Hoover BH50015 Vacuum Cleaner User Manual
Contents
1. 6 200 W Continuous Wattage 5 800 W DIMENSIONS a 26 7 20 in u s teta eed tees 21 25 in Dry tete eren te euro ia 187 lbs FUEL TANK CIRCUIT BREAKER 120 VOLTS AC RECEPTACLES GROUNDING TERMINAL 120 240 VOLTS AC RECEPTACLES OIL DRAINAGE BOLTS FEATURES KNOW YOUR GENERATOR See Figure 1 Before attempting to use this product familiarize yourself with all operating features and safety rules GROUNDING TERMINAL The grounding terminal is used to assist in properly grounding the generator to help protect against electrical shock Consult with a local electrician for grounding requirements in your area RECEPTACLES Your generator has the following single phase 60 Hz outlets four 120 Volt AC 20 Amp and one 120 Volt 240 Volt AC 30 Amp The receptacles can be used for operating appropriate appliances electrical lighting tools and motor loads AC CIRCUIT BREAKER The circuit breaker is provided to protect the generator against electrical overload and can be used to turn the generator s power on or off ENGINE SWITCH The engine switch is used in combination with the recoil starter grip to start the generator It is also used to turn the generator off OIL FILL CAP DIPSTICK Remove the oil cap to check and add oil to the generator when necessary RECOIL STARTER GRIP2. SERIAL NUMBER
3. Do not drop or strike the unit or place under heavy objects DRAIN SCREW STORAGE STORAGE When preparing the generator for storage follow the guidelines below STORAGE TIME PRIOR TO STORING Less than 1 month m No special preparation is required m Fill with fresh gasoline and add a gasoline conditioner 2 months to 1 year m Fill with fresh gasoline and add a gasoline conditioner m Drain fuel from carburetor m Clean fuel sediment cup 1 year or more m Drain fuel tank m Drain fuel from the carburetor m Clean fuel sediment cup m Remove spark plug m Put a tablespoon of engine oil into the spark plug cylinder Turn the engine slowly with the pull rope to distribute the oil m Reinstall spark plug m Change engine oil After removal from storage m Fill with fresh gasoline Use gasoline conditioners formulated to extend storage life For recommendations contact your nearest authorized Service center TROUBLESHOOTING Generator makes a spark knock An occasional light knocking or Switch to a different brand of gasoline pinging noise pinging under heavy load is not making sure that the octane rating is 86 or a cause for concern However if higher If problem continues contact your the knocking or pinging occurs nearest authorized service center under normal load at a steady engine speed the problem may be with the brand of gasoline being used If problem pers
4. The recoil starter grip is used along with the engine Switch to start the generator s engine FUEL VALVE The flow of fuel through the generator is controlled by the position of the fuel valve AIR FILTER The air filter helps to limit the amount of dirt and dust drawn into the unit during operation CHOKE LEVER Use the choke lever for starting a cold engine OIL DRAINAGE BOLT When changing the engine oil the oil drainage bolt is loosened to allow old engine oil to be drained FUEL LEVEL GAUGE Consult the fuel level gauge to determine the amount of fuel remaining in the generator FUEL TANK The fuel tank has a capacity of 6 6 gallons ASSEMBLY The following tools are required for assembly sO D lt lt 10 WRENCH 12 mm OPEN END WRENCH Fig 2 UNASSEMBLED PARTS The following assembly hardware items are included with the generator See Figure 3 Wheel Assembly cnet ee 1 Hande Assembly uuu te ette en 1 Foot Assembly aan 1 13 ITEM NUMBER 6 7 QUANTITY 10 ASSEMBLY INSTRUCTIONS INSTALLING HANDLE ASSEMBLY This product requires assembly See Figure 4 m Carefully remove the generator and any accessories W Locate the following items from the box Handle 5 NOTE The generator is heavy To avoid back injury lift with Left and right handle brackets 2 your legs not your back and get help when needed
5. 4 bolts 3 4 square curved washers 14 m Make sure that all items listed in the unassembled 4 nuts 6 parts list are included See Figure 3 4 flat washers 4 m Inspect the generator carefully to make sure no m Align left handle bracket with hole in left side of breakage or damage occurred during shipping generator frame Insert bolt through handle bracket and frame Slide curved washer on end of bolt making sure the cupped side of washer faces the frame Assemble nut finger tighten _ m Do discard the packing material until you have carefully inspected and satisfactorily operated the generator m If any parts are damaged or missing please call Repeat above step with right handle bracket 1 866 237 1049 for assistance m Putone side of handle inside left handle bracket Slide washer over bolt then insert bolt through the PACKING LIST bracket handle and bracket Push bolt through so that it exits on the other side of the handle then add Generator another washer and the nut Finger tighten Vigel Assembly m Repeat above step with other side of the handle and Handle Assembly the right handle bracket Return to the first bolt installed While holding bolt i 1 m Return to the first bolt installed ile holding bo head steady with 10 box end wrench use 12 mm y open end wrench to tighten snugly See Figure 2 Owner s Manual Repeat with remaining bolts WARNING Do not attempt to lift the unit by the h
6. BP6ES m Measure the plug gap with a feeler gauge The correct gap is 028 031 in Correct if necessary by carefully bending the side electrode m Seat spark plug in position thread in by hand to prevent cross threading m Tighten with spark plug wrench to compress washer If spark plug is new use 1 2 turn to compress washer appropriate amount If reusing old spark plug use 1 8 to 1 4 turn for proper washer compression MAINTENANCE SCHEDULE Before operating After 25 hours of COLORS rn operaron or annually Saan LEA Change Engine Oil Check Air Filters Clean Fuel Sediment Cup Replace Spark Plug Replace Air Filters Clean or Replace Spark Arrester MAINTENANCE CLEANING SPARK ARRESTER See Figure 17 m Remove the eight 5 mm screws from the muffler protector then remove muffler protector m Remove the 4 mm screw from the spark arrester and remove the spark arrester m Use a brush to remove carbon deposits from the spark arrester screen m Inspectthe spark arrester for breaks or holes Replace if necessary m Reinstall the spark arrester and muffler protector DRAINING CARBURETOR See Figure 18 m Loosen the carburetor drain screw m Allow gasoline to drain completely into suitable container m Retighten drain screw TRANSPORTING m Turn the engine switch and fuel valve OFF m sure engine and exhaust system of unit is cool m Keep the unit level to prevent fuel spillage
7. 17 OIL FILL TUBE OIL DRAINAGE BOLT OIL DIPSTICK Reinstall the oil drainage bolt and tighten securely Refill with oil following the instructions in the Checking Adding Oil section on page 14 NOTE Disposal of used oil should be at an approved disposal site See your local oil retailer for more information MAINTENANCE CLEANING FUEL SEDIMENT CUP See Figure 15 The sediment cup prevents dirt and water that may have gotten into the fuel tank from entering the carburetor If the engine has not been run for a long time the sediment cup should be cleaned before use m Turn the fuel valve to the off position Remove the sediment cup using a 10 mm wrench Remove the o ring and filter Clean each of the parts in a high flash point solvent Reinstall the filter o ring and sediment cup Tighten with 10 mm wrench to secure m Return the fuel valve to the ON position and check for leaks SPARK PLUG MAINTENANCE See Figure 16 The spark plug must be properly gapped and free of deposits in order to ensure proper engine operation To check the spark plug SPARK PLUG m Remove the spark plug cap m 2 any dirt from around the base of the spark plug m Remove the spark plug m Inspectthe spark plug for damage and clean with a wire brush before reinstalling If the insulator is cracked or chipped the spark plug should be replaced NOTE If replacing use the following recommended spark plugs or equivalent NGK
8. or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in accordance with the instructions furnished This Warranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are normal wear normal adjustments standard hardware and normal maintenance 5 Inthe event you have a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact Poulan Pro HOP Customer Service Dept 1030 Stevens Creek Road Augusta GA 30907 USA 1 866 237 1049 giving the model number serial number and date of
9. purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 29 SERVICE NOTES 30 SERVICE NOTES 31 e SERVICE Now that you have purchased your tool should a need ever exist for repair parts or service simply contact your nearest Poulan Pro Authorized Service Center Be sure to provide all pertinent facts when you call or visit Please call 1 866 237 1049 for your nearest Poulan Pro Authorized Service Center You can also check our web site at www poulanpro com for a complete list of Authorized Service Centers e MODEL NO AND SERIAL NO The model number of this generator will be found on a plate attached to the motor housing Please record the model number and serial number in the space provided below e HOW TO ORDER REPAIR PARTS When ordering repair parts always give the following information MODEL NUMBER PPG 6000
10. repair with fuel tank EMPTY or with fuel shutoff valve in the OFF position Disconnect spark plug wire WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK Store away from furnaces stoves water heaters clothes dryers or other appliances that have pilot light or other ignition source because they can ignite fuel vapors SAFETY RULES A WARNING Exceeding generator s wattage amperage capacity can 2 ES damage generator and or electrical devices connected Unintentional sparking can result in fire or Co it electric shock See Don t Overload Generator on page 16 Start generator and let engine stabilize before connecting WHEN ADJUSTING OR MAKING REPAIRS TO YOUR electrical loads GENERATOR Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact spark plug Connect electrical loads in OFF position then turn ON for operation Turn electrical loads OFF and disconnect from generator before stopping generator AWARNING EUR Running engines produce heat Temperature of CAUTION muffler and nearby areas can reach or exceed 150 F 65 C Severe burns can occur on contact Use generator only for intended uses DO NOT touch hot surfaces If you have questions about intended use ask your dealer Allow equipment to cool before touching or contact customer service at 1 866 237 1049 Operate generator only on level surfaces CAUTION DO NOT expose ge
11. shall apply It must be an authorized service representative that performs warranty work Evidence of the purchase date to the original purchaser must be presented to the service representative at the time of request to perform warranty GPP is not respon sible for service calls or transporting the product to the warranty service location The purchaser is responsible for any loss or damage in connection with transportation of the product or parts thereof submitted for inspection and warranty work This product is not available for sale in California The following are provisions related to the Emissions Control Warranty Coverage 1 GPP warrants the product to the initial owner and any subsequent owner that the parts are free from material and workmanship defects which causes failure for a period of two years from the date the product is delivered to the retail purchaser 2 Warranted parts are as follows a Fuel System i Carburetor ii Fuel Pump b Air intake system i Air cleaner ii Intake manifold c Ignition System i Spark plug ii Ignition Module system d Muffler System i Muffler ii Exhaust manifold e Other components i Crankcase breather tube ii Flywheel 3 Warranty coverage shall be excluded where unapproved modifications improper maintenance abuse or neglect exists 4 Any part that is scheduled for routine maintenance replacement will be covered up to the time for that part to be replaced or repaired under the s
12. 1 c06 0000 226 15 B057890006005570b 226 16 B057890006003570b 226 17 Td4113 b98 0000 226 18 B094410006001870b DESCRIPTION Wheel And Handle Assy Frame Kit Left Gemel Right Gemel Bolt m6x40 Flat Washer W6 Handle Nut M6 Axle Of Wheel Wheel Flat Washer W10 Washer Spring W10 Nut M10 Foot Bolt M6x18 Tile Bolt M6x40 Bolt M6x35 Rubber Bumper For Foot M6x18 U S EPA Emissions Control Warranty Statement The U S Environmental Protection Agency and General Power Products Company are pleased to explain the Emissions control system warranty on your equipment In California new engines must be designed and built to meet the state s anti smog standards Elsewhere in the U S similar standards must be met that are set forth by the U S EPA GPP will warrant the emissions control system of your engine for the time periods listed below provided there has been no unap proved modification improper maintenance abuse or neglect of your product Your emissions control system includes parts such as the air cleaner ignition system muffler and carburetor Where a warrantable condition exists GPP will repair your engine at no cost for parts labor and diagnosis GPP Emissions System Warranty Coverage Engines are warranted with respect to the emissions control parts set forth by the U S EPA for a period of two years If any emissions part is found defective during that period it will be replaced or repaired by GPP O
13. 7 16105 mb32 0200 Air Cleaner Cover Case Front 28 16109 mb32 0000 Gemel 30 16102 mb32 0000 Air Cleaner Seal 33 B061700004000060b Nut 4mm 31 B061770106000060b Nut M6 34 B061770106000060b Nut M6 25 PORTABLE ELECTRIC GENERATOR MODEL NO PPG6000 FRAME amp FUEL TANK ASSEMBLY KEY PART NO NO DESCRIPTION 49 Td6110 b98 0400 Tank Comp Fuel 50 Td6008 b98 0000 Fuel Tank Seal 51 Td6120 b98 0000 Fuel Filler Cap Comp 52 Td6130 b93 0000 Fuel Filter 53 Td6140 b93 0000 Meter Assy fuel 54 B057890006003070b Bolt Flange M6x30 55 Td6003 b93 0000 Tank Cushion Washer 56 Td6002 b93 0000 Bush 58 0907400050010006 Screw Flat M5x10 59 17020 jc79 0200 Tube Clip B8 60 T2999706300130185 Fuel Tube W3 5xW10x165 63 Td6007 b98 0000 Fuel Tank Mounting Rubber 65 Td4111 b98 0000 Bottom Rubber 66 Td4112 b98 0000 Bottom Rubber r 67 B061770010000060b Nut M10 68 B061770008000060b Nut M8 217 Td6040 b98 0400 Fuel Cock Assy 218 Td6121 b93 0100 Fuel Filler Cap Packing Rubber 219 Td6122 b93 0100 Fuel Filler Cap Packing Plastic 26 KEY PART NO NO 226 Td4010 c03 1200 226 1 44010 03 2100 226 2 Td4013 c03 0200 226 2a Td4013 c03 0300 226 3 B057890006004070b 226 4 B000970206000000b 226 5 Td4011 c03 0200 226 6 B061870006000000b 226 7 Td4015 c03 0400 226 8 Td4014 c05 0400 226 9 91302 91002030000 226 10 B0009300010000000b 226 11 B009230006000000b 226 12 Td4012 c03 0600 227 13 B094410006001870b 226 14 Td705
14. Additional Surge Starting Rated Tool or Appliance Running Light Bulb 75 Watt Deep Freezer Sump Pump 1200 Refrigerator Freezer 18 Cu Ft 1600 Water Well Pump 1 3 HP 2000 Heating Cooling Window AC 10 000 BTU Window Fan 1200 1800 1300 1000 Furnace Fan Blower 1 2 HP Microwave Oven 1000 Watt Coffee Maker Electric Stove Single Element Hot Plate Family Room DVD CD Player Stereo Receiver Color Television 27 PersonalComputerw 17 monitor Security System Garage Door Opener 1 2 HP 520 Electric Water Heater 40 Gal DIY Job Site Quartz Halogen Work Light Airless Sprayer 1 3 HP Reciprocating Saw Electric Drill 1 2 HP 1000 Circular Saw 7 1 4 1500 Miter Saw 10 1800 Planer Jointer 6 1800 Table Saw Radial Arm Saw 10 2000 i 1 1 2 HP 2500 Wattages listed are approximate Check tool or appliance for actual wattage MAINTENANCE A WARNING When servicing use only identical Poulan Pro replacement parts Use of any other parts may create a hazard or cause product damage Only the parts shown on the parts list are intended to be repaired or replaced by the customer All other parts should be replaced at a Poulan Pro Authorized Service Center GENERAL MAINTENANCE Keep the generator in a clean and dry environment where it is not exposed to dust dirt moisture or cor rosive vapors Do not allow the cooling air slots in the generator to become cl
15. GFCI in any damp or highly conductive area such as metal decking or steel work DO NOT touch bare wires or receptacles DO NOT use generator with electrical cords which are worn frayed bare or otherwise damaged DO NOT operate generator in the rain or other forms of precipitation DO NOT handle generator or electrical cords while standing in water while barefoot or while hands or feet are wet DO NOT allow unqualified persons or children to operate or service generator A WARNING This generator does not meet U S Coast Guard Regulation 33CFR 183 and should not be used on marine applications Failure to use the appropriate U S Coast Guard approved generator could result in bodily injury and or property damage A WARNING 24 Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death WHEN ADDING FUEL Turn generator OFF and let it cool at least 2 minutes before removing gas cap Loosen cap slowly to relieve pressure in tank Fill fuel tank outdoors DO NOT overfill tank Allow space for fuel expansion Keep fuel away from sparks open flames pilot lights heat and other ignition sources DO NOT light a cigarette or smoke WHEN OPERATING EQUIPMENT DO NOT tip engine or equipment at angle which causes fuel to spill This generator is not for use in mobile equipment or marine applications WHEN TRANSPORTING OR REPAIRING EQUIPMENT Transport
16. MUFFLER DO NOT 52 0 VENTILATION WARNING Do not use the generator in an enclosed area or near open windows vents or doors Fumes from the unit can kill DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents FEATURES SPECIFICATIONS ENGINE Engine Type 4 Stroke Overhead Valve Cylinder Discharge Capacinty 389 cc Bore x 5 uei e 3 5 x 2 5 in Cooling System Forced Air Cooling Ignition System Transistor Magnet Ignition Spark BP6ES SparkPlug Gap aeree ere cendi reae 0 28 031 in Engine Oil 444 1 2 qt Oil Type API SG SL SAE 10W30 Fuel 44555 15245435 88333 6 6 gal Compression 8 0 1 FUEL LEVEL FUEL TANK GAUGE CHOKE LEVER AIR FILTER FUEL VALVE RECOIL STARTER GRIP SWITCH GENERATOR Rated Voltage sse 120V 240V 120V 240V Receptacle Plug L14 30 Rated Frequercy uiri u che rete 60 Hz Rated Maximum Continuous Load Current 50 22 7 A Maximum Rated Watts
17. Poulan PRO Portable Electric Generator Owner s Manual MODEL PPG 6000 IMPORTANT Please make certain the person who uses this generator thoroughly reads these instructions and all other instructions provided to ensure proper safety use and care of your new portable electric generator 420344 Rev 1 05 05 08 CL Printed in U S A TABLE OF CONTENTS INTRODUCTION une M H 2 ziighdlilBl me 3 4 SYMBOLS eL 5 7 FEATURES e 8 9 ASSEMBLY u n 10 12 OPERATION nen aan 13 15 anne 16 MAINTENANCE u een 17 19 STORAGE mec aa i adai anean 19 TROUBLESHOOTING a 20 WIRING DIAGRAM ua 21 REPAIR si gps 22 26 WARMAN queer 27 29 PARTS ORDERING SERVICING BACK COVER INTRODUCTION This product has many features for making its use more pleasant and enjoyable Safety performance and dependability have been given top priority in the design of this product making it easy to maintain and operate Inthe State of California a spark arrester is required by law A WARNING Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply The engine exhaust from this
18. and all of the labels before starting the generator If any of the labels come off the unit or become hard to read contactan authorized service centerfor replacement FUEL WARNING DO NOT SMOKE when filling with gasoline Do not over fill Full level is 1 inch below the top of the fuel neck Stop the engine two minutes before refueling to avoid the heat from the muffler igniting fuel vapors Check for any fuel overflow or leaking Stop the engine before refueling ENGINE OIL WARNING You must add oil before the first operation ofthe generator The oil reservoir capacity is 1 2 quarts Always check the oillevel before each operation The oillevel should always register on the dipstick You will be KILLED or SERIOUSLY HURT if you do not follow the Owner s Manual instructions Do not expose to rain or use in damp locations Risk of Fire Do not add fuel while the product is operating Exhaust contains poisonous carbon monox ide qas that can cause unconsciousness or H Operate in well ventilated outdoor areas away from open windows or doors Generator is a potential source of electric shock Do not expose to moisture rain or snow Ground the system Do not operate with wet hands or feet HOT MUFFLER WARNING Do not touch the muffler or aluminum cylinder of the engine They are very HOT and will cause severe burns Don t put any flammable or combustible materials in the direct path of the exhaust HOT
19. andle assembly If it is necessary to lift the generator always grasp by the frame Use proper lifting techniques to avoid back injury WARNING If any parts are missing do not operate this generator until the missing parts are replaced Failure to do so could result in possible serious personal injury WARNING Do not attempt to modify this generator or create accessories not recommended for use with this generator Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury WARNING Do not attempt to operate the generator until assembly is complete Failure to comply could result in possible Serious personal injury 11 ASSEMBLY INSTALLING WHEEL ASSEMBLY See Figure 5 W Locate the following items 2 wheels 2 square curved washers 14 2 flat washers 4 2 hex nuts 11 2 nuts 6 Slide wheel over axle extension Slide flat washer on axle extension Install hex nut on axle extension and tighten to Secure m Repeat for second wheel NOTE Block up frame securely with wood blocks to provide clearance for frame bolts amp wheel assembly m Slide square curved washer curved side down on bolt m Place on frame and slide bolt through frame hole Repeat for second bolt Lift axle and align hole with installed frame bolts Install nuts on 2 bolts and tighten to secure INSTALLING FOOT ASSEMBLY See Figure 6 W Loc
20. ate the following items 2 foot supports 12 6 bolts 13 NOTE Block up frame securely with wood blocks to provide clearance for foot support assembly m Align foot support with holes in frame cross member m Insert 3 bolts into welded nuts on foot support m Tighten bolts to secure m Repeat for second foot 12 OPERATION GROUNDING THE GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground Local electrical codes may also require proper grounding of the unit For that purpose a GROUNDING FASTENER is provided on the generator end Figure 7 Grounding Fastener Fig 7 Generally connecting a No 12 AWG American Wire Gauge stranded copper wire to the grounding fastener and to an earth driven copper or brass grounding rod electrode provides adequate protection against elec trical shock Be careful to keep the grounding wire attached after connecting the stranded copper wire However local codes may vary widely WARNING Consult with a local electrician for grounding requirements in your area Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices especially when the unit is equipped with a wheel kit Proper grounding also helps dissipate static electricity which often builds up in ung
21. cheduled maintenance period The owner is required to perform all scheduled maintenance 5 The owner shall not be charged for any diagnostic labor that leads up to the determination that the part is defective An authorized General Power Products representative must perform the work 6 Repair or replacement of a warranty part shall be at no charge to the owner when done by an authorized General Power Product representative If you have any questions regarding Emissions Control warranty rights and responsibilities contact General Power Products Company at 1 866 237 1049 27 WARRANTY EMISSIONS MAINTENANCE SCHEDULE AND WARRANTED PARTS LIST Emissions Parts Inspect Before Clean Every Replace Every Clean Every Each Use 5 Hours 25 Hours or Yearly 25 Hours or Yearly AIR FILTER ASSY INCLUDES X SPARK SCREEN CARBURETOR ASSY INCLUDES HEAT DAM GASKETS FUEL TANK ASSY INCLUDES FUEL LINES FUEL GAP archie X FUEL FILTER IGNITION ASSY INCLUDES SPARK PLUG ALL EMISSIONS RELATED PARTS ARE WARRANTED FOR TWO YEARS OR FOR THE PERIOD OF TIME PRIOR TO PART S FIRST SCHEDULED REPLACEMENT WHICHEVER COMES FIRST 28 LIMITED WARRANTY HOP The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair
22. e switch in the ON position m Pull the recoil starting grip lightly until you feel a resistance then pull it briskly NOTE Do not allow the grip to snap back after starting return it gently to its original place m As the engine warms slowly move the choke lever m Switch the AC circuit breaker to the OFF position to the OFF position m Putthe engine switch in the OFF position m Turn the fuel valve to the OFF position STOPPING THE ENGINE To stop the engine in an emergency situation See Figures 10 12 m Putthe engine switch in the OFF position To stop the engine under normal operating conditions m Remove any load from the generator 15 ELECTRICAL DON T OVERLOAD GENERATOR CAPACITY Make sure the generator can supply enough rated running and surge starting watts for the items you will power at the same time Follow these simple steps 1 Selectthe items you will power at the same time 2 Total the rated running watts of these items This is the amount of power the generator must produce to keep the items running See the wattage reference chart at the right 3 Estimate how many surge starting watts you will need Surge wattage is the short burst of power needed to start electric motor driven tools or appliances such as a circular saw or refrigerator Because not all motors start at the same time total surge watts can be estimated by adding only the item s with the highest additional surg
23. e watts to the total rated watts from step 2 Example Tool or Appliance Rated Running Surge Watts Starting Watts Window Air 1200 1800 Conditioner 1600 meon 59 Light 75 wa 3075 Total 1800 Highest Running Watts Surge Watts Maximum Allowed Total Rated Running Watts 3075 5800 Highest Additional Surge Watts 1800 Total Generator Output Required 4875 6200 POWER MANAGEMENT To prolong the life of the generator and attached devices it is important to take care when adding electrical loads to the generator There should be nothing connected to the generator outlets before starting the engine The correct and safe way to manage generator power is to sequentially add loads as follows 1 With nothing connected to the generator start the engine as described earlier in this manual 2 Plug in and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each additional load Never add more loads than the generator capacity Take special care to consider surge loads in generator capacity as previously described WARNING Do not overload generator s capacity Exceeding generator s wattage amperage capacity can damage generator and or electrical devices connected to it
24. hazardous situation which if not avoided may result in minor or moderate injury CAUTION Without Safety Alert Symbol indicates a situation that may result in property damage SERVICE Servicing requires extreme care and knowledge and should be performed only by a qualified service technician DANGER For service we suggest you return the product to your nearest AUTHORIZED SERVICE DEALER for repair To avoid death or serious personal injury do not When servicing use only identical replacement parts attempt to operate this product until you thoroughly read the owner s manual and understand it completely Save this operator s manual and review frequently for continuing safe operation and instructing others who WARNING may use this product Observe all normal safety precautions related to avoiding electrical shock WARNING ma e operation of any product can result in foreign objects being thrown into your eyes which can result in severe eye damage Before beginning operation always wear safety goggles or safety glasses with side shields and full face shield when needed We recommend Wide Vision Safety Mask for use over Stute eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to THAN NO SIGHT comply with ANSI Z87 1 SAVE THESE INSTRUCTIONS SYMBOLS SAFETY LABELS The following labels are found on the generator For your safety please study and underst
25. ists after trying the above solutions please call 1 866 237 1049 for your nearest authorized service center 20 PORTABLE ELECTRIC GENERATOR MODEL NO PPG6000 WIRING DIAGRAM I I I I aso otooto NO 19 5413 91 J ALINNILNOD 145 WIDONG 13 423 eu Sue upy ms 110 541 Pious os pany vEZ t Bul puim 21 PORTABLE ELECTRIC GENERATOR MODEL NO PPG6000 DECALS KEY PART NO NO 1 419397 2 419938 3 419939 4 420413 5 420820 6 420821 7 420822 8 420823 9 420824 10 420825 420344 421023 10 9 10 W m DESCRIPTION Decal Logo Decal Rewind Cover Decal Control Panel Decal Danger Label Decal Fuel Valve Decal Air Filter Maintenance Decal Choke Decal Fuel Level Decal Danger Decal Hot Surface Owner s Manual English Owner s Manual Spanish 22 PORTABLE ELECTRIC MODEL NO PPG6000 CONTROL PANEL ASSEMBLY KEY PART NO NO DESCRIPTION 6 Td2000 c03 2000 Control Panel Assy 7 Td2006 c03 0100 Control Panel Comp 8 Td9001 c03 0000 Case control Panel 14 B057890006002070b Bolt hex m6x20 16 B061770006000060b Nut hex m6 17 Td2310 c03 0000 Circuit Breaker 23a 18 B000970206000000b Washer plain w6 19 B000930006000000b Washer spring w6 20 B057890006002070b Bolt m6x20 61 Td261 1 c03 0100 Harness Assy B Wire 204 Td2410 c03 0100 Socket 120
26. move dipstick again and check oil level Oil level should fall within the hatched area on the dipstick m If level is low add engine oil until the fluid level rises to the upper portion of the hatched area on the dipstick NOTE Always use unleaded gasoline with a pump octane 2 rating of 86 or higher Never use old stale or contaminated m Replace and secure the dipstick gasoline and do not use an oil gas mixture Do not allow dirt or water to enter the fuel tank CHECKING ADDING FUEL OXYGENATED FUELS See Figure 9 Someconventional gasolines are blended with alcohol or an m Check the fuel level gauge If fuel is needed ether compound These gasolines are collectively referred continue with the next step to as oxygenated fuels To meet clean air standards some areas of the United States use oxygenated fuels to help Remove the fuel tank cap reduce emissions Fill the fuel tank to 1 in below the tip of the fuel neck Replace and secure the fuel tank cap 14 OPERATION If using an oxygenated fuel make sure it is unleaded k nct N and meets the minimum octane rating requirements E RECOIL Before using an oxygenated fuel try to confirm the fuel s STARTING 4 contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates Ethanol ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline con
27. nerator to excessive moisture dust dirt Excessively high operating speeds increase risk of injury talc banda ada and damage to generator Excessively low speeds impose a heavy load Improper treatment of generator can damage it and shorten its life 9241 6 DO insert any objects through cooling slots If connected devices overheat turn them off and disconnect them from generator DO NOT tamper with governed speed Generator supplies correct rated frequency and voltage when running at governed speed Shut off generator if electrical output is lost equipment sparks smokes emits flames DO NOT modify generator in any way unit vibrates excessively SYMBOLS Some of the following symbols may be used on this generator Please study them and learn their meaning Proper interpretation of these symbols will allow you to operate the generator better and safer SYMBOL NAME DESIGNATION EXPLANATION ana m Alternating Current ae of current Current Type of current of current No Load Speed Rotational speed at no load Wet Conditions Alert Read The Operator s Manual WEAR YOUR Eye Protection FORESIGHT IS BETTER THAN NO SIGHT Safety Alert Electrocution Electrical Shock Electrical Shock Do not expose to rain or use in damp locations To reduce the risk of injury user must read and understand operato
28. ogged with foreign material such as leaves snow etc Do not use a garden hose to clean the generator Water entering the fuel system or other internal parts of the unit can cause problems that will decrease the life of the generator To clean the unit m Use asoft bristle brush and or vacuum cleaner to loosen and remove dirt and debris m Clean air vents with low pressure air that does not exceed 25 psi m Wipe the exterior surfaces of the generator with a damp cloth CLEANING REPLACING AIR FILTERS See Figure 13 For proper performance and long life keep air filters clean m Release the upper and lower retaining clips and remove the air filter cover m Remove the outer filter element and the inner precleaner element m the filter elements are dirty clean with warm soapy water Rinse and let dry m Apply a light coat of engine oil to the elements then squeeze it out m Put the filter elements back together and replace in the air filter compartment being careful to place the outer filter element closest to the air filter cover m Replace the cover and snap retaining clips back in place to secure NOTE Do not run the generator without the air filters Rapid engine wear will result CHANGING ENGINE OIL See Figure 14 m Remove the oil dipstick m Place a container underneath the oil drainage bolt to collect used oil as it drains Unscrew the oil drainage bolt and remove Allow oil to drain completely
29. product contains on federal lands The muffler is equipped with a spark chemicals known to the State of California to cause arrester it must be maintained in effective working order cancer birth defects or other reproductive harm Replacement spark arresters may be obtained by calling 49 1 866 237 10 IMPORTANT FILL OUT ENCLOSED PRODUCT REGISTRATION CARD AND MAIL SAFETY RULES ADANGER Running generator gives off carbon monoxide an odorless colorless poison gas Breathing carbon monoxide will cause nausea fainting or death Operate generator ONLY outdoors Keep clearance on all sides of generator for adequate ventilation DO NOT operate generator inside any building or enclosure including the generator compartment of a recreational vehicle RV ADANGER Failure to properly ground generator can result in electrocution especially if the generator is equipped with a wheel kit National Electric Code requires generator to be properly grounded to an approved earth ground Call an electrician for local grounding requirements Generator produces powerful voltage Failure to isolate generator from power utility can result in death or injury to electric utility workers due to backfeed of electrical energy When using generator for backup power notify utility company Use approved transfer equipment to isolate generator from electric utility Use a ground fault circuit interrupter
30. r s manual before using this product Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Precautions that involve your safety Failure to properly ground generator can result in electrocution especially if the generator is equipped with a wheel kit Generator produces powerful voltage Failure to isolate generator from power utility can result in death or injury to electrical utility workers due to backfeed of electrical energy Unintentional sparking can result in electric shock Running generator gives off carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause nausea fainting or death Fuel and its vapors are extremely flammable Fire can cause severe burns or death Fuel and its vapors are extremely explosive Explosions can cause severe burns or death To reduce the risk of injury or damage avoid contact with any hot surface Consult with local electrician to determine grounding requirements before operation SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product SYMBOL SIGNAL MEANING DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury T WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a potentially
31. rounded devices 13 OPERATION DANGER Failure to properly ground generator can result in OIL DIPSTICK electrocution especially ifthe generator is equipped with a wheel kit National Electric Code requires generator to be properly grounded to an approved earth ground Call an electrician for local grounding requirements MA warn nc Do not use any attachments or accessories not recommended by the manufacturer of this generator The use of attachments or accessories not recommended can result in serious personal injury APPLICATIONS This generator is designed to supply electrical power for operating compatible electrical lighting appliances tools and motor loads BEFORE OPERATING THE UNIT Position the generator on a flat surface before checking fluid levels or adding fluid CAUTION Attempting to start the engine before it has been properly filled with oil will result in equipment failure CHECKING ADDING OIL See Figure 8 SLL FUEL LEVEL FUEL TANK Engine oil has a major influence on engine performance GAUGE and service life For general all temperature use SAE FUEL TANK CAP 10W 30 is recommended Always use a 4 stroke motor oil that meets or exceeds the requirements for API service classification SJ NOTE Non detergent or 2 stroke engine oils will dam age the engine and should not be used m Unscrew the oil dipstick and remove m Wipe dipstick clean and reseat in hole Do not rethread m Re
32. taining ethanol may be marketed under the name Gasohol MTBE methyl tertiary butyl ether 15 by volume You may use gasoline containing up to 15 MTBE by volume Methanol methyl or wood alcohol 5 by volume You may use gasoline containing up to 5 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 5 methanol by volume may cause starting and or performance problems It may also damage metal rubber and plastic parts of the generator or your fuel system If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline NOTE Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty WARNING On a level surface with the engine off check the oil level before each use of the generator MOVE CHOKE LEVER TO ON STARTING THE ENGINE gt Sn SZ See Figures 10 12 NOTE If location of generator is not level the unit may not start or may shut down during operation m Unplug all loads from the generator m Switch the circuit breaker to the ON position m Turn the fuel valve to the ON position m Move the choke lever to the ON closed position NOTE When starting a warm engine leave the choke in the OFF open position m Putthe engin
33. v 205 Td2410 c03 0200 Socket 120v 240v Plug Type L14 30 206 B06170004000060b Screw M4 213 Td2016 b92 0000 Switch 218 2611 03 0000 Harness Assy A Wire 219 B000930004000000b Washer Spring W4 220 B000970204000000b Washer Plain W4 221 B061770004000060b Nut m4 222 Td2018 c03 0100 Diode Assy 223 B057890006001470b Bolt m6x14 23 PORTABLE ELECTRIC GENERATOR MODEL NO PPG6000 MUFFLER ASSEMBLY KEY PART NO NO DESCRIPTION 35 18000 qc03 0000 Muffler Comp 36 Td5004 b98 0000 Muffler Side Protector 37 Td5003 b98 0000 Muffler Outer Protector Comp 38 Td5002 c03 0000 Muffler Inner Protector Comp 39 Td5006 b98 0000 Protector Muffler Seal 40 18100 pb52 0000 Exhaust Pipe Comp 41 18066 mb32 0100 Exhaust Pipe Gasket A 42 18066 mb32 0000 Exhaust Pipe Gasket B 43 Td5001 b98 0000 Muffler Stay Comp 44 B000930008000000b Spring Washer W8 45 B057890008002570b Bolt M8x25 46 B061700008000060b Nut 8mm 47 B057890006001270b Bolt M6x12 48 B057890008001670b Bolt M8x16 231 18000 qc03 0100 Spark Arrestor 230 B057890005002070b Bolt M5x20 241 Td5006 pb50 0000 Lock Plate 50mm 242 Td5007 pb50 0000 Lock Plate 60mm 24 PORTABLE ELECTRIC GENERATOR MODEL NO PPG6000 AIR FILTER ASSEMBLY KEY PART NO NO DESCRIPTION 21 12104 mb32 0000 Breather Tube 23 16101 mb32 0100 Air Cleaner Element 24 16106 mb32 0000 Air Cleaner Separator Plastic 25 16127 mb32 0000 Air Cleaner Case Rear 26 Td4121 c01 0000 Air Cleaner Stay 2
34. wner s Warranty Responsibility As an engine and equipment owner you are responsible for the required maintenance listed in the owner s manual GPP recommends you retain all records associated with the maintenance and repair of your product but GPP cannot deny the warranty solely on the lack of receipts or your failure to produce records of the performed maintenance You are responsible for presenting your product to an authorized repair and service outlet as soon as a problem arises The warranty repairs should be completed in a reasonable amount of time The time should not exceed 30 days You may be denied warranty coverage if your product has failure due to unapproved modification improper maintenance abuse or neglect An authorized GPP service representative can perform warranty or service For more information on those service rep resentatives see your local yellow pages or contact General Power Products at 1 866 237 1049 GPP Emissions Control Warranty Provisions The warranty explains your rights and responsibilities under the emissions control warranty which is provided to you by General Power Products Company Poulan Pro provides a limited warranty for purchasers of new products on a separate sheet The emissions control warranty applies only to the emissions control system of your product If there is a conflict in terms between the emissions control warranty and the Poulan Pro Limited Warranty the emissions control system war ranty
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