Husqvarna 544 93 62-01 Saw User Manual
Contents
1. stood the content of both manuals before using the product NEVER use a SpeedMill as a standard power cutter A SpeedMill is ONLY for USES listed in this document Cut only PVC plastic pipe with a machine equipped with a SpeedMill Accessory DO NOT cut other materials Use ONLY High Speed Reinforced Abrasive Blades with this machine DO NOT use carbide tipped wood cutting or circular saw blades with this machine DO NOT use diamond or rescue blades with this ma chine Cutting plastics with a diamond or rescue blade can cause kickback The heat produced melts the material and it sticks to the blade DO NOT cut ductile iron pipe with a SpeedMill DO NOT touch Bowl when machine is running Speed Mill Bowl Rotates with Blade Before performing any maintenance ALWAYS locate the machine on a level surface with the engine motor OFF and the start switch in the OFF position and the power source disconnected EVACUATE PIPE CONTENTS before cutting else EX PLOSION may occur Static electricity from the cutting operation may cause sewer or other gas within the pipe to explode The working area must be completely clear well lit and all safety hazards removed Any persons not involved in the work should leave the area SAFETY INSTRUCTIONS Read understand and follow all warnings and instructions in this and the K750 manuals Failure to do so may result in serious personal injury as well as damage to the equip2. Read this Operation Manual for more information See SpeedMill Spare Parts List in this document for part num ber H SpeedMIll Hub Nut Designed specifically for the SpeedMill Holds SpeedMill Bowls E F G in position Read this Operation Manual for more information See SpeedMill Spare Parts List in this document for part num ber J Arbor Bolt Washer Used to hold SpeedMill Hub D in position See K750 power cutter Operation Manual for ad ditional instructions on this item K Arbor Bolt Used to hold SpeedMill Hub D in position See K750 power cutter Operation Manual for additional instructions on this item Note See K750 Power Cutter Operation Manual and K750 Spare Parts List for information on any other parts of this machine High Speed Abrasive Blade Not Included USES TOOLS AND ASSEMBLY Uses Cutting and beveling of 100mm 4 150mm E and 200mm 8 PVC pipe of the following types ASTM D2241 IPS Gasketed Pipe and ASTM D3034 Gravity Sewer Pipe Type SDR 35 and SDR 26 Note that this machine as supplied is not designed for cutting AWWA C900 Municipal Water Pipe or any non plastic material ONLY CUT or BEVEL PVC plastic pipe with a machine equipped with a Speed Mill Accessory DO NOT cut other materials with this machine DO NOT cut or bevel ductile iron pipe with a machine equipped with a Speed Mill Accessory DO NOT use machine as a standard power cutter with out proper power cutter blade g
3. Keep your hair clothing and gloves away from the rotating blade The operator must wear protective clothing appropriate to the work he is doing Do not use the SpeedMill if the ON OFF switch does not turn it on or off Have the switch replaced before the SpeedMill is used again WORK AREA SAFETY Keep the work area organized Maintain a firm grip of the SpeedMill and have a proper footing and balance at all times Do not operate your SpeedMill in an explosive atmosphere Sparks may ignite flammable liquids gases or dust This is a concern when old pipes are being repaired Keep all bystanders at a safe distance Bystanders can be a distraction that can cause you to lose control CHOICE OF BLADE Use only 12 high speed abrasive concrete cutting blades for cutting specified PVC pipe with the SpeedMill Use only blades designated High Speed blades with a minimum speed rating of 6300 rom Many blades are not made for hand held high speed saw and they all have a lower speed rating marked on their label Such blades might brake at higher speed with possible severe injury as a result Diamond blades shall not be used while cutting any plastic pipe due to the increased risk of kick back Regard ing kick back see K750 operation manual Use of carbide tipped blades or any blade with cutting teeth is a violation of OSHA regulations and shall never be used SpeedMill 5 WHAT IS WHAT WHAT IS WHAT PARTS IDENTIFICATI
4. NOTE Do not tighten exces sively nut will tighten during cutting process making dis assembly difficult Loosen and remove the blade shaft screw amp washer from the power cutter Use the combi nation spanner supplied and a Screwdriver to lock the blade shaft in position if required Use a Screwdriver to lock the blade shaft in position Push the screwdriver into the slot see picture and rotate the ar bor until the screwdriver stops the rotation Verify that 1 25 4mm adapter P N 506 37 96 25 is pushed onto blade shaft so it contacts the inner flange The mount ing surfaces of the flange and bushing arbor must be undam aged clean and free of debris Verify that the flange P N 506 02 87 01 has a diameter of 4 13 105mm Mount a 12 305mm diam eter 1 25 4mm arbor High Speed Reinforced Abrasive Blade not included on the blade shaft SpeedMill 7 ASSEMBLY AND OPERATION Mount the SpeedMill Bow OPERATION Assembly Align the slot in the A the shaft Make sure the flange WARNING face of the SpeedMill Hub con Before starting up machine make sure you completely read these instructions and the Sons REES power cutter operation manual Be familiar with operation of the machine before operation Install the blade shaft bolt into W WARNING EVACUATE PIPE CONTENTS before cutting else EXPLOSION may occur Static electricity from cut ting operation ma
5. at front and rear handles as shown in the above photo Align proper SpeedMill Bowl with end of pipe and move toward the pipe so that the pipe is slightly beveled Note The bevel required is usually quite small so do not remove excessive pipe mate rial SpeedMill 9 MAINTENANCE MAINTENANCE Allow SpeedMill Bowls to cool before performing any main tenance NOTICE DO NOT hold SpeedMill Bowls using a screwdriver or other device through the slots in the bowl Damage to the bowls or abrasive coating could occur DO NOT use a screw driver or similar in the slots of the SpeedMill Bowls to lock the blade If you do it is likely the flanges will be damages and become unusable Use the proper procedure to lock the blade when at taching or removing the blade or flanges See below or see K750 Operation Manual Sei When removing the Hub nut use a Screwdriver to lock the blade shaft in position Push the screwdriver into the slot see picture and rotate the ar SI bor until the screwdriver stops the rotation Inspect the SpeedMill Bowls Always inspect the SpeedMill Bowls before you start cut ting Small nicks or scratches can be sanded smooth If the SpeedMill Bowl has been bent or distorted in any way must be replaced Cleaning Plastic debris from a small er flange often lodges itself in the bigger flange during cutting This can easily be removed once the flanges hav
6. protection Operator must wear hearing protection Operator must wear respiratory protection Reference OSHA 29CFR 1910 95 1910 133 138 Operator must wear head protection such as a hard hat Operator must wear protective footwear such as safety shoes or safety boots The operator must wear protective cloth ing appropriate to the work he is doing Never wear loose clothing or jewelry Keep long hair tied back Keep your hair cloth ing and gloves away from the rotating tool The working area must be completely clear well lit and all safety hazards removed Any persons not involved in the work should leave the area P FOR INFORMATION ON DECALS FOR THE SPEEDMILL SEE THE SPARE PARTS LIST SECTION OF THIS DOCU MENT FOR INFORMATION ON DECALS FOR THE K 750 POWER CUTTER SEE THE SPARE PARTS LIST FOR THE K 750 SpeedMill 3 SAFETY INSTRUCTIONS Introduction Thank you for purchasing your new machine from Husqvar na Construction Products We have provided important safety messages in this manual and on the machine Please read these messages carefully A safety message alerts you to potential hazards that could hurt you or others Each safety message is preceded by a symbol or the safety alert symbol A and one of two words WARNING or CAUTION These signal words mean WARNING Indicates a hazardous situation which if not avoided COULD result in death or serious injury CAU
7. 5 4 Compl 502 61 69 01 K750 SPEEDMILL 300mm12 Bi a ae r 542 19 61 90 Incl 501 04 90 01 506 13 95 11 13 96 01 De H H 942 19 61 89 peedMI Husqvarna www husqvarnacp com 115 07 95 27 2007 10 Printed In U S A
8. ON A SpeedMill BLADE GUARD Designed specifically for the SpeedMill One side is open to allow mounting of the SpeedMill Bowls Read this Operation Manual for more information See SpeedMill Spare Parts List in this docu ment for part number B Inner Flange Used to support Abrasive Blade See K750 power cutter Operation Manual for additional instruc tions on this item C Blade Arbor Spacer Used to support Abrasive Blade See K750 power cutter Operation Manual for additional instructions on this item D SpeedMill Hub Designed specifically for the Speed Mill Acts as an outer flange for the Abrasive Blade and a mounting arbor for the SpeedMill Bowls E F G Read this Operation Manual for more information See Speed Mill Spare Parts List in this document for part number E 200mm 8 SpeedMill Bowl Designed specifically for the SpeedMill Always install 8 200mm Speed Mill Bowl before using machine Use for beveling 8 200mm plastic pipe Read this Operation Manual for more information See SpeedMill Spare Parts List in this document for part number 6 SpeedMill F 150mm 6 SpeedMill Bowl Designed specifically for the SpeedMill Use for beveling 6 150mm plastic pipe Read this Operation Manual for more information See SpeedMill Spare Parts List in this document for part num ber G 100mm 4 SpeedMill Bowl Designed specifically for the SpeedMill Use for beveling 4 100mm plastic pipe
9. Products Fur Service vor Ort wenden Sie sich bitte an Ihren ortlichen Vertreter von Husqvarna Construction Products Neem voor plaatselijke service contact op met uw plaatselijke vertegenwoordiger van de constructie producten van Husqvarna Per assistenza rivolgersi al rappresentante di zona della Husqvarna Construction Products For service pa platsen kontakta din lokala representant for Husqvarna Construction Products Para obter servico t cnico local contactar o representante da Husqvarna Construction Products Husqvarna Construction Products North America 17400 West 119th Street Olathe Kansas 66061 USA Toll Free Telephone 800 288 5040 Telephone 913 928 1300 Fax 913 438 7938 2 SpeedMill SAFETY SYMBOLS amp DECALS Key to symbols WARNING The machine can be a dangerous tool if used incorrectly or carelessly which can cause serious or fatal injury to the operator or others Please read the operator s manual carefully and make sure you understand the instructions before using the machine Always wear e Protective helmet e Hearing protection e Protective goggles or a visor WARNING Dust forms when cutting this can cause injuries if inhaled Use an approved breathing mask Avoid inhaling petrol fumes and exhaust fumes Always provide for good ventilation WARNING Sparks from the cutting blade can cause fire in combustible materials such as petrol gas wood dry grass etc Operator must wear eye
10. TION Indicates a hazardous situation which if not avoided COULD result in minor or moderate injury It may also be used to alert against unsafe practices Each message tells you what the hazard is what can hap pen and what you can do to avoid or reduce injury NOTICE Indicates a hazardous situation which if not avoided COULD result in property damage Your machine or other property can be damaged if you dont follow this instruction If the label is worn damaged or is illegible it should be replaced Contents of Package Verify the contents of the package e SpeedMill Power Cutter e SpeedMill Bowl Assembly 100mm 4 150mm 6 and 200mm 8 Bowls with Hub and 2 00 Nut e Document Package Operation Manual for Power Cut ter Spare Parts List for Power Cutter Operation Manual Spare Parts List for Speed Mill Accessory This Document If these items are not included in the package contact our customer service department at the telephone number shown in this document 4 SpeedMill Safety Instructions Before starting up machine make sure you completely read these instructions and the power cutter operation manual Be familiar with operation of the machine before operation Your SpeedMill comes with two Operator s Manual s This one for the SpeedMill attach ment and one for the K750 power head It is the owner s responsibility to ensure that all opera tors of this SpeedMill have read and under
11. e cooled down Use compressed air to blow shavings from Speed Mill Bowl DO NOT scrap shavings from bowl using a screwdriver or any other hard metallic tool Damage to the bowls or abrasive coating could occur 10 SpeedMill CONVERTING THE SPEEDMILL TO A REGU LAR POWER CUTTER The guard on the SpeedMill is designed to work together with the special outer flange and SpeedMill Bowls used on the SpeedMill The 8 200mm SpeedMill Bowl must always be installed when the SpeedMill is used and the Speed Mill shall not be used for any other purpose than those mentioned in USES section of this document Should you desire to convert the SpeedMill to a regular power cutter you must replace the cutting head with an original 12 or 14 cutting head attachment We recom mend you have an authorized dealer do the conversion NEVER use the SpeedMill as a regular power cutter SPARE PARTS The parts required for the SpeedMill Accessory are shown on the next page For any other parts used on this ma chine see the power cutter spare parts list included SPARE PARTS 906 03 88 01 HEN OPERATING THIS MACIN READ KEEPALL WE TS ALWAYS WEAR APPROVED SAFTEY wa PROTECTION Iron WW Ray a FAILURE TO COMPLY COULD RESULT IN SERIO BODILY INJURY MASONARY AND GONCRARTH SAW MANUPACTUREAS INSTITUTE DW 42 501 31 91 01 1 rpm sPEEDMIL 501 04 33 01 506 02 87 01 105 37 96 25 2
12. ment It is not possible to cover all possible risk situations that can arise in conjunction with pipe cutting and beveling within these instructions Use common sense and caution at all times Remember If you don t know don t do The SpeedMill may not be modified from its original design without the manufacturer s approval in writing Unapproved modifications can result in serious injury All operators must be trained in the proper use of this machine It is the owner s responsibility to explain the content of this manual to all operators and ensure that they receive the necessary training to safely operate this machine PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating this SpeedMill or any other power tool Do not use when tired or under the influence of drugs alcohol or medication or any substance that could affect your judgment A moment of inattention during operation may result in serious personal injury Keep proper footing and balance at all times Do not overreach or operate from a ladder Do not operate above chest height If necessary use proper scaffolding to reach a safe operating height Use personal safety equipment Always wear eye protection hard hat hearing protection non slip safety shoes and gloves Respirator mask must be used when dry cutting Reference OSHA 29CFR 1910 95 1910 133 138 Dress properly Never wear loose clothing or jewelry Keep long hair tied back
13. tijHusqvarna GB Operator s manual amp spare parts list It is the owner s responsibility to ensure that all operators of this machine have read and understood the content of this manual be fore using the product Careless or improper use of this machine can cause serious or even fatal injury Allow only competent adults to operate this machine K 750 SpeedMill HUSQVARNA CONSTRUCTION PRODUCTS TABLE OF CONTENTS Section Page No Section Page No Table of Contents 2 E 7 Contact Information 2 TOOLS sinnena aa 7 SEENEN 3 Assembly 7 8 Introduction IIIa aus 4 OCC FAO DEE 7 8 Safety Instructions 4 5 Maintenance 10 What Is What Part Identification 6 Spare Parl uuu unus ene eee 10 11 CONTACT INFORMATION Husqvarna Construction Products North America Corporate Office 17400 West 119th Street Olathe Kansas 66061 USA Corporate Office 913 928 1000 Corp Office Fax 913 438 7951 www husqvarnacp com For local service please contact your local Husqvarna Construction Products representative Para efectuar un servicio local p ngase en contacto con su representante local de Husqvarna Construction Products Pour toute r paration contacter le repr sentant local de Husqvarna Construction
14. uard Tools 12 305mm Diameter Abrasive Blade with a 1 25 4mm arbor Not Included Use ONLY High Speed Reinforced Abrasive Blades with a minimum speed rating of 6300 rpm DO NOT use carbide tipped wood cutting or circular saw blades with this machine First Time Assembly Tools Required e Screwdriver for Arbor Lock Not Included e 2 50 8mm Socket and Socket Wrench Not Included e Combination Spanner supplied with machine e Torque Wrench Unwrap SpeedMill bowl Hub Assembly from the packaging Initially all three sizes of Speed Mill Bowls 4 6 8 are as sembled to the Hub Assembly Change the mounted bowl sizes if desired Turn the 2 50 8mm hub nut Counter Clockwise to remove Lift off the smaller bowls and configure the bowl hub as sembly as desired Example 6 and 8 bowl combination is popular ALWAYS mount the 8 bowl it may shield operator in case of blade breakage Always install the 8 SpeedMill Bowl P N 542 19 61 89 before using the machine The 8 SpeedMill must always be installed even if the machine will only be used to cut and bevel smaller diameter pipes Besides serving as a beveller for 8 pipes the 8 flange is also designed to cover the area between the guard and the flange and to prevent unintentional contact with the Install and Re tighten the 2 50 8mm hub nut Torque to 130 215 in lbs 15 25 Nm
15. y cause gas or other pipe contents to explode for installed piping Position plastic pipe so pipe end is off the ground Secure pipe in place _ if required Example Set plastic pipe between two of the boards of a 1 wooden pallet Supplied with machine tighten blade shaft bolt by turning it clockwise Torque to 130 215 in lbs 15 25 Nm Before starting machine verify that when SpeedMill Bowl and blade is positioned to cut bevel the plastic pipe that it clears all objects in the cutting area Before using the assem bled machine completely read the power cutter op eration manual supplied with this machine Start machine per instructions in K750 Power Cutter Operation Manual Position machine at top of plas tic pipe to begin cutting through the pipe wall Move saw forward while maintaining a square cut on the end of the pipe This means the cut should al A ways be perpendicular to the length of the pipe 8 SpeedMill OPERATION Rotate Pipe and repeat this cut ting process until pipe circum ference is cut Bevel Pipe Position SpeedMill Bowl near end of pipe to be beveled Accelerate power cut ter to full throttle HOLD MACHINE ONLY at front and rear handles NEVER bevel or cut material while holding the pipe with your hands DO NOT use blade guard pivot handle as a hand hold while operating machine E e Se ee A 2S lt lt a CA HOLD MACHINE ONLY
Download Pdf Manuals
Related Search