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Insignia NS-L32Q09-10A Flat Panel Television User Manual

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Contents

1. 03539905 Form P7109 Edition 2 March 1999 OPERATION AND MAINTENANCE MANUAL FOR MODEL 1712B2 VW 1035 IMPACT WRENCH NOTICE Ingersoll Rand is not responsible for customer modification of tools for applications on which Ingersoll Rand was not consulted IMPORTANT SAFETY INFORMATION ENCLOSED READ THIS MANUAL BEFORE OPERATING TOOL IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PLACE THE INFORMATION IN THIS MANUAL INTO THE HANDS OF THE OPERATOR FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY PLACING TOOL IN SERVICE e Always wear hearing protection when operating this tool e Always operate inspect and maintain this tool in e Keep hands loose clothing and long hair away from accordance with American National Standards rotating end of tool Institute Safety Code for Portable Air Tools e Note the position of the reversing lever before ANSI B186 1 operating the tool so as to be aware of the direction e For safety top performance and maximum of rotation when operating the throttle durability of parts operate this tool at 90 psig 6 2 e Anticipate and be alert for sudden changes in bar 620 kPa maximum air pressure at the inlet motion during start up and operation of any power with 3 4 19 mm inside diameter air supply hose tool e Always turn off the air supply and disconnect the e Keep body stance balanced and firm Do not air supply hose before installing removing or overreach when operating this tool H
2. the Seal 3 on the inside of the Back Cap Install Back Cap on Housing and secure with Cap Screws 21 and Lock Washers 22 Tighten to 5 7 ft lb 6 8 9 5 Nm torque If Plugs 4 were removed or are being replaced apply pipe thread sealant and tighten to 10 20 ft lb 13 5 27 Nm torque MAINTENANCE SECTION Assembly of the Impact Mechanism Assembly of the Tool 1 Coat the Hammer 25 with Ingersoll Rand No 100 Grease 1 Place the Hammer Case Assembly 16 over the 2 Position the Hammer inside the Hammer Frame 23 mechanism assembly against the Gasket Make and install the two Hammer Pins 24 certain the Hammer Case Label is at the top of the 3 Install the Anvil 26 through the Frame and tool Hammer until it bottoms on the lower part of the 2 Install the Hammer Case Cap Screws 19 and Lock Frame Washers 20 and using an alternating pattern 4 Set the assembled hammer mechanism onto the rotor tighten the Cap Screws to 20 25 ft Ib 27 34 Nm shaft spline torque 5 Place the Hammer Case Gasket 18 over the mechanism against the face of the Motor Housing 6 Grease the Anvil and top of the Hammer Frame with Ingersoll Rand No 100 Grease TROUBLESHOOTING GUIDE Trouble Probable Cause Solution Low power Worn or broken Vanes Replace complete set of Vanes Worn or broken Cylinder and or Examine Cylinder and replace it if it is worn or scored End Plates broken or if bore is scored or wavy Replace End Plates if they ar
3. LUBRICATION An air line filter can greatly increase the life of an air tool The filter removes dust and moisture Be sure all hoses and boy aca E fittings are the correct size and are tightly secured See Dwg TPD905 1 for a typical piping arrangement Ingersoll Rand No 50 Ingersoll Rand No 100 MAIN LINES 3 TIMES Always use an air line lubricator with this tool AIR TOOL INLET SIZE We recommend the following Filter Lubricator Regulator x Q Unit TO 4 Ss AIR N YSTEM For USA No C31 06 G00 me 4 1 TO au TTI AIR TOOL H After each eight hours of operation or as experience LUBRICATOR indicates inject about 1 1 2 cc of Ingersoll Rand REGULATOR FILTE No 50 Oil into the air inlet BRANCH LINE 2 TIMES INSTALLATION AIR TOOL INLET SIZE DRAIN REGULARLY COMPRESSOR Air Supply and Connections Always use clean dry air Dust corrosive fumes and or excessive moisture can ruin the motor of an air tool Dwg TPD905 1 MAINTENANCE SECTION Dwg TPA1387 PART NUMBER FOR ORDERING uN 1 VW 1036 Gasket Support 2 2940 200 2 VW 1037 Hammer Case Assembly VW 1065 3 588 216 Hammer Case Bushing 2934 641 4 R2 227 Hammer Case Label WARNING 2 99 5 Clamp Washer 2934 207 Hammer Case Gasket 2934 36 6 Rear End Plate 2934 12 Hammer Case Cap Screw 4 834 638 7 Rear Rotor Bearing 508 97 Hammer Case
4. Lock Washer 4 34U 58 8 VW 1043 Back Cap Cap Screw 4 P225 146 9 Vane Packet set of 6 2934 42 6 Back Cap Lock Washer 4 VSM 1453 10 VW 1042 Hammer Frame Assembly 2934 704 11 Front End Plate 2934 11 Hammer Pin 2 2934 704 12 Front Rotor Bearing 810 97 1712 724 13 Cylinder Dowel 2934 98 1 Square Drive Anvil 1712 726 14 Air Port Gasket 2 R44H 210A Not illustrated MAINTENANCE SECTION Always wear eye protection when operating or perform ing maintenance on this tool Always turn off the air supply and disconnect the air supply hose before installing removing or adjusting any accessory on this tool or before performing any mainte nance on this tool LUBRICATION Each time a Series 1712B2 VW 1035 Impactool is disas sembled for maintenance and repair or replacement of parts lubricate the tool as follows 1 Work approximately 10 cc of Ingersoll Rand No 100 Grease into the impact mechanism Coat the Anvil 26 lightly with grease Also coat the inside of the Hammer Case Bushing 17 with grease 2 Use Ingersoll Rand No 50 Oil for lubricating the motor Inject approximately 3 cc of oil into the air inlet before attaching the air hose DISASSEMBLY General Instructions 1 Do not disassemble the tool any further than neces sary to replace or repair damaged parts 2 Whenever grasping a tool or part in a vise always use leather covered or copper covered vise jaws to pro tect the surface of
5. d Bearing and End Plate onto the short hub of the Rotor 10 11 12 13 14 15 16 NOTICE Excessive clamping pressure will distort the Motor Housing and make motor installation extremely difficult Do not insert the hammer case end of the Motor Housing more than 1 25 mm into the vise jaws Lightly clamp the Motor Housing in leather covered or copper covered vise jaws with the motor bore upward Lubricate and install a new fiber Gasket Support 15 into each of the air ports inside the Motor Hous ing Install an Air Port Gasket 14 into each opening against the Retainer with the flat end of the Gasket away from the Retainer Using an assembly rod that is approximately 3 16 diameter x 8 long 5 mm diameter x 203 mm long insert the rod through cylinder dowel holes in the End Plates and Cylinder to align the components Allow the rod to protrude through the Front End Plate far enough to enter the dowel hole in the bottom of the motor bore Insert the rod into the motor housing dowel hole and slide the assembled motor along the rod into the Mo tor Housing The assembly will be at the proper depth when the Rear End Plate is slightly below the face of the Motor Housing Remove the assembly rod and insert the Cylinder Dowel 13 into the assembly Place the Motor Clamp Washer 5 concave side first over the hub of the Rear End Plate so that the outer rim of the Washer contacts the End Plate Install
6. e Housing and repeat the attempt to dislodge the Cylinder 12 Remove the two Air Port Gaskets 14 and Gasket supports 15 from the Housing ASSEMBLY General Instructions 1 Always press on the inner ring of a ball type bearing when installing the bearing on a shaft 2 Always press on the outer ring of a ball type bearing when pressing the bearing into a bearing recess 3 Whenever grasping a tool or part in a vise always use leather covered or copper covered vise jaws Take extra care with threaded members and housings 4 Always clean every part and wipe every part with a thin film of oil before installation 5 Apply a film of O ring lubricant to all O rings before final assembly Assembly of the Motor 1 Press the Front Rotor Bearing 12 into the recess at the hammer case end of the Motor Housing 1 2 Slide the Front End Plate 11 bronze face first over the spline hub of the Rotor 8 3 Stand the assembled Rotor and End Plate upright grasping the rotor spline with leather covered or copper covered vise jaws 4 Place a Vane 9 in each slot in the Rotor 5 Slide the Cylinder 10 down over the Rotor aligning the holes in the Cylinder with those in the Front End Plate 6 Using a sleeve that will contact only the outer ring of the Rear Rotor Bearing 7 press the Bearing into the Rear End Plate 6 7 Using a sleeve that will contact only the inner ring of the Rear Rotor Bearing press the assemble
7. e scored Dirty motor parts Disassemble tool and clean all parts with a suitable cleaning solution Assemble the tool and inject 3 cc of recommended oil into Inlet and run tool to lubricate internal parts Motor will not run Incorrect assembly of motor Disassemble motor and replace worn or broken Be parts and reassemble as instructed Insufficient lubricant in the Remove Hammer Case Assembly and lubricate impact mechanism impact mechanism Tool will not impact Broken or worn impact Remove Hammer Case and examine impact mechanism parts Replace any worn or broken parts Impact mechanism not assembled Refer to Assembly of the Impact Mechanism correctly NOTICE SAVE THESE INSTRUCTIONS DO NOT DESTROY
8. igh reaction adjusting any accessory on this tool or before torques can occur at or below the recommended air performing any maintenance on this tool pressure e Do not use damaged frayed or deteriorated air e Tool shaft may continue to rotate briefly after hoses and fittings throttle is released e Be sure all hoses and fittings are the correct size e Air powered tools can vibrate in use Vibration and are tightly secured See Dwg TPD905 1 for a repetitive motions or uncomfortable positions may typical piping arrangement be harmful to your hands and arms Stop using any e Always use clean dry air at 90 psig maximum air tool if discomfort tingling feeling or pain occurs pressure Dust corrosive fumes and or excessive Seek medical advice before resuming use moisture can ruin the motor of an air tool e Use accessories recommended by Ingersoll Rand e Do not lubricate tools with flammable or volatile e Use only impact sockets and accessories Do not use liquids such as kerosene diesel or jet fuel hand chrome sockets or accessories e Do not remove any labels Replace any damaged e Impact wrenches are not torque wrenches label Connections requiring specific torque must be checked with a torque meter after fitting with an USING THE TOOL impact wrench e This tool is not designed for working in explosive e Always wear eye protection when operating or atmospheres performing maintenance on this tool e This tool is not insulated agains
9. t electric shock NOTICE The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards decreased tool performance and increased maintenance and may invalidate all warranties Repairs should be made only by authorized trained personnel Consult your nearest Ingersoll Rand Authorized Servicenter Refer All Communications to the Nearest l NG ERSOLL R AN Do Ingersoll Rand Office or Distributor O Ingersoll Rand Company 1999 Printed in US A PROFESSIONAL TOOLS WARNING LABEL IDENTIFICATION FAILURE TO OBSERVE THE FOLLOWING WARNINGS COULD RESULT IN INJURY AWARNING AWARNING when operating or perform ply and disconnect the air when operating or perform A f 5 f A protection when operating 1 s N this tool tence mans any accessory on this tool or before performing any maintenance on this tool Always wear hearing AWARNING AWARNING Air powered tools can vibrate Do not carry the tool by Do not use damaged frayed in use Vibration repetitive the hose or deteriorated air hoses motions or uncomfortable po and fittings sitions may be harmful to your hands and arms Stop using any tool if discomfort tingling feeling or pain occurs Seek medical advice before resum AWARNING 90 psig ing use 2 Operate at 90 psig 6 2 bar 620 kPa Maximum air pressure AWARNING Keep body stance balanced and firm Do not overreach when operating this tool PLACING TOOL IN SERVICE
10. the part and help prevent distor tion This is particularly true of threaded members and housings 3 Do not remove any part which is a press fit in or on a subassembly unless the removal of that part is neces sary for repair or replacement 4 Do not disassemble the tool unless you have a com plete set of new gaskets and O rings for replacement Disassembly of the Tool 1 Grasp the tool in leather covered or copper covered vise jaws with the square drive upward 2 Using a hex wrench unscrew and remove the four Hammer Case Cap Screws 19 and Hammer Case Cap Screw Lock Washers 20 3 While lightly tapping the end of the Anvil 26 with a plastic hammer lift off the Hammer Case Assembly 16 4 Remove the Hammer Case Gasket 18 Disassembly of Impact Mechanism 1 Remove the Anvil by rotating it as it is lifted out of the Hammer Frame Assembly 23 2 Lift the Hammer Frame Assembly off the rotor shaft Push the two Hammer Pins 24 out of the Hammer Frame and slide the Hammer 25 out of the Frame Disassembly of the Motor 1 Lightly clamp the Motor Housing in leather covered or copper covered vise jaws with the Back Cap 2 upward 2 Using a hex wrench unscrew and remove the Cap Screws 21 and Lock Washers 22 3 Lift the Back Cap off the Housing Remove the Seal 3 from the inside of the Back Cap 4 Remove the Clamp Washer 5 from the Housing 5 Remove the assembled motor from the vise jaws and
11. using a plastic hammer tap the splined shaft of the Rotor 8 to dislodge the Rotor from the Front Rotor Bearing 12 6 Lift the Motor Housing off the Rotor Rear End Plate 6 and Rear Rotor Bearing 7 The Rear End Plate and Rear Rotor Bearing will remain together as a unit 7 Remove the Vanes 9 from the Rotor Pull the Rear End Plate off the Rotor 9 Open a set of vise jaws wide enough to clear the hub of the Rear End Plate and sharply rap the hub end of the End Plate on the top of the jaws to dislodge the Rear Rotor Bearing 10 Remove the Cylinder Dowel 13 and lay the Motor Housing on top of the vise jaws with the Front Rotor Bearing 12 downward between the jaws Using a soft drift pin tap the Bearing out of the Housing 11 To remove the Cylinder 10 and Front End Plate 11 thread four 1 4 20 thread socket head cap screws that are at least 3 75 mm long into the Back Cap end of the Housing Grasping the Housing with the installed screws downward sharply strike the heads of the screws on a sturdy table to dislodge the Cylinder The Cylinder should drop out of the Hous ing after a few impacts If 1t does not proceed as fol lows A WARNING The following procedure requires the use of heat Take all precautions necessary to prevent being burned o9 MAINTENANCE SECTION a Carefully heat alternate sides of the Housing until itis very warm b Using thick heavy gloves to avoid being burned grasp th

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