Home

Hustler Turf Super Mini Z Lawn Mower User Manual

1. NOTES 1 Spring length after tensioning new beltmeasured from outside of hook to outside of hook 2 Route belt as shown 302620 8 06 8 3 302620 8 06 302620 8 06 Tractor Decals Chapter 9 Contents 52 DECK DECAISis sehr mee Da HA Deck Decals sepas ss AA 9 1 Tractor Decals n 0 JE N 3 SECTION A A IST SECTION B B C 13 silt 13 Kk Gr i SP So pb 9 v ZA lt AA OF BOTTOM OF SEAT PAN 9 2 302620 8 06 Tractor Decals 302620 8 06 INDEX NO AN O Q WD gt 2222 gt NO Q Q N SERVICE PART NO 784702 782128 779280 727008 791848 782573 786822 727172 N A 782136 785154 793588 600899 785188 727016 788968 771436 MFG PART NO 784702 782128 779280 727008 791848 782573 786822 727172 083279 782136 785154 793588 600899 785188 727016 788968 771436 QTY sum da da da da 2A 2A cA 2A 2A 2A 2A aa DESCRIPTION INSTRUMENT PANEL DECAL Z SERVICE DECAL HOT amp HYD OIL DECAL HYD PRESSURE DECAL FUEL INDICATOR DECAL FIRST ZERO TURN DECAL HUSTLER SUPER MINI Z ID DECAL MADE
2. Viewed from bottom of tractor Figure 11 1 302620 8 06 11 7 WEEKLY MONTHLY ANNUALLY OR SERVICE AT INTERVALS INDICATED Verify safety start interlock system Visually inspect unit for loose hardware and or damaged parts Visually inspect tires Check oil level engine 1 Clean air intake screen 5 Clean oil heat exchanger 5 Check fuel level Blades sharpen amp securely fastened Discharge chute securely in place amp in lowest position Clean engine and pump compartments Replace air cleaner paper element 5 Grease deck pusher arms Grease pump idler Grease deck height pivots Grease gauge wheel bearings Change engine oil amp filter 1 4 Clean cylinder and head fins a Check battery connections Check tire pressure with a gauge Check hydraulic oil level Clean engine exterior a Clean and regap spark plugs a Check pump and deck belt tension amp condition 6 Check fuel and hydraulic lines 7 Check fuel valve and grommet 7 Tighten lug nuts on wheels 2 Change fuel filter Clean or replace hydraulic fill cap Change hydraulic filter and oil 3 Replace spark plugs Daily Daily or every 4 hrs Daily or every 4 hrs Daily or every 4 hrs Daily Daily Daily Daily As needed x px x x x x x x x x
3. 5 16 Electrical Schematic Kawasaki Engines 783894 5 18 Electrical Schematic Honda 787200 5 20 Electrical Schematic Kohler 788000 5 22 5 1 on i Installat ine Kawasaki En TO BULLET TERMINALS BED WALE BRN FEMALE ORG E TO SPAD TERMINAL PUR 302620 8 06 5 2 Kawasaki Engine Installation INDEX SERVICE NO PART NO 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 302620 8 06 786673 785741 057661 788943 782763 034272 768523 370270 036236 055939 768515 783837 047654 369470 044818 045088 786038 777656 782318 786863 720177 786566 780841 786871 360693 017004 782664 796524 024927 768820 783894 044255 771428 030817 055947 792192 769166 388892 055822 767954 034280 369132 300061 029876 052837 016527 767962 064006 MFG PART NO 786673 785741 057661 788943 782763 034272 768523 370270 036236 055939 768515 783837 047654 369470 044818 045088 786038 777656 782318 786863 720177 786566 780841 786871 360693 017004 782664 796524 024927 768820 783894 044255 771428 030817 055947 792192 769166 388892 055822 767954 034280 369132 300061 029876 052837 016527 767962 064006 N DO R a a O0 0 23 2 a N a da da ST VW da Ss SI NA N STATS RAD a DESCRIPTION DO
4. NOTES 1 Initial oil change is after 5 hours of operation Thereafter change oil after every 40 hours operation Change more often under dusty or dirty conditions and during hot weather periods 2 Torque initially and after first 2 hours of operation 3 Perform initial hydraulic filter change after 50 hours one week of operation 4 Change engine oil filter per the engine manufacturer s recommendations Engine Owner s Manual for recommendations and other maintenance items 5 Service more often under dusty or dirty conditions Use caution when servicing to prevent dust contamination in the engine Do not clean filter element Replace with a new one 6 Pump drive belt only Inspect every 100 hours and replace if worn or cracking is noticed Otherwise replace every 400 hours or 2 years whichever comes first 7 Check fuel line hoses fuel valve and grommet for any cracks or leaks REFERENCES Refer to a Refer to Engine Owners Manual NOTE After completing maintenance cycle 500 hours repeat cycle Introduction Regular maintenance is the best prevention for costly downtime or expensive premature repair The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis Remain alert for unusual noises they could be signaling a problem Visually inspect the machine for any abnormal wear or damage A good time to detect potential problems is while performing sche
5. 1 1 1 1
6. 10 714998 714998 3 MS 10 24 X 625 HX ZN 11 778365 778365 1 THROTTLE CHOKE CABLE 12 055947 055947 3 CS 250 20 X 500 HX G5 ZN 13 768515 768515 3 FW 281 X 625 X 051 080 HD ZN YL 14 349308 349308 1 INSTRUMENT PANEL NOTES Part of Tractor Wire Harness 5 17 Electrical Schematic Kawasaki Enqines 783894 5 18 302620 8 06 Electrical Schematic Kawasaki Enqines 783894 302620 8 06 5 19 Electrical Schematic Honda Engines 787200 5 20 302620 8 06 Electrical Schematic Honda Engines 787200 302620 8 06 5 21 Electrical Schematic Kohler 788000 5 22 302620 8 06 Electrical Schematic Kohler 788000 302620 8 06 5 23 5 24 302620 8 06 302620 8 06 Chapter 6 Contents Front Wheel Assembly 6 2 Front Wheel Breakdown 6 4 Drive Wheel Assembly 6 5 Anti Rollover Wheel Assembly 6 6 6 1 Front Wheel Assembly TRACTOR 6 2 302620 8 06 Front Wheel Assembly INDEX NO oo GQ N Sige SERVICE PART NO 705954 344267 798603 263517 784223 784603 045765 366625 786731 025296 061101 786061 795245 MFG PART NO 705954 344267 798603 263517 784223 784603 045765 366625 786731 025296 061101 786061 N A QTY N N N B N N N N N NN N N DESCRIPTION CS 500 13 X 1 25 HX G5 ZN FW 510 X 2 15 X 187 SPL ZN FW 515 X 1 65 X 125 HD
7. 11 14 Resharpening Pattern Do not sharpen to original pattern below It is easier to get a straight cutting edge following the resharpening pattern shown above lt Original Edge Figure 11 16 D D ___ Warped Blade Replace Cutting Plane Straight Blade Comparison of Warped and Straight Blades Figure 11 17 Cutting Edge Twisted Blade Edge Cutting Plane Replace Cutting Edge Straight Blade Edge End view of blades comparing twisted and straighten blades Figure 11 18 302620 8 06 ADJUSTMENTS Introduction Your Super Mini Z was adjusted before it left the factory and was checked during predelivery setup However after start up and continued use a certain amount of break in wear will cause some adjustments to change Remain alert for unusual noises they could be signaling a problem 7 Visually inspect the machine for any abnormal wear or damage A good Control lever time to detect potential problems is while performing scheduled in the neutral maintenance service Correcting the problem as quickly as possible is the position best insurance Clear away heavy build up of grease oil and dirt especially in the area of reservoir and oil and engine combustion air minute dust particle are abrasive to close tolerance engine and hydraulic assemblies Some repairs require the assistance of a trained service mechanic and should not be attempted by unskill
8. 350884 259812 781302 016972 781385 786335 781872 782474 786889 792689 054502 767954 368993 368977 368985 368944 792002 075291 794875 768523 058776 783506 005116 795526 783753 796300 784256 079186 712927 378745 364315 QTY Q a NN a N N O O as a N a O N Aa RA N gt Q Q WW C DESCRIPTION 52 DECK BELT 44 DECK BELT CS 312 18 X 1 25 FLT SH ZNYC FW 440 X 1 00 X 083 ZNYC DECK IDLER UHMW CLAMP DECK IDLER UHMW RISER CS 625 11 X1 75 HX G5 ZNYC FW 62 X 1 00 X 134 ZNYC IDLER NHI 5 00 PULLEY DECK IDLER SPACER DECK IDLER SPRING CHAIN IDLER SPRING NT 625 11 HX G5 ZNYC IDLER PULLEY UHMW 03 THICK CS 625 11 X 1 25 HX G5 ZNYC CW 631 2 25 X 187 PNT DECK DRIVE PULLEY 52 DECKS 5 00 OD PULLEY 44 DECKS NT 375 16 HX GRD 5 ZNYC FW 406 X 812 X 060 SAE HD ZN L S PULLEY COVER 52 DECKS L S PULLEY COVER 44 DECKS R S PULLEY COVER 52 DECKS R S PULLEY COVER 44 DECKS 5 16 18 X 3 4 MALE KNOB CLAMP KNOB CS 625 11 X 3 50 FULL HX G5 ZN FW 343 X 687 X 051 080 HD ZNYC NT 312 18 HX NL ZNYC BLADE SPINDLE ASSEMBLY CS 375 16 X 1 375 HX G5 ZNYC BLADE F17 86 H F CW BLADE 17 86 L F CW BLADE F15 66 H F CW BLADE 15 66 L F CW CS 312 18 X1 25 HX G5 ZNYC FW 344 X 1 00 X 12 HRD ZNYC DECK IDLER SPRING CHAIN NOTES 2 See Deck Belt Routing and Tensioning on page 8 3 for belt tensioning 3 Used on
9. 10MORB 8MSL EP 33 791061 N A 1 HYDRO TUBE SMZ RH SIDE RP BM EP 34 795278 N A 1 HYDRO TUBE SMZ RH SIDE LP TM EP 35 791103 N A 1 HYDRO TUBE SMZ LH SIDE LP TM EP 36 791087 N A 1 HYDRO TUBE SMZ LH SIDE RP BM 37 705186 705186 4 CS 437 14 X 1 375 HX G5 ZNYC EP 38 787622 N A 1 HOSE ASSEMBLY RESERVOIR TO FILTER SMZ EP 39 787457 N A 1 FITTING 90 12MORB 12MJIC EP 40 791814 N A 1 HOSE ASSY FILTR TO RH PUMP SMZ EP 41 787606 N A 1 HOSE ASSEMBLY FILTER TO PUMP SMZ EP 42 788174 N A 1 FITTING T 8MJIC 8MJIC 12MORB 43 783936 783936 1 FILTER ELEMENT 44 783928 783928 1 FILTER HEAD ZAF SERIES 302620 8 06 3 3 NOTES Add 3 5 Lubrizol 027912 to new system or when hydraulic oil is changed see Owner s Manual Hydraulic system capacity is 5 US quarts Fill reservoir to within 1 of top of Item 8 032771 Strainer 3 Included in Hydro Kit 791160 Note Seal Kit for hydraulic pump 788133 BDP16 Overhaul Seal Kit 302620 8 06 302620 8 06 Chapter 4 Contents Battery 1 4 2 Deck Lift Assembly a anat ela Dalia 4 4 Steering and Brake 4 6 Pump Belt and Pulley Installation 4 10 4 1 Installation Batte 302620 8 06 4 2 Battery Installation INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 058776 058776 2 NT 312 18 HX NL ZNYC 2 768523 768523 3 FW 3
10. 11 38 8 Start the leveling process on the left front of the tractor 9 Set the amount of threads protruding on the deck lift rod from the lift block at approximately 1 Fig 11 39 10 Jam both nuts against the block 11 Push or pull on the deck lift foot pedal until the chain on the left front just becomes tight making sure that the deck stays tight against the 3 block 12 While keeping the chain tight tighten the nuts against the deck lift block on the height indicator rod Fig 11 38 13 Go to the right front of the tractor 14 Loosen the 5 16 jam nut on the adjuster lift chain 11 37 and back the adjuster bolt out to allow the adjuster to move up and down freely 15 Be sure that adjuster is free to move up and down 16 Tighten the adjuster bolt until the chain just becomes tight making sure that the deck stays tight against the 3 block 17 Tighten the adjuster bolt jam nut to prevent the adjuster bolt from Figure 11 39 moving Fig 11 37 302620 8 06 11 19 11 20 302620 8 06 INDEX PAGE Access to engine and hydraulic pump 11 9 Adjustment introduction esee 11 15 Belt replacement eiie eret 11 13 Burnishing the electric clutch 11 9 Control lever adjustment area 11 16 Control lever 11 16 ICI me 11 5 Deck drive belt adjustment neeese 11 17 Deck leveling and
11. 223222422 sia AA 4 2 Deck Assembly 55225 i emo ea 4 4 Steering and Brake 4 6 Pump Belt and Pulley Installation 4 10 Chapter 5 Contents Kawasaki Engine Installation 5 2 Honda Engine 5 6 Kohler Engine 5 5 10 Fuel System Installation 5 13 Instrument Panel Installation Assembly 5 15 Electrical Schematic Kawasaki Engines 783894 5 17 Electrical Schematic Honda Engines 787200 5 19 Electrical Schematic Kohler 788000 5 21 Chapter 6 Contents Front Wheel Assembly 6 2 Front Wheel Breakdown 786061 6 4 Drive Wheel Assembly Installation 6 5 Anti Rollover Wheel Assembly 6 6 Chapter 7 Contents Deck Assembly tata das ds 7 2 Deck Pulley Assembly compis A ab 7 4 Blade Spindle Assembly Breakdown 7 7 Chapter 8 Contents Deck Installations quete dv Da tra e 8 2 Deck Belt Routing and Tensioning 8 3 Chapter 9 Contents Nice cT 9 2 52 Deck Decals mess der AA AA 9 4 44 Deck Decals croacia dr 9 5 Chapt
12. 8 06 Chapter 2 Contents Rivet nut Installation Footrest ASSemblYs saae an pad leg sma au 2 1 Rivet nut Installation INDEX NO 1 SERVICE PART NO 546630 546648 N A MFG PART NO QTY DESCRIPTION 387936 1 52 MINI Z FRAME 392449 44 MINI Z FRAME 808493 2 3 8 16 THREAD NUTSERT NOTES 2 2 302620 8 06 Footrest Assembl INDEX NO 1 NO SERVICE PART NO 388884 785485 785493 086660 767954 781880 052860 MFG PART NO 388884 785485 785493 086660 767954 781880 052860 QTY N N BN A N gt NOTES 83 100 250 0 TONS 6 00 TRE i es A L NE DESCRIPTION MINI Z FLOOR PLATE UPPER STEP TREAD LOWER STEP TREAD NT 375 16 HX LK NY FW 406 X 812 X 060 SAE HD ZN RUBBER BUMPER CS 375 16 X 1 25 HX G5 ZNYC 1 Donot tighten Item 1 388884 Mini Z Floor Plate must be able to pivot 302620 8 06 on these bolts 2 3 302620 8 06 302620 8 06 Chapter 3 Contents Hydraulic System Installation 3 1 Hydraulic System Installation 3 2 302620 8 06 Hydraulic System Installation INDEX SERV
13. Before considering any mower deck leveling adjustments check that the tire air pressure is within the specified range Deck level adjustments Leveling the deck must be done in the following manner and order 1 Check tire pressures to make certain they are properly inflated before 11 18 Figure 11 35 starting to level deck The recommended pressures are as follows Drive wheels tire pressure aaa 8 10 psi Gauge wheels tire presSure n 8 10 psi WARNING Stop engine Make sure deck clutch switch is in the down OFF position Place control levers in the brake position before leaving machine Park the unit on a flat surface Raise deck and place 3 of blocking under all 4 corners of the deck Fig 11 33 This will set the cutting height at 3 1 4 NOTE Back of deck will automatically be set 14 higher Set cutting height at 3 in the height indicator by placing the height adjusting stop in the 3 hole and turning the height stop so that the flat side is against the stop handle Fig 11 34 Clamp the height adjusting stop against the stop handle 11 34 302620 8 06 18 Tighten the hardware holding the chain and adjuster onto the deck Deck lift E lift arm threaded I 19 Go to the right rear of the tractor rod Mr y 20 Make sure that there is still slack in the chain If not loosen the two E nuts on the block holding the threaded rod until there is slack in the deck lift
14. IN U S A DECAL TURF PROD SERIAL NO PLATE Z OPERATION DECAL DECK HEIGHT DECAL HUSTLER NAME PLATE PUMP BELT WARNING DECAL Z ARMREST WARNING DECAL BATTERY DECAL ENGINE COMPARTMENT DECAL STABILIZER DECAL NOTES 9 3 52 Deck Decals sa INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 781419 781419 1 BELT ROUTING DECAL 2 760637 760637 1 MOWER DECK QUICK REF DECAL 3 727438 727438 2 WHIRLING BLADES DECAL 4 727420 727420 1 DEFLECTOR SHIELD DECAL 5 727453 727453 2 BELT amp PULLEY DECAL 6 785535 785535 1 DECK I D 52 DECAL 7 727172 727172 1 MADE IN U S A DECAL 8 797845 797845 1 FUSION DECAL NOTES 9 4 302620 8 06 44 Deck Decals Em INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 781419 781419 1 BELT ROUTING DECAL 2 760637 760637 1 MOWER DECK QUICK REF DECAL 3 727438 727438 2 WHIRLING BLADES DECAL 4 727420 727420 1 DEFLECTOR SHIELD DECAL 5 727453 727453 2 BELT 8 PULLEY DECAL 6 784801 784801 1 DECK 44 ID DECAL 7 727172 727172 1 MADE IN U S A DECAL 8 797845 797845 1 FUSION DECAL NOTES 302620 8 06 9 5 302620 8 06 302620 8 06 Seat Installation Chapter 10 Contents 10 1 Seat In
15. Move the control lever to where it is just inside 1 8 the park brake L slot Fig 11 26 a la AZ Park brake slot NOTE When the control lever is against the outside edge of the the Outside edge slot the brakes should not be engaged Fig 11 27 6 Rotate the tire If the brake is adjusted properly the tire will still rotate but friction will start to become noticeable here However if no brake resistance is noticed the brake needs adjusted as follows Figure 11 27 7 Loosen the brake linkage jam nuts Fig 11 28 8 Rotate the tire and at the same time rotate the turnbuckle to shorten the length of the brake linkage to increase the brake pressure When you feel the brake begin to engage stop adjusting the turnbuckle Re tighten the jam nuts on the turnbuckle 9 Place the control lever in the park brake slot Fig 11 29 The tire should not rotate when the control lever is in the park brake position 10 Place the control lever in the neutral position The tire should rotate freely 11 Close the hydraulic pump s bypass valve 12 Repeat steps 3 thru 11 for the other side a rm Sea 13 Remove the jack stands and lower the unit It is now ready to de operate Turnbuckle Figure 11 29 Park brake Hydraulic pump belt adjustment slot The pump drive belt tension remains constant by means of a tension idler and spring Fig 11 30 There is no tension adjustment of this belt NOTE Replace the belt every 400 hou
16. Store gasoline in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of gasoline Always place gasoline containers on the ground away from your vehicle before filling Do not fill gasoline containers inside a vehicle or on a truck or trailer as interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge When practical remove equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel the equipment on the truck or trailer using a portable container and not a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete 302620 8 06 Fuel tank NG s Figure 11 8 A WARNING Gasoline is harmful or fatal if swallowed Long term exposure to vapors can cause serious injury and illness Avoid prolonged breathing of vapors Keep face away from nozzle and gas tank or conditioner opening Keep gas away from eyes and skin The fuel tanks are located in the tractor s fenders Fig 11 8 Total capacity for the fuel tanks is 12 U S gallon 45 4 liter Use regular unleaded gasoline with an octane rating of 87 or higher The fuel filter Fig 11 9A 11 9B amp 11 9C is installed in the fuel line between fuel tanks and engine fuel pump Replac
17. and use of basic test equipment is necessary for troubleshooting and repair Major overhaul or repair of the starting motor or alternator should be performed by trained technicians only Burnishing the electric clutch WARNING To insure maximum performance and life it is necessary to burnish the clutch Super Mini Z units built with serial number 03120228 and later were built with Warner clutches It is not necessary to burnish these clutches Super Mini Z units built prior to serial number 03120228 were built with Ogura clutches Occassionally it may be necessary to burnish the clutch Burnishing the Ogura clutch Fig 11 4 will develop better contact between the armature and rotor helping to develop higher torque capabilities without slipping The warranty on the new clutch will be 302620 8 06 Electric clutch Figure 11 4 voided if it is not burnished properly Use the following procedure to burnish the clutch 1 Check the air gap between armature and rotor Gap should be 012 to 024 2 Cycle the clutch on and off 10 times 15 seconds on and 15 seconds off with the engine operating at half throttles approximately 1500 rpm Access to engine and hydraulic pumps The hydraulic pumps are accessed by lifting the seat platform The seat platform is hinged at the front To raise it release seat latch and tilt seat platform up and forward The seat platform catch Fig 11 5 will prevent the seat from going all
18. bottom ara 160 01 It is recommended that these be checked after the first 2 hours of operation initially and every 50 hours following removal for repair or replacement For all other torques refer to the tractor parts manual for standard torque chart For engine torque values see engine owner s manual Tires It is important for level mowing that the tires have the same amount of air pressure The recommended pressure are Drive wheels Gauge wheels Solid fill tires are not recommended for Hustler turf equipment On any machine with solid filled tires the warranty claim will be denied WARNING Explosive separation of a tire and rim can cause serious injury or death Do not attempt to mount a tire without the proper equipment and experience to perform the task Always maintain the correct tire pressure and never over inflate Never weld or heat a wheel and tire assembly as an explosion may occur Welding can weaken or deform a wheel When inflating tires stand to one side and not in front of or over the tire assembly Check tires for low pressure blemishes damaged rims or missing lug bolts and nuts Hour meter To recognize when your machine needs servicing check the hour meter and the maintenance schedule The hour meter shows the number of hours the engine has run and the maintenance schedule lists the service intervals Fig 11 2 Lubrication 1 Grease the front gauge wheel bearings per the Main
19. fit the operator s personal preference The control levers should be adjusted so that they align with each other when in the neutral position Park brake adjustment Occasionally check the park brakes and adjustment using the following method 1 Position the control levers in the neutral position Disengage the deck clutch WARNING Never work under the machine or attachment A unless it is safely supported with jack stands Make certain machine is secure when it is raised and placed on the jack stands The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating Use only certified jack stands Use only appropriate jack stands with a minimum weight rating of 2000 pounds to block the unit up Use in pairs only Follow the instructions supplied with the vehicle stands 302620 8 06 NOTE The front brake link is not adjustable Fig 11 24 2 Raise and block the tractor up so the drive wheels are off of the floor 3 Open the hydraulic pump s bypass valve Fig 11 25 on the side that is being adjusted by turning bypass valve counter clockwise one half to one revolution The valve stems on each hydraulic pump are located near the top and are identified as a hex stud 4 Rotate the tire The tire should rotate Remember hydraulic oil resistance will prevent the tire from rotating freely even with the bypass valves open There should be no resistance from the brakes at this point 5
20. have carefully selected a reliable filter designed to fit the needs of the engines The filter specified is a Donaldson filter Hustler part number 785261 Owners should be reminded that failure to use original equipment replacement parts is an alteration and will not be considered for warranty in the event of engine damage Recommended service procedure 1 Release clamps and remove element Clean the canister with a damp cloth 2 Before installing a new element inspect it by placing a bright light inside and rotate the element slowly looking for any holes or tears in the paper Also check gaskets for cuts or tears Do not attempt to use a damaged element which will allow abrasive particles to enter the engine 3 Reinstall the dust cup Make sure it seals all the way around the air cleaner body then tighten the clamps 4 Check all fittings and clamps periodically for tightness and inspect hoses for holes or cracks 5 Periodically check the intake hose for signs of ingested dust Locate and repair the source of ingested dirt 6 Never operate a machine without an air filter installed Air restriction indicator Any unit with a Kawasaki engine will have an air restriction indicator installed in the air cleaner Fig 11 13 Replace the element whenever the restriction indicator shows reaches the change filter red line Check the indicator daily and replace element as needed or annually whichever occurs first Reset the indicat
21. height adjustment 11 18 Electrical oa see Und den DR 11 9 Engine ait fllleru aaa 11 12 Engine oil and 2 11 11 Engine setting nieta az 11 18 SySten iuda eene ord Ee HA 11 10 General engine maintenance 11 13 302620 8 06 11 21 PAGE TOUR MCLEE nara aaa 11 8 Hydraulic pump belt adjustment 11 17 Hydraulic system saaan ttes 11 10 Lubrication entier tere 11 8 Maintenance introduction 11 8 Mower blade maintenance 11 14 Mower blade removal 11 14 Park brake adjustment sss 11 16 Safety precautions n 11 13 Steering dampen r sedes 11 16 Steering linkage aaa ctii 11 15 Tiresia E 11 8 Torque values ansehen 11 8 Numerical Index Part Page Part Page No No Index Numerics 4 7 5 3 5 7 5 11 000323 5 14 5 14 7 3 10 3 000331 5 14 10 3 3 3 4 3 4 11 5 3 005116 7 5 5 7 5 11 008193 4 11 3 3 5 3 5 16 008573 3 3 5 7 015495 4 5 4 11 7 3 5 3 5 7 5 11 015511 6 4 4 3 7 3 7 5 015818 5 14 4 7 5 16 016253 6 6 4 7 016527 4 11 5 3 5 7 5 11 6 5 016899 5 11 4 11 6 3 8 2 016972 7 5 4 7 017004 4 7 5 3 5 7 7 3 017129 7 5 5 3 5 7 5 11 019521 6 4 6 5 4 7 024927 4 3 4 1
22. in an enclosed area unless exhaust is vented to the outside Exhaust gases contain carbon monoxide which is odorless and deadly poison Never attempt to make any adjustments or repairs to the tractor drive system mower deck or any attachment while the tractor engine is running or deck clutch is engaged Repairs or maintenance requiring engine power should be performed by trained personnel only Never work under the machine or attachment unless it is safely supported with jack stands Make certain machine is secure when it is raised and placed on the jack stands The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating Use only certified jack stands Use only appropriate jack stands with a minimum weight rating of 2000 pounds to block the unit up Use in pairs only Follow the instructions supplied with the vehicle stands Before working on or under the deck make certain engine cannot be accidentally started Shut engine off and remove ignition switch key for maximum safety Repairs or maintenance requiring engine power should be performed by trained personnel only Use a stick or similar instrument to clean under the mower making sure that no part of the body especially arms and hands are under mower Exercise caution when working under the deck as the mower blades are extremely sharp Wearing gloves or wrapping the blade s is advisable when working around or with the blades Do not
23. is shown to help the operator understand the meanings of these decals nma Part Number 727016 AWARNING A Do not remove or modify stabilizer wheels Part Number 771436 AWARNING Part Number 727453 AWARNING Part Number 788968 ADANGER LY iy 2 Part Number 727438 302620 8 06 Read Owner s Manual and Quick Reference Decal before attempting to operate this machine Avoid skin contact with battery acid Always wear eye protection when checking the battery acid can cause serious injury to skin and eyes If contact occurs flush area with clean water and call physician immediately Acid will also damage clothing Do not allow open flame near the battery when charging Hydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it last Do not overfill battery Electrolyte may overflow and damage paint wiring or structure When cleaning the battery use soap and water Be careful not to get soap and water into the battery Use soda mixed in water to clean corrosion off the terminals Do not remove or modify stabilizer wheels or rear engine guard or injury can result Never stop suddenly while backing down slopes This action may resultin a reaction of the tractor that can cause serious physical injury Keep shields or covers in place while machine is in op
24. knife WARNING If the pump belt fails loss of control will occur especially when operating on a slope If you lose steering control while operating the machine place the steering 11 13 control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate Inspect the belt pulley grooves and flanges for wear A new belt or one in good condition should never run against the bottom of the groove Replace the pulley when this is the case otherwise belt will lose power and slip excessively Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering Keep oil and grease away from belts and never use belt dressings Any of these will destroy the belt composition in a very short time Mower blade maintenance Check the mower blades daily they are the key to power efficiency and well groomed turf Keep them sharp a dull blade will tear rather than cut the grass leaving a brown ragged top on the grass within a few hours A dull blade also requires more power from the engine Replace any blade which is bent cracked or broken WARNING Never attempt to straighten a bent blade by heating A or weld a cracked or broken blade as the blade may break and cause serious injury DANGER Never work with blades while engine is running or deck clutch is engaged Always place deck clutch in the disengaged position engage
25. the grass catcher attachment is being used Hot surface If you loose steering control while operating the machine place the steering control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate If pump belt fails steering control will be lost Refer to owner s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures 302620 8 06 MAINTENANCE MAINTENANCE LOCATOR CHART E 1A Engine Oil Fill amp Dipstick Kawasaki 8 Honda 1B Engine Oil Fill amp Dipstick Kohler 2A Fuel Filter Kawasaki 2B Fuel Filter Honda Fuel Filter Kohler Engine Air Cleaner Engine Oil Drain Plug Battery Fuel Tanks Hydraulic Oil Reservoir Deck Pusher Arm Zerks 2 Hydraulic Oil Filter Gauge Wheel Bearing Zerks 2 Engine Oil Filter Deck Height Pivot Zerks 4 Park Brake Switch Drive Tire Pump ldler Zerk 1 Deck Belt Pump Belt Blades Hydraulic Oil Heat Exchanger
26. the way over However if more access is desired under the seat platform the seat platform catch can be raised allowing the seat to pivot more Make certain to place the control levers in the park brake position and pivot the arm rests upward before placing the seat platform in the full forward position to prevent arm rest damage WARNING Always wear adequate eye protection when servicing the hydraulic system and battery Seat platform catch W gt Control lever D 3 Figure 11 5 Figure 11 6 Hydraulic system IMPORTANT Never use hydraulic or automatic transmission fluid in this system use only motor oil as specified Remember dirt is the primary enemy of any hydraulic system skin Hydraulic oil may cause infection in a minor cut or opening in the skin If exposed to hydraulic fluid see a doctor at once Before applying pressure to hydraulic system make sure all connections are tight and all hoses and lines are in good condition To find a leak under pressure use a piece of cardboard or wood never use your hands Relieve all pressure in the system before disconnecting or working on hydraulic lines To relieve pressure lower all attachments and shut off engine WARNING Hydraulic oil escaping under pressure can penetrate The 1 0 5 gallon 3 79 liter hydraulic reservoir is located in front of the engine and under the operator s platform Fig 11 6 Check oil level in hydraulic system after every 50 hou
27. touch hot parts of machine Keep nuts and bolts tight especially the blade attachment bolts Keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Clean up oil or fuel spillage Allow A Grass collection system components are subject to wear damage and Using a ramp deterioration which could expose moving parts or allow objects to A Use extreme caution when loading and unloading a unit with a ramp be thrown Frequently check components and replace with A Use only a single full width ramp do not use individual ramps for manufacturer s recommended parts when necessary each side of the unit Having a full width ramp provides a surface A Use only genuine Hustler replacement parts to ensure that original for the tractor frame to contact if the unit starts to tip backwards It standards are maintained also reduces the risk of a wheel going off and the machine tipping over A Do not exceed a 15 degree angle between the ramp and the ground or between the ramp and the trailer or truck A When on a ramp avoid sudden acceleration 11 4 302620 8 06 Safety and Instruction Decals A Specific safety warning decals are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obliterated Replace them if they become non readable The following illustrations show the various safety decals that are located on the machine A brief explanation
28. 068239 068239 2 CS 500 13 X 4 500 HX G5 ZN 5 767962 767962 4 FW 531 X 1 063 X 090 SAE HD ZN 6 781567 781567 2 NT 50 13 HX LK NY 7 016253 016253 6 CB 312 18 X 750 FUL ZN 8 031997 031997 2 ANTI SCALP WHEEL NOTES 1 Do not torque wheel must turn freely 2 Mowers with serial number prior to 04110938 will have anti rollover wheel brackets as part of tractor frame 6 6 302620 8 06 302620 8 06 Chapter 7 Deck Assembly Deck Pulley Assembly Blade Spindle Assembly Breakdown 7 1 Contents Deck Assembly 44 DECK 7 2 302620 8 06 Deck Assembly INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION EP 1 546408 367730 1 52 MINI Z DECK 1A 546382 367946 1 44 MINI Z DECK 2 357111 357111 1 DISCHARGE CHUTE 3 063297 063297 2 SB 375 X 50 SH 312 18 TD ZN 4 767954 767954 20 FW 406 X 812 X 060 SAE HD ZN 5 054502 054502 8 NT 375 16 HX GRD 5 ZNYC 6 357103 357103 1 DISCHARGE CHUTE MOUNT BRACKET 7 058776 058776 2 NT 312 18 HX NL ZNYC 8 389189 389189 1 PUSHER 9 015495 015495 2 STRAIGHT GREASE FITTING 10 036244 036244 6 CS 375 16 X1 00 HX G5 ZNYC 11 781708 N A 4 CS 500 13 X 4 25 HX G5 ZNYC 11A 781708 N A 3 CS 500 13 X 4 25 HX G5 ZNYC 12 767962 N A 8 FW 531 X 1 063 X 090 SAE HD ZN 12A 767962 N A 6 FW 531 X 1 063 X 090 SAE HD ZN 13 053199 N A 4 NT 500 13 HX JAM ZNYC 13A 053199 N A 3 NT 500 13 HX JAM ZNYC 14 781567 781567 4 NT 50 13 HX LK NY 14A 781567 781567 3 NT 50 13 HX LK NY 1
29. 1 5 3 5 7 6 6 025007 7 5 1 1 025296 4 11 6 3 8 2 3 3 4 7 026237 5 16 7 5 027912 1 1 3 4 5 7 027920 1 1 7 5 028118 4 11 7 5 10 3 029751 5 11 5 16 029868 4 3 4 11 029876 4 3 5 3 5 7 5 11 030817 5 3 031997 6 6 7 3 032763 3 3 032771 3 3 034272 3 3 4 3 4 5 4 7 5 3 5 7 5 11 6 6 10 3 034280 4 3 5 3 5 7 5 11 036236 5 3 5 7 5 11 036244 4 7 4 11 7 3 10 3 041152 4 7 041707 3 3 044255 5 3 044818 5 3 5 7 5 11 045088 5 3 5 7 045765 6 3 045898 5 16 047654 5 3 5 7 048876 4 7 051169 8 2 052837 5 3 5 7 5 11 052860 2 3 10 3 053199 4 7 7 3 054502 4 11 7 3 7 5 055749 4 5 8 2 302620 8 06 i 1 Part No 367128 367169 367565 367573 367730 367946 368670 368704 368803 368860 368910 368944 368977 368985 368993 369132 369470 369660 370270 377994 378745 387936 388884 388892 388983 389189 389940 392449 546382 546408 546630 546648 600221 600296 600899 700484 704163 704643 704742 704932 705137 705178 705186 705954 712257 712927 713198 714998 720177 722199 724716 727008 Page No 4 7 4 7 4 7 4 7 7 3 7 3 4 7 4 7 3 3 4 11 4 7 7 5 7 5 7 5 7 5 5 3 5 7 5 11 5 3 5 7 5 11 4 7 5 3 5 7 5 11 5 7 5 11 7 5 2 2 2 3 5 3 5 7 5 11 10 3 7 3 10 3 2 2 7 3 7 3 2 2 2 2 4 7 7 5 9 3 3 3 4 7 4 5 8 2 3 3 5 16 5 11 4 7 3 3 6 3 5 16 4 7 7 5 3 3 5 16 5 3 5 7 10 3 10 3 9 3 727016 727172 727420 727438 72745
30. 20177 N A 787200 056077 N A 024927 797670 QTY DESCRIPTION HONDA 24 HP ENGINE USED ON 927285 CENTRIFICAL AIR CLEANER CAP HOSE CLAMP MOUNTING BAND AIR CLEANER NT 312 18 HX G5 ZNYC FW 343 X 687 X 051 080HD ZNYC MINI Z DEFLECTOR SCOOP CS 250 20 X 750 HX G5 ZNYC FW 281 X 625 X 051 080 HD ZNYC CS 312 18 X 1 00 HX G5 ZNYC ELECTRIC COOLER FAN SUPER MINI Z HOOD CN ZN TIN C7343 1420 HOSE CLAMP 1 REMOTE AIR FILTER HOSE HONDA OIL DRAIN VALVE 0 50 LOW PRESSURE HOSE 3 00 LONG HOUR METER SEAT SUPPORT CROSSMEMBER FW 406 X 812 X 060 SAE HD ZN CS 375 16 X 75 HX G5 ZNYC CS 312 18 X 75 HX G5 ZNYC LW 312 INT EXT TOOTH ZNYC CS 312 18 X1 50 HX G5 ZNYC MUFFLER GUARD MMZ ROLLER HEAT SHIELD REAR BUMPER ENGINE GUARD FW 531 X 1 063 X 090 SAE HD ZN CS 500 13 X1 00 HX G5 ZNYC CS 312 18 X 625 HX G5 ZNYC CLIP HONDA MUFFLER HONDA MUFFLER GASKET MUFFLER MANIFOLD LW 312 MED SPRING ZNYC NT M8 1 25 HX STAINLESS STEEL 1 50 MUFFLER CLAMP CS M 8 1 25 X 20 10 9 HXFLZNYC NT M8 1 25 10 HX ZNYC TRACTOR WIRE HARNESS CS 250 20 X 1 00 HX G5 ZNYC HONDA 20 AMP RECTIFIER NT 250 20 HX GR 5 ZNYC HONDA AIRCLEANER HOSE CLAMP 1 Includes mounting hardware 2 Includes one 1 of Item 3 057661 Hose Clamp 302620 8 06 NOTES 5 7 gh gr moo Part of Item 41 787200 Tractor Wire Harness Engine oil capacity 2 US quarts Engine RPM to be set at 3600450 When installing lower hose clamp o
31. 3 7 5 7 7 7 7 7 7 7 7 7 7 4 7 1 1 7 5 4 11 4 11 5 3 5 7 5 14 4 7 4 7 5 3 3 3 6 5 784439 784488 784603 784686 784702 784801 784843 784918 784959 785014 785030 785063 785154 785188 785261 785279 785378 785428 785436 785477 785485 785493 785535 785543 785626 785634 785642 785659 785675 785741 785808 785832 786038 786061 786079 786103 786335 786350 786368 786533 786566 786657 786673 786731 786822 786848 786863 786871 786889 787069 787192 787200 787366 787408 4 7 4 5 6 3 4 5 9 3 9 5 5 7 4 11 5 7 5 7 5 16 4 3 9 3 9 3 1 1 5 4 5 8 1 1 5 7 5 11 7 6 7 6 5 7 2 3 2 3 9 4 5 7 1 1 1 1 1 1 4 11 5 7 5 3 5 7 5 14 5 16 7 5 5 3 6 3 6 4 6 4 7 5 3 3 3 3 1 1 4 11 5 3 5 16 5 3 5 11 6 3 9 3 4 11 5 3 5 3 7 5 7 5 3 3 5 7 5 19 4 11 4 11 302620 8 06 Part No 787440 787457 787564 787572 787580 787598 787606 787622 787689 787713 788000 788018 788026 788133 788166 788174 788216 788943 788968 789388 791061 791087 302620 8 06 Page Part 5 7 5 11 5 11 5 21 5 11 5 11 3 4 7 3 5 11 5 3 5 11 9 3 1 1 7 5 3 3 3 3 Part No 795245 795278 795310 795526 796300 796318 796326 796524 796672 797480 797571 797654 797670 797845 798603 808485 808493 927269 927277 927285 5 14 5 14 5 3 5 11 10 3 10 3 4 11 9 4 9 5 6 3 2 2 5 11 1 1
32. 3 740696 742684 745059 747303 747402 748681 748756 756270 762195 763318 765339 767954 767962 768127 768515 768523 768820 769166 770859 771428 771436 772079 775353 776476 777656 778217 778365 778423 778738 779280 779850 780841 781153 781211 781229 781260 781286 781294 781302 781385 781419 781526 781542 9 3 9 3 9 4 9 5 9 4 9 5 9 4 9 5 9 4 9 5 4 3 1 1 5 14 1 1 6 4 4 11 10 3 4 5 5 16 5 4 5 8 4 7 4 7 4 11 5 3 5 7 5 11 5 14 7 3 7 5 10 3 3 3 4 11 5 3 5 7 5 11 6 6 7 3 4 11 3 3 4 7 4 11 5 3 5 7 5 11 5 16 3 3 4 3 4 7 5 3 5 7 5 11 6 6 7 5 10 3 4 3 5 3 5 3 5 7 5 11 6 5 4 3 5 3 9 3 1 1 5 7 5 16 5 3 4 11 5 16 1 1 4 11 9 3 4 3 5 3 4 7 4 7 4 5 4 7 4 7 4 5 4 11 7 5 7 5 9 4 9 5 3 3 3 3 781559 781567 781583 781617 781658 781708 781716 781831 781856 781872 781880 781922 782078 782128 782136 782144 782177 782284 782318 782466 782474 782573 782664 782763 782953 782979 782995 783118 783126 783472 783506 783514 783522 783530 783548 783555 783696 783753 783761 783829 783837 783845 783852 783894 783928 783936 783985 784066 784082 784108 784181 784199 784223 784256 3 3 4 7 10 3 3 3 7 3 4 7 4 5 7 5 4 11 7 5 2 3 7 3 10 3 4 7 6 5 9 3 9 3 10 3 10 3 6 5 5 3 4 11 7 5 9 3 5 3 5 7 5 3 5 7 5 11 4 7 4 7 4 5 4 7 4 7 10
33. 43 X 687 X 051 080 HD ZNYC 3 348417 348417 1 BATTERY CLAMP STRAP 4 785063 785063 1 POSITIVE BATTERY CABLE 5 771428 771428 1 RED BATTERY CABLE BOOT 6 055939 055939 2 CS 250 20 X 750 HX G5 ZNYC 7 029868 029868 4 LW 250 INT EXT TOOTH ZNYC 8 024927 024927 2 NT 250 20 HX GR 5 ZNYC 9 740696 740696 1 BATTERY 10 034272 034272 2 NT 312 18 HX G5 ZNYC 11 768820 768820 1 BATTERY GROUND CABLE 12 034280 034280 1 CS 312 18 X 750 HX G5 ZNYC 13 029876 029876 1 LW 312 INT EXT TOOTH ZNYC 14 779850 779850 2 CB 312 18 X 3 00 FUL ZN NOTES 1 When performing maintenance disconnect battery ground cable and black wire of harness and do not reconnect to battery until engine is ready to be started See owners manual 302620 8 06 4 3 Deck Lift Assembly 4 4 302620 8 06 Deck Lift Assembly INDEX NO oo N gt EE AR Bon gt SERVICE PART NO 348318 348284 784488 781294 782995 704643 055749 348391 781831 756270 034272 348458 781229 015495 784686 MFG PART NO 348318 348284 784488 781294 782995 704643 055749 348391 781831 756270 034272 348458 781229 015495 784686 o SB Boa 3s SS aa A SN NY da 3s NOTES DESCRIPTION STOP HANDLE HEIGHT ADJUSTMENT STOP DECK LIFT INDICATOR CLIP E 1 00 X 625X 050 DECK LIFT SPRING NT 437 14 HX FLG ZN CS 437 14 X 1 750 HX G5 ZNYC DECK LIFT CHAIN CS 437 14 X 1 750 FULTH G5 ZNYC CS 312 18 X 1 50 F
34. 5 031997 N A 4 ANTI SCALP WHEEL 15A 031997 N A 3 ANTI SCALP WHEEL 16 781880 781880 1 BUMPER 17 808485 808485 4 5 16 18 THREAD RIVET NUT EP 788166 788166 4 ANTI SCALP WHEEL ASSEMBLY 18 055822 055822 2 CS 375 16 X 750 HX G5 ZNYC NOTES 1 Do not torque Item 2 357111 Discharge Chute must pivot freely 2 Factory assembled in top hole for shipping purposes 3 Item 8 389189 Pusher installed as shown with zerks pointing upward apply grease to zerks 4 Includes items 11 A 12 A 13 A and 15 A 5 Service part deck includes decals see 52 Deck Decals on page 9 4 and 44 Deck Decals on page 9 5 302620 8 06 7 3 Deck Pullev ASSembi N N N lt NG M lt 6 N 302620 8 06 lt K fd 4 VA Z N LA VA IN NAM it 4 ja i y U J 7 4 Deck Pulley Assembly INDEX NO 22 23 24 25 26 27 28 29 E gt 31 32 33 34 1 Torque to 118 ft Ibs SERVICE PART NO 789388 791335 784199 017129 785832 787069 025007 028118 781856 600296 350884 259812 781302 016972 781385 786335 781872 782474 786889 792689 054502 767954 368993 368977 368985 368944 792002 075291 794875 768523 058776 783506 005116 795526 783753 796300 784256 079186 712927 378745 364315 MFG PART NO 789388 791335 784199 017129 785832 787069 025007 028118 781856 600296
35. Hustler Super Mini Z Parts Manual HUSTLER Box 7000 Hesston Kansas 67062 2097 302620 Rev 8 06 A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm IMPORTANT This engine is not equipped with a spark arrester muffler It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest covered brush covered or grass covered unimproved land Other states or federal areas may have similar laws This spark ignition system complies with Canadian ICES 002 The Engine Owner s Manual provides information regarding the U S Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Keep Engine Owner s Manual with your unit Should the Engine Owner s Manual become damaged or illegible re place immediately Replacements may be ordered per the information found in the Product Information section of the owner s manual Table of Contents Chapter 1 General Information 1 1 Chapter 2 Contents Rivet nut 1 5 2 2 Footrest Assembly rerea co oe etude ae 2 3 Chapter 3 Contents Hydraulic System Installation 3 2 Chapter 4 Contents Battery Installation gt 20 2 22 2
36. ICE MFG PART NO PART NO NO QTY DESCRIPTION 1 068551 068551 2 NT 250 20 HX NL ZNYC 2 768515 768515 8 FW 281 X 625 X 051 080 HD ZNYC 3 055939 055939 4 CS 250 20 X 750 HX G5 ZNYC 4 713198 713198 2 SEAL 3 8 X 3 4 X 7 LONG 5 713198 713198 2 SEAL 3 8 X 3 4 X 172 LONG 6 787192 787192 1 HYDRAULIC OIL COOLER 7 032763 032763 1 BREATHER CAP 8 032771 032771 1 STRAINER 9 368803 368803 1 HYDRAULIC OIL RESERVOIR EP 10 783985 N A 1 FITTING STR ORB BEADED TUBE EP 11 787564 N A 1 MINI Z CASE DRAIN HOSE ASSEMBLY EP 12 787572 N A 1 MINI Z CASE DRAIN HOSE ASSEMBLY EP 13 781658 N A 1 FITTING STR 8MORB HEX PLUG 14 700484 700484 1 HOSE CLAMP 15 034272 034272 3 NT 312 18 HX G5 ZNYC 16 768523 768523 3 FW 343 X 687 X 051 080 HD ZNYC 17 055947 055947 2 CS 250 20 X 500 HX G5 ZNYC EP 18 787580 N A 1 HOSE ASSEMBLY PUMP TO COOLER SMZ EP 19 784108 N A 2 FITTING 6 BEADED TUBE ORB 45 EP 20 787598 N A 1 HOSE ASSEMBLY PUMP TO COOLER SMZ EP 21 784082 N A 2 FITTING 8 BEADED TUBE ORB 90 22 781559 N A 3 FITTING 45 8MORB 8MSL EP 23 781542 N A 1 FITTING 90 8MORB 8MSL 24 786368 786368 1 PUMP HYDRO GEAR BDP16A 306 25 786350 786350 1 PUMP HYDRO GEAR BDP16A 409 26 041707 041707 4 NT 437 14 HX G5 ZNYC 27 704742 704742 8 FW 453 X 812 X 060 ZNYC 28 791152 791152 2 WHITE MOTOR CE14 29 008573 008573 8 CS 500 13 X 2 500 HX G5 ZNYC 30 767962 767962 8 FW 531 X 1 063 X 090 SAE HD ZN EP 31 781526 N A 3 FITTING 90 10MORB 8MSL EP 32 787440 N A 1 FITTING 45
37. LTHR GR5 ZNYC NT 312 18 HX G5 ZNYC DECK LEVELER YOKE CE 750X2 25 X1 75 HEADLESS STRAIGHT GREASE FITTING FW 812 X 1 469 X 134 THK ZNYC 1 Apply grease at zerks see owner s manual 302620 8 06 4 5 Steering and Brake Assembl 302620 8 06 4 6 Steering and Brake Assembly 302620 8 06 INDEX NO AN O Q WD N DN N N NN 3 a 2 aR N O O N O Q N 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 44 45 46 47 SERVICE PART NO 781260 368704 367128 368670 055822 767954 781716 053199 036244 781583 705178 768523 041152 348862 781153 784439 368910 781286 704163 768515 034272 369660 068551 781922 600221 783696 086660 367573 367565 063198 782979 781211 059832 060541 765339 302943 302935 367169 783852 791327 017004 048876 783118 783126 782953 783845 064014 712927 MFG PART NO 781260 N A 367128 368670 055822 767954 781716 053199 036244 781583 705178 768523 041152 348862 781153 784439 368910 781286 704163 768515 034272 369660 068551 781922 600221 783696 086660 367573 367565 063198 782979 781211 059832 060541 765339 302943 302935 367169 N A 791327 017004 048876 783118 783126 782953 N A 064014 712927 QTY oN F N DN N N N N BN N BN N N N N O BN N N a N N FA DESCRIPTION
38. NALDSON AIR CLEANER CAP MOUNTING BAND HOSE CLAMP AIR FILTER INDICATOR AIR CLEANER NT 312 18 HX G5 ZNYC FW 343 X 687 X 051 080HD ZNYC MINI Z DEFLECTOR SCOOP CS 312 18 X 1 00 HX G5 ZNYC CS 250 20 X 75 G5 ZNYC FW 281 X 625 X 051 080HD ZNYC ELECTRIC COOLER FAN CLIP SUPER MINI Z HOOD CN ZN TIN C7343 1420 HOSE CLAMP 1 REMOTE AIR FILTER HOSE KAWASAKI 23 HP ENGINE FH680V 3600 RPM USED ON 927269 KAWASAKI 25 HP ENGINE FH601V 3600 RPM USED ON 927277 19 23 25 KAWASAKI MUFFLER CS 8 1 25 X 20 10 9 HXFLZNYC 1 375 MUFFLER CLAMP KAW 23 MUFFLER GASKET KAWASAKI MUFFLER MANIFOLD HEAT SHIELD LW 312 MED SPRING ZNYC NT M8 1 25 HX STAINLESS STEEL M20 X 2 5 OIL DRAIN VALVE NT 250 20 HX GR 5 ZNYC BATTERY CABLE TRACTOR WIRE HARNESS NT 10 32 HX ZN RED BATTERY CABLE BOOT STARTER SOLENOID CS 250 20 X 50 HX G5 ZNYC STARTER RELAY GROUND WIRE HOUR METER SEAT SUPPORT CROSSMEMBER CS 375 16 X 750 HX G5 ZNYC FW 406 X 812 X 060 SAE HD ZN CS 312 18 X 75 G5 ZNYC MUFFLER GUARD ENGINE GUARD LW 312 INT EXT TOOTH ZNYC CS 312 18 X1 50 HX G5 ZNYC CS 500 13 X1 00 HX G5 ZNYC FW 531 X 1 063 X 090 SAE HD ZN CS 312 18 X 625 HX G5 ZNYC 5 3 O NOTES Includes mounting hardware Includes one 1 of Item 3 057661 Hose Clamp Part of Item 30 783894 Tractor Wire Harness Engine oil capacity 2 US quarts Engine RPM to be set at 3600 50 When installing
39. STEERING BAR GRIP STEERING BAR CONTROL PANEL STEERING ARM MOUNT CS 375 16 X 750 HX G5 ZNYC FW 406 X 812 X 060 SAE HD ZN SS 500 13 X 1 75 SH ZN NT 500 13 HX JAM ZNYC CS 375 16 X 1 00 HX G5 ZNYC BRAKE ROD ASSEMBLY CS 375 16 X1 75 HX G5 ZNYC FW 343 X 687 X 051 080 HD ZNYC NT 312 24 HX ZNYC STEERLEVER BUSHING 750 X 1 00 X 50 PLASTIC BUSHING LOCK COLLAR STEERING CENTER PIVOT TUBE PUMP ROD ADJUSTER ASSEMBLY CS 250 20 X 2 00 HX G5 ZNYC FW 281X 625X 051 080HD ZNYC NT 312 18 HX G5 ZNYC PUMP ARM NT 250 20 HX NL ZNYC DAMPER BALL STUD CENTERING DAMPENER CENTERING DAMPENER NT 375 16 HX LK NY LH STEERLEVER SUPPORT RH STEERLEVER SUPPORT NOT SHOWN CS 10 24 X 750 HXFLK ZNYC CS 375 16 X 4 75 HX G5 ZNYC PUSH BUTTON SWITCH NT 10 24 HX NL ZN SB 500 X 625 SH 375 16 ZN INGUSZMFI 0608 05 BUSHING LEFT BRAKE PIVOT ARM RIGHT BRAKE PIVOT ARM NOT SHOWN BRAKE LEVER EXTENSION KEY BRAKE LINKAGE ASSEMBLYY LW 312 MED SPRING ZNYC CS 312 18 X 750 HX G8 ZNYC BRAKE ASSEMBLY BRAKE ASSEMBLY NOT SHOWN HUB ASSEMBLY NUT CS 312 18 X 875 HX G5 ZNYC FW 344 X 1 00 X 12 HRD ZN 4 7 PO I ot NOTES Torque to 280 310 ft Ibs Included with wheel motor Torque brake assembly mounting bolts to 24 ft Ibs 783118 used on left wheel 783126 used on right wheel Includes Item 1 781260 Steering Bar Grip Used on mowers with serial numbers prior to 06071186 4 8 302620 8 06
40. This page intentionally left blank 302620 8 06 4 9 Pump Belt and Pulley Installation lt XI N Pi N 7 Ba A NN UN N N IN Y NG N 52 ch xo 08 oc 958 x E m osx OD Les OZ 302620 8 06 4 10 Pump Belt and Pulley Installation INDEX SERVICE NO PART NO 1 783761 2 212076 3 797654 4 791251 5 787366 6 783829 7 785659 8 083196 9 782466 10 768127 11 366765 12 016527 13 767962 14 008193 15 784918 16 015495 17 368860 18 025296 19 061101 20 786848 21 028118 22 781872 23 781302 24 786533 25 787408 26 778217 27 036244 28 767954 29 054502 30 055939 31 362392 32 778738 33 768515 34 024927 748681 1 Torque to 45 48 ft Ibs 2 Torque to 12 15 ft Ibs MFG PART NO 783761 212076 797654 791251 787366 783829 785659 083196 782466 768127 366765 016527 767962 008193 784918 015495 368860 025296 061101 786848 028118 781872 781302 786533 N A N A N A N A N A N A N A N A N A N A N A QTY a a BI BIB RAR ae l3 AS CAE E x xoxo DESCRIPTION SUPER Z SINGLE PULLEY KEY 1 4 SQ X 1 50 LONG FW 1 156 X 1 750 X 250 ZY CLUTCH PIGTAIL HARNESS DIODE WARNER Z CLUTCH FW 460X 1 750X 250 ZNYC CS 437 20 X 2 50 HX G5 ZNYC SS 312 18 X 750 SQ HD ZN PULLEY 8 FAN BDP 21 KEY 5MM X 30MM RADIUS ENDS CLUTCH ANCHOR ANGLE CS 500 13 X 1 00 HX G5 ZNYC FW 531
41. X 1 063 X 090 SAE HD ZN NT 500 13 HX G5 ZNYC RUBBER BUMPER STRAIGHT GREASE FITTING PUMP IDLER ARM FW 760 X 1 625 X 08 ZN NT 750 10 HX NL ZN IDLER PULLEY FW 62 X 1 00 X 134 ZN CS 625 11 X 1 25 HX G5 ZN IDLER SPRING A SEC PUMP IDLER BELT CLUTCH CS 437 20 X 2 25 G5 ZNYC CS 375 16 X 1 000 HX G5 ZN FW 406 X 812 X 060 SAE HD ZN NT 375 16 HX GRD 5 ZN CS 250 20 X 750 HX G5 ZN CLUTCH ANCHOR BRACKET 312 WIRING CLAMP FW 281 X 625 X 051 080 HD ZN YL NT 250 20 HX GR 5 ZN GM 75 X 1 35 X 1 06 X 18 GROMMET NOTES 3 Do not torque Item 18 NT 750 10 HX NL ZN Item 16 368860 Pump Idler Arm should pivot freely 4 Apply grease at zerks see owner s manual 5 Electric clutch burnishing procedure After installing a new clutch it is important to burnish the clutch to insure maximum deck clutch life In an open area with no bystanders set the engine speed to half throttle 302620 8 06 4 11 Cycle the deck clutch on for 15 seconds and then off for 15 seconds Repeat this operation 10 times it will require about 5 minutes to complete 4 12 302620 8 06 302620 8 06 Chapter 5 Contents Kawasaki Engine Installation 5 2 Honda Engine Installation 5 6 Kohler Engine Installation 5 10 Fuel System Installation 5 14 Instrument Panel Installation Assembly
42. Y DESCRIPTION 1 784181 784181 2 FUEL TANK CAP 2 796318 796318 1 RIGHT SIDE FUEL TANK 3 796326 796326 1 LEFT SIDE FUEL TANK 4 791277 791277 2 FITTING FUEL TANK 90 5 745059 745059 1 3 WAY FUEL VALVE 6 000323 000323 6 CLIP 7 000331 000331 3 BLACK CABLE TIE 8 767954 767954 12 FW 406 X 812 X 060 SAE HD ZN 9 055822 055822 12 CS 375 16 X 75 HX G5 ZNYC 10 015818 015818 1 FUEL LINE 12 5 TOTAL 11 015818 015818 1 FUEL LINE 29 TOTAL 12 015818 015818 1 FUEL LINE 7 5 TOTAL KAWASAKI 015818 015818 1 FUEL LINE 22 TOTAL HONDA NOTES 1 Torque to 20 ft Ibs 2 Supplied with new fuel tank 302620 8 06 5 15 strument Panel Installation Assembl G A n n a AI 6 VEM In RIGHT SIDE 2d d FUEL TANK gt 5 P EI 225 AE 5a KAWASAKI 10a HONDA 15a KOHLER NA FUSE SIZE AND LOCATIONS 5 16 302620 8 06 Instrument Panel Installation Assembly 1 302620 8 06 SERVICE MFG PART ITEM NO PART NO NO QTY DESCRIPTION 1 785030 785030 1 Z CHOKE CABLE KAWASAKI ENGINES 786657 786657 1 Z CHOKE CABLE HONDA ENGINES 786657 786657 1 Z CHOKE CABLE KOHLER ENGINES 2 776476 776476 1 PTO SWITCH 3 712257 712257 1 RED INDICATOR LIGHT 4 083022 N A 2 IGNITION KEY 4 785808 785808 1 INDAK COATED KEY 5 045898 045898 1 KEY SWITCH 6 059832 059832 6 NT 10 24 HX NL ZN 7 026237 3 RELAY 8 704932 704932 6 FW 219 500 X 048 ZN 9 762195 N A 1 DELAY MODULE
43. ZNYC MUFFLER 1 50 CLAMP KOHLER 27 2 MANIFOLD DONALDSON AIR CLEANER CAP HOSE CLAMP AIR FILTER INDICATOR AIR CLEANER MOUNTING BAND NT 312 18 HX G5 ZNYC FW 343 X 687 X 051 080 HD ZNYC MINI Z DEFLECTOR SCOOP CS 312 18 X 1 00 HX G5 CS 250 20X 750 HX G5 ZNYC FW 281X 625X 051 080HD ZNYC ELECTRIC COOLER FAN CN ZN TIN C7343 1420 SUPER MINI Z HOOD REMOTE AIR FILTER HOSE 3 8 18 OIL DRAIN VALVE 0 50 LOW PRESSURE HOSE HOUR METER MINI Z CROSSMEMBER RIVET NUT 3 8 16 THREAD FW 406 X 812 X 060 SAE ZN CS 375 16 X 750 HX G5 ZNYC CS 312 18 X 750 HX G5 ZNYC LW 312 INT EXT TOOTH ZNYC CS 312 18X1 500 HX G5 ZNYC MINI Z MUFFLER GUARD ENGINE GUARD MMZ ROLLER HEAT SHIELD FW 531X 1 063X 090 SAE ZN CS 500 13X1 00 HX G5 ZNYC CS 312 18X 625 HX G5 ZNYC WIRE HARNESS Que pe A iN 302620 8 06 Includes mounting hardware Supplied with engine Part of Item 39 788000 Wire Harness Includes one of Item 9 057661 Hose Clamp Engine oil capacity 2 US quarts Engine RPM to be set at 3600 50 NOTES 5 11 7 Used on mowers with serial number 05031280 and higher These parts replace drain hose 90 fitting and drain plug on mowers with serial numbers prior to 05031280 5 12 302620 8 06 This page intentionally left blank 302620 8 06 5 13 Fuel System Installation SEAT SUPPORT CROSSMEMBER 5 14 302620 8 06 Fuel System Installation SERVICE MFG PART ITEM NO PART NO NO QT
44. ZY BEARING DISC BEARING W O COLLAR SPACER FW 1 030 X 1 500 X 134 ZN FORK CS 750 10 X 8 00 HX GR5 ZYNC FW 760 X 1 625 X 08 ZN NT 750 10 HXNL ZN WHEEL amp TIRE ASSY OPTIONAL SEMI PNEUMATIC TIRE WHEEL ASSEMBLY NOTES 1 Apply grease to zerks See owner s manual 2 Assemble with extended inner race down 302620 8 06 6 3 Front Wheel Breakdown 786061 SERVICE MFG PART ITEM NO PART NO NO QTY DESCRIPTION EP 1 786103 N A 2 WHEEL BEARING 2 747402 N A 1 TIRE 13 X 5 00 3 786079 N A 1 WHEEL 4 019521 N A 1 TIRE VALVE EP 5 015511 N A 1 GREASE FITTING 45 DEG 1 4 NOTES 1 Inflate tire to 8 10 psi 2 Service parts for 795245 Optional Semi Pneumatic Tire Wheel Assembly also 6 4 302620 8 06 Drive Wheel Assembly Installation SERVICE PART NO 782078 782284 782086 019521 061077 770859 INDEX NO O O O N MFG PART NO 782078 N A N A N A 061077 N A QTY 2 5 DESCRIPTION WHEEL TIRE ASSEMBLY 23 X 9 50 TIRE 23 X 9 50 12 WHEEL 10X7 5 TIRE VALVE WHEEL NUT QTY PER WHEEL 1 2 WHEEL LUG STUD QTY PER WHEEL 1 Torque to 65 75 ft Ibs 2 Inflate tire to 8 10 psi 302620 8 06 NOTES 6 5 Anti Rollover Wheel Assembly SERVICE MFG PART INDEX NO PART NO NO QTY DESCRIPTION 1 034272 034272 6 NT 312 18 HX G5 ZNYC 2 768523 768523 6 FW 343 X 687 X 051 080 HD ZNYC 3 350835 350835 2 ANTI ROLLOVER WHEEL BRACKET 4
45. available for Milsco seats PART NO DESCRIPTION 782144 ADJUSTER STANDARD AND LOW PROFILE SUSPENSION SEAT 782177 OPERATOR PRESENCE SWITCH 783472 Z ARMREST ONLY KIT 302620 8 06 10 3 10 4 302620 8 06 302620 8 06 Chapter 11 Contents Maintenance amp Adjustments Safety Precautions 11 3 Maintenance aaa kaa abr KURA KA NG anto 11 7 ra 11 15 11 1 302620 8 06 SAFETY PRECAUTIONS This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment DANGER denotes immediate hazards which WILL result in severe personal injury or death WARNING denotes a hazard or unsafe practice which COULD result in severe personal injury or death This manual uses two other words to highlight information IMPORTANT calls attention to special mechanical information and NOTE emphasizes general information worthy of special attention All operators mechanics should read this manual or be instructed about safe operating and maintenance procedures This is the owner s responsibility Improper use or maintenance by the operator mechanic or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert A symbol which means DANGER or WARNING personal safety in
46. chain Fig 11 36 21 Tighten the appropriate nut until the chain just becomes tight making sure that the deck stays tight against the 3 block 22 Tighten the other nut on the opposite side of the block and jam them tightly together against the block 23 Go to the left rear of the tractor 24 Make sure that there is still slack in the chain If not loosen the two nuts on the block holding the threaded rod until there is slack in the deck lift chain Fig 11 35 25 Tighten the appropriate nut until the chain just becomes tight 26 Tighten the other nut on the opposite side of the block and jam them tightly together against the block 27 Compress the deck lift assist springs so that there is 1 of space between the front nut and on the spring and the rear nut on the deck lift block Fig 11 39 Typical both sides 28 When completed all chains will be tight and deck cutting height will be set to the deck height indicator Figure 11 37 This will assure that the height will not move during the setting process Otherwise spring pressure from the deck lift springs will tend to pull the stop away from the handle 6 Loosen all nuts on the deck lift threaded rods and the hardware on the adjuster on the right front until all the deck lift chains are loose and the deck is sitting tightly on all four blocks Fig 11 35 11 36 11 37 7 Loosen the two nuts on the front of height indicator so that the foot pedal is free Fig
47. duled maintenance service Correcting the problem as quickly as possible is the best insurance Clear away heavy build up of grease oil and dirt especially in the engine and hydraulic reservoir area minute dust particle are abrasive to close tolerance engine and hydraulic assemblies Daily inspect mower for grass clippings and wire and string tangles The underside of the mower deck will collect a build up of grass clippings and dirt especially when grass is wet or has high moisture content This build up will harden restricting blade and air movement and will probably show a poorer quality of cutting Therefore it should be removed routinely To do this it will be necessary to raise and block the deck in the full up position and scrape the build up from underneath Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel Consult your Hustler service center when assistance is needed 11 8 Torque values WARNING Particular attention must be given to tightening the drive wheel lug nuts wheel motor nuts and blade spindle bolts Failure to correctly torque these items may result in the loss of a wheel or blade which can cause serious damage or personal injury Torque values given below Ft Ibs Nm Wheel lug nennen 65 75 osse 88 14 101 7 Wheel motot nut aao 290 310 393 2 420 4 Blade spindle bolt top 1E 160 01 Blade spindle bolt
48. e filter annually or after every 500 hours of operation whichever occurs first When replacing the fuel filter check the fuel line hoses and fuel shut a off valve grommet for any cracks or leaks On early units a fuel shut off valve is located on the outlet port of each fuel tank Fig 11 10A Close these valves turn clockwise to prevent fuel flow to the engine Current production units have a fuel shut off valve attached to the crossmember next to the hour meter Fig 11 10B Close this valve Valve grommet center position to prevent fuel flow to the engine Fig 11 10B shows the valve s two other positions Engine oil and filter Check engine oil daily and after every 4 hours of operation Crankcase dipstick and oil filler tube are located at the rear of the machine Fig 11 11 11B amp 11 11C Tractor must be setting level when checking oil Refer to engine manual and maintenance schedule for oil recommendation and capacities Change the engine oil and filter after the first 5 hours of operation per the engine manufacturer s recommendations after that If tractor is being operated in extremely dirty conditions then it is recommended oil be changed more frequently The oil drain and oil filter are located at the rear of the engine Fig 11 11A 11 11B amp 11 11C Kawasaki engine Figure 11 10B Figure 11 9A 302620 8 06 11 11 Engine oil drain plug Engine oil drain plug ngine oil drain pl
49. ed personnel Consult your Hustler service center when assistance is needed Steering linkage The neutral adjustment for the control levers in the neutral position is discussed in this section The tractor steering has been factory adjusted to eliminate creeping when the control levers are in the neutral position Fig 11 19 However should the tractor begin to creep the control lever linkage can be adjusted as follows Control Lever Neutral Adjustment Before considering any adjustment check the tire air pressure and make certain hydraulic system oil is at operating temperature Unequal tire pressure will cause the tractor to drift to one side Refer to tire pressure information in the Maintenance section of this manual Fine adjustment to the unit s steering is made with the adjustable pump linkage rods located between the control lever and pump arms Fig 11 20 Neutral is properly adjusted when the control levers are in the neutral position and the drive wheels are not turning If the tractor creeps in the neutral position the control linkage may be adjusted as follows 1 Raise and block the tractor up so the drive wheels are off of the floor unless it is safely supported with jack stands Make certain machine is secure when it is raised and placed on the jack stands The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating Use only certified jack stands Use only approp
50. enance 8 Adjustment Practices This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death A Unless specifically required DO NOT have engine running when servicing or making adjustments to tractor Place control levers in the park brake position disengage deck clutch remove ignition switch key and disconnect the negative battery cable Repairs or maintenance requiring engine power should be performed by trained personnel only To prevent carbon monoxide poisoning be sure proper ventilation is available when engine must be operated in an enclosed area A Follow daily and weekly checklists making sure hoses are tightly secured and bolts are tightened A Keep your machine clean and remove any deposits of trash and clippings which can cause engine fires and hydraulic overheating as 302620 8 06 11 3 gt gt gt gt gt gt gt gt well as excessive belt wear machine to cool before storing Clean flammable material from machine Prevent fires by keeping engine compartment battery hydraulic lines fuel line fuel tank and operator s station clean of accumulated trash grass clippings and other debris Always clean up spilled fuel and oil Always wear adequate ear protection such as earplugs when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing Do not wear radi
51. er 10 Contents Seat Installation in aan m e RR We do ru 10 2 302620 8 06 Chapter 11 Contents Maintenance amp Adjustments Safety Precautions 11 2 Maintenance AA ra 11 7 AGUUSIMENIS 11 15 Te EEE ene eee ER BANAAG i 1 302620 8 06 Chapter 1 General Information This Manual covers Hustler Super Mini Z 23 44 model 927269 Super Mini Z 25 52 model 927277 Super Mini Z 24 52 model 927285 and Super Mini Z 27 52 model 927533 Frequently Ordered Parts PART NO DESCRIPTION 027912 Lubrizol 7 oz Bottle 027920 Lubrizol 10 oz Bottle 783936 Hydraulic Oil Filter 786533 Pump Drive Belt 791335 44 Deck Belt 789388 52 Deck Belt 785626 Honda Fuel Filter 068478 Kawasaki Fuel Filter 785261 Main Air Filter 785279 Safety Air Filter Element 785634 Honda Engine Oil Filter 772079 Kawasaki Engine Oil Filter 747303 Kohler Engine Oil Filter 784256 16 X 2 5 X 0 204 631 Dia Hole Blade 783753 18 X 2 5 X 0 204 631 Dia Hole Blade Service Literature PART NO DESCRIPTION 302638 Hustler Mini Z Owner s Manual 778423 Kawasaki 19 23HP Engine Manual 785642 Honda 18 20 24HP Engine Manual 742684 Kohler Engine Manual Note When ordering parts you must use the part number as shown for each part not the index number Always give the model and serial number to your parts and service representative Note Items sold in bulk such as seals and hoses are sold by the foot Using this manual Illus
52. eration Keep hands away from rotating pulleys and belts Keep engine and pump compart ment s clean especially in exhaust area to prevent fire and provide maximum engine and hydraulic cooling Whirling blades Keep hands and feet away Beware of thrown objects AWARNING Part Number 727008 AWARNING Part Number 727420 KE AWARNING Motor Oil Part Number 779280 AWARNING Part Number 600899 Do not smoke while refueling Do not fill tank with engine running or while the engine is hot Allow engine to cool before storing machine inside a building Store away from open flame or spark if there is fuel in tank Clean up any gasoline spills Do not refuel while in enclosed trailer or other enclosed areas Hydraulic fluid escaping under pressure can penetrate skin Hydraulic fluid may also cause infection in a minor cut or opening in the skin if exposed to hydraulic fluid see a doctor at once Before applying pressure to hydraulic system make sure all connections are tight and all hoses and lines are in good condition Relieve all pressure in the system before disconnecting or working on hydraulic lines To find a leak under pressure use a piece of cardboard or wood never use your hands To relieve all pressure in system turn engine off and lower attachment Never operate the mower deck with side deflector removed or in raised position except when
53. erfill battery Electrolyte may overflow and damage paint wiring or structure When cleaning the battery use soap and water Be careful not to get soap and water into the battery Use soda mixed in water to clean corrosion off the terminals WARNING Shorts caused by battery terminals or metal tools A touching metal tractor components can cause sparks Sparks can cause a battery gas explosion which will result in personal injury Prevent the battery terminals from touching any metal tractor parts when removing or installing the battery Do not allow metal tools to short between the battery terminals and metal tractor parts WARNING Incorrect battery cable routing could cause damage A to the tractor and battery cables This can cause sparks which can cause a battery gas explosion which will result in personal injury Always disconnect the negative black battery cable before disconnecting the positive red cable Common circuit failures are usually caused by shorting corroded or dirty terminals loose connections defective wire insulation or broken wires Switches solenoids and ignition components may also fail causing a shorted or open circuit Before attempting any failure diagnosis of the electrical system use a test light or voltmeter to check the battery voltage If the battery voltage is satisfactory check the cleanliness and tightness of the terminals and ground connections A general understanding of electrical servicing
54. lower hose clamp on air cleaner hose install as low as possible against carburetor inlet Used on mowers with serial numbers 05031839 and higher This part replaces O ring drain extension and drain plug on mowers with serial numbers prior to 05031839 Air filter service parts 785261 MAIN AIR FILTER ELEMENT 763318 VACUATOR VALVE 5 4 302620 8 06 This page intentionally left blank 302620 8 06 5 5 Honda Engine Installation ON al VEL n NG PART OF JI YO ENGINE ANTI ROLLOVER WHEEL BRACKET 5 6 302620 8 06 Honda Engine Installation INDEX SERVICE NO PART NO 1 785014 2 775353 3 057661 4 785741 5 782763 6 034272 7 768523 8 370270 9 055939 10 768515 11 036236 12 783837 13 369470 14 044818 15 045088 16 785675 17 787689 18 787713 19 769166 20 388892 21 767954 22 055822 23 034280 24 029876 25 052837 26 369132 27 377994 28 300061 29 767962 30 016527 31 064006 32 047654 33 784843 34 785543 35 784959 36 017004 37 782664 38 785378 39 720177 40 077545 41 787200 42 056077 43 785477 44 024927 45 797670 NO 785014 775353 057661 785741 782763 034272 768523 370270 055939 768515 036236 783837 369470 044818 045088 785675 787689 787713 769166 388892 767954 055822 034280 029876 052837 369132 377994 300061 767962 016527 064006 047654 784843 N A 784959 N A N A 785378 7
55. mowers with serial number prior to 04032000 302620 8 06 7 5 4 Used on mower with serial number prior to 05050800 5 Used on mowers with serial number 05050800 and higher mowers with serial number pior to 05050800 use 786889 6 Optional blades 785428 16 CW Gator Blade 785436 18 CW Gator Blade 7 6 302620 8 06 Blade Spindle Assembly Breakdown INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 783548 783548 1 BLADE SPINDLE RETAINING RING 2 783555 783555 2 BLADE SPINDLE BEARING 3 783530 783530 1 BLADE SPINDLE SPACER 4 783514 783514 1 BLADE SPINDLE HOUSING 5 783522 783522 1 BLADE SPINDLE SHAFT NOTES 302620 8 06 7 7 302620 8 06 302620 8 06 Chapter 8 Contents Deck Installation Deck Belt Routing and 8 1 Deck Installation TRACTOR ASSEMBLY 41 NG PQ DECK lt d ASSEMBLY I E INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 055749 055749 4 CS 437 14 X 1 750 HX G5 ZNYC 2 051169 051169 2 CS 750 10X3 000 HX G5 ZNYC 3 025296 025296 4 FW 760 X 1 625 X 08 ZNYC 4 061101 061101 2 NT 750 10 HX NL ZN 5 704643 704643 8 NT 437 14 HX FLG ZN NOTES 1 52 Deck installation shown 44 Deck installation is similar 8 2 302620 8 06 Deck Belt Routing and Tensioning
56. n air cleaner hose install as low as possible against carburetor inlet Air filter service parts 785261 MAIN AIR FILTER ELEMENT 763318 VACUATOR VALVE 5 8 302620 8 06 This page intentionally left blank 302620 8 06 5 9 Ion ine Installat Kohler En ANTI ROLLOVER WHEEL BRACKET r A 2 p gt O ANN Y Mm MAN FA E WO VE P Si VW fF z m O er NW les 0556 f c 2 n 302620 8 06 5 10 Kohler Engine Installation INDEX SERVICE NO PART NO 1 788216 2 788018 3 029751 4 705137 5 016899 6 785378 7 788026 EP 8 786673 9 057661 10 788943 11 782763 12 785741 13 034272 14 768523 15 370270 16 036236 17 055939 18 768515 19 783837 20 044818 21 369470 22 795310 23 796672 24 787713 25 769166 26 388892 27 808493 28 767954 29 055822 30 034280 31 029876 32 052837 33 369132 34 300061 35 377994 36 767962 37 016527 38 064006 39 788000 MFG PART NO 788216 788018 029751 705137 016899 785378 788026 786673 057661 788943 782763 785741 034272 768523 370270 036236 055939 768515 783837 044818 369470 795310 796672 787713 769166 388892 808493 767954 055822 034280 029876 052837 369132 300061 377994 767962 016527 064006 788000 QTY DESCRIPTION KOHLER CV740 ENGINE 27 HP KOHLER MUFFLER CS 375 16 X 1 00 HXFLK ZNYC FW 391 X 1 250 X 060 ZNYC NT 375 16 HXFLK
57. ol lever 4 Stop the engine and check the filter and connections for leaks 5 Check the hydraulic reservoir for specified oil level Add clean oil as necessary Clean or replace hydraulic reservoir cap annually Cap may be cleaned by dipping in or flushing with cleaning solvent Follow manufacturer s instructions and warnings for application of solvent type selected A hydraulic oil heat exchanger is installed on the Super Mini Z This heat exchanger is designed to keep hydraulic system oil temperature lower in hot operating conditions or heavy continuous operating conditions This hydraulic heat exchanger is located above the engine Air is drawn across the cooling fins by an electric fan located above the heat exchanger Fig 11 7 Fuel system DANGER Observe usual fuel handling precautions A Do not smoke while refueling Do not fill tank with engine running or while engine is hot Clean up any gasoline spills Allow engine to cool before storing machine inside a building Keep fuel away from open flame or spark and store machine away from open flame or spark if there is fuel in the tank Use extra caution when handling gasoline and other fuels They are flammable and vapors are explosive A fire or explosion from gasoline can burn you and others and can damage property Refuel outdoors preferably or in well ventilated areas Never attempt to start engine when there is a strong odor of gasoline fumes present Locate and correct cause
58. or by pushing in on the yellow button after each element change Fig 11 13 A restriction indicator takes the guesswork out of air cleaner servicing and allows you to safely benefit from the filter s optimum performance General engine maintenance Detailed instructions and recommendations for break in and regular 302620 8 06 Viewed from bottom for unit Pump belt Engine pulley Pump idler pulley Pump idler arm Pump pulley Electric deck clutch Pump idler spring 4 Deck Belt Drive Layout Spindle drive belt Deck blade spindle pulley Spindle belt tension idler Spindle belt tension idler spring 7 75 at operation Deck belt idler Idler arm Figure 11 15 maintenance are specified in the Engine Owner s manual Please refer to this manual for engine servicing lubricating oil levels with quality and viscosity recommendations bolt torques etc The engine warranty is backed by the manufacturer Special attention should be paid to applicable data which will not be duplicated here Belt replacement Figures 11 14 and 11 15 show diagrams and descriptions of the unit s belt drive systems Inspect these belts frequently for wear and serviceability Replace a belt that shows signs of severe cuts tears separation weather checking and cracking or burns caused by slipping Slight raveling of belt covering does not indicate failure trim ravelings with a sharp
59. os or music headphones while operating the machinery Safe operation requires your full attention Never put hands or feet under any part of the machine while it is running Except when changing or checking belt always keep belt covers on mower for safety as well as cleanliness Stop the engine before removing the grass catcher or unclogging the discharge chute Never clear the discharge chute with the engine running Turn off the engine and be sure the blades have stopped before cleaning Use a stick to clear a plugged discharge area Never use your hand Exercise caution when loading or unloading the machine onto a trailer or truck Always wear safety goggles or safety glasses with side shields when operating the mower Never leave machine unattended with ignition key in switch especially with children present Be alert and turn the machine off if children enter the area Always wear adequate eye protection when servicing the battery hydraulic system cooling system or when grinding mower blades and removing accumulated debris Use extra caution when handling gasoline and other fuels They are flammable and vapors are explosive Never refuel tractor while engine is running never refuel near an open flame or near devices which can create a spark Refuel outdoors preferably or in well ventilated areas Never attempt to start engine when there is a strong odor of gasoline fumes present Locate and correct cause Never run the engine
60. parking brake and neutral lock levers and turn engine off Block up mower when you must work under it Wear gloves when handling blades Always check for blade damage if mower strikes rock branch or other foreign object during mowing Mower blade removal Use a 15 16 wrench to remove the 5 8 cap screw holding the blade to the spindle shaft from underneath Sharpen the blades on a grinder following pattern as shown Fig 11 16 Touch up sharpening can be done with a file Check the blades for balance following grinding A commercial balancing tool is available through most hardware supply stores or balancing can be done by placing the blade on an inverted line punch or 5 8 bolt Blade should not lean or tilt Spin the blade slowly blade should not wobble If blade is out of balance true it up before reinstalling Lay the blade on a flat surface and check for distortion Fig 11 17 and 11 18 Replace any distorted blade Do not re use spindle bolts which have stripped worn or undercut threads Torque bolts to 118 foot pounds when reinstalling blades WARNING When mounting blades rotate them after installation to ensure blade tips do not touch each other or sides of the mower WARNING Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury WARNING Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them gt gt gt
61. riate jack stands with a minimum weight rating of 2000 pounds to block the unit up Use in pairs only Follow the instructions supplied with the vehicle stands 0 WARNING Never work under the machine or attachment 2 Position the control lever in the neutral position Disengage the deck clutch 3 Start the engine and observe which way the wheels are rotating 4 If wheel s are rotating forward loosen the jam nuts on the pump linkage rods and rotate the rod to lengthen the steering control linkage until the wheel s come to a stop Fig 11 20 NOTE The left linkage controls the left hydraulic pump and the right linkage controls the right hydraulic pump Repeat for the opposite side if necessary 5 If wheel s are rotating in reverse then loosen the jam nuts on the pump linkage rods and rotate the rod to shorten the steering control linkage until the wheel s come to a stop Fig 11 20 NOTE The left linkage controls the left hydraulic pump and the right linkage controls the right hydraulic pump Figure 11 21 Repeat for the opposite side if necessary 6 When both wheels remain in neutral tighten the jam nuts to lock the neutral the unit is now ready for operation turnbuckle in place 8 After adjusting for neutral it may be necessary to re adjust the 7 Test again by moving the control levers forward and backward steering dampener and or the control lever stop Fig 11 23 or Fig before returning them to the neutral position If the
62. rotating too fast and turn the stop set screw inward to stop the control lever sooner Tighten the lock nut on the stop and test again Repeat this procedure until unit drives straight NOTE Since this is a hydrostatic drive variables such as temperature of oil efficiency of pumps and motors tire pressure etc may effect the consistency of the ability to rely on the stops to drive straight without the operator making minor steering adjustments with the control arms Steering dampener This steering dampener Fig 11 22 is spring loaded to return the control levers to the neutral position from the reverse position This gives the operator a sense of neutral during operation To set the steering dampeners in the correct operating position follow these steps 1 Place the control lever in the neutral position 2 Loosen the steering dampener s front ball stud 3 Pull the dampener spring housing pass the point that the internal spring is engaged 4 Release the dampener spring housing and allow the internal spring to bring the housing back to the neutral position 5 Tighten the nut on the steering dampener s front ball stud 11 16 Lower control lever Figure 11 23 right side pP i Figure 11 24 Control lever adjustment The control levers can be adjusted for operator comfort By loosening the cap screws that attaches the upper control lever to the lower lever Fig 11 23 the upper control lever can be pivoted to
63. rs of operation or weekly whichever occurs first Check more often if system appears to be leaking or otherwise malfunctioning Fluid level should be 1 from top of reservoir Use only SAE 10W40 SG SF CC CD service motor oil Change hydraulic system filter element Fig 11 6 after first 50 hours of tractor operation then replace filter and oil in reservoir every 500 hours thereafter When changing hydraulic oil use 1 2 unit approximately 3 5 oz of Lubrizol additive Hustler P N 027912 This additive available from your Hustler dealer will increase the performance life of the hydraulic system components The system filter is located to the right of the hydraulic reservoir A standard oil filter wrench is used to change filter threads are right handed Use a Hustler approved filter element only IMPORTANT Prefill the filter element with clean oil before installing to prevent drawing air into the system pump 11 10 Cooling fan Figure 11 7 1 Fill the filter element with clean system oil Smear a light coating of oil on upper surface of rubber seal 2 Install the filter element on base Tighten the oil filter by hand until the filter seal makes contact with the filter head then tighten an additional 3 4 turn with a an oil filter wrench DO NOT OVERTIGHTEN 3 Start tractor engine and let run at approximately 2 3 throttle for a few minutes to work any trapped air out of the system before engaging the steering contr
64. rs or every two 2 years whichever comes first especially when operating on a slope If you lose steering control while operating the machine place the steering control levers in the park brake position immediately Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate 0 WARNING If the pump belt fails loss of control will occur Deck drive belt adjustment The spindle belt tension remains constant by means of a tension idler and spring Fig 11 31 The spring tension should be such that the belt does Figure 11 26 not slip under normal operating load conditions assuming the belt is not 302620 8 06 11 17 Normal Spring Length Figure 11 32 excessively worn or damaged As belt stretches and wears in adjustment may become necessary To increase belt tension move the spring chain one or more link s at the anchor bracket Fig 11 31 Installed spring length should be 7 75 3 19 7 cm 76 cm originally with adjustments of 60 15 2mm per chain link Fig 11 32 IMPORTANT Do not over tension the spring to compensate for a badly worn belt or pulley Engine RPM setting The Super Mini Z is designed so that the engine will run at 3600 rpm static pump load only At this speed the hydraulic pumps are running at their maximum rated speed Deck leveling and height adjustment The mower deck has three areas that may need to be checked and adjusted periodically
65. stallation 302620 8 06 10 2 Seat Installation INDEX SERVICE MFG PART NO PART NO NO QTY DESCRIPTION 1 036244 036244 1 CS 375 16 X 1 00 HX G5 ZNYC 2 767954 767954 5 FW 406 X 812 X 060 SAE HD ZN 3 748756 748756 1 SPRING PLUNGER LATCH 4 389940 389940 1 SEAT LATCH BRACKET 5 781617 781617 3 RUBBER BUMPER 6 722199 722199 1 2 WIDE SCOTCH POLYURETHANE 6 7 792051 792051 1 SEAT 8 000331 000331 3 SMALL SHORT WIRE TIE 9 086660 086660 3 NT 375 16 HX LK NY 10 724716 724716 1 FIBER WASHER 11 350421 350421 1 SEAT PAN STOP 12 388983 388983 1 SEAT PAN 13 768523 768523 4 FW 343 X 687 X 051 080 HD ZNYC 14 034272 034272 4 NT 312 18 HX G5 ZNYC 15 080358 080358 1 GM 50 X 1 00 X 75 X 12 16 781880 781880 2 500 X 1 00X 312 X 188 BUMPER 17 052860 052860 2 CS 375 16 X 1 25 HX G5 ZNYC 18 768523 768523 2 FW 343 X 687 X 051 080 HD ZNYC 19 055822 055822 2 CS 375 16 X 75 HX G5 ZNYC NOTES 1 Must pivot freely 2 Service parts available for Michigan seats PART NO DESCRIPTION 793307 SLIDE KIT 793323 KNOB KIT 793281 BACK CUSHION KI 793299 SEAT CUSHION KIT 797571 SEAT BACK PANEL KIT 793315 SEAT SWITCH 797480 ONE ARMREST ROUND STYLE W O BRACKET 793265 ONE ARMREST SQUARE STYLE W O BRACKET 793273 ARMREST STOP ASSEMBLY 3 Service parts
66. structions Failure to comply with the instructions may result in personal injury or death Incorrect usage of this machine may result in severe injury Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to set up operate adjust or service this machine The Quick Reference Decals located in front of and to the right of the seat are designed to give the operator mechanic brief information needed in the daily operation and service of the machine These decals are not intended to be used in place of this manual but instead is to be used as an extension of this manual These decals should not be removed or obliterated Replace these decals if they become unreadable It is the owner s responsibility to make certain that the operator mechanic reads and understands this manual and all decals before operating this machine It is also the owner s responsibility to make certain that the operator mechanic is a qualified and physically able individual properly trained in the operation of this equipment Local regulations may restrict the age of the operator mechanic The owner should also ensure that the operator mechanic know that they are responsible for their own safety as well as the safety of other persons within the vicinity Remember the operator mechanic is responsible for accidents or hazards occurring to other people or their property Safe Maint
67. tant to note that whenever an air filter element is cleaned by any method the person or company performing the cleaning assumes responsibility for the integrity of the filter from then on The Donaldson warranty for air filters expires upon cleaning or servicing in any manner because the condition of the filter after servicing is completely out of their control Therefore on a dust ingested engine failure there will be no warranty consideration if the air filter element has been cleaned or serviced in any manner A partially dirty air filter element works better than a new element Therefore a dirty filter element is not bad for the engine unless it is excessively restricting the air flow and engine performance is affected The reason is simple The media in the filter must be porous to allow air to pass through it When dirty air passes through the filter the dirt plugs some of the holes in the media and actually acts as part of the filter media When the next round of dirt enters the first dirt helps filter out even smaller particles making the filter more efficient at stopping dirt from entering the engine This is referred to as barrier filtration Of course at some point the filter media becomes too clogged to allow air to pass The mowing conditions will determine the frequency of air filter element changing Improper installation of an air filter element Dust must not leak past the seals on each end of the air filter element The fil
68. tenance Schedule Use SAE multi purpose grease Grease the four deck lift pivots located to the side of the operator s footrest per the Maintenance Schedule Use SAE Figure 11 2 302620 8 06 multi purpose grease 3 Grease the pump idler per the Maintenance Schedule Use SAE multi purpose grease 4 Grease the two deck pusher arm pivots per the Maintenance Schedule Use SAE multi purpose grease Electrical system The electrical system is a 12 volt negative ground Recommended battery size is a garden tractor BCI group UIR with 225 or better cranking AMP rating A maintenance free battery is recommended Otherwise follow battery manufacturer s maintenance safety storing and charging specifications The battery is located under the seat Fig 11 3 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to cause cancer and reproductive harm Wash hands after handling WARNING Avoid skin contact with battery acid Always wear eye protection when checking the battery acid can cause serious injury to skin and eyes If contact occurs flush area with clean water and call physician immediately Acid will also damage clothing Do not allow open flame near the battery when charging Hydrogen gas forms inside the battery This gas is both toxic and flammable and may cause an explosion if exposed to flame Always remove the negative ground first and replace it last Do not ov
69. ter must be aligned within the canister and properly seated for an effective seal so that no dirt can enter the engine Damaged filter seals or canister Never bang or bump the filter element against the tire or any solid object as dust and dirt particles will be forced through the media causing continual passing of dirt into the engine Visually inspect the outside of the air cleaner canister periodically for external damage and replace if necessary 302620 8 06 Reset button Figure 11 13 Incorrect air cleaner element Use only the correct Donaldson air filter element Hustler part number 785261 which is designed to fit the canister properly Hustler air filter elements have the correct media composition filter area micron size and dimensions Always use genuine Hustler filters Many aftermarket filters have been found to be incompatible with Hustler s canisters and engines The air filter must remain intact to block passage of dirt and foreign particles from entering the engine Being inclined to disbelieve the need for more expensive air filter elements used on gasoline engines may cause some individuals to opt for a less expensive part The filter element must be sufficient size and construction to withstand stresses caused by rapid cycling of the air volume demanded by the engine without cracking or tearing under fatigue and pressure especially diesel engines Therefore Hustler Turf Equipment and the engine manufacturers
70. tires are in 11 24 302620 8 06 11 15 E ring housing ering dampener with spring Figure 11 22 Control lever stops The control lever stops Fig 11 21 are designed to do two things First and most important they must keep the pumps from bottoming out internally Secondly the stops may be adjusted to help drive straight when the control levers are pushed forward against the stops To keep the pumps from bottoming out internally use the following procedure 1 To make the first adjustment the tractor engine must NOT be running 2 Check to make sure the control levers are against the stops before the pumps are bottomed out internally To do this gently and slowly move the control levers forward and feel if there is some resistance on the pump lever before the control levers hit the stops Check one side at a time If you sense that the pump arms are stopping the forward motion of the control arms loosen the jam nut on the adjustable stop of the corresponding side and turn the stop set screw inward to stop the control levers slightly before the pump bottoms out Lock in place when the adjustment is correct by re tightening the jam nut 3 Do this for each side To adjust the stops for driving straight when control levers are against the stops during operation 1 Determine which drive tire is rotating too fast when both control levers are against the stops Then stop the tractor and loosen the lock nut on the side which is
71. trations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Excel Industries Inc reserves the right to redesign and change the machine as deemed neces 302620 8 06 1 1 sary without notification If a change has been made to your machine which is not reflected in this parts manual see your Hustler dealer for current information and parts Hardware Description Codes amp Abbreviations The following codes are used throughout this parts manual Refer to this list when ordering parts ABBREVIATION DESCRIPTION CB Carriage Bolt CE Clevis Pin CP Cotter Pin CS Cap Screw CW Cup Washer FDRW Fender Washer FW Flat Washer HX Hex Head LW Lock Washer MB Machine Bushing MS Machine Screw NT Nut SC Self Tapping Cap Screw SH Socket Head SB Shoulder Bolt SS Set Screw OD Outside Diameter ID Inside Diameter Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual Torque all cap screws nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener SIZE FT LBS NM SIZE 250 8 2 11 1 M3 312 17 23 M4 375 30 40 M5 438 48 65 M6 500 73 99 M8 562 105 143 M10 625 145 200 M12 750 260 350 M16 875 420 565 M20 1 00 625 850 M24 NOTE Loctite 592 to be used on all pipe threads Lubricate all grease zerks 1 2 FT LBS NM 302620 8 06 302620
72. ug Figure 11 11C Engine air filter Perform engine air filter maintenance per the Service Interval chart on page 11 8 A specially designed dry filter is standard equipment on the Super Mini Z tractors and supplies clean combustion air to the engine Fig 11 12 Recommended service procedure Many engine failures can be attributed to improper air cleaner servicing Ingested dust and dirt will cause cylinder piston and bearing damage in a few hours Dusted engines will result from 1 Overservicing the air filter element 2 Improper installation 11 12 Figure 11 12 3 Damaged filter seals or canister 4 Incorrect air filter element size 5 Use of poorly designed aftermarket air filter elements Air cleaner servicing is an inexpensive maintenance check that can prevent costly non warrantable premature engine damage Overservicing Overservicing occurs when an air filter element is removed for cleaning or replacement before it is necessary Each time the filter is removed a small amount of dirt and dust could fall in the intake system This accumulated dirt can cause a dusted engine It only takes a few grams of ingested dirt over the normal service life of an engine to cause a dusted engine Do not clean element replace with a new element only Cleaning used air filter elements through improper cleaning procedures can get dust on the inside of the filter causing dirt ingestion and engine failure It is impor

Hustler Turf Super Mini Z Lawn Mower User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents