Husqvarna 927SB Snow Blower User Manual
Contents
1. 4 6 OPERATION uu IIIa aaa sasa qawas wasaqaywawawaa 7 12 16 Never touch a hot engine or muffler Clearing a Clogged Discharge Chute Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers Never use your hand to clean out the dis charge chute To clear the chute 1 SHUT THE ENGINE OFF 2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands Maintenance and Storage 1 Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition 2 Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters space heaters or clothes dryers Allow the engine to cool before storing in any enclosure 3 Always refer to operator s manual for important details if the snow thrower is to be stored for an extended period 4 Maintain or replace safety and instruction labels as necessary 5 Run the machine a few minutes after throwing snow to prevent freeze up of the collector impeller PRODUCT SPECIFICATIONS Gasoline Capacity 4 0 Quarts 3 79 Liters and Type Unleaded Regular only Oil Type SAE 5W 30 or 10W 30 API SG SL 0 to 40 F SAE OW 30 below 0 F Oil Capacity 26 Ounces 0 77 Liters Spark Plug Champion RJ19L2. BAG OF PARTS SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 KEY z O l O OI GQ N PART NO 532 19 85 63 532 16 96 75 532 18 06 84 873 80 06 00 819 13 13 16 532 19 86 36 532 19 86 38 873 80 04 00 DESCRIPTION POWER CORD e RETAINER PIN W WRENCH KR LOCKNUT 3 8 16 6 01 14 004 A WASHER 3 8 SHEAR BOLT 1 4 20 X 1 3 4 SPACER LOCKNUT 1 4 20 KEY PART NO NO DESCRIPTION 1 532 03 50 62 SAFETY IGNITION KEY 01 14 008 A NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 38 REPAIR PARTS DECALS SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 KEY PART NO 532 18 10 37 532 42 54 12 532 18 10 35 532 18 10 42 532 42 54 13 532 18 10 33 532 41 53 91 532 41 53 90 532 41 54 75 z CO O O OQ G N DESCRIPTION DECAL DANGER DECAL HUSQ USA DECAL DANGER DEFLECTOR DECAL DANGER DECAL HUSQ USA DECAL INSTRUCTION DECAL TRACTION LEVER DECAL AUGER LEVER DECAL SPEED CONTROL NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 39 8007 69282 ON
3. Wipe off any spilled oil from snow thrower and engine Install left wheel if removed for draining oil Be sure to install klick pin into proper hole in wheel axle See TO REMOVE WHEELS in the Service and Adjustments section of this manual 7 Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine 8 Refill engine with oil through oil dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual 9 Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick 10 Wipe off any spilled oil MUFFLER Inspect and replace corroded muffler as it could create a fire hazard and or damage SPARK PLUG Replace spark plug at the beginning of each season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in the PRODUCT SPECIFICATIONS section of this manual CLEANING IMPORTANT For best performance keep snow thrower housing free of any dirt or trash Clean the outside of your snow thrower after each use oar won WARNING Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with plug Keep finished surfaces wheels free of gasoline oil etc We do not recommend using a garden hose to clean your snow th
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5. almost to the edge of the housing it can be reversed providing additional service before requiring replacement Replace a damaged or worn scraper bar BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL See Fig 18 The engine on your snow thrower has been shipped from the factory already filled with oil 1 Check engine oil with snow thrower on level ground 2 Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIL in the Maintenance section of this manual ADD GASOLINE See Fig 18 Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gasoline with a minimum of 87 octane Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness 11 WARNING Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame A CAUTION Alcohol blended fuels called gaso hol or using ethanol or methanol can attract moisture which leads to separation and forma tion of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Empty the gas tank start the engine a
6. position of the chute deflector Set the deflector low to throw snow a short distance set the deflector higher to throw snow farther e Tochangethe deflector position loosen knob move de flector to desired position and tighten knob securely OPERATION HIGH CHUTE DEFLECTOR LOW POSITION FIG 13 TO THROW SNOW See Fig 14 The auger rotation is controlled by the auger control lever located on the right side handle Squeeze auger control lever to handle to engage the auger and throw snow Release the auger control lever to stop throwing snow FIG 14 USING THE CLEAN OUT TOOL See Fig 15 In certain snow conditions the discharge chute may be come clogged with ice and snow Use the clean out tool to dislodge this blockage When cleaning repairing or inspecting make certain all controls are disengaged and the au ger impeller and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the spark plug to prevent ac cidental starting e Release the auger control lever and shut off the engine Removetheclean outtoolfrom it s mounting clip Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage Afterthe packed snow has been dislodged return the clean out tool to it s mounting clip by pushing it into the clip Make sure the discharge chute is pointed in a safe di rection no
7. 84 PART NO 532 42 10 59 532 42 21 17 532 15 00 78 817 00 06 16 DESCRIPTION CONSOLE PANEL GRAY HEADLIGHT BEZEL GRAY FLOOD HEADLIGHT SHOULDER SCREW 10 24 X 625 SCREW 10 24 X 1 25 WIRE HARNESS BULB DESCRIPTION LOWER TUBE PIVOT SUPPORT BOLT 5 16 18 X 750 SCREW 3 8 16 X 1 00 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 26 REPAIR PARTS HANDLES SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 01 08 004 B KEY PART NO NO DESCRIPTION 1 532 42 11 20 LOOP HANDLE LH 2 532 42 11 21 LOOP HANDLE RH 3 874 7805 24 SCREW 5 16 18 X 1 50 4 532 7511 53 NUT 5 16 18 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 27 REPAIR PARTS HANDLES SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 10 11 3 12 KEY PART 13 NO NO DESCRIPTION 14 1 5324155 39 CONTROL PANEL 532 4155 41 CONTROL LEVER LH 3 532 4155 42 CONTROL LEVER RH 4 532 41 55 46 TRACTION ROD ARM 14 5 532 42 14 92 IMPELLER ROD ARM 01 08 002 E 6 532 41 26 77 INTERLOCK ROD 7 532 42 16 13 SPACER 12 8 532 16 96 75 RETAINER 9 817 06 04 08 SCREW 1 4 20 X 50 10 532 41 42 80 KNOB BLACK 11
8. NOTE The wrench provided in your parts bag may be used to adjust the skid plates Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface Adjust skid plates evenly to proper height for current surface conditions For removal of snow in normal conditions such as a paved driveway or sidewalk place skid plates in the highest position lowest scraper clearance to give a 1 8 clearance between the scraper bar and the ground Use a middle position if the surface to be cleared is uneven NOTE It is not recommended to operate the snow thrower over gravel or rocky surfaces Objects such as gravel rocks or other debris can easily be picked up and thrown by the impeller which can cause serious personal injury property damage or damage to the snow thrower If snow thrower must be operated over gravel surface use extra caution and be sure skid plates are adjusted to lowest highest scraper clearance position 1 Shut off engine and wait for all moving parts to stop 2 Adjust skid plates by loosening the hex nuts then moving skid plate to desired position Be sure both plates are adjusted evenly Tighten securely HIGH POSITION LOW GROUND CLEARANCE AUGER HOUSING LOW POSITION HIGH GROUND CLEARANCE FIG 17 SCRAPER BAR See Fig 17 The scraper bar is not adjustable but is reversible After considerable use it may become worn When it has worn
9. engine control used to select either FAST or SLOW engine speed and to STOP the engine Traction drive control lever used to engage power pro pelled forward or reverse motion of snow thrower Auger control lever used to engage auger motion throw snow Discharge chute control lever used to change the direc tion the snow is thrown Skid plate used to adjust height of scraper bar from the ground OPERATION w The operation of any snow thrower can result in foreign objects thrown into the eyes which canresultin severe eye damage Always wear Linea Safety glasses or eye shields while operating ees your snow thrower or performing any adjust ments or repairs We recommend standard safety glasses or a wide vision safety mask worn over spectacles HOW TO USE YOUR SNOW THROWER Know how to operate all controls before adding fuel or attempting to start the engine STOPPING TRACTION DRIVE e Release traction drive control lever to stop the forward or reverse movement of the snow thrower AUGER Release the auger control lever to stop throwing snow ENGINE 1 Move throttle control to STOP position 2 Remove do not turn safety ignition key to prevent unauthorized use NOTE Never use choke to stop engine TO USE FUEL SHUT OFF VALVE See Fig 9 The fuel shut off valve is located beneath the fuel tank on the engine Always operate the snow thrower with the fuel shut off valve in the OPEN positi
10. unit could occur if the AUGER HOUSING HANDLES 1 REMOVE GASOLINE FROM FUEL TANK Drain gasoline from fuel tank into a suitable container out doors away from fire or flame Wipe up any spilled gasoline 2 REMOVE DISCHARGE CHUTE Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and discharge chute to be removed from snow thrower 3 REMOVE BELT COVER See TO REMOVE BELT COVER in this section of this manual 4 REMOVEENGINE PULLEY Remove bolt lockwasher and flat washer securing pulley to engine crankshaft Remove outside auger pulley only from crankshaft 5 SEPARATE SNOW THROWER With your assistant standing in the operating position holding the handles remove the two 2 bolts holding auger housing and frame together WARNING As the last bolt is removed have your assistant carefully lower the handles down to the ground 6 REMOVE AUGER BELT from around pulley 16 7 RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around pulleys HINT Insert a 3 8 drive ratchet in the ON position into the square hole in idler arm and rotate ratchet clockwise to relieve tension 8 With tension relieved on idler install new traction drive belt around pulleys and inside belt keepers 9 Place auger belt around and inside the groove of auger pulley only While your assistant slowly raises han
11. vehicles buildings people or other objects are in the direction of discharge before restarting the engine e Restart the engine then squeeze the auger control lever to the handle to clear snow from the auger hous ing and the discharge chute 10 DISCHARGE CHUTE CLEAN OUT TOOL MOUNTING CLIP FIG 15 TO MOVE FORWARD AND BACKWARD See Fig 16 SELF PROPELLING forward and reverse movement of the snow thrower is controlled by the traction drive control lever located on the left side handle Squeeze traction drive control lever to handle to engage the drive system Release traction drive control lever to stop the forward or reverse movement of the snow thrower SPEED and DIRECTION are controlled by the drive speed control lever Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac tion drive control lever Be sure lever springs back and locks into desired position CAUTION Do not move speed conirol lever when traction drive control lever is engaged Damage to the snow thrower can result Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower TRACTION DRIVE CONTROL LEVER DRIVE SPEED CONTROL LEVER FIG 16 OPERATION TO ADJUST SKID PLATES See Fig 17
12. viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Changethe oilafter every 25 hours of operation oratleast once ayear ifthe snow thrower is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each five 5 hours of continuous use Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range anticipated before next oil change All oil must meet API service classification SG SL Be sure snow thrower is on level surface Oil will drain more freely when warm Catch oil in a suitable container NOTE The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the frame with the left wheel removed will help drain any oil trapped inside the engine See TO REMOVE WHEELS in the Service and Adjustments section of this manual 100 14 1 Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with plug Clean area around drain plug Remove drain plug and drain oil in a suitable container Install drain plug and tighten securely
13. 0 84 532 85 02 63 532 40 00 26 532 18 04 78 532 40 94 75 532 17 90 95 532 15 54 52 874 61 05 16 532 17 53 31 811 05 05 00 532 17 88 28 532 15 00 78 DRIVE DESCRIPTION IDLER PULLEY IDLER PIVOT BRACKET PIN SCREW 5 16 18 X 1 50 NUT 5 16 18 TRACTION SPRING IDLER TRACTION ARM IDLER PULLEY SCREW 5 16 18 X 1 25 WASHER NUT 5 16 18 SCREW 3 8 24 X 1 38 LOCKWASHER 3 8 WASHER ENGINE TRACTION PULLEY SPACER RETURN SPRING BELT GUIDE SCREW 5 16 18 X 1 00 BUSHING LOCKWASHER 5 16 BRAKE SPRING Screw 5 16 75 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 33 REPAIR PARTS SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 4 01 03 004 B 1b NOOB WP PART NO 532 18 82 26 532 17 93 52 532 18 42 06 532 18 00 81 532 17 46 97 532 17 98 30 817 49 05 08 532 15 54 43 532 18 92 82 NOTE All component dimensions given in U S inches IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 34 DRIVE DESCRIPTION assy of 1a 1b AXLE ASSEMBLY AXLE SHAFT ROLL PIN 3 16 GEAR THRUST WASHER BEARING BOLT 5 16 18 X 500 CLIK PIN SQUARE KEY 1 inch 25 4 mm REPAIR PARTS CHASSIS ENGINE PULLEYS SNOW THROWER MODEL NO 927SB 9619
14. 0 SHOULDER BOLT 1 4 20 X 704 872 27 05 05 CARRIAGE BOLT 5 16 18 X 625 532 1917 30 NUT 1 4 20 532 1554 15 WASHER 532 17 92 46 PLASTIC WASHER z 01 09 001 A O Q O O GQ N O NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 24 REPAIR PARTS CONTROL PANEL DISCHARGE CHUTE SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 PART NO NO DESCRIPTION 1 532 42 03 37 LEVER CABLE ROTATOR ASSEMBLY 2 817 5010 10 SCREW 10 24 X 625 3 532 42 06 78 ROTATOR HEAD 4 532 42 06 77 ROTATOR PIVOT BRACKET 5 532 42 06 75 PULLEY PIVOT 6 5324206 74 CABLE ASSEMBLY NOTES 1 ITEMS INDICATED WITH AN ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 25 REPAIR PARTS HANDLES SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 01 10 012 A 01 05 003 B bS 4 NOTE All component dimensions given in U S inches O O WP KEY Q N PART NO 532 42 13 81 532 42 14 48 532 18 09 27 532 18 44 71 532 17 52 62 532 17 87 70 532 18 37
15. 1 02 001 F_Sheet_1 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 30 REPAIR PARTS DRIVE SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 KEY PART NO NO 1 817 49 05 08 532 75 11 53 3 532 18 00 17 4 873 93 05 00 5 532 19 95 09 6 532 17 98 31 7 532 17 86 13 8 874 76 05 14 9 532 17 53 44 10 812 00 00 12 11 532 18 00 66 12 532 18 00 65 13 532 19 29 07 14 532 17 92 70 15 532 18 00 82 16 532 18 01 34 17 532 40 54 85 18 532 05 70 79 19 532 40 61 09 20 532 19 85 80 21 532 18 40 80 22 532 18 78 57 23 532 17 88 07 24 532 18 01 35 25 532 18 71 01 26 532 08 51 79 27 532 70 02 79 28 532 15 00 78 NOTE All component dimensions given in U S inches DESCRIPTION BOLT 5 16 18 X 500 NUT 5 16 18 FLANGE BEARING NUT 5 16 18 RUBBER WHEEL PLATE RUBBER WHEEL RING RUBBER WHEEL HUB BOLT 5 16 18 X 875 TRUNNION BEARING ASSEMBLY RETAINER HEX SHAFT PINION GEAR AUXILIARY PLATE SPACER PLATE INTERMEDIATE GEAR AUXILIARY SHAFT CONTROL ARM WASHER CONTROL SHAFT ASSEMBLY CLEVIS PIN SHIFTER LEVER PIVOT BRACKET PIVOT PIN SPRING SHIFTER LINK RETAINER CLIP BOLT 5 16 18 x 750 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazard
16. 3004400 PRODUCT NO 961 93 00 44 01 00 018 A KEY PART NO NO DESCRIPTION seemne ENGINE TEC MODEL LH318SA 156551H 1 532 41 61 55 FRAME 2 532 41 08 77 BOTTOM PAN 3 532 1504 06 BOLT 3 8 16 4 532 18 44 71 SCREW 10 24 X 625 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 35 REPAIR PARTS CHASSIS ENGINE PULLEYS SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 KEY PART NO NO 1 532 19 22 13 2 532 17 91 57 3 532 41 97 44 4 532 40 80 10 4 01 04 007 A DESCRIPTION COVER ASSEMBLY PULLEY TRACTION BELT IMPELLER BELT NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 36 REPAIR PARTS WHEELS SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 NO NO DESCRIPTION 1 532 42 17 30 WHEEL ASSEMBLY LH 532 42 17 31 WHEEL ASSEMBLY RH 01 06 002 A NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 37 REPAIR PARTS
17. 4 05 00 15 874 94 05 16 16 532 18 03 55 17 532 19 41 89 18 532 40 77 60 19 532 40 77 61 20 532 40 77 66 21 532 40 77 70 22 532 40 77 62 23 532 17 46 97 24 532 40 77 63 25 532 40 77 64 26 532 18 92 82 27 532 40 77 58 28 532 17 46 83 29 532 40 77 57 30 532 18 42 05 31 532 17 46 81 32 532 17 46 84 33 532 40 77 69 34 532 40 77 68 35 532 40 77 67 36 532 40 77 65 NOTE All component dimensions given in U S inches DESCRIPTION IMPELLER GEARBOX ASSEMBLY BEARING IMPELLER PULLEY DISCHARGE BASE CORNER BRACKET CLEAN OUT TOOL TOOL CLIP NUT 1 4 20 SCREW 1 4 20 X 625 NUT 5 16 18 SCREW 5 16 18 X 625 WASHER LOCKWASHER 5 16 SCREW 5 16 18 X 1 00 CARRIAGE BOLT SCREW 13 16 X 625 PLUG GEARBOX COVER RH GASKET SEAL BEARING THRUST WASHER 1 00 WORM GEAR AUGER SHAFT SQUARE KEY BEARING THRUST WASHER IMPELLER SHAFT ROLL PIN THRUST WASHER THRUST BEARING BEARING O RING SCREW 5 16 18 X 750 GEARBOX COVER LH 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 23 REPAIR PARTS CONTROL PANEL DISCHARGE CHUTE SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 KEY PART NO DESCRIPTION 532 40 76 50 CHUTE WELDMENT 532 18 41 138 DEFLECTOR WELDMENT 532 42 03 25 DEFLECTOR SEAL 532 1841 14 STRAP 532 19 19 38 KNOB BLACK 532 12 84 15 POP RIVET 532 1856 0
18. 532 41 42 81 KNOB RED 12 532 17 88 99 HANDLE KNOB 13 819 13 13 16 WASHER 3 8 14 872 12 06 18 CARRIAGE BOLT 3 8 16 X 2 25 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 28 REPAIR PARTS HANDLES SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 PART NO 532 18 04 80 532 40 57 40 532 18 04 45 532 18 77 16 532 18 04 47 532 17 86 69 532 18 09 26 872 27 05 06 532 15 53 77 532 16 96 75 532 40 33 00 532 41 69 21 532 41 54 33 532 41 68 64 532 41 54 35 532 41 54 50 532 15 00 78 532 40 28 81 532 19 17 30 DESCRIPTION IMPELLER ROD ASSEMBLY TRACTION ROD ASSEMBLY SHIFTER ROD TOP SHIFTER ROD BOTTOM SPRING SLEEVE IMPELLER SPRING TRACTION SPRING CARRIAGE BOLT 5 16 18 X 750 NUT 5 16 18 RETAINER CLUTCH ROD REAR PLATE SHIFTER PLATE BRACKET CLUTCH PLATE BRACKET CLUTCH PLATE SHIFTER PLATE BOLT 5 16 18 X 750 SHOULDER BOLT 1 4 20 X 500 NUT 1 4 20 01 12 006 C NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 29 REPAIR PARTS DRIVE SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 wee oa 0
19. A CAUTION WHEN OPERATING ON SNOW TRACTION GRAVEL SURFACES DISCHARGE DRIVE CONTROL OPERATION SAFETY IGNITION KEY THROTTLE ENGINE CONTROL DISCHARGE RECOIL AUXILIARY STARTER HANDLE ELECTRIC CLEAN START FUEL OUT BUTTON SHUT OFF TOOL 7A VALVE Qw H a a ff PRIMER NOTE ITEMS ABOVE ARE SHOWN IN THEIR TYPICAL LOCATION ON THE ENGINE ACTUAL LOCATION MAY VARY WITH THE ENGINE ON YOUR UNIT AUGERS ENGINE OIL CAP WITH DIPSTICK GASOLINE FILLER CAP DEFLECTOR DISCHARGE CHUTE AUGER DRIVE CONTROL LEVER CONTROL SPEED LEVER CONTROL x CHUTE TRACTION DRIVE CONTROL LEVER J CHUTE DEFLECTOR KNOB HANDLE KNOB MUFFLER TOOLBOX SKID PLATE MEETS A N S I SAFETY REQUIREMENTS Our snow throwers conform to the standards of the American National Standards Institute Toolbox used to store spare shear bolts locknuts and wrench Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in use Electric start button used for starting the engine Recoil auxiliary starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Choke control used for starting a cold engine Drive speed control lever used to select forward or reverse motion and speed of snow thrower Throttle
20. E LOOP OPEN ING DOWN A PIVOT BRACKET TRACTION DRIVE CONTROL LEVER RETAINER SPRING CONTROL BRACKET ASSEMBLY PRE OPERATION INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end ofthe spring as shown Ik 2 Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown With top end of rod positioned under right side of control panel push down on rod and insert end of rod into hole in auger control bracket Secure with retainer spring AUGER CONTROL ROD RUBBER SLEEVE FIG 5 AUGER CONTROL ROD AUGER RETAINER ONTROL SPRING BRACKET FIG 6 INSTALL DISCHARGE CHUTE CHUTE ROTATOR HEAD See Fig 7 NOTE The multi wrench provided in your parts bag may be used to install the chute rotator head 1 Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower 2 Position chute rotator head over chute bracket If neces sary rotate chute assembly to align square and pin on un derside of chute rotator head with holes in chute bracket 3 With chute rotator head and chute bracket aligned position chute rotator head on pin and threaded stud of mounting bracket 4 Install 3 8 washer and locknut on threaded stud and tighten securely 3 8 LOCKNUT 3 8 WASHER THREADED
21. Husqvarna Owner s Manual 96193004400 2008 11 IMPORTANT Safe Operation Practices for Walk Behind Snow Throwers This snow thrower is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury Look for this symbol to point out im portant safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Always Remove safety igni tion key and disconnect spark plug wire and place it where it cannot contact plug in order to prevent accidental starting when setting up transporting adjusting or making repairs WARNING This snow thrower is for use on sidewalks driveways and other ground level surfaces Caution should be exercised while using on sloping sur faces Do not use snow thrower on surfaces above ground level such as roofs of residences garages porches or other such structures or buildings Training 1 Read understand and follow all instructions on the machine and in the manual s before operating this unit Be thoroughly familiar with the controls and the proper use of the equipment Know how to stop the unit and disengage the controls quickly Never allow children to operate the equipment Never allow adults to operate the equipment without proper instruction Keep the area of operation clear of all persons par ticularly small children Exercise caution to avoid slipping or fallin
22. M Gap 0 030 0 762 mm CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your snow thrower Followthe instructions under Maintenance and Stor age sections of this owner s manual MAINTENANCE SCHEDUIE 13 SERVICE AND ADJUSTMENTS 15 17 STORAQE u uu aa aasawa sas assawsassawu sawa susauwwaaaaa 17 18 TROUBLESHOOTING 19 REPAIR PARTS 20 39 MAINTENANCE 13 144 3 WARRANTY 40 PARTS PACKED SEPARATELY IN CARTON 2 1 AUGER CONTROL ROD e 0O 1 TRACTION DRIVE CONTROL ROD amp 1 DISCHARGE CHUTE 1 POWER CORD 198563 ROTATOR HEAD MOUNTING 1 WASHER 3 8 19131316 1 LOCKNUT 3 8 73800600 U Yea 1 MULTI WRENCH 180684 2 FLAT WASHERS 3 RETAINER SPRINGS 169675 2 CARRIAGE BOLTS 3 8 16 x 2 25 ANG 1 SAFTEY IGNITION KEY 35062 2 2 HANDLE KNOBS AN 6 SHEAR BOLTS 1 4 20 x 1 3 4 198636 EXTRA SHEAR BOLTS AND NU
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24. STUD ROTATOR HEAD CHUTE ALIGN BEFORE MOUNTING BRACKET TIGHTENING LOCKNUT BRACKET FIG 7 OPERATION KNOW YOUR SNOW THROWER READ THIS OWNER S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments Save this manual for future reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning a x 4 DANGER ENGINE ENGINE FAST SLOW CHOKE PRIMER OR WARNING ON OFF L t F R READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT FUEL OIL FORWARD REVERSE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE A DANGER A DANGER BLOCKAGES MUST NOT BE TO AVOID INJURY FROM CLEARED OUT UNTIL THE ENGINE ROTATING AUGER KEEP IS SHUT OFF AND THE CLEAN OUT TOOL MUST BE USED HANDS FEET AND NEVER USE YOUR HAND 10 CLOTHING AWAY CLEAN OUT THE CHUTE IGNITION KEY INSERT TO START AND RUN PULL OUT TO STOP e READ AND FOLLOW OWNER S MANUAL e NEVER ALLOW CHILDREN TO OPERATE SNOWTHROWERS e KEEP ALL SHIELDS AND GUARDS IN PLACE WHILE OPERATING Pee e SHUT OFF ENGINE AND REMAIN BEHIND HANDLES UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING UNIT ENGAGED e TO AVOID THROWN OBJECT INJURIES NEVER DIRECT DISCHARGE AT BYSTANDERS USE EXTR
25. TS __ amp S w 6 SPACERS 198638 1 4 20 6 LOCKNUTS 73800400 ASSEMBLY PRE OPERATION Read these instructions and this manualin its entirety before you attempt to assemble or operate your new snow thrower Reading the entire manual will familiar ize you with the unit which will assist you in assembly operation and maintenance of the product Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship ping purposes All parts such as nuts washers bolts etc necessary to complete the assembly have been placed in the parts bag To ensure safe and proper operation of your snow thrower all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to ensure proper tightness REMOVE SNOW THROWER FROM CARTON 1 Remove all accessible loose parts and parts boxes from carton 2 Cut down all four corners of carton and lay panels flat 3 Remove the two 2 screws securing the auger housing to the pallet 4 Removeall packing materials except plastic tie holding speed control rod to lower handle 5 Remove the two 2 plastic ties securing the upper handle to the pallet 6 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 8 A toolbox is provided on your snow thrower The toolbox is loca
26. ark plug Place wire where 4 Connect spark plug wire to spark plug Replace safety ignition key 1 4 20 x 1 5 8 1 4 20 x 2 LOCKNUT CAPSCREW SHOULDER SHEAR BOLT j SHEAR BOLT SPACER IMPELLER HUB e FIG 19 TO REMOVE BELT COVER See Fig 20 1 Remove the two screws securing belt cover to frame 2 Remove belt cover Replace belt cover by installing cover and screws and tighten securely BELT COVER FIG 20 SERVICE AND ADJUSTMENTS TO REPLACE BELTS See Fig 21 The auger and traction drive belts are not adjustable If the belts are damaged or begin to slip from wear they should be replaced It is recommended that the belt s be replaced by a Sears service centre department NOTE It is recommended that both the auger and traction drive belt be replaced at the same time The V belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer OEM belts available from your nearest Sears service centre department Using other than OEM belts can cause personal injury or damage to the snow thrower snow thrower should fall during the belt changing process FRAME ASSEMBLY WARNING Belt replacement requires separation of the snow thrower While separating the auger housing from the frame assembly it is important that an assistant stand in the operating position and hold the snow thrower handles Serious personal injury and or damage to the
27. ark plug Place wire where it cannot come in contact with plug 3 Align hole in auger hub with hole in auger shaft and install anew 1 4 20 x2 shoulder shear bolt and spacer Install 1 4 20 lock nut and tighten securely WARNING To avoid serious injury never operate your snow thrower with the deflector removed or damaged CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spark plug Replace safety ignition key IMPELLER SHEAR BOLTS The impeller is secured to the impeller shaft with two 2 capscrew shear bolts and hex nuts Should a foreign object or ice become lodged in the impeller the capscrews are designed to break preventing damage to any other com ponents If impeller does not turn when auger control lever is engaged check to see if the capscrews have sheared To replace the capscrew shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from spark plug Place wire where it cannot come in contact with plug 3 Align holes in impeller hub with holes in impeller shaft and install two 2 new 1 4 20 x 1 5 8 capscrew shear bolts Install 1 4 20 locknuts and tighten securely Make sure the augers and all moving parts have completely stopped Remove safety ignition key and disconnect spark plug wire from sp
28. ation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual STORAGE OTHER CYLINDER 1 2 3 Remove spark plug Pour one ounce 29 ml of oil through spark plug hole into cylinder Pull recoil starter handle slowly a few times to distribute oil Replace with new spark plug 18 Remove safety ignition key store it in a safe place Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your snow thrower indoors and cover it to protect it from dust and dirt Cover your snow thrower with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows condensation to form and will cause your snow thrower to rust IMPORTANT Never cover snow thrower while engine ex haust area is still warm PROBLEM TROUBLESHOOTING See appropriate section in manual unless directed to a qualified service centre CAUSE CORRECTION Does not s
29. cessive 1 Loose parts or damaged 1 Tighten all fasteners Replace damaged parts vibration augers or impeller If vibration remains contact a qualified service centre Recoil starter 1 Frozen recoil starter 1 See IF RECOIL STARTER HAS FROZEN is hard to pull in the Operation section of this manual Loss of traction 1 Drive belt is worn 1 Check replace drive belt drive slowing 2 Drive belt is off of pulley 2 Check reinstall drive belt of drive speed 3 Friction drive wheel is worn 3 Contact a qualified service centre Loss of snow 1 Auger belt is off of pulley 1 Check reinstall auger belt discharge or 2 Auger belt is worn 2 Check replace auger belt slowing of 3 Clogged discharge chute 3 Clean snow chute snow discharge 4 Augers impeller jammed 4 Remove debris or foreign object from augers impeller 19 REPAIR PARTS AUGER HOUSING IMPELLER ASSEMBLY SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 PART NO DESCRIPTION 532 40 77 99 AUGER HOUSING 27 532 40 77 27 SCRAPER BAR 01 07 002 A 872 27 05 05 CARRIAGE BOLT 5 16 18 X 625 532 1553 77 NUT 5 16 18 2 3 amp I 2 D KEY PART NO NO DESCRIPTION 1 532 42 04 78 AUGER BEARING 3 2 532 41 19 39 BEARING PLUG 3 532 17 95 82 SCREW 5 16 18 X 1 00 01 07 024 B NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacemen
30. dles to rejoin the auger housing and frame assembly pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley Move idler arm so it does not hit impeller pulley as you bring snow thrower completely together and check carefully for proper routing of belts If auger belt has become dislodged from the pulley by catching the idler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 12 Belt must be fully seated in pulley groove when bringing the snow thrower together Install the two 2 hex bolts and tighten securely INSTALL ENGINE PULLEY Place beltin pulley groove and slide pulley on crankshaft Install flat washer lockwasher and bolt and tighten securely 41 47 N m torque Make sure belt is inside belt keeper INSTALL BELT COVER and two 2 screws Tighten securely INSTALL DISCHARGE CHUTE See INSTALL DIS CHARGE CHUTE CHUTE ROTATER HEAD in the Assembly Pre Operation section of this manual 12 13 BELT KEEPER TRACTION DRIVE BELT ENGINE PULLEY s FLAT WASHER Ja BOLT AUGER BELT IDLER ARM SQUARE HOLE CLUTCHING IDLER ARM BRACKET FRAME AUGER HOUSING FIG 21 SERVICE AND ADJUSTMENTS TO REMOVE WHEELS See Fig 22 Remove the klik pin and remove wheel from axle IMPORTANT When installing wheel be sure to use the in nermost hole in axle and the wheel hub hole To di
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32. g especially when operating the snow thrower in reverse Preparation 1 Thoroughly inspect the area where the equipment is to be used and remove all doormats sleds boards wires and other foreign objects Disengage all clutches and shift into neutral before starting the engine motor Do notoperate the equipment without wearing adequate winter garments Avoid loose fitting clothing that can get caught in moving parts Wear footwear that will improve footing on slippery surfaces Handle fuel with care it is highly flammable a Use an approved fuel container b Never add fuel to a running engine or hot en gine Fill fuel tank outdoors with extreme care Never fill fuel tank indoors d Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling e When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle c wa WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup CAUTION Muffler and other engine parts become extremel
33. justments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Check controls to be sure they are functioning properly LUBRICATION Keep your snow thrower well lubricated See LUBRICATION CHART SNOW THROWER Always observe the safety rules when performing any maintenance TIRES e Maintain proper air pressure in both tires 14 17 PS I 19 24 5 N m Keeptires free of gasoline and oil which can harm rubber NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion 13 LUBRICATION CHART SAE 5W 30 Motor Oil See ENGINE in Maintenance section General Purpose 4 Grease a Pivot wi points H SA N ae oO iy Engine oil BELTS Check belts for deterioration and wear after every 50 hours of operation and replace if necessary The belts are n
34. l before storing in any enclosure SNOW THROWER When snow thrower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire snow thrower See CLEANING in the Maintenance section of this manual 2 Inspect and replace belts if necessary See TO RE PLACE BELTS inthe Service and Adjustments section of this manual 3 Lubricate as shown in the Maintenance section of this manual 4 Besurethatallnuts bolts screws and pins are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary 5 Touch up all rusted or chipped paint surfaces sand lightly before painting ENGINE See engine manual FUEL SYSTEM IMPORTANT Itis important to prevent gum deposits from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in min imizing the form
35. ll recoil starter handle quickly Do not allow starter rope to snap back a Fon w 12 6 Whenthe engine starts release the recoil starter handle and slowly move the choke control to the OFF posi tion Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START RECOIL STARTER Follow the steps above keeping the choke in the OFF position DO NOT push the primer BEFORE STOPPING Run the engine for a few minutes to help dry off any mois ture on the engine IF RECOIL STARTER HAS FROZEN If the recoil starter has frozen and will not turn the engine proceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engine still fails to start repeat the above steps or use the electric starter SNOW THROWING TIPS Always operate the snow thrower with the engine at full throttle Full throttle offers the best performance QGoslowerindeep freezingorheavywetsnow Use the drive speed control NOT the throttle to adjust speed Itis easier and more efficient to remove snow imme diately after it falls The best time to remove snow is the early morning At this time the snow is usually dry and has not been ex posed to the direct sun and warming temperatures Slightly ove
36. nd let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur CHOKE CONTROL THROTTLE PRIMER ENGINE OIL FILL CAP DIPSTICK GASOLINE FILLER CAP FUEL SHUT OFF VALVE RECOIL STARTER HANDLE POWER CORD PLUG NOTE ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT FIG 18 OPERATION TO START ENGINE Be sure fuel shut off valve is in the OPEN position Your snow thrower engine is equipped with both a 120 Volt A C electric starter and a recoil starter The electric starter is equipped with a three wire power cord and plug and is designed to operate on 120 Volt A C household current Be sure your house is a 120 Volt A C three wire grounded system If you are uncertain consult a licensed electrician WARNING Do not use the electric starter if your house is not a 120 Volt A C three wire grounded system Seri ous personal injury or damage to your snow thrower could result COLD START ELECTRIC STARTER 1 Insert safety ignition key packed separately in parts bag into ignition slot until it clicks DO NOT turn the key Keep the extra safety ignition key in a safe place Place throttle control in FAST position Rotate choke control to FULL position Connect
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38. on FIG 9 TO USE THROTTLE CONTROL See Fig 10 The throttle control is located on the engine Always operate the snow thrower with the engine at full throttle Full throttle offers the best snow thrower performance TO USE CHOKE CONTROL See Fig 11 The choke control is located on the engine Use the choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke turn knob clockwise Slowly turn knob counterclockwise to disengage JAN OFF FULL FIG 11 TO CONTROL SNOW DISCHARGE See Figs 12 amp 13 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or auger become clogged shut off engine and waitfor all moving parts to stop Use the clean out tool NOT YOUR HANDS to unclog the chute and or auger The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever To change the discharge chute position press down ward on discharge chute control lever and move lever left or right until chute is in desired position Be sure lever springs back and locks into desired position DISCHARGE CHUTE CONTROL LEVER FIG 12 The DISTANCE that snow is thrown is controlled by the
39. ot adjustable Replace belts if they begin to slip from wear See TO REMOVE BELT COVER in the Service and Adjustments section of this manual The belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer OEM belts available from your nearest dealer Using other than OEM belts can cause personal injury or damage to the snow thrower MAINTENANCE AUGER GEAR CASE The gear case was filled with lubricant to the proper level at the factory The only time the lubricant needs attention is if service has been performed on the gear case If lubricant is required use only Ronex ED 1 grease TRACTION DRIVE SYSTEM DO NOT lubricate the drive components inside the snow thrower The sprockets hex shafts drive disc and friction wheel require no lubrication The bearings and bushings are lifetime lubricated and require no maintenance CAUTION Any lubricating of the above compo nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower ENGINE See engine manual LUBRICATION Use only high quality detergent oil rated with API service classification SG SL Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES F 20 0 30 32 40 60 80 C 30 20 10 0 10 20 30 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE NOTE Although multi
40. ous damage your snow thrower and void your warranty 31 REPAIR PARTS DRIVE SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 32 REPAIR PARTS SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 KEY NO Q WP PART NO 532 19 84 74 817 50 10 10 532 19 77 63 532 19 77 64 532 17 53 44 812 00 00 12 872 27 05 05 532 18 89 09 532 18 25 04 532 18 40 77 532 18 40 76 532 17 86 95 532 08 51 79 817 49 04 08 817 49 05 08 532 18 40 75 532 15 53 77 532 19 10 80 819 11 15 07 810 04 05 00 874 95 05 12 532 42 21 11 DESCRIPTION SPEED SELECTOR HEAD ASSEMBLY SCREW 10 24 X 625 DRIVE PLATE WELDMENT HEX SHAFT TRUNNION BEARING ASSEMBLY RETAINER CARRIAGE BOLT 5 16 18 X 625 FLANGE BEARING SPACER LEVER SHIFTER PLATE SHIFTER SUPPORT BRACKET PIN RETAINER SCREW 1 4 20 X 500 BOLT 5 16 18 X 500 DRIVE MOUNT PLATE NUT 5 16 18 TRACTION PULLEY WASHER LOCKWASHER 5 16 SCREW 5 16 18 X 750 IDLER BRAKE ARM NOTE All component dimensions given in U S inches PART NO 532 18 05 23 532 18 40 74 532 17 53 30 874 78 05 24 532 16 67 85 532 18 10 44 532 17 93 54 532 18 05 22 874 78 05 20 532 05 92 89 873 93 05 00 532 85 1
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42. rlap each successive path to ensure all snow will be removed Throw snow downwind whenever possible Adjust the skid plates to proper height for current snow conditions See TO ADJUST SKID PLATES in this section of this manual For extremely heavy snow reduce the width of snow removal by overlapping previous path and moving slowly Keep engine clean and clear of snow during use This will help air flow and extend engine life After snow throwing is completed allow engine to run for a few minutes to melt snow and ice off the engine Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use WARNING Do not operate snow thrower if weather conditions impair visibility Throwing snow during a heavy windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower MAINTENANCE MAINTENANCE SCHEDULE FILL INDATES AS YOU COMPLETE REGULAR SERVICE A lt E E A E ow J wf xU w pop tw O v __ j j pt w ty i Jael eee pf w L L C L ee GENERAL RECOMMENDATIONS The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain snow thrower as instructed in this manual Some adjustments will need to be made periodically to properly maintain your snow thrower All ad
43. rower unless the electrical system muffler and carburetor are covered to keep water out Water in engine can result in shortened engine life SERVICE AND ADJUSTMENTS WARNING To avoid serious injury before performing any service or adjustments Be sure throttle is in STOP position Remove safety ignition key it cannot contact plug SNOW THROWER TO ADJUST SNOW THROWER HEIGHT See TO ADJUST SKID PLATES and SCRAPER BAR in the Operation section of this manual CHUTE DEFLECTOR The chute deflector attached to the top of the discharge chute is provided to direct discharging snow away from the operator If the deflector becomes damaged it should be replaced A Tochangedirection and or distance snowis discharged see TO CONTROL SNOW DISCHARGE in the Op eration section of this manual SHEAR BOLTS See Fig 19 AUGER SHEAR BOLTS Both right and left hand augers are secured to the auger shaft with a shoulder shear bolt and hex nut Should a for eign object or ice become lodged in the augers the shear bolts are designed to break preventing damage to any other components If one or both augers do not turn when auger control lever is engaged check to see if one or both of the bolts have sheared To replace the shear bolts 1 Disengage all controls and move throttle control to STOP position Wait for all moving parts to stop 2 Remove safety ignition key and disconnect spark plug wire from sp
44. rt speeds on slippery surfaces Look behind and use care when operating in reverse 13 Disengage power to the collector impeller when snow thrower is transported or not in use 14 Use only attachments and accessories approved by the manufacturer of the snow thrower such as wheel weights counterweights or cabs 15 Never operate the snow thrower without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run CONGRATULATIONS on your purchase of a new snow thrower It has been designed engineered and manufac tured to give best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center We have competent well trained technicians and the proper tools to service or repair this unit Please read and retain this manual The instructions will enable you to assemble and maintain your snow thrower properly Always observe the SAFETY RULES SERIAL NUMBER DATE OF PURCHASE THE MODELAND SERIAL NUMBERS WILL BE FOUND ONADECALATTACHED TO THE REAR OF THE SNOW THROWER HOUSING YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE SAFETY RULES UU U 2 3 PRODUCT SPECIFICATIONS 3 CUSTOMER RESPONSIBILITIES 3 ASSEMBLY PRE OPERATION
45. sengage drive system from the wheels for pushing or transporting the snow thrower remove klik pin from wheel hub and insert pin into the outermost hole in axle only KLIK PIN OUTER HOLE INNER HOLE WHEEL HUB FIG 22 NOTE To seal punctures or prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion ENGINE See engine manual CARBURETOR Your carburetor is not adjustable Engine performance should not be affected at altitudes up to 7 000 feet 2 134 meters If your engine does not operate properly due to suspected carburetor problems take your snow thrower to a qualified service center ENGINE SPEED Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty If you think the engine governed high speed needs adjusting contact a qualified service center which has proper equipment and experience to make any necessary adjustments STORAGE Immediately prepare your unit for storage at the end of the season or if the unit will not be used for 30 days or more WARNING Never store the snow thrower with gasoline in the tank inside a building where fumes may reach an open flame spark or pilot light as ona furnace water heater clothes dryer or gas appliance Allow the engine to coo
46. t parts Failure to do so could be hazardous damage your snow thrower and void your warranty 20 REPAIR PARTS AUGER HOUSING IMPELLER ASSEMBLY SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 PART NO DESCRIPTION 01 07 018 A 532 42 11 35 AUGER 27 LH 532 42 11 23 AUGER 27 RH KEY PART NO NO DESCRIPTION 1 532 18 40 93 SKID PLATE LH 2 532 18 40 94 SKID PLATE RH 3 872 27 05 06 CARRIAGE BOLT 5 16 18 X 75 4 532 7511 53 NUT 5 16 18 01 11 001 A NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 21 REPAIR PARTS AUGER HOUSING IMPELLER ASSEMBLY SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 A A NOTE All component dimensions given in U S inches 1 inch 25 4 mm IMPORTANT Use only Original Equipment Manufacturer O E M replacement parts Failure to do so could be hazardous damage your snow thrower and void your warranty 22 REPAIR PARTS AUGER HOUSING IMPELLER ASSEMBLY SNOW THROWER MODEL NO 927SB 96193004400 PRODUCT NO 961 93 00 44 KEY PART NO NO 1 532 18 41 05 2 532 19 67 10 3 532 18 89 09 4 532 19 10 79 5 532 17 53 22 6 532 18 40 95 7 532 19 21 99 8 532 40 54 00 9 873 80 04 00 10 874 78 04 26 11 532 15 53 77 12 532 16 31 83 13 819 11 15 07 14 810 0
47. tart Fuel shut off valve if so equipped in OFF position Turn fuel shut off valve to OPEN position 2 Safety ignition key 2 Insert safety ignition key is not inserted 3 Out of fuel 3 Fill fuel tank 4 Throttle in STOP position 4 Move throttle to FAST position 5 Choke in OFF position 5 Move to FULL position 6 Primer not depressed 6 Prime as instructed in the Operation section of this manual 7 Engine is flooded 7 Wait a few minutes before restarting DO NOT prime 8 Spark plug wire is Connect wire to spark plug disconnected 9 Bad spark plug 9 Replace spark plug 10 Stale fuel 10 Drain fuel tank and carburetor refill tank with fresh gasoline 11 Water in fuel 11 Drain fuel tank and carburetor refill tank with fresh gasoline Loss of power 1 Spark plug wire loose 1 Reconnect spark plug wire 2 Throwing too much snow 2 Reduce speed and width of swath 3 Fuel tank cap is covered 3 Remove ice and snow on and around fuel tank cap with ice or snow 4 Dirty or clogged muffler 4 Clean or replace muffler Engine idles or 1 Choke is in FULL position 1 Move choke to OFF position runs roughly 2 Blockage in fuel line 2 Clean fuel line 3 Stale fuel 3 Drain tank and refill with fresh clean fuel 4 Water in fuel 4 Drain fuel tank and carburetor refill tank with fresh gasoline 5 Carburetor is in need of 5 Contact a qualified service centre adjustment or overhaul Ex
48. ted on top of the belt cover Store the extra shear bolts nuts and multi wrench provided in parts bag in the toolbox ASSEMBLY PRE OPERATION NOTE The multi wrench may be used for assembly ofthe chute rotatorheadto snowthrower and making adjustments to the skid plates UNFOLD UPPER HANDLE 1 Raise upper handle to the operating position and tighten handle knobs securely Additional carriage bolts washers and handle knobs are in bag of parts Use to secure upper handle to lower handle Install in lower holes in handles INSTALL SPEED CONTROL ROD See Figs 1 and 2 1 Remove plastic tie securing rod to lower handle 2 Insert rod into speed control bracket and secure with retainer spring SPEED PLASTIC TIE UPPER HANDLE a A HANDLE KNOB LOWER we HANDLE SPEED CONTROL ROD RETAINER SPRING SPEED CONTROL LEVER CONTROL BRACKET FIG 2 INSTALL TRACTION DRIVE CONTROL ROD See Figs 3 and 4 The traction drive control rod has the long loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown 2 With top end of rod positioned under left side of control panel push rod down andinsert top end of rod into hole in drive control bracket Secure with retainer spring TRACTION DRIVE CONTROL ROD RUBBER SLEEV
49. the power cord to the engine Plug the other end of the power cord into a three hole grounded 120 Volt A C receptacle 6 Push the primer three 8 times 7 Push starter button until engine starts IMPORTANT Do not crank engine more than five continu ous seconds between each time you try to start Wait 5 to 10 seconds between each attempt 8 When the engine starts release the starter button and slowly move the choke control to the OFF position 9 Disconnect the power cord from the receptacle first then from the engine Allow the engine to warm up for a few minutes Engine will not develop full power until it has reached normal operat ing temperature WARM START ELECTRIC STARTER Follow the steps above keeping the choke control in the OFF position COLD START RECOIL STARTER 1 Insert safety ignition key packed separately in parts bag into ignition slot until it clicks DO NOT turnthe key Keep the extra safety ignition key in a safe place 2 Place throttle control in FAST position Rotate choke control to FULL position 4 Push the primer four 4 times if the temperature is below 15 F or two 2 times if temperature is between 15 and 50 F If temperature is above 50 F priming is not necessary NOTE Over priming may cause flooding preventing the engine from starting If you do flood the engine wait a few minutes before attempting to start and DO NOT push the primer 5 Pu
50. top the engine motor remove the wire from the spark plug disconnect the cord on electric motors thoroughly inspect the snow thrower for any damage and repair the damage before restarting and operating the snow thrower If the unit should start to vibrate abnormally stop the engine motor and check immediately for the cause Vibration is generally a warning of trouble Stop the engine motor whenever you leave the oper ating position before unclogging the collector impeller housing or discharge chute and when making any repairs adjustments or inspections 6 Whencleaning repairing orinspectingthe snowthrower stop the engine and make certain the collector impel ler and all moving parts have stopped Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine 7 Do not run the engine indoors except when starting the engine and for transporting the snow thrower in or out of the building Open the outside doors exhaust fumes are dangerous 8 Exercise extreme caution when operating on slopes 9 Neveroperatethe snowthrower without proper guards and other safety protective devices in place and work ing 10 Never direct the discharge toward people or areas where property damage can occur Keep children and others away 11 Do not overload the machine capacity by attempting to clear snow at too fast a rate 12 Never operate the machine at high transpo
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52. y hot during operation and remain hot after engine has stopped To avoid severe burns on contact stay away from these areas WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemi cals known to the State of California to cause cancer and birth defects or other reproductive harm f Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until refuel ing is complete Do not use a nozzle lock open device g Replace gasoline cap securely and wipe up spilled fuel h If fuel is spilled on clothing change clothing im mediately Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors Adjust the collector housing height to clear gravel or crushed rock surface Never attempt to make any adjustments while the engine motor is running except when specifically recommended by manufacturer Always wear safety glasses or eye shields during op eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine Operation 1 2 Do not put hands or feet near or under rotating parts Keep clear of the discharge opening at all times Exercise extreme caution when operating on or cross ing gravel drives walks or roads Stay alert for hidden hazards or traffic After striking a foreign object s
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