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Hitachi C 10FSB Saw User Manual

1. Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements Accordingly some parts i e code numbers and or design may be changed without prior notice SERVICE AND REPAIRS All quality power tools will eventually require servicing or replacement of parts because of wear from normal use To assure that only authorized replacement parts will be used and that the double insulation system will be protected all service other than routine maintenance must be performed by an AUTHORIZED HITACHI POWER TOOL REPAIR CENTER ONLY NOTE Specifications are subject to change without any obligation on the part of HITACHI 33 C10FSH p DOGS uU 8 g Qm d 1171 amp 34 C10FSH C10FSH 2 5 5 M 454 158 po 2 S 462 36 C10FSH A B C D A B C D 1 305 180 1 76 996 276 1 2 305 179 1 77 321 332 1 3 312 488 1 78 961 554 1 M8 x 10 4 329 409 1 M10 79 302 518 1 80 7 965 077 1 80 984 528 1 P 6 8 321 330 1 81 319 270 1 9 949 429 8 M4 82 949 312 1 M8 10 949 215 8 M4 x 8 83 949 633 1 8 x 50 11 320 141 1 84 320 141 1 12 303 409 2 8 x 25 85 312 672 1 13 321 370 1 14 20 86 949 237 1 5 x 12 14 308 396 1 M10 87 949 454 1 4 12 15 307 947 1 12 88 998 980 1 16 _ 1 89 322 199 1 17 319 974 1 90 319 268 1 18 996
2. Lubrication Lubricate the following sliding surfaces once a month to keep the power tool in good operating condition for a long time see Fig 1 and Fig 2 Use of machine oil is recommended Oil supply points Rotary portion of hinge Rotary portion of vise assembly Rotary portion of holder A 11 Cleaning Periodically remove chips dust and other waste material from the surface of the power tool especially from the inside of the lower guard with a damp soapy cloth To avoid a malfunction of the motor protect it from contact with oil or water Only Model C10FSH If the laser line becomes invisible due to chips and the like adhered onto the window of the laser marker s light emitting section wipe and clean the window with a dry cloth or a soft cloth moistened with soapy water etc 12 Replacing supply cord 32 If the supply cord of Tool is damaged the Tool must be returned to Hitachi Authorized Service Center for the cord to be replaced 13 Service parts list A ltem No B Code No C No Used D Remarks CAUTION Repair modification and inspection of Hitachi Power Tools must be carried out by a Hitachi Authorized Service Center This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance In the operation and maintenance of power tools the safety regulations and standards prescribed in each country must be observed MODIFICATIONS
3. adjustment of the laser line as the power plug is plugged into the receptacle during operation If the switch trigger is pulled inadvertently the saw blade can rotate and result in unexpected accidents Do not remove the laser marker to be used for other purposes CAUTION LASER RADIATION DO NOT STARE INTO BEAM CLASS II LASER PRODUCT W Wavelength 400 700nm Maximum output im Standard IEC 60825 12001 AS NZS 2211 1 2001 CAUTION CLASS II LASER RADIATION WHEN OPEN DO NOT STARE INTO THE BEAM AVOID EXPOSURE Laser radiation i emitted from this aperture ACAUTION Laser radiation when open Do not stare into beam Fig 19 Laser radiation Do not stare into beam Laser radiation on work table Do not stare into beam If your eye is exposed directly to the laser beam it can be hurt Do not dismantle it Do not give strong impact to the laser marker main body of tool otherwise the position of a laser line can go out of order resulting in the damage of the laser marker as well as a shortened service life Keep the laser marker lit only during a cutting operation Prolonged lighting of the laser marker can result in a shortened service life Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure NOTE Perform cutting by overlapping the ink line with the laser line When th
4. 503 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 634 B 949 555 988 821 307 732 322 454 312 492 322 884 321 398 976 819 322 456 302 757 935 196 322 457 322 458 306 371 305 171 940 543 998 845 974 663Z 321 434 321 388 321 551 998 836 306 985 964 851 304 043 960 017 987 860 321 552 321 387 960 017 301 806 321 390 321 374 974 561 949 404 321 390 301 806 321 373 321 549 949 313 949 556 967 329 996 261 996 283 321 553 307 713 2ONNMRNNNOA OI BIOIBIIIlIllllaNNaollolollolollaolaocolmwmaolaugwaoaoaoaoaaoaoaaal lo 5 160 6201 575 4 12 D3 10 10MM 602 618 603 608 M10 x 54 M6 x 11 M4 x 10 M6 x 32 M6 x 6 609 612 M6 x 32 M6 x 15 614 617 M6 x 20 M6 x 15 614 621 623 M6 M6 M6 x 65 614 619 620 625 630 225 025 4 HOLE NT72 C10FSB SE C10FSB 41 C10FSB A B C D A B C D 1 305 180 1 77 961 554 1 M8 x 10 2 305 179 1 78 302 518 1 79 3 312 488 1 79 984 528 1 P 6 4 329 409 1 M10 80 949 312 1 M8 7 965 077 1 81 949 633 1 M8 x 50 8 321 330 1 82 320 141 1 9 949 429 8 M4 83 949 237 1 M5 X 12 10 949 215 8 M4x 8 84 949 454 1 M4 x 12 11 320 141 1 85 998 980 1 12 303 409 2 8 x 25 86 322 199 1 13 321 370 1 14 20 87 949 217 1
5. 6 1 above Handle 20 CAUTION When cutting a workpiece of 88mm 3 15 32 height adjust the lower limit position of the motor head so that the gap between the lower edge of the motor head and the workpiece will be 2 to 3 32 to 1 8 at the lower limit position If the handle is pressed down with excessive or lateral force the saw blade may vibrate during the cutting operation and cause unwanted cutting marks on the workpiece thus reducing the quality of the cut Accordingly press the handle down gently and carefully n slide cutting gently push the handle back rearwards in a single smooth operation Stopping the handle movement during the cut will cause unwanted cutting marks on the workpiece WARNING For slide cutting follow the procedures indicated above in Fig 29 Forward slide cutting toward the operator is very dangerous because the saw blade could kick upward from the workpiece Therefore always slide the handle away from the operator Always return the carriage to the full rear position after each crosscut operation in order to reduce the risk of injury Never put your hand on the side handle during the cutting operation because the saw blade comes close to the side handle when the motor head is lowered 7 Bevel cutting procedures Fixing Holder A 1 Loosen the clamp lever and bevel the saw blade to the left or to the right When tilting the motor head to the r
6. Compound sawing range Left Bevel 0 45 Left and Right Miter 0 45 Right Bevel 0 45 Left Miter 0 31 Right Miter 0 45 Net weight 19 5kg 43 Ibs Cord 2 Conductor type cable 1 8m 6ft When cutting the workpiece which has the dimension of there might be some possibility of the lower end of the circular saw to touch with the workpiece even if the motor head is located at the lower limit position Pay attention when cutting the workpiece For further details refer to PRACTICAL APPLICATIONS on page 18 Mount the auxiliary board on the fence surface Refer the thickness of auxiliary board Refer to 5 Cutting large workpieces on page 20 Fig 28 STANDARD ACCESSORIES 262mm 10 TCT 2 Dust bag 1 piece 10mm BOX wrench Saw blade 1 piece 1 piece 127 7 KAONE 3 Vise Assembly w knob Collar bolt 1 piece Outside Dia 25 4mm 1 1 piece Outside Dia 30mm 1 3 16 1 piece Only model 240V For how to use refer to For how to use refer to page 18 page 29 Fig 3 OPTIONAL ACCESSORIES sold separately Extension Holder and Stopper Saw blade 255mm 10 TCT Saw blade Total teeth 72 Sub Fence A Crown molding Vise Ass y Include Crown molding Stopper L Crown molding Stopper L Crown molding Stopper R e eGoo NOTE Accessories are subject to change without any obligation on the part of the
7. HITACHI APPLICATIONS Wood and aluminum sash PREPARATION BEFORE OPERATION Make the following preparations before operating the power tool 1 Installation 150mm 5 29 32 9mm 11 32 Base 8mm 5 16 Bolt 300mm 11 13 16 c 5 CI gt 2y Work Bench 8mm 5 16 Nut Fig 4 Attach the power tool to a level horizontal work bench in accordance with Fig 4 Select 8mm 5 16 diameter bolts suitable in length for the thickness of the work bench Bolt length should be at least 40mm 1 9 16 plus the thickness of the work bench For example use 65mm 2 9 16 or larger bolts for a 25mm 1 thick work bench The holder attached to the rear of the base helps stabilize the power tool 6mm Bolt Holder qme aes pum d Move Adjust the holder until its bottom surface contacts the work bench surface Fig 5 2 Releasing the locking pin Handle Holder adjustment Loosen the 6mm bolt with the supplied 10mm box wrench Adjust the holder until its bottom surface contacts the work bench surface After adjustment firmly tighten the 6mm bolt When the power tool is prepared for shipping its main parts are secured by a locking pin Move the handle slightly so that the locking pin can be disengaged NOTE Lowering the handle slightly will enable you to disengage the locking pin more easily and safely The lock position of the locking
8. authorized service center Do not use the tool if the switch does not turn it on and off Do not use power tools for applications other than those specified in the handling instructions Warning The use of any accessory or attachment other than one recommended in this handling instructions or the HITACHI catalog may present a risk of personal injury Repairing must be done only by authorized service facility Manufacturer is not responsible for any damages and injuries due to the repair by the unauthorized persons as well as the mishandling of the tool Have your tool repaired by a qualified person This power tool complies with the relevant safety rules Repairs should only be carried out by qualified persons using original spare parts otherwise this may result in considerable danger to the user To ensure the designed operational integrity of power tools do not remove installed covers or screws Do not touch movable parts or accessories unless the power source has been disconnected Use your tool at lower input than specified on the nameplate otherwise the finish may be spoiled and working efficiency reduced due to motor overload Do not wipe plastic parts with solvent Solvents such as gasoline thinner benzine carbon tetrachloride alcohol may damage and crack plastic parts Do not wipe them with such solvent Clean plastic parts with a soft cloth lightly dampened with soapy water Use only original HITACHI replacement parts Thi
9. bolt then turn the upper knob as necessary to securely attach the workpiece in position CAUTION Always confirm that the motor head see Fig 1 does not contact the vise assembly when it is lowered for cutting If there is any danger that it may do so loosen the 8mm knob bolt slightly and move the vise assembly to a position where it will not contact the saw blade In case of compound cutting of left bevel angle and left miter angle a workpiece of up to 56mm 2 7 32 can be fixed with a vise assembly mounted on the left side In case the workpiece height exceeds 56mm 2 7 32 mount the vise assembly on the opposite side of the inclination of the motor head For other compound cutting left bevel right miter right bevel left miter and right bevel right miter mount the vise assembly on the opposite side of the inclination of the motor head to avoid the contact of the vise assembly with the motor head 3 Cutting Operation 1 Asshown in Fig 26 the width of the saw blade is the width of the cut Therefore slide the workpiece to the right viewed from the Adjusting Line operator s position when length b is desired or to the left when length 8 is desired ij 2 After turning on the switch and checking that the saw blade is rotating at maximum speed slowly push down the handle while holding down the lever A and bring the saw blade in the vicinity of the material to be cut 3 Once the saw blade c
10. described Bevel S Indicator 4 Lookatthe bevel scale and indicator to recheck for left bevel scale whether or not the settings match and then Fig 36 tighten the clamp lever 1 Setting to cut crown moldings at positions 1 and 4 in Fig 35 see Fig 37 tilt the motor head to the left Turn the turntable to the right and set the Miter Angle as follows For 45 type crown moldings 35 37 mark 38 type crown moldings 31 6 mark Tilt the motor head to the left and set the Bevel Angle as follows For 45 type crown moldings 30 mark For 38 type crown moldings 33 9 mark Position the crown molding so that the upper surface in Fig 34 contacts the fence as indicated in Fig 39 2 Setting to cut crown moldings at positions 2 and 3 in Fig 35 see Fig 38 tilt the head to the left Miter Angle Scale 24 Turn the turntable to the left and set the Miter Angle as follows For 45 type crown moldings 35 37 mark For 38 type crown moldings 31 6 mark Tilt the head to the left and set the Bevel Angle as follows For 45 type crown moldings 30 mark 38 type crown moldings 33 9 mark Position the crown molding so that the lower surface B in Fig 34 contacts the fence as in Fig 40 Head Turntable Fig 37 Fig 38 Fence Fence I Table on Base Table on Base F
11. in the left 45 bevel cutting position or a workpiece of 36mm 1 13 32 height in the right 45 bevel cutting position adjust the lower limit position of the motor head so that the gap between the lower edge of the motor head and the workpiece will be 2 to 3mm 3 32 to 1 8 at the lower limit position refer to 3 Checking the saw blade lower limit position on page 12 8 Miter cutting procedures Indicator 1 Loosen the side handle and pull up the lever For miter scale for angle stoppers Then adjust the turntable until the indicator aligns with desired setting Mi on the miter scale Fig 31 2 XK 2 Re tighten the side handle t th Scale AN side Hanaie 2 ee the Side handle to secure turntable in the desired position 3 The miter scale Fig 32 indicates both the rane cutting angle on the angle scale and the Turntable gradient on the grade scale Turn the 2 4 The gradient which is the ratio of the height turntable the base of the triangular section to be Pull up removed may be used for setting the miter Fig 31 scale instead of the cutting angle if desired see Fig 33 Angle Scale aj b Therefore to cut a workpiece at a grade of 2 fu 10 set the indicator to position as indicated 417 in Fig 32 Lo 0 Hl III 110 AO 3 0 NOTE Positive stops are provided at the right Grade Scale Miter Scale and left of the 0 center setting at 15 22 5 30 and 45
12. knob bolt which come with the sub fence A to secure the sub fence A Then you can realize stable cutting of the material with a wide back face Fig 15 11 Using an ink line Saw Blade Groove 1 Right angle cutting Loosen the 6mm knob bolt and contact the tip of the guard with the workpiece Aligning the ink line on the workpiece with the Smm groove of the guard the workpiece is cut on Knob Bolt the ink line Fig 16 Workpiece Marking pre marked Fig 16 2 Miter cutting and compound cutting Miter cutting bevel cutting Upon lowering the motor section the lower guard is raised and the saw blade appears Align the ink line with the saw blade Fig 17 Marking pre marked Fig 17 CAUTION In some arrangements when the turntable is rotated the guard projects from the fence surface Loosen the 6mm knob bolt and push the guard to the retracted position Never lift the lower guard while the saw blade is rotating When cutting at an angle of 35 to the right or more please slide the guard to the rear The guard and sub fence will not only make contact and adversely affect cutting accuracy this could also result in damage to the guard 15 12 Position adjustment of laser line Only Model C10FSH WARNING Make sure before plugging the power plug into the receptacle that the main body and the laser marker are turned off Exercise utmost caution in handling a switch trigger for the position
13. pin is for carrying and storage only 3 Installing the dust bag holder stopper and vises The holder and stopper are optional accessories Attach the dust bag and vise assembly as indicated in Fig 1 and Fig 2 BEFORE USING 1 Make sure the power source is appropriate for the tool WARNING Never connect the power tool unless the available AC power source is of the same voltage as that specified on the nameplate of the tool Never connect this power tool to a DC power source Make sure the trigger switch is turned OFF WARNING if the power cord is connected to the power source with the trigger switch turned ON the power tool will start suddenly and can cause a serious accident Check the saw blade for visible defects Confirm that the saw blade is free of cracks or other visible damage Confirm that the saw blade is attached securely to the power tool Using the supplied 10mm box wrench tighten the bolt on the saw blade spindle to secure the saw blade For details see Fig 50 a Fig 50 b Fig 50 c and Fig 51 in the section on SAW BLADE MOUNTING AND DISMOUNTING Check to see that the lower guard operates smoothly CAUTION O This slide compound miter saw is equipped with a saw head lock as safety device To lower the saw head to cut the lock must be released by pressing the lever A with your thumb 1 When you push down the handle while pushing the lever A check that the lower guard revolve
14. settings Fig 32 Check that the miter scale and the tip of the indicator are properly aligned 2 Operation of the saw with the miter d scale and indicator out of alignment or SS gt with the side handle not properly 4 tightened will result in poor cutting Fig 33 precision 9 Compound cutting procedures Compound cutting can be performed by following the instructions in 7 and 8 above For maximum dimensions for compound cutting refer to SPECIFICATIONS table on page 6 22 CAUTION Always secure the workpiece with the right or left hand and cut it by sliding the round portion of the saw backwards with the left hand It is very dangerous to rotate the turntable to the left during compound cutting because the saw blade may come into contact with the hand that is securing the workpiece In case of compound cutting angle bevel by left bevel turn the sub fence counterclockwise and engage in the cutting operation 10 Crown molding cutting procedures Fig 34 shows two common crown molding types having angles of 0 38 and 45 For the typical crown molding fittings see Fig 35 upper surface Ceiling 09 Ceiling Wall lower surface Wall Inside corner Outside corner Fig 34 Fig 35 The table below shows the miter angle and the bevel angle settings that are ideal for the two crown molding types For miter cut setting If the turntable has been set to either of the angles described move
15. the power tool for looseness Re tighten screws on any loose part WARNING To prevent personal injury never operate the power tool if any components are loose 6 Inspecting the lower guard for proper operation Before each use of the tool test the lower guard see Fig 7 to assure that it is in good condition and that it moves smoothly Never use the tool unless the lower guard operates properly and itis in good mechanical condition 7 Storage After operation of the tool has been completed check that the following has been performed 1 Trigger switch is in OFF position 2 Power plug has been removed from the receptacle 31 8 Replacement of guard C After long term use the blade slot in the guard may widen and require replacement If the blade slot should widen replace the guard with a new one After replacing make a groove on it Refer to 1 Cutting a groove on the guard on page 11 Fig 53 9 Replacement of Poly V Belt The power of the motor is transmitted to the saw Poly V blade by a Poly V Belt When the Poly V Belt is Belt Pulley A broken or damaged remove the belt cover by loosening the two 5mm screws see Fig 2 and replace the damaged one with the new one When connecting the belt on pulleys first connect 2 or 3 teeth of Poly V Belt to the grooves of the pulley A and pulley B Then turning the pulley A and pulley B connect all 10 teeth of the belt Pulley B to the pulleys Fig 54 10
16. the turntable adjusting side handle a little to the right and leftto stabilize the position and to properly align the miter angle scale and the tip of the indicator before the operation starts For bevel cut setting Move handle on bevel section to the left and check that the position is stable and that the bevel angle scale and the tip of the indicator are properly aligned Then tighten the clamp lever 1 To process crown molding at To process crown molding at V0 0 positions 1 and in Fig 35 positions 2 and 3 in Fig 35 Crown Molding Miter Angle Bevel Angle Miter Angle Bevel Angle Setting Setting Setting Setting 45 Type right 35 3 left 30 left 35 3 left 30 mark mark mark mark 38 Type right 31 6 left 33 99 left 31 69 left 33 99 mark mark mark mark 23 30 and 33 9 left slant setting method Fixing pin 7 227 Pa t D above setting to the 33 9 left slant position is cale Loosen possible by pushing to the left side Holder A 1 Loosen the clamp lever and slant to the left a little at a time while pushing the fixing pin into the main unit At this time the fixing pin will enter one step and fit into the 30 left slant and 33 9 left slant setting slots Clamp Lever 2 With the fixing pin in the slot as described above setting to the 30 left slant position is Tighten possible by pushing to the right side 3 Also with the fixing pin in the slot as
17. vise as it is and do not move it For grooving work refer to 11 Groove cutting procedures on page 27 2 Then turn the adjuster and shift the laser line If you turn the adjuster clockwise the laser line will shift to the right and if you turn it counterclockwise the laser line will shift to the left When you work with the ink line aligned with the left side of the saw blade align the laser line with the left end of the groove Fig 22 When you align it with the right side of the saw blade align the laser line with the right side of the groove 3 After adjusting the position of the laser line draw a right angle ink line on the workpiece and align the ink line with the laser line When aligning the ink line slide the workpiece little by little and secure it by vise at a position where the laser line overlaps with the ink line Work on the grooving again and check the position of the laser line If you wish to change the laser line s position make adjustments again following the steps from 1 to 3 NOTE Check and make sure on a periodic basis if the position of the laser line is in order As regards the checking method draw a right angle ink line on the workpiece with the height of about 20mm 25 32 and the width of 150mm 5 29 32 and check that the laser line is in line with the ink line The deviation between the ink line and the laser line should be less than the ink line width 0 5mm Fig 23 PRACTICAL A
18. 10 1 140 620 1VV 1 6201VVCMPS2L 64 949 457 4 M8 141 307 731 2 65 949 433 4 M8 142 949 322 2 M4 x 10 71 996 227 2 143 321 357 1 72 949 429 5 M4 144 332 810 1 73 949 215 4 4 8 145 998 868 1 74 332 818 1 89 146 981 373 4 75 996 276 1 147 322 207 1 134 146 76 321 332 1 148 930 703 2 42 C10FSB A 149 2 150 151 152 1 152 2 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 169 170 171 172 174 173 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 195 196 198 199 200 201 202 203 204 208 501 502 503 601 602 603 604 605 606 B 340 779F 953 174 321 399 360 898 360 8982 946 362 945 161 999 043 960 685 938 477 322 208 996 247 998 980 998 836 318 958 949 258 606 ZZM 949 455 949 425 304 043 977 839 321 384 308 789 307 731 322 452 322 453 949 241 949 454 998 335 949 322 308 787 600 3DD 308 788 608 VVM 931 008 949 555 988 821 307 732 322 454 312 492 322 884 321 398 976 819 322 456 302 757 935 196 322 457 322 458 306 371 305 171 940 543 998 845 974 6632 321 434 321 388 321 551 998 836 306 985 Be Bs Bs Ss lt NID BB Bw ib Bs Bs os NNN ABABA HAO D 230V 240V 148 D5 x 55 608VVC2NS7L 230V 151 196 240V 151 196 M5x8 156 157 M5 x 12 M6 x 12 M6 x 20 606ZZC2PS2L M6 M6 M4
19. 15 6 M4x 8 148 321 550 1 74 321 349 1 89 149 305 558 3 D5 x 25 75 332 815 1 105 150 321 355 1 C10FSH A 151 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 38 1 2 NA B 321 354 322 200 930 804 321 380 301 653 880 734 319 503 321 383 959 141 980 063 322 884 321 356 949 426 978 559 949 558 620 1VV 307 731 949 322 321 357 332 810 998 868 981 373 322 207 930 703 340 779F 953 174 321 399 360 898 360 8982 946 362 945 161 999 043 960 685 938 477 322 208 996 247 998 980 998 836 318 958 949 258 606 ZZM 949 455 949 456 304 043 977 839 321 384 308 789 322 452 322 453 949 241 949 454 998 335 308 787 600 3DD 308 788 608 VVM 931 008 BA 22 D 110V 120V 220V 240V M4 0 D4 x 20 M5 x 25 218 M8 6201VVCMPS2L M4 x 10 159 171 230V 240V 173 D5 x 55 608VVC2NS7L 230V 176 219 240V 176 219 5 8 181 182 M5 x 12 M6 x 12 M6 x 20 606ZZC2PS2L M6 M6 M4 x 10 M5 x 10 M5 x 20 M5 M7 x 17 5 206 209 6003DDCMPS2S 608VVC2PS2L 4x4x12 A 211 212 213 214 215 216 218 219 221 222 223 224 225 226 227 231 501 502
20. 722 1 91 319 267 1 19 996 247 1 5 x 12 92 305 179 2 20 321 371 1 93 980 523 1 21 302 459 1 M6x 17 94 319 267 2 22 949 678 4 M8 x 35 95 319 541 2 23 321 346 1 96 305 180 1 24 949 610 1 M6 x 10 97 962 614 1 TO0 5 25 998 844 1 98 319 269 1 26 330 768 1 9 10 27 34 40 41 43 44 99 329 863 1 47 52 54 100 319 271 1 27 321 343 1 101 319 272 1 28 312 480 1 102 949 217 5 M4 x 12 29 949 437 2 M12 103 1 30 312 481 1 104 948 614 1 31 322 280 1 105 331 419 1 32 321 417 1 106 321 347 1 33 321 336 1 107 996 226 2 34 324 400 3 108 996 223 2 35 311 144 1 M6 109 949 568 2 M8 36 321 331 1 110 974 500 2 M8X16 37 1 111 302 459 1 M6 x 17 38 321 385 1 37 112 947 859 1 39 949 342 1 M6 x 25 113 963 174 1 40 319 549 2 114 1 41 949 256 6 M6 x 16 115 321 375 1 42 321 329 1 116 961 554 2 8 x 10 43 321 342 1 117 321 329 2 44 329 416 1 118 303 409 1 M8 X 25 45 322 283 1 119 307 956 2 5 10 46 1 120 302 503 1 M6x22 47 329 415 1 121 321 333 1 48 875 249 2 122 331 845 1 49 987 860 1 M6X6 123 1 50 321 339 1 125 322 210 1 51 321 338 1 126 949 332 2 5 x 12 52 321 340 1 127 322 206 1 53 321 345 1 141 938 051 1 54 330 768 1 9 10 26 34 40 41 43 44 142 937 631 1 47 52 143 984 750 4 04 16 55 321 672 4 144 1 321 378 1 110V 120V 56 315 210 1 144 2 322 383 1 220V 240V 65 949 457 4 8 145 1 322 384 1 66 949 433 4 8 145 2 322 450 1 GBR 110V 71 996 227 2 146 321 377 1 72 949 429 11 M4 147 319 349 1 73 949 2
21. HITACHI Slide Compound Miter Saw Model C 10FSH Laser Marker Equipment C 10FSB Handling instructions Before using this Power Tool carefully read through these HANDLING INSTRUCTIONS to ensure efficient safe operation It is recommended that these INSTRUCTIONS be kept readily available as an important reference when using this power tool n Hitachi Koki GENERAL OPERATIONAL PRECAUTIONS WARNING When using power tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following Read all these instructions before attempting to operate this product and save these instructions 1 2 10 11 12 13 14 Keep work area clean Cluttered areas and benches invite injuries Consider work area environment Do not expose power tools to rain Do not use power tools in damp or wet locations Keep work area well lit Do not use tools in the presence of flammable liquids or gases Power tools produce sparks during operation They also spark when switching ON OFF Never use power tools in dangerous sites containing lacquer paint benzine thinner gasoline gases adhesive agents and other materials which are combustible or explosive Guard against electric shock Avoid body contact with earthed or grounded surfaces For example pipes radiators refrigerator enclosures Keep children and infirm persons away Do not let visitors touch th
22. M4 x 12 14 308 396 1 M10 88 948 614 1 15 307 947 1 M6x 12 89 331 419 1 16 1 90 321 347 1 17 319 974 1 91 996 226 2 18 996 722 1 92 996 223 2 19 996 247 1 5 12 93 949 568 2 M8 20 321 371 1 94 974 500 2 M8X 16 21 302 459 1 M6 x 17 95 302 459 1 M6x 17 22 949 678 4 8 35 96 947 859 1 23 321 346 1 97 963 174 1 24 949 610 1 M6 x 10 98 1 25 998 844 1 99 321 375 1 26 330 768 1 9 10 27 34 40 41 43 44 100 961 554 2 8 x 10 46 51 53 101 321 329 2 27 321 343 1 102 303 409 1 M8 x 25 28 312 480 1 103 307 956 2 M6 x 10 29 949 437 2 M12 104 302 503 1 M6x22 30 312 481 1 105 321 333 1 31 322 280 1 106 331 845 1 32 321 417 1 107 1 33 321 336 1 109 322 210 1 34 324 400 3 110 949 332 1 M5x12 35 311 144 1 M6 111 322 206 1 36 321 331 1 121 938 051 1 37 _ 1 122 937 631 1 38 321 385 1 37 123 984 750 3 04 16 39 949 342 1 M6 x 25 124 321 392 1 40 998 818 2 125 305 558 3 05 25 41 949 256 6 M6 x 16 126 321 355 1 42 321 329 1 127 1 321 354 1 110V 120V 43 321 342 1 127 2 322 200 1 220V 240V 44 329 416 1 128 930 804 1 M40 45 322 283 1 129 321 393 1 46 329 415 1 130 301 653 D4 x 20 47 875 249 2 131 880 734 4 5 x 25 48 987 860 1 x6 132 321 383 1 49 321 339 1 133 959 141 2 50 321 338 1 134 980 063 1 51 321 340 1 135 322 884 1 195 52 321 345 1 136 321 356 1 53 330 768 1 9 10 26 34 40 41 43 44 137 949 426 2 M8 46 51 138 978 559 2 54 321 672 4 139 949 558 2 M8 55 315 2
23. PPLICATIONS WARNING To avoid personal injury never remove or place a workpiece on the table while the tool is being operated Never place your limbs inside of the line next to warning sign while the tool is being operated This may cause hazardous conditions see Fig 24 Warning Sign j Warning Sign Line 1 Switch operation Switch operation the tool is turned on when the switch trigger is pulled and off when the trigger switch is released 2 Using the Vise Assembly Standard accessory The vise assembly can be mounted on either the Screw Holder left fence Fence B or the right fence Fence A 6mm Knob and can be raised or lowered according to the Knob Bolt height of the workpiece To raise or lower the vise assembly first loosen Vise Plate the 6mm knob bolt As shown in Fig 25 the vise shaft has three locking grooves into which the tip of the 6mm wing bolt is designed to fit in order to lock the screw holder in the desired position To ensure that the tip of the 6mm wing bolt is properly aligned with the desired locking groove on the vise shaft simply align the upper surface of the fence to either of three v grooves on the vise shaft surface or to the lower surface of the screw Fig 25 holder V Groove Groove Y Workpiece 6mm Knob Bolt 18 Therefore the vise assembly can be attached in either of three positions to ensure proper height adjustment After adjusting the height firmly tighten the 6mm wing
24. are attached or detached using tools other than the 10mm box wrench standard accessory excessive or improperly tightening occurs resulting in injury Mounting the saw blade Fig 50 a Fig 50 b and Fig 50 c 1 Use the accessory 10mm box wrench to loosen the 6mm bolt fastening the spindle cover and then remove the spindle cover Only model 240V 2 Press in spindle lock and loosen bolt with 10mm box wrench standard accessory Since the bolt is left hand threaded loosen by turning it to the right as shown in Fig 50 c NOTE If the spindle lock cannot be easily pressed in to lock the spindle turn the bolt with 10mm box wrench standard accessory while applying pressure on the spindle lock The saw blade spindle is locked when the spindle lock is pressed inward 3 Remove the bolt and washer D and collar The color has outside diameters of 25 4mm 1 or 30mm 1 3 16 as shown in Fig 51 Use the collar to meet the inside diameter of the saw blade applied Tighten 6mm Bolt 10mm Cover Fig 50 b Fig 50 Washer D Collar Saw Blade 30mm 25 4mm 5 Washer D 1 3 16 1 Bolt 1 Dap Box Wrench LI 51 29 4 Lift the lower guard and mount the saw blade WARNING when mounting the saw blade confirm that the rotation indicator mark on the saw blade and the rotation direction of the gear case see Fig 1 are properly matched 5 Thoroughly clean washer D collar an
25. awing dimension sawing Miter 0 0 Max Height 88mm 3 15 32 dimension Width 312mm 12 9 32 Max Height 91mm 3 19 32 Max Width 300mm 11 13 32 0 Left 45 Max Height 88mm 3 15 32 or Max Width 218mm 8 19 32 Right 45 or Max Height 91mm 3 19 32 Max Width 200mm 7 7 8 With aux board 10mm 13 32 0 Right 57 Max Height 88mm 3 15 32 Max Width 165mm 6 1 2 or Max Height 91mm 3 19 32 Max Width 150mm 5 29 32 With aux board 10mm 13 32 Bevel Left 45 0 Max Height 56mm 2 7 32 Max Width 305mm 12 or Max Height 61mm 2 13 32 Max Width 290mm 11 13 32 With aux board 10mm 13 32 Rigth 45 0 Max Height 31mm 1 7 32 Max Width 305mm 12 or Max Height 36mm 1 13 32 Max Width 290mm 11 13 32 With aux board 10mm 13 32 Compound Left 45 Left 45 Max Height 56mm 2 7 32 or Max Width 218mm 8 19 32 Right 45 or Max Height 61mm 2 13 32 Max Width 200mm 7 7 8 With aux board 10mm 13 32 Right 45 Left 31 Max Height 31mm 1 7 32 Max Width 260mm 10 7 32 or Max Height 36mm 1 13 32 Max Width 248mm 9 3 4 With aux board 10mm 13 32 Right 45 Right 45 Max Height 31mm 1 7 32 Max Width 218mm 8 19 32 or Max Height 36mm 1 13 32 Max Width 200mm 7 7 8 With aux board 10mm 13 32 Miter sawing range Left 0 45 Right 0 57 Bevel sawing range Left 0 45 Right 0 45
26. ay dissolve Never raise the saw blade from the workpiece until it has first come to a complete stop When slide cutting never pull the handle toward the operator since this could cause the saw blade to kick up from the workpiece Always push the handle away from the operator in a single smooth motion NAME OF PARTS Motor Lever A Gear Case Head Handle Dust Bag Spindle Cover Motor Only Model 240V Hinge Washer D Holder A Sub Cover Indicator For right bevel scale Laser Marker Only C10FSH Indicator For miter scale Table Insert Vise Assembly Turntable Fence B X ZZ Sub Fence Lever Fig 1 Side Handle Switch for Laser marker Only C10FSH Lever A Trigger Switch Locking Adjuster Only C10FSH Pin for Laser marker 5mm Screw KC Spindle Lock XS A Belt Cover Slide Securing Knob Indicator for left bevel scale SPECIFICATIONS Item Model C10FSH C10FSB Motor Type Series commutator motor Power source Single phase 50Hz Voltage Volts 230V 240V Power input 1450W Laser Marker Maximum output 1mW CLASS II Laser Product Only Model Wave length 400 700 nm C10FSH Laser medium Laser Diode Applicable Outside Dia 262mm 10 saw blade Hole Dia 25 4mm 1 or 30mm 1 3 16 Only Model 240V No load speed 3800 min Max Head Turntable Max s
27. be minimum Before using the tool eliminate this gap in accordance with the following procedure 1 Right angle cutting Loosen the three 6mm machine screws then secure the left side table insert and temporarily tighten the 6mm machine screws of both ends Then fix a workpiece about 200mm 7 7 8 wide with the vise assembly and cut it off After aligning the cutting surface with the edge of the table insert securely tighten the 6mm machine screws of both ends Remove the workpiece and securely tighten the 6mm center machine screw Adjust the right hand table insert in the same way 2 Left and right bevel angle cutting Adjust the table insert in the manner shown in Fig 9 b and Fig 9 c following the same procedure for right angle cutting CAUTION After adjusting the table insert for right angle cutting the table insert will be cut to some extent if it is used for bevel angle cutting When bevel cutting operation is required adjust the table insert for bevel angle cutting 3 Checking the saw blade lower limit position Check that the saw blade can be lowered 12mm to 13mm 15 32 to 1 2 below the table insert as shown in Fig 10 a 8mm Wing Nut Gear Case 8mm Depth Turntable Base Adjustment Bolt Fig 10 a 8mm Hexagon Socket 8mm Depth Set Screw Adjustment Bolt Loosen k 12 lO 6 C Gear Case 8mm Wing Nut Fig 10 b When you replace a saw blade with a new one adjustthe lower limit position so t
28. before lifting the saw blade Always make a trial run first before attempting any new use of the saw Always handle the saw blade with care when dismounting and mounting it Always confirm that the workpiece is free of nails or other foreign objects before beginning a cut Always keep your hands out of the path of the saw blade Always confirm that the lower guards are in the proper places before using the saw Always confirm that the lower guards do not obstruct the sliding motion of the saw before attempting slide cutting Inspect the tool power cords periodically Always confirm that the motor air vents are fully open before using the tool Always wait until the motor has reached full speed before starting a cut Never use the POWER TOOL for applications not specified in the instruction manual Never operate the tool while wearing loose clothing a necktie or jewelry or while your hair is uncovered to protect against getting caught in the moving machinery Never remove any safety devices or blade guards use of the tool without them would be hazardous Never lock the lower guards always confirm that it slides smoothly before using the tool Never damage the power cord of the tool Never attempt to move a plugged in POWER TOOL while your finger is on the starting switch Never use the POWER TOOL near flammable liquids or gases because sparking can cause an explosion Never clean plastic components with solvents because the plastic m
29. d the bolt and install them onto the saw blade spindle 6 Press in the spindle lock and tighten the bolt by turning it to the left by standard accessorie s wrench 10mm box wrench as indicated in Fig 50 c CAUTION A dust guide is installed inside behind the gear case When removing or installing the saw blade do not make contact with the dust guide Contact may break or chip saw blade tips Confirm that the spindle lock has returned to the retract position after installing or removing the saw blade Tighten the bolt so it does not come loose during operation Confirm the bolt has been properly tightened before the power tool is started Dismounting the saw blade Dismount the saw blade by reversing the mounting procedures described in paragraph 1 above The saw blade can easily be removed after lifting the lower guard CAUTION Never attempt to install saw blades larger than 262mm 10 in diameter Always install saw blades that are 262mm 10 in diameter or less MAINTENANCE AND INSPECTION WARNING To avoid an accident or personal injury always confirm that the trigger 30 switch is turned OFF and the power plug has been disconnected from the receptacle before performing any maintenance or inspection of this tool Inspecting the saw blade Always replace the saw blade immediately upon the first sign of deterioration or damage A damaged saw blade can cause personal injury and a worn saw blade can cause ineffective
30. e ink line and the laser line are overlapped the strength and weakness of light will change resulting in a stable cutting operation because you can easily discern the conformity of lines This ensures the minimum cutting errors n outdoor or near the window operations it may become difficult to observe the laser line due to the sunlight Under such circumstances move to a place that is not directly under the sunlight and engage in the operation Do not tug on the cord behind the motor head or hook your finger wood and the like around it otherwise the cord may come off and the laser marker may not be lit up 16 Laser line Fig 20 Marking pre marked Fig 21 Vise Assembly Laser Line Marking pre marked Fig 23 Cutting Width Laser Line Ink lining can be easily made on this tool to the laser marker A switch lights up the laser marker Fig 20 Depending upon your cutting choice the laser line can be aligned with the left side of the cutting width saw blade or the ink line on the right side The laser line is adjusted to the width of the saw blade at the time of factory shipment Adjust the positions of the saw blade and the laser line taking the following steps to suit the use of your choice 1 Light up the laser marker and make a groove of about 5mm 3 16 deep on the workpiece that is about 20mm 25 32 in height and 150mm 5 29 32 in width Hold the grooved workpiece by
31. e shaft surface or to the lower surface of the screw holder Therefore the vise assembly can be attached in either of three positions to ensure proper height adjustment After adjusting the height firmly tighten the 6mm wing bolt then turn the upper knob as necessary to securely attach the crown molding in position see Fig 45 b WARNING Always firmly clamp or vise to secure the crown molding to the fence otherwise the crown molding might be thrust from the table and cause bodily harm Do not bevel cutting The main body or saw blade may contact the sub fence resulting in an injury 26 CAUTION Always confirm that the motor head see Fig 1 does not contact the crown molding vise ass y when it is lowered for cutting If there is any danger that it may do so loosen the 6mm knob bolt and move the crown molding vise ass y to a position where it will not contact the saw blade Position crown molding with its WALL CONTACT EDGE against the guide fence and its CEILING CONTACT EDGE against the crown molding Stoppers as shown in Fig 45 b Adjust the crown molding Stoppers according to the size of the crown molding Tighten the 6mm wing bolt to secure the crown molding Stoppers Refer to the lower table for the miter angle Position in Fig 35 Miter angle Finished piece For inside corner 0 Right 45 Save the right side of blade 0 Save the side of blade Left 45 For outside corner 3 Save the righ
32. e the power tool is shipped from the factory it is adjusted for 0 right angle left 45 bevel cutting angle and right 45 bevel cutting angle with the 8mm bolt A 8mm bolt B and the 8mm bolt C When changing the adjustment change the height of the 8mm bolt A 8mm bolt B or the 8mm bolt C by turning them When changing the bevel angle to the right 45 pull the fixing pin on the direction shown in Fig 12 a and incline the motor head to the right When adjusting the motor head to 0 always return the fixing pin to its initial position as shown in Fig 12 b Indicator Bolt A For right bevel scale m Pull Indicator 8mm Bolt C For left bevel Fixing Pin Stopper for left scale 45 bevel angle 8mm Bolt B Stopper for right 45 bevel angle Fig 12 a Fig 12 b 7 Securing the workpiece WARNING Always clamp or vise to secure the workpiece to the fence otherwise the workpiece might be thrust from the table and cause bodily harm 8 Installing the holders Optional accessory The and Holder 6mm Knob Bolt Optional Optional accessory m accessory wets NG Steel Square 2 6mm Wing Base Surface Nut Optional Height Adjustment accessory Optional accessory Fig 13 9 Stopper for precision cutting Sto Stopper 108 Optional Optional accessory Toi Holder the Workpiece Optional accessory 6mm Wi
33. e tool or extension cord All visitors should be kept away from work area Store idle tools When not in use tools should be stored in a dry high or locked up place out of reach of children and infirm persons Do not force the tool It will do the job better and safer at the rate for which it was intended Use the right tool Do not force small tools to do the job of a heavy duty tool Do not use tools for purposes not intended for example do not use circular saws to cut tree limbs or logs Dress properly Do not wear loose clothing or jewelry They can be caught in moving parts Non skid footwear is recommended when working outdoors Wear protective hair covering to contain long hair Use protective equipment Use safety glasses Use face or dust mask if cutting operations create dust Connect dust extraction equipment If device are provided for the connection of dust extraction and collecting equipment ensure these are connected and properly used Do not abuse the cord Never yank the cord to disconnect it from the receptacle Keep the cord away from heat oil and sharp edges Secure work Where possible use clamps or a vise to hold the work It is safer than using your hand Do not overreach Keep proper footing and balance at all times Maintain tools with care Keep cutting tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if da
34. er limit position so that the base of the motor head see Fig 10 a will not come in contact with the workpiece To adjust the lower limit position of the saw blade follow the procedures 1 to 3 shown in Fig 10 a 1 Loosen the 8mm wing nut so that the 8mm depth adjustment bolt can be turned by hand 12 2 Lower the motor head and thrun the 8mm depth adjustment bolt by hand and make adjustments so that there can be a clearance of 2mm to 3mm 3 32 to 1 8 between the lower limit position of the motor head and the top of the workpiece at the saw blade s lower limit position where the head of the 8mm depth adjustment bolt contacts the gear case 3 After adjustment turn the 8mm wing nut until it contacts the Hinge see Fig 10 b and fully tighten it 5 Confirmation for use of sub fence WARNING In the case of left bevel cutting turn the sub fence counterclockwise Unless it is turned counterclockwise the main body or saw blade may contact the sub fence resulting in an injury Left bevel Right bevel angle This power tool is Equipped with a sub fence angle cutting cutting In the case of direct angle cutting and right bevel Direct angle cutting angle cutting use the sub fence Then you can realize stable cutting of the material with a wide back face In the case of left bevel cutting raise the sub fence up as illustrated in Fig 11 and then turn it counterclockwise Fig 11 6 Oblique angle Befor
35. hat the saw blade will not cutthe turntable or complete cutting cannot be done To adjust the lower limit position of the saw blade follow the procedures 1 to 4 indicated below Fig 10 b Furthermore when changing the position of a 8mm depth adjustment bolt that serves as a lower limit position stopper of the saw blade it becomes necessary to shift the position of a 8mm hexagon socket set screw that is in the screw hole for the 8mm depth adjustment bolt that serves as the stopper 1 Loosen the 8mm wing nut 2 Insert your 6mm hexagon bar wrench from behind of the tool and turn the 8mm hexagon socket set screw to the left counterclockwise as viewed from behind of the tool 3 Turn the 8mm depth adjustment bolt change the height where the bolt head and the gear case contacts and adjust the lower limit position of the saw blade One turn of the 8mm depth adjustment bolt changes the lower limit position of the saw blade by about 8mm 5 16 and this information can be used as a rough guide 4 Turn the 8mm hexagon socket set screw to the right clockwise as viewed from behind of the tool and let it softly contact the tip of the 8mm depth adjustment bolt 4 Lower limit position of saw blade when cutting a large workpiece NOTE When cutting a workpiece exceeding 88mm 3 15 32 in height in right angle cutting or 56mm 2 7 32 in left bevel angle cutting or 31mm 1 7 32 in right bevel angle cutting adjust the low
36. he saw blade For precise cutting rotate the saw blade and check for deflection to confirm that the blade is not noticeably unstable otherwise vibrations might occur and cause an accident 10 BEFORE CUTTING 1 Cutting a groove on the guard Holder A has a guard see Fig 8 into which a groove must be cut Loosen the 6mm knob bolt to retract the guard slightly After placing a suitable wooden piece to VI sit on the fence and the table surfaces fix it with Workpiece the vise assembly Fence A After the switch has been turned on and the saw blade has reached maximum speed slowly lower the handle to cut a groove on the guard c 6mm Knob Bolt Vise Assembly Fence B CAUTION Do not cut the groove too quickly otherwise the guard might become damaged 2 Positioning the table insert 6mm Machine 6mm 6mm Machine V 9 kPiece Screw Workpiece Workpiece Machine Saw Blade Saw Blade Saw Blade Screw Screw Table insert Table insert 22 ESN ox Right angle cutting Left bevel angle cutting Right bevel angle cutting Fig 9 a Fig 9 b Fig 9 c Table inserts are installed on the turntable When shipping the tool from the factory the table inserts are so fixed that the saw blade does not contact them The burr of the bottom surface of the workpiece is remarkably reduced if the table insert is fixed so that the gap between the side surface of the table insert and the saw blade will
37. ig 39 Fig 40 3 Setting to cut crown moldings at positions 1 and 4 in Fig 35 see Fig 41 tilt the head to the right D Turn the turntable to the right and set the Miter Angle as follows For 45 type crown moldings 35 3 mark For 38 type crown moldings 31 6 mark Tilt the head to the right and set the Bevel Angle as follows For 45 type crown moldings 30 mark For 38 type crown moldings 33 9 mark 8 Position the crown molding so that the upper surface in Fig 34 contacts the fence as indicated Fig 43 4 Setting to cut crown moldings at positions 2 and 3 in Fig 35 see Fig 42 tilt the head to the right D Turn the turntable to the left and set the Miter Angle as follows For 45 type crown moldings 35 3 mark For 38 type crown moldings 31 6 mark Tilt the head to the right and set the Bevel Angle as follows For 45 type crown moldings 30 mark For 38 type crown moldings 33 9 mark 8 Position the crown molding so that the lower surface in Fig 34 contacts the fence as in Fig 44 Scale Sls Angle Turntable Turntable M Angle Fig 41 Fig 42 Fence Fence Table on Base Table on Base Fig 43 Fig 44 25 Cutting method of crown molding without tilting the saw blade 0 Crown molding Crown molding Vise Ass y Stopper R optional optional accessories 6mm accessories Knob Bolt 6mm Knob Bol
38. ight pull 4 the fixing pin towards the rear The clamp lever adopts a latchet system When 2 Clamp Lever contacting the work bench and the main body A P di pull the clamp lever in the direction of the Tighten arrow mark as illustrated in Fig 30 and change Pull the direction of the clamp lever 2 Adjust the bevel angle to the desired setting Bevel Scale 89594 while watching the bevel angle scale and Indicator indicator then secure the clamp lever for left bevel scale Fig 30 3 Follow the procedures indicated in paragraphs 4 5 and 6 above For maximum dimensions for bevel cutting refer to SPECIFICATIONS table on page 6 WARNING when the workpiece is secured on the left or right side of the blade the short cut off portion will come to rest on the right or left side of the saw blade Always turn the power off and let the saw blade stop completely before raising the handle from the workpiece If the handle is raised while the saw blade is still rotating the cut off piece may become jammed against the saw blade causing fragments to scatter about dangerously 21 When stopping the bevel cutting operation halfway start cutting after pulling back the motor head to the initial position Starting from halfway without pulling back causes the lower guard to be caught in the cutting groove of the workpiece and to contact the saw blade CAUTION When cutting a workpiece of 61mm 2 13 32 height
39. maged have them repaired by an authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Disconnect tools When not in use before servicing and when changing accessories such as blades bits and cutters disconnect tools from the power supply Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on Avoid unintentional starting Do not carry plugged in tool with finger on switch Ensure switch is in off position when plugging in Use outdoor extension leads When the tool is used outdoors use only extension cords intended for outdoor use and so marked Stay alert Watch what you are doing Use common sense Do not operate the tool when you are tired Check damaged parts Before further use of tool it should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated in this handling instructions Have defective switches replaced by an
40. ng Nut Height Adjustment Bolt 6mm Optional accessory 6mm Knob Bolt Optional accessory Fig 14 14 holders help keep longer workpieces stable in place during the cutting operation As indicated in Fig 13 use a steel square for aligning the upper edge of the holders with the base surface Loosen the 6mm wing nut Turn a height adjustment bolt 6mm and adjust the height of the holder After adjustment firmly tighten the wing nut and fasten the holder with the 6mm knob bolt optional accessory If the length of Height Adjustment Bolt 6mm is insufficient spread a thin plate beneath Make sure the end of Height Adjustment Bolt 6mm does not protrude from the holder pper and holder are optional accessory stopper facilitates continuous precision cutting in lengths of 220mm to 450mm 11 to 17 3 4 nstall the stopper attach it to the holder with 6mm knob bolt as shown in Fig 14 Optional accessory 10 Confirmation for use of sub fence A Optional accessory WARNING in the case of right bevel cutting remove the sub fence A Supposing it is not able to remove it It will contact the blade or some part of the tool causing in serious injury to operator Sub Fence A In the case of direct angle cutting and angle cutting use the sub fence A The sub fence A can be installed on the right side of the guide fence Insert the rods of the sub fence A into the holes in the guide fence Tighten the 6mm
41. ontacts the workpiece Marking pre marked View 2 push the handle down gradually to cut into the workpiece 4 After cutting the workpiece to the desired depth turn the power tool OFF and the saw blade stop completely before raising the Fig 26 handle from the workpiece to return it to the full retract position Marking pre marked CAUTION Increased pressure on the handle will not increase the cutting speed On the contrary too much pressure may result in overload of the motor and or decreased cutting efficiency WARNING Confirm that the trigger switch is turned OFF and the power plug has been removed from the receptacle whenever the tool is not in use Always turn the power off and let the saw blade stop completely before raising the handle from the workpiece If the handle is raised while the saw blade is still rotating the cut off piece may become jammed against the saw blade causing fragments to scatter about dangerously 19 Every time one cutting or deep cutting operation is finished turn the switch off and check that the saw blade has stopped Then raise the handle and return it to the full retract position Be absolutely sure to remove the cut material from the top of the turntable and then proceed to the next step Continued cutting operation can result in overload of the motor Touch the motor and if it s hot stop your cutting operation once and rest for 10 minu
42. operation and possible overload to the motor CAUTION Never use a dull saw blade When a saw blade is dull its resistance to the hand pressure applied by the tool handle tends to increase making it unsafe to operate the power tool 2 Adjusting a loose slide pipe 8mm Hex Socket After extended use of the power tool the slide pipe Set Screw A and the bushing can become loose due to vibration Never operate the tool if any components are loose to avoid personal injury 1 Loosen the 8mm nut and tighten the two 8mm hexagon socket set screws until the power tool operates smoothly without looseness 2 Properly tighten the 8mm nut after completing Slide these adjustment 8mm Nut Holder Bushing Fig 52 3 Inspecting the carbon brushes For your continued safety and electrical shock protection carbon brush inspection and replacement on this tool should ONLY be performed by a Hitachi Authorized Service Center 4 About Handling the Motor see Fig 1 Winding of the motor is said to be the heart of this tool Exercise utmost caution not to damage the winding by exposing it to wash oil or water NOTE Accumulation of dust and the like inside the motor can result in a malfunction After using the motor for 50 hours or so carry out no load running and blow in the dry air from a wind hole at the motor s rear Such action is effective to discharge dust and the like 5 Inspecting the screws Regularly inspect each component of
43. s smoothly Fig 7 2 Next check that the lower guard returns to the original position when the handle is raised Lever A WARNING NEVER OPERATE THE POWER TOOL if the lower guard does not function smoothly Confirm the position of the spindle lock before using the tool After installing the saw blade confirm that the spindle lock has been returned to the retract position before using the power tool see Fig 2 7 Check the lower limit position of the Saw Blade Although it was adjusted before shipment carefully check the height of the saw blade Confirm that the saw blade can be lowered 10mm to 11mm 13 32 to 7 16 below the table insert For details see the section on Checking the saw blade lower limit position 8 Check the Power Receptacle To prevent overheating accidental stopping or intermittent operation confirm that the power cord plug fits properly in the electrical receptacle and does not fall out after it is inserted Repair or replace the receptacle if it is faulty 9 Confirm the tool s power cord is not damaged Repair or replace the power cord if an inspection indicates that it is damaged AFTER CONNECTING THE POWER PLUG TO AN APPROPRIATE AC POWER SOURCE CHECK THE OPERATION OF THE TOOL AS FOLLOWS 10 Trial Run After confirming that no one is standing behind the power tool start and confirm that no operating abnormalities exist before attempting a cutting operation 11 Inspect the rotating stability of t
44. s tool should only be disassembled for replacement of carbon brushes The exploded assembly drawing on this handling instructions should be used only for authorized service facility Never cut ferrous metals or masonry PRECAUTION ON USING SLIDE COMPOUND MITER SAW 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Review this Manual and familiarize yourself with the safety rules and operating instructions for this POWER TOOL before attempting to use it Always confirm that the POWER TOOL is clean before using it Always wear snug fitting clothing non skid footwear preferably with steel toes and eye protection when operating the POWER TOOL Always handle the POWER TOOL carefully If the POWER TOOL falls or strikes against a hard object it might become deformed or cracked or sustain other damage Always cease operating the saw at once if you notice any abnormality whatsoever Always confirm that all components are mounted properly and securely before using the tool When replacing the saw blade always confirm that the rpm rating of the new blade is correct for use on this tool Always shut off the power and wait for the saw blade to completely stop rotating before undertaking any maintenance or adjustments During slide cutting always push the saw blade away from the operator During miter or bevel cutting always wait for the rotation of the blade to stop completely
45. se the wood plate as shown in Fig 48 b to ensure stability in the lateral direction and clamp it near the cutting section of the workpiece and tighten it using both the vise assembly and the clamp available in the market Vise Assembly Vise Assembly Fence Wood Plate Fence 6mm Knob Bolt Wood Plate Wood Plate Aluminum Sash Fig 48 a Fig 48 b 13 How to use the dust bag Standard accessory 1 When the dust bag has become full of sawdust dust will be blown out of the dust bag when the saw blade rotates Check the dust bag periodically and empty it before it becomes full 2 During bevel and compound cutting attach the dust bag at a right angle to the base surface as Right Base shown in Fig 49 Angle Fig 49 CAUTION Empty the dust bag frequently to prevent the duct and the lower guard from becoming clogged Sawdust will accumulate more quickly than normal during bevel cutting 28 SAW BLADE MOUNTING AND DISMOUNTING WARNING To prevent an accident or personal injury always turn off the trigger 1 switch and disconnect the power plug from the receptacle before removing or installing a saw blade If cutting work is done in a state where the bolt is not sufficiently tightened the bolt can get loose the blade can come off and the lower guard can get damaged resulting in injuries Also check that the bolts are properly tightened before plugging the power plug into the receptacle If the bolts
46. t gt Wing Bolt Crown molding Stopper L optional accessories Fig 45 a 2 Crown molding Vise Ass y optional accessories 6mm wing bolt Crown molding Crown molding Stopper L Crown molding Stopper R optional accessories Fig 45 b Crown molding Stopper L and R optional accessories allow easier cuts of crown molding without tilting the saw blade Install them in the base both sides side to be shown in Fig 45 a After inserting Tighten the 6mm knob bolts to secure the crown molding Stoppers Optional accessories used Crown molding Vise Ass y Include Crown molding Stopper L Crown molding Stopper L Crown molding Stopper R The crown molding vise B Optional accessory can be mounted on either the left fence Fence B or the right fence Fence A It can unite with the slope ofthe crown molding and vice can be pressed down Then turn the upper knob as necessary to securely attach the crown molding in position To raise or lowerthe vise assembly first loosen the 6mm knob bolt As shown in Fig 45 b the vise shaft has three locking grooves into which the tip of the 6mm wing bolt is designed to fit in order to lock the screw holder in the desired position To ensure that the tip of the 6mm wing bolt is properly aligned with the desired locking groove on the vise shaft simply align the upper surface ofthe fence to either of three v grooves on the vis
47. t side of blade 4 Right 45 Save the left side of blade Use the sub fence A optional accessories to secure the crown molding more firmly see Fig 15 11 Groove cutting procedures 9 8mm Wing Nut Cut grooves with saw blade 7 6 2 Bottom Line of Turntable the Groove Fig 46 Fig 47 Grooves in the workpiece can be cut as indicated in Fig 46 by adjusting the 8mm depth adjustment bolt Cutting depth adjustment procedure 1 Loosen the 8mm wing nut and turn the 8mm depth adjustment bolt by hand 2 Adjust to the desired cutting depth by setting the distance between the saw blade and the surface of the base see D in Fig 46 3 The 8mm wing nut must be properly tightened after the adjustment has been completed NOTE When cutting a single groove at either end of the workpiece remove the unneeded portion with a chisel 27 12 Cutting easily deformed materials such as aluminum sash Materials such as aluminum sash can easily deform when tightened too much in a vise assembly This will cause inefficient cutting and possible overload of the motor When cutting such materials use a wood plate to protect the workpiece as shown in Fig 48 a Set the wood plate near the cutting section When cutting aluminum materials coat the saw blade with cutting oil non combustible to achieve smooth cutting and a fine finish In addition in case of a U shaped workpiece u
48. tes or so and then restart your cutting operation 4 Cutting narrow workpieces Press cutting Slide the hinge down to holder A then tighten the slide securing knob see Fig 2 as indicated in Fig 27 Lower the handle to cut the workpiece Using the power tool this way will permit cutting of workpieces of up to 88mm 3 15 32 square Fig 27 5 Cutting large workpieces There may be case when a complete cutting cannot be done depending on the height of workpiece In this case mount an auxiliary board with the 6mm 6mm Flad 1 flat head screws and the 6mm nuts using the 7mm Hd Screw holes on the fence surface two holes on each side Fence Fig 28 Refer to page 6 SPECIFICATIONS for the thickness of the auxiliary board Auxiliary Board 6mm Nut Fig 28 6 Cutting wide workpieces Slide cutting 1 Workpieces up to 88mm 3 15 32 high and 312mm 12 9 32 wide 8 Push Rearward to Cut Loosen the slide securing knob see Fig 2 grip the handle and slide the saw blade forward Then press down on the handle and slide the saw blade back to cut the workpiece as indicated in Fig 29 This facilitates cutting of workpieces of up to 88mm 3 15 32 in height and 312mm 12 9 32 in width 2 Workpieces up to 91mm 3 19 32 high and 300mm 11 13 16 wide Workpieces of up to 91mm 3 19 32 in height Fig 29 and up to 300mm 11 13 16 in width can be cut in the same manner as described in paragraph
49. x 10 M5 x 10 M5 x 20 M5 M7 x 17 5 M4 x 10 183 186 6003DDCMPS2S 608VVC2PS2L 4 4 12 135 6201VVCMNS7S M4 x 12 D3 x 10 10MM 602 618 603 608 M10 x 54 M6 x 11 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 634 B 964 851 304 043 960 017 987 860 321 552 321 387 960 017 301 806 321 390 321 374 974 561 949 404 321 390 301 806 321 373 321 549 949 313 949 556 967 329 996 261 996 283 321 553 307 713 2 ww ww ws a os aN AB AB AIO D M4 x 10 M6 x 32 M6 x 6 609 612 M6 x 32 M6 x 15 614 617 M6 x 20 M6 x 15 614 621 623 M6 M6 M6 x 65 614 619 620 625 630 225 025 4 HOLE NT72 43 Hitachi Koki Co Ltd 005 Code No C99115015 F Printed in China

Hitachi C 10FSB Saw User Manual

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