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Henny Penny 520 Electric Pressure Cooker User Manual

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1. burns 3 13 Henny Penny 3 8 CLEANING THE FRYPOT 3 14 Continued 6 10 11 12 13 14 15 Model 520 When the set temperature is reached turn unit off CAUTION Watch cleaning solution constantly to make sure it does NOT boil over causing damage to controls If the cleaning solution starts to foam and boil over DO NOT CLOSE THE FRYER LID severe burns could result Let the cleaning solution stand for 15 to 20 minutes with the unit turned off Use fryer brush Henny Penny part no 12105 to scrub the inside of the frypot the lid liner and the counter top of the fryer Never use steel wool it deteriorates the stainless steel CAUTION Do not use the cleaning solution on the lid or the lid hinge These aluminum parts will corrode if the PHT cleaner contacts them Also Do not use abrasive cleaners or cleaner containing chlorine bromine iodine or ammonia chemicals on the stainless steel Deterioration of the stainless steel will result Open the drain valve and drain the cleaning solution from the frypot into the drain pan and discard Replace the empty drain pan close the drain valve and refill the frypot with hot water to proper level Add approximately 4 ounces of distilled vinegar and reheat the vinegar solution to 195 F 91 C or use the Clean mode on electronic controls Using a clean brush scrub the interior of the frypot and lid liner This neutralizes the alkali
2. Henny Penny Z A A ts 4 14 s4 i 2 A 2 MAN Nasa See Ee KS Sc Ee SE GENEE S D E e EE SE SE SS SS eisen Dee ert anal E ONS EK 2 GE Segen S ee e SE E i E SE E deer Dn OUER kr eng KH oy KY Ek AE Model 520 Henny Penny Model 520 SECTION 3 OPERATION 3 1 OPERATING CONTROLS Item Main Power Switch A three way rocker switch with a center off position Pressing with Built In Indicator the left side of the rocker switch COOK position operates the Lights fryer and the amber light illuminates No light is visible when the switch is in the OFF position To filter press the right side of the rocker switch PUMP position to operate the pump motor and the red light illuminates Single Stage An electromechanical device used to regulate temperature Thermostat To set the desired cooking temperature turn the thermostat knob clockwise Temperature Light Illuminates when the shortening temperature is below the set point temperature The light goes off when the shortening reaches the set point temperature An electromechanical device that controls the length of the cooking cycle The timer controls the operation of the solenoid valve and automatically resets at the end of the cooking time Set the desired cooking time by turning the gray knob clockwise until the arrow points at the desired cooking time Pushing on the red button activates
3. emove the crumb catcher Clean thoroughly with soap 1 i and water Rinse thoroughly with hot water ed EK EE Sek enk i gt SON e EE ee Ree EE SE NEEN SCH EE S w e S 3 11 ETA Henny Penny Model 520 3 7 CHANGING THE FILTER ENVELOPE Continued 8 Remove filter clips and discard the filter envelope 9 Clean the top and bottom filter screen with soap and water Rinse thoroughly with hot water CAUTION te N ot SE E S Be sure that the filter screens crumb catcher filter clips and the suction standpipe are thoroughly dry before assembly of filter envelope as water will dissolve the filter paper 10 Assemble the top filter screen to the bottom filter screen 11 Slide the screens into a clean filter envelope 12 Fold the corners in and then double fold the open end 13 Clamp the envelope in place with two filter retaining clips 14 Replace the crumb catcher screen on top of the filter paper Screw on the suction standpipe assembly 15 Place complete filter screen assembly back into filter drain pan Slide pan back into place beneath the fryer 16 Connect the filter union by hand Do not use a wrench to tighten 17 Slide the condensation drain pan back into place The fryer is now ready to operate 3 12 492 Henny Penny 3 8 CLEANING THE FRYPOT 600 Model 520 Taste the cold shortening every day for flavor Watch the shorten
4. eting the filtering operation empty and replace the condensation drain pan 11 If cooking is to be continued at this time move the main power switch back to the COOK position and allow time for reheating of the shortening 3 7 CHAN GING THE FILTER The filter envelope should be changed after 10 12 filterings ENVELOPE or whenever it becomes clogged with crumbs Proceed as 1 Move the main power switch to the OFF position 2 Remove and empty the condensation drain pan 3 Disconnect the filter union and remove the filter drain pan ay i from beneath the fry pot The filter drain pan is provided tep 1 with casters for ease of movement 3 10 492 Si a SE See 4 Henny Penny Model 520 3 7 CHANGING THE FILTER ENVELOPE Continued NN Dec ENER E EE e Step 2 Be Bees This union will be hot Use protective glove or cloth to prevent burns E a a an EA Go 4 Lift the screen assembly from the drain pan LO iy EE Sg E ok ata GE SI det a a 213 Se LAN Toge 5 Wipe the shortening and crumbs from the drain pan Clean the drain pan with soap and water Thoroughly rinse with SE DG Ge q e S RE 2 5 OS TU ak SE Si x n E o GZ hot water ver eating es EE EE veidotai a e i F GE Ma TE on saat EE 6 Unthread the suction standpipe from the screen assembly dE See Rete ise cet Ge i EE SE R
5. ing for foaming during the cook cycle Discard the shortening as soon as it shows signs of foaming Drain and clean the frypot as follows 1 Turn the power switch to OFF Place the filter drain pan under the drain valve to prevent splashing or spilling of hot liquids Failure to do so results in splashing and severe burns 2 Pull out drain valve handle to drain hot shortening from frypot 3 Close the drain valve and discard the shortening in filter pan Install the filter drain pan under the fryer leaving out the filter screen assembly 4 Fill the frypot to the level line with hot water Add 2 to 4 ounces 6 to 12 ml of fryer cleaner Henny Penny part no 12101 to the water and mix thoroughly The fry basket can be placed inside the frypot for cleaning Always wear safety goggles or face shield and rubber gloves when cleaning the frypot The highly alkaline cleaning solution should not contact eyes or skin or severe burns will result Carefully read the instructions on the cleaner If solution contacts your eyes rinse thoroughly with cool water and see a physician immediately 5 Standard Controls Set thermostat to 195 F 91 C and turn the power switch to POWER position Electronic Controls Use the up and down buttons to select the Clean mode The controls will automatically heat the solution up to 190 F 88 C NEVER PRESSURIZE TO CLEAN Leave the lid open Water under pressure is super heated and causes severe
6. located behind the E below the drain and filter valve handles Remove the panel and the condensate pan is located on the left It can be easily removed by grasping the handle and pulling out carefully The conden sation pan should be emptied daily 492 3 3 Henny Penny Model 520 Item 11 Item 12 3 4 101 Henny Penny Model 520 Se SEH SS SE es SE E Ge SC SS aa See Ni ce MAO ede OHO VINO NAOMI anne est PENUAAN PINTA Pte are HASAN inthe ONIANA 4 i 1 tad ss PAR TN e d S EE S e Erem ge Ke lge GE PA AP SE a ib 5 SCN OS ih Sa Pa ca SE Sc ta LAN SE D SE SE Re ce hyn a SE SE SES emt Item 15A 3 2 OPERATING The first step in the use of the Henny Penny Model 520 is to PROCEDURES learn the controls Next determine the time and temperature settings The following will assist you in determining these settings but are approximate and will vary with the size and guantity of the raw product i Chicken 9 piece fresh 1 head 2 1 2 2 3 4 Ibs 1 13 kg 1 24 kg Quantity Thermostat Setting Cooking Time 1 head 325 F 163 C 11 minutes 2 head 325 F 163 C 12 minutes Max Load 8 lbs 325 F 168 C 13 minutes 3 62 kg Chicken 9 piece frozen 1 head 2 3 4 lbs 1 24 kg Quantity Thermostat Setting Cooking Time 1 head 325 F 163 C 17 1 2 minutes 2 head 325 F 163 C 18 minutes Max Load 8 lbs _ 825 F 163 C 19 minutes 3 62 kg Henny Pe
7. lt 492 3 9 Henny Penny Model 520 3 6 FILTERING THE D Wash down and scrub the sides of the cook pot Use SHORTENING Continued L brush to clean the heating elements E After the sides and bottom are cleaned open the drain valve 7 Pump all the shortening out of the filter pan and back into the cook pot Close the lid during the first surge of pumping 8 When the pump is pumping air only the shortening in the fry pot will appear to be boiling Close the filter valve first and then move the main power switch from PUMP to OFF This will keep the filter pump and lines from filling up with shortening Note When the appearance of boiling occurs immediately close the filter valve then turn the pump off This will prevent aeration of the shortening therefore increasing shortening life 9 Check the level of the shortening in the cook pot Add fresh shortening if necessary until it reaches the level indicator line on the rear wall of the cook pot NOTE Approximately 10 to 12 filterings can be made with one filter paper envelope depending on several conditions the guantity and type of product fried and filtered the type of breading used and the amount of crumb accumulation left inside the filter drain pan When the filter screen assembly and filter paper become clogged and pumping flow rate slows down clean the screen assembly and change the filter envelope See procedure on page 3 11 10 After compl
8. ne left by the cleaning compound Drain the vinegar rinse water and discard Rinse down the frypot using clean hot water Thoroughly dry the drain pan and the frypot interior NOTE Make sure the inside of the frypot the drain valve 16 17 opening and all the parts that will come in contact with the new Shortening are as dry as possible Replace the clean filter screen assembly in the drain pan and install under fryer Refill the fryer with fresh shortening 700
9. nny Model 520 3 3 START UP The following procedures should be followed in the initial start up of the fryer and each time the fryer is brought from a cold or shut down condition back into operation 1 2 10 11 12 3 4 FILLING OR ADDING 1 SHORTENING 3 6 Check to see that all control switches are turned OFF Be sure that the drain valve and filter valve are closed Remove the wire basket from the cook pot and leave the lid open Fill the cook pot with shortening to level indicated The level indication is the maximum shortening level when hot Connect the power to the fryer Move the main power switch to the COOK position Turn the thermostat knob to the desired cooking temperature The temperature light will go on When the shortening has reached the desired cook temperature the temperature indicating light will be off Thoroughly stir the shortening to stabilize the temperature throughout Make sure that the shortening at the bottom of the pot is agitated and evenly heated After the shortening temperature has stabilized for a minimum of 30 minutes check the shortening temperature using a good deep fat thermometer Henny Penny part no 121006 Lower the empty basket into the cook pot food will be added later Select the desired cooking time You are ready to start cooking NOTE The overall operation of the 520 Fryer is no different than our present Model 500 or M
10. nto the tray 10 The fryer will automatically recover to the preset cooking temperature Once the thermostat indicator light goes out you can begin the next cook cycle If filtering of shortening is desired at this time refer to the next section NOTE When no additional cooking is intended within 30 minutes of the previous cook cycle it is recommended to reduce the shortening temperature by turning the thermostat knob counterclockwise to 275 F 135 C Four product controls use the C up and down buttons and select Idle The controls will automatically reduce the temperature to 250 F 121 C Cooking breaded products requires frequent filtering to keep the shortening clean The shortening should be filtered after every three to six cooking cycles For the best quality product do not exceed six cook cycles without filtering 1 Turn the thermostat and the main power switch to the OFF position Remove and clean the fry basket in soap and water Rinse thoroughly NOTE For best results filter shortening at normal cooking temperature 2 Useametal spatula to scrape build up from sides of the frypot CAUTION When using the pot scraper do not damage the capillary line on the thermostat or the high limit control Also do not scrape the heating elements or damage to elements could result 600 Henny Penny Model 520 SN DANGER 3 6 FILTERING THE SHORTENING Continued The filter pan mus
11. nue to place the remaining product in the basket Lift the basket slightly out of the shortening and shake it causing the pieces to separate Return the basket to the shortening Doing this will prevent white spots on the finished product Remove the basket handle and close the lid quickly Latch the lid as previously described Activate the time as previously described Within a few minutes the pressure gauge will increase to the operating zone At the end of the cooking cycle the fryer will automatically depressurize Also the timer light will go off and the timer will automatically reset After the pressure drops to 0 open the lid latch assembly by turning the handle clockwise 160 Henny Penny 3 5 COOKING PROCEDURES 3 6 FILTERING THE 3 8 Continued SHORTENING Model 520 8 Raise the lid promptly to allow most of the condensation on the lid to drain down and out through the drain channel CAUTION Do not let the lid slam up against the back stop This could damage the hinge assembly This will also allow condensation to drop back into the shortening NOTE The condensation opening behind the pot needs to be kept clear of obstructions Failure to do so will cause the moisture to back up onto the countertop 9 Insert the handle into the basket lift the basket out of the shortening and hang it on the side of the cook pot to drain Allow the product to drain approximately 15 seconds before placing it i
12. odel 600 Pressure Fryers It is recommended that a high quality liquid frying shorten ing be used in the pressure fryer Some low grade shorten ings have a high moisture content and will cause foaming and boiling over Ifa solid shortening is used it must be melted to a liquid first then poured into the frypot Attempting to melt a shortening i in the frypot may cause burning or scorching of the fresh shortening 492 Henny Penny 3 4 FILLING OR ADDING SHORTENING Continued Step3 3 5 COOKING PROCEDURES MN BAN AAA AA Na NN Na A EERE A NN NN NN eee MA nan ui 8 Model 520 WARNING Gloves should be worn and care must be taken when pouring hot shortening into the unit Severe burns could result Also when SE fresh EE to ee Cold shortening should be filled approximately 1 2 inch below the bottom level of the level indicator line The shortening will expand when heated Before dropping the product into the basket make certain that the shortening is at the correct cooking temperature for the type of product Also check that the temperature light is OFF Once the product has been prepared you are ready to cook Place the basket in the cook pot a few seconds before placing the product in the basket Place the product into the submerged basket by first dropping i in the larger pieces This gives the larger and more difficult pieces a few extra seconds to cook in the shortening Conti
13. rypot To close the filter valve turn it clockwise to the horizontal position 402 Henny Penny Model 520 Description Function ES Temperature The high temperature thermostat i is a manual reset control ontro ing temperature exceeds the safe operating limit this control will remove power from the contactors thus removing heat to the cook pot When the temperature of the shortening drops to preset safe operating limit the control must be manually reset The reset button is located on the upper surface of the recess in the front panel below the regulating thermostat Lid Locking Assembly Before pressure will build in the cook pot the lid must be closed and locked To close the lid push the lid down with one hand by using the plastic handle on top of the lid While holding the lid closed with one hand turn the handle on the latch counterclockwise 160 until it contacts the stop to lock the lid DO NOT place your free hand on top of the lid during the latching procedure The surface may be hot and burns could result The lid will not latch or pressure build unless the handle is fully latched As pressure builds within the cook pot the handle will be locked in place As long as the locking assembly is engaged it will prevent the handle from being moved clockwise and opening the lid The locking assembly disengages when the internal pressure falls below 1 PSI 6 8 KPa Condensate Drain Pan The EE EH drain pan is
14. t be in the proper position beneath the drain valve This will prevent the splashing ot the hot shortening as it drains into the filter drain pan which would cause burns 3 Open the drain valve by pulling it forward slowly This will prevent excessive splashing of the hot shortening as it drains into the filter drain pan 4 As the shortening drains from the fry pot use bushes Henny Penny part no 12105 to scrape and clean the sides of the fry pot and the heating elements If the drain fills with breading use the white brush to push the breading into the filter pan 5 When all of the shortening has drained scrape or brush the sides and the bottom of the cook pot 6 Rinse the cook pot as follows A Close the drain valve by pushing the handle inward B Open the filter valve by turning the handle counter clockwise SNN Hold the lid closed so that the very first surge of the shortening will not splash up or over the top of the cook pot Severe burns will result C Move the main power switch to the PUMP position Carefully open the lid to see if shortening is return ing properly Fill cook pot 1 3 full then turn off the Wi DANGER If there are air bubbles coming up in the shortening it is possible that the filter connecting union on the filter tube line is not tightened properly If so turn off the pump and use gloves to tighten the union This union will be hot and severe burns will resu
15. the timing cycle and closes the sole noid The red arrow times down to zero 0 while the black arrow remains at the preset time When the red arrow reaches zero 0 it automatically goes back to the preset time Also the solenoid opens releasing the pressure inside the frypot Set gray knob to desired time Push red button to start timing cycle and build pressure When red arrow reaches zero 0 it resets to preset time and pressure is released End of Cooking Cycle The timer buzzer sounds the solenoid valve opens to release pressure and the timer resets Move the timer switch to the OFF position Dead Weight Valve Maintains a constant level of steam pressure within the frypot Assembly Excessive steam pressure 1s vented through the exhaust stack NOTE Remove the dead weight cap and clean the cap weight and orifice once a day to prevent over pressurization inside the frypot See section 5 16 402 3 1 Henny Penny 3 2 Description Safety Relief Valve Pressure Gauge Solenoid Valve Drain Valve Drain Interlock Switch Filter Valve Model 520 Function The safety relief valve is set at 14 5 PSI 99 9 KPa In the event that the dead weight valve becomes clogged the safety valve releases excessive pressure keeping the frypot at a maximum of 14 5 PSI 99 9 KPa If this occurs turn the main power switch to the OFF position to release all pressure from the frypot Also clean the dead weight
16. valve at this time DO NOT pull the Safety Relief Valve Ring or severe burns will result Indicates nominal pressure within the frypot This gauge is not used to calibrate the dead weight assembly Operating pressure of the dead weight assembly is preset at the factory The gauge is used as an indication of pressure build up within the frypot An electromechanical device that causes pressure to be held in the frypot The solenoid valve closes at the beginning of the cooking cycle and automatically opens at the end of the cooking cycle Atwo way ball valve normally in the CLOSED position To open the drain pull the handle slowly outward away from the fryer This releases the oil from the frypot into the filter drain pan Push it back in to close the valve DO NOT open the drain valve while frypot is under pressure Hot shortening exhausts from this valve Severe burns will result A microswitch that provides protection for the frypot in case the operator drains shortening from the frypot while the main switch is in the POWER position The switch is designed to automatically remove power from the heating elements when the drain valve is open A two way ball valve which operates in conjunction with the filtering system With the handle in the open position handle facing vertical by turning it counterclockwise and the main power switch in the PUMP position this valve directs the filtered shortening from the drain pan back to the f

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