Hitachi DZ-HS903A Camcorder User Manual
Contents
1. __ Equipment ____ Owner s Manual EB6500 manual to your computer IPR __ _ _ ff pbb Thank you for purchasing Honda generator This manual describes the operation and maintenance of the Honda Generator EB6500 All information in this publication is based on the latest product information available at the time of printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be reproduced without written permission This manual should be considered a permanent part of the generator and should remaine with it if it is resold READ THIS OWNER S MANUAL CAREFULLY Pay special attention to these symbols and any instructions that follow Indicates serious injury or death WILL result if instructions are not followed LAM Indicates a strong possibility that serious injury or death may result if instructions are not followed CAUTION indicates a possibility that minor injury could result if instructions are not followed Indicates that equipment or property damage could result if instructions are not followed Honda generator is designed to give safe and dependable service if operated according to instructions Operating this generator requires special ef2. STARTER GRIP 14 _ e With electric starter Turn the engine switch to the START position and hold it there for 5 seconds or until the engine starts Operating the starter motor for more than 5 seconds can damage the motor If the engine fails to start release the switch and wait 10 seconds before operating the starter again f the speed of the starter motor drops after a period of time it is an indication that the battery should be recharged ENGINE SWITCH 6 When the engine starts allow the engine switch to return to the ON position ENGINE SWITCH N 15 7 Push the choke rod to the OPEN position as the engine warms up 8 If you wish to use the auto throttle system turn the auto throttle switch to the AUTO position after the engine has warmed up for 2 or 3 minutes AUTO THROTTLE SWITCH 16 5 GENERATOR USE A WARNING To prevent electrical shock from faulty appliances make sure all appliancos are in good working order before connecting them to the generator Connections for standby power to a building s electrical system must be made by a qualified electrician and must comply with all applicable laws and electrical codes Improper connections can allow electrical current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact the lines during a power ou
3. AWARNING If the generator has been running the muffler will be very hot Allow it to cool before proceeding The spark arrester must be serviced every 100 hours to maintain its efficiency Clean the spark arrester as follows 1 Loosen the screw by the exhaust port of the muffler and remove the spark arrester 2 Use a brush to remove carbon deposits from the spark arrester screen Inspect the screen for breaks or tears and replace it if necessary 3 Install the spark arrester in the reverse order of removal SPARK ARRESTER SPARK ARRESTER SCREEN 35 8 TRANSPORTING STORAGE When transporting the generator turn the engine switch and the fuel valve OFF and keep the generator level to prevent fuel spillage Fuel vapor or spilled fuel may ignite Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Drain the fuel a With the fuel valve OFF remove and empty the sediment cup FUEL VALVE SEDIMENT CUP NS b Turn the fuel valve ON and drain the gasoline in the fuel tank into a suitable container c Replace the sediment cup and tighten securely 36 d Drain the carburetor by loosening the drain screw Drain the gasoline into a suitable container AWARNING Gasoline is extremely flammable and is explosive under certain conditions Do not smoke or allow flames or sparks in the area DRAIN SCREW 3 Change the engine oil 4
4. Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 5 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect it from internal corrosion Align the notch on the starter pulley with the hole at the top of recoil starter 6 Cover the engine to keep out dust 37 9 TROUBLESHOOTING A When the engine will not start 1 16 the engine switch on 2 Does the oil alert lamp flash when the starter is pulled 3 15 there enough fuel 4 15 the battery full charged when starter motor does not start 5 Are loads disconnected from the AC receptacles 6 5 there a spark at the spark plug a Remove the spark plug cap Clean any dust from around the spark plug base then remove the spark plug b Install the spark plug in the plug cap c Turn the engine switch on d Grounding the side electrode to any engine ground pull the recoil starter to see if sparks jump acrass the gap A WARNING Be sure there is no spilled fuel around the spark plug Spilled fuel may ignite Perform this test in a well ventilated area If there are no sparks replace the plug f If the new spark plug does not spark take the generator to an authorized Hond
5. generator is refueled or where gasoline is stored Refuel in a well ventilated area with the engine stopped Carbon Monoxide Hazards Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing exhaust can cause loss of consciousness and may lead to death f you run the generator in an area that is confined or even partially enclosed the air you breathe could contain a dangerous amount of exhaust gas To keep exhaust gas from building up provide adequate ventilation 3 WARNING LABEL LOCATION Read these labels before operating the generator Your Honda generator comes with several labels containing important safety information Anyone who uses the generator should read and understand this information before operating the generator The labels should be considered as permanent parts of the generator If a label comes off or becomes hard to read contact an authorized Honda generator dealer for replacements WARNING 00 NOT USE INDOORS EXHAUST GAS CONTAINS POISONOUS CARBON MONOXIDE NE PAS UTILISER DANS UN ENDROIT FERME A CAUSE DU RISQUE D EMPOISONNEMENT DU GAZ ENCION NO LO USE EN LUGARES CERRADOS PORQUE EL 2 MONOXIDE DE CARBONO ES VENENOSO CHECK FON SPILLED FUEL OR FUEL LEARS STOP ENGINE BEFORE REFUELING CONTROLER QUI NY NE FUITE NI ESSENCE REPANDUE SUR L APPAREIL ARRETER LE MOTEUR AVANT OEREFAIRE LE PLEIN BINSPECCIONAR PARA COMBUSTIBLE OERRAMADO 0 ESCAP
6. if it dose confirm the type and percentage of alcohol used If you notice any undesirable operating symptoms while using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol 10 Air cleaner Check the air cleaner elements to be sure they are clean and in good condition Clean or replace the element if necessary page 30 Never run the engine without the air cleaner Rapid engine wear will result AIR CLEANER ELEMENT 11 4 STARTING THE ENGINE 1 sure that the AC circuit breaker is in the OFF position The generator may be hard to start if a load is connected AC CIRCUIT BREAKER 2 Turn the fuel valve to the ON position FUEL VALVE 12 3 Pull the choke rod out to the CLOSED position NOTE Do not use the choke if the engine is warm or if the air temperature is high 4 Make sure the auto throttle switch is OFF or more time will be required for warm up AUTO THROTTLE SWITCH 13 ure ir Mr M Ll I D a 5 Start the engine e With recoil starter Turn the engine switch to the ON position ENGINE SWITCH Pull the starter grip lightly until resistance is felt then pull briskly Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter or housing
7. must be properly gapped and free of deposits AWARNING if the engine has been runnig the muffler will be very hot Be careful not to touch the muffler 1 Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use the wrench supplied in the tool kit to remove the spark pulg PLUG WRENCH BE BON PLUG CAP un 4 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 70 0 80 mm 0 028 0 031 in ge 0 70 0 80 mm f 0 028 0 031 in 33 6 that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading 7 After each spark plug is seated tighten with a spark plug wrench to compress the washer NOTE If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the washer The spark plug must be securely tightened An improperly tightened spark plug can become very hot and could damage the engine e Never use spark plugs which have an improper heat range Use only the recommended spark plugs or equivalent 34 Spark arrester maintenance
8. 1d31Y WO 0113A A YNIWYSL 31LLOUHA nn neous 00 01231084 LINDHID 4 10402 wos puy 405 91 5 JONVHS 110A ov AINO A021 YOLSaLOUd 021 401931034 1902301931044 LINHA e ursus ia Ino SN 40 11 SPECIFICATIONS Dimensions Power product description code 1 200_mm 47 2 in Width Width 665 mm 26 2 in 720 mm 28 3 in 98 5 kg 217 2 Ibs Engine Bore x Stroke 88 x 64 mm 3 5 x 2 5 in CompressionRatio 80 1 EngineSpeed 3600rpm Generator 120 240 V AC output Rated Voltage Rated Frequency Rated Ampere Rated Output Maximum Output 41 12 HANGER KIT INSTALLATION 1 Remove the upper frame Install the hanger on it and install the upper frame on the body BRACKET UPPER FRAME NOTE Install at near center avoiding to install over the fuel filler cap FUEL FILLER CAP 42 13 2 WHEEL KIT INSTALLATION 1 Install the two wheels on the axle shaft 2 Install the axle assembly on the generator using two bolts and nuts 3 Install the two stands on the under frame Inside Shorter end Longer end WHEELS 4 Remove the upper frame Install the two handles with brackets on it using s
9. 20A Groung Fault Circuit Interrupter GFCI Receptacle A WARNING Using the generator in rain snow or near water can iead to death from electric shock Keep the generator dry This receptacle is protected by a Ground Fault Circuit interrupter GFCI for protection against electrical shock TEST BUTTON To test depress the TEST button see page 22 RESET BUTTON To restore power depress the RESET button see page 23 Perform this test monthly to ensure proper operation of the GFCI Recep tacle If the generator is stored outdoors unprotected form the weather test the GFCI receptacle before each use Rcord your test on the GFCI test card provided on the fuel tank TEST BUTTON RESET BUTTON 21 INSPECTION Before each use If the generator is stored outdoors TE from the weather test the GFCI receptacle before each use as described in the monthly inspection Monthly Under normal operating conditions perform the test monthly Record your test on the GFCI test card provided on the fuel tank 1 Unplug all appliance s from the GFCI receptacles 2 Start the engine 3 Turn the circuit breaker ON 4 Make sure the auto throttle switch is OFF CIRCUIT BREAKER 5 Press the TEST BUTTON The RESET BUTTON should extend i with a click TEST BUTTON f the REST BUTTON does not extend contact an authorized Honda generator dealer 22 6 Press the RESET BUTTON The RESET BUTOON sh
10. E WARNING EEE USING THE GENERATOR IN RAIN SNOW OR NEAR WATER CAN LEAO TO DEATH FROM ELECTRIC SHOCK KEEP GENERATOR ORY A WARNING ELECTROCUTION OR PROPERTY DAMAGE CAN OCCUR po CONNECT THIS GENERATOR TO ANY BUILDING S ELECTRICAL SYSTEM UNLESS ISOLATION SWITCH HAS BEEN INSTALLED BY A LICENSED ELECTRICIAN READ OWNER S R S MANUAL CAREFULLY 120 240V 60Hz 5 5kVA 6 5kVA AC VOLTAGE FREQUENCY RATED OUTPUT MAX OUTPUT PHASE FUEL GASOLINE PETROL G amp lt i gt a o lt I CAUTION w SURE FILL CRANKCASE WITH RECOMMENDED OIL BEFORE USING FOR DETAILED EXPLANATION SEE THE OWNER S MANUAL 2 COMPONENT IDENTIFICATION GFCI RECEPTACLE VOLTAGE SELECTOR OIL ALERT LAMP SWITCH HANGER AC CIRCUIT ENGINE SWITCH BREAKER CHOKE ROD 2 AIR CLEANER ENGINE OIL FILLER CAP FUEL VALVE STANDS AUTO THROTTLE SWITCH ENGINE OIL DRAIN PLUG ENGINE SERIAL NUMBER RECOIL STARTER GRIP FUEL FILLER CAP cc as o n MS RON gt gt 5 e M a 2 ye 2 Y of e lt Qui cc Or 2 lt lt A Q MUFFLER GUARD PLATE BATTERY TRAY Refer to these serial numbers when ordering parts and when making Record the engine and frame serial numbers for your fut
11. a dealer OIL ALERT LAMP ENGINE SWITCH 38 6 15 gasoline reaching the carburetor To check place a suitable container under the drain tube turn the fuel valve on and loosen the drain screw Fuel should flow out freely If OK try to start the engine according to the instructions A WARNING If any fuel is spilled make sure the area around the spark plug and the generator is dry before starting the engine Fuel vapor or spilled fuel may ignite DRAIN SCREW 7 the engine still does not start take the generator to an authorized Honda dealer B When the engine starts but stops immediately 1 Check the oil alert lamp If the oil alert lamp flashes when the starter is pulled check the engine oil level and fill with the recommended oll 2 Re start the engine C No electricity at the AC receptacles 1 15 the AC circuit breaker 2 Check the electrical appliance or equipment for any defects 39 10 WIRING DIAGRAM non 51 an El o 3119 18201 1 p 1 1 H 7102 QION31OS 5 y 3110HHL OLNY Abava 7 X30748 3NISN3 S Be PT M 32018 1081409 _ A noums Mii 9 5 E 32018 ee ee wa ee as ee 8 RE psu ek ee TA L
12. all appliances are in good working order before connecting them to the generator If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn off the circuit breaker and the generator engine switch immediately Then disconnect the appliance and examine it for signs of malfunction VOLTAGE SELECTOR AC CIRCUIT BREAKER PLUG 24 6 STOPPING THE ENGINE To stop the engine in an emergency turn the engine switch to the OFF position In normal use 1 Turn the AC circuit breaker to the OFF position AC CIRCUIT BREAKER 2 Move the engine switch to the OFF position 25 3 Turn the fuel valve to the OFF position FUEL VALVE e High altitude operation At high altitude the standard carburetor air fuel mixture will be excessively rich Performance will decrease and fuel consumption will increase High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor and readjusting the pilot screw If you always operate the engine at altitudes higher than 6 000 feet above sea level have an authorized Honda generator dealer perform this carburetor modification Even with suitable carburetor jetting engine horsepower will decrease approximately 3 5 for each 1 000 foot increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modifica tion is made Operation of the generator at an altit
13. e stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored Do not overfill the fuel tank there should be no fuel in the filler neck After refueling make sure the tank cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel fuel vapor may ignite fuel is spilled make sure the area is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapor KEEP OUT OF REACH OF CHILREN GASOLINES CONT AINING ALCOHOL If you decide to use a gasoline containing alcohol gasohol be sure its octane rating is at least as high as that recommended by Honda There are two types of gasohol one containing ethanol and the other containing methanol Do not use gasohol than contains more than 1096 ethanol Do not use gasoline containing methanol methyl or wood alcohol that dose not also contain cosolvents and corrosion inhibitors for methanol Never use gasoline containing more than 596 methanol even if it has cosolvents and corrosion inhibitors NOTE Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is as yet incomplete Before buying fuel from an unfamiliar station try to find out if the fuel contains alcohol
14. es proper in struction Do not let children operate the generator without parental supervision Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused Using a generator or electrical appliance in wet conditions such as rain or snow or near pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry f the generator is stored outdoors unprotected from the weather check the Ground Fault Circuit Interrupter GFCI receptacle and all other electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution Do not connect to a building s electrical system unless an isolation Switch has been installed by a qualified electrician Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials Keep the generator at least 1 meter 3 feet away from buildings and other equipment during operation Keep flammable materials away from the generator e The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors Gasoline is extremely flammable and is explosive under certain conditions Do not smoke or allow flames or sparks where the
15. fort on your part to ensure your safety and the safety of others Using this generator for a purpose not intended may cause injury or property damage A WARNING Careless operation or misuse may cause injury or property damage Read and understand the owner s manual before operating this generator If a problem should arise or if you have any questions about your generator see an authorized Honda generator dealer HONDA MOTOR CO LTD 1990 ALL RIGHTS RESERVED CONTENTS 1 SAFETY 3 2 COMPONENT IDENTIFICA TION 4 6 3 PRE OPERA TION CHECK 8 4 STARTING THE 12 GENERA VSE STOPPING THE ENGINE nennen rennen 2b PRIN 26 PR 27 RANSPOR Y E O 36 9 TROUBLESHOOTING 38 T EEEE 40 1 1 SPECIFICATIONS 4 BATTERY TRAY 1 SAFETY INFORMATION SAFETY INFORMATION For your safety and the safety of others pay special attention to these precautions Operator Responsibility Know how to stop the generator quickly in case of emergency Unders tand the use all generator controls output receptacls and connections Be sure that anyone who operates the generator receiv
16. ill the tank if the fuel level is low Do not fill above the shoulder of fuel strainer Your engine is designed to use any gasoline that has a pump octane number 2 of 86 or higher or that has a research octane number of 91 or higher Gasoline pumps at service station normally display the pump octane number We recommend that you use unleaded fuel because it produces fewer engine and spark plug deposits and extends the life of exhaust system components Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt dust or water in the fuel tank Use of a lower octane gasoline can cause persistent pinging or heavy spark knock a metallic rapping noise which if severe can lead to engine damage If spark knock or pinging occurs at a steady engine speed under normal load change brands of gasoline If spark knock or pinging persists consult your authorized Honda dealer Failure to do so is considered misuse and damage caused by misuse is not covered by Honda s Limited Warranty Occasionally you may hear light spark knock while operating under heavy loads This is no cause for concern It simply means your engine is operating efficiently Fuel tank capacity 17 0 2 4 49 US gal 3 74 Imp gal FUEL FILLER CAP lt Coe FUEL STRAINER AWARNING Gasoline is extremely flammable and is explosive under certain conditions Refuel in a well ventilated area with the engin
17. ix bolts and install the upper frame on the body using four bolts BRACKETS HANDLES 43 14 BATTERY TRAY KIT 1 Install the battery guard on the frame Set the battery tray on the battery guard and tighten the bolts 2 Route the starter cable under the tank and connect it to the starter solenoid 3 Connect the ground cable to the generator rear housing 4 Set the battery on the battery tray and secure with the battery bracket Connect the starter cable to the battery positive terminal first then to the negative terminal When disconnecting disconnect at the battery negative terminal first 5 Install the battery guard plate on the battery guard 44 STARTER SOLENOID STARTER CABLE positive Sun STARTER CABLE BATTERY NOTE Use a battery rated at 12V 18 35AH or more BATTERY BRACKET BATTERY GUARD BATTERY GUARD PLATE BATTERY TRAY 45 15 WARRANTY SERVICE Owner satisfaction Your satisfaction and goodwill are important to your dealer and to us All Honda warranty details are explained in the Distributor s Limited Warranty Normally any problems concerning the product will be handled by your dealer s service department you have a warranty problem that has not been handled to your satisfaction we suggest you take the following action e Discuss your problem with a member of dealership management Often complaints can be quickly resolved at that leve
18. l If the problem has already been reviewed with the Service Manager contact the owner of the dealership or the General Manager If your problem still has not been resolved to your satisfaction contact American Honda Motor Co Inc P O Box 100021 Duluth Georgia 30136 9421 Telephone 404 497 6400 We will need the following information in order to assist you Your name address and telephone number Product model and serial number Date of purchase Dealer name and address Nature of the problem After reviewing all the facts involved you will be advised of what action can be taken Please bear in mind that your problem will likely be resolved at the dealership using the dealer s facilities equipment and personnel so it is very important that your initial contact be with the dealer Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co Inc We want to assist you in every way possible to assure your complete satisfaction with your purchase 46 47 48 MHC 6008102 PRINTED IN JAPAN AH MCHC
19. ned to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert system will automatically stop the engine the engine switch will remain in the ON position the Oil Alert system stops the engine the Oil Alert lamp will flash when you operate the starter and the engine will not run If this occurs add engine oil p 8 4 OIL ALERT LAMP 19 Circuit Breaker The circuit breaker protects the individual circuit protectors and the 120 240V receptacle The circuit breaker will automatically switch OFF it the circuit is overloaded or the appliance plugged into the circuit is faulty If the circuit breaker is switched OFF automatically check that the appliance is working properly and that it does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again CIRCUIT BREAKER Circuit Protector The circuit protectors will automatically switch OFF it the individual circuit is overloaded or the appliance plugged into the circuit is faulty If the circuit protector is switched OFF automatically check that the appliance is working properly and that it does not exceed the rated load capacity of the circuit before resetting the circuit protector 120 240V 30A Circuit Protector For Receptacle For Receptacle D120V 30A For Receptacle 3 For Receptacle 120V 20A 20 120V
20. ould be flush with the test button f the RESET BUTTON is not flush with the TEST BUTOON contact an authorized Honda generator dealer RESET BUTTON 7 When the RESET BUTTON extends during operation Unplug all appliance s from the GFCI protected receptacle e Press the RESET BUTTON IF THE BE RESET The GFCI is faulty Contact autho rized Honda generator dealer IF THE GFCI RESETS PROPERLY Check the appliance or its cord 23 AC operation 1 Start the engine 2 Turn the voltage selector switch to either position as required NOTE With the voltage selector switch in the 120V 240V position you can use the 120V and 240V receptacles simultaneously lf you are not using the 240V receptacle but you require more power from the 120V twistlock receptacle then turn the switch to the 120V position 3 Switch on the AC Circuit Breaker 4 Plug in the appliance Be sure that appliances do not exceed the generator s rated load capacity for more than 30 minutes and that they never exceed the maximum load capacity Substantial overloading will switch off the circuit breaker Marginal overloading may not switch off the circuit breaker but it will shorten the service life of the generator If an overloaded circuit causes the AC circuit breaker to switch off reduce the electrical load on the circuit and wait a few minutes before resetting the circuit breaker e Be sure that
21. ssary NOTE 1 Service more frequently when used in dusty areas 2 This service should be performed by an authorized Honda generator dealer unless the owner has the proper tools and is mechanically proficient See the Honda Shop Manual 28 Engine oil change Drain the oil while the engine is warm to assure rapid and complete draining 1 Remove the drain plug and filler cap and drain the oil 2 Retighten the plug securely 3 Refill with the recommended oil see page 8 and check the level Oil capacity 1 1 2 1 2 US 1 0 Imp qt FILLER CAP DRAIN PLUG CAUTION Used motor oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods Although this is unlikely unless you handle used oil on a daily basis it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station for reclamation Do not throw it in the trash or pour it on the ground 29 Air cleaner service A dirty air cleaner will restrict air flow to the carburetor To prevent carburetor malfunction service the air cleaner regularly page 28 Service more frequently when operating the generator in extremely dusty areas AWARNING Using gasoline or flammable solvent to clean the filter elemen
22. t can cause a fire or explosion Use only soapy water or nonflammable solvent Never run the generator without the air cleaner Rapid engine wear will result 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element AIR CLEANER COVER AIR CLEANER ELEMENT 30 2 Wash the element in a solution of household detergent and warm water then rinse thoroughly or wash in nonflammable or high flash point so Allow the element to dry thoroughly 3 Soak the element in clean engine oil and squeeze out the excess oil The engine will smoke during inital start up if too much oil is left in the element 4 Reinstall the air cleaner element and the cover ELEMENT 31 el Sediment cup cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor If the engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment cup 2 Clean the cup thoroughly 3 Check to be sure the O ring is in place and reinstall the sediment cup A WARNING After installing the sediment cup check for fuel leaks and make sure the area is dry before starting the engine Fuel vapor or spilled fuel may ignite FUEL VALVE SEDIMENT CUP 32 Spark plug service Recommended spark plugs BPR5ES W16EPR U ND To ensure proper engine operation the spark plug
23. tage and when utility power is restored the generator may explode burn or cause fires in the building s electrical system GROUND TERMINAL Limit operation requiring never exceed the maximum power Maximum power is 6 5 For continuous operation do not exceed the rated power of 5 5 kVA for more than 30 minutes in either case the total wattage of all appliances connected must be considered Most motorized appliance require more than their rated wattage for startup Do not exceed the current limit specified for any out put NOTE You can determine an appliance s VA volt amp rating by multiplying its required voltage by the amount of current amps it draws 17 Auto throttle system With the switch in the AUTO position engine speed is automatically reduced to an when all loads are turned off or disconnected When appliances are turned on or reconnected the engine resumes the rated speed At OFF the auto throttle system does not operate NOTE AUTO is recommended to minimize fuel consumption when no load 15 applied The auto throttle system will not respond to electrical loads of less than 1 ampere e The system is not effective for use with appliances that require only momentary power To avoid extended warm up periods keep the switch OFF until the engine reaches operating temperature AUTO THROTTLE SWITCH 18 SE OO Oil alert system The Oil Alert system is desig
24. ude lower than the carburetor is jetted for may result in reduced performance overheating and serious engine damage caused by an excessively lean air fuel mixture 26 7 MAINTENANCE Periodic maintenance and adjustment is necessary to keep the generator in good operating condition Perform the service and inspection scheduled in the table on the next page A WARNING Shut off the engine before performing any maintenance if the engine must be run make sure the area is well ventilated Exhaust gas con tains poisonous carbon monoxide Use only genuine HONDA parts or their equivalent for maintenance repair Replacement parts which are not of equivalent quality may damage the generator Tool kit The tools supplied with the generator will help you to perform the ownermaintenance procedures listed on the following page Always keep this tool kit with the generator 10 x 12 mm WRENCH SCREW DRIVER ELLA DRIVER HANDLE PLUG WRENCH HANDLE BAR TOOL BAG 27 Maintenance schedule REGULAR SERVICE PERIOD i Every Performed at every indicated month or year operating hour interval whichever Each use or comes first 3 Engine oil Check level Change ee Air cleaner Check E ee Clean Lo Sedmentcup Clean Sparkpug CheckClen Spark arrester Clan o Valva clearance CheckAdjst Fueltank andstrainer Clean Fuel line Check Every 2 years 2 Replace if nece
25. ure reterence technical or warranty inquiries see page 46 Frame serial number Engine serial number 3 PRE OPERATION CHECK Engine oil Engine oil is a major factor affecting engine performance and service life Non detergent and 2 stroke engine oils are not recommended Check the generator on a level surface with the engine stopped Use Honda 4 stroke oil or an equivalent high detergent premium quality motor oil certified to meet or exceed U S automobile manufacturer s requirements for Service Classification SG SF CC CD Motor oils classified SG SF CC CD will show this designation on the container SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range 1 Remowve the oil filler cap and wipe the dipstick clean 2 Check the oil level by inserting the dipstick in the filler neck without screwing it in the level is low add the recommended oil to the upper mark on the dipstick NOTE The Oil Alert system will automatically stop the engine before the oil level falls below the safe limit However to avoid the inconvenience of an unexpected shutdown it is still advisable to visually inspect the oil level regularly OIL FILLER CAP OIL FILLER HOLE NIE sc VS amp UPPER LEVEL Remove the filler cap and check the fuel level Ref
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