex 1 2 Straight Fitting Co
43. check wiring for breaks or poor connections If voltage is being applied to Positions 1 and 3 and the relay doesn t operate it should be replaced coil on relay is probably open 2 To determine if elements are working if heat relay does not close a There is an insulated movable bar on the heat relay across the top of the two contacts With an insulated probe depress the bar and observe the rinse thermometer the temperature should rise noticeably in a minute or two If it move VERY slowly it would indicate that one element is defective If it moves consistently higher at a steady rate elements are okay b Check voltage at position 4 There should be 208 230 Volts If not check wiring NOTE A CHECK WITH AN AMP PROBE POSITION E IF AVAILABLE WOULD BE HELPFUL AT THIS POINT Clamp probe on single wire between heat relay and heater elements The elements together on a single phase should draw 30 amps one element will draw only 10 amps Replace element if found inoperative 3 If relay is closed but elements do not heat use same general methods used in step 2 above for checkout L1 L2 A Heater Switch B Thermostat eng C Heater Relay D Rinse Tank Heaters SND E Amprobe Test Position SX Terminal Board 9 terminals 45 2 a Di l1 DI 1D o u 2 Jackson Enodis One miese Salinin SECTION 4 SERVICE PROCEDURES AAA A WASH TANK
44. ck switch Replace if necessary see instructions page concerning replacement of switches in con trol panel 2 Wire connections poor Correct the connection 3 Timer rinse or wash microswitch faulty See instructions page concerning timer and motor Problem Rinse does not work when manual rinse fill switch operated but does work during automatic cycle 1 Normally open contact on rinse fill switch faulty See instruction page concerning replacement of switches in control panel 2 Wire connection poor Correct the connection Problem Wash does not work on automatic cycle but does on manual wash 1 Normally closed contacts on wash switch faulty See instruction page concerning replacement of switches in control panel 2 Wire connections poor Correct the connection 3 Timer rinse or wash microswitch faulty See instructions page concerning timer and motor Problem Wash does not work when manual wash switch operated but does work during the automatic cycle 1 Normally open contact on wash switch faulty See instruction page concerning replacement of switches in control panel 2 Wire connection poor Correct the connection Problem When master switch is turned on either it washes continuously or rinses continuously 1 Timer motor faulty and cams are not turning holding it in the mode it is in See instruction page on the timer amp timer motor Problem Wash tub water level continuously lowers Large overflow strainer not seat
45. ct points inside clear case on heat water level control should move back and forth 1 If water level control relay doesn t close contact points don t move above a Refer to page on Water Level Control s function and checkout 2 If water level control relay does close proceed with heat switch on a Check voltage at position 1 on terminal board X Voltage is 208 230 Volts b Check position 2 there should be no voltage If there is voltage then adjust thermostat refer to page on Thermostat Adjusting c Check position 3 voltage should be 208 230 Volts If not check wiring for loose connections or a break d Temperature should rise slowly a check with an amprobe would indicate if the element is drawing the correct amper age Replace element if defective NOTE A CHECK WITH AN AMP PROBE POSITION E IF AVAILABLE WOULD BE HELPFUL AT THIS POINT Clamp probe on a single wire between the thermostat and wash heater element The element should draw 3 amps If it does not and everything above checked out okay replace the element This wash element is used to maintain wash water temperature so temperature rise will be extremely slow do not depend on this indication A Heater Switch Thermostat Wash Tank Heater D Water Level Control E Amprobe Test Position Heater Overload hi limit on newer units X Terminal Board 9 terminals Jackson Enodis One miese
46. dis One miese Solis 15 4 SERVICE PROCEDURES SECTION 4 SERVICE PROCEDURES eS _ RINSE HEAD WASH HEAD ASSEMBLIES Turn master switch to off position Open hood and drain machine by lifting overflow strainer When empty replace overflow strainer Remove the pin holding the rinse feed pipe and remove the feed pipe and rinse head assembly Locate the allen head set screw in wash head cap insert allen wrench and loosen screw by turning counter clockwise Turn the wash head cap counter clockwise until the cap is removed and put the cap in a safe place Carefully remove the 1 4 stainless steel ball bearings and place in a container Take special care to prevent any from falling through the wash tube base for these will fall into the motor impeller If any should fall into this area the motor will have to be removed to retrieve the ball bearings If any should drop in the machine you will be able to locate and retrieve these if you left the overflow strainer in as suggested in step 3 above 8 Lift and remove the small manifold with the short tubes Put in a safe place 9 Carefully remove the 1 4 stainless steel ball bearings and place in a container 10 Lift and remove the large manifold with the long tubes Put in a safe place 11 The lower fixed race may be left in place 12 Clean the ball bearings by soaking in a deliming solution 13 The ball bea
47. e internal vacuum pipe AF 21 086 1 6401 006 35 00 Hood Assembly 5 Taller Complete includes hood support pipe coarse thread and upper rinse internal vacuum pipe Special 1 6401 006 40 00 Hood Only Standard AF 17 590 1 6401 006 50 00 Hood Only 5 Higher Special 1 5311 179 01 00 Hood Washer S S All 2 5311 369 02 00 Hood Washer Fiber All 2 5330 200 11 00 Hood Washer Teflon All 2 5310 379 01 00 Hood Spanner Locknut All 1 5311 279 02 00 Hood Spanner Lockwasher All 1 5120 100 01 01 Hood Spanner Nut Wrench Tool All 1 6401 005 10 00 Hood Handle w gaskets and screws All 1 6401 006 84 00 Hood Support Pipe Assembly Standard Coarse Thread AF 21 086 1 6401 006 95 00 Hood Support Pipe Assembly 5 Higher Specify Thread on nut All 1 5700 000 27 55 Hood Support Block Brass Coarse Thread AF 21 086 1 5330 200 01 06 Hood Support Block Gasket Rectangular All 1 5700 000 05 52 Hood Support Pipe Hex Nut only coarse thread AF 21 086 1 5120 800 01 04 Hood Support Nut Wrench All 1 5700 000 29 69 Hood Support Pipe Metal Washer All 1 5330 200 23 00 Hood Support Pipe Rubber Washer All 1 5330 400 03 08 Hood Support Pipe O ring All 2 6401 007 40 00 Hood Internal Vacuum Breaker Pipe Standard AF 24 451 1 6401 007 50 00 Hood Internal Vacuum Breaker Pipe 5 Higher Special 1 5945 504 02 18 Light Indicator Heater Overload AF 23 294 2 6401 008 43 00 Probe Lundy AF 28 000 1w 6680 200 02 68 Probe Large Hi Level APRB only All 1r 6680 200 05 68 Rubber Cover for
48. ed properly Remove and insert with a slight twisting action O ring in drain fitting is missing Replace See illustration on page concerning overflow strainer and drain o ring Deposit build up on drain fitting or O ring Clean Bottom of overflow strainer conical end of tube bent out of shape Replace strainer Jackson Enodis One miese Solis 29 6 ASSEMBLY PARTS SECTION 6 ASSEMBLY PARTS 10A ASSEMBLY ON 0 Refer to Hood Assembly Page Refer to Control Box Assy Page Do OU lt 4 FRONT VIEW ASSEMBLY ITEM QTY DESCRIPTION 1 1 Hood Assembly 2 1 Control Box Support Bracket 3 1 Shroud 4 4 Bullet Feet 5 1 Complete Control Box Assembly 6 1 Vacuum Breaker Assembly 7 1 Motor and Pump Assembly 8 1 Incoming Plumbing Assembly 9 1 Outlet Connector 1 Tub Weldment Assembly 10A 1 2 Bracket Vacuum Breaker Support Tub Weldment Assembly 10A 9 Shorter Leg Refer to Vacuum Breaker Assy Page 11 i 8g d x TI REAR VIEW ASSEMBLY Mfg No N A 5700 000 24 76 5700 000 24 77 5340 108 01 03 N A N A 5700 002 60 91 5700 002 60 98 5700 002 61 19 5700 002 60 95 5700 002 62 00 5700 000 32 27 P Jackson Enodis One miese Solis SECTION 6 ASSEMBLY PARTS 10AB 10APRB 10U ASSEMBLY P Refer to Vacuum Es AN p EN Refer
49. essure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle It is also recommended that a shock absorber not supplied with the dishmachine be installed in the incoming water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing damage to the equipment PLUMBING CHECK Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number To install the incoming power lines first remove the lower control box cover Fig 15 Next run the power lines through the hole located in the bottom of the control box to the terminal board inside Fig 16 This board is accessible by removing the lower cover plate on the control box Attach lines L1 and L2 L3 for three phase on the termi
50. he water level in the rinse tank and to control the automatic refilling of it When the water level decreases as the rinse pump starts to push water through the rinse tubes the probe then sends a signal to the control which deactivates the plug in relay located on the control circuit board When the relay deactivates its contacts return to a normally closed position The solenoid valve is connected in series with these contacts and at this time energizes to allow water to refill the rinse tank to the proper level Then the relay activates and opens the normally closed contacts to deactivate the solenoid valve SYMPTOMS OF LEVEL CONTROL FAILURE 1 Water level in rinse tank is not maintained indicated by diminishing rinse spray halfway through its cycle 2 Water continues to run at the end of the rinse cycle or water continues to spray out of the rinse tubes PROCEED WITH CHECKOUT 1 Remove power to machine by turning circuit breaker to its off position 2 Remove 4 screws holding control panel on control box Remove panel and attach to one side of control box with 2 screws 3 Locate water level control board and disconnect wires going to terminals marked C amp H Mark and insulated wires for cor rect placement 4 Re apply power to machine With an insulated jumper wire touch jumper between terminals C amp H relay in clear plastic cube should activate as wire touched to terminals observe relay contacts they should pull in
51. hine stripped APRB AF 28 000 1 5925 105 10 01 Circuit Breaker 15 amp specify number from part Specify 1 0016300 Control Box Complete Wired A AF 28 000 1 5700 000 63 07 Control Box Complete Wired AB AF 28 000 1 0016900 Control Box Complete Wired APR AF 28 000 1 6401 001 72 00 Control Box Complete Wired APRB AF 28 000 1 5700 000 27 99 Control Box stripped only AF 24 451 1 5700 000 57 45 Control Box Front Panel Wired A AF 28 000 1 5700 000 57 45 Control Box Front Panel Wired AF 28 000 1 0024800 Control Box Front Panel Wired AF 28 000 1 6401 002 51 00 Control Box Front Panel Wired APRB AF 28 800 1 5700 000 24 76 Control Box Bracket only All 1 9905 500 07 10 Control Box Front Panel Blank All 1 5700 000 24 30 Control Box Lower Front Cover only AF 23 294 1 5330 400 05 00 Drain O Ring AF 28 000 1 6401 100 11 00 Heater Element immersion flange type w gasket 220V 750W AF 28 000 1 5330 100 01 10 Heater Gasket immersion element flange type above All 1 5120 300 01 03 Heater socket only for heater element removal screw plug type Tool 1 5700 000 24 36 Heater Bus Bars 3 hole All 2 4540 100 04 10 Heater Element 115V 1500W Screw in 1 5700 000 32 14 Heater Bus Bars 2 hole All 2 5700 000 26 40 Heater Box Front Bottom Cover AF 24 451 1 4540 100 21 10 Heater Element immersion screw plug type 208 230V 2500W All 3 5700 000 28 34 Hood Assembly Standard Complete includes hood support pipe coarse thread and upper rins
52. ial savings A qualified water treatment spe cialist can tell you what is needed for maximum efficiency from your detergent but you should still Know some basics so you ll understand what they are talking about First you must understand that hard water greatly effects the performance of the dishmachine Water hardness is the amount of dissolved calcium and magnesium in the water supply The more dissolved solids in the water the greater the water hard ness Hard water works against detergent thereby causing the amount of detergent required for washing to increase As you use more detergent your costs for operating the dishmachine will increase and the results will decrease The solids in hard water also may build up as a scale on wash and rinse heaters decreasing their ability to heat water Water temperature 5 important in removing soil sanitizing dishes If the water cannot get hot enough your results may not be satisfactory This is why Jackson recommends that if you have installed the machine an area with hard water that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine Second hard water may have you adding drying agents to your operating cycle to prevent spotting when the real problem is deposited solids on your ware As the water evaporates off of the ware the solids will be left behind to form the spotting and no amount of drying agen
53. ite Stripes 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Black Stripes 20 Gauge with White Stripes GREEN WIRE 8 Gauge 14 Gauge 18 Gauge 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Black Stripes 20 Gauge with Yellow Stripes GREY WIRE 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Red Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 6145 002 15 91 6145 104 43 00 6145 104 16 00 6145 112 01 00 6145 104 09 00 6145 104 01 97 6145 011 35 66 6145 011 35 65 6145 011 35 64 6145 002 15 93 6145 104 44 00 6145 104 42 00 6145 104 04 00 6145 104 35 00 6145 011 46 35 6145 011 46 37 6145 011 46 36 6145 011 46 38 6145 104 06 97 6145 104 17 97 6145 104 13 97 6145 002 15 94 6145 104 03 00 6145 104 32 00 6145 001 44 96 6145 104 05 97 6145 011 59 57 6145 104 11 97 6145 104 36 00 6145 011 81 71 6145 011 81 72 6145 011 46 41 6145 011 35 60 6145 011 46 42 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes 20 Gauge WHITE WIRE 10 Gauge 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Blue Stripes 18 Gauge with Green Stripes 18 Gauge with Grey Stripes 18 Gauge with Red Stripes 18 Gauge with Yellow Stripes 20 Gauge 20 Gauge with Orange amp Yellow Stripes 20 Gauge with Yellow Stripes YELLOW WIRE 18 Gauge 18 Gauge with Black Stripes 18 Gauge with B
54. le Flex 3 4 Straight Fitting Cole Flex 3 4 90 Fitting Liquidtite 231 ID 394 OD Fitting Liquidtite 25 10 546 OD Fitting Liquidtite 27 0 48 OD Fitting Liquidtite 1 2 90 Fitting Liquidtite 3 8 Straight Fitting Liquidtite 3 8 90 Fitting Liquidtite 3 4 Straight Fitting Liquidtite 3 4 45 Fitting Liquidtite 3 4 90 Fitting Xtraflex 1 2 Straight Fitting Xtraflex 3 4 Straight Nut 1 1 4 5975 101 25 00 5975 111 46 57 5975 105 04 00 5975 105 01 00 5975 105 06 44 5975 105 02 00 9975 105 05 00 9975 105 03 00 5975 011 47 71 5975 105 07 44 5975 011 68 42 5975 205 40 00 5975 205 44 44 5975 205 45 44 5975 011 45 13 5975 111 89 89 5975 011 45 23 5975 111 89 86 5975 011 45 14 5975 111 89 88 5975 011 47 72 5975 011 47 74 5975 011 47 73 5975 011 70 75 5975 011 68 43 9975 205 03 00 5975 205 41 00 5975 204 42 00 5975 011 49 03 5975 011 65 51 5975 011 59 50 5975 111 01 00 5975 205 03 82 5975 205 02 82 5975 205 15 02 5975 205 01 82 5975 205 07 82 5975 205 47 44 5975 205 46 44 5975 011 42 54 HOSE Hose 3 16 ID x 5 16 OD Hose 1 4 ID x 062 Wall Excelon Hose 1 4 ID x 1 2 OD 300 350 PSI Hose 3 8 ID x 5 8 OD 300 PSI Hose 3 8 ID x 5 8 OD PVC Hose 3 8 ID x 3 4 OD PVC Hose 1 2 ID x 3 4 OD Hose 1 2 ID Reinforced Hose 5 8 ID x 7 8 OD PVC Hose 3 4 ID x 1 OD Hose 3 4
55. llip Pan Head 8 for APRB option 5305 01 1 37 05 23 4 Lockwasher 6 External Tooth 8 for APRB option 5311 271 02 00 24 2 Block Terminal 1 Phase Units 5940 500 02 19 24 3 Block Terminal 3 Phase Units 5940 500 02 19 25 1 Track Terminal Block 3 5 16 5700 000 43 60 26 1 5940 200 76 00 27 1 Locknut 10 24 S S Hex with Nylon Insert 5310 373 01 00 28 1 Decal Ground 9905 01 1 86 86 29 1 Decal Copper Conductors 9905 01 1 47 35 30 1 Control Box Weldment Right Hand 5700 000 27 99 30 1 Control Weldment Left 5700 002 49 62 31 3 feet Rubber Strip 1 2 x 1 8 5330 100 10 00 32 1 Contactor 1 Phase Units 5945 002 74 20 32 1 Contactor 3 Phase Units 5945 109 06 69 32 N A Not used on 10A N A Jackson Enodis One miese Solis 34 ORDERING REPLACEMENT WIRE SECTION 6 ASSEMBLY PARTS Jackson dishmachines several color and gauges wire used them it may become necessary to replace these wires Wire may be ordered from Jackson MSC Inc but please note that it is only available in feet Ensure that you order the correct color and gauge BLACK WIRE 6 Gauge 8 Gauge 10 Gauge 12 Gauge 14 Gauge 18 Gauge 18 Gauge with Orange Stripes 18 Gauge with White Stripes 18 Gauge with Yellow Stripes BLUE WIRE 6 Gauge 8 Gauge 10 Gauge 14 Gauge 18 Gauge 18 Gauge with Black Stripes 18 Gauge with Red Stripes 18 Gauge with Wh
56. losed Should the rinse tank thermometer read either too high or too low follow checkout below CHECKOUT OF HEATER SYSTEM FOR RINSE TANK Refer to drawing NOTE THE FOLLOWING CHECKOUT SHOULD BE DONE BY A QUALIFIED SERVICE PERSON OR ELECTRICIAN 1 If temperature is too high adjust thermostat using thermostat instructions in this manual 2 If temperature is too low adjust thermostat using thermostat instructions in this manual then a Turn off power to machine by tripping customer circuit breaker to off position b Remove lower cover plate on control box held by a single screw Make sure rinse temperature is below 180 F preferably about 140 F d Re apply power turn on master switch and observe heat relay 2 pole mounted at the lower left inside control box letter figure 1 as heat switch is turned on and off several times NOTE ELECTRICAL POWER STILL APPLIED SO BE CAREFUL See instructions in manual for removing control panel front Refer to replacement of switch in control panel 1 If heat relay contacts do not close With heat switch on a Check power supply at Position 1 on terminal board X Voltage should be 208 230 VAC If not check customer s breaker if defective replace b Check position 2 voltage should 0 volts If not check thermostat adjust per instructions check master and heat switch if any items are defective replace c Check position 3 there should be 208 230 Volts there If not
57. lue Stripes 18 Gauge with Red Stripes 20 Gauge MISCELLANEOUS WIRE Brown 18 Gauge Brown 20 Gauge Orange 18 Gauge Orange with Black Stripes 18 Gauge Orange with Blue Stripes 18 Gauge Orange with White Stripes 18 Gauge Orange with Yellow Stripes 18 Gauge Orange 20 Gauge Pink 18 Gauge Purple 18 Gauge Violet 20 Gauge Plug GFI Cable 16 Gauge 3 Wire Romex 6145 104 37 00 6145 01 1 59 56 6145 011 81 74 6145 011 81 73 6145 011 81 75 6145 104 02 97 6145 104 19 00 6145 104 10 00 6145 104 39 00 6145 01 1 35 70 6145 01 1 46 40 6145 01 1 35 69 6145 002 20 18 6145 01 1 35 67 6145 01 1 35 68 6145 104 04 97 6145 104 16 97 6145 104 15 97 6145 104 33 00 6145 01 1 81 68 6145 01 1 81 70 6145 01 1 81 69 6145 104 07 97 6145 104 20 00 6145 104 08 97 6145 104 34 00 6145 01 1 35 62 6145 01 1 46 39 6145 01 1 35 63 6145 01 1 35 61 6145 104 10 97 6145 01 1 82 69 6145 104 31 00 6145 104 09 97 6145 001 97 90 6145 001 98 29 20 Gauge 6145 104 03 97 Cord Hubble Plug MC 6145 011 47 23 Cord S J 6145 011 49 02 RED WIRE Cord Power 6145 011 70 28 Cord 115V Power 6145 309 02 00 6 Gauge 6145 002 15 92 Cord 125V Power 96 Long 6145 309 04 00 8 Gauge 6145 104 45 00 10 Gauge 6145 104 08 00 14 Gauge 6145 104 05 00 2 Engedi Jackson 5 One Poo miese Solis 35 SECTION 6 ASSEMBLY PARTS ORDERING REPLACEMENT CONDUIT FITTINGS HOSE
58. me of chemicals or chemical dispensing equipment Contact your local chemical distributor for questions concerning these subjects Some dishmachines come equipped with integral solid detergent dispensers These dispensers are designed to accommodate detergents in a certain sized container If you have such a unit remember to explain this to your chemical distributor upon first contacting them As explained before water temperature is an important factor in ensuring that your dishmachine functions properly The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply the wash tank and the rinse tank depending on what model of dishmachine you have installed These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine However if the minimum requirements are not met the chances are your dishes will not be clean or sanitized Remember a dish can look clean but it may not be sanitized Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed There are several factors to consider when installing your dishmachine to ensure that you get the be
59. nal block at the lower front right corner There is no neutral wire on this machine There is a grounding lug inside the control box on the bottom left Be sure all connections made are tightened properly It is recommended that DE OX or another similar anti oxidation agent be used on all power connections VOLTAGE CHECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incoming power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified service agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service breaker and mark it as being for the dishmachine Advise all proper personnel of any problems and of the location of the service break er Replace the lower cover and tighten down the screws Fig 16 Jackson Enodis One Fnreparaj miese SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS FINAL CHECK Check all fittings and connections before and after first 10 cycles Deliver Installation Operation Manual to site manager Contact Jackson for free performance and installation check 11 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION 1 Ensure that the pump intake strainer 1 and basket overflow strainer 2 In inserted and tight X 2 Ensure
60. ng water to the booster tank is 140 F The wash heater will take longer to reach 150 F as the element is designed for maintaining temperature not heating Once the proper temperature has been reached with the hood closed turn on the manual wash switch You should hear the water being pumped as it strikes the top of the hood Turn off the manual wash switch The dishmachine is now ready to proceed with wash ing of the dishes WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that throwing unscraped dishes into the machine will defeat the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine WASHING A RACK OF WARE To wash a rack open the hood completely being careful for hot water that may drip from the top of the hood manually load detergent into the wash chamber or
61. noid Valve O ring 1 2 JE AF 18 000 1 4810 200 04 18 Solenoid Valve Plunger Assembly 1 2 JE AF 18 000 1 4810 200 07 18 Solenoid Valve Strainer Screen 1 2 JE AF 18 000 1 4730 017 15 05 Strainer Large Overflow All 1 4730 017 15 10 Strainer Small Pump Intake All 1 4730 217 01 10 Strainer 1 2 All 1 5930 301 20 18 Switch Rinse Fill all SPDT momentary slip disconnect AF 24 451 1 5930 301 21 18 Switch Manual Wash DPDT slip disconnect AF 24 451 1 5930 301 22 18 Switch Master DPST all slip disconnect used on wash heat and conveyor on 39 s AF 24 451 1 5930 301 22 18 Switch Heat DPST all slip disconnect AF 24 451 1 5930 301 23 18 Switch Start SPDT all slip disconnect AF 24 451 1 6401 016 55 00 Terminal Board 3 Pole complete three phase All 1 5940 500 06 19 Terminal Board 9 Pole complete slip terminal AF 24 451 1 6685 200 01 10 Thermometer Wash or Rinse Standard All 1 5700 000 57 25 Thermostat Box Complete Without Wash Heater Overload AF 28 000 1 5930 510 02 00 Thermostat Rinse All 1 5930 510 01 00 Thermostat Wash All 1 5945 303 18 00 Timer 115V with Wires and Mounting Plate All 1 5945 303 19 00 Timer 220V with Wires and Mounting Plate All 1 5945 306 05 00 Timer Motor 115V for Module type Timer All 1 Enodis One Fnreparaj miese Jackson 52 PARTS LIST FOR MODEL 10 DISHWASHERS PART No DESCRIPTION SERIAL No QTY 5945 306 06 00 Timer Motor 220V for Module
62. ny component of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer CONNECTING THE DRAIN LINE The drain for the dishmachine is a gravity discharge drain Remove the overflow strainer stopper from the tub and the unit will drain itself There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute WATER SUPPLY CONNECTION Ensure that you have read the section entitled PLUMBING THE DISHMACHINE above before proceeding Install the water supply line 3 4 pipe size minimum to the end of the Y strainer It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 25 PSI flow pressure at the recommended temperature indicated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pressure it is suggested that a water pressure regulator be installed The Model 10 does not come with water a pressure regulator as standard equipment Do not confuse static pressure with flow pressure Static pr
63. old Washarm 5700 000 57 70 26 1 Casting Wash Head Bottom 5700 000 10 36 27 1 Locknut 1 4 20 S S Hex with Nylon Insert 5310 374 01 00 28 1 Bolt 1 4 20 x 2 3 4 S S Hex Head 5305 274 13 00 29 1 Overflow Strainer 4730 017 15 05 30 1 O ring 5330 400 05 00 31 1 Stem 5305 17 1 13 00 32 1 Inside Porcelain 5970 604 02 00 33 1 Rubber Insert 5970 604 03 00 34 1 Outside Porcelain 5970 604 04 00 35 1 Washer 6 Paper 5970 604 01 00 36 2 Nut 6 32 S S Hex 5310 271 01 00 37 1 Lockwasher 6 External Tooth 5311 271 02 00 Lundy Probe Assembly 31 32 33 34 35 36 37 36 TMM te L 5 2 Enodi Jackson 12015 One miese 38 SECTION 6 ASSEMBLY PARTS BOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCE Refer to Thermostat Housing Assembly Page 1 2 3 Wash tank 5 S 10 11 12 13 4 Refer to Pump amp Motor 14 8 Assembly Page PE Enodi Jackson Enodis 39 SECTION 6 ASSEMBLY PARTS ANN BOTTOM VIEW ASSEMBLY 10APRB SHOWN FOR REFERENCE CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Shroud Without Holes For Gauges 5700 000 24 77 1 1 Shroud With Holes For Gauges 5700 002 60 36 2 2 Gauge Temperature 6685 111 68 48 3 1 Decal Wash and Rinse Temperature 9905 100 43 21 4 1 Control Box Support Bracket 5700 000 24 76 5 4 Bolt 5 16 18 x 1 S S Hex 5305 275 06 00 6 4 Washer 5 16 S S Flat 5311 175 01 00 7 1 Thermostat
64. ped with a clutch to enable one to view the operations of the cams and microswitches Remove power to the machine BEFORE touching the timer Rotate the cams by turning with fingers cam will turn in one direction only Do not force them As cams actuate switches listen for the click of the switch or test the switches with an ohm meter A defective motor is indicated by the fact that the cams do not rotate or the machine does not perform the automatic operations or per forms a specific part of the cycle continuously but works okay on manual Remember the timer motor is controlled by the start switch and the hold microswitch check this complete circuit before changing the motor NOTE It may be necessary to remove complete timer to replace motor if so follow steps 1 and 2 for removing the microswitches The motor is replaced by Remove motor leads from connection points Remove the two screws which hold the motor Replace with the new motor A B Re connect motor leads to proper points F on rear pe To upper right terminal start switch To lower right terminal start switch To right central terminal manual wash switch To upper terminal of rinse switch To 5 terminal Shorting bar or jumpers connected to all three timer switches this terminal LIN CJ Timer 220V Timer Switch Timer Motor 220V 5945 303 19 00 Mfg No 5945 306 02 00 5945 306 06 00 E Jackson Enodis One
65. r Washer 1 4 0 S S 5311 174 01 00 CYCLE WASH Jackson Enodis One miese Solis 33 SECTION 6 ASSEMBLY PARTS AAA n Ga CONTROL BOX ASSEMBLY CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Control Box Panel with Decal 9905 500 07 10 2 1 Timer 5945 303 19 00 3 1 Bracket Timer Mounting 5700 000 34 28 4 4 Screw 10 32 x 3 8 Phillips Truss Head 5305 1 73 12 00 5 4 Locknut 10 32 S S Hex with Nylon Insert 5310 273 01 00 6 3 Light Pilot 5945 504 02 18 7 1 Block 9 Position Terminal 5940 500 06 19 8 1 Decal Terminal Block 9905 100 87 62 9 2 Screw 8 32 x 3 8 Round Head 5305 1 72 02 00 10 6 Lockwasher 8 External Tooth 5311 272 01 00 11 2 Nut Hex 8 32 5310 272 01 00 12 1 Switch Rinse 5930 301 20 18 13 1 Switch Wash 5930 301 21 18 14 2 Switch Master 5930 301 22 18 15 1 Switch Start 5930 301 23 18 16 1 Decal Schematic 10 9905 002 57 63 16 1 Decal Schematic 10AB 10U 1 phase 9905 105 33 59 16 1 Decal Schematic 10AB 10U 3 phase 9905 105 34 47 16 1 Decal Schematic 10APRB 1 phase 9905 105 33 62 16 1 Decal Schematic 10APRB 3 phase 9905 105 34 50 17 1 Panel Control Box Front and Bottom 5700 000 24 30 18 1 Circuit Breaker 15 Amp 5925 105 10 01 19 1 Plate Circuit Breaker 5927 113 13 01 20 2 Screw 8 32 x 1 4 Round Head Slotted 5305 1 72 01 00 21 1 Control Water Level 2 for APRB option 6680 200 01 19 22 4 Screw 6 32 x 3 4 Phi
66. r leg 4 shorter hood 58 1 4 standard leg amp hood SS 63 1 4 standard leg 5 higher hood RI qt dimensions inches 2 5 1 4 13 u lt lt lt 16 1 2 All vertical dimensions 1 2 from the floor _ _ 27 1 2 due to the adjustable bullet feet TOP VIEW LEFT VIEW FRONT VIEW lt 16 1 2 VACUUM 14 1 2 11 amp 21 BREAKER T 18 m E CN 20 1 4 Y 15 1 4 4 5 234 CIRCUIT O 9 BREAKER gt 9 CIL YE JR 14 TO 9 INLET 5 4 SH ONLY LIU LI I 13 1 2 28 3 4 Jackson Enodis One miese Solis SECTION 1 SPECIFICATION INFORMATION 10AB 10APRB 10U DIMENSIONS NOTES E oan A Water inlet 1 2 Plumbing can be directed either left or right T EN 14 Drain connection 1 1 2 Electrical connection WALL D Clearance for dishes f SN 10 10U 10AB 10APRB 4 shorter hood 14 10A 10AB 10APRB standard hood 1 1316 LAY CAN 19 10A 10AB 10APRB 5 higher hood 4 AWA VASE Power rinse pump motor 10APRB only E 9 Booster tank 10AB 10APRB 10U only ne G Machine height Pr 45 1 2 10U 10AB 10APREB 9 shorter leg 4 shorter hood B DL 58 1 4 10AB 10APRB standard leg amp hood 63 1 4 10A
67. ring race ways may be cleaned by either brushing with deliming solution or gently clean by rubbing with fine sandpaper or emery cloth 14 Rinse the ball bearings and manifolds thoroughly 15 To reassemble first fill the lower race way to capacity with the 1 4 ball bearings then remove one This will give proper movement needed during rotation of assembly 16 Replace the lower large manifold and fill the race way fully with the bearings and then remove one 17 Replace the upper small manifold and fill the race way fully with the bearings and then remove one 18 Replace the wash cap by turning clockwise onto the center shaft and finger tighten 19 Turn the wash cap counter clockwise by a 1 4 turn and tighten the allen set screw 20 Rotate the manifolds in opposite directions see if they rotate freely A rule of thumb is to select the longest tube in the bot tom manifold and make sure it moves up and down at least 1 8 and no more than a 1 4 21 Replace the rinse feed pipe and rinse head assembly Replace the pin through the rinse feed casting and rinse feed pipe 22 Close the hood doors and refill the dishwasher 23 Run through several cycles and recheck the wash manifolds for easy movement Adjust if necessary Aa Rinse Feed Casting Gasket Rinse Arm Assembly Rinse Feed Pipe e u Set Screw 10 24 x 1 2 Wash Head p 1 4 515 Ball Bearings Qty 11 Threaded Shaft Small Manifold Wash Arm
68. sh tub is empty reach in opening where the overflow was and remove the pump intake strainer and clean thoroughly 2 Pump impeller worn or broken only after many years of use See instructions page concerning seal and ceramic on wash and rinse pump for removal and inspection of impeller 3 Obstruction in pump chute or wash manifold Follow 2 above to remove pump then check chamber and manifold Problem Wash motor or rinse motor APRB Model only does not operate 1 Faulty Checkout and remove for motor repair if necessary Problem Wash water temperature too low below 150 F 1 Rinse water temperature too low Raise rinse water temperature to a max of 196 F using instruction page concerning ther mostat adjustment 2 Thermometer faulty Check thermometer and replace if necessary 3 Water level control faulty See instruction page concerning water level control wash heat circuit 4 Wash heater faulty See instruction page concerning wash tank heater system 5 Thermostat faulty See instruction page concerning wash tank heater system Problem Water flow near rinse tank indicating leak 1 Hood support pipe does not have two 2 O rings below the support nut The hood must be removed to check and replace the o rings but be sure the leak is coming from there before proceeding 2 Hood support block center back of wash tub is leaking Tighten the screws from the inside of the tub Sometimes you can remove the screws one at a
69. st possible results from it and that it operates at peak efficiency for many years Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem Jackson Enodis One miese Solis 13 3 PREVENTATIVE MAINTENANCE 3 A 1 Proper maintenance of your Jackson dishmachine will insure optimum service with minimum down time 1 To delime the booster tank Remove the support pipe nut and lift the whole hood assembly away from the unit Loosen the fitting going into bottom side of booster tank Drain approximately 2 to 3 cups out of the tank Pour 1 to 2 cups of delimer into the hood support block opening after tightening the booster tank union Replace the hood assembly Turn on the heat switch for 30 minutes Fill the machine with water Turn on manual wash switch and allow the unit to run for about 20 minutes Empty the machine and refill at least twice ro ooo sto 2 To remove all and corrosion deposits a Fillthe machine with wash water as would ordinarily be done for washing b Open the door and place one cup or less of deliming compound into the water Be sure to follow their directions if they vary from these being given which is available from your detergent supplier Read and follow
70. t will prevent this Again using treated water will undoubtedly reduce the occurrences of this prob lem Third treated water may not be suitable for use in other areas of your operation For instance coffee made with soft water may have an acid or bitter flavor It may only be feasible to install a small treatment unit for the water going into the dishmachine itself Discuss this option with your qualified water treatment specialist Even after the water hardness problems have been solved there still must be proper training of dishmachine operators in how much detergent is to be used per cycle Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators Using too much detergent has as detrimental effects as using too little The proper amount of detergent must be used for job It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this Experience in using the dishmachine under a variety of conditions along with good training in the operation of the machine can go a long way in ensuring your dishmachine operates as effi ciently as possible Certain dishmachine models require that chemicals be provided for proper operation and sanitization Some models even require the installation of third party chemical feeders to introduce those chemicals to the machine Jackson does not recom mend or endorse any brand na
71. the hex nut into the hole The locating pin in the support block will insure proper line up While holding the sup port pipe start tightening nut by hand to prevent cross threading It should tighten considerable by hand Then continue tightening with a wrench It may be necessary to work support pipe back and forth to seat nut properly When the nut is tight it should force flat the stainless steel and rubber washers tight to the table top Attach vacuum breaker support pipe clamp Fig 14 to the support pipe and external vacuum breaker piping Slide up about 12 from the table and tight en securely Position cover plate supplied with table over square cutout in backsplash on table so that it fits tightly around piping then snap in the four nylon fasteners supplied to hold in place Rotate the hood to insure it is free if not check level of machine tightness of table to machine flange centering of machine level of table and hood support pipe Fig 14 Jackson Enodis a Enzz ar ne Fn mies SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumb ing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to a
72. time and fill the holes with a non hardening food zone safe sealant and replace screws 3 Hood support nut not down tight against washer gasket and table Tighten down Jackson Enodis One miese Salinin 28 SECTION 5 TROUBLESHOOTING ET COMMON PROBLEMS Problem Hood scrapes when opened 1 Machine not level Make sure rim of dishwasher tight up against table all around by loosening or tightening bullet feet on machine and table 2 Hood not centered Remove upper spray head assembly and insert a 1 2 by 9 or more nipple With pressure on nipple force hood away from where it rubs 3 Hood too low Raise arm by using pressure on hood arm upward 4 Inside adjustment nut too loose or tight Turn washer lock tab up and rotate spanner nut to tighten or loosen then bend tab to lock spanner in place Problem Water sprays from lower rinse arms after end of each cycle 1 Water pressure too high holding solenoid valve open Check and install pressure reducer if necessary 2 Water temperature set too high in rinse tank See instructions page concerning thermostat adjustment 3 Internal vacuum breaker pipe not in hood support arm See illustration on page concerning hood support pipe Problem Indicator lights do not glow at any time 1 Lights faulty or poor connection Replace or correct connection Problem None of the automatic functions work wash rinse 1 Start switch faulty Che
73. to Hood Assembly Page EN Refer to Control Box Assy Page 9 pe 1 5 Tu U U U FRONT VIEW ASSEMBLY REAR VIEW ASSEMBLY ITEM QTY DESCRIPTION Mfg No 1 1 Hood Assembly N A 2 1 Motor and Pump Assembly 5700 002 60 91 2 1 Motor and Pump Assembly Only 5700 002 60 91 3 1 Shroud without holes for gauges 5700 000 24 77 3 1 Shroud with holes for gauges 5700 002 60 36 4 1 Control Box Support Bracket 5700 000 24 76 5 4 Bullet Feet 5340 108 01 03 6 1 Outlet Connector 5700 002 60 92 7 1 Complete Control Box Assembly N A 8 1 Vacuum Breaker Assembly N A 9 1 Rinse Tank Assembly 5700 000 24 84 9 1 Rinse Tank Assembly Only 5700 000 24 80 10 1 Inlet Connector 5700 002 60 93 11 1 Incoming Plumbing Assembly 5700 000 15 25 12 1 Tub Weldment Assembly 10 5700 000 57 73 12 1 Weldment Assembly 10 9 Shorter Leg 10U 5700 002 60 94 12 1 Tub Weldment Assembly 10APRB 5700 000 57 74 12 1 Tub Weldment Assembly 10APRB 9 Shorter Leg 5700 002 62 01 Jackson Enodis One miese 32 SECTION 6 ASSEMBLY PARTS CONTROL BOX ASSEMBY 1 2 3 4 5 6 7 8 9 10 11 12 5 13 6 16 14 15 17 24 25 9 10 11 21 22 23 only 26 27 28 21 22 23 29 complete Control Box attaches to the Control Box Support Bracket with 2 of each item Locknut 1 4 20 S S Hex w Nylon Insert 5310 374 01 00 b i
74. type Timer All 1 5945 306 02 00 Timer Micro Switches Plastic Module type for Eagle Bliss All 3 4820 300 07 00 Vacuum Breaker 1 2 AF 35 373 1 4820 200 22 00 Vacuum Breaker Repair Kit 4820 200 02 30 Vacuum Breaker Poppet AF 28 000 1 4810 100 03 00 Valve 1 4 All 1 6401 018 60 00 Wash Head Assembly Complete AF 19 035 1 5700 000 10 12 Wash Head Cap w Race AF 19 035 1 5305 473 02 00 Wash Head Cap Set Screw AF 19 035 1 5700 000 11 01 Wash Head Center Shaft AF 19 035 1 5305 274 13 00 Wash Head Holding Bolt AF 19 035 1 5310 374 01 00 Wash Head Nut for Holding Bolt AF 19 035 1 5700 000 57 69 Wash Head Small Manifold Assembly AF 10 282 1 5700 000 57 70 Wash Head Large Manifold Assembly AF 10 282 1 5700 000 10 36 Wash Head Fixed Race AF 10 282 1 6401 100 03 24 Wash Head 1 4 S S Ball Bearings 25 qty each package All 5 6680 200 02 19 Water Level Control 110V AF 23 344 1 6680 200 01 19 Water Level Control 220V AF 23 344 1 5945 305 01 19 Water Level Control Relay Only AF 23 344 1 6680 200 01 19 Water Level Control Printed Board Only AF 23 344 1 5945 301 49 00 5975 602 02 20 Overload Hi limit for Wash Heater Tie Strap Stainless Steel SECTION 6 ASSEMBLY PARTS Enodis One Poo miese Jackson 53 SECTION 7 ELECTRICAL SCHEMATICS SECTION 7 ELECTRICAL SCHEMATICS 10A 10AB 10U 10APRB 10 208 220V 1 PHASE 09905 002 57 63 A L1 Oe TERMINAL BOARD 1 CUSTOME

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