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Husqvarna HUV 4213-G Utility Vehicle User Manual

1. Page 28 Figure 15 HUV4213 Lubrication Points 2007 HUV4213 Gasoline Vehicle Owner s Manual Master Cylinder MASTER CYLINDER Figure 16 Brake Fluid Reservoir The master cylinder is located under the passenger bucket seat toward the center of the vehicle Figure 16 Raise or remove the seat to check the brake fluid level When checking the brake fluid also inspect the following The presence of brake fluid on the exterior surface of the master cylinder indicates a leak The vent holes in the reservoir cover should be clean and open The reservoir diaphragm should not have holes or other damage BRAKE FLUID Brake fluid level should be within 1 4 inch 6 mm from top of reservoir Figure 16 Also brake fluid should be clean with no residue in bottom of reservoir or other evidence of contamination A CAUTION Use only DOT 5 silicone brake fluid Use of any other type brake fluid is not recommended ENGINE OIL Even though the low oil warning lamp on the dash should illuminate if oil becomes low the engine oil level should be checked monthly The vehicle should be on a level surface when checking oil Do not overfill with oil ENGINE OIL LEVEL CHECK 1 Remove the oil level dipstick from the oil filler tube and wipe oil from stick See Figure 17 See following CAUTION A CAUTION Do not remove dipstick while engine is running
2. sess nnns 14 Driving Instructioris s oret etuer ete tei ta idee ttov n teu tet ee 16 Bed Latch arndProp Bod i aiii iei Erie Sr EE bie ux ee Ro P ne iret ten uo tuns 18 Front Shock AD SODES 19 Loadingiand UnIOAGING i ertt erede via Pa 19 Towing withthe Vehicle HR nee deed eee 20 Trarnsporting oh aTraller s toe rete eee tt e tieu ae eR 20 ic ep E OA 21 Mairnitenarice Dean 23 Periodic Service Schedule 2 24 Periodic Lubrication Schedule Gi urat CFL Ee ERO EE Me eis 26 Master Gylind eP e Li cerit eee RE qe LR ates ta nee ea iy due ducis 27 Engire Oil accetti 27 Fueling INStMUCHONS rte ero eto ete teo tra eei tese tete e eet laete lento de Eten tes 31 Battery DEDE uL ei ee RSEN ERE 32 Cleaning Vehicle x xs es ates dtt sd en te 34 ACCESSONICS qe M M 34 Subsequent Owner Registration ccceccccceeseeeeeeeeeeeaeeeeeeeeeeaaeeeeeeeeeeeaaeeeceeeeeaaeeseaaeeseaeeesaaeseeeeseceeeseeeeees 35 5 p t t cfu bag erp bene 36 2007
3. POWER SOURCE Engine 4 cycle OHV 400 cc 13 0 maximum HP 3600 rpm per SAE J 1940 1349 single cylinder air cooled with pressure lubrication system Fuel system Side draft carburetor with float bowl fixed jets fuel filters and impulse fuel pump Governor Automatic ground speed sensing internally geared in unitized transaxle Ignition Transistor electronic ignition with electronic RPM limiter Unitized transaxle MC012C BS00 Fully synchronized forward and reverse with neutral 14 9 1 forward 20 5 1 reverse and differential lock feature Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity Torque converter Automatic variable speed dry type STEERING SUSPENSION BRAKES Steering Self adjusting rack and pinion Ackerman Suspension Front Independent A arms with coil over shocks Rear Semi independent suspension with multi leaf springs and dual hydraulic shocks Brakes Hydraulic brake system self adjusting drum brakes on each wheel with separate hand operated park brake BODY CHASSIS Frame Chassis Twin I Beam welded aluminum Side and rear body All aluminum Cargo bed Powder coated steel Front body ABS DR acrylic cap Tires 23 x 10 50 12 tubeless 4 ply rated load range front and rear DIMENSIONS WEIGHT Overall length box bed configuration 123
4. Only licensed drivers should be allowed to drive this vehicle Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures No one under the age of 16 years should be allowed to drive the vehicle No more than one person per bucket seat at one time or two persons per bench seat Do not allow riders in the cargo bed For night use the vehicle must be equipped with headlamps taillamps and reflectors The vehicle is not specially equipped for handicapped persons Be sure all passengers are capable of securing themselves in a moving HUV4213 vehicle before allowing them to ride in one Be sure all persons can properly operate the vehicle prior to allowing them to drive the vehicle Stop the vehicle before shifting the Forward Reverse handle Engine must be at idle before shifting the Forward Reverse handle Failure to do so may result in injury to inattentive passengers and or damage to the vehicle To help avoid being struck do not stand in front of or behind the vehicle Do not leave children unattended on vehicle Operate the vehicle from the driver seat only To help prevent falls from the vehicle remain seated and hold on to seat handles at all times Driver should keep both hands on the steering wheel when the vehicle is in motion To help prevent the possibility of serious injury keep entire body inside the vehicle To help prevent overturning the vehicle d
5. 2 Check oil by fully inserting the dipstick into the oil filler tube and immediately removing it If the oil level is at or below the low level mark on the dipstick gauge add oil until the level is between low and full levels safe level 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 29 Engine Oil NC Z7 77 2 Oil fill tube is located behind and uncer assenger seat JV je Figure 17 Engine Oil Level Check HUV4213 ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 100 hours of operation After that they should be changed every 200 hours of operation or annually whichever comes first 1 Turn the key switch to the OFF position then remove the key Place the Forward Reverse handle in the NEUTRAL position Chock the front wheels 2 Access the engine compartment See WARNING For vehicles with cargo beds on page 10 3 Tilt the bed and ensure that the prop rod is properly engaged 4 Disconnect the battery cables negative cable first See WARNING To avoid unintentionally start ing on page 12 5 Position a pan designed for oil changes under the front drain plug Figure 18 6 Use a 14 mm socket or wrench to remove the drain plug turning it counterclockwise and allow the engine oil to drain into the pan A WARNING Do not attempt to change engine oil when the engine is hot or even warm Engine oil can cause skin burns Wear safety gla
6. Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE operation or annually whichever comes first REGULAR INTERVAL SERVICE LUBRICATION RECOMMENDED LUBRICANT Semiannually by owner Brake pedal shaft bearings ae Dry Moly Lube P N 603 00 00 01 or trained technician or every 50 hours of Accelerator push rod pivots operation whichever mounts cable pivots 2 4 Dry Moly Lube P N 603 00 00 01 comes first Front suspension 2 fittings Chassis Lube NLGI Grade 2 Check add brake fluid Use only DOT 5 silicone brake fluid Annually by trained 29 oz 0 85 liters 80 90 Wt API Class technician only Check fill transaxle to plug level GL 3 or 80 90 Wt AGMA Class 5 EP or every 100 hours of gear lubricant Operation whichever comes first nspect tront wheel bearings 2 Chassis Lube EP NLGI Grade 2 First change 100 hours additional change 32 oz 0 95 liters without filter 38 oz every 200 hours of Change engine oil and oil filter Dw 1 12 liters with filter See Oil Viscosity on page 33 FLOORBOARD
7. not be able to shift into the REVERSE position or back into the FORWARD position until stopped e Press the brake pedal as necessary and press the accelerator pedal partially when descending a hill With the accelerator pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed STOPPING THE VEHICLE To stop the vehicle release the accelerator pedal and press the brake pedal until the vehicle comes to a com plete stop See following WARNING and CAUTION A WARNING Driving through water may affect the brakes After driving through water check effectiveness of the brakes by gently pressing the brake pedal If the vehicle does not slow down at the normal rate continue to press the brake pedal until the brakes dry out and normal performance returns A CAUTION When stopped on a hill use the brake pedal to hold your position Do not use the accelerator pedal to hold position 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 19 Bed Latch and Prop Rod PARKING AND LEAVING THE VEHICLE 1 After stopping the vehicle set hand brake until it locks Make sure it is fully engaged This will prevent the vehicle from rolling 2 Turnthe key switch to the OFF position and place the Forward Reverse handle in the NEUTRAL position Remove the key and turn the fuel shut off valve to the closed OFF position when the vehicle is not in use Figure 12 Page 24 See also Figure 24 on pa
8. 00 03 7 Completely open the fuel shut off valve Figure 13 Make sure the valve is fully open A partially closed fuel shut off valve combined with the use of the choke can result in a fouled spark plug and engine failure Figure 14 8 Place the Forward Reverse handle in the NEUTRAL position Crank the engine until fuel is pumped into the carburetor and fuel lines and the engine starts Turn the engine off See following NOTE NOTE Due to the oil added to the engine in preparation for storage engine may smoke excessively for a short time when it is run for the first time after storage 9 Perform the Pre Operation and Daily Safety Checklist on page 16 and Performance Inspection on page 17 10 Lower the passenger side seat 11 Lower the cargo bed See WARNING For vehicles with cargo beds on page 10 FULL OPEN ON PARTIALLY CLOSED POSITION POSITION VIEWED FROM SELECTOR VIEWED FROM SELECTOR SIDE OF VALVE SIDE OF VALVE Figure 13 Fuel Shut off Valve Open Position Figure 14 Fuel Valve Partially Closed Position MAINTENANCE See General Warnings on page 10 To ensure trouble free vehicle performance follow an established preventive maintenance program Regular and consistent maintenance can prevent vehicle downtime and expensive repairs Use the Pre Operation and Daily Safety Checklist on page 16 Performance Inspection on page 17 and the following Periodic Ser vice Schedule and Periodic Lubrication Schedule
9. 4 in 313 4 cm Overall width 54 in 137 cm Overall height at lamp bar 75 in 187 5 cm Wheelbase 80 in 203 cm Ground clearance under differential 6 6 in 17 cm under foot platform 11 4 in 29 cm Front wheel tread 43 in 109 cm Rear wheel tread 44 5 in 111 cm Weight dry with all terrain tread with turf tread 1106 Ib 493 4 kg 1063 5 Ib 482 4 kg 1066 Ib 477 2 kg 1027 8 Ib 466 2 kg Forward speed 17 19 mph 27 31 km h Governed RPM FE400 Engine 3850 30 RPM Curb clearance circle diameter 24 ft 1 in 734 cm Turning radius per SAE J 695 139 6 in 355 cm Intersecting aisle clearance 112 2 in 285 cm Floorboard height 17 in 43 cm Specifications continued on next page Page 38 2007 HUV4213 Gasoline Vehicle Owner s Manual Vehicle Specifications SPECIFICATIONS HUV4213 GXP HUV4213 G DIMENSIONS WEIGHT Continued Seat height 35 in 89 cm Load bed height 31 1 in 79 cm Load bed size box bed inside dimensions 48 0 x 49 8 x 10 9 in 121 4 x 126 4 x 27 6 cm 15 3 cubic feet Load bed size flat bed dimensions 46 9 x 48 3 in 119 x 123 cm Vehicle rated capacity level surface only 1200 Ib 544 kg Bed load capacity level surface only 800 Ib 363 kg Standard seating capacity 2 LIQUID CAPACITIES Engine crankcase without
10. H Husqvarna 2007 4213 Utlity Vehicle Gasoline Owner s Manual HJV4212 G HJV4213 GXP NOTICE The Husqvarna Limited Two Year Warranty for 2007 Transportation and Utility Vehicles and California Emis sion Control Warranty Statement appear on the last pages of this manual No other warranties express or implied are contained herein Please complete and return the warranty registration card included in this man ual Husqvarna is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna The information contained in this document is subject to change without notice Husqvarna reserves the right to change specifications and designs at any time without notice and without the obligation of making changes to units previously sold These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500 for low speed vehicles and are not equipped for operation on public streets roads or highways Husavarna Husqvarna Forest and Garden 7349 Statesville Rd Charlotte NC 28269 USA www usa husqvarna com huv 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 1 FOREWORD Thank you for
11. Owner s Manual Page 11 Controls and Indicators CONTROLS AND INDICATORS See General Warnings on page 10 A WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures Do not tamper with the governor Doing so will void the warranty as well as damage the engine and other components and could result in property damage personal injury or death due to unsafe speeds Do not shift the Forward Reverse handle while the vehicle is in motion Engine must be at idle before shifting the Forward Reverse handle Failure to do so may result in injury to inattentive passengers and or damage to the vehicle To avoid unintentionally starting or rolling the vehicle set the park brake place the Forward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key when leaving the vehicle With the differential lock engaged vehicle turning functions are greatly reduced To prevent loss of vehicle control when differential lock is engaged do not operate vehicle at speeds greater than half throttle and use caution when attempting to turn the vehicle KEY SWITCH The key switch is mounted on the instrument panel to the right of the steering column Figure 3 It has three positions OFF ON and START To start the vehicle place the Forward Reverse handle in the NEUTRAL position and turn the key past the ON position to the START positio
12. a lift hoist or jack Avoid stopping on a hill when loaded If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning may cause vehicle to overturn possibly resulting in severe personal injury Reduce speed and avoid sudden stops when backing up Failure to do so may cause the vehicle to overturn or flip over backwards Center and secure cargo as far forward as possible in the cargo bed Do not overload the vehicle See the fol lowing chart for vehicle capacities HUV4213 Maximum payload capacity Cargo bed load plus gross trailer weight BOO Ib S62 AB Maximum vehicle capacity 1200 Ib 545 kg Cargo load passengers plus gross trailer weight Maximum gross vehicle weight Fully loaded vehicle including accessories 2381 Ib 1080 kg Maximum passenger capacity Operator and passenger 209 Dott ed KO Trailer tongue weight 150 Ib force 667 N Maximum payload capacity must be reduced accordingly when any option or accessory is installed on the vehicle See following NOTE NOTE A standard HUV4213 vehicle with a cab accessory weighing 235 Ib 107 kg must reduce its max imum payload capacity by 235 Ib 107 kg to 565 Ib 256 kg 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 21 Towing with the Vehicle TOWING WITH THE VEHICLE A WARNING Do not tow a vehicle or trailer on public streets or highways Normal vehicle operating speed should be re
13. before attempting to drive or service the vehicle Failure to follow the instructions in this manual could result in property damage severe personal injury or death It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi cle are preceded by the words DANGER WARNING or CAUTION For your protection we recommend that you take special notice of these safety precautions Safety precautions are essential and must be followed If any of the operation or warning decals on the vehicle become damaged have been removed or cannot be easily read they should be replaced immediately to avoid possible property damage personal injury or death Contact your Husqvarna dealer A DANGER ADANGER indicates an immediate hazard that will result in severe personal injury or death A WARNING A WARNING indicates an immediate hazard that could result in severe personal injury or death A CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could result in minor personal injury or product or property damage CAUTION A CAUTION without the safety alert symbol indicates a potentially hazardous situation that could result in property damage AS SEEN FROM PASSENGER SIDE OF VEHICLE DISCONNECT BATTERY CABLES BEFORE WORKING ON VEHICLE B us Figure 1 Battery Cable Removal 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 9 Genera
14. before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death Do not work on vehicle powertrain or under cargo bed when it is loaded Turn the fuel shut off valve to the closed OFF position Figure 13 To help avoid unintentionally starting the vehicle Disconnect battery cables negative cable first Figure 1 Page 9 Disconnect the spark plug wire from the spark plug If wires are removed or replaced make sure wiring and wire harness are properly routed and secured Failure to properly route and secure wiring could result in vehicle malfunction property damage personal injury or death Lift only one end of the vehicle at a time Use a suitable lifting device chain hoist or hydraulic floor jack with 1000 Ib 454 kg minimum lifting capacity Do not use lifting device to hold vehicle in raised position Use approved jack stands of proper weight capacity to support the vehicle and chock the wheels that remain on the floor When not performing a test or service procedure that requires movement of the wheels lock the brakes PERIODIC SERVICE SCHEDULE See General Warnings on page 10 A WARNING Service repairs and
15. by any person Among those acts presumed to constitute tampering are the acts listed below Do not tamper with the original emission relat ed parts Carburetor and internal parts Spark plugs Magneto or electronic ignition system Fuel filter element Air cleaner element Crankcase Cylinder head Breather chamber and internal parts Intake pipe and tube WARNING After refueling make sure the tank cap is closed securely elf gasoline is spilled on the fuel tank wipe it off immediately Cil Viscosity Choose the viscosity according to the tem perature as follows 20C 10C 0 C 10c 20 30 C 40 KC SAETOW GUSAE 100 40 gt 10W 30 SAE 10W 40 pni ass 14 F 32 F 50 F 68 F 86F 104 F NOTE Using multi grade oils 5W 20 10W 30 and 10W 40 will increase oil consumption Check oil level more frequently when using them Page 43 Publication Part Number 531 30 81 87 Edition Code 0706A00000 CCI P N 103218318
16. fails during the period of warranty coverage the part will be repaired or replaced by HUSQVARNA according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period 2 Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above Any such part repaired or replaced under warranty will be warranted for the remaining warranty period 8 Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part If the part fails before the first scheduled replacement the part will be repaired or replaced by HUSQVARNA according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner 5 Notwithstanding the provisions herein warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment 6 The engine or equipment owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defecti
17. filter 32 oz 0 95 liters Engine crankcase with filter 38 oz 1 12 liters Unitized transaxle MC012C BS00 29 oz 0 85 liters Master cylinder 8 oz 240 ml Fuel tank 7 gallons 26 5 liters TIRE PRESSURE All terrain tread standard Front 7 11 psi 0 48 0 76 Bars Rear 14 18 psi 0 97 1 24 Bars Turf tread optional Front 12 16 psi 0 83 1 10 Bars Rear 16 20 psi 1 10 1 38 Bars Traks Max II tread optional Front 14 16 psi 0 97 1 10 Bars Rear 18 20 psi 1 24 1 38 Bars 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 39 HUSQVARNA LIMITED TWO YEAR WARRANTY FOR 2007 TRANSPORTATION AND UTILITY VEHICLES 1 WARRANTY HUSQVARNA INC HUSQVARNA hereby warrants to the Original Retail Purchaser that its new 2007 Model Transportation and Utility Vehicles purchased from HUSQVARNA or an authorized dealer shall be free from defects in material and workmanship under normal use and service as a transportation or utility vehicle for the periods stated below subject to the provisions limitations and exclusions contained in this limited warranty LIMITED TWO YEAR 2000 HOUR WARRANTY The engine assembly unitized transaxle assembly gasoline vehicle motor transaxle assembly electric vehicle main frame assembly box bed hydraulic dump kit Custom Cab assembly and doors and Driving Range Protective Enclosure are warranted with respect to parts and l
18. page 10 A DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Tools wires and metal objects can cause sparks when shorted across a battery Follow all instructions carefully when working with batteries Charge battery in a well ventilated area only Battery Poison Contains acid Causes severe burns Avoid contact with skin eyes or clothing Antidotes External Flush with water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately Page 34 2007 HUV4213 Gasoline Vehicle Owner s Manual Battery A WARNING Do not jump start a dead battery using another battery and jumper cables The battery in a Husqvarna vehicle is a 12 volt low maintenance battery that requires infrequent checks Figure 25 Electrolyte level should be checked semiannually 1 Turn the key switch to the OFF position and remove the key Place the Forward Reverse handle in the NEUTRAL position Chock the wheels 2 Access the engine compartment See WARNING For vehicles with cargo beds on page 10 3 Tilt the bed and ensure that the prop rod is properly engag
19. sure battery hold down clamp is properly tightened Tighten to 12 ft lb 16 N m A loose clamp may allow the battery to become damaged from vibration or jarring If battery appears weak have it charged by a trained technician The battery should never be left discharged any longer than absolutely necessary do not leave discharged overnight CLEANING THE VEHICLE Each vehicle is equipped with an ABS DR acrylic front body and an all aluminum rear body The HUV4213 has a powder coated steel cargo bed Use commercial automotive cleaning solutions with a sponge or soft cloth for normal cleaning A garden hose at normal residential water pressure is adequate To remove oxida tion or discoloration from aluminum use a commercially available aluminum cleaner paste and fine grade No 00 steel wool Husqvarna does not recommend any type of pressure washing or steam cleaning Such a process will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The front body is made of an ABS DR acrylic cap material similar to the material used to manufacture hot tubs and shower tub units Cleaning and repair techniques for the front body are the same as those used on con ventional acrylic sheet Use cleaning and p
20. to 15 MTBE by volume METHANOL Methanol or Wood Alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also dam age metal rubber and plastic parts of your fuel system WARNING Gasoline is extremely flammable and can be explosive under certain con ditions Turn the engine switch OFF Do not smoke Make sure the area is well ventilated and free from any source of flame or sparks this includes any appliance with a pilot light Never fill the tank so the fuel level rises into the filler neck If the tank is overfilled heat may cause the fuel to expand and overflow through the vent in the fuel tank Engine Oil The following engine oils are recommended API Service Classification SC SD SE SF SG or SH 2007 HUV4213 Gasoline Vehicle Owner s Manual acts or the causing thereof 1 the removal or rendering inoperative by any person other than for purposes of maintenance repair or replace ment of any device or element of design incor porated into any new engine for the purposes of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the engine after such device or element of design has been removed or rendered inopera tive
21. to keep the vehicle in proper working condition Any vehicle not functioning correctly should not be used until it is properly repaired This will prevent further damage to the vehicle and avoid the possibility of injury due to unsafe conditions Contact your local Husqvarna dealer for repairs and semiannual and annual periodic service See following WARNING 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 25 Periodic Service Schedule A WARNING Only trained technicians should service or repair the vehicle Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation If any problems are found during scheduled inspection or service do not operate vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death Do not wear loose clothing or jewelry such as rings watches chains etc when servicing vehicle Turn the key switch to the OFF position remove the key place the Forward Reverse handle in the NEUTRAL position and chock the wheels prior to servicing Moving parts Do not attempt to service vehicle while engine is running Hot Do not attempt to service hot engine or exhaust system Failure to heed this warning could result in severe burns For vehicles with cargo beds remove all cargo
22. HUV4213 Gasoline Vehicle Owner s Manual Page 3 Vehicle Feature Identification HUV4213 G OPERATING INSTRUCTIONS REDUCED STEERING CONTROL MAY CAUSE SERIOUS INJURY OR DEATH Read owner s manual and safety warnings located on dash panel prior to driving Study and understand controls TO START ENGINE Place shift lever in Neutral position Depress brake pedal A WARNING Turn key switch to START position and hold activating the choke as necessary until engine starts TO OPERATE VEHICLE Make sure wheels are turned in desired direction Be sure nothing is in your path While vehicle is stopped and the engine is at idle select vehicle direction by placing shift lever in desired position F Forward N Neutral Reverse Buzzer will sound Release hand brake Slowly push accelerator pedal to increase speed Engine must be at idle before moving shift lever Disengage differential lock on paved surfaces ROLLOVER OR FALLING OFF MAY CAUSE DEATH Read operators manual and operating instructions Remain seated and hold on to seat handle while moving Drive slowly in turns and straight up and down slopes Do not start vehicle until all occupants are seated H TO STOP VEHICLE DIFFERENTIAL Release accelerator pedal and push brake pedal After stopping firmly set hand brake LOCK CONTROL CCI 102046601 Front seats One 1 person per seat maximum Operate fro
23. IMPLY ANY REPRESENTATION PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY 7 NO CONSEQUENTIAL DAMAGES IN NO EVENT SHALL HUSQVARNA BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE LOSS OF USE LOSS OF TIME INCONVENIENCE OR ANY OTHER ECONOMIC LOSS Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitation of incidental or consequential damages Therefore the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 8 INFORMATION For further information contact WARRANTY SERVICES HUSQVARNA FOREST amp GARDEN 7349 STATESVILLE ROAD CHARLOTTE NC 28269 OR CALL 1 800 448 7543 9 WARNING Any modification or alteration of any vehicle beyond factory specifications including those that affect the weight distribution stability or speed of the vehicle can cause serious personal injury or death 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 41 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT Your new Husqvarna Inc HUSQVARNA vehicle engine complies with both the U S EPA and State of California emission regulations YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board CARB and HUSQVARNA are pleased to explain the emission control syst
24. INCREASE death CHANCE OF DEATH Do not ride in cargo bed 5 CTI 101553901 Young drivers may not be able to control vehicle No drivers younger than 16 years old Do not leave childern unattended on vehicle BED LOAD WARNING DECAL UNDERAGE WARNING DECAL FUEL SHUT OFF VALVE ON TOP OF FUEL TANK LAMP SWITCH FUEL GAUGE HOUR METER LOW OIL WARNING SERIAL NUMBER ROTATING PARTS DECAL TOP OF PASSENGER SIDE FENDER A WARNING ACCELERATOR PEDAL Rotating Parts STAY CLEAR 101609401 UNDER SEAT VEHICLE LOADING DECAL SUPPORT CCI 102224001 Vehicle rated capacity 1200 Ibs on level surface only Cargo should be evenly spread over the floor of the VEHICLE Weight to include passengers cargo bed load and cargo n i For vehicle stability when fully loaded drive slowly LOADING COWEN E Manual and avoid stopping on or backing down steep hills Avoid top heavy loads See Owner s Manual When driving on uneven terrain or down steep hills Maximum cargo load 800 Ibs Weight to include cargo bed load and gross trailer weight Maximum trailer hitch tongue weight 150 Ibs reduce speed and load 101960201 Read Owner s Manual and warnings on dash Page 6 2007 HUV4213 Gasoline Vehicle Owner s Manual HUV4213 GXP BED LATCH GASOLINE WARNING DECAL WARNING DECAL A WARNING A WARNING GA
25. NTY SHALL BE VOID IF THE VEHICLE IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE VEHICLE TO CAUSE IT TO PERFORM OUTSIDE HUSQVARNA SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE VEHICLE INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED IN THE OWNERS MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS 5 NO CONSEQUENTIAL DAMAGES In no event shall HUSQVARNA be liable for any incidental or consequential damages including but not limited to loss related to property other than the vehicle loss of use loss of time inconvenience or any other economic loss This warranty is applicable only where the California or U S EPA emission control system warranty regulation is in effect 6 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the vehicle or defective component to an authorized HUSQVARNA dealer or send the defective component freight prepaid to WARRANTY SERVICES HUSQVARNA FOREST amp GARDEN PRODUCT MARKETING MANAGER AUTOMOWER 7349 STATESVILLE ROAD CHARLOTTE NC 28269 IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO HUSQVARNA AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PR
26. Never pour gasoline into the fuel tank when the engine is hot or while it is running To avoid electric arc caused by static electricity the fuel storage pumping device must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation If the vehicle has an all weather enclosure installed be sure the fuel tank is properly vented as shown Figure 24 Page 34 To avoid the possibility of fire clean up any spilled gasoline before operating the vehicle A CAUTION To allow for expansion do not fill higher than one inch 2 54 cm from the top of the fuel tank Avoid spilling fuel 1 Remove the passenger seat 2 Remove fuel cap and fill tank with fresh unleaded gasoline only See preceding DANGER and CAU TION 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 33 Battery NOTE Whenever possible avoid using oxygenated fuels and fuels that are blended with alcohol Vehicles to be stored for extended periods should be prepared for storage as instructed See Preparing the Vehicle for Extended Storage on page 23 3 Replace fuel cap on the tank Ensure cap is tightened securely 4 Clean any spilled fuel from the tank top and around the tank area 5 Replace passenger seat A WARNING Make sure seat hinges and latch are securely engaged before operating vehicle D aa T TUBE Figure 24 Fuel Tank HUV4213 BATTERY See General Warnings on
27. OOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM Page 42 2007 HUV4213 Gasoline Vehicle Owner s Manual EMISSION CONTROL INFORMATION Fuel Information THIS VEHICLE IS CERTIFIED TO OPER ATE ON UNLEADED REGULAR GRADE GASOLINE ONLY A minimum of 87 octane of the anti knock index is recommended The anti knock index is posted on service station pumps in the U S A Emission Control Information To protect the environment in which we all live Club Car has incorporated crankcase emis sion 1 and exhaust emission 2 control sys tems EM in compliance with applicable regu lations of the U S Environmental Protection Agency and California Air Resources Board 1 Crankcase Emission Control System A sealed type crankcase emission control system is used to eliminate blow by gases The blow by gases are led to the breather chamber through the crankcase Then it is led to the air cleaner Oil is separated from the gases while passing through the inside of the breather chamber from the crankcase and then returned back to the bottom of the crankcase 2 Exhaust Emission Control System The exhaust emission control system applied to this engine consists of a carburetor and an ignition system having optimum ignition timing characteristics The carburetors have been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system Maintenance and Warranty Proper maintenance
28. SOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME STOP ENGINE ALLOW TO COOL BEFORE REFUELING Crush area Can cause severe injury Stay clear when closing bed TURN FUEL VALVE se ON DURING OPERATION 3a OFF DURING STORAGE OR TRANSPORT 101547601 CHOKE ON PASSENGER SIDE SEAT SUPPORT PARK BRAKE DOTTED LINE 7 TS FORWARD REVERSE HANDLE g 7 SY TRAILER HITCH DECAL j NOTICE MAXIMUM TONGUE WEIGHT 150 Ibs 1011553 ON FRONT AND REAR RECEIVER HITCHES n 7j ROTATING PARTS AND HOT MANIFOLD DECAL 4N WARNING CAN CAUSE SEVERE INJURY Rotating parts RECEIVER HITCH WINCH CABLE WARNING DECAL FOR VEHICLES WITH WINCH ACCESSORY manifold amp muffler KEEP CLEAR cci1019605 01 A WARNING WINCH CABLE FRACTURE COULD RESULT IN SERIOUS INJURY OR DEATH Do not use winch while persons are seated on the vehicle Use remote operation switch for winch control Stand to the side and away from the vehicle to operate winch Read winch operator manual before operating winch 102231601 ON STARTER GENERATOR AND ENGINE DIODE ON SEAT SUPPORT PANEL WIRING DECAL ON FRAME ABOVE DIODE A WARNING INCORRECT WIRING COULD RESULT IN SEVERE INJURY OR DEATH Diode and solenoid connections must have correct polarity Keep all persons clear of engine bel
29. T IN SERIOUS INJURY OR DEATH ON STARTER GENERATOR AND ENGINE Do not use winch while persons are seated on the vehicle Use remote operation switch for winch control Stand to the side and away from the vehicle to operate winch Read winch operator manual before operating winch 102231601 DIODE ON SEAT SUPPORT PANEL WIRING DECAL ON FRAME ABOVE DIODE A WARNING INCORRECT WIRING COULD RESULT IN SEVERE INJURY OR DEATH Diode and solenoid connections must have correct polarity Keep all persons clear of engine belts when making final connections 102345901 FRAME GROUND AND GOVERNOR WARNING DECAL Negative frame ground Can cause severe injury Excessive speed Do not contact positive battery post or cable to frame Can cause severe injury or death Disconnect negative battery lead first Do not tamper with engine governor adjustment CCI 1019152 01 A WARNING Z WARNING w ON FRAME 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 5 HUV4213 GXP OPERATING INSTRUCTIONS REDUCED STEERING CONTROL MAY CAUSE SERIOUS INJURY OR DEATH Read owner s manual and safety warnings located on dash panel prior to driving Study and understand controls TO START ENGINE Place shift lever in Neutral position A WARN 1 NG Turn key switch to START position and hold activating the choke as necessary until engine starts Disengage differe
30. abor against defects in material and workmanship for a period of two years or 2000 hours of operation whichever first occurs from the date of purchase LIMITED ONE YEAR 1000 HOUR WARRANTY All remaining components of the vehicle not specified otherwise the Portable Refreshment Center and all other original equipment options and accessories supplied by HUSQVARNA are warranted with respect to parts and labor against defects in material and workmanship for a period of one year or 1000 hours of operation whichever first occurs from the date of purchase This limited warranty covers material workmanship and repair labor cost as to those items specifically listed above for the periods specified Such repair labor shall be performed only by HUSQVARNA its authorized dealers or a service agency approved by HUSQVARNA IF THE WARRANTY REGISTRATION FORM IS NOT COMPLETED AND RETURNED TO HUSQVARNA AT THE TIME OF THE ORIGINAL RETAIL SALE PURCHASER MUST PROVIDE PROOF OF DATE OF PURCHASE WITH ANY WARRANTY CLAIM 2 EXCLUSIONS Excluded from any HUSQVARNA warranty are all fuses filters decals except safety decals spark plugs light bulbs lubricants trim pieces seats routine wear items such as the charger plug and receptacle brake shoes belts brushes bushings engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger o
31. adjustments must be made per instructions in the appropriate maintenance and service manual NOTE If the vehicle is constantly subjected to heavy use or severe operating conditions the preventive maintenance procedures should be performed more often than recommended in the Periodic Ser vice and Lubrication Schedule Both the Periodic Service Schedule and the Periodic Lubrication Schedule must be followed to keep vehicle in optimum operating condition Page 26 2007 HUV4213 Gasoline Vehicle Owner s Manual Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Monthly service by owner Check engine oil level change if or trained technician necessary See Periodic Lubrication Schedule on page 28 Engine Check engine cooling air intake visually inspect unshrouded area around engine exhaust for grass and debris and clean if necessary Check air pressure and adjust if Tires necessary See Vehicle Specifications on page 38 General vehicle Wash engine compartment and underside of vehicle Do not wash engine when hot Semiannual service by trained technician only or every 50 hours of operation whichever comes first Battery Clean terminals and wash dirt from casing check electrolyte level Add distilled water if necessary See page 35 Front wheel alignment and toe in Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropriat
32. choke is located on the seat support panel below and to the left of the driver s left knee If the vehicle is hard to start in cool or cold temperatures activate choke Pull the choke handle out to activate Release the handle when the engine begins to run smoothly Figure 7 Figure 7 Choke Figure8 Differential Lock Page 14 2007 HUV4213 Gasoline Vehicle Owner s Manual Controls and Indicators DIFFERENTIAL LOCK A WARNING With the differential lock engaged vehicle turning functions are greatly reduced To prevent loss of vehicle control when differential lock is engaged do not operate vehicle at speeds greater than half throttle and use caution when attempting to turn the vehicle Disengage differential lock on paved surfaces The differential lock is used to provide better traction at the rear wheels when necessary Engaging the differ ential lock will transfer power to both rear wheels simultaneously Figure 8 1 To engage the differential lock slow the vehicle to no more than half throttle and pull differential lock han dle toward the back of the vehicle The differential lock will engage when power to both rear wheels is required 2 To disengage the differential lock come to a complete stop then push lever toward front of vehicle LOW OIL WARNING LAMP The vehicle is equipped with a low oil warning lamp located on the instrument panel just to the right of the steering column and key switch Figure 9 I
33. choosing Husqvarna a world leader in outdoor products You have chosen the finest utility vehicle on the market Please protect your investment and ensure that your Husqvarna vehicle provides years of reliable superior performance by reading and following the maintenance instructions in this manual Your comfort and safety are important to us so we urge you to read and follow the step by step operating instructions and safety precautions in this manual These instructions must be followed in order to avoid the risk of severe personal injury If you rent or loan your vehicle to others we recommend that you ask them to read this manual before they operate the vehicle Husqvarna products are backed by a customer support system designed to offer you fast courteous service In the event that your Husqvarna vehicle needs repairs or service we recommend that your local authorized Husqvarna representative perform them For the name and address of the Husqvarna representative nearest you logon to our web site at www usa husqvarna com If you would prefer to write to us direct your letter to Husqvarna Attention Marketing Services 7349 Statesville Rd Charlotte NC 28269 USA Your local autho rized Husqvarna representative can also provide technical advice parts and service manuals We hope you will consider this owner s manual a permanent part of your Husqvarna vehicle If you sell the vehicle please include the manual so that the next owner will
34. duced when towing Extreme caution should be used when towing Do not allow riders in the vehicle or trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning may cause vehicle to overturn possibly resulting in severe personal injury Towing another HUV4213 vehicle or a trailer can have adverse effects on vehicle handling Be especially cau tious when towing other equipment with an HUV4213 vehicle See the preceding chart for vehicle capaci ties Parking the vehicle with a trailer on a hill should be avoided If you must park on a hill apply brakes and have someone chock tires of trailer Brakes should be released to allow chocks to absorb load of trailer After tires have been chocked engage park brake TRANSPORTING ON A TRAILER A WARNING Turn the fuel shut off valve to the closed OFF position Figure 12 Do not allow riders in the trailer being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury Reduce normal driving speed when transporting a vehicle on a trailer For use on publ
35. e maintenance and service manual Electrical wiring and connections Check for tightness and damage Brake system Inspect master cylinder wheel cylinders brake lines and hoses for damage or leakage Check park brake cables for damage replace if necessary Check brake shoes and drums replace if necessary See Section 6 Park Brake System and Wheel Brake Assemblies in the appropriate maintenance and service manual Annual service by trained technician only or every 100 hours of operation whichever comes first Engine Check for leaks around gaskets fill plugs etc Inspect clean and gap spark plug replace if necessary Engine air intake system Check air filter element clean or replace if necessary Check clamps for tightness check hose for cracks General vehicle Check for loose hardware and tighten if necessary Two year service by trained technician only or every 200 hours of operation whichever comes first Fuel filters Replace Dispose of used filters properly See Engine Oil and Filter Change on page 30 A WARNING If any problems are found during scheduled inspection or service do not operate vehicle until repairs are made Failure to make necessary repairs could result in fire property damage severe personal injury or death 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 27 PERIODIC LUBRICATION SCHEDULE
36. e Vehicle Owner s Manual Front Shock Absorbers FRONT SHOCK ABSORBERS The vehicle arrives from the factory with the front coil over shocks pre adjusted for optimum vehicle perfor mance We do not recommend adjusting the shock absorbers unless the vehicle will be equipped with a cab enclosure In that event please refer to the cab installation instructions for the shock absorber adjustment pro cedure LOADING AND UNLOADING A WARNING Firmly engage park brake before loading vehicle Do not allow riders in the cargo bed Reduce vehicle load and speed when driving up or down slopes or on uneven terrain Do not exceed rated vehicle capacity Rated capacity is for level surfaces only Overloading can affect vehicle handling or cause component failure resulting in loss of control of vehicle and possible severe personal injury or death Do not load tailgate The tailgate should be in the upright position and latched securely while the vehicle is in motion To help avoid shifting vehicle load and possibly overturning the vehicle avoid sudden starts sudden stops and abrupt turns Make sure cargo is well secured Avoid top heavy loads The center of gravity of load should never exceed 15 inches 38 cm above the bottom of the cargo bed The cargo s center of gravity may affect handling steering and braking of the vehicle When the vehicle is loaded reduce speed and drive slowly in turns Unload cargo bed before raising vehicle with
37. e handle See WARNING and CAUTION on page 12 Figure 4 Forward Reverse Handle Husqvarna vehicles operate at a reduced speed in reverse The reverse buzzer will sound as a warning when the Forward Reverse handle is in the REVERSE position ACCELERATOR PEDAL The accelerator pedal is the pedal on the right with the word GO molded into it Figure 5 With the engine running and the Forward Reverse handle in the FORWARD or REVERSE position vehicle speed will increase as the accelerator pedal is pressed When the accelerator pedal is released it will return to the original position and the engine will idle See WARNING and CAUTION on page 12 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 13 Controls and Indicators BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it Figure 5 To slow or stop the vehicle press the brake pedal Figure 6 Figure 5 Accelerator and Brake Pedal Figure 6 Brake Pedal PARK BRAKE The park brake handle is located between the driver and passenger seats To engage the park brake first apply pressure to the brake pedal and then pull up on the park brake handle until handle latches into place To disengage pull up on the handle and press the button on the end of the handle Push handle down See following WARNING A WARNING The park brake has multiple locking positions and should be firmly locked to prevent the vehicle from rolling CHOKE The
38. ed 4 Disconnectthe battery cables negative cable first See WARNING To avoid unintentionally start ing on page 10 5 Use aflat blade screwdriver and carefully remove the battery cell caps from the battery Figure 25 See following WARNING A WARNING Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries 6 Carefully check the electrolyte level and add distilled water if necessary Do not fill above designated fill line Replace battery cell caps BATTERY CAP LEVEL INDICATOR PLATES ELECTROLYTE LEVEL AT LEAST 1 2 INCH 13 MM ABOVE PLATES OR TO LEVEL INDICATOR Figure 25 Battery Figure 26 Battery Electrolyte Level 7 Clean both battery terminals with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse thoroughly Do not allow this solution to enter the battery Tighten battery terminals to 12 ft lb 16 N m Let the terminals dry and then spray them with Battery Terminal Protector Spray P N 603 00 00 03 See following WARNING A WARNING If battery wire terminals are damaged or corroded replace or clean them as necessary Failure to do so may cause them to overheat during operation and could result in fire property damage or personal injury 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 35 Cleaning the Vehicle Be
39. em warranty on your 2007 vehicle engine In California new small off road engines SORE must be designed built and equipped to meet the State s stringent anti smog standards HUSQVARNA must warrant the emission control system on the vehicle engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine Your emission control system may include parts such as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists HUSQVARNA will repair your vehicle engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This emission control system is warranted for two years If any emission related part on your equipment is defective the part will be repaired or replaced by HUSQVARNA OWNER S WARRANTY RESPONSIBILITIES As the vehicle engine owner you are responsible for the performance of the required maintenance listed in your owner s manual HUSQVARNA recommends that you retain all receipts covering maintenance on your vehicle engine but HUSQVARNA cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the vehicle engine owner you should however be aware that HUSQVARNA may deny you warranty coverage if vehicle engine
40. emaining in the carburetor and fuel line is depleted and the engine stalls 6 2 Loosen but do not remove the carburetor drain screw and drain fuel remaining in bowl into a small clean container then pour the fuel from the container into vehicle fuel tank Tighten the carburetor drain screw 6 3 Fill fuel tank to about 1 inch 2 5 cm from top of fuel tank and following manufacturer s directions add a commercially available fuel stabilizer such as Sta Bil 6 4 Disconnect fuel vent line from fuel tank vent nipple 6 5 Plug the fuel tank vent nipple so that it is air tight We recommend using a slip on vinyl cap 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 23 10 11 12 13 14 15 Storage CLOSED OFF POSITION SELECTOR IS ALIGNED WITH OFF MARKINGS ON THE SIDES OF VALVE VIEWED FROM SELECTOR SIDE OF VALVE Figure 12 Fuel Shut off Valve Closed Position Disconnect the battery cables negative cable first See WARNING To avoid unintentionally start ing on page 10 Batteries should be clean and free of corrosion Wash tops and terminals of batteries with a solution of baking soda and water 1 cup 237 mL baking soda per 1 gallon 3 8 L of water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray P N 603 00 00 03 To protect the engine remove s
41. ent shall mean furnishing during the applicable limited warranty period a new vehicle or factory reconditioned vehicle or component thereof that is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser Repair shall mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period If HUSQVARNA elects to repair the vehicle it may provide factory reconditioned parts or components All parts and components replaced under warranty shall become the property of HUSQVARNA 5 HOW TO MAKE A WARRANTY CLAIM To make a warranty claim under this limited warranty you must present the vehicle or defective component to an authorized HUSQVARNA dealer Page 40 2007 HUV4213 Gasoline Vehicle Owner s Manual 6 DISCLAIMER THIS LIMITED WARRANTY IS EXCLUSIVE HUSQVARNA MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY HUSQVARNA AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND HUSQVARNA EXPRESSLY AGREE THAT THE REMEDY OF THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER HUSQVARNA MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE OR DEALER OF HUSQVARNA HAS THE AUTHORITY TO MAKE OR
42. f the warning lamp comes on oil should be checked and added to the engine as necessary before continuing to use the vehicle The vehicle should never be driven when the low oil warning lamp remains on If the warning lamp goes on and off the vehicle may be driven but oil should be added at the first opportunity If the oil level is correct and the warning lamp stays on have a trained tech nician check the vehicle See following CAUTION CAUTION Failure to add oil immediately when the low oil warning lamp stays on may result in permanent engine damage Figure 9 Low Oil Warning Lamp FUEL GAUGE HOUR METER The fuel gauge and hour meter are housed together at the lower left corner of the instrument panel The fuel gauge operates when the key switch is in the ON position and allows the operator to monitor the fuel level in the vehicle The hour meter operates only when the engine is running and should be used by the trained technician to track vehicle usage and determine when periodic service procedures are required See Peri odic Service Schedule on page 26 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 15 Seat Latch and Adjustment HEADLAMP CONTROL The headlamp control is located on the instrument panel between the fuel gauge hour meter and steering col umn Pull the headlamp control knob out to turn the headlamps on and push the knob in to turn the headlamps off NOTE Using the headlamps for extended periods of time w
43. following WARNING and CAUTION statements Make sure a winch warning decal is affixed to the vehicle on the seat support panel next to the receptacle for the remote operation switch See Vehicle Feature Identification on beginning page 4 The winch kit available from Husqvarna includes a remote operation switch which enables the operator to move away from the vehicle and cable See following WARNING and CAUTION A WARNING Before beginning a winch operation Turn the key switch to the OFF position put Forward Reverse handle in the NEUTRAL position and engage the park brake Do not use winch while persons are seated on the vehicle Stand to the side and away from the vehicle to operate winch CAUTION Use of the winch for an extended period of time could discharge the battery Keep winch operations as short as possible and drive the vehicle for several minutes after the winch operation to recharge the battery SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Husqvarna This will enable us to contact you if the need arises Please send your name address and serial number of the vehicle to Husqvarna 7349 Statesville Rd Charlotte NC 28269 Attention Vehicle Registra tion 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 37 VEHICLE SPECIFICATIONS Vehicle Specifications SPECIFICATIONS HUV4213 GXP HUV4213 G
44. ge 34 Figure 10 HUV4213 Bed Latch Figure 11 HUV4213 Prop Rod BED LATCH AND PROP ROD See General Warnings on page 10 The bed latch Figure 10 has an automatically engaging prop rod and prop rod track Figure 11 as standard features To lift the bed pull the bed latch handle toward the rear of the vehicle and lift the bed The prop rod will come to rest in one of the notches in the prop rod track To close the bed lift the bed so that the prop rod is no longer supported in one of the track notches Push the prop rod toward the front of the vehicle to free it from the track notch and gently lower the bed DO NOT drop the bed See following DANGER WARNING and NOTE A DANGER Use caution when working under bed Be sure prop rod is secure Otherwise the bed will fall resulting in severe personal injury or death A WARNING For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death NOTE The HUV4213 vehicle is equipped with an automatically engaging prop rod Figure 11 unless equipped with the electric bed lift accessory Page 20 2007 HUV4213 Gasolin
45. have the important operating safety and main tenance information it contains Translated owner s manuals can be downloaded from the Husqvarna web site at www usa husqvarna com huv Below is a quick reference table of items that will help you maintain this vehicle These parts can be purchased from your authorized Husqvarna dealer REGULAR MAINTENANCE ITEMS PERIODIC MAINTENANCE ITEMS Engine Oil Filter Battery P N 603 00 00 06 P N 603 00 00 02 Engine Air Filter Spark Plug O H V P N 603 00 00 04 P N 603 00 00 07 Engine Fuel Filter Spring Tune Up Kit P N 603 00 00 08 P N 603 00 00 05 Battery Terminal Protector Spray P N 603 00 00 03 Dry Moly Lube P N 603 00 00 01 Page 2 2007 HUV4213 Gasoline Vehicle Owner s Manual TABLE OF CONTENTS Vehicle Feature Identification eene n enean nennen nn nnn nne nen 4 Safety Detalls 1 teet tdt EO E RE CEP dcc shee HR EE 7 General Warnings 11e Seat abit ess aca bre EE Le Eu dut 8 Model Identification oiii can eiie deiode d unc prae cd e nad ER ra eR nada 9 Gontrols and ieu tte met bru a tre et ep i poa aec hoe egl 10 Seat Latch and Adjustment nennt 14 Pre Operation and Daily Safety Checklist
46. he vehicle Page 18 2007 HUV4213 Gasoline Vehicle Owner s Manual Driving Instructions STARTING THE VEHICLE 1 Read safety warnings on dash and vehicle loading information located above pedals 2 Be sure load if any is secure 3 Study and understand controls 4 Be sure all passengers are seated and holding on to hand holds Driver should have both hands on the steering wheel Make sure wheels are turned in desired direction and nothing is in your path Make sure the Forward Reverse handle is in the NEUTRAL position Press and hold the brake pedal Turn the key all the way to the START position and hold activating the choke as necessary until the engine is running smoothly The engine will idle in neutral Release hand brake 10 While keeping the brake pedal engaged select direction of travel by placing shift handle in desired posi tion F forward or R reverse Engine must be at idle before moving shift handle A buzzer will sound as a warning when the Forward Reverse handle is in the REVERSE position 11 Release the brake pedal completely and then slowly press the accelerator pedal As the accelerator pedal is pressed the vehicle will begin to move and speed will increase until full speed is reached See following WARNING A WARNING Operator must control vehicle speed when going downhill Never shift the vehicle out of the FORWARD position while going downhill If you do you will
47. ic roads the trailer must meet all federal state and local requirements such as taillamps brake lamps etc Never tow a Husqvarna vehicle behind a passenger vehicle or truck on a public road unless it is on an approved trailer The vehicle to be transported should be tied securely to the trailer with the Forward Reverse handle in the NEUTRAL position the key switch in the OFF position and the park brake firmly engaged Because of the added length of the trailer use caution when making turns Do not transport the vehicle on a trailer with a load in the vehicle cargo bed Remove the vehicle windshield and secure the seats before transporting on a trailer If the vehicle must be transported over long distances or on public highways it should be transported on an approved trailer that has an approved load rating of 2000 Ib 908 kg per vehicle being transported NOTE A two car trailer should be rated at 2 x 2000 Ib 4000 Ib 2 x 908 kg 1816 kg Page 22 2007 HUV4213 Gasoline Vehicle Owner s Manual Storage STORAGE See General Warnings on page 10 A DANGER Do not attempt to drain gasoline when the engine is hot or while it is running Be sure to clean up any spilled gasoline before operating the vehicle Store gasoline in an approved gasoline container only Store in a well ventilated area away from sparks open flames heaters or heat sources Keep gasoline out of the reach of children Do not siphon gas
48. icle stationary on an incline of 20 or less Reverse buzzer The reverse buzzer should sound as a warning when the Forward Reverse handle is in the REVERSE position Steering The vehicle should be easy to steer and should not have any play in the steering wheel Accelerator After starting the engine with the key switch and placing the Forward Reverse handle in the FORWARD position the vehicle should accelerate smoothly to full speed as the accelerator pedal is pressed When the pedal is released it should return to the original position and the engine should idle Husqvarna vehicles operate at reduced speed in reverse Governor Check maximum vehicle speed It should operate in forward at 17 19 mph 27 31 km h on a level surface Differential lock cable With the wheels at rest pull the differential lock handle toward the rear of the vehicle locked position The differential lock arm at the other end of the cable should move approxi mately one half inch 12 7 mm downward When the differential lock handle is placed back into the unlocked position the differential lock arm should move approximately one half inch 12 7 mm upward General Listen for any unusual noises such as squeaks or rattles Check the vehicle s ride and perfor mance Have a Husqvarna dealer or a trained technician investigate anything unusual 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 17 Driving Instructions DRIVING INSTRUCTIONS A WARNING
49. into the dipstick port Figure 22 With filter change the engine requires 38 ounces 1 12 liters of oil per change Refer to oil viscosity guidelines for selection of oil grade Figure 23 Replace the dipstick 17 Connect the battery cables positive cable first and tighten terminals to 20 ft lb 27 1 N m Coat ter minals with Battery Terminal Protector Spray P N 603 00 00 03 18 Lower the cargo bed See WARNING For vehicles with cargo beds on page 10 19 With the Forward Reverse handle in the NEUTRAL position start and run the engine for a few minutes Observe both the drain plug and the oil filter from under the vehicle and watch for oil leaks If leaks appear begin with step 1 and repeat the appropriate step for either or both items to correct the problem 20 Remove the dipstick and check the engine oil as a final step Replace the dipstick Page 32 2007 HUV4213 Gasoline Vehicle Owner s Manual Fueling Instructions OIL VISCOSITY Choose the viscosity according to the temperature as shown in the oil viscosity chart Figure 23 P SAE 10W 30 SAE 10W 40 F 14 F 32 F 50 F 68 F 86 F 104 Figure 23 Oil Viscosity Chart NOTE Using multi grade oils 5W 20 10W 30 and 10W 40 will increase oil consumption Check oil level more frequently when using them FUELING INSTRUCTIONS See General Warnings on page 10 A DANGER Turn the key switch to the OFF position before fueling
50. is necessary to ensure that your engine will continue to have low emis sion levels Those items identified by the Periodic Maintenance Chart are necessary to ensure compliance with the applicable standards The Club Car Limited Emission Control System Warranty requires that you return your engine to an authorized Club Car Dealer for remedy under warranty Please read the warranty carefully and keep it valid by complying with the owner s obligations it contains Tampering with Emission System Prohibited California State law prohibits the following Control FUEL AND OIL RECOMMENDATIONS Fuel Use only clean fresh unleaded regular grade gasoline Octane Rating The octane rating of a gasoline is a measure of its resistance to knocking Use of a mini mum of 87 octane of the anti knock index is recommended The anti knock index is posted on service station pumps in the U S A NOTE elf knocking or pinging occurs use a different brand of gasoline or higher octane rating 4 CAUTION Do not mix oil with gasoline Oxygenated Fuel If you use oxygenated fuel either ethanol or MTBE added to gasoline be sure it is unleaded and meets the minimum octane rating require ment The following are the EPA approved percent ages of fuel oxygenates ETHANOL Ethyl or Grain Alcohol You may use gasoline containing up to 10 ethanol by volume MTBE Methyl Tertiary Butyl Ether You may use gasoline containing up
51. ithout the engine running or with the engine idling will discharge the battery LAMP BAR CONTROL The lamp bar control is a toggle switch located on the instrument panel above and slightly left of the headlamp control knob Place the toggle switch in the upper position to illuminate the lamp bar lamps and in the lower position to turn the lamp bar lamps off SEAT LATCH AND ADJUSTMENT The seats are hinged to allow easy access to the engine compartment A latch at the rear of each seat bottom keeps the seat from moving on its hinges while the vehicle is in operation To disengage the latch grasp the seat back and pull firmly in a forward upward direction until the latch releases To engage the seat latch push down firmly on the seat back until the seat locks into place See following WARNING The bucket seats are adjustable and can be moved forward or backward to accommodate the driver or pas senger To adjust a seat 1 Remove the seat from the vehicle Remove the four bolts and washers from the bottom of the seat mounting plate Align the mounting plate holes with holes in the seat to achieve the desired seat position Install washers and bolts and tighten to 96 in Ib 10 8 N m Install seat in the vehicle A WARNING RON Make sure seat hinges and latch are securely engaged before operating vehicle PRE OPERATION AND DAILY SAFETY CHECKLIST Each Husqvarna vehicle has been thoroughly inspected and adjusted at the fact
52. l Warnings GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or ser viced Vehicle feature identification information is also included beginning on page 4 Other specific safety statements appear throughout this manual and on the vehicle A DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Gasoline Flammable Explosive Do not smoke Keep sparks and flames away from the vehicle and service area Service only in a well ventilated area Do not operate gasoline vehicle in an enclosed area without proper ventilation The engine produces carbon monoxide which is an odorless deadly poison A Husqvarna vehicle will not provide protection from lightning flying objects or other storm related hazards If caught in a storm while driving a Husqvarna vehicle exit the vehicle and seek shelter in accordance with applicable safety guidelines for your location A WARNING Follow the procedures exactly as stated in this manual and heed all DANGER WARNING and CAUTION statements in this manual as well as those on the vehicle Do not leave children unattended on vehicle Prior to leaving the vehicle unattended or servicing the vehicle set the park brake place the For
53. lines fuel cap pump fuel filters and carburetor for fuel leakage on a daily basis Exhaust system Check for leaks Hydraulic brakes Check fluid level See Master Cylinder on page 29 PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions take the vehicle for a test drive Use the following checklist as a guide to inspect the vehicle and check daily for proper operation Any prob lems should be corrected by a Husqvarna distributor dealer or a trained technician Forward Reverse shifter Check for proper operation See Controls and Indicators on page 12 Brakes Be sure the brakes function properly When brake pedal is fully pressed under moderate pres sure it should not go more than halfway to the floorboard and vehicle should come to a smooth straight stop If the brake pedal goes more than halfway to the floorboard or if the vehicle swerves or fails to stop have the brake system checked and adjusted as required When brake pedal is fully pressed under heavy pressure pedal should feel firm and foot pad should be a minimum of 2 inches 5 1 cm from floorboard Brake adjustment must be maintained so the brake pedal cannot be pressed to the floorboard under any circumstance Park brake Apply moderate pressure to park brake handle Tension should increase as the handle is pulled When latched the park brake should lock the wheels and hold the veh
54. m driver side only and not on public roads Keep entire body inside vehicle while moving Do not operate while under the influence of alcohol or drugs Never attempt jumps Turn key to OFF position remove key and place shift lever in straight up neutral position when not in use CCI 102224301 DECAL 102029101 DRIVER PASSENGER WARNING DECAL OPERATING INSTRUCTIONS DECAL KEY SWITCH A WARNING Riding cargo WARNING a can cause severe injury YOUNG DRIVERS INCREASE or death CHANCE OF DEATH Do not ride in cargo bed 101553901 Young drivers may not be able to control vehicle No drivers younger than 16 years old Do not leave childern unattended on vehicle BED LOAD WARNING DECAL 102044601 UNDERAGE WARNING DECAL FUEL SHUT OFF VALVE LAMP ON TOP OF SWITCH FUEL TANK FUEL GAUGE HOUR METER LOW OIL WARNING SERIAL NUMBER ROTATING PARTS DECAL TOP OF PASSENGER SIDE FENDER A WARNING ACCELERATOR PEDAL Rotating Parts STAY CLEAR 101609401 UNDER SEAT VEHICLE LOADING DECAL SUPPORT Vehicle rated capacity 1200 Ibs on level surface only Cargo should be evenly spread over the floor of the VEHICLE Weight to include passengers cargo bed load and cargo ad soara i i For vehicle stability when fully loaded drive slowly LOADING COWEN E Manual and a
55. n and hold until the engine is running smoothly Release the key and it will return to the ON position and the engine should idle The engine will con tinue to idle until the key is turned to the OFF position See following WARNING CAUTION and NOTE Figure Key Switch A WARNING Moving parts Keep clear of the engine compartment while the engine is running Page 12 2007 HUV4213 Gasoline Vehicle Owner s Manual Controls and Indicators CAUTION Do not rev the engine for long periods of time while the Forward Reverse handle is in the NEUTRAL position Failure to heed this caution could result in damage to the unitized transaxle Do not shift the Forward Reverse handle while the accelerator pedal is pressed Shift the handle only when the vehicle is at a complete stop Failure to heed this caution could result in damage to the unitized transaxle NOTE The key can be removed only when the key switch is in the OFF position FORWARD REVERSE CONTROL The Forward Reverse handle is located on the seat support panel Figure 4 The handle has three distinct positions F FORWARD N NEUTRAL and R REVERSE Rotate the handle towards the driver FOR WARD to operate the vehicle in the forward direction or towards the passenger REVERSE to operate the vehicle in reverse The engine can be started only when the handle is in the straight up position NEUTRAL The engine must be at idle before shifting the Forward Revers
56. nboard computer and solid state speed controller are covered under separate HUSQVARNA warranties Also excluded from any HUSQVARNA warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect Transportation expenses for warranty services are also excluded from this warranty 3 VOIDING OF WARRANTY THIS AND ANY OTHER WARRANTY SHALL BE VOID IF THE VEHICLE IS ABUSED OR USED IN AN UNINTENDED MANNER OR SHOWS INDICATIONS THAT IT HAS BEEN ALTERED IN ANY WAY INCLUDING BUT NOT LIMITED TO MODIFICATION OF THE SPEED GOVERNOR BRAKING SYSTEM STEERING TRANSAXLE OR OTHER OPERATING SYSTEMS OF THE VEHICLE TO CAUSE IT TO PERFORM OUTSIDE HUSQVARNA SPECIFICATIONS THE WARRANTY IS LIKEWISE VOID IF THE VEHICLE INVOLVED SHOWS INDICATIONS THAT REASONABLE OR NECESSARY MAINTENANCE AS OUTLINED IN THE OWNER S MANUAL AND MAINTENANCE AND SERVICE MANUAL WAS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS 4 SOLE REMEDY HUSQVARNA s liability under this limited warranty or in any action whether based upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at HUSQVARNASs option of the vehicle or component thereof that HUSQVARNA deems to be defective Replacem
57. ntial lock on paved surfaces ROLLOVER OR FALLING OFF MAY CAUSE DEATH Read operators manual and operating instructions Remain seated and hold on to seat handle while moving Drive slowly in turns and straight up and down slopes Do not start vehicle until all occupants are seated TO OPERATE VEHICLE Make sure wheels are turned in desired direction Be sure nothing is in your path While vehicle is stopped and the engine is at idle select vehicle direction by placing shift lever in desired position H F Forward Reverse Buzzer will sound Release hand brake Slowly push accelerator pedal to increase speed Engine must be at idle before moving shift lever TO STOP VEHICLE DIFFERENTIAL Release accelerator pedal and push brake pedal After stopping firmly set hand brake LOCK CONTROL CCI 102046601 Front seats One 1 person per seat maximum Operate from driver side only and not on public roads Keep entire body inside vehicle while moving Do not operate while under the influence of alcohol or drugs Never attempt jumps Turn key to OFF position remove key and place shift lever in straight up neutral position when not in use CCI 102224301 DECAL 102029101 OPERATING DRIVER PASSENGER WARNING INSTRUCTIONS DECAL DECAL KEY SWITCH A WARNING Riding in cargo S can cause severe injury YOUNG DRIVERS
58. oline from the vehicle A WARNING Turn the key switch to the OFF position remove the key and leave the Forward Reverse handle in the NEUTRAL position during storage This is to prevent unintentionally starting the vehicle or a fire hazard Turn the fuel shut off valve to the closed OFF position Figure 12 Page 24 Do not attempt to charge frozen batteries or batteries with bulged cases Discard the battery Frozen batteries can explode A CAUTION Batteries in a low state of charge will freeze at low temperatures PREPARING THE VEHICLE FOR EXTENDED STORAGE 1 Unload the vehicle so that tires are supporting only the weight of the vehicle 2 Store vehicle in a cool dry place This will minimize battery self discharge If the battery appears to be weak have it charged by a trained technician Use an automotive type 12 volt battery charger rated at 10 amps or less Check electrolyte level after charging and add distilled water if necessary 3 Make sure the key switch is in the OFF position and the Forward Reverse handle is in the NEUTRAL position Chock the wheels 4 Access the engine compartment See WARNING For vehicles with cargo beds on page 10 4 1 Tilt the bed and ensure that the prop rod is properly engaged 5 Lift the front passenger side seat 6 Drain carburetor and seal the fuel tank 6 1 Turn the fuel shut off valve to the closed OFF position Figure 13 and run the engine until fuel r
59. olishing products available at any hardware store where ABS DR acrylic hot tubs and shower tub units are sold The seats of the vehicle will last longer with proper cleaning Use a solution of 1096 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soiling difficult stains or scratches blemishes or other body damage see the appropriate maintenance and service manual See following NOTE NOTE Dispose of waste water properly ACCESSORIES There is a complete line of accessory equipment available from Husqvarna and our dealers distributors You can obtain the name and phone number of your closest Husqvarna contact by visiting our web site at www usa husqvarna com Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed See following WARNING A WARNING Custom cab assemblies canopy tops weatherproof enclosures and windshields will not protect occupants from flying objects If the vehicle is equipped with an electric powered bed lift remove the bed before servicing the bed lift system Page 36 2007 HUV4213 Gasoline Vehicle Owner s Manual Subsequent Owner Registration ELECTRIC WINCH ACCESSORY If your vehicle is equipped with an electric winch read and follow all manufacturer safety warnings and instructions in the winch operator manual as well as the
60. or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting vehicle engine to a HUSQVARNA distribution center as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact WARRANTY SERVICES HUSQVARNA FOREST amp GARDEN PRODUCT MARKETING MANAGER AUTOMOWER 7349 STATESVILLE ROAD CHARLOTTE NC 28269 HUSQVARNA EXPLANATION OF EMISSION CONTROL WARRANTY 1 WARRANTY HUSQVARNA warrants to the ultimate purchaser and each subsequent purchaser that the SORE or equipment is designed built and equipped so as to conform with all applicable regulations and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in HUSQVARNAs application for certification The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser or first placed into service The warranty period is two years 2 COVERAGE Subject to certain conditions and exclusions as stated below the warranty on emission related parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty period stated above If the part
61. ory however upon receiving your new vehicle s you should become familiar with its controls indicators and operation Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery Use the following checklist as a guide to inspect the vehicle This checklist should be used daily to ensure that the vehicle is in proper working condition and in conjunction with the Periodic Service Schedule on page 26 Any problems should be corrected by a Husqvarna distributor dealer or a trained technician General All the parts should be in place and properly installed Be sure that all nuts bolts and screws are tight Check hose clamps for tight fit and the starter belt for tightness Safety and information decals Check to ensure that all safety and information decals are in place See pages 4 and 5 Tires Check for proper tire pressure Visually inspect tires for wear damage and proper inflation on a daily basis See Vehicle Specifications on page 38 Battery Before using vehicle for the first time check electrolyte to ensure it is at the proper level Figure 26 Page 35 Check battery posts Wires should be tight and free of corrosion and battery should be fully charged Engine Check for proper engine oil level See Engine Oil on page 29 Page 16 2007 HUV4213 Gasoline Vehicle Owner s Manual Performance Inspection Fuel Check fuel level See Fueling Instructions on page 33 Check fuel tank
62. otwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage The following emission warranty parts list are covered SYSTEMS COVERED PARTS DESCRIPTION Fuel Metering Carburetor assembly fuel injection pump fuel injection nozzle fuel regulator Exhaust Catalyst Air Induction Air filter housing air filter crankcase breather tube Ignition Flywheel magneto ignition pulse generator ignition coil assembly ignition control module spark plug cap spark plug Positive Crankcase Ventilation PCV System PCV valve oil filler cap Misc Parts Belts fuel hose hosing tubing fittings seals gasket and clamps associated with the above systems Emission related parts will vary between vehicles therefore certain vehicles my not include all of the listed parts or may include equivalent parts 3 EXCLUSIONS Excluded from this warranty is damage to a vehicle or component resulting from a cause other than a defect including unreasonable or unintended strain or use improper installation of accessories installation of parts or accessories that are not original equipment overloading accident alteration abuse or neglect This warranty covers only those failures resulting from defects in material or workmanship Transportation expenses for warranty services are also excluded from this warranty 4 VOIDING OF WARRANTY THIS AND ANY OTHER WARRA
63. park plug and pour 1 2 ounce 14 2 mL of SAE 10 weight oil into the engine through the spark plug hole Rotate engine crankshaft by hand several times and then install the spark plug Lower the passenger side seat Lower the cargo bed See WARNING For vehicles with cargo beds on page 10 Adjust tires to recommended tire pressure See Vehicle Specifications on page 38 Perform semiannual periodic lubrication See Periodic Lubrication Schedule on page 28 Thoroughly clean front body rear body seats cargo bed engine compartment and underside of vehicle Do not engage the park brake Chock the wheels to prevent the vehicle from rolling RETURNING THE STORED VEHICLE TO SERVICE 1 Make sure the key switch is in the OFF position and the Forward Reverse handle is in the NEUTRAL position Chock the wheels 2 Access the battery compartment See WARNING For vehicles with cargo beds on page 10 3 Tilt the bed and ensure that the prop rod is properly engaged See WARNING For vehicles with cargo beds on page 10 4 Lift the passenger seat 5 Restore fuel system to operation See Figure 24 on page 34 5 1 Remove plug from fuel tank vent 5 2 Connect vent tube to fuel tank vent Page 24 2007 HUV4213 Gasoline Vehicle Owner s Manual Maintenance 6 Connect battery cables positive cable first and tighten terminals to 12 ft lb 16 N m Coat terminals with Battery Terminal Protector Spray P N 603 00
64. pping into the engine base plate Use an empty quart 1 liter container and cut the bottom off at an angle then slide the open area of the container up and under the oil filter prior to removal Position the port of the plastic container so oil will be directed into the oil pan Figure 20 A drip guard can be made by folding a piece of card board thin metal or plastic under the oil filter forming a channel to direct the filter port oil into the drain pan Dispose of used oil according to the environmental laws and regulations for your area 12 Use a clean rag and wipe the oil filler mounting bracket surface clean where the oil filter gasket seats 13 To help seal the new oil filter to the oil filter mounting bracket apply a light coat of white lithium NLGI Number 2 grease Dow Corning BR2 Plus or equivalent or new engine oil to the rubber seal around the outside surface of the filter before attaching it to the oil filter port Figure 21 Install the new oil filter P N 603 00 00 06 onto the engine oil filter port See following NOTE NOTE Use only Husqvarna oil filters P N 603 00 00 06 designed for this engine 14 Tighten the oil filter by hand 2 3 turn after gasket contact Do not use a band wrench or channel lock plier to tighten 15 Lower the vehicle and remove the floor jack from under the rear of the vehicle 16 Remove the dipstick and add engine oil into the dipstick port Use a funnel or pour spout to direct the oil
65. rive slowly in turns To help prevent overturning the vehicle drive slowly straight up and down slopes Avoid driving the vehicle on slopes exceeding 20 incline Avoid stopping a loaded vehicle on a hill If a loaded vehicle must be stopped on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could result in overturning the vehicle To help avoid possible injury to inattentive passengers and or damage to the vehicle avoid sudden starts sudden stops and abrupt turns To help avoid the possibility of losing control of or overturning the vehicle reduce speed for adverse driving conditions such as wet grass or rough terrain Do not use the vehicle on public roads It is neither designed nor intended for street use and should not be licensed for use on public roads The vehicle should be driven in only specified areas by trained drivers Do not drive while under the influence of alcohol drugs or medications Use brakes to reduce speed when coasting downhill Never attempt jumps No one should drive the vehicle without first being instructed in the proper operation and use of vehicle con trols An experienced operator should accompany each first time driver on a test drive before allowing the driver to operate the vehicle alone To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understand all instructions prior to driving t
66. sses or approved eye protection when servicing the vehicle Wear rubber gloves when handling oil drain plug oil filter and oil drain pan 7 Clean the oil drain plug threads with solvent to remove oil and oil residue Make sure that the compres sion washer remains on the drain plug 8 Use a 14 mm socket or wrench and replace the front oil drain plug turning it clockwise and tighten to 18 ft lb 24 4 N m Page 30 2007 HUV4213 Gasoline Vehicle Owner s Manual Engine Oil OIL FILTER DRAIN PAN DRAIN PLUG Figure 18 Engine Oil Drain Plug and Pan 9 Place a floor jack under the rear receiver hitch where the hitch and body frame are fastened Lift the vehi cle body slightly allowing the front of the engine to tilt slightly downward This will allow the oil filter more clearance under the electrical component box Figure 19 10 Relocate the oil drain pan to a position under the engine oil filter Figure 18 11 Remove the engine oil filter turning it counterclockwise allowing the residual oil in the filter port and filter to drain into the oil drain pan Figure 20 See following NOTE SNUBBER BRACKET Figure 19 Compress Snubber Downward Figure 20 Remove Engine Oil Filter 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 31 UJ GS S Figure 21 Coat Rubber Seal Figure 22 Add Engine Oil NOTE An oil drip guard can be used to prevent excess oil from dri
67. st Figure 1 Disconnect the spark plug wire from the spark plug WARNING CONTINUED ON NEXT PAGE Page 10 2007 HUV4213 Gasoline Vehicle Owner s Manual Model Identification A WARNING e Frame ground Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring Do not allow a positive wire to touch the vehicle frame engine or any other metal component Wear safety glasses or approved eye protection when servicing the vehicle Wear a full face shield and rubber gloves when working on or near batteries Do not wear loose clothing or jewelry such as rings watches chains etc when servicing the vehicle Use insulated tools when working near batteries or electrical connections Use extreme caution to avoid shorting of components or wiring MODEL IDENTIFICATION The serial number of each HUV4213 vehicle is printed on a bar code decal mounted on the frame directly above the accelerator pedal Example SH0501 583947 Figure 2 There is also a second serial number decal mounted on the front body frame behind the instrument panel The instrument panel must be removed to view this decal See following NOTE NOTE Have the vehicle serial number available when ordering parts or making inquiries Husqvarna SERIAL NUMBER zessen SH0501 583947 CHARLOTTE NC 28269 Figure 2 Serial Number 2007 HUV4213 Gasoline Vehicle
68. ts when making final connections 102345901 FRAME GROUND AND GOVERNOR WARNING DECAL Negative frame ground Can cause severe injury Excessive speed Do not contact positive battery post or cable to frame Can cause severe injury or death Disconnect negative battery lead first Do not tamper with engine governor adjustment 1019152 01 A WARNING Z WARNING w ON FRAME 2007 HUV4213 Gasoline Vehicle Owner s Manual Page 7 Practice Safety WARNING Rotating Parts Safety signs like you see above may at first seem shocking but their impact is mild compared with the reality of severe personal injury Your safety and satisfaction are of the utmost importance to Husqvarna That is why before operating the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA 4 WARNING This product contains or emits chemicals or substances that have been determined by the state of California to cause cancer and birth defects or other reproductive harm Page 8 2007 HUV4213 Gasoline Vehicle Owner s Manual Safety Details SAFETY DETAILS A WARNING This owner s manual should be read completely
69. ve emission related warranted part provided that such diagnostic work is performed at a warranty station 7 HUSQVARNA is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted part 8 Throughout the engine or equipment warranty period stated above HUSQVARNA will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of HUSQVARNA 10 Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims HUSQVARNA will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part HUSQVARNA its authorized dealers or a service agency approved by HUSQVARNA ITEMS COVERED BY THIS WARRANTY The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if HUSQVARNA demonstrates that the engine or equipment has been abused neglected or improperly maintained and that such abuse neglect or improper maintenance was the direct cause of the need for repair or replacement of the part That n
70. void stopping on or backing down steep hills Avoid top heavy loads See Owner s Manual CCI 102224001 Maximum cargo load 800 Ibs Weight to include cargo bed load and gross trailer weight When driving on uneven terrain or down steep hills Maximum trailer hitch tongue weight 150 Ibs reduce speed and load 101960201 Read Owner s Manual and warnings on dash Page 4 2007 HUV4213 Gasoline Vehicle Owner s Manual Vehicle Feature Identification HUV4213 G BED LATCH GASOLINE WARNING DECAL WARNING DECAL A WARNING Z WARNING GASOLINE EXPLOSION FIRE CAN CAUSE SEVERE INJURY OR DEATH NO SMOKING SPARKS OR OPEN FLAME Crush area Can cause severe injury Stay clear when closing bed STOP ENGINE ALLOW TO COOL BEFORE REFUELING TURN FUEL VALVE a ON DURING OPERATION 7 OFF DURING STORAGE OR TRANSPORT 101547601 CHOKE ON PASSENGER SIDE SEAT SUPPORT PARK BRAKE E DOTTED LINE FORWARD REVERSE HANDLE TRAILER HITCH DECAL NOTICE MAXIMUM TONGUE WEIGHT 150 Ibs CCI 1011553 ON FRONT AND REAR RECEIVER HITCHES ROTATING PARTS AND HOT MANIFOLD DECAL SHOWN WITH OPTIONAL A WARNING TUBE BUMPER CAN CAUSE SEVERE INJURY Rotating parts WINCH CABLE WARNING DECAL FOR VEHICLES WITH WINCH ACCESSORY manifold amp muffler KEEP CLEAR cci1019605 01 A WARNING WINCH CABLE FRACTURE COULD RESUL
71. ward Reverse handle in the NEUTRAL position turn the key switch to the OFF position and remove the key Chock the wheels when servicing the vehicle Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle performance severe personal injury or death Any modification or change to the vehicle that affects the stability or handling of the vehicle or increases maximum vehicle speed beyond factory specifications could result in severe personal injury or death Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all persons are clear of cargo bed area Keep hands clear of all crush areas Do not drop cargo bed lower gently and keep entire body clear Failure to heed this warning could result in severe personal injury or death Only trained technicians should service or repair the vehicle Anyone doing even simple repairs or service should have knowledge and experience in electrical and mechanical repair The appropriate instructions must be used when performing maintenance service or accessory installation To avoid unintentionally starting the vehicle Disconnect battery cables negative cable fir

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