Husqvarna BCZ3205DW Brush Cutter User Manual
Contents
1. EN T EEEE EEE OEE E E EEEE 6 1 6 4 kg Engine AO Renee come titrer St reer tieen irri renee cutee heer teen E ee teere te Zenoah GZ30N DIS IAGC SINGIN sassen EEEE S 29 5 cm POO A S EEE A E E E E E AT Mixture Gasoline 50 Oil 1 when using ZENOAH genuine oil T a E E Diaphragm type IGNITION SYSTEM 000 cece ccceccceeeeeeeeeeneeeenseenees Transistor controlled flywheel magneto OO IGT ee na stone tans etntautateenecel suoncahsetaensueatantaneeen NGK CMR7H 10 FST TNA CAG a ptcectcs detested reader tne nccnta sdersarcdicls N E O F2 L UM S58 octae no aiece E EE E E E E E Recoil starter E N Eh eer EEPE NE TEA AE AAEE E EE Centrifugal type FECT O e E R E 1 462 Cutting head rotating direction ccceeeeeeees Counter clockwise Operator view Specifications are subject to change without notice 3 Warning labels on the machine 1 2 3 4 5 6 1 Read owner s manual before operating this machine 2 Wear head eye and ear protection 3 Wear foot protection 4 Wear gloves 5 Beware of thrown objects 6 Warning Attention 7 Keep all children bystanders and helpers 15 meters away from the machine OQOAATS BCZ3205DL BCZ3205DW 9 If warning label peels off or becomes soiled and Never modify your machine impossible to read you should contact the We won t warrant the machine if you use the dealer from which you purchased the product remodeled brushcutter or if you don t obs2. STRUCTION LISTED IN THE OWNER OPERATOR MANUAL FOR PROPER USE AND MAINTENANCE OF THE UNITS ACCIDENT MISHANDLING ALTERATION ABUSE IM PROPER LUBRICATION USE OF ANY PARTS OR ACCES SORIES OTHER THAN THOSE SPECIFIED BY THE COM PANY OR OTHER CAUSES BEYOND THE COMPANY S CONTROL THIS WARRANTY DOES NOT COVER THOSE PARTS RE PLACED BY NORMAL WEAR OR HARMLESS CHANGES IN THEIR APPEARANCE THERE ARE NO OTHER EXPRESS WARRANTIES IMPLIED WARRANTIES INCLUDING THOSE OF MER CHANTABILITY AND FITNESS FOR A PARTICULAR PUR POSE ARE LIMITED TO TWO 2 YEARS OF HOME USE ONE 1 YEAR FOR ANY OTHER USE FROM THE ORIGI NAL DELIVERY DATE LIABILITIES FOR INCIDENTAL OR CONSEQUENTIAL DAMAGE UNDER ANY AND ALL WARRANTIES ARE EXCLUDED IF YOU NEED TO OBTAIN MORE INFORMATION PLEASE CALL YOUR NEAREST SERVICE CENTER OR CHECK PLEASE ZENOAH WEB SITE htto www zenoah net
3. indoor taking necessary measures for rust prevention 11 Disposal e When you dispose of the machine do not disas semble the machine e When you dispose of the machine fuel oil be sure to follow your local regulations GB 17 BCZ8205DL BCZ3205DW 12 Troubleshooting guide Case 1 Starting failure CHECK PROBABLE CAUSES ACTION fuel tank incorrect fuel drain it and use correct fuel fuel filter fuel filter is clogged clean carburetor adjustment screw out of normal range adjust to normal range sparking no spark spark plug is fouled wet clean dry plug gap is incorrect correct GAP 0 9 1 0 mm spark plug disconnected retighten Case 2 Engine starts but does not keep running hard re starting CHECK PROBABLE CAUSES ACTION fuel tank incorrect fuel or staled fuel drain it and use correct fuel carburetor adjustment screw muffler cylinder exhaust port air cleaner cylinder fin fan cover by dp dy dy out of normal range carbon is built up clogged with dust clogged with dust adjust to normal range consult with the repair specialty store air blow or wash consult with the repair specialty store When your unit seems to need further service please consult with our ZENOAH service shop in your area Limited warranty Should any failure occur on the product under normal oper ating conditions within the applicable warranty period the failed part will b
4. line becomes short lightly tap the head on the ground 4 Never swing the unit so hard as you are in danger of while running the engine at full throttle losing your balance or control of the unit e Each time the head is bumped the line advances 5 Try to control the cutting motion with the hip rather about 25 mm For better effect tap the head on bear than placing the full workload on the arm and hands ground or hard soil Avoid bumping in thick tall grass as the engine may stall by overload 6 Take precautions to avoid wire grass and dead dry long stem weeds from wrapping around the head shaft Such materials can stall the head and cause the clutch to slip resulting in damage to the clutch system If repeated frequently 9 Maintenance S Poced Before 29 ystem components rocedure use hours hours hours fuel leaks fuel spillage fuel tank air filter fuel filter inspect clean a replace if necessary replace carburetor if necessary GAP 0 9 1 0 mm 037 in replace if necessary Y idle speed adjuster see adjusting idling speed spark plug clean and readjust plug gap intake air cooling vent V throttle trigger stop switch check operation m lt T Cp cutting parts replace if something s wrong angle transmission screws nuts bolts tighten replace cutting attachment guard make sure to attach Y A except adjusting screw BLADE Point e Check the blade and the fasteners for looseness 1 Ke
5. switch to the RUN po sition Place the unit on a flat firm place Keep the cutting head clear of everything around it 6 While holding the unit firmly pull out the starter rope quickly until engine fires GB 12 A WARNING The product is equipped with a centrifugal clutch mechanism so the cutting attachment begins to ro tate as soon as the engine is started by putting the throttle trigger into the start position When starting the engine place the product onto the ground in a flat clear area and hold it firmly in place so as to en sure that neither the cutting attachment nor the throttle trigger come into contact with any obstacle when the engine starts IMPORTANT e Avoid pulling the rope to its end or returning it by re leasing the knob Such actions can cause starter fail ures 7 Move the choke lever downward to open the choke And restart engine 8 Allow the engine to warm up for a several minutes before starting operation 1 When restarting the engine immediately after stop ping it leave the choke open 2 Overchoking can make the engine hard to start due to excess fuel When the engine failed to start after several attempts open the choke and repeat pulling the rope or remove the spark plug and dry it STOPPING ENGINE BCZ3205DL BCZ3205DW HE 3 Stop switch Oe 1 Release the throttle trigger and run the engine for half a minute 2 Shift the stop switch to the STOP po
6. to prevent possible serious bodily injury and for this reason you are requested to read all such instructions carefully and follow them without fail WARNINGS IN THE MANUAL A WARNING This mark indicates instructions which must be followed in or der to prevent accidents which could lead to serious bodily in jury or death IMPORTANT This mark indicates instructions which must be followed or it leads to mechanical failure breakdown or damage EE NOTE This mark indicates hints or directions useful in the use of the product 1 Parts location Primer Air cleaner cover Choke lever Fuel tank Starter knob Blade Angle transmission Cutting Attachment guard Loop handle Shaft tube Suspention point Throttle trigger stop switch Throttle cable Hip pad Handle GB 4 Contents le PariS OC AMICI erreren EE 3 25 DOC CIC ANOS ssr Rsi 5 3 Warning labels on the machine 006 5 A Symbols on INE MACNING sirsenis 5 5 FOr safe operation ccccceccceeeceeaeeeeeneeeeaaees 6 Os UG a E E 9 Te FU E ease bse neereonnts 11 0 ODE eeen nem tae anne dienenunees 12 9 Maintenance ooo ovickin tcAeencaionennnccaienehuadiueratadenedees 15 10 Storage 0 cecccccceeeeeceeeeeeeceeseeseesaneneeeeaeeees 17 Te MOS OOS Al aE AAEE 7 12 Troubleshooting guide cece eeeee eres 18 2 Specification BCZ3205DL BCZ3205DW Overall size L x W X H 1860 x 395 x 325 1860 x 610 x 520 mm CF WC OTA AE E EE
7. with the hook on the housing press the cap against the housing until it clicks OO OD A WARNING e Make sure that the engine has stopped and is cool before performing any service to the machine Contact with moving cutting head or hot muffler may result in a personal injury AIR FILTER e The air filter if clogged will reduce the engine perfor mance Check and clean the filter element in warm soapy water as required Dry completely before in Stalling If the element is broken or shrunk replace with a new one 1 Air filter FUEL FILTER e When the engine runs short of fuel supply check the fuel cap and the fuel filter for blockage 1 Fuel filter SPARK PLUG e Starting failure and misfiring are often caused by a fouled spark plug Clean the spark plug and check that the plug gap is in the correct range For a re placement plug use the correct type specified by ZENOAH 0 9 1 0 mm e REPLACEMENT PLUG IS A NGK CMR7H 10 IMPORTANT e Note that using any spark plug other than those des ignated may result in the engine failing to operate prop erly or in the engine becoming overheated and dam aged To install the spark plug first turn the plug until it is finger tight then tighten it a quarter turn more with a socket wrench 9 8 11 8 N m TIGHTENING TORQUE 1 1 2 kgm 9 Maintenance MUFFLER A WARNING e Inspect periodically the muffler for loose fasten ers any damage or co
8. 0 INSTALLING TRIMMER HEAD 1 While locking the gear shaft by inserting the angled bar 1 into the holder A 2 on the angle transmission loosen and remove the nut left handed 2 Fit the trimmer head assembly to the gear shaft Tighten it securely by hand lt gt pb INSTALLING CUTTING ATTACHMENT GUARD FOR METAL BLADE e When using metal blade make sure to remove the guard skirt INSTALLING BLADE 1 Put the angled bar 1 into the side holes of the holder A 2 and the angle transmission 2 Remove the nut left handed and the holder B 3 from the gear shaft 3 Put the blade onto the holder A 2 Make the marked side face the holder 4 Put the holder B 3 onto the gear shaft making the recessed side face the blade 5 Fasten the blade by the nut and the cover A4 A a O a aS SJ BALANCE UNIT 1 Put on harness and attach unit to harness 2 Slide clamp up or down until unit balances with head aparting from the ground when using it 7 Fuel E FUEL A WARNING e Gasoline is very flammable Avoid smoking or bringing any flame or sparks near fuel Make sure to stop the engine and allow it cool before refuel ing the unit Select outdoor bare ground for fuel ing and move at least 3 m 10 ft away from the fueling point before starting the engine e e The Zenoah engines are lubricated by oil specially for mulated for air cooled 2 cycle gasoline engine use If Zenoah oil is not availa
9. 1 Attached tools 2 Properly reserved fuel 3 Spare blade 4 Things to notify your working area rope warning signs 5 Whistle for collaboration or emergency 6 Hatchet or saw for removal of obstacles Do not wear loose clothing jew elry short trousers sandals or go barefoot Do not wear anything which might be caught by a mov ing part of the unit Secure hair so it is above shoulder length WORKING CIRCUMSTANCE l 2 Never start the engine inside a closed room or building Exhaust gases contain dangerous carbon monoxide Never use the product a when the ground is slippery or when you can t maintain a steady posture b Atnight at times of heavy fog or at any other times when your field of vision might be limited and it would be diffi Cult to gain a clear view of the working area c During rain storms during lightning storms at times of strong or gale force winds or at any other times when weather conditions might make it unsafe to use the product WORKING PLAN 1 You should never use the prod uct when under the influence of alcohol when suffering from ex haustion or lack of sleep when suffering from drowsiness as a re sult of having taken cold medicine or at any other time when a pos sibility exists that your judgment might be impaired or that you might not be able to operate the product properly and in a safe manner 2 When planning your work sched ule al
10. 1 82 Huskvarna Sweden BCZ3205DL BCZ3205DW EXPLANATION OF SYMBOLS AND SAFETY WARNINGS WARNING Lin RISK OF DAMAGING HEARING 1 12 dB Wear head eye and ear protection MODEL SOUND LEVEL VIBRATION LEVEL ISO 22868 ISO 22867 BCZ3205DL BCZ3205DL BCZ3205DW T02 dB A Specifications are subject to change without notice 1 Noise emissions in the environment measured as sound power Lwa in conformity with EC directive 2000 14 EC Reported soundpower level for the machine has been measured with the original cutting attachment that gives the highest level The difference between guaranteed and measured sound power is that the guaranteed sound power also includes dispersion in the measurement result and the variations between different machines of the same model according to Directive 2000 14 EC Reported data for equivalent sound pressure level LpAeq at the operator s ear for the machine has a typical statistical dispersion standard deviation of 1 dB A 2 Reported data for equivalent vibration level anv eq at the control handle has a typical statistical dispersion standard deviation of 1 m s APPROVAL NUMBER OF CE EXHAUST EMISSION REGULATION DIRECTIVE 97 68 EC AMENDED 2002 88 EC e 13 97 68SH2G3 2002 88 0098 04 GB 3 BCZ8205DL BCZ3205DW A SAFETY FIRST Instructions contained in warnings within this manual marked with a A symbol concern critical points which must be taken into consideration
11. 115337310 001 zenoar OWNER S MANUAL s BRUSHCUTTER BCZ3205DL an BCZ3205DW Erou noss please read this manual carefully to understand the Original Language proper use of your unit BCZ8205DL BCZ3205DW GB 2 EC DECLARATION OF CONFORMITY Applies to Europe only The undersigned manufacturer Husqvarna Zenoah Co Ltd 1 9 Minamidai Kawagoe Saitama Japan declares under sole responsibility that the following products referred to in this declaration conform with the requirement of the following COUNCIL S DIRECTIVE The products referred to are DESIGNATION Brushcutter MANUFACTURER Husqvarna Zenoah Co Ltd MODELS BCZ3205DL BCZ3205DW SERIAL NUMBERS DATING 2010 and onwards The year is cleary stated on the rating plate follwed by the serial number This declaration conform with e DIRECTIVE 2006 42 EC The following standards have been applied ISO 12100 1 2 ForEN 15503 2009 e DIRECTIVE 2004 108 EC The following standards have been applied EN 61000 6 1 EN 55012 CISPR 12 2005 DIRECTIVE 2000 14 EC conformity assessment procedure followed ANNEX V The following standards have been applied ISO 11094 DIRECTIVE 2002 88 EC ENISO 11806 Date 29 December 2009 XK x prha ldla Kiyoshi Honda General Manager Development Center Authorised representative Husqvarna AB SE 561 82 Huskvarna Sweden Person authorised to compile the technical file Bo R Jonsson SE 56
12. ant that you under stand what causes blade thrust how you can reduce the chance of blade thrust and how you can remain in control of the unit if blade thrust does occur 1 What causes blade thrust e Blade thrust occur when the moving blade contacts an object that it cannot cut This contact causes the blade to stop for an instant and then suddenly move or bounce away from the object that was hit The operator can lose control of the unit and the blade Can cause serious personal injury to the operator or any person nearby if the blade contacts any part of the body 2 How you can reduce the chance of blade thrust a Recognize that blade thrust can happen By under standing and knowing about bounce you can help eliminate the element of surprise b Cut fibrous weeds and grass only Do not let the blade contact materials it cannot cut such as hard woody vines and brush or rocks fences metal etc GB 14 c Be extra prepared for bounce if you must cut where you cannot see the blade making contact such as in areas of dense growth d Keep the blade sharp A dull blade increase the chance of bounce e Avoid feeding the blade too rapidly The blade can bounce away from material being cut if the blade is fed faster than its cutting capability f Cut only from your right to your left g Keep your path of advance clear of material that has been cut and other debris 3 How you can maintain the best control a Keep a g
13. any way Doing so might result in the product be coming damaged during opera tion or the product becoming un able to operate properly HANDLING FUEL 1 The engine of the ZENOAH proa uct is designed to run on a mixed fuel which contains highly flam mable gasoline Never store cans of fuel or refill the tank of the unit in any place where there is a boiler stove wood fire electrical sparks welding sparks or any other source of heat or fire which might ignite the fuel 2 Never smoke while operating the unit or refilling its fuel tank 3 When refilling the tank always turn off the engine and allow it to cool down Take a careful look around to make sure that there are no sparks or open flames any where nearby before refueling 4 Wipe spilled fuel completely us ing a dry rag if any fuel spillage occurs during refueling 5 After refueling screw the fuel cap back tightly onto the fuel tank and then carry the unit to a spot 3 m or more away from where it was refueled before turning on the en gine TRANSPORTATION 1 When hand carrying the product cover over the cutting attachment if necessary lift up the product and carry it paying attention to the cutting attachment 2 Never transport the product over rough roads over long distances by vehicle without removing all fuel from the fuel tank If doing so fuel might leak from the tank dur ing transport BCZ3205DL BCZ3205DW 6 Set up A Pa
14. ble use an anti oxidant added quality oil expressly labeled for air cooled 2 cycle en gine use JASO FC GRADE OIL or ISO EGC GRADE Do not use BIA or TCW 2 stroke water cooling type mixed oil E RECOMMENDED MIXING RATIO GASOLINE 50 OIL 1 lt when using ZENOAH genuine oil gt Exhaust emission are controlled by the funda mental engine parameters and components eq carburation ignition timing and port timing with out addition of any major hardware or the intro duction of an inert material during combustion These engines are certified to operate on unleaded gasoline Make sure to use gasoline with a minimum octane number of 89RON USA Canada 87AL If you use a gasoline of a lower octane value than pre scribed there is a danger that the engine tempera ture may rise and an engine problem such as piston seizing may consequently occur Unleaded gasoline is recommended to reduce the contamination of the air for the sake of your health and the environment Poor quality gasolines or oils may damage sealing rings fuel lines or fuel tank of the engine BCZ3205DL BCZ3205DW E HOW TO MIX FUEL A WARNING e Pay attention to agitation 1 Measure out the quantities of gasoline and oil to be mixed Put some of the gasoline into a clean approved fuel container Pour in all of the oil and agitate well Pour in the rest of gasoline and agitate again for at least one minute AS some oils may be difficult to agitate depending
15. ckage contains the items as illustrated BCZ3205DL BCZ3205DW BCZ3205DW BCZ3205DL 1 Unit BCZ38205DL 11 Harness BCZ3205DW 2 Unit BCZ38205DW 12 Trimmer head 3 Hip pad 13 Blade 4 Band BCZ3205DW 14 Cover 5 Spacer 15 Blade cover 6 Screw 16 Hexagon socket S16 S17 with torx driver 1 27 7 Handle BCZ3205DL 17 Bar 04 5 8 Cutting attachment guard 18 Spanner S8 S10 9 Guard skirt 19 Screw driver 10 Harness BCZ3205DL 20 Owner s manual GB 9 BCZ8205DL BCZ3205DW 6 Set up INSTALLING HANDLE BCZ3205DL e Mount the handle to the shaft tube and clamp it at a location that is comfortable to you A cy 4 1 About 33 5cm 13 2 inches INSTALLING HANDLE BCZ3205DW e Loosen the 4bolts on the upper cap and insert the handle Retighten the bolts securely CONNECTING THROTTLE WIRE BCZ3205DL DW 1 Remove the air cleaner cover 2 Connect the end of the throttle wire to the joint on the top of the carburetor 1 CONNECTING SWITCH WIRES BCZ3205DL DW e Connect the switch wires between the engine and the main unit HIP PAD BCZ3205DW e Wrap the hip pad around the shaft tube as shown in the figure and fasten the hooks INSTALLING CUTTING ATTACHMENT GUARD FOR TRIMMER HEAD e Attach the cutting attachment guard with the bolts combined to the shaft tube while inserting the spacer between the guard and the shaft tube GB 1
16. e replaced or repaired free of charge by a ZENOAH authorized dealer WARRANTY PERIOD 1 year 6 months if used profession ally and 30 days if used for rental purpose from the date of initial purchase THE PURCHASER SHALL BEAR COSTS OF TRANS PORTING THE UNIT TO AND FROM THE ZENOAH DEALER THE PURCHASER SHALL NOT BE CHARGED FOR DIAG NOSTIC LABOR WHICH LEADS TO THE DETERMINATION THAT A WARRANTED PART IS DEFECTIVE IF THE DIAG NOSTIC WORK IS PERFORMED AT THE ZENOAH DEALER THE PURCHASER OR OWNER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE AS DEFINED BY THE MANUFACTURER IN THE OWNER OP ERATOR MANUAL ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE OR WHICH IS SCHEDULED ONLY FOR REGULAR INSPECTION TO THE EFFECT OF REPAIR OR REPLACE AS NECES SARY SHALL BE WARRANTED FOR THE WARRANTY PE RIOD ANY WARRANTED PART WHICH IS SCHEDULED FOR REPLACEMENT AS REQUIRED MAINTENANCE SHALL BE WARRANTED FOR THE PERIOD OF TIME UP TO THE FIRST SCHEDULED REPLACEMENT POINT FOR THE PART ANY REPLACEMENT PART THAT IS EQUIVALENT IN PER FORMANCE AND DULABILITY MAY BE USED IN NON WARRANTY MAINTENANCE OR REPAIRS AND SHALL NOT REDUCE THE WARRANTY OBLIGATION OF THE COMPANY GB 18 THE COMPANY IS LIABLE FOR DAMAGES TO OTHER ENGINE COMPONENTS CAUSED BY THE FAILURE OF A WARRANTED PART STILL UNDER WARRANTY THE WARRANTY DOES NOT APPLY TO THOSE UNITS WHICH HAVE BEEN DAMAGED BY NEGLIGENCE OF IN
17. ent to the operator e Make sure that the blade is not bent warped cracked broken or damaged e If you find any error to the blade discard it and change new one which is certified by ZENOAH e By using the harness hang the unit on your right side Adjust the harness length so that the cutting head may become parallel to the ground A WARNING e Make sure to use harness and cutting at tachment guard If not it is vary dangerous when you slip or lose your balance GB 13 BCZ8205DL BCZ3205DW 8 Operation CUTTING METHOD a Use the front left side cutting b Guide the blade from your right to left with it tilted slightly to your left c When mowing a wide area start working from your left end to avoid interference of cut grass d The blade may be seized by weeds if the engine speed is too low or the blade cuts too deep into weeds Adjust the engine speed and cutting depth according to the condition of object A WARNING e f the grass or other object gets caught in the blade or if the unit starts to shake or vibrate turn off the engine and check the whole unit Change the blade if it has been damaged e Turn off the engine and make sure the blade has com pletely stop before checking the blade and remov ing any object got caught in yawns iN ANY he el A WARNING CONTROLLING BLADE BOUNCE e Blade thrust can cause serious personal injury Care fully study this section It is import
18. ep the end corner sharp cracking or bending 2 Round the root of the edge using round file e Check the cutting edges and reform with a flat file 3 Do not use water when using a grinder A 8 teeth blade O A lt x e t is recommended that filing should be done by pro B 3 teeth blade ee aa PAN A s fessionals e Especially regarding filing the saw blade Leave it to x the professionals 1 2mm Vw j x x B eS R2 3mm R4 5mm H 3 4mm GB 15 BCZ8205DL BCZ3205DW 9 Maintenance REFILLING TRIMMING LINE 1 For replacement line use a diameter of 2 4mm 095in The spool is capable for a line upto 6m 20ft on the 10cm 4 head Avoid using a larger line as it may cut down the trimming performance A WARNING e For safety reasons do not use metalreinforced line 2 Pinch the slotted area on the both sides of the spool housing to unhook the bottom cap Take out the spool and pull off the old line Put one end of new line through the spool holes and pull it until the length is equal between each part of the line 4 Wind up the line in the correct direction as indicated on the spool 5 Hook each end of the line in the slot on the edge of the spool and then put the ends through the eyelets on the housing Make sure that the spring and the washers are in place While holding the spool against the housing pull the line ends to release them from the slot 7 Line up the slot on the bottom cap
19. erve to order new labels and affix them in the required the proper usage written in the manual location s 4 Symbols on oih The port to refuel the MIX GASOLINE Position FUEL TANK CAP the machine For safe operation and maintenance symbols are carved in relief on the machine According to these indications please be careful not to make a mistake NI The direction to close the choke Position AIR CLEANER COVER t The direction to open the choke Position AIR CLEANER COVER GB 5 BCZ8205DL BCZ3205DW A 5 For safe operation GB 6 Read this manual carefully until you completely understand and follow all safety and operating instructions Keep this manual handy so that you may refer to it later when ever any questions arise Also note if you have any questions which cannot be answered herein contact the dealer from whom you purchased the prod uct Always be sure to include this manual when selling lending or otherwise transferring the own ership of this product Never allow children or anyone unable to fully understand the directions given in the manual to use the machine WORKING CONDITION Mi 2 3 When using the product you should wear proper clothing and protective equipment 1 Helmet 2 Ear protectors 3 Protection goggles or face protector 4 Thick work gloves 5 Non slip sole work boots And you should carry with you
20. ing the product for a long period of time clean the fuel tank after rendering it empty Next activate the engine and empty the carburetor of the composite fuel 6 Inthe case of scrapping the used mixed oil container scrap it only at an authorized repository site e As for details of quality assurance read the descrip tion in the section Limited Warranty carefully More over normal wear and change in product with no functional influence are not covered by the warranty Also be careful that if the usage in the instruction manual is not observed as to the mixed gasoline etc described therein it may not be covered by the warranty GB 11 BCZ8205DL BCZ3205DW 8 Operation STARTING ENGINE A WARNING The cutting head will start rotating upon the engine starts 1 Feed fuel into the fuel tank and tighten the cap se Curely 2 Rest the unit on a flat firm place Keep the cutting head off the ground and clear of Surrounding objects as it will start rotating upon starting of the engine 3 Push the primer several times until overflown fuel flows out in the clear tube INI 2 1 choke lever 2 close l 1 3 3 open BCZ3205DW 3 fhe 3 Stop switch 5 BCZ3205DL Set the stop switch to the I posi tion Set the throttle trigger to the start position 1 gt 2 gt 3 Place the unit on a flat firm place Keep the cutting head clear of everything around it BCZ3205DW Set the stop
21. low plenty of time to rest Limit the amount of time over which the product is to be used continuously to somewhere around 30 40 minutes per ses sion and take 10 20 minutes of rest between work sessions Also try to keep the total amount of work performed in a single day under 2 hours or less A WARNING 1 If you don t observe the working time or working manner See USING THE PRODUCT Re petitive Stress Injury RSI could occur If you feel discomfort redness and swelling of your fingers or any other part of your body see a doc tor before getting worse 2 To avoid noise complaints in gen eral operate product between 8 a m and 5 p m on weekdays and 9 a m to 5 p m on weekends IMPORTANT Check and follow the local regu lations as to sound level and hours of operations for the prod uct A 5 For safe operation BEFORE STARTING THE ENGINE 3 lt The area within a perimeter of 15 m 50 ft of the person using the product should be considered a hazardous area into which no one should enter If necessary yellow warning rope warning signs should be placed around the perimeter of the area When work is to be performed simultaneously by two or more persons care should also be taken to constantly look around or otherwise check for the presence and locations of other people working so as to maintain a distance between each person sufficient to ensure safety Check
22. on oil ingredients sufficient agi tation is necessary for the engine to last long Be careful that if the agitation is insufficient there is an increased danger of early piston seizing due to ab normally lean mixture 5 Puta clear indication on the outside of the container to avoid mixing up with gasoline or other containers Indicate the contents on outside of container for easy identification Bo N E FUELING THE UNIT 1 Untwist and remove the fuel cap Rest the cap ona dustless place 2 Put fuel into the fuel tank to 80 of the full capacity 3 Fasten the fuel cap securely and wipe up any fuel spillage around the unit A WARNING 1 Select bare ground for fueling 2 Move at least 3 meters 10 feet away from the fuel ing point before starting the engine 3 Stop the engine before refueling the unit At that time be sure to sufficiently agitate the mixed gasoline in the container E FOR YOUR ENGINE LIFE AVOID 1 FUEL WITH NO OIL RAW GASOLINE It will cause severe damage to the internal engine parts very quickly 2 GASOHOL It can cause deterioration of rubber and or plastic parts and disruption of engine lubrication 3 OIL FOR 4 CYCLE ENGINE USE It can cause spark plug fouling exhaust port blocking or piston ring sticking 4 Mixed fuels which have been left unused for a pe riod of one month or more may clog the carburetor and result in the engine failing to operate properly 5 Inthe case of stor
23. ood firm grip on the unit with both hands A firm grip can help neutralize bounce Keep your right and left hands completely around the respective handles b Keep both feet spread apart in a comfortable stance and yet braced for the possibility that the unit could bounce Do not overreach Keep firm footing and balance CUTTING WORK TRIMMER HEAD USAGE A WARNING 1 Always wear eye protection such as safety goggles Never lean over the rotating cutting head Rocks or other debris could be thrown into eyes and face and cause serious personal injury 2 Keep the cutting attachment guard in place at all times when the unit is operated TRIMMING GRASS AND WEEDS e Always remember that the TIP of the line does cut ting You will achieve better results by not crowding the line into the cutting area Allow the unit to trim at its Own pace 1 Hold the unit so the head is off the ground and is tilted about 20 degrees toward the sweep direction SS Si i Gy 2 You can avoid thrown debris by sweeping from your left to the right BCZ3205DL BCZ3205DW 8 Operation 3 Use a slow deliberate action to cut heavy growth ADJUSTING THE LINE LENGTH The rate of cutting motion will depend on the material e Your brush cutter is equipped with a semi auto type being cut Heavy growth will require slower action than nylon line head that allows the operator to advance will light growth the line without stopping the engine When the
24. ration GB 8 Cenon e IF SOMEONE COMES 1 Guard against hazardous situa tions at all times Warn adults to keep pets and children away from the area Be careful if you are ap proached Injury may result from flying debris 2 If someone calls out or otherwise interrupts you while working al ways be sure to turn off the en gine before turning around MAINTENANCE 1 In order to maintain your product in proper working order perform the maintenance and checking operations described in the manual at regular intervals 2 Always be sure to turn off the en gine and disconnect the spark plug wire before performing any maintenance or checking proce dures A WARNING The metallic parts reach high tem peratures immediately after stop ping the engine 3 When replacing the cutting at tachment or any other part or when replacing the oil or any lu bricant always be sure to use only ZENOAH products or products which have been cer tified by ZENOAH for use with the ZENOAH product 4 In the event that any part must be replaced or any maintenance or repair work not described in this manual must be performed please contact a representative from the store nearest ZENOAH authorized servicing dealer for assistance 5 Do not use any accessory or at tachment other than those bear ing the ZENOAH mark and rec ommended for the unit 6 Under no circumstances should you ever take apart the product or alter it in
25. rrosion If any sign of ex haust leakage is found stop using the machine and have it repaired immediately in the repair spe cialty store e Note that failing to do so may result in the engine catching on fire SPARK ARRESTER e The muffler is equipped with a spark arrester to pre vent red hot carbon from flying out of the exhaust out let Periodically inspect and clean as necessary with a wire brush in the repair specialty store 1 Spark arrester ANGLE TRANSMISSION e The reduction gears are lubricated by multipurpose lithium based grease in the angle transmission Sup ply new grease every 25 hours of use or more often depending on the job condition e Remove the bolt opposit to the grease nipple before installing new grease to arrange for old grease to exit BCZ3205DL BCZ3205DW INTAKE AIR COOLING VENT A WARNING e Check the intake air cooling vent after every 25 hours of use for blockage and remove any waste which has attached itself to the brushcutter IMPORTANT e f waste gets stuck and causes blockage around the intake air cooling vent it may cause the engine to overheat and that in turn may cause mechanical fail ure on the part of the machine Intake air cooling vent 10 Storage Aged fuel is one of major causes of engine starting fail ure Before storing the unit empty the fuel tank and run the engine until it uses all the fuel left in the fuel line and the carburetor Store the unit
26. sition IMPORTANT e Except for an emergency avoid stopping the engine while pulling the throttle trigger 8 Operation ADJUSTING THROTTLE CABLE e The normal play is 1 or 2mm when measured at the carburetor side end Readjust with the cable adjuster as required and tighten the screw up 3 7D Z HAAA a 1 Cable adjuster 2 0 04in 1 2mm 1 3 Screw 1 Idle speed adjuster 1 When the engine tends to stop frequently at idling mode turn the adjusting screw clockwise 2 When the cutting head keeps rotating after releasing the throttle trigger turn the adjusting screw counter clockwise e Warm up the engine before adjusting the idling speed CUTTER APPLICATION CHART e Replace by a suitable recommended cutting attach ment according to the object to be cut e When replacing blade always be sure to use products which have been certified by ZENOAH A WARNING e When sharpening removing or reattaching the blade be sure to wear thick sturdy gloves and use only proper tools and equipment to prevent injury 848 BU3 6914 848 822 3011 BCZ3205DL BCZ3205DW METAL BLADE USAGE 1 Check the nut to fasten the blade and be sure the nut has no fault and no abrasion 2 Be sure that the blade and the holder have been fas tened according to instruction and the blade turns smoothly without abnormal noise A WARNING e The rotating parts fastened incorrectly may cause serious accid
27. the condition of working area to avoid any accident by hitting hid den obstacles such as stumps stones cans or broken glass IMPORTANT Remove any obstacle before begin ning work Inspect the entire unit for loose fas teners and fuel leakage Make sure that the cutting attachment is prop erly installed and securely fastened Be sure to attach the cutting at tachment guard securely in place or you may get serious injury Always use the harness Adjust the harness for comfort before starting the engine The harness should be adjusted so the left hand can comfortably hold the handlebar grip approximately waist high STARTING THE ENGINE 1 Keep bystanders and animals at least 15 m 50 ft away from the op erating point If you are approached immediately stop the engine The product is equipped with a centrifugal clutch mechanism so the cutting attachment begins to rotate as soon as the engine is started by putting the throttle trig ger into the start position When starting the engine place the product onto the ground in a flat clear area and hold it firmly in place so as to ensure that neither the cutting attachment nor the throttle trigger come into contact BCZ3205DL BCZ3205DW with any obstacle when the en gine starts A WARNING Never place the throttle trigger into the high speed position when starting the engine 3 After starting the engine check to make s
28. ure that the cutting at tachment stops rotating when the throttle trigger is moved fully back to its original position If it contin ues to rotate even after the throttle trigger has been moved fully back turn off the engine and take the unit to your authorized ZENOAH servicing dealer for re pair USING THE PRODUCT IMPORTANT Cut only materials recommended by the manufacturer And use only for tasks explained in the manual 1 Grip the handles firmly with both hands using your whole hand Place your feet slightly apart slightly further apart than the width of your shoulders so that your weight is distributed evenly across both legs and always be sure to maintain a steady even posture while working Keep cutting attachment below waist level Maintain the speed of the engine at the level required to perform cutting work and never raise the speed of the engine above the level necessary _ If the unit starts to shake or vi brate turn off the engine and check the whole unit Do not use it until the trouble has been prop erly corrected Keep all parts of your body away from rotating cutting attachment and hot surfaces Never touch the muffler spark plug or other metallic parts of the engine while the engine is in op eration or immediately after shut ting down the engine Doing so could result in serious burns or electrical shock GB 7 BCZ8205DL BCZ3205DW A 5 For safe ope
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