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Honeywell ST 3000 Satellite Radio User Manual

1. Millimeters of Mercury NPT National Pipe Thread PCB Printed Circuit Board PM Process Manger PROM Programmable Read Only Memory PSI Pounds per Square Inch PSIA Pounds per Square Inch Absolute RFI Radio Frequency Interference SCT Smartline Configuration Toolkit SFC Smart Field Communicator URL
2. Electromagnetic Interference GP Gauge Pressure HP High Pressure HP High Pressure Side DP Transmitter inH2O Inches of Water KCM Kilo Circular Mils LGP In Line Gauge Pressure LP Low Pressure LP Low Pressure Side DP Transmitter LRV Lower Range Value mA Milliamperes mmHg
3. 15 2 6 Setting Range Values Using Local Adjustments 16 SECTION 3 PREINSTALLATION CONSIDERATIONS 17 3 1 Considerations for ST 3000 Transmitter 17 3 2 Considerations for SFC SCT 20 3 3 Considerations for Local Smart Meter Option 22 SECTION 4 INSTALLATION 23 4 1 Mounting ST 3000 Transmitter 23 4 2 Piping ST 3000 Transmitter 34 4 3 Wiring ST 3000 Transmitter 39 SECTION 5 REFERENCE DRAWINGS 45 5 1 Wiring Diagrams and Dimension Drawings 45 APPENDIX A SMART METER REFERENCE 51
4. 87 Table B 2 Canadian Standards Association CSA 88 Table B 3 CENELEC LCIE Certification 91 Table B 4 Standards Australia LOSC Certification 92 Table B 5 Zone 2 Europe Declaration of Conformity 92 Table B 6 NEMA Enclosure Type Numbers and Comparable IEC Enclosure Classification 94 vi ST 3000 Release 300 Installation Guide 2 05 Acronyms AP Absolute Pressure APM Advanced Process Manager AWG American Wire Gauge DE Digital Enhanced Communications Mode DP Differential Pressure EMI
5. Upper Range Limit URV Upper Range Value Vdc Volts Direct Current XMTR Transmitter 2 05 ST 3000 Release 300 Installation Guide vii Technical Assistance If you encounter a problem with your ST 3000 Smart Transmitter check to see how your transmitter is currently configured to verify that all selections are consistent with your application If the problem persists you can reach Honeywell s Solution Support Center for technical support by telephone during normal business hours An engineer will discuss your problem with you Please have your complete model number serial number and software revision number on hand for reference You can find the model and serial numbers on the transmitter nameplates You can also view the software version number using the SFC or SCT 3000 software application By Telephone Honeywell Solution Support Center Phone 1 800 423 9883 U S only Outside the U S call 1 602 313 6510 Additional Help You may also seek additional help by contacting the Honeywell distributor who supplied your ST 3000 transmitter By E mail You can al
6. STR12D STR13D STR93D Table I 1 D 50008725 Table I 3 D 50008726 See next page for reference 2 05 ST 3000 Release 300 Installation Guide 49 5 1 Wiring Diagrams and Dimension Drawings Continued Dimension Drawings Series 100 and Series 900 Continued Transmitter Type and Key Number Table Selections Mounting Drawing Number STR_ _ _ Table II Flush Flange 3 5 diaphragm _ _ _A_ _ _ _ _ _ _ _ 51305141 000 Off Line Flange 2 4 diaphragm _ _ _B _ _ _ _ _ _ _ 51305138 000 Off Line Flange 2 9 diaphragm _ _ _C _ _ _ _ _ _ _ _ 51305139 000 Off Line Flange 4 1 diaphragm _ _ _D _ _ _ _ _ _ _ _ 51305140 000 Extended Flange 2 9 diaphragm _ _ _E _ _ _ _ _ _ _ _ 51305137 000 Extended Flange 3 5 diaphragm _ _ _F_ _ _ _ _ _ _ _ 51305137 000 Pancake Seal _ _ _G_ _ _ _ _ _ _ _ 51305144 000 Chemical Tee Taylor Wedge _ _ _H_ _ _ _ _ _ _ _ 51305144 000 Threaded Connection 2 4 diaphragm _ _ _J_ _ _ _ _ _ _ _ 51305148 000 Threaded Connection 2 9 diaphragm _ _ _K_ _ _ _ _ _ _ _ 51305148 000 Threaded Connection 4 1 diaphragm _ _ _L_ _ _ _ _ _ _ _ 51305148 000 Sanitary Seal 1 9 diaphragm _ _ _M_ _ _ _ _ _ _ _ 51305143 000 Sanitary Seal 2 4 diaphragm _ _ _N_ _ _ _ _ _ _ _ 51305143 000 _ _ _P_ _ _ _ _ _ _ _ 51305143 000 Sanitary Seal 4 1 diaphragm _ _ _Q_ _ _ _ _ _ _ _ 51305143 000 Saddle Seal _ _
7. T R I P S S E C U R E D T A O N G S F C W O R K I N G L I N A G N O D P T P T 1 1 S This prompt only appears for transmitters in analog mode This is only required for transmitters in analog mode Transmitter s assigned tag number SPT 1001 appears in bottom row 2 C DAMP P T 1 D A M P 3 E C O 1 1 S D S N S Present damping time setting Continued on next page 10 ST 3000 Release 300 Installation Guide 2 05 2 3 Verifying Configuration Data Continued Procedure continued Table 3 Verifying Transmitter s Configuration Data Continued Step Press Key Read Display or Action Description 3 B CONF NON VOL ENTER Yes CLR No NEXT H NON VOL ENTER Yes ENTER YES NON VOL CLR No N G O I T Y O R M I S T C F C O N F I T Y O R M C O N F L I N E A R N G O I T Y O R M I S T C F C O N F C O N F I G C M e n t r o e f S T i g S C F O W R K N I G C M e n t r o e f i g P e r s e n M e t r e C M e n t r o e f i g B d t C n o u f i g M e t r e C M e n t r o e f i g r e 2 H 9 O _ 3 E M e g t r n e U n i F t s C O N F I G C M e n t r o e f S T i
8. C n o u f i g M e t r e C M e n t r o e f i g r e Downloads changes to transmitter and returns to Configure Meter prompt Press CLR key to return to ST CONFIG menu Skip Step 13 13 ENTER YES NON VOL S C F O W E M e g t r n e U n i R t s K N I G D t a o D E M e g t r n e U n i t s w n o l e a d d a M r t I t E M e g t r n e U n i n t s F o l o w d M N o e C n o u f i g M e t r e C M e n t r o e f i g r e Downloads selected pressure engineering unit to transmitter Press CLR key to return to ST CONFIG menu ATTENTION If you select a pressure unit with the transmitter in its SQUARE ROOT Flow mode the prompts INVALID REQUEST and Download Error are sequentially displayed after the SFC WORKING prompt and the EU Hi prompt is called up for display At this point you can change the upper display limit as shown in Step 8 or press the NEXT key to call up the EU Lo prompt See Step 10 to change the lower display limit or press the NEXT key and then the CLR key to exit the function 14 If you selected one of these engineering units inH2O mmHg PSI GPM or GPH verify that corresponding unit indicator is lit on Smart Meter display If selected engineering unit does not match one of six unit indicators on meter y
9. IEC Designations Basically the IEC designation consists of the letters IP followed by two numerals The first characteristic numeral indicates the degree of protection provided by the enclosure with respect to persons and solid foreign objects entering the enclosure The second characteristic numeral indicates the degree of protection provided by the enclosure with respect to the harmful ingress of water NEMA Standards NEMA Standards Publication 250 Enclosures for Electrical Equipment 1000 Volts Maximum does test for environmental conditions such as corrosion rust icing oil and coolants For this reason and because the tests and evaluations for other characteristics are not identical the IEC enclosure classification designations cannot be exactly equated with NEMA enclosure type numbers Continued on next page 2 05 ST 3000 Release 300 Installation Guide 93 B 3 Enclosure Ratings Continued IEC Designations continued Table B 6 provides an approximate conversion from NEMA enclosure type numbers to IEC enclosure classification designations The NEMA types meet or exceed the test requirements for the associated IEC classifications for this reason the Table cannot be used to convert from IEC classifications to NEMA types Table B 6 NEMA Enclosure Type Numbers and Comparable IEC Enclosure Classification NEMA Enclosure Type Number IEC Enclosure Classification Designation 1 IP 10 2 IP 11 3 IP 54 3R
10. STG14L 100 Gage Pressure Transmitter STG14T 100 High Temperature Pressure Transmitter STG170 100 Gage Pressure Transmitter STG17L 100 Gage Pressure Transmitter STG180 100 Gage Pressure Transmitter STG18L 100 Gage Pressure Transmitter STR12D 100 Remote Diaphragm Seal Pressure Transmitter STR13D 100 Remote Diaphragm Seal Pressure Transmitter STR14A 100 Remote Diaphragm Seal Pressure Transmitter STR14G 100 Remote Diaphragm Seal Pressure Transmitter STR17G 100 Remote Diaphragm Seal Pressure Transmitter STA922 900 Gage and Absolute Pressure Transmitter STA940 900 Gage and Absolute Pressure Transmitter STD924 900 Differential Pressure Transmitter STD930 900 Differential Pressure Transmitter STD974 900 Differential Pressure Transmitter STF904 900 Flange Mounted Liquid Level Transmitter STF924 900 Flange Mounted Liquid Level Transmitter STF92F 900 Flange Mounted Liquid Level Transmitter STF932 900 Flange Mounted Liquid Level Transmitter STF93F 900 Flange Mounted Liquid Level Transmitter STG19L 900 High Pressure Gauge Transmitter STG93P 900 Flush Mount Gage Pressure Transmitter STG944 900 Gauge and Absolute Pressure Transmitter STG94L 900 In Line Gage Pressure Transmitter STG974 900 Gauge and Absolute Pressure Transmitter STG97L 900 In Line Gauge Pressure Transmitter STG98L 900 In Line Gauge Pressure Transmitter STG99L 900 High Pressure Gaug
11. STR14A 100 Remote Diaphragm Seal Pressure Transmitter STR14G 100 Remote Diaphragm Seal Pressure Transmitter STR17G 100 Remote Diaphragm Seal Pressure Transmitter STA922 900 Gauge and Absolute Pressure Transmitter STA940 900 Gauge and Absolute Pressure Transmitter STD924 900 Differential Pressure Transmitter STD930 900 Differential Pressure Transmitter STD974 900 Differential Pressure Transmitter STF904 900 Flange Mounted Liquid Level Transmitter STF924 900 Flange Mounted Liquid Level Transmitter STF92F 900 Flange Mounted Liquid Level Transmitter STF932 900 Flange Mounted Liquid Level Transmitter STF93F 900 Flange Mounted Liquid Level Transmitter STG19L 900 High Pressure Gauge Transmitter STG93P 900 Flush Mount Gauge Pressure Transmitter STG944 900 Gauge and Absolute Pressure Transmitter STG94L 900 In Line Gauge Pressure Transmitter STG974 900 Gauge and Absolute Pressure Transmitter STG97L 900 In Line Gauge Pressure Transmitter STG98L 900 In Line Gauge Pressure Transmitter STG99L 900 High Pressure Gauge Transmitter STR93D 900 Remote Diaphragm Seal Pressure Transmitter STR94G 900 Remote Diaphragm Seal Pressure Transmitter 51452622 Revision C 10 04 34 ST 99 36 Addendum to 34 ST 33 39 9 of 10 Certificate of Manufacturer II 3 G EEx nA IIC ATEX This certificate applies to the following equipment ST 3000 Smart Pressure Transmitters Series 100
12. URV 100 F U R V 1 3 H 2 O _ 3 9 F P T 1 1 S Present Upper Range Value setting 7 SHIFT MENU ITEM DE CONF I NEXT H NEXT H CLR No F T S H I U R V 1 P T 1 1 S D E O C N F O R K N G C W F S I P T 1 1 S e R g n l i S n D E O C N F g w S V P T 1 1 S 6 B B w D E O C N F D y t P T 1 1 S e S D E O C N F B H i F O P T 1 1 S L I N D P Y R E A D P T 1 1 S Initiate shift key selection Access DE configuration menu These parameters apply for transmitters in DE mode only Present output mode setting for transmitter in DE mode Present broadcast format setting for transmitter in DE mode Present failsafe mode setting for transmitter in DE mode Exit DE configuration menu 8 SHIFT STAT U F S DIR L I N D P P T 1 1 S F T S H I F S I S F E F P S C A U L E D R A P T 1 1 S Initiate shift key selection Default failsafe direction for analog output This applies for transmitter in analog mode only 9 SHIFT SPAN Y URL F T S H I F S I D R P T 1 1 S U R L 1 4 H 2 O _ 3 9 F P T 1 1 S Initiate shift key selectio
13. 40 to 150 40 to 350 40 to 200 40 to 185 40 to 302 Remote Diaphragm Seals STR12D STR13D STR14G STR17G STR14A See Specification Sheet See Specification Sheet STR93D STR94G 40 to 85 40 to 185 See Specification Sheet Process temperatures above 125 C 257 F require a reduction in the maximum ambient temperature as follows Process Temperature Ambient Temperature Limit 150 C 302 F 50 C 122 F 140 C 284 F 60 C 140 F 125 C 257 F 85 C 185 F Process temperatures above 65 C 149 F require a 1 1 reduction in maximum ambient temperature NOTE For transmitters with local meter option see Table A 2 NOTE Transmitters with other fill fluids CTFE Neobee Etc have different Operating Temperature Limits For more specific information refer to the appropriate Specification and Model Selection Guide or transmitter nameplate 18 ST 3000 Release 300 Installation Guide 2 05 3 1 Considerations for ST 3000 Transmitter Continued Pressure ratings Table 6 lists maximum working pressure for a given transmitter Upper Range Limit URL The maximum allowable working pressure MAWP is the pressure used for the approval body safety calculations Table 6 Transmitter Maximum Allowable Working Pressure MAWP Ratings Transmitter Type Upper Range Limit URL MAWP Draft Range 10 inches H2O 25 mbar 50 psi 3 5 bar Differential Press
14. 70 ST 3000 Release 300 Installation Guide 2 05 A 5 Configuring Smart Meter Using Pushbuttons Continued Setting Upper Display Values continued Table A 8 Setting Upper Display Value for Smart Meter Display continued Step Action Meter Display 8 Press UPPER VALUE button to lock in second digit and activate next active digit Readout now displays next active digit which will be zero unless upper value was set before 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL K 0990 9 Press Increase button to select the next available digit value or Decrease button to select the previous digit value Repeat this action until desired value is on display use 9 for example purposes 10 Press UPPER VALUE button to lock in third digit and activate next active digit Readout now displays next active digit which will be BLANK unless upper value was set to 1 before Next digit value setting is set to 9 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL K 9990 0 1 2 3 4 5 6 7 8 9 Press and hold to scroll forward through values Press and hold to scroll backward through values 11 Press Increase button to set digit to 1 or Decrease button to set it to BLANK 1 digit value setting is set to 1 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL K 9990 Press to set 1 digit as 1 Pres
15. NON VOL E H i C U u s t o m E T N R E E D N I F C S R gt N A E L o C U u s t G o m E Enters upper display limit in SFC and calls up lower display limit setting 10 _ 5 S E L o C U u s t o m _ E L o C U u s t o m 5 _ Key in 5 as lower display limit for Custom unit in transmitter configured for LINEAR output mode Note that lower limit value is referenced to configured LRV ATTENTION Zero 0 is only valid entry for GPM or GPH unit or CUSTOM unit with transmitter in SQUARE ROOT output mode Continued on next page 2 05 ST 3000 Release 300 Installation Guide 77 A 6 Configuring Smart Meter Using SFC Continued Procedure continued Table A 9 Setting Up Smart Meter Configuration Using an SFC continued Step Press Key Read Display or Action Description 11 ENTER YES NON VOL E L o C U u s t o m E T N R E E D N I F C S E T N R E E L g n U n i t s C H N A S G E H i o Enters lower display limit in SFC and prompt asks if you want to enter changes in transmitter If you want to enter changes go to Step 12 If you do not want to enter changes press CLR key to exit function 12 ENTER YES NON VOL S C F O W E i o L g n U n i R t s K N I G H D t a o D w n o l e a d d a E L g n U n i t s H i o
16. ST 3000 Smart Transmitter Release 300 and SFC Smart Field Communicator Model STS 103 Installation Guide 34 ST 33 39 2 05 Copyright Notices and Trademarks Printed in U S A Copyright 2005 by Honeywell Inc February 2005 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice This document was prepared using Information Mapping methodologies and formatting principles TDC 3000 SFC Smartline and ST 3000 are U S registered trademarks of Honeywell Inc Windows Windows 95 are trademarks of Microsoft Corporation Information Mapping is a trademark of Information Mapping Inc Industrial Measurement and Control Honeywell International Inc 2500 W Union Hills Drive Phoenix Arizona 85027 ii ST 3000 Release 300 Installation Guide 2 05 About This Publication This manual is intended as a handy guide for installing ST 3000 Release 300 Smart Transmitters It provides data for checking out mounting and wiring the transmitter as well as detailed wiring diagrams for reference Much o
17. Smart meter reference specifications If your ST 300 transmitter is equipped with a Local Smart Meter option you may want refer to the design and operating specifications for this option See Appendix A Smart Meter Reference in the back of this guide 22 ST 3000 Release 300 Installation Guide 2 05 Section 4 Installation 4 1 Mounting ST 3000 Transmitter Summary You can mount all transmitter models except flush mount models and those with integral flanges to a 2 inch 50 millimeter vertical or horizontal pipe using our optional angle or flat mounting bracket or a bracket of your own Flush mount models are mounted directly to the process pipe or tank by a 1 inch weld nipple Those models with integral flanges are supported by the flange connection Figure 5 shows typical bracket mounted and flange mounted transmitter installations for comparison Figure 5 Typical Bracket Mounted and Flange Mounted Installations Angle Mounting Bracket Flat Mounting Bracket Horizontal Pipe 24118 Tank Wall Flange Connection Transmitter Flange Continued on next page 2 05 ST 3000 Release 300 Installation Guide 23 4 1 Mounting ST 3000 Transmitter Continued Dimensions Detailed dimension drawings for given transmitter series and types are listed in Section 5 for reference Note that abbreviated overall dimensions are also shown in the specification sheets for the given transmitter models This section
18. Table 5 Operating Temperature Limits Transmitters with Silicone Fill Fluids 18 Table 6 Transmitter Overpressure Ratings 19 Table 7 Installing and Charging SFC Battery Pack 20 Table 8 Mounting ST 3000 Transmitter to a Bracket 24 Table 9 Zero Corrects Procedure for STD110 28 Table 10 Mounting Remote Diaphragm Seal Transmitter 32 Table 11 Suggested Transmitter Location for Given Process 35 Table 12 Process Connections 36 Table 13 Flange Description 37 Table 14 Installing Flange Adapter 38 Table 15 Wiring the Transmitter 41 Table A 1 Smart Met
19. 19990000 reading range Shown as 19 99 199 9 1999 19 99 K 199 9 K 1999 K 19990 K Display Update Rate Above 32 F 0 C second or below 32 F 0 C 1 seconds Meter Display at High and Low Temperature Extremes The rated temperature limits for the meter are listed above and are true in that no damage to the meter will occur over these temperatures however the readability of the LCD is affected if taken to these temperature extremes The LCD will turn black at some temperature between 80 to 90 C 176 and 194 F rendering the display unreadable This effect is only temporary and normally occurs at 90 C 194 F At low temperatures the update rate of the display is lengthened to 1 5 seconds due to the slower response time of the display At 20 C 4 F the display becomes unreadable due to slow response of the LCD This is also only temporary and normal readability will return when temperature returns above 20 C 4 F 2 05 ST 3000 Release 300 Installation Guide 53 A 4 Setting Range Values Local Zero and Span Local zero and span option ST 3000 Release 300 transmitters are available with optional local zero and span adjustments This option is for applications that do not require an SFC nor digital integration with our TPS system About local adjustments You must apply equivalent zero and span pressures to make the local zero and span adjustments This is similar to set
20. 4 735 090 4 768 382 4 787 250 4 888 992 5 811 690 5 875 150 5 765 436 4 734 873 6 041 659 and other patents pending 2 05 ST 3000 Release 300 Installation Guide iii References Publication Title Publication Number Binder Title Binder Number ST 3000 Smart Transmitter Release 300 and SFC Smart Field Communicator Model STS 103 User s Manual 34 ST 25 14 SCT 3000 Smartline Configuration Toolkit Start Up and Installation Manual 34 ST 10 08 Smart Field Communicator Model STS103 Operating Guide 34 ST 11 14 For R400 and later PM APM Smartline Transmitter Integration Manual PM12 410 Implementation PM APM Optional Devices TDC 2045 Symbol Definitions This CAUTION symbol on the equipment refers the user to the Product Manual for additional information This symbol appears next to required information in the manual This WARNING symbol on the equipment refers the user to the Product Manual for additional information This symbol appears next to required information in the manual WARNING risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yello
21. 7 48 in diameter bolt circle and an outside diameter of 235 mm 9 25 in Pseudo Flange Head 2 inch 150 lbs serrated face flange with 4 holes 15 9 mm 5 8 in diameter on 120 6 mm 4 3 4 in diameter bolt circle and an outside diameter of 152 4 mm 6 in 3 inch 150 lbs serrated face flange with 4 holes 19 mm 3 4 in diameter on 152 mm 6 in diameter bolt circle and an outside diameter of 190 mm 7 1 2 in Flush Mount Gauge STG93P 25 4 mm 1 inch pipe mount 316L SS standard option General piping guidelines When measuring fluids containing suspended solids install permanent valves at regular intervals to blow down piping Blow down all lines on new installations with compressed air or steam and flush them with process fluids where possible before connecting these lines to the transmitter s meter body Be sure all the valves in the blow down lines are closed tight after the initial blow down procedure and each maintenance procedure after that Continued on next page 2 05 ST 3000 Release 300 Installation Guide 37 4 2 Piping ST 3000 Transmitter Continued Installing flange adapter Table 14 gives the steps for an optional flange adapter on the process head ATTENTION Slightly deforming the gasket supplied with the adapter before you insert it into the adapter may aid in retaining the gasket in the groove while you align the adapter to the process head To deform the gasket submerse it in h
22. Continued on next page 2 05 ST 3000 Release 300 Installation Guide 73 A 6 Configuring Smart Meter Using SFC Continued Transmitter Output Conformity and Smart Meter Configuration continued You can set both the lower and upper display limits when you have selected custom engineering units Custom and the transmitter output conformity is set to LINEAR When setting the lower and upper display limits if you let either the lower or upper display limit setting time out after thirty seconds the meter will discard the newly set values and will revert to its previous settings The meter forces you to set both limits by automatically initiating the next limit setting either lower or upper depending upon which limit you set first 3 If you change the transmitter s output conformity you must reconfigure the smart meter as outlined in Table A 9 ATTENTION After making any adjustments to the smart meter keep the transmitter powered for at least 30 seconds so that the new meter configuration is written to non volatile memory If power is turned off before 30 seconds the changes may not be saved so that when the transmitter power is restored the meter configuration will revert to the previous settings Procedure The procedure in Table A 9 outlines the steps for setting up the configuration for a smart meter using an SFC Table A 9 Setting Up Smart Meter Configuration Using an SFC Step Press Key Read Display or Act
23. IP 14 3S IP 54 4 and 4X IP 56 5 IP 52 6 and 6P IP 67 12 and 12K IP 52 13 IP 54 NOTE This comparison is based on tests specified in IEC Publication 529 94 ST 3000 Release 300 Installation Guide 2 05 Index 2 05 ST 3000 Release 300 Installation Guide 95 Flange mounted 23 A Flat mounting bracket 23 Flow engineering units Analog meter connections 44 Smart meter 58 Analog mode 7 10 13 21 Flush mounted transmitter 30 Angle mounting bracket 23 G B Ground Barriers 40 External ground 42 Battery pack SFC Ground terminal 39 Installing and charging 20 Bench check 5 H Blow down lines 34 37 Hazardous locations reference 82 Bracket mounting IEC Classifications 88 Horizontal pipe 24 North American Classifications 82 Vertical pipe 24 C L Capillary tubes 32 Leveling an absolute pressure transmitter 27 Checking ST 3000 shipment 2 Lightning Protection 42 Communications 7 Local Smart Meter Communicating with the ST 3000 4 Setting display of LRV using meter pushbuttons 62 Testing 7 Local Zero and Span Conduit seal 43 Adjusting Procedure 53 Loop resistance 39 D Loop wiring 44 Digital DE mode 7 13 21 M Dimensions 24 Model designations 2 E Mounting locations Suggested 35 Electronics housing See Transmitter housing Electronics module PWA 13 O Enclosure ratings 93 Output conformity and smart meter configur
24. Meter Indication What It Means Meter Indication What It Means 100 0 No power applied 100 0 Meter has detected transmitter output that is not a number 100 0 20 ANALOG In H O 2 0 Normal display for transmitter in Analog mode with digital readout in inches of water 100 0 O L K GPM Display range is Over Limit Upper value is 19 990 000 and transmitter output is over 100 100 0 FLOW GPM K 9990 Normal display for transmitter in DE mode and square root output Digital readout is gallons per minute with 1000 multiplier 100 0 100 0 OUTPUT MODE Transmitter is in output mode Bargraph and readout show value that was entered through SCT or SFC 100 0 77 9 CHECK STATUS Transmitter in DE mode is in non critical status Displayed value may not be valid If display is instead of a value transmitter is in critical status 100 0 200 0 Input pressure equal to or greater than 200 Display flashes between 200 or twice current URV in EU and O L Transmitter locks output at 200 and will go no higher regardless of input Continued on next page 80 ST 3000 Release 300 Installation Guide 2 05 A 8 Typical Smart Meter Indications Continued Operation error codes Table A 11 identifies possible meter error codes and what they mean Table A 11 Smart Meter Error Codes and
25. Note Magnitude range and display values are set for both upper and lower if applicable display limits During normal operation the display range of the meter digital readout is 19 990 000 and is automatically ranged to provide the best precision possible for the digits available up to 1 100th of a unit Setting Lower Display Values The procedure in Table A 7 outlines the steps for setting the lower display limit to represent the 0 percent LRV output of the transmitter ATTENTION For example purposes the procedures in Tables A 7 and A 8 assume that the lower value is to be set at 0 and the upper value is to be set at 19 990 000 for a CUSTOM unit in a transmitter with a LINEAR output and the transmitter s present output is exactly 50 percent Continued on next page 2 05 ST 3000 Release 300 Installation Guide 63 A 5 Configuring Smart Meter Using Pushbuttons Continued Setting Lower Display Values continued Table A 7 Setting Lower Display Values for Smart Meter Display Step Action Meter Display 1 You have completed units selection in Table A 5 and U L appears on the display Press LOWER VALUE button to initiate lower display limit setting function ATTENTION This procedure is only applicable for Custom EUF engineering unit selection in a transmitter configured for LINEAR output conformity The lower display value for transmitters configured for SQUARE ROOT output conformity is fixed at zero 0 00
26. Table 5 Operating Temperature Limits Transmitters with Silicone Fill Fluids Transmitter Type and Model Ambient Temperature Process Interface Temperature C F C F Draft Range STD110 40 to 70 40 to 158 40 to 70 40 to 158 Differential Pressure STD125 STD120 STD130 STD170 STD904 STD924 STD930 STD974 40 to 85 40 to 93 40 to 85 40 to 185 40 to 200 40 to 185 40 to 85 40 to 125 40 to 125 40 to 185 40 to 257 40 to 257 Gauge Pressure STG140 STG170 STG180 STG14L STG17L STG18L STG14T STG93P STG944 STG974 STG90L STG94L STG97L STG98L 40 to 93 40 to 93 15 to 65 40 to 85 40 to 85 40 to 200 40 to 200 5 to 149 40 to 185 40 to 185 40 to 125 40 to 150 15 to 95 40 to 125 40 to 110 40 to 257 40 to 302 5 to 203 40 to 257 40 to 230 Absolute Pressure STA122 40 to 93 40 to 200 See Specification Sheet STA140 40 to 93 40 to 200 40 to 80 40 to 176 STA922 40 to 85 40 to 185 See Specification Sheet STA940 40 to 85 40 to 185 40 to 80 40 to 176 Flange Mounted STF128 STF132 STF924 STF932 Pseudo Flanged Head STF12F STF13F STF92F STF93F STF14F Gauge Pressure Flange Mount STF14T 40 to 93 40 to 93 40 to 85 40 to 93 40 to 200 40 to 200 40 to 185 40 to 200 40 to 175 40 to 93 40 to 85
27. Table A 9 Setting Up Smart Meter Configuration Using an SFC continued Step Press Key Read Display or Action Description 7 ENTER YES NON VOL S C F O W E M e g t r n e U n i R t s K N I G D t a o D E M e g t r n e U n i t s w n o l e a d d a S C F O W E H i o L g n U n i R t s K N I G R gt N A E H i C U u s t G o m E Selected engineering unit is downloaded to transmitter and high low display limit setting function is initiated Note that Custom unit is shown for example purposes only ATTENTION If you select GPM or GPH unit with the transmitter in its LINEAR mode the prompts INVALID REQUEST Download Error and MtrNotInFlowMode are sequentially displayed after the SFC WORKING prompt and display returns to the Configure Meter prompt Transmitter must be in its SQUARE ROOT Flow mode for GPM or GPH to be a valid unit selection Press PREV key if you want to view present high and low display limits loaded in the transmitter 8 5 S 2 W 5 S _ 5 E H i C U u s t o m 2 5 E H i C U u s t o m _ 2 5 E H i C U u s t o m 5 _ Key in 525 as upper display limit for Custom unit ATTENTION The display range of the meter is 19 990 000 If you enter larger values they will not be displayed 9 ENTER YES
28. ambient limits for a particular model that as shown on the data plate and certification nameplate may be less than the certification limits Temperature classifications IS ia 4 20 mA DE T4 up to Ta 93 C T5 up to Ta 85 C T6 up to Ta 70 C Flameproof d T5 up to Ta 93 C T6 up to Ta 78 C Special conditions for safe use Intrinsic Safety X Enclosure classification IP 66 67 Type 4X Specific Parameters for Flameproof Installation Power supply to field wiring terminals Ucc 42 V Output Signal 4 20 mA Special conditions for safe use Flameproof Installation Ambient operating temperature 50 to 93 C NOTE 50 C to 93 C is the certification and Operative Limits for the product family Refer to individual Specification Sheets for the standard Rated Condition ambient limits for a particular model that as shown on the data plate and certification nameplate may be less than the certification limits 6 of 10 34 ST 99 36 Addendum to 34 ST 33 39 10 04 Specific Parameters for Non Sparking Zone 2 Installation Honeywell certified Supply Voltage Supply Current Ambient Temperate Limits Temperature Classification 11 42 Vdc 23 mA 50oC to 93oC T6 at Ta 78oC T5 at Ta 93oC Special Conditions for Safe Use Non Sparking Zone 2 Installation Honeywell certified The installation of this e
29. meter with zero and span adjustments Example Local zero and span assembly SPAN ZERO Example Smart meter with zero and span adjustments 100 0 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL SPAN ZERO Continued on next page 2 05 ST 3000 Release 300 Installation Guide 55 A 4 Setting Range Values Local Zero and Span Continued Procedure continued Table A 3 Setting Range Values Using Local Zero and Span Adjustments Continued Step Action 4 Turn ON transmitter power and let it warm up for a few minutes Using an accurate pressure source apply desired zero equivalent pressure to transmitter ATTENTION For differential pressure transmitters apply pressure to the high pressure head for positive range values or vent both heads to atmosphere for zero If zero is to equal a negative value apply the equivalent pressure to the low pressure head For example if zero is to equal 10 inH2O you would apply 10 inH2O to the low pressure head and vent the high pressure head for the zero adjustment 5 Check that milliammeter reading is 4 mA If reading Then is less or greater than 4 mA go to Step 6 is correct go to Step 7 ATTENTION If you have the smart meter with local zero and span adjustment option you may substitute the smart meter readings for the milliammeter readings For example with zero input pressure applied assume that the meter reads 4 inH2O inste
30. receiver resistance Loop Resistance ohms 21012 Loop wiring is connected to the transmitter by simply attaching the positive and negative loop wires to the positive and negative SIGNAL screw terminals on the terminal block in the transmitter s electronics housing shown in Figure 14 Each transmitter includes an internal ground terminal to connect the transmitter to earth ground A ground terminal can be optionally added to the outside of the electronics housing While it is not necessary to ground the transmitter for proper operation we suggest that you do so to minimize the possible effects of noise on the output signal and provide additional protection against lightning and static discharge damage Note that grounding may be required to meet optional approval body certification Refer to Section 1 CE Conformity Europe Notice for special conditions Optional lightning protection option LP can be ordered for transmitters that will be installed in areas highly susceptible to lightning strikes Figure 14 shows the 5 screw terminal block used when the lightning protection option is ordered Continued on next page 2 05 ST 3000 Release 300 Installation Guide 39 4 3 Wiring ST 3000 Transmitter Continued Summary continued Barriers can be installed per manufacturer s instructions for transmitters to be used in intrinsically safe applications Figure 14 ST 3000 Transmitter Terminal Block
31. 25 10 04 Addendum to Installation Guide 34 ST 33 39 Overview Replacement Meterbody and Heads The ST 3000 Pressure Transmitter Models STD110 STD120 STD125 STD130 and STD170 STD924 and STD930 with optional Tantalum or Monel diaphragm is now being shipped with newly designed meter body and process heads If a replacement meter body is needed it should be ordered from the Model Number stated on the meter body nameplate This number includes the letter S after the model number for example STD110S xxx This new transmitter is functionally identical to previous models in that the working ranges Lower Range Limit to Upper Range Limit and intended applications have not changed However the specifications for the maximum Pressure Rating and for the Overpressure Rating have been enhanced in all models except the draft range transmitter A summary of specifications is given in Table 3 The new versions which will continue as Models STD110 STD120 STD125 STD130 STD170 STD924 and STD930 differ only in the physical size and form of the meter body process head and associated components Installation operation maintenance calibration and troubleshooting tasks remain virtually the same as for the previous version Differences appear primarily in torque specifications when replacing meter bodies and in part numbering and part recognition when replacing components or assemblies As an aid in parts recognit
32. 3 Preinstallation Considerations 3 1 Considerations for ST 3000 Transmitter Evaluate conditions The ST 3000 transmitter is designed to operate in common indoor industrial environments as well as outdoors To assure optimum performance evaluate these conditions at the mounting area relative to published transmitter specifications and accepted installation practices for electronic pressure transmitters Environmental Conditions Ambient Temperature Relative Humidity Potential Noise Sources Radio Frequency Interference RFI Electromagnetic Interference EMI Vibration Sources Pumps Motorized Valves Valve Cavitation Process Characteristics Temperature Maximum Pressure Rating Figure 4 illustrates typical mounting area considerations to make before installing a transmitter Figure 4 Typical Mounting Area Considerations Prior to Installation Ambient Temperature Relative Humidity Large Fan Motors EMI Transceivers RFI Pump vibration Meter Body Temperature Lightning EMI 21003 Continued on next page 2 05 ST 3000 Release 300 Installation Guide 17 3 1 Considerations for ST 3000 Transmitter Continued Temperature limits Table 5 lists the operating temperature limits for the various types of transmitters with silicone fill fluids See transmitter specifications for temperature limits of transmitter with alternative fill fluids
33. 3 Enclosure Ratings 93 INDEX 95 2 05 ST 3000 Release 300 Installation Guide v Figures and Tables Figure 1 Typical Power Supply and SCT SFC Connections to ST 3000 6 Figure 2 Location of Failsafe Direction Jumper on PWA 14 Figure 3 Write Protect Jumper Location and Selections 15 Figure 4 Typical Mounting Area Considerations Prior to Installation 17 Figure 5 Typical Bracket Mounted and Flange Mounted Installations 23 Figure 6 Leveling a Model STA122 or 922 Absolute Pressure Transmitter 27 Figure 7 Typical Flange Mounted Transmitter Installation 29 Figure 8 Typical Flush Mounted Transmitter Installation 30 Figure 9 Typical Pipe and Flange Mounted Installations 31 Figure 10 Typic
34. 51500359 STA922 STA940 51500366 515004364 51500365 51500363 STG14L STG17L STG18L 51500373 51500371 51500372 51500370 STG90L STG94L STG97L 51500377 51500375 STG98L 51500376 51500374 STG14T High Temperature inch NPT 51404482 Flush Sanitary Seal 51404484 Continued on next page 2 05 ST 3000 Release 300 Installation Guide 47 5 1 Wiring Diagrams and Dimension Drawings Continued Dimension Drawings Series 100 and Series 900 Continued Transmitter Type and Table Mounting Drawing Key Number Selections Number Flange Mount STF128 STF132 Table II Flush 0_1F0 0_2F0 0_3F0 51500404 Table II Extended 0_5_0 51500405 Table I Z_ _ Sanitary Table II 0S0_0 51500418 STF924 STF932 Table II Flush 0_1F0 0_2F0 0_3F0 51500406 Table II Extended 0_5_0 51500407 Table I Z_ _ Sanitary Table II 0S0_0 51500419 STF12F STF13F 51500420 STF92F STF93F 51500421 STF14F Tank HTG 30756436 000 30755981 000 STF14T High Temperature 1 1 and 2 inch Flange 51404481 Flush Mount STG93P 51404716 000 For ST3000 Transmitter Revision S ie STF128 S STF12F S or greater Transmitter Type and Table Mounting Drawing Key Number Selections Number CFF Flange Mount Table II 1 2 3 Flush
35. 572 T2 280 536 T2A 260 500 T2B 230 446 T2C 215 419 T2D 200 392 T3 180 356 T3A 165 329 T3B 160 320 T3C 135 275 T4 120 248 T4A 100 212 T5 85 185 T6 Continued on next page 2 05 ST 3000 Release 300 Installation Guide 85 B 1 North American Classification of Hazardous Locations Continued Apparatus Parameters The Intrinsically Safe Apparatus Parameters are defined as follows Parameter Description Vmax Maximum safe voltage which can be applied to the apparatus terminals Imax Maximum safe current which can be applied to the apparatus terminals Ci Unprotected capacitance in the apparatus which can be considered present at the terminals Li Unprotected inductance in the apparatus which can be considered present at the terminals The Associated Apparatus Parameters are defined as follows Parameter Description Voc Maximum output voltage which can be delivered to the hazardous classified location This voltage is the maximum from a single channel Isc Maximum output current which can be delivered to the hazardous classified location This current is the maximum from a single channel Vt Maximum output voltage which can be delivered to the hazardous classified location This voltage is the maximum across any combination of terminals of a multiple channel configuration It Maximum output current which can be delivered to the hazardous class
36. 9 shows typical pipe and flange mounted transmitter installations for comparison To mount a flange mounted transmitter model bolt the transmitter s flange to the flange on the wall of the tank or process pipe It is the End User s responsibility to provide a flange gasket and mounting hardware that are suitable for the transmitter s service condition Once the transmitter is mounted the transmitter housing can be rotated to the desired position See Table 8 step 4 ATTENTION On insulated tanks remove enough insulation to accommodate the flange extension Figure 9 Typical Pipe and Flange Mounted Installations 1 2 NPT Connection Process Pipe Tank Wall Flange Connection Transmitter Flange Continued on next page 2 05 ST 3000 Release 300 Installation Guide 31 4 1 Mounting ST 3000 Transmitter Continued Remote seal mounting Use the procedure in Table 10 to mount a remote diaphragm seal transmitter model Figure 10 shows a typical installation for a remote diaphragm seal transmitter for reference ATTENTION Mount the transmitter flanges within the limits stated here for the given fill fluid in the capillary tubes with a tank at one atmosphere IF the fill fluid is THEN mount the flange Silicone DC 200 Oil no greater than 22 feet 6 7 meters below the transmitter Silicone DC 704 Oil no greater than 19 feet 5 8 meters below the transmitter Chlorotrifluorethylene no greater than 11 fee
37. A 1 Introduction 51 A 2 Smart Meter Display 52 A 3 Smart Meter Specifications 53 A 4 Setting Range Values Local Zero and Span 54 A 5 Configuring Smart Meter Using Pushbuttons 59 A 6 Configuring Smart Meter Using SFC 73 A 7 Configuring Smart Meter Using SCT 3000 79 A 8 Typical Smart Meter Indications 80 APPENDIX B HAZARDOUS LOCATIONS REFERENCE 83 B 1 North American Classification of Hazardous Locations 83 B 2 International Electrotechnical Commission IEC Classification of Hazardous Locations 89 B
38. Honeywell s Model ST 3000 Smart Pressure Transmitter with the following nameplates attached has been certified to comply with Directive 94 9 EC of the European Parliament and the Council as published in the Official Journal of the European Communities No L 100 1 on 19 April 1994 The following information is provided as part of the labeling of the transmitter Name and Address of the manufacturer Honeywell Phoenix AZ 85053 USA Notified Body identification KEMA Quality B V Arnhem the Netherlands For complete model number see the Model Selection Guide for the particular model of pressure transmitter The serial number of the transmitter is located on the Meter Body data plate The first two digits of the serial number identify the year 02 and the second two digits identify the week of the year 23 for example 0223xxxxxxxx indicates that the product was manufactured in 2002 in the 23 rd week Apparatus Marked with Multiple Types of Protection The user must determine the type of protection required for installation the equipment The user shall then check the box adjacent to the type of protection used on the equipment certification nameplate Once a type of protection has been checked on the nameplate the equipment shall not then be reinstalled using any of the other certification types Nameplate 51452473 001 ia 4 20 mA DE is mounted on the enclosure The following is a representation of th
39. If it is not press CLR key to exit function and repeat keystrokes Press NON VOL ENTER Yes key Zero input is set equal to applied input pressure 8 Remove the tube from between the input connections the power and the digital voltmeter or SFC 9 Continue with the remaining installation tasks Continued on next page 28 ST 3000 Release 300 Installation Guide 2 05 4 1 Mounting ST 3000 Transmitter Continued Flange mounting To mount a flange mounted transmitter model bolt the transmitter s flange to the flange pipe on the wall of the tank ATTENTION On insulated tanks remove enough insulation to accommodate the flange extension Figure 7 shows a typical installation for a transmitter with the flange on the high pressure HP side so the HP diaphragm is in direct contact with the process fluid The low pressure LP side of the transmitter is vented to atmosphere no connection It is the End User s responsibility to provide a flange gasket and mounting hardware that are suitable for the transmitter s service condition To prevent degradation of performance in Flush Mounted Flanged Transmitters exercise care to ensure that the internal diameter of the flange gasket does not obstruct the sensing diaphragm To prevent degradation of performance in Extended Mount Flanged Transmitters ensure that there is sufficient clearance in front of the sensing diaphragm body Figure 7 Typical Flange Mounted Transmi
40. STD130 STD170 STD904 STD924 STD930 STD974 40 to 85 40 to 93 40 to 85 40 to 185 40 to 200 40 to 185 40 to 85 40 to 125 40 to 125 40 to 185 40 to 257 40 to 257 Gauge Pressure STG140 STG170 STG180 STG14L STG17L STG18L STG19L STG14T STG93P STG944 STG974 STG90L STG94L STG97L STG98L STG99L 40 to 93 40 to 93 15 to 65 40 to 85 40 to 85 40 to 200 40 to 200 5 to 149 40 to 185 40 to 185 40 to 125 40 to 150 15 to 95 40 to 125 40 to 110 40 to 257 40 to 302 5 to 203 40 to 257 40 to 230 Absolute Pressure STA122 40 to 93 40 to 200 See Specification Sheet STA140 40 to 93 40 to 200 40 to 80 40 to 176 3 of 4 34 ST 99 15 Addendum 4 02 Exhibit B Additions to Table 6 Transmitter Type Upper Range Limit URL Maximum Working Pressure Rating Overpressure Rating Draft Range 10 inches H2O 25 mbar 50 psi 3 5 bar 50 psi 3 5 bar No overpressure protection is provided Differential Pressure 400 inches H2O 1 bar 3000 psi 210 bar 3000 psi 210 bar 100 psi 7 bar 3000 psi 210 bar 3000 psi 210 bar 3000 psi 210 bar 3000 psi 210 bar 3000 psi 210 bar Gauge Pressure 100 psi 7 bar 100 psi 7 bar 150 psi 10 3 bar 300 psi 21 bar 300 psi 21 bar 450 psi 31 bar 500 psi 35 bar 500 psi 35 bar 750 psi 52 bar 3000
41. Transmitter 18 Transmitter housing Rotating 26 Transmitter mounting 23 Models STA122 STA922 27 U Upper Range Limit URL 19 V Vibration sources 17 W Write protect option 15 Jumper 15 Z Zero corrects 28 Zero shift 27 1 of 4 34 ST 99 15 Addendum 4 02 Addendum to ST 3000 Smart Transmitter Release 300 and SFC Smart Field Communicator Model STS 103 Installation Guide 34 ST 33 39 Overview Two new models have been added to the family of ST3000 Smart Transmitters Gauge Pressure Model STG19L Gauge Pressure Model STG99L Each of these has an Upper Range Limit URL of 10000 psi 690 bar which is significantly higher than previously available models Also each of these new models has significantly higher ratings for Maximum Working Pressure 10000 psi or 690 bar and Overpressure 15000 psi or 1034 bar The burst pressure is rated at 26000 psi 1793 bar Except for the higher operating range each of these two new models includes physical and functional features similar to those of closely related family members STG1xL and STG9xL With the exceptions noted in this addendum all parts of User Manual 34 ST 33 39C apply to these new models Because of the similarities between new and existing models these new devices can be used as direct replacements in circumstances that require higher pressure capabilities Details of pressure ranges for these new models are specified in Addition
42. You can use either the Smartline Configuration Toolkit SCT 3000 software program or the Smart Field Communicator SFC to configure the transmitter and the smart meter You can also use the pushbuttons on the front of the meter to set up the smart meter display The procedures for meter set up using any of these configuration devices are provided in this appendix 2 05 ST 3000 Release 300 Installation Guide 51 A 2 Smart Meter Display Display description Figure A 1 shows a smart meter display with all its indicators and segments lit for reference Table A 1 shows a smart meter with the pushbuttons highlighted and a brief description of each pushbutton The pushbuttons are used for setting up the smart meter display and making zero and span adjustments Figure A 1 Smart Meter Display with All Indicators Lit UPPER VALUE UNITS LOWER VALUE SET 100 0 18 80 8 ANALOG In H O 2 K GPH mmHg GPM PSI A OUTPUT MODE CHECK STATUS FAULT LAST KNOWN VALUE FLOW oF oC VAR SEL SPAN ZERO Digital Readout 19990 to 19990 Status Indicators 17 Segment Bargraph 0 to 100 Engineering Unit Indicators K Multiplier Indicates digital readout is multiplied by 1 000 Table A 1 Smart Meter Pushbutton Description Smart Meter Pushbuttons Pushbutton Function VAR SEL Not functional when installed with ST 3000 transmitters SPAN Selects Span range setting URV ZERO Sel
43. all markings required under the ATEX directive Inclusions To ensure that all required information will be available to the user the following items are include with this Addendum for reference 1 Declaration of Conformity ATEX CE0344 Honeywell document number 51452504 Revision B 2 Certificate of Manufacturer Ex II 3 G EEx nA IIC ATEX CE Honeywell document number 51452622 Revision C 2 of 10 34 ST 99 36 Addendum to 34 ST 33 39 10 04 Purpose and Content of this Addendum This Addendum includes information required under the ATEX Directive regarding 1 The appearance and meaning of each certification mark CE Mark that appears on the label s affixed to the product 2 Instructions for installation and use of the product Information required for use of this product is given in 34 ST 25 14B ST 3000 Smart Transmitter Release 300 and Smart Field Communicator Model STS103 and Installation information is given in 34 ST 33 39 ST 3000 Smart Transmitter Release 300 and Smart Field Communicator Model STS103 Installation Guide of which this Addendum is a part Details regarding certification marks that appear in labeling for this product are given in this addendum Attention The publications cited above and the functioning and construction except for labeling of the devices described therein are essentially unchanged The purpose of this addendum is to provide details the purpose and appea
44. amp D Dust Ignition Proof for Class II Division 1 Groups E F amp G Class III Division 1 Conduit seals not required 42 Vdc max Intrinsically Safe for Class I Groups A B C amp D Class II Groups E F amp G Class III Divisions 1 T4 at 40 C T3A at 93 C maximum ambient Install per Honeywell drawing 51204242 Suitable for Class I II amp III Division 2 Groups A B C D E F amp G hazardous locations T4 at 93 C 42 Vdc max Environmental Indoor and outdoor hazardous locations Encl 4X CSA Certified Barriers 1 Class I II III Division 1 and 2 Groups 28V 200 A G 20V 150 C G 1 Install in accordance with Honeywell drawing 51204242 88 ST 3000 Release 300 Installation Guide 2 05 B 2 International Electrotechnical Commission IEC Classification of Hazardous Locations About IEC The IEC has established a number of recommendations applying to the construction of explosion protected electrical apparatus identified These recommendations are found within IEC 79 0 through 79 15 and 79 28 For all EC countries as well as various neighboring countries CENELEC member states the European Standards EN 50 014 to EN 50 020 and EN 50 039 apply for the construction of explosion protected electrical apparatus They were established on the basis of the IEC However these recommendations are much more detailed by comparsion Zones Hazardous locations within IEC7 10 are classi
45. are made A Class III Division 1 location is a location in which easily ignitable fibers or material processing combustible flyings are handled manufactured or used A Class III Division 2 location is a location in which easily ignitable fibers are stored or handled Groups Flammable gases vapors and ignitable dusts fibers and flyings are classified into one of the following groups according to the energy required to ignite the most easily ignitable mixture within air Class I Group Description of Atmosphere A Atmospheres containing acetylene B Atmospheres containing hydrogen fuel and combustible process gases containing more than 30 percent hydrogen by volume or gases or vapors of equivalent hazard C Atmospheres such as ethyl ether ethylene or gasses or vapors of equivalent hazard D Atmospheres such as acetone ammonia benzene butane cyclopropane ethanol gasoline hexane methanol methane natural gas naphtha propane or gases or vapors of equivalent hazard Class II Group Description E Atmospheres containing combustible metal dusts including aluminum magnesium and their commercial alloys and other metals of similarly hazardous characteristics F Atmospheres containing combustible carbonaceous dusts including carbon black charcoal coal or other dusts that have been sensitized by other materials so that they present an explosion hazard G Atmospheres containing combustible dusts
46. best precision possible Continued on next page 68 ST 3000 Release 300 Installation Guide 2 05 A 5 Configuring Smart Meter Using Pushbuttons Continued Setting Upper Display Values continued Table A 8 Setting Upper Display Value for Smart Meter Display continued Step Action Meter Display 3 Press Increase button to call up next available magnitude range selection or Decrease button to call up previous magnitude range selection NOTE This action enables the multiplier K for indicating larger ranges and shifts the decimal point of the digital display left or right depending on which button is pushed The display shows largest positive number for given range selection so you can select a range that is just larger than the range to be set for best display precision Hold respective key to scroll forward or backward through the selections Repeat this action until desired selection is on display For example purposes only largest range 19990K is selected in this procedure Magnitude range selections with largest range selected 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 19 99 199 9 1999 19 99K 199 9K 1999K 19990K Press and hold to scroll forward through selections Press and hold to scroll backward through selections The K multiplier indicator appears below the digital reading on the display K 19990 4 Press UPPER VALUE button to initiate
47. except for the draft range transmitter For more information refer to Table 3 in this Addendum 38 4 2 Piping ST3000 Transmitter Table 15 Installing Flange Adapter In Step 2 and in Step 4 the reference to the Teflon white gasket should be gasket or O ring In Step 5 do not use the torque specification of 47 5 to 54 N m 35 to 40 ft lb Instead use the following 47 5 N m 2 4 N m 35 Lb Ft 1 8 Lb Ft 46 5 1 Wiring Diagrams and Dimension Drawings Dimension drawings Series 100 and Series 900 The numbers of dimension drawings for the newly designed models are given in Table 2 in this addendum 10 04 34 ST 99 25 Addendum to 33 ST 33 39 3 of 4 Figure 1 ST 3000 Model STD110 STD120 STD125 STD130 STD170 STD924 STD930 Rev S or greater 4 of 4 34 ST 99 25 Addendum to 33 ST 33 39 10 04 Dimension Drawings The following table provides references to dimension drawings for newly designed ST 3000 Pressure Transmitters Revision S and greater If you need a copy of a drawing please determine the appropriate drawing number from the following table and contact your Honeywell representative Table 2 Dimension Drawings for Transmitter Models STD110 STD120 STD125 STD130 STD170 STD924 STD930 Revision S or Greater Angle Bracket Flat Bracket Equipped with A G manifold part Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe none 51452896 51452895 51
48. mA If reading Then is not exactly 20 mA go to Step 9 is correct go to Step 10 ATTENTION If you have the smart meter with local zero and span adjustment option you may substitute the smart meter readings for the milliammeter readings For example with URV input pressure applied assume that the meter reads 396 inH2O instead of 400 inH2O In this case the meter reading is less than 100 or 20 mA 9 a Press and hold SPAN button on local zero and span assembly or smart meter ATTENTION The smart meter readings revert to the default unit of percent during this operation If the error code Er0 appears on the display you are working with a model STD110 transmitter that does not support the local zero and span adjustments If the error code Er4 appears you are trying to set a SPAN value that is outside acceptable limits for your transmitter Readjust applied pressure to be within acceptable range limits and repeat this procedure b Press Increase button once to complete this function ATTENTION The smart meter display goes blank for a 1 2 second and then returns reading 100 c Check that milliammeter reading equals 20 mA and release SPAN button ATTENTION If milliammeter reading doesn t change be sure you are not working with a model STD110 transmitter that ignores local adjustments The smart meter readings return to the set engineering units after you release the SPAN button Continued on next pag
49. not included in Group E or F including flour wood grain and other dusts of similarly hazardous characteristics 84 ST 3000 Release 300 Installation Guide 2 05 B 1 North American Classification of Hazardous Locations Continued Methods of Protection The following table summarizes available methods of protection for use in given locations Protection Concept Designation Permitted Use Principle Explosionproof XP Division 1 amp 2 Contains explosion and quenches flame Intrinsic Safety IS Division 1 amp 2 Limit energy of sparks under normal and fault conditions Pressurized Type X and Y Division 1 Keeps flammable gas out Pressurized Type Z Division 2 Keeps flammable gas out Nonincendive NI Division 2 No arcs sparks or hot surfaces under normal conditions Temperature Classification Equipment intended for installation directly within the hazardous location classification must also be classified for the maximum surface temperature that can be generated under normal or fault conditions as referenced to either 40 C 104 F or the maximum operating ambient of the equipment whichever is greater The maximum surface temperature must be less than the minimum autoignition temperature of the hazardous atmosphere present The temperature shall be indicated in identification numbers as listed in the following table Maximum Temperature Degrees C Degrees F Identification Number 450 842 T1 300
50. steam The siphon retains water as a fill fluid ATTENTION For liquid or steam the piping should slope a minimum of 25 4 mm 1 inch per 305 mm 1 foot Slope the piping down towards the transmitter if the transmitter is below the process connection so the bubbles may rise back into the piping through the liquid If the transmitter is located above the process connection the piping should rise vertically above the transmitter then slope down towards the flowline with a vent valve at the high point For gas measurement use a condensate leg and drain at the low point freeze protection may be required here Continued on next page 2 05 ST 3000 Release 300 Installation Guide 35 4 2 Piping ST 3000 Transmitter Continued ATTENTION Care must be taken when installing transmitters on hot processes The operating temperature limits for the device as listed in Table 6 must not be exceeded Impulse piping may be used to reduce the temperature of the process that comes into contact with the transmitter meter body As a general rule there is a 56 degree C drop 100 F in the temperature of the process for every foot 305 mm of inch uninsulated piping Process connections Table 12 describes typical process connections for a given type of transmitter Table 12 Process Connections Transmitter Type Process Connection Differential Pressure Process heads with 1 4 inch NPT female connection Flange adapters a
51. when transmitter power is restored See ATTENTION in Subsection A 4 when setting range values and configuring the meter display If you switch the transmitter mode from Analog to DE the ANALOG indicator on the meter will go out If you switch from DE to Analog mode the ANALOG indicator will light If you reconfigure the transmitter output conformity from SQUARE ROOT to LINEAR the meter s digital readout will automatically revert to the default engineering unit of percent and the FLOW indicator will go out when the change is downloaded to the transmitter Likewise if you reconfigure the transmitter output conformity from LINEAR to SQUARE ROOT the meter s digital readout will automatically revert to the default engineering unit of percent and the FLOW indicator will light when the change is downloaded to the transmitter In either case you must reconfigure the transmitter as outlined in Subsections A 5 or A 6 of this manual 82 ST 3000 Release 300 Installation Guide 2 05 Appendix B Hazardous Locations Reference Reference Information Information is provided to clarify the Hazardous Location installation requirements in North America and internationally An explanaition of the applicalbel enclosure classification systems is also provided B 1 North American Classification of Hazardous Locations Electrical Codes Installation of electrical apparatus within hazardous classified locations of the United States
52. with SQUARE ROOT output and URV set to zero 0 In SQUARE ROOT mode the transmitter s URV cannot equal zero The Lower and Upper display limits only apply for CUSTOM EUF unit in transmitter configured for LINEAR output The Upper display limit also applies for FLOW EUD EUE and CUSTOM EUF units with transmitter in SQUARE ROOT mode but the Lower display limit is fixed at zero 0 and cannot be changed Continued on next page 2 05 ST 3000 Release 300 Installation Guide 81 A 8 Typical Smart Meter Indications Continued Operation error codes continued Table A 11 Smart Meter Error Codes and Descriptions continued If error indication is Then it means 100 0 E r ANALOG 4 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL You have tried to set a span value that is outside acceptable limits for your transmitter 100 0 E r ANALOG 5 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL You have tried to invoke a smart meter set function with the transmitter s Write Protect jumper in its Read Only position You cannot make changes in the smart meter settings when the transmitter s configuration is write protected Meter transmitter interaction Cycling transmitter power OFF ON will have no affect on meter configuration The meter digital readout will be in the previously set engineering units and applicable upper and lower display limits will be intact
53. 2 1 Connecting Power and SCT SFC Continued CAUTION Do not try to remove the transmitter housing end cap before loosening the end cap lock on the transmitter housing Table 1 Connecting Power Supply and SFC to ST 3000 Step Action 1 Use a 1 5 mm allen wrench to loosen the end cap lock on the terminal side of the transmitter housing Unscrew and remove the end cap from the housing 2 If the transmitter is supplied with an optional integral analog meter unsnap the meter from the terminal block to expose the wiring connections 3 Observing polarity connect a 25 Vdc power supply to the transmitter s SIGNAL terminals as shown in Figure 1 ATTENTION Be sure there is a minimum of 250 ohms resistance between the power supply and the transmitter 4 Connect the SCT or SFC to the transmitter red lead to SIGNAL positive and black lead to SIGNAL negative See Figure 1 5 If you are using the SCT Select Tag ID icon from the SCT toolbar to establish on line commnications with the transmitter If you are using the SFC go to Section 2 2 Figure 1 Typical Power Supply and SCT SFC Connections to ST 3000 Easy connect terminals for direct SCT or SFC connections SIGNAL TEST 250 25 Vdc Power Supply Red Black ST 3000 SCT SFC 6 ST 3000 Release 300 Installation Guide 2 05 2 2 Testing Communications Background Once you connect power and the SCT or SFC to th
54. 452894 51452893 M4AV1 51452886 51452888 51452890 51452892 M4TV1 51452885 51452887 51452889 51452891 Table 3 Pressure Specification and Ratings Summary Comparisons Revision S or Greater Maximum Allowable Working Pressure Note 1 Overpressure Rating Note 1 Transmitter Model Upper Range Limit Previous New Design Previous New Design STD110 10 inches H2O 25 mbar 50 psi 3 5 bar Same as previous 50 psi 3 5 bar Same as previous STD120 STD924 400 inches H2O 1 bar 3000 psi 207 bar 4500 psi 310 bar 3000 psi 207 bar 4500 psi 310 bar STD125 600 inches H2O 1 5 bar STD130 STD930 100 psi 7 bar STD170 3000 psi 207 bar Note 1 Maximum Allowable Working Pressure and Overpressure Rating vary with materials of construction for more specific information refer to the appropriate Specification and Model Selection Guide Transmitters with Graphite Gaskets have a 3625 psi rating 250 bar except for the Draft Range Transmitter which maintains a 50 psi rating Flange Adapters with Graphite Gaskets have a 3000 psi rating 10 04 34 ST 99 36 Addendum to 34 ST 33 39 1 of 10 ST 3000 Smart Pressure Transmitter Release 300 and Smart Communicator Model STS 103 34 ST 99 36 10 04 Addendum to Installation Guide 34 ST 33 39 Overview ATEX Directive 94 6 EC The ATEX Directive 94 6 EC is a European CE Mark directive concernin
55. D924 STD930 Table I 51500357 51500355 STD974 C D G H K L 51500356 51500354 STD924 STD930 Table I X X A B E F J X X Transmitter Type and Equipped with Angle Bracket MB SB Flat Bracket FB Drawing Key Number A G manifold part Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe Number Differential Pressure with Anderson Greenwood 3 way valve manifold STD110 STD120 STD125 M4AV1 51500426 51500424 51500428 51500422 STD130 STD170 M4TV1 51500427 51500425 51500429 51500423 STD924 STD930 M4AV1 51500431 51500433 51500435 51500437 M4TV1 51500430 51500432 51500434 51500436 STD904 STD924 STD930 M4AV1 51500442 51500440 51500444 51500438 STD974 M4TV1 51500443 51500441 51500445 51500439 Continued on next page 46 ST 3000 Release 300 Installation Guide 2 05 5 1 Wiring Diagrams and Dimension Drawings Continued Dimension Drawings Series 100 and Series 900 Continued Transmitter Type and Table Mounting Drawing Key Number Selections Angle Bracket MB SB Flat Bracket FB Number Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe Gauge and Absolute Pressure STG944 STG974 See Key Number 51500411 51500409 Column 51500410 51500408 STG140 STG170 STG180 See Key Number 51500362 51500360 STA122 STA140 Column 5500361
56. Descriptions If error indication is Then it means 100 0 Er ANALOG 0 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL You have tried to set local Zero or Span adjustment in a Series 100 transmitter that does not support this option 100 0 E r ANALOG 1 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL You have tried to set a pressure type engineering unit for a transmitter in SQUARE ROOT mode FLOW or have tried to set a flow type engineering unit for a transmitter in LINEAR mode pressure After this error is displayed the meter will return to the unit EU of the Engineering Unit it was displaying before the set function was invoked You may then select another unit or exit in the normal fashion 100 0 E r ANALOG 2 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL You have tried to select a process variable for the transmitter using the VAR SEL button The Variable Select button is non functioning on the ST 3000 R300 transmitter 100 0 E r ANALOG 3 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL You have tried to set Lower or Upper display limit for pressure type engineering units EU1 to EUC or Lower display limit for flow type engineering units EUD EUE or CUSTOM unit EUF in transmitter configured for SQUARE ROOT output Or you have tried to set upper display limit for flow or Custom unit in transmitter
57. Flange Mount 50008473 STF128 STF132 STF 924 STF 932 Table II 5 Extended Flange Mount 50008475 STF12F STF13F STF14F STF92F STF93F Table II T R P Pseudo Flange Head Mount 50008474 48 ST 3000 Release 300 Installation Guide 2 05 Transmitter Type and Table Mounting Drawing Key Number Selections Angle Bracket MB SB Flat Bracket FB Number Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe Remote Seals STR14A 51500415 51500413 51500414 51500412 STR12D STR13D Table I 2_ _ 51500399 51500397 51500398 51500396 Table I 51500403 51500401 1_ _ 3_ _ 51500402 51500400 STR12D Table I _ _D 51500386 STR93D Table I 51500395 51500393 1 3_ _ 51500394 51500392 Table I 2_ _ 51500391 51500389 51500390 51500388 Table I _2_ or _6_ 51402418 000 STR14G STR17G 51500381 51500379 51500380 51500378 STR14G STR17G STR94G Table I _2_ or _6_ 51402418 000 STR94G 51500385 51500383 51500384 51500382 STR94G Table I _ _D 51500387 CFF Remote Seals STR12D STR13D STR93D Table I 2 50008730 50008729 50008728 50008727 Table I 1 50008734 50008733 50008732 50008731 Table I 3 50008738 50008737 50008736 50008735
58. SIGNAL TEST Terminal Block Electronics Housing Internal Ground Terminal 3 Screw Terminal Block L SIGNAL METER TEST SIGNAL Terminal Block Electronics Housing Internal Ground Terminal 5 Screw Terminal Block Lightning Protection Option LP TPS reference Transmitters that are to be digitally integrated to Honeywell s TPS system will be connected to the Smart Transmitter Interface Module in the Process Manager Advanced Process Manager or High Performance Process Manager through a Field Termination Assembly Details about Honeywell s TPS system connections are given in the PM APM Smartline Transmitter Integration Manual PM12 410 which is part of the TDC 3000X system bookset Allen Bradley PLC If you are digitally integrating the ST 3000 to an Allen Bradley PLC the same FTA and wiring procedures used with Honeywell s TPS system are also used with the Allen Bradley 1771 and 1746 platforms For more information contact ProSoft Technology Inc 800 326 7066 or http www psft com Continued on next page 40 ST 3000 Release 300 Installation Guide 2 05 4 3 Wiring ST 3000 Transmitter Continued Wiring connections The procedure in Table 15 shows the steps for connecting power to the transmitter For loop wiring and external wiring diagrams refer to the installation drawings presented in Section 5 Detailed drawings are provided for transmit
59. ST 3D 4 20 mA DE HART Fieldbus Phoenix LCIE 02 ATEX 6100X Ex II 2 G EEx ia IIC T6 to T4 ST 3S 4 20 mA DE Phoenix LCIE 02 ATEX 6101X Ex II 1 G EEx ia IIC T6 to T4 ST HC 3S 4 20 mA HART Phoenix LCIE 03 ATEX 6175X Ex II 1 G EEx ia IIC T6 to T4 ST HC 3S Foundation TM Fieldbus Phoenix Model Series Description STA122 100 Absolute Pressure Transmitter STA140 100 Absolute Pressure Transmitter STD110 100 Differential Pressure Transmitter STD120 100 Differential Pressure Transmitter STD125 100 Differential Pressure Transmitter STD130 100 Differential Pressure Transmitter STD170 100 Differential Pressure Transmitter STF128 100 Flange Mounted Liquid Level Transmitter STF12F 100 Flange Mounted Liquid Level Transmitter STF132 100 Flange Mounted Liquid Level Transmitter STF13F 100 Flange Mounted Liquid Level Transmitter STF14F 100 Flange Mounted Liquid Level Transmitter STF14T 100 High Temperature Flange Mounted Pressure Transmitter STG140 100 Gauge Pressure Transmitter STG14L 100 Gauge Pressure Transmitter STG14T 100 High Temperature Gauge Pressure Transmitter STG170 100 Gauge Pressure Transmitter STG17L 100 Gauge Pressure Transmitter STG180 100 Gauge Pressure Transmitter STG18L 100 Gauge Pressure Transmitter STR12D 100 Remote Diaphragm Seal Pressure Transmitter STR13D 100 Remote Diaphragm Seal Pressure Transmitter
60. T 3000 Release 300 Installation Guide 7 2 2 Testing Communications Continued Procedure continued Table 2 Testing Communications with Transmitter Continued Step Press Key Read Display or Action Description 5 T A O N G S F C W O R K I N G L I N A G N O D P T _ OR D E X T M T A O G R N _ OR T A G O O R X T O N M E S N N S R P E Message exchange is taking place Note that communications with transmitter are blocked until ID key is pressed Transmitter is in analog transmission mode LIN means transmitter is set for linear output instead of square root SQRT DP means transmitter is differential pressure type instead of gauge pressure GP or absolute pressure AP Last eight columns in bottom row are blank when no tag number has been assigned to this transmitter Go to Step 8 Transmitter is in digital DE transmission mode Last eight columns in bottom row are blank when no tag number has been assigned to this transmitter Go to Step 7 Communication error messages are cycled at two second intervals and display returns to initial prompt Go to Step 6 6 There is a communication problem check the power and SFC connections Is the polarity correct red to positive and black to negative loop resistance Is there a minimum of 250 ohms resistance between the SFC and the power supply po
61. UPPER VALUE UNITS LOWER VALUE SE T VAR SEL FLOW GPM Continued on next page 62 ST 3000 Release 300 Installation Guide 2 05 A 5 Configuring Smart Meter Using Pushbuttons Continued Setting Lower and Upper Display Values The Table A 6 shows the restrictions on setting the display values for given engineering units and output conformity selections Table A 6 Smart Meter Restrictions for Setting Display Values Engineering Output Set Units code Conformity Lower Display Value Upper Display Value EU0 through EUC Pressure type units Linear No set automatically No set automatically EU0 EUD EUE and EUF GPM GPH or Custom Square root No fixed at zero Yes Use Table A 8 EUF Custom Linear Yes Use Table A 7 Yes Use Table A 8 Setting Lower and Upper Display Values To set the lower and upper display limit values for the meter display perform the procedures in Tables A 7 and A 8 Also note that in each procedure you must First set the magnitude range for each display value This enables the multiplier K on the display for indicating larger ranges greater than 19999 and shifts the decimal point of the digital display left or right depending on the precision you want to show for that value Next set the display value This procedure sets the display limit of the meter to represent minimum and maximim transmitter output 0 and 100 output
62. USTOM unit for 50 display range of 0 to 19 990 000 CUSTOM for transmitter with LINEAR output 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL K 9990 If you have not yet set the lower display limit value for CUSTOM unit in a transmitter configured for LINEAR output mode the meter automatically enters the lower display setting function after it displays previously set value if applicable Go to Table A 7 Step 3 If you have already set the lower display limit value this completes the lower and upper display limits setting function for CUSTOM unit in a transmitter configured for LINEAR output mode Meter returns to normal operation If you have just set the upper display limit for Flow unit or CUSTOM unit in a transmitter configured for SQUARE ROOT output mode this completes the limit setting function Meter returns to normal operation 72 ST 3000 Release 300 Installation Guide 2 05 A 6 Configuring Smart Meter Using SFC Using the SFC to Configure the Smart Meter Display You can select an available engineering unit or enter a custom one including upper and lower limit settings for the smart meter s digital readout using the SFC Transmitter Output Conformity and Smart Meter Configuration Normally when using a differential type transmitter you can select the transmitter s output to represent a straight linear calculation or a square root calculation for flow measure
63. _R_ _ _ _ _ _ _ _ 51305142 000 Sanitary Seal 2 9 diaphragm 50 ST 3000 Release 300 Installation Guide 2 05 Appendix A Smart Meter Reference A 1 Introduction Smart Meter Option Depending upon your transmitter model you can equip the ST 3000 transmitter with the Smart Meter option option SM This new integral smart meter is designed for ST 3000 Release 300 Transmitters and provides functionality not available with other smart meter designs The smart meter provides an LCD local interface that displays both analog and digital indications of the transmitter output and can be configured to display pressure in user selected engineering units There are two meter option types 1 Smart Meter with local Zero and Span Adjustments Features smart meter LCD interface pushbuttons for setting engineering units and lower range upper range values and zero span adjustments 100 0 UPPER VALUE UNITS LOWER VALUE SET VAR SEL SPAN ZERO 2 Local Zero and Span Adjustments only Provides pushbuttons to make zero and span adjustments SPAN ZERO NOTE The Model STD110 does not support local zero and span adjustments Smart Meter Set up The smart meter can be set up to display pressure in a number of user selected engineering units or even custom units if required The meter display set up is part of the transmitter configuration database and can be performed when configuring the transmitter
64. a flange gasket and mounting hardware that are suitable for the transmitter s service condition Figure 10 Typical Remote Diaphragm Seal Transmitter Installation Variable Head H1 HP Side Model STR93D Model STR12D LP Side Model STR13D Minimum Level Maximum Level LP Side Model STR93D Model STR12D HP Side Model STR13D H2 Fixed Ref Leg 2 05 ST 3000 Release 300 Installation Guide 33 4 2 Piping ST 3000 Transmitter Summary The actual piping arrangement will vary depending upon the process measurement requirements and the transmitter model Except for flanged and remote diaphragm seal connections process connections are made to inch or inch NPT female connections in the process head of the transmitter s meter body For example a differential pressure transmitter comes with double ended process heads with inch NPT connections but they can be modified to accept inch NPT through optional flange adapters Some gauge pressure transmitters may have a inch NPT connection which mounts directly to a process pipe The most common type of pipe used is inch schedule 80 steel pipe Many piping arrangements use a three valve manifold to connect the process piping to the transmitter A manifold makes it easy to install and remove or rezero a transmitter without interrupting the process It also accommodates the installation of blow down valves to clear debris from pressure lines to the transmit
65. ad of 0 inH2O In this case the meter reading is greater than 0 or 4 mA 6 a Press and hold ZERO button on local zero and span assembly or smart meter ATTENTION The smart meter readings revert to the default unit of percent during this operation If the error code Er0 appears on the display you are working with a model STD110 transmitter that does not support the local zero and span adjustments b Press Decrease button once to complete this function ATTENTION The smart meter display goes blank for a 1 2 second and then returns reading 0 c Check that milliammeter reading equals 4 mA and release ZERO button ATTENTION If milliammeter reading doesn t change be sure you are not working with a model STD110 transmitter that ignores local adjustments The smart meter readings return to the set engineering units after you release the ZERO button Continued on next page 56 ST 3000 Release 300 Installation Guide 2 05 A 4 Setting Range Values Local Zero and Span Continued Procedure continued Table A 3 Setting Range Values Using Local Zero and Span Adjustments Continued Step Action 7 Using an accurate pressure source apply pressure equivalent to desired upper range value to transmitter ATTENTION For differential pressure transmitters apply pressure to the high pressure head and be sure that the pressure to the low pressure head is at its reference value 8 Check that milliammeter reading is 20
66. al Remote Diaphragm Seal Transmitter Installation 33 Figure 11 Typical 3 Valve Manifold and Blow Down Piping Arrangement 34 Figure 12 Typical Arrangement for NPT Process Connection Piping 35 Figure 13 Operating Range for ST 3000 Transmitters 39 Figure 14 ST 3000 Transmitter Terminal Block 40 Figure 15 Ground Connection for Lightning Protection 42 Figure A 1 Smart Meter Display with All Indicators Lit 52 Figure A 2 Typical Setup for Setting Range Values Using Local Zero and Span Adjustments 58 Table 1 Connecting Power Supply and SFC to ST 3000 6 Table 2 Testing Communications with Transmitter 7 Table 3 Verifying Transmitter s Configuration Data Using the SFC 10 Table 4 Cutting Failsafe Direction Jumper 14
67. al as the transmitter spans become smaller A maximum zero shift of 2 5 mm Hg for an absolute transmitter or 1 5 in H2O for a draft range transmitter can result from a mounting position which is rotated 90 degrees from vertical A typical zero shift of 0 12 mm Hg or 0 20 in H2O can occur for a 5 degree rotation from vertical Precautions for Mounting Transmitters with Small Absolute or Differential Pressure Spans To minimize these positional effects on calibration zero shift take the appropriate mounting precautions that follow for the given transmitter model For a model STA122 or STA922 transmitter you must ensure that the transmitter is vertical when mounting it You do this by leveling the transmitter side to side and front to back See Figure 6 for suggestions on how to level the transmitter using a spirit balance Figure 6 Leveling a Model STA122 or 922 Absolute Pressure Transmitter Models STA122 and STA922 Center Section Process Head Position spirit balance on center section of meter body only Continued on next page 2 05 ST 3000 Release 300 Installation Guide 27 4 1 Mounting ST 3000 Transmitter Continued Precautions for Mounting Transmitters with Small Absolute or Differential Pressure Spans continued For a transmitter with a small differential pressure span you must ensure that the transmitter is vertical when mounting it You do this by leveling the transmitter side to side and front to
68. alternate wiring methods for connecting an analog meter to Release 300 transmitters Smart Meter 0 100 SM 3000 Smart Meter Connections The smart meter 3 wires can be connected remotely to a Release 300 transmitter Section 13 in this manual illustrates alternate wiring methods for connecting this smart meter to Release 300 transmitters New Smart Meter with Local Zero and Span UPPER VALUE UNITS LOWER VALUE SET VAR SEL 0 SPAN ZERO 100 0 New Smart Meter Connections The new integral smart meter 8 wires is connected directly to the transmitter s PWA and is mounted to the electronics module assembly inside the electronics housing The new integral smart meter is designed for the ST 3000 Release 300 transmitter and provides functionality not available with other smart meter designs NOTE Only one smart meter should be installed integrally to the transmitter ATTENTION Be aware that the RMA 300 remote meter does not have custom and flow units capability like the new smart meter Therefore if you use a local smart meter that is configured to display readings in custom or flow units in conjunction with an RMA 300 remote meter the readings of the two meters will be in different units 44 ST 3000 Release 300 Installation Guide 2 05 Section 5 Reference Drawings 5 1 Wiring Diagrams and Dimension Drawing List Contents This section contains external wiring diagrams for g
69. anation of the message the probable cause and any corrective action Signals end of status messages for display ATTENTION When assigned the transmitter s tag number also appears in the top row of the display 9 You have established communications with transmitter and are ready to initiate other SFC operations Go to Section 2 3 ATTENTION If you want to change the transmitter s communication mode from Analog A to digital DE see the Changing Mode of Operation section in the transmitter s User s Manual 34 ST 25 14 for details 2 05 ST 3000 Release 300 Installation Guide 9 2 3 Verifying Configuration Data Procedure Use the procedure in Table 3 to display all the basic transmitter database parameters to be sure they are correct Note that the values selections shown in displays are for example purposes only ATTENTION This procedure assumes that you have established communications with the transmitter as outlined in Table 2 If any parameter is not set to the correct value selection or your transmitter was not configured you can do so now Refer to the Configuration Section in the ST 3000 Smart Transmitter Release 300 and SFC Smart Field Communicator Model STS 103 User s Manual 34 ST 25 14 for details Table 3 Verifying Transmitter s Configuration Data Using the SFC Step Press Key Read Display or Action Description 1 DE READ A ID NON VOL ENTER Yes T A O N G
70. and 900 Release 100 and 900 4 20 mA DE HART and FOUNDATIONTM Fieldbus per attached list This equipment has no arcing or sparking parts and no ignition capable hot surfaces and therefore conforms to Clause 6 3 1 3 of VDE 0165 2 91 IEC 60079 14 and EN 50021 for operation in Zone 2 hazardous areas providing that the following conditions are observed The equipment contains no intrinsically safe or energy limiting components The listed equipment are 2 wire devices that receive their power and signal carrier from the same 4 20 mA signal current or Fieldbus supply In normal operation the maximum current supply is 23 mA for 4 20 mA analog DE or HART and 260 mA for Fieldbus Conditions for the application of the above equipment in Zone 2 hazardous areas 1 The installation of this equipment in Zone 2 hazardous areas must comply with VDE specification 0165 IEC 60079 14 EN 50021 and or valid national standards for installation and operation 2 Before commissioning this equipment it must be verified that the power supply voltage cannot exceed the 42 Vdc maximum for 4 20 mA analog DE and HART equipment and 24 Vdc for Fieldbus equipment 3 The electronic assemblies in these units are non repairable items and if faulty must be replaced The electrical power supply must be switched off before any replacement and during any time that the wiring terminations are being connected or disconnected 4 The technical data supplied by the
71. and Charging SFC Battery Pack Step Action 1 Turn SFC face down on working surface Use metric hex wrench 2 5 mm to remove screws in battery compartment cover and remove cover 2 Insert battery pack in compartment and connect plug in compartment to pin on battery back Example Battery pack installation Battery Pack Hex Screws 21004 3 Replace cover and tighten hex screws 4 Connect lead from battery charger to recessed connector on left side of SFC WARNING The SFC battery charger is not intrinsically safe Always recharge the SFC battery pack in a nonhazardous location The SFC itself is an intrinsically safe device Continued on next page 20 ST 3000 Release 300 Installation Guide 2 05 3 2 Considerations for SFC SCT Continued Install SFC battery pack continued Table 7 Installing and Charging SFC Battery Pack Continued Step Action 5 Plug battery charger into any standard 120 Vac outlet or universal European 240 Vac outlet as applicable for charger power rating If 240 Vac charger is supplied with stripped leads instead of universal European plug lead identification for 240 Vac charger is as follows Lead Color Function Blue Neutral Brown Hot Green Yellow Ground ATTENTION It takes up to 16 hours to fully recharge the battery pack and you can use the SFC continuously for up to 24 hours before the battery pack needs recharging Temperature Limits The ambient operating
72. and cannot be changed If lower limit display value was previously set KNOWN VALUE indicator lights and set value flashes in display 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 0 0 0 Previously set value flashes in display and indicator lights KNOWN VALUE 2 Press LOWER VALUE button again within 5 seconds Otherwise meter exits limit setting function Display shows magnitude range selection 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 19 99 ATTENTION The magnitude range selection only applies for setting the display limits This selection does not affect the normal operation of the meter During normal operation the display is automatically ranged to provide the best precision possible Continued on next page 64 ST 3000 Release 300 Installation Guide 2 05 A 5 Configuring Smart Meter Using Pushbuttons Continued Setting Lower Display Values continued Table A 7 Setting Lower Display Values for Smart Meter Display continued Step Action Meter Display 3 Press Increase button to call up next available magnitude range selection or Decrease button to call up previous magnitude range selection NOTE This action enables the multiplier K for indicating larger ranges and shifts the decimal point of the digital display left or right depending on which button is pushed The display shows largest positive number fo
73. artline Configuration Toolkit SCT 3000 that runs on a variety of Personal Computer PC platforms Global Universal Station GUS if the transmitter is digital integrated with Honeywell s TPS system Continued on next page 2 05 ST 3000 Release 300 Installation Guide 3 1 2 Preliminary Checks Continued Communicating with the ST3000 Transmitter continued Using the SFC If you ordered an SFC along with your transmitter locate it and follow the instructions supplied with the SFC Model STS103 to prepare it for operation Otherwise be sure you have a fully charged SFC Model STS103 on hand to check the operation of your transmitter NOTE SFC model STS103 with software version 5 0 or greater is fully compatible with all Series 100 and 900 Release 300 ST 3000 transmitters and smart meters The SFC will operate with transmitters that have older software versions but functions will be limited to those applicable for the transmitter software If your SFC is a Model STS102 instead you must refer to the ST 3000 Smart Field Communicator for Series 3000 Transmitters Operating Guide 34 ST 11 10 for keystroke details Using the SCT The SCT 3000 Smartline Configuration Toolkit runs on a variety of PC platforms using MS DOS 5 0 or higher and Windows 95 Windows 98 and Windows NT 4 0 It is a bundled Microsoft Windows software and PC interface hardware solution that allows quick error free configuration of Honeywell Smar
74. assumes that the mounting dimensions have already been taken into account and the mounting area can accommodate the transmitter Bracket mounting Table 8 summarizes typical steps for mounting a transmitter to a bracket Table 8 Mounting ST 3000 Transmitter to a Bracket Step Action 1 If you are using an Then optional mounting bracket go to Step 2 existing mounting bracket go to Step 3 2 Position bracket on 2 inch 50 8 mm or and install U bolt around pipe and through holes in bracket Secure with nuts and lockwashers provided Example Angle mounting bracket secured to horizontal or vertical pipe Horizontal Pipe Mounting Bracket Nuts and Lockwashers Nuts and Lockwashers U Bolt U Bolt Mounting Bracket Vertical Pipe Continued on next page 24 ST 3000 Release 300 Installation Guide 2 05 4 1 Mounting ST 3000 Transmitter Continued Bracket mounting continued Table 8 Mounting ST 3000 Transmitter to a Bracket continued Step Action 3 Align appropriate mounting holes in transmitter with holes in bracket and secure with bolts and washers provided If transmitter is Then DP type with double ended use alternate mounting process heads and or holes in end of heads remote seals GP and AP with single use mounting holes in side ended head of meter body In line GP use smaller U bolt LGP model provided to attach meter body to
75. ation 58 F Overpressure ratings 19 Failsafe action 13 P Failsafe direction 13 change 13 Piping for a 1 2 NPT process connection 35 Piping guidelines 37 Failsafe jumper 13 Potential noise sources 17 Fill fluid 18 Power supply 5 Fill fluids 32 connecting 5 Flange adapter 34 Power supply voltage 21 39 Installing 38 Pressure ratings 19 Flange connections 37 Process characteristics 17 Extended 37 Process connections 36 Flush 37 Index 96 ST 3000 Release 300 Installation Guide 2 05 R Remote seal mounting 32 S Series designations 2 Setting range values using local zero and span adjustments 53 SFC Model STS103 5 connecting 5 SM 3000 Smart Meter connections 44 Smart Field Communicator SFC 3 Smart meter Error codes 80 Meter transmitter interaction 81 Typical display indications 79 Smart meter 4 11 44 Configuration and output conformity 58 Configuration using an SFC 73 Configuration using meter pushbuttons 58 Configuration using SCT 78 Engineering units codes 59 Pushbuttons 51 Selecting engineering units 60 Setting display of URV using meter pushbuttons 67 specifications 52 Smart meter display description 51 Smart meter option option SM 50 Smartline Configuration Toolkit SCT 4 Solution Support Center viii Static electricity damage 13 STDC card 13 STIMV IOP module 13 T Temperature limits Operating 18 SFC 21
76. back See Figure 6 for suggestions on how to level the transmitter using a spirit balance You must also zero the transmitter by following the steps in Table 9 below Table 9 Zero Corrects Procedure for STD110 Step Action 1 Attach the transmitter to the mounting bracket but do not completely tighten the mounting bolts 2 Connect a tube between the input connections in the high pressure HP and low pressure LP heads to eliminate the affects of any surrounding air currents 3 Connect 24 Vdc power to the transmitter and connect a digital voltmeter or SFC to read the transmitter s output See Figure 1 for typical SFC connection or connect a voltmeter across the 250 ohm resistor if desired 4 Use the SFC or SCT and establish communications with the transmitter Follow the steps in Table 2 if needed 5 While reading the transmitter s output on an SFC or a voltmeter position the transmitter so the output reading is at or near zero and then completely tighten the mounting bolts 6 Do an input zero correct function using the SFC and following the steps below This corrects the transmitter for any minor error that may occur after the mounting bolts are tightened 7 Initiate shift key selection Press SHIFT key Press INPUT J OUT PUT key Read applied input pressure Press RESET K COR RECT key Prompt asks if the applied input pressure equals zero input If it is zero input go to next keystroke
77. bracket See figure below Dual head GP and AP use mounting holes in end of process head Example LGP model transmitter mounted to optional angle mounting bracket LGP Models Meter Body Smaller U bolt Use bracket for hexagonal meter body NOTE If the meter body is hexagonal you must use the additional bracket supplied If meter body is round discard the bracket Continued on next page 2 05 ST 3000 Release 300 Installation Guide 25 4 1 Mounting ST 3000 Transmitter Continued Bracket mounting continued Table 8 Mounting ST 3000 Transmitter to a Bracket continued Step Action 4 Loosen set screw on outside neck of transmitter one full turn Rotate Transmitter housing in maximum of 180 degree increment in left or right direction from center to position you require and tighten set screw 1 46 to 1 68 N m 13 to 15 lb in Example Rotating Transmitter housing Set Screw Electronics Housing 180 degrees max 180 degrees max ATTENTION The metric socket head wrench kit supplied with the SFC includes 2 5 3 and 4mm size wrenches You will need the 4mm size wrench for the outside set screw Continued on next page 26 ST 3000 Release 300 Installation Guide 2 05 4 1 Mounting ST 3000 Transmitter Continued ATTENTION The mounting position of a model STA122 or STA922 Absolute Pressure Transmitter or a model STD110 Draft Range Differential Pressure Transmitter is critic
78. ctive is in accordance with the following European standards EN 50014 1997 Electrical Apparatus for Potentially Explosive Atmospheres General Requirements EN 50018 2000 Electrical Apparatus for Potentially Explosive Atmospheres Flameproof Enclosure d EN 50020 1994 Electrical Apparatus for Potentially Explosive Atmospheres Intrinsic Safety i EN 50284 1999 Special Requirements for Construction Test and Marking of Electrical Apparatus of Equipment Group II Category 1 G EC Type Examination Certificates Production Quality Assurance Notification Notified Bodies LCIE Groupe Bureau Veritas 0081 33 Avenue du G n ral Leclerc 92260 Fontenay aux Roses France KEMA Quality B V 0344 Utrechtseweg 310 6812 AR Arnhem The Netherlands Manufacturing Locations Honeywell Industrial Solutions Industrial Solutions 2500 West Union Hills Drive Phoenix Arizona 85027 USA The authorized signatory to this declaration on behalf of the manufacturer and the Responsible Person is identified below Honeywell International Inc Industrial Measurement amp Control 1100 Virginia Drive Fort Washington PA 19034 USA Frederick M Kent Standards amp Approvals Engineer ATEX Authorized Person Issue Date 18 August 2002 8 of 10 34 ST 99 36 Addendum to 34 ST 33 39 10 04 ST3000 R300 Pressure Transmitters Certificate Protection Model Description Factory LCIE 02 ATEX 6099 Ex II 2 G EEx d IIC T6 or T5
79. d with Table III option 3N for self declared approval per 94 9 EC ATEX4 you must use a power supply that includes a voltage limiting device that will keep the voltage to the transmitter from exceeding 42 Vdc You can achieve this by using a battery as the supply or one of these voltage limiting means Double wound mains transformer per BS 3535 or equivalent An adequately rated zener diode whose voltage is not significantly higher than the rated voltage An adequately rated semiconductor voltage regulator Lightning protection When your transmitter is equipped with optional lightning protection you must connect a wire from the transmitter to ground as shown in Figure 15 to make the protection effective We recommend that you use a size 8 American Wire Gage or 8 37mm2 bare or green covered wire Figure 15 Ground Connection for Lightning Protection Electronics Housing Connect to Earth Ground Continued on next page 42 ST 3000 Release 300 Installation Guide 2 05 4 3 Wiring ST 3000 Transmitter Continued Conduit seal Transmitters installed as explosionproof in a Class I Division 1 Group A Hazardous Classified Location in accordance with ANSI NFPA 70 the US National Electrical Code NEC require a LISTED explosionproof seal to be installed in the conduit within 18 inches of the transmitter Crouse Hinds type EYS EYD or EYSX EYDX are examples of LISTED explosionproof seals that me
80. e 2 05 ST 3000 Release 300 Installation Guide 57 A 4 Setting Range Values Local Zero and Span Continued Procedure continued Table A 3 Setting Range Values Using Local Zero and Span Adjustments Continued Step Action 10 Wait 30 seconds so that changes have been copied to the transmitter s non volatile memory 11 Remove applied pressure and turn OFF transmitter power 12 Replace end cap on PWA side of electronics housing and tighten lock 13 Remove milliammeter from TEST terminals and replace end cap and tighten lock 14 Turn ON transmitter power and check smart meter reading if applicable Figure A 2 Typical Setup for Setting Range Values Using Local Zero and Span Adjustments Smart Meter with Local Zero and Span installed on PWA side of electronics housing UPPER VALUE UNITS LOWER VALUE SET VAR SEL SPAN ZERO 100 0 0 ANALOG In H O 2 0 0 SIGNAL TEST Power Supply Receiver Field Terminals ST 3000 250 ohm Milliammeter 58 ST 3000 Release 300 Installation Guide 2 05 A 5 Configuring Smart Meter Using Pushbuttons Using Pushbuttons on Meter to Configure Smart Meter Display The smart meter can be set to show the PV out in engineering units that are appropriate for your process application You can select an available engineering unit or enter a custom one including upper and lower display limit settings
81. e Pressure Transmitter STR93D 900 Remote Diaphragm Seal Pressure Transmitter STR94G 900 Remote Diaphragm Seal Pressure Transmitter Industrial Measurement and Control Honeywell International Inc 2500 W Union Hills Drive Phoenix Arizona 85027
82. e transmitter you are ready to test communications with the transmitter Procedure The procedure in Table 2 outlines the steps using an SFC for initiating communications with an ST 3000 transmitter without an assigned tag number Table 2 Testing Communications with Transmitter Step Press Key Read Display or Action Description 1 Slide power switch on left side of SFC to ON position SFC runs its self check and displays initial prompt 2 P U T I N M A N L O O P OR D E X T M R R E S I S P D If this prompt appears transmitter is in Analog mode of operation This is the factory default mode of operation setting Put your control loop in the manual mode of operation before initiating SFC communications Note that you must do this separately through the receiving device in the loop If this prompt appears transmitter is in Digital DE mode of operation 3 DE READ A ID T A O N G T R I P S S E C U R E D OR Go to Step 5 Be sure any switches that may trip alarms or interlocks associated with analog loop are secured or turned off Go to Step 4 This prompt does not appear for transmitters operating in DE mode See DE transmitter display response in Step 5 4 NON VOL ENTER Yes Confirms that TRIPS are secured Go to Step 5 for display response Required for transmitters operating in analog mode only Continued on next page 2 05 S
83. ects Zero range setting LRV UPPER VALUE Selects Upper Range Value setting URV UNITS SET Selects engineering units for meter display LOWER VALUE Selects Lower Range Value LRV Decrease pushbutton UPPER VALUE UNITS LOWER VALUE SET 18 80 8 ANALOG In H O 2 K GPH mmHg GPM PSI A OUTPUT MODE CHECK STATUS FAULT LAST KNOWN VALUE FLOW oF oC VAR SEL SPAN ZERO Increase pushbutton 52 ST 3000 Release 300 Installation Guide 2 05 A 3 Smart Meter Specifications Operating Conditions and Specifications Before installing a transmitter equipped with a smart meter or installing the smart meter in an existing transmitter please note the specifications and operating limits of the meter in Table A 2 Table A 2 Smart Meter Specifications Operating Conditions Parameter Rated Extreme Transportation and Storage See below Ambient Temperature F C 40 to 176 40 to 80 58 to 194 50 to 90 Relative Humidity RH 10 to 90 0 to 100 Design Accuracy No error Reproduces transmitter signal exactly within its resolution Display Resolution Bargraph Digital Readout 3 of reading 0 005 for 19 99 reading range 0 05 for 199 9 reading range 0 5 for 1999 reading range 5 for 19990 reading range 50 for 199900 reading range 500 for 1999000 reading range 5000 for
84. eived the ST 3000 Smart Transmitter you ordered and an optional mounting bracket assembly if applicable Before you dispose of the shipping container be sure you have removed all the contents and visually inspected the transmitter for signs of shipping damage Report any such damage to the carrier Contact us if there is a problem with the order or an item is missing Series and model number data Honeywell s line of ST 3000 Smart Transmitters includes these two major series designations Series 100 Series 900 Each series includes several models to meet various process pressure measurement and interface requirements Each transmitter comes with a nameplate located on the top of the electronics housing that lists its given model number The model number format consists of a Key Number with several Table selections as shown below Key Number Meter Body Flange Assembly Options Factory Identification Table I Table II Table III Table IV Basic Type S T D 1 2 0 E 1 H 0 0 0 0 0 S 1 C B X X X X You can quickly identify what series and basic type of transmitter you have from the third and fourth digits in the key number The letter in the third digit represents one of these basic transmitter types A Absolute Pressure D Differential Pressure F Flange Mounted G Gauge Pressure R Remote Seals The number in the fourth digit matches the first digit in the transmitt
85. er Series Thus a 1 means the transmitter is a Series 100 and a 9 is a Series 900 Continued on next page 2 ST 3000 Release 300 Installation Guide 2 05 1 2 Preliminary Checks Continued Series and model number data continued For a complete breakdown of the table selections in your model number please refer to the appropriate Specification and Model Selection Guide that is provided as a separate document ATTENTION Previous models of the ST 3000 transmitter with designations of Series 100 Series 100e Series 600 and Series 900 have been supplied at various times since the ST 3000 was introduced in 1983 While all these transmitters are functionally alike there are differences in housing and electronics design This Installation Guide only applies for Release 300 Series 100 transmitters with software version 3 0 or greater and Release 300 Series 900 transmitters with software version b 0 or greater Release 300 transmitters can be identified by the R300 designation on the nameplate Earlier Release ST3000 Transmitters If you have a Series 100e or a Series 900 non release 300 transmitter you must refer to the ST 3000 Smart Transmitter Installation Guide 34 ST 33 31 instead Communicating with the ST3000 Transmitter Communication with your ST 3000 Smart Transmitter can be accomplished by using any of the following interfaces Honeywell s hand held Smart Field Communicator SFC Sm
86. er PushbuttonDescription 52 Table A 2 Smart Meter Specifications 53 Table A 3 Setting Range Values Using Local Zero and Span Adjustments 54 Table A 4 Smart Meter Engineering Units Code 60 Table A 5 Selecting Engineering Units 61 Table A 6 Smart Meter Restrictions for Setting Display Values 63 Table A 7 Setting Lower Display Values for Smart Meter Display 64 Table A 8 Setting Upper Display Value for Smart Meter Display 68 Table A 9 Setting Up Smart Meter Configuration Using an SFC 74 Table A 10 Summary of Typical Smart Meter Indications 80 Table A 11 Smart Meter Error Codes and Descriptions 81 Table B 1 Factory Mutual FM Approval
87. ering units you can select for the smart meter display When the transmitter is configured for an output conformity of LINEAR you can select only pressure type engineering units See Table A 4 When the transmitter is configured for an output conformity of SQUARE ROOT you can select only flow type engineering units GPM and GPH The percent and custom engineering units can be selected regardless of output conformity configuration 2 Additionally the output conformity setting restricts the setting of the lower and upper display limits to represent transmitter s 0 to 100 output Continued on next page 2 05 ST 3000 Release 300 Installation Guide 59 A 5 Configuring Smart Meter Using Pushbuttons Continued Transmitter Output Conformity and Smart Meter Configuration continued If you select pressure type engineering units you cannot set the lower or upper display limits These values are automatically set when you select the engineering units You can set only the upper display limit when the transmitter is configured for SQUARE ROOT output conformity The lower display limit is fixed at zero 0 for a transmitter in square root mode and cannot be changed You can set both the lower and upper display limits when you have selected custom engineering units EUF and the transmitter output conformity is set to LINEAR When setting the lower and upper display limits if you let either the lower o
88. ets this requirement Transmitters installed as explosionproof in a Class I Division 1 Group B C or D Hazardous Classified Locations do not require an explosionproof seal to be installed in the conduit NOTE Installation should conform to all national and local electrical code requirements WARNING When installed as explosionproof in a Division 1 Hazardous Location keep covers tight while the transmitter is energized Disconnect power to the transmitter in the non hazardous area prior to removing end caps for service When installed as nonincendive equipment in a Division 2 Hazardous Location disconnect power to the transmitter in the non hazardous area or determine that the location is non hazardous prior to disconnecting or connecting the transmitter wires Continued on next page 2 05 ST 3000 Release 300 Installation Guide 43 4 3 Wiring ST 3000 Transmitter Continued Existing meter connections Existing analog meters and SM 3000 Smart Meters can be connected to Release 300 transmitters Examples of each meter type are shown below Analog Meter 80 100 60 40 20 0 10 2 4 6 8 10 Analog Meter Connections You can connect the analog meter 2 wires integrally to Release 300 transmitter s terminal block inside the electronics housing However there are alternate wiring methods for connecting an analog meter remotely with the loop wiring Section 13 in this manual illustrates
89. f this same information is also included in the ST 3000 Smart Transmitter Release 300 and SFC Smart Field Communicator Model STS 103 User s Manual 34 ST 25 14 which is the main reference document We supply this information with each transmitter as an aid in completing installation tasks as quickly as possible Procedures in this manual that involve using a Smart Field Communicator SFC to talk to the transmitter are based on using our latest SFC Model STS103 You can also use the Smartline Configuration Toolkit SCT 3000 software program to perform transmitter configuration and start up The SCT 3000 contains an on line user manual and help information that provides details for setting up the transmitter If you will be digitally integrating the ST 3000 transmitter with our TotalPlant Solution TPS system you will need to supplement this information with data in the PM APM Smartline Transmitter Integration Manual which is supplied with the TDC 3000 X bookset TPS is the evolution of TDC 3000X This guide does not apply to Series 100e non Release 300 Series 100 900 and Series 600 transmitter models If you have one of these ST 3000 Smart Transmitter Series refer to the Installation Guide and User s Manual supplied with the transmitter for information Patent Notice This product is covered by one or more of the following U S Patents 4 520 488 4 567 466 4 494 183 4 502 335 4 592 002 4 553 104 4 541 282 4 806 905 4 797 669
90. fied into one of these three zones ZONE Description of Hazardous Location 0 Explosive gas atmosphere is present continuously or is present for long periods 1 Explosive gas atmosphere is likely to occur in normal operation 2 Explosive gas atmosphere is not likely to occur in normal operation and if it does occur it will exist for a short period only IEC Groups Flammable gases vapors and mists are further classified into groups according to the energy required to ignite the most easily ignitable mixture within air Apparatus is grouped according to the atmospheres it may be used within as follows Group Description of Atmosphere IIC Atmospheres containing acetylene hydrogen fuel and combustible process gases or vapors of equivalent hazard IIB Atmospheres such as ethyl ether ethylene or gasses or vapors of equivalent hazard IIA Atmospheres such as acetone benzene butane cyclopropane ethanol gasoline hexane methanol methane natural gas naphtha propane or gases or vapors of equivalent hazard Continued on next page 2 05 ST 3000 Release 300 Installation Guide 89 B 2 International Electrotechnical Commission IEC Classification of Hazardous Locations Continued IEC Methods of Protection The following table summarizes available methods of protection for use in given locations Protection Concept Designation Permitted Use Principle Flameproof d Zone 1 amp 2 Contains explosi
91. for the smart meter s digital readout using buttons on the face of the meter Using the Smart Meter Follow these guidelines when configuring the smart meter If you initiate an SFC command at the same time a button is pressed on the smart meter the smart meter will respond to the command it receives last In other words the last command wins In most cases you can press and release a button for one shot operation or press and hold a button for continuous 1 2 second repetitive operation Active setup field will begin to flash at one second rate if next action is not initiated within one second And if no action is taken within 30 seconds the setup function will time out and the meter will return to its previous state Transmitter Output Conformity and Smart Meter Configuration Normally when using a differential type transmitter you can select the transmitter s output to represent a straight linear calculation or a square root calculation for flow measurement applications This linear or square root output parameter selection is called output conformity or output form See ST 3000 User Manual for more details When configuring the smart meter to display the transmitter output measurement there are certain rules to keep in mind which are dependent on the output conformity selection These rules are described in the following paragraphs 1 The output conformity setting of the transmitter restricts the engine
92. g Access configuration menu Present output conformity is linear Exit menu selection Call up next menu selection Enters meter configuration function and confirms that local smart meter is present Timed prompt See next display ATTENTION If prompt No Meter Present appears prompt times out in a few seconds as described above and calls up the Configure Meter prompt This means that you can access the meter configuration function without the local smart meter installed If prompt Mtr not Supportd appears prompt times out and returns to previous ST CONFIG prompt This means that you are working with a pre release 300 transmitter that does not support the local smart meter option and therefore can not access the meter configuration function Prompt asks if you want to configure smart meter Calls up present meter Engineering Unit selection Exit menu selection 4 D UNITS 1 U N I T S H 2 O _ 3 9 F P T 1 1 S SFC will display range values in inches of water 39 F 4 C Continued on next page 2 05 ST 3000 Release 300 Installation Guide 11 2 3 Verifying Configuration Data Continued Procedure continued Table 3 Verifying Transmitter s Configuration Data Continued Step Press Key Read Display or Action Description 5 E LRV 0 L R V 1 H 2 O _ 3 9 F P T 1 1 S Present Lower Range Value setting 6
93. g products that are designed for use in potentially explosive environments This New Approach directive is based on and is an expansion of European Norms EN CENELEC standards On June 30 2003 the ATEX ATmospheres EXplosibles directive will replace directives currently in effect and from that time only products with the ATEX certification and with ATEX labeling will be approved for free movement in the EU European Union and EFTA European Free Trade Association countries As defined in the directive free movement refers to placing a product on the market and or placing a product into service The ATEX Directive 94 6 EC is a living set of document s subject to further change and refinement whose details are beyond the scope of this addendum Further information can be obtained in the Official Journal of the European Communities No L100 1 and in related publications such as Guidelines on the Application of Directive 94 9 EC Both of these items are available at http europa eu int comm enterprise atex index htm Products that have been previously certified under the EN and CENELEC European Norms and which comply fully with all standards in the New Approach directive have by application received certification under ATEX Directive 94 6 EC The Honeywell ST3000 Smart Pressure Transmitter is now ATEX certified and all units manufactured currently and in the future will include labeling that includes
94. ified location This current is the maximum through any combination of terminals of a multiple channel configuration Ca Maximum capacitance which can be connected to the apparatus La Maximum inductance which can be connected to the apparatus CSA does not recognize these parameters at this time Continued on next page 86 ST 3000 Release 300 Installation Guide 2 05 B 1 North American Classification of Hazardous Locations Continued Entity Concept Under entity requirements the concept allows interconnection of intrinsically safe apparatus to associated apparatus not specifically examined in such combination The criteria for interconnection is that the voltage Vmax and current Imax which intrinsically safe apparatus can receive and remain intrinsically safe considering faults must be equal to or greater than the voltage Voc or Vt and current Isc or It levels which can be delivered by the associated apparatus considering faults and applicable factors In addition the maximum unprotected capacitance Ci and inductance Li of the intrinsically safe apparatus including interconnecting wiring must be less than or equal to the capacitance Ca and inductance La which can be safely connected to the associated apparatus If these criteria are met then the combination may be connected and remain intrinsically safe Both FMRC and CSA d entity parameters are defined in Table B 1 and B 2 Table B 1 Facto
95. ion Description 1 CONF B C O N F I G M O N T F R I C O Y S T Calls up first configuration prompt 2 NEXT H C O N F I G C M e n t r o e f S T i g Calls up next configuration prompt Prompt asks if you want to access meter configuration function If you want to access it go to Step 3 If you do not want to access it press CLR key to exit function or NEXT key to call up next configuration parameter Continued on next page 74 ST 3000 Release 300 Installation Guide 2 05 A 6 Configuring Smart Meter Using SFC Continued Procedure continued Table A 9 Setting Up Smart Meter Configuration Using an SFC continued Step Press Key Read Display or Action Description 3 ENTER YES NON VOL S C F O W R K N I G C M e n t r o e f i g P e r t s e n M e t r e C M e n t r o e f i g B d Enters meter configuration function and confirms that smart meter is present Timed prompt Proceed to Step 4 ATTENTION If prompt No Meter Present appears prompt times out in a few seconds as described above and calls up the Configure Meter prompt This means that you can access the meter configuration function without the smart meter installed Proceed to Step 4 If prompt Mtr not Supportd appears prompt times out and returns to previous ST CONFIG prompt See Step 2 This means that you are
96. ion a drawing of the newer style Meter Body Heads and Flange Adapters is given in Figure 1 of this addendum The flanges on the Process Heads and the Flange Adapters have an angular profile compared to those on the previous style which are approximately elliptical in profile For parts details refer to 34 ST 99 22 Addendum to 34 ST 25 14 With exceptions noted in this addendum information given in Installation Guide 34 ST 33 39 applies also to the newer style Related Publications This addendum provides details for installation that span a variety of applications of the Models listed in this addendum For additional information refer also to the appropriate publications ST 3000 Smart Transmitter Release 300 and Smart Field Communicator STS103 User s Manual 34 ST 25 14 with addendum 34 ST 99 21 2 of 4 34 ST 99 25 Addendum to 33 ST 33 39 10 04 Additions to the Installation Guide The additions to Installation Guide 34 ST 33 39 that relate to the newly designed meter body and process heads are given in Table 1 of this addendum Use the information in Table 1 to reference and annotate your User Manual Table 1 Additions to the User Manual Page in User Manual Sub Section Description of Change 19 3 3 Considerations for ST 3000 Transmitter Table 6 Transmitter Overpressure Ratings The Maximum Working Pressure Rating and the Overpressure Rating has been enhanced for all models included in this addendum
97. is conducted under the provisions of the National Electrical Code NEC ANSI NFPA 70 Article 500 and within Canada under the provisions of the Canadian Electrical Code CEC C22 1 Part 1 Section 18 Classifications In both the United States and Canada hazardous locations are classified into one of these three classes Class Description of Hazardous Location I Presence of flammable gases or vapors may be present in quantities sufficient to produce explosive or ignitable mixtures II Presence of combustible dusts powders or grains III Presence of easily ignitable fibers or flyings Divisions The classes listed above are further classified into one of the following divisions based upon the level of risk present Division Description of Risk 1 Locations in which hazardous concentrations of flammable gases or vapors or combustible dust in suspension are continuously intermittently or periodically present under normal operating conditions 2 Locations in which flammable gases or vapors are present but normally confined within closed containers or systems from which they can escape only under abnormal or fault conditions Combustible dusts are not normally in suspension nor likely to be thrown into suspension Continued on next page 2 05 ST 3000 Release 300 Installation Guide 83 B 1 North American Classification of Hazardous Locations Continued Examples Given the above criteria the following examples
98. is nameplate Nameplate 51452474 001 d 4 20 mA DE is mounted on the enclosure The following is a representation of this nameplate 4 of 10 34 ST 99 36 Addendum to 34 ST 33 39 10 04 Nameplate 51452618 001 nA 4 20 mA DE is mounted on the enclosure The following is a representation of this nameplate Nameplate 50003885 001 4 20 mA DE multiple certification nameplate The following is a representation of this nameplate 10 04 34 ST 99 36 Addendum to 34 ST 33 39 5 of 10 Specific Parameters for Intrinsic Safety Field wiring terminals Without local analog meter ME With local analog meter ME With local smart digital meter SM Ui 30 V Ii 100 mA Pi 1 2 W Ci 4 2 nF Ri 0 Li 0 Ci 4 2 nF Ri 0 Li 150 H Ci 4 2 nF Ri 0 Li 0 The pressure transmitter is an intrinsically safe apparatus that can be installed in potentially explosive atmospheres The power terminals must be connected only to a certified associated intrinsically safe apparatus The electrical parameters U I and P of the associated apparatus connected to the power terminals must not exceed the following values Ui 30V Ii 100 mA Pi 1 2 W Ambient temperature 50 C to 93 C NOTE 50 C to 93 C is the certification and Operative Limits for the product family Refer to individual Specification Sheets for the standard Rated Condition
99. itter s end cap is removed the housing is not explosionproof Table A 5 Selecting Engineering Units Step Action Meter Display 1 Loosen lock on meter end cap and unscrew cap from housing Be sure transmitter power is ON 2 Press UNITS SET button Display shows code for current engineering units setting 100 0 EU ANALOG 0 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 3 Press Increase key to call up next code or Decrease key to call up previous code Repeat this action until desired code is on display You can hold down the Increase or Decrease key to scroll forward or backward through the codes ATTENTION Remember that if transmitter is configured for SQUARE ROOT output conformity the only valid code selections are EU0 EUD GPM EUE GPH EUF Custom If transmitter is configured for LINEAR output conformity EU0 to EUC and EUF CUSTOM are valid code selections Selection codes for engineering units 100 0 EU ANALOG 1 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL In H O 2 EU0 EU1 inH2O EU2 mmHg EU3 PSI EU4 KPa EU5 MPa EU6 mbar EU7 bar EU8 g cm2 EU9 Kg cm2 EUA mmH2O EUB inHg EUC mH2O EUD GPM EUE GPH EUF Custom Press and hold to scroll forward through selections Press and hold to scroll backward through selections These selections have indicators on the display Con
100. l in accordance with Honeywell drawing 51204309 Table B 5 Zone 2 Europe Declaration of Conformity Code Description 3N Electrical Apparatus With Type of Protection n per IEC 79 15 IP 66 67 Ex II 3 GD T 1 X Council Directive 94 9 EC 40 Ta 93 C Zone 2 Parameters Ui 42 V Ii 22 mA Temp Code 1 T4 at Ta 93 C Maximum Ambient Temp Code 1 T5 at Ta 80 C Maximum Ambient Temp Code 1 T6 at Ta 65 C Maximum Ambient 92 ST 3000 Release 300 Installation Guide 2 05 B 3 Enclosure Ratings NEMA and IEC Recognition The NEMA National Electrical Manufacturer s Association enclosure classifications are recognized in the US The IEC Publication 529 Classifications are recognized throughout Europe and those parts of the world that use the IEC standards as a basis for product certifications The following paragraphs provide a discussion of the Comparison Between NEMA Enclosure Type Numbers and IEC Enclosure Classification Designations IEC Classifications IEC Publication 529 Classification of Degrees of Protection Provided by Enclosures provides a system for specifying the enclosures of electrical equipment on the basis of the degree of protection provided by the enclosure IEC 529 does not specify degrees of protection against mechanical damage of equipment risk of explosion or conditions such as moisture produced for example by condensation corrosive vapors fungus or vermin
101. lock in 1 digit and activate sign segment Readout now displays sign segment which will be BLANK for positive values unless lower value was set for negative values before Third digit value setting 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 0 0 0 0 1 2 3 4 5 6 7 8 9 Press and hold to scroll forward through values Press and hold to scroll backward through values 13 Press Increase button to set sign segment to minus sign for negative values or Decrease button to set it to BLANK for positive values 14 Press LOWER VALUE button to lock in current settings as lower display value limit ATTENTION For CUSTOM unit in transmitter with LINEAR output you must set both lower and upper display limits for values to take effect If you let either the lower or upper display limit time out after 30 seconds the meter discards both newly set values and reverts back to the previously set values Sign segment setting 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 0 0 0 Press to set sign segment as minus sign for negative values Press to set sign segment as BLANK for positive values If you have not yet set the upper display limit value the meter automatically enters the upper display setting function after it displays previously set value if applicable Go to Table A 8 If you have already set the u
102. manufacturer must be adhered to Specifications for Use in Zone 2 4 20 mA DE HART Fieldbus Supply Voltage 11 42 Vdc 10 24 Vdc Supply Current 23 mA 260 mA Ambient temperature limits 50 to 93 C Temperature Classification T6 at Ta 78 C T5 at Ta 93 C Manufacturing Location Honeywell Process Solutions 2500 West Union Hills Drive Phoenix Arizona 85053 USA Honeywell International Inc Industrial Measurement amp Control 1100 Virginia Drive Fort Washington PA 19034 USA Frederick M Kent Standards amp Approvals Engineer ATEX Authorized Person Issue Date 25 June 2004 10 of 10 34 ST 99 36 Addendum to 34 ST 33 39 10 04 ST3000 R300 Pressure Transmitters Model Series Description STA122 100 Absolute Pressure Transmitter STA140 100 Absolute Pressure Transmitter STD110 100 Differential Pressure Transmitter STD120 100 Differential Pressure Transmitter STD125 100 Differential Pressure Transmitter STD130 100 Differential Pressure Transmitter STD170 100 Differential Pressure Transmitter STF128 100 Flange Mounted Liquid Level Transmitter STF12F 100 Flange Mounted Liquid Level Transmitter STF132 100 Flange Mounted Liquid Level Transmitter STF13F 100 Flange Mounted Liquid Level Transmitter STF14F 100 Flange Mounted Liquid Level Transmitter STF14T 100 High Temperature Pressure Transmitter STG140 100 Gage Pressure Transmitter
103. ment applications This linear or square root output parameter selection is called output conformity or output form See ST 3000 User manual for more details When configuring the smart meter to display the transmitter output measurement there are certain rules to keep in mind which are dependent on the output conformity selection These rules are described in the following paragraphs 1 The output conformity setting of the transmitter restricts the engineering units you can select for the smart meter display When the transmitter is configured for an output conformity of LINEAR you can select only pressure type engineering units See Table 6 When the transmitter is configured for an output conformity of SQUARE ROOT you can select only flow type engineering units GPM and GPH The percent and custom engineering units can be selected regardless of output conformity configuration 2 Additionally the output conformity setting restricts the setting of the lower and upper display limits to represent transmitter s 0 to 100 output If you select pressure type engineering units you cannot set the lower or upper display limits These values are automatically set when you select the engineering units You can set only the upper display limit when the transmitter is configured for SQUARE ROOT output conformity The lower display limit is fixed at zero 0 for a transmitter in square root mode and cannot be changed
104. n Factory set Upper Range Limit This can not be changed 10 Turn off power and SFC Remove power leads and SFC leads from transmitter Replace integral meter if applicable replace end cap and tighten end cap lock This completes bench check unless you want to change default failsafe direction for analog output and or position of optional write protect jumper If you do want to change failsafe direction or write protect jumper go to Section 2 4 or 2 5 respectively Otherwise you can now install transmitter 12 ST 3000 Release 300 Installation Guide 2 05 2 4 Changing Default Failsafe Direction Background Transmitters are shipped with a default failsafe direction of upscale This means that the transmitter s output will be driven upscale maximum output when the transmitter detects a critical status You can change the direction from upscale to downscale minimum output by cutting jumper W1 on the printed wiring assembly PWA Analog and DE mode differences If your transmitter is operating in the analog mode an upscale failsafe action will drive the transmitter s output to greater than 21 mA or a downscale action will drive its output to less than 3 8 mA If your transmitter is operating in the DE mode an upscale failsafe action will cause the transmitter to generate a infinity digital signal or a downscale failsafe action will cause it to generate a infinity digital signal The STIMV IOP m
105. nd special conditions This product is in conformity with the protection requirements of 89 336 EEC the EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed Deviation from the installation conditions specified in this manual and the following special conditions may invalidate this product s conformity with the EMC Directive You must use shielded twisted pair cable such as Belden 9318 for all signal power wiring You must connect the shield to ground at the power supply side of the wiring only and leave it insulated at the transmitter side ATTENTION ATTENTION The emission limits of EN 50081 2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment generates uses and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters 98 feet to the antenna e In special cases when highly susceptible apparatus is used in close proximity the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment 2 05 ST 3000 Release 300 Installation Guide 1 1 2 Preliminary Checks Checking ST 3000 shipment Along with this Installation Guide you should have rec
106. nd manifolds with 1 2 inch female connection are optional Models with pseudo flange on one side include 2 or 3 inch ANSI class 150 flange Gauge Pressure Process head with 1 2 inch NPT female connection Series 100 transmitters In line 1 2 inch NPT female connection STGxxL Process heads with 1 4 inch NPT female connection STG9x4 Flange adapters and manifolds with 1 2 inch female connections are optional STG9x4 2 inch Sanitary Tri Clamp STG1xT Flush mount in 1 inch weld sleeve with O ring and locking bolt STG9xP Absolute Pressure Process head with 1 2 inch NPT female connection STAx2 x40 Flange Mounted Liquid Level Small flange 1 2 inch 1 1 and 2 inch STFxxT 2 3 or 4 inch flange with flush or 2 4 or 6 inch extended diaphragm See Table 13 on high pressure side DN 50 80 or 100 PN 40 flange with flush or 2 4 or 6 inch extended diaphragm See Table 13 on High Pressure Side Remote Diaphragm Seals See Model Selection Guide for description of available Flanged Threaded Chemical Tee Saddle and Sanitary process connections Reference side has standard differential pressure process head Continued on next page 36 ST 3000 Release 300 Installation Guide 2 05 4 2 Piping ST 3000 Transmitter Continued Flange descriptions Table 13 describes the available flange connections for flange mounted liquid level transmit
107. odule interprets either signal as not a number and initiates its own configured failsafe action for the control system The STDC card initiates the failsafe mode configured through the transmitter when either signal is generated ATTENTION The failsafe direction display that you can access through the SFC only shows the state of the failsafe jumper in the transmitter as it correlates to analog transmitter operation The failsafe action of the digital control system may be configured to operate differently than indicated by the state of the jumper in the transmitter Procedure The procedure in Table 4 outlines the steps for cutting the failsafe jumper on the transmitter s PWA Figure 2 shows the location of the failsafe jumper on the PWA for Release 300 transmitters The nature of the integrated circuitry used in the transmitter s PWA makes it susceptible to damage by stray static discharges when it is removed from the transmitter Follow these tips to minimize chances of static electricity damage when handling the PWA Never touch terminals connectors component leads or circuits when handling the PWA When removing or installing the PWA hold it by its edges or bracket section only If you must touch the PWA circuits be sure you are grounded by staying in contact with a grounded surface or wearing a grounded wrist strap As soon as the PWA is removed from the transmitter put it in an electrically conductive bag
108. on and quenches flame Intrinsic Safety ia Zone 0 1 amp 2 Limits energy of sparks under 2 faults ib Zone 1 amp 2 Limits energy of sparks under 1 fault Pressurized p Zone 1 Keeps flammable gases out Encapsulation m Zone 1 amp 2 Keeps flammable gases out Increased Safety e Zone 1 amp 2 No arcs sparks or hot surface Powder Filled q Zone 1 amp 2 Contains explosion and quenches flame Oil Immersion o Zone 1 amp 2 Keeps flammable gases out Non sparking nA Zone 2 No arcs sparks or hot surfaces under normal conditions Enclosed Break nC Zone 2 Contains explosion and quenches flame Limited Energy nA Zone 2 Limits energy of sparks and surface temperature under normal conditions Restricted Breathing nR Zone 2 Keeps flammable gases out Continued on next page 90 ST 3000 Release 300 Installation Guide 2 05 B 2 International Electrotechnical Commission IEC Classification of Hazardous Locations Continued IEC Temperature Classification Equipment intended for installation directly within the hazardous location must also be classified for the maximum surface temperature that can be generated under normal or fault conditions as referenced to the maximum operating ambient of the equipment The maximum surface temperature must be less than the minimum autoignition temperature of the hazardous atmosphere present The temperature shall be indicated in identification n
109. or wrap it in aluminum foil to protect it Continued on next page 2 05 ST 3000 Release 300 Installation Guide 13 2 4 Changing Default Failsafe Direction Continued Procedure continued Table 4 Cutting Failsafe Direction Jumper Step Action 1 With transmitter on bench and no power applied Loosen end cap lock and unscrew end cap from electronics side of transmitter housing 2 If applicable unsnap Local Smart Meter from PWA mounting bracket and unplug cable from connector on back of meter assembly Loosen two retaining screws and carefully pull mounting bracket and PWA from housing Using retaining clip remove flex tape connector from PWA Remove 2 wire power connector from PWA and then remove PWA and mounting bracket assembly 3 With component side of PWA facing you locate failsafe jumper W1 and cut it in half with small wire cutter such as dykes See Figure 2 This changes failsafe action from upscale to downscale 4 Reverse applicable previous steps to replace PWA 6 Turn ON transmitter power Figure 2 Location of Failsafe Direction Jumper on PWA Failsafe Direction Jumper Power Connector Meter Connector 14 ST 3000 Release 300 Installation Guide 2 05 2 5 Optional Write Protect Jumper Write protect option The ST 3000 transmitters are available with a write protect option It consists of a jumper located on the transmitter s PWA that you can position
110. ot water for a few minutes then firmly press it into its recessed mounting groove in the adapter Table 14 Installing Flange Adapter Step Action 1 Insert filter screen if supplied into inlet cavity of process head 2 Carefully seat Teflon white gasket into adapter groove 3 Thread adapter onto 1 2 inch process pipe and align mounting holes in adapter with holes in end of process head as required 4 Secure adapter to process head by hand tightening 7 16 20 hex head bolts Example Installing adapter on process head Process Head Filter Screen Teflon Gasket Flange Adapter 7 16 x 20 Bolts 21011 ATTENTION Apply an anti seize compound on the stainless steel bolts prior to threading them into the process head 5 Evenly torque flange adapter bolts to a torque of 27 1 Nm 1 4 Nm 20 ft lbs 1 0 ft lbs 38 ST 3000 Release 300 Installation Guide 2 05 4 3 Wiring ST 3000 Transmitter Summary The transmitter is designed to operate in a two wire power current loop with loop resistance and power supply voltage within the operating range shown in Figure 13 Figure 13 Operating Range for ST 3000 Transmitters 0 10 8 16 28 20 63 25 28 3 37 0 42 4 250 450 650 800 1200 1440 Operating Voltage Vdc Operating Area NOTE A minimum of 250 0hms of loop resistance is necessary to support communications Loop resistance equals barrier resistance plus wire resistance plus
111. ou can use a stick on label from Honeywell drawing 30756918 001 Just peel off matching engineering unit label from drawing and carefully paste it in lower right hand corner of display Continued on next page 78 ST 3000 Release 300 Installation Guide 2 05 A 7 Configuring Smart Meter Using SCT 3000 Using the SCT to Configure Smart Meter Display You can select an available engineering unit or enter a custom one including upper and lower limit settings for the smart meter s digital readout using the SCT 3000 To configure the smart meter using the SCT click on the Local Meter tab in the ST 3000 device window Use the information fields on the tab to select and enter the engineering unit and lower and upper display limits if applicable Refer to the SCT on line User Manual for more information on smart meter set up using the SCT ATTENTION The same rules apply for meter set up and the transmitter s output conformity selection See Transmitter Output Conformity and Smart Meter Configuration in Subsection A 6 for details and restrictions The smart meter does not have to be installed for you to configure it through the SCT 2 05 ST 3000 Release 300 Installation Guide 79 A 8 Typical Smart Meter Indications Typical operation indications Table A 10 summarizes typical smart indications meter Note that other combinations of status messages are possible Table A 10 Summary of Typical Smart Meter Indications
112. pper display limit value this completes the lower and upper display limits setting function for Custom engineering units in the transmitter Meter returns to normal operation Continued on next page 2 05 ST 3000 Release 300 Installation Guide 67 A 5 Configuring Smart Meter Using Pushbuttons Continued Setting Upper Display Values The procedure in Table A 8 outlines the steps for setting the upper display limit to represent the 100 percent URV output of the transmitter ATTENTION This procedure applies only for Flow units GPM or GPH in a transmitter configured for SQUARE ROOT output conformity or CUSTOM unit in a transmitter configured for linear or square root output conformity Table A 8 Setting Upper Display Value for Smart Meter Display Step Action Meter Display 1 Press UPPER VALUE button to initiate upper display limit setting function If upper limit display value was previously set KNOWN VALUE indicator lights and set value flashes in display 2 Press UPPER VALUE button again within 5 seconds Otherwise meter exits limit setting function Display shows magnitude range selection 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 19 99 ATTENTION The magnitude range selection only applies for setting the display limits This selection does not affect the normal operation of the meter During normal operation the display is automatically ranged to provide the
113. psi 210 bar 3000 psi 210 bar 4500 psi 310 bar 6000 psi 415 bar 6000 psi 415 bar 9000 psi 620 bar 10000 psi 690 bar 10000 psi 690 bar 15000 psi 1034 bar Absolute Pressure 780 mmHg Absolute 1 bar 780 mmHg Absolute 1 bar Full vacuum to 1550 mmHg Absolute 2 bar 500 psia 35 bar 500 psia 35 bar 750 psia 52 bar 4 02 34 ST 99 15 Addendum 4 of 4 Exhibit C Additions to Dimension Drawings Dimension Drawings Series 100 and Series 900 Continued Transmitter Type and Table Mounting Drawing Key Number Selections Angle Bracket MB SB Flat Bracket FB Number Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe STG944 STG974 See Key Number 51500411 51500409 Column 51500410 51500408 STG140 STG170 STG180 See Key Number 51500362 51500360 STA122 STA140 Column 5500361 51500359 STA922 STA940 51500366 515004364 51500365 51500363 STG14L STG17L STG18L STG19L 51500373 51500371 51500372 51500370 STG90L STG94L STG97L 51500377 51500375 STG98L STG99L 51500376 51500374 STG14T High Temperature inch NPT 51404482 Flush Sanitary Seal 51404484 10 04 34 ST 99 25 Addendum to 33 ST 33 39 1 of 4 ST 3000 Smart Transmitter Release 300 and Smart Field Communicator Model STS103 Transmitter Models STD110 STD120 STD125 STD130 STD170 STD924 STD930 34 ST 99
114. quipment in Zone 2 hazardous areas must comply with VDE specification 0165 IEC 60079 14 EN 50021 and or valid national standards for installation and operation Before commissioning of this equipment it must be verified that the power supply voltage cannot exceed the 42 Vdc maximum for 4 20 mA analog and DE equipment The electronic assemblies in these units are non repairable items and if faulty must be replaced The electrical power supply must be switched off before any replacement and during any time that the wiring terminations are being connected or disconnected 10 04 34 ST 99 36 Addendum to 34 ST 33 39 7 of 10 51452504 Revision B DECLARATION OF CONFORMITY ATEX 0344 We declare under our sole responsibility that the following products ST 3000 Smart Pressure Transmitters Series 100 and 900 Release 300 per attached list to which this declaration relates are in conformity with the protection requirements of Council Directive 94 9 EC ATEX Directive on the approximation of the laws of the Member States concerning equipment and protective systems intended for use in potentially explosive atmospheres and 89 336 EEC EMC Directive as amended by 92 31 EEC and 93 68 EEC on the approximation of the laws of the Member States relating to Electromagnetic Compatibility The models covered by this Declaration and evidence of conformity with the ATEX Directive are shown on the attached list Conformity to the ATEX Dire
115. r given range selection so you can select a range that is just larger than the range to be set for best display precision Hold respective key to scroll forward or backward through the selections Repeat this action until desired selection is on display Magnitude range selections 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 19 9 9 19 99 199 9 1999 19 99K 199 9K 1999K 19990K Press and hold to scroll forward through selections Press and hold to scroll backward through selections The K multiplier indicator appears below the digital reading on the display 4 Press LOWER VALUE button to initiate lower value setting Readout goes blank except for first active digit which will be 0 unless lower value was set before 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 0 Continued on next page 2 05 ST 3000 Release 300 Installation Guide 65 A 5 Configuring Smart Meter Using Pushbuttons Continued Setting lower display values continued Table A 7 Setting Lower Display Values for Smart Meter Display continued Step Action Meter Display 5 Press Increase button to select the next available digit value or Decrease button to select the previous digit value Repeat this action until desired value is on display 6 Press LOWER VALUE button to lock in first digit and activate next active digit Readout now display
116. r upper display limit setting time out after thirty seconds the meter will discard the newly set values and will revert to its previous settings The meter forces you to set both limits by automatically initiating the next limit setting either lower or upper depending upon which limit you set first 3 If you change the transmitter s output conformity you must reconfigure the smart meter as outlined in Tables A 5 A 7 and A 8 Table A 4 Smart Meter Engineering Units Code Smart Meter Code Engineering Unit Transmitter Output Conformity EU0 Linear or Square Root EU1 in H2O EU2 mmHg EU3 PSI EU4 kPa EU5 MPa EU6 mbar Linear EU7 bar EU8 g cm2 EU9 kg cm2 EUA mmH2O EUB inHg EUC mH2O EUD GPM Square Root EUE GPH Square Root EUF Custom Linear or Square Root These selections have indicators on smart meter display Use stick on labels provided for other engineering units 60 ST 3000 Release 300 Installation Guide 2 05 A 5 Configuring Smart Meter Using Pushbuttons Continued Selecting Engineering Units The procedure in Table A 5 outlines the steps for selecting the desired engineering units for a smart meter using its local adjustments on the face of the meter You will be selecting the unit of measurement that you want the smart meter to indicate during normal operation WARNING When the transm
117. rance of the labels attached to each device under ATEX Directive 94 6 EC Attention Before installing the equipment in a potentially explosive atmosphere please read the information provided in this Addendum which supports the ATEX certifications for this product CE Conformity The ST 3000 Smart Pressure Transmitter is in conformity with the protection requirements of the following European Council Directives 94 9 EC the Explosive Atmospheres ATEX Directive 89 336 EEC the Electromagnetic Compatibility EMC Directive and the Pressure Equipment PED directive In conformity with the ATEX directive the CE mark on the certification nameplate includes the Notified Body identification number 0344 KEMA 01ATEXQ3199 adjacent to the EC Type Examination Certificate number In conformity with the Pressure Equipment Directive models rated greater than 200 bar 2 900 psi have an additional CE mark applied to the meter body data plate in accordance with 97 23 EC Article 15 Models rated at less than 200 bar have no CE mark on the meter body data plate per 97 23 EC Article 3 Section 3 Deviation from the installation conditions in this manual may invalidate this product s conformity with the Explosive Atmospheres Pressure Equipment and EMC Directives Conformity of this product with any other CE Mark Directive s shall not be assumed 10 04 34 ST 99 36 Addendum to 34 ST 33 39 3 of 10 Marking ATEX Directive
118. ration database Also if your transmitter was not configured at the factory you can do so during this procedure See the Configuration section in the ST 3000 Smart Transmitter Release 300 and SFC Smart Field Communicator Model STS 103 User s Manual 34 ST 25 14 for details When using the SCT 3000 configuration instructions and device templates are provided on line to aid in configuring your transmitter Factory Calibration Each ST 3000 Transmitter is factory calibrated before shipment First a full range calibration is performed Next a turndown calibration is done which is typically between 25 to 50 of its full range Then it is calibrated to a range specified by your purchase order This means there is no need to calibrate the transmitter during installation If no range is specified the transmitter is calibrated to the turndown factory default If you need any calibration information see the appropriate section in the ST 3000 Smart Transmitter Release 300 and SFC Smart Field Communicator Model STS 103 User s Manual If you have a transmitter with optional local zero and span adjustments you may just want to go to Appendix A for the local zero and span adjustments procedure Procedure Use the procedure in Table 1 to connect a power supply and an SFC Model STS103 to your transmitter on a bench See Figure 1 for reference Continued on next page 2 05 ST 3000 Release 300 Installation Guide 5
119. ry Mutual FM Approval Code Description 1C Explosionproof for Class I Division 1 Groups A B C amp D Dust Ignitionproof for Class II Division 1 Groups E F amp G Suitable for Class III Division 1 Conduit seals required within 18 of enclosure Group A only Intrinsically Safe for use in Class I Division 1 Groups A B C amp D Class II Division 1 Groups E F amp G Class III Division 1 T4 at 40 C T3A at 93 C maximum ambient when connected in accordance with Honeywell drawing 51204241 Nonincendive for use in Class I Division 2 Groups A B C amp D Suitable for Classes II amp III Division 2 Groups F amp G T4 at 93 C maximum ambient hazardous locations 42 Vdc max Environmental Indoor and outdoor hazardous locations NEMA 4X Continued on next page 2 05 ST 3000 Release 300 Installation Guide 87 B 1 North American Classification of Hazardous Locations Continued Table B 1 Factory Mutual FM Approval Continued Intrinsic Safety Entity Parameters 1 Class I II III Divisions 1 and 2 Groups A G VMax 42 4 V IMax 225 mA PMax 1 2 W Ci 4 2 nF Li 0 With no integral indicator or with integral Smart Meter option SM Li 150 H With Analog Meter option ME 1 Install in accordance with Honeywell drawing 51204241 Table B 2 Canadian Standards Association CSA Code Description 2j Explosion Proof for Class I Division 1 Groups B C
120. s and Changes to the Manual below 4 02 34 ST 99 15 Addendum 2 of 4 Additions to the User Manual The additions to User Manual 34 ST 33 39 that relate to the new Gauge Pressure transmitter models are given in Table 1 of this addendum Use the information in Table 1 to reference and annotate your Installation Guide Table 1 Additions to the User Manual Page in User Manual Sub Section Description of Change 18 3 1 Considerations for ST 3000 Transmitter Temperature Limits Table 5 Operating Temperature Limits Transmitters with Silicone Fluid Fill Fluids In the left column of Table 5 under the heading Gauge Pressure add the information as indicated by the highlights in Exhibit A below Note Ranges for Ambient Temperature and Process Interface Temperature are the same as for other models in each series 19 3 1 Considerations for ST 3000 Transmitter Pressure Ratings Table 6 Transmitter Overpressure Ratings In the row of Table 6 titled Gauge Pressure add the information as highlighted in Exhibit B below 47 5 1 Wiring Diagrams and Dimension Drawings In the leftmost column of the table on page 47 add the information as hignhlighted in Exhibit C below Exhibit A Additions to Table 5 Transmitter Type and Model Ambient Temperature Process Interface Temperature C F C F Draft Range STD110 40 to 70 40 to 158 40 to 70 40 to 158 Differential PressureSTD125 STD120
121. s next active digit which will be zero unless lower value was set before 7 Press Increase button to select the next available digit value or Decrease button to select the previous digit value Repeat this action until desired value is on display 8 Press LOWER VALUE button to lock in second digit and activate next active digit Readout now displays next active digit which will be zero unless lower value was set before First digit value setting 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL 0 0 1 2 3 4 5 6 7 8 9 Press and hold to scroll forward through values Press and hold to scroll backward through values Continued on next page 66 ST 3000 Release 300 Installation Guide 2 05 A 5 Configuring Smart Meter Using Pushbuttons Continued Setting lower display values continued Table A 7 Setting Lower Display Values for Smart Meter Display continued Step Action Meter Display 9 Press Increase button to select the next available digit value or Decrease button to select the previous digit value Repeat this action until desired value is on display 10 Press LOWER VALUE button to lock in third digit and activate next active digit Readout now displays next active digit which will be BLANK unless lower value was set to 1 before 11 Press Increase button to set digit to 1 or Decrease button to set it to BLANK 12 Press LOWER VALUE button to
122. s to set 1 digit as BLANK 1 Continued on next page 2 05 ST 3000 Release 300 Installation Guide 71 A 5 Configuring Smart Meter Using Pushbuttons Continued Setting Upper Display Values continued Table A 8 Setting Upper Display Value for Smart Meter Display continued Step Action Meter Display 12 Press UPPER VALUE button to lock in 1 digit and activate sign segment 13 Press Increase button to set sign segment to minus sign for negative values or Decrease button to set it to BLANK for positive values Readout now displays sign segment which will be BLANK for positive values unless upper value was set for negative values before 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL K 9990 1 Sign segment is BLANK for positive values and minus sign for negative values 14 Press UPPER VALUE button to lock in current settings as upper display value and return to previous display Upper display limit setting is now complete ATTENTION For CUSTOM unit in transmitter with LINEAR output you must set both lower and upper display limits for values to take effect If you let either the lower or upper display limit time out after 30 seconds the meter discards both newly set values and reverts back to the previously set values Display goes blank for a 1 2 second and returns to display readout equal to 50 output In this example readout is 9 990 000 C
123. so e mail your technical questions or comments about this product to Honeywell Solution Support Center e mail ace honeywell com Problem Resolution If it is determined that a hardware problem exists a replacement transmitter or part will be shipped with instructions for returning the defective unit Please do not return your transmitter without authorization from Honeywell s Solution Support Center or until the replacement has been received viii ST 3000 Release 300 Installation Guide 2 05 IMPORTANT Before You Begin Please Note Transmitter Terminal Blocks Depending on your transmitter options the transmitter may be equipped with either a 3 screw or 5 screw terminal block inside the electronics housing This may affect how to connect the loop wiring and meter wiring to the transmitter See Section 4 3 for the terminal block connections for each type terminal Section 5 provides additional wiring diagrams showing alternate wiring methods SIGNAL TEST Terminal Block Electronics Housing Internal Ground Terminal 3 Screw Terminal Block L SIGNAL METER TEST SIGNAL Terminal Block Electronics Housing Internal Ground Terminal 5 Screw Terminal Block 2 05 ST 3000 Release 300 Installation Guide ix x ST 3000 Release 300 Installation Guide 2 05 Section 1 Getting Started 1 1 CE Conformity Europe Notice About conformity a
124. t 3 4 meters below the transmitter NOTE The combination of tank vacuum and high pressure capillary head effect should not exceed 9 psi 300 mm Hg absolute Table 10 Mounting Remote Diaphragm Seal Transmitter Step Action 1 Mount transmitter at a remote distance determined by length of capillary tubing 2 If Transmitter Model Then Connect Remote Number is Seal on STR93D or STR12D high pressure HP side of transmitter to lower flange mounting on tank wall for variable head H1 STR13D low pressure LP side of transmitter to lower flange mounting on tank wall for variable head H1 ATTENTION On insulated tanks remove enough insulation to accommodate the flange extension Continued on next page 32 ST 3000 Release 300 Installation Guide 2 05 4 1 Mounting ST 3000 Transmitter Continued Remote seal mounting continued Table 10 Mounting Remote Diaphragm Seal Transmitter continued Step Action 3 If Transmitter Model Then Connect Remote Number is Seal on STR93D or STR12D low pressure LP side of transmitter to upper flange mounting on tank wall for fixed or constant head H2 STR13D high pressure HP side of transmitter to upper flange mounting on tank wall for fixed or constant head H2 ATTENTION On insulated tanks remove enough insulation to accommodate the flange extension 4 It is the End User s responsibility to provide
125. temperature limits for the SFC are 10 to 50 C 14 to 122 F with relative humidity in the range of 10 to 90 RH Usage guidelines For transmitters operating in the Analog mode be sure to put an analog control loop into its manual mode before initiating SFC communications with the transmitter Also be sure any switches that may trip alarms or interlocks associated with the analog loop are secured or turned OFF Communication superimposes digital signals on the loop wiring that could affect the analog control signal Be sure the power supply voltage does not exceed 45Vdc The ST 3000 transmitter and SFC were designed to operate with voltages below 45Vdc Be sure there is at least 250 ohms of resistance between the SFC and the power supply for proper communications SCT 3000 Requirements The Smartline Configuration Toolkit SCT 3000 consists of the software program which is contained on diskettes and a Smartline Option Module which is the hardware interface used for connecting the host computer to the ST 3000 transmitter Be certain that the host computer is loaded with the proper operating system necessary to run the SCT program See the SCT 3000 Smartline Configuration Toolkit Start up and Installation Manual 34 ST 10 08 for complete details on the host computer specifications and requirements for using the SCT 3000 2 05 ST 3000 Release 300 Installation Guide 21 3 3 Considerations for Local Smart Meter Option
126. ter Figure 11 shows a diagram of a typical piping arrangement using a three valve manifold and blow down lines for a differential pressure transmitter being used to measure flow Figure 11 Typical 3 Valve Manifold and Blow Down Piping Arrangement Blow Down Valve 3 Valve Manifold To Upstream Tap To Downstream Tap To Low Pressure Side of Transmitter To High Pressure Side of Transmitter Blow Down Valve Blow Down Piping To Waste To Waste Blow Down Piping 21010 Continued on next page 34 ST 3000 Release 300 Installation Guide 2 05 4 2 Piping ST 3000 Transmitter Continued Piping Arrangements continued Another piping arrangement uses a block off valve and a tee connector in the process piping to the transmitter as shown in Figure 12 Figure 12 Typical Arrangement for NPT Process Connection Piping Block off Valve 1 2 NPT Connection Tank Wall Transmitter location Table 11 lists the mounting location for the transmitter depending on the process Table 11 Suggested Transmitter Location for Given Process Process Suggested Location Explanation Gases Above the gas line The condensate drains away from the transmitter Liquids 1 Below but close to the elevation of the process connection 2 Level with or above the process connection 1 This minimizes the static head effect of the condensate 2 This requires a siphon to protect the transmitter from process
127. ter installation in non intrinsically safe areas and for intrinsically safe loops in hazardous area locations If you are using the transmitter with Honeywell s TPS system see the previous TPS reference ATTENTION All wiring must comply with local codes regulations and ordinances If you will be using the transmitter in a hazardous area be sure to review the hazardous location reference data included in Appendix A of this manual before operating the transmitter Table 15 Wiring the Transmitter Step Action 1 Loosen end cap lock using a 1 5 mm allen wrench and remove end cap cover from terminal block end of transmitter housing 2 Feed loop power leads through one of conduit entrances on either side of transmitter housing Plug whichever entrance you do not use ATTENTION The transmitter accepts up to 16 AWG wire 3 Observing polarity connect positive loop power lead to SIGNAL terminal and negative loop power lead to SIGNAL terminal Example Connecting loop power to transmitter 3 screw terminal block SIGNAL TEST Loop Power 5 screw terminal option LP L SIGNAL METER TEST SIGNAL Loop Power 4 Replace end cap and tighten end cap lock Continued on next page 2 05 ST 3000 Release 300 Installation Guide 41 4 3 Wiring ST 3000 Transmitter Continued Approval body requirements If your transmitter was ordere
128. ters Table 13 Flange Description Transmitter Type Description Flush or Extended Diaphragm 2 inch 150 serrated face flange with 4 holes 19 mm 3 4 in diameter on 120 7 mm 4 75 in diameter bolt circle and an outside diameter of 150 mm 5 91 in 2 inch 150 serrated face flange with 8 holes 19 mm 3 4 in diameter on 127 mm 5 00 in diameter bolt circle and an outside diameter of 165 mm 6 50 in 3 inch 150 serrated face flange with 4 holes 19 mm 3 4 in diameter on 152 4 mm 6 00 in diameter bolt circle and an outside diameter of 190 mm 7 48 in 3 inch 300 serrated face flange with 8 holes 22 2 mm 7 8 in diameter on 168 3 mm 6 62 in diameter bolt circle and an outside diameter of 210 mm 8 27 in 4 inch 150 serrated face flange with 4 holes 19 mm 3 4 in diameter on 190 5 mm 7 50 in diameter bolt circle and an outside diameter of 230 mm 9 05 in 4 inch 300 serrated face flange with 8 holes 22 2 mm 7 8 in diameter on 255 mm 10 04 in diameter bolt circle and an outside diameter of 200 mm 7 87 in DN 50 PN 40 serrated face flange with 4 holes 18 mm 0 71 in diameter on 125 mm 4 92 in diameter bolt circle and an outside diameter of 165 mm 6 50 in DN 80 PN 40 serrated face flange with 8 holes 18 mm 0 71 in diameter on 160 mm 6 30 in diameter bolt circle and an outside diameter of 200 mm 7 87 in DN 100 PN 40 serrated face flange with 8 holes 22 mm 0 87 in diameter on 190 mm
129. ting the LRV and URV to applied pressures using the SFC ATTENTION After making any adjustments to the smart meter keep the transmitter powered for at least 30 seconds so that the new meter configuration is written to non volatile memory If power is turned off before 30 seconds the changes may not be saved so that when the transmitter power is restored the meter configuration will revert to the previous settings Procedure The procedure in Table A 3 shows the steps for setting the range values to applied pressures using local zero and span adjustments See Figure A 2 for typical local adjustment setup details Table A 3 Setting Range Values Using Local Zero and Span Adjustments Step Action 1 Turn OFF transmitter power Loosen end cap lock and remove end cap from terminal block side of electronics housing 2 Observing polarity connect a milliammeter across positive and negative TEST terminals ATTENTION If you have the smart meter with local zero and span adjustment option you may use the Smart Meter in place of the milliammeter Continued on next page 54 ST 3000 Release 300 Installation Guide 2 05 A 4 Setting Range Values Local Zero and Span Continued Procedure continued Table A 3 Setting Range Values Using Local Zero and Span Adjustments Continued Step Action 3 Loosen end cap lock and remove end cap from PWA side of electronics housing to expose local zero and span assembly or smart
130. tinued on next page 2 05 ST 3000 Release 300 Installation Guide 61 A 5 Configuring Smart Meter Using Pushbuttons Continued Selecting Engineering Units continued Table A 5 Selecting Engineering Units continued Step Action Meter Display 4 Press UNITS SET button to lock in selected code ATTENTION If you select an invalid code according to the selections in Step 3 the meter display will show an error code Er1 for one second and then return to the previous engineering units selection Goes blank for 1 2 second and returns with reading in engineering units 100 0 0 1 ANALOG8 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL In H O 2 Digital reading now in engineering units of inches of water 5 If selected engineering unit does not match one of six unit indicators on meter peel off matching stick on unit label from sheet drawing number 30756918 001 and paste it in lower right hand corner of meter Use stick on label for engineering units without indicators on display 100 0 1 0 ANALOG2 UPPER VALUE UNITS LOWER VALUE SE T VAR SEL Kg cm2 Stick on label identifies selected engineering units 6 If you selected Custom or Flow engineering units go to Tables A 7 and A 8 to set lower and upper display limits for smart meter display Lower and upper display limits have not been set for Custom or Flow engineering units 100 0 U ANALOG L
131. tline field instruments NOTE SCT 3000 software Release 3 12 2 or greater is compatible with all Series 100 and 900 Release 300 ST 3000 transmitters Please contact your Honeywell representative for more information Using reference data The ST 3000 Smart Transmitter Release 300 and SFC Smart Field Communicator Model STS 103 User s Manual 34 ST 25 14 was shipped separately to a person designated on the order The User s Manual contains complete configuration operation calibration service and replacement parts information for the transmitter so you may want to have it on hand for reference It also includes the same installation data contained in this installation guide to minimize cross reference But the optional bench check function and reference dimension drawings list are included in this guide only Appendix A Smart Meter Reference contains configuration and operating information for using the the ST 3000 when it is equipped with the smart meter option option SM 4 ST 3000 Release 300 Installation Guide 2 05 Section 2 Optional Bench Check 2 1 Connecting Power and SCT SFC About the bench check The bench check is an optional procedure for checking your transmitter before you install it by Connecting a power source and an SFC or a PC running SCT 3000 software to the transmitter Running a communication test with an SFC or SCT 3000 Checking the operation status and checking the configu
132. to allow read and write access or read only access to the transmitter s configuration database When the jumper is in the read only position you can only read view the transmitter s configuration and calibration data Note that the factory default jumper position is for read and write access There is no need to check the jumper position unless you want to change it Refer to the steps in Table 4 to remove the PWA from the transmitter and Figure 3 to reposition the jumper Figure 3 shows the location of the write protect jumper on the PWA for Release 300 transmitters Figure 3 Write Protect Jumper Location and Selections Failsafe Direction Jumper Meter Connector Power Connector W R Read and Write Read Only 2 05 ST 3000 Release 300 Installation Guide 15 2 6 Setting Range Values Using Local Adjustments Local zero and span option For transmitter applications that do not require an SFC nor digital integration with Honeywell s TPS systems ST 3000 transmitters are available with optional local zero and span adjustments About local adjustments The transmitter s range values can be set by using the pushbuttons on the face of the local zero and span option or smart meter Refer to the procedure for setting the range values to applied pressures using local zero and span adjustments in Appendix A Smart Meter Reference in this guide 16 ST 3000 Release 300 Installation Guide 2 05 Section
133. tter Installation Variable Head H1 Reference Leg Attention Dotted area indicates use with closed tank with reference leg LP Side vented to atmosphere HP Side mounted to tank Minimum Level Maximum Level Continued on next page 2 05 ST 3000 Release 300 Installation Guide 29 4 1 Mounting ST 3000 Transmitter Continued Flush mounting To mount a flush mounted transmitter model cut a hole for a 1 inch standard pipe in the tank or pipe where the transmitter is to be mounted Weld the 1 inch mounting sleeve to the wall of the tank or to the hole cut on the pipe Insert the meter body of the transmitter into the mounting sleeve and secure with the locking bolt Tighten the bolt to a torque of 8 1 to 13 5 N m 6 to10 lb ft Figure 8 shows a typical installation for a transmitter with a flush mount on a pipe Once the transmitter is mounted the transmitter housing can be rotated to the desired position See Table 8 step 4 ATTENTION On insulated tanks remove enough insulation to accommodate the mounting sleeve Figure 8 Typical Flush Mounted Transmitter Installation 1 Pipe Mount 316 SS Weld Nipple standard option Continued on next page 30 ST 3000 Release 300 Installation Guide 2 05 4 1 Mounting ST 3000 Transmitter Continued High Temperature Transmitter Mounting You can mount the high temperature transmitter directly to the process flange connection or the process piping Figure
134. uidance in wiring the transmitter and remote meters in hazardous and nonhazardous locations Tables listing the available dimension drawings for ST 3000 transmitters are provided for reference External Wiring Diagrams These wiring diagrams are included in numerical order behind this section for wiring reference ST 3000 Description Drawing Number Release 300 For non intrinsically safe application 30753607 Series 100 900 For intrinsically safe application FM 51204241 Transmitters For intrinsically safe application CSA 51204242 For intrinsically safe application CENELEC 51204243 Continued on next page 2 05 ST 3000 Release 300 Installation Guide 45 5 1 Wiring Diagrams and Dimension Drawings Continued Dimension Drawings The tables on the following pages list available dimension drawings for reference If you need a copy of a drawing please determine the appropriate drawing number from the following tables and contact your Honeywell representative to obtain a copy Dimension Drawings Series 100 and Series 900 Transmitter Type and Table Mounting Drawing Key Number Selections Angle Bracket MB SB Flat Bracket FB Number Vertical Pipe Horizontal Pipe Vertical Pipe Horizontal Pipe Differential Pressure STD110 STD120 STD125 See Key Number 51205895 51205893 STD130 STD170 Column 51205894 51205892 STD125 Tank HTG 30756435 000 STD904 ST
135. umbers as listed in the following table Maximum Temperature Degrees C Degrees F Identification Number 450 842 T1 300 572 T2 200 392 T3 135 275 T4 100 212 T5 85 185 T6 Certification and Conformity Details Table B 3 CENELEC LCIE Certification Code Description 3D Flameproof Supply 45 Vdc IP 66 67EEx d IIC T6 3A Intrinsically Safe EEx ia IIC T5 40 Ta 93 C Flameproof Supply 45 Vdc IP 66 67 EEx d IIC T6 LCIE Intrinsic Safety Parameters 1 Ui 30 V Ii 100 mA Pi 1 2 W Ci 4 2 nF Ri 0 Li 0 With no integral indicator or with integral Smart Meter option SM Li 150 H With Analog Meter option ME 1 Install in accordance with Honeywell drawing 51204243 2 05 ST 3000 Release 300 Installation Guide 91 B 2 International Electrotechnical Commission IEC Classification of Hazardous Locations Continued Certification and Conformity Details continued Table B 4 Standards Australia LOSC Certification Code Description 4H Intrinsically Safe Ex ia IIC T4 Class I Zone 0 Flameproof Ex d IIC T6 Class I Zone 1 Non Sparking Apparatus Type of Protection n Ex n IIC T6 Class I Zone 2 LOSC Intrinsic Safety Parameters 1 Ui 42 4 V Ii 225 mA Pi 1 2 W Ci 4 2 nF Li 0 With no integral indicator or with integral Smart Meter option SM Li 150 H With Analog Meter option ME 1 Instal
136. upper value setting Readout goes blank except for first active digit which will be 0 unless upper value was set before 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL K 00 Continued on next page 2 05 ST 3000 Release 300 Installation Guide 69 A 5 Configuring Smart Meter Using Pushbuttons Continued Setting Upper Display Values continued Table A 8 Setting Upper Display Value for Smart Meter Display continued Step Action Meter Display 5 Press Increase button to select the next available digit value or Decrease button to select the previous digit value Repeat this action until desired value is on display use 9 for example purposes First digit value setting is set to 9 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL K 90 0 1 2 3 4 5 6 7 8 9 Press and hold to scroll forward through values Press and hold to scroll backward through values 6 Press UPPER VALUE button to lock in first digit and activate next active digit Readout now displays next active digit which will be zero unless upper value was set before 7 Press Increase button to select the next available digit value or Decrease button to select the previous digit value Repeat this action until desired value is on display 100 0 ANALOG UPPER VALUE UNITS LOWER VALUE SE T VAR SEL K 090 Continued on next page
137. ure 400 inches H2O 1 bar 3000 psi 210 bar 100 psi 7 bar 3000 psi 210 bar 3000 psi 210 bar 3000 psi 210 bar Gauge Pressure 100 psi 7 bar 100 psi 7 bar 300 psi 21 bar 300 psi 21 bar 500 psi 35 bar 500 psi 35 bar 3000 psi 210 bar 3000 psi 210 bar 6000 psi 415 bar 6000 psi 415 bar 10000 psi 690 bar 10000 psi 690 bar 400 inches H2O 1 bar Flange Mount 100 psi 7 bar Per selected flange and material ANSI ASME 150 300 DN PN40 400 inches H2O 1 bar Remote Seal 100 psi 7 bar Lesser MAWP of either Remote Seal selected or transmitter pressure rating Absolute Pressure 780 mmHg Absolute 1 bar 780 mmHg Absolute 1 bar 500 psia 35 bar 500 psia 35 bar Note Maximum Allowable Working Pressure MAWP may vary with materials of construction and process temperature For more specific information refer to the appropriate Specification and Model Selection Guide or transmitter nameplate Note To convert bar values to kilopascals kPa multiply by 100 For example 3 5 bar equals 350 kPa 2 05 ST 3000 Release 300 Installation Guide 19 3 2 Considerations for SFC SCT Install SFC battery pack If the SFC battery pack was removed for shipping and or storage you will have to install the battery pack and charge the batteries before you can operate the SFC The procedure in Table 7 outlines the steps for the battery pack Table 7 Installing
138. w supply system conductor iv ST 3000 Release 300 Installation Guide 2 05 Table of Contents REFERENCES IV TECHNICAL ASSISTANCE VIII SECTION 1 GETTING STARTED 1 1 1 CE Conformity Europe Notice 1 1 2 Preliminary Checks 2 SECTION 2 OPTIONAL BENCH CHECK 5 2 1 Connecting Power and SCT SFC 5 2 2 Testing Communications 7 2 3 Verifying Configuration Data 10 2 4 Changing Default Failsafe Direction 13 2 5 Optional Write Protect Jumper
139. wer supply Is power applied is there greater than 11 volts at the transmitter and are you within the operating area on the curve in Figure 13 Correct any wiring resistance or power supply problems and try communicating again Press ID key If you are still not getting the correct display note error messages and refer to Troubleshooting section in the transmitter s User s Manual 34 ST 25 14 for probable cause Continued on next page 8 ST 3000 Release 300 Installation Guide 2 05 2 2 Testing Communications Continued Procedure continued Table 2 Testing Communications with Transmitter Continued Step Press Key Read Display or Action Description 7 SHIFT DE READ A ID D E X T M T A O G R N F S H I T T A O N G S F C W O R K I N G 3 3 L I N A G N O D P T _ Initiates shift key selection Begins upload of configuration database from transmitter Operation completion rate is shown in percent Note that display for ID response reverts to style used for transmitter in analog mode when upload is completed 8 F S DIR U STAT S T A S T F C W O S I N G R K U S T A S T T A U S S H E C K C O U T K L I N D P Y R E A D Initiates status check If messages other than this one are cycled in display refer to the Troubleshooting section in this manual for an expl
140. working with a pre release 300 transmitter that does not support the smart meter option and therefore can not access the meter configuration function 4 C n o u f i g M e t r e C M e n t r o e f i g r e Prompt asks if you want to configure Smart Meter If you want to configure it go to Step 5 If you do not want to configure it press CLR key to exit function Continued on next page 2 05 ST 3000 Release 300 Installation Guide 75 A 6 Configuring Smart Meter Using SFC Continued Procedure continued Table A 9 Setting Up Smart Meter Configuration Using an SFC continued Step Press Key Read Display or Action Description 5 ENTER YES NON VOL MENU ITEM I DECONF 2 H 9 O _ 3 E M e g t r n e U n i F t s MmHg_0C PSI KPa MPa mBAR BAR g cm 2 Kg cm 2 mmH2O_4C inHg_32F mH2O_4C GPM GPH Custom Calls up present meter Engineering Unit selection Note that unit H2O_39F is shown for example purposes only Repeatedly press MENU ITEM key to step through other selections For example purposes stop when PSI unit is on display 6 If EU is Then Custom GPM go to Step 7 or GPH other than go to Step 13 Custom GPM or GPH Continued on next page 76 ST 3000 Release 300 Installation Guide 2 05 A 6 Configuring Smart Meter Using SFC Continued Procedure continued

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