Hayter Mowers 533A Lawn Mower User Manual
Contents
1. Be aware to the Danger of severing toes or fin Danger of being hit by thrown possibility of injury gers in cutting mechanism objects Carefully read the Owners Stop engine and remove spark Keep bystanders at a safe Handbook before using the plug lead before working on distance from the mower machine the mower E Height of Cut Adjustment Symbol Throttle Control Symbols Engine Stop n N 1 8 ASSEMBLING THE MOWER Remove the mower from the packaging and check that the following items have been supplied correctly If any items are missing contact your local Hayter dealer 1 Engine Handbook 4 Mulcher Plug Note Inside Chute 2 Warranty Reg Card 5 Side Discharge Chute 3 Grassbag To prevent accidents cut off the long ribbon attached to the grass bag and discard Unscrew the handlebar securing knobs sufficiently to allow the handle bar to pivot Unfold the handlebar to the operating position Tighten both handlebar knobs to secure the handlebar in position Take care to ensure that the control cables do not become snagged at the pivot point Remove the R Clip Locate the pin in one of the three holes in the adjuster strap for best position and comfort Ensure both sides are set to the same height Secure in the required position with the R Clips The mower is shipped with a Mulcher Plug fitted inside the dis2. charge chute Open the rear door and remove prior to initial use To attach the grassbag Open the rear door and lower the grassbag through the handlebar making sure the top corners of the grasbag frame hook over the rear plate and into position BEFORE STARTING THE MOWER To prevent engine damage the engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before starting the engine Always use high quality detergent oil classified SAE 30 Oil Never use additives with this oil To prolong the life of your engine it is important that the oil is changed after the first 5 hours of use refer to Maintenance Schedule Clean around the oil filler cap before removing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level The oil level is correct when it is at the full mark on the dipstick DO NOT OVERFILL Always use clean fresh unleaded petrol Purchase fuel in quantities that can be used within 30 days Never mix oil with petrol For added engine protection Briggs amp Stratton recommend the use of their fuel additive which is available from an authorised Briggs amp Stratton serv ice dealer Fill to base of neck to allow for fuel expansion Do not overfill the fuel tank OP
3. Engine under load Fuel starvation Engine cold Incorrect contaminated fuel Spark plug lead disconnected Throttle setting incorrect Faulty spark plug Wiring fault Spark plug lead becoming disconnected in use Faulty spark plug Air cleaner blocked Incorrect contaminated fuel Check oil level Service air cleaner Fill fuel tank Clean fuel cap vent Raise height of cut Fill fuel tank Push Primer Drain fuel tank and fill with correct fuel Connect spark plug lead Set throttle to fast position Clean and adjust gap or replace Check wiring Connect spark plug lead Clean and adjust gap or replace Service air cleaner Drain tank and fill with correct fuel TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose Tighten bolts Cutterblade bolt loose Tighten bolt Uneven cut Discharge chute blocks Mower is hard to push Mower will not self propel Poor grass collection Cutterblade out of balance Bent crankshaft Undulating ground conditions Cutterblade worn Cutterblade out of balance Wheels roller damaged Grass is wet Cut height too low Grassbag full Airflow through the grassbag is restricted Engine speed too slow Cut height too low Wheels damaged Clutch out of adjustment Drive belt damaged Airflow through the grassbag is restricted Discharge chute blocked Wet grass Grassbag
4. e g tyres wheels cutterblades cables batteries and other consumable wearing parts All consumer machines which are fitted with a genuine Hayter friction disc as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers blade brake units and other such devices are not applicable Only machines fitted with a genuine Hayter friction disc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments A warranty period of 90 days applies to machines used for commercial purposes To make a warranty claim return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase The service receipt s or this Owners Handbook with the Ist 2nd year service boxes fully completed must be produced as proof of entitlement to the extended warranty period Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted
5. full Engine speed too slow Balance cutterblade Consult your dealer Change direction of travel Sharpen the cutterblade Balance the cutterblade Inspect and replace as necessary Mow dry grass Increase cut height Empty grassbag Clean the grassbag Set throttle to fast position Increase cut height Inspect and replace as necessary Adjust clutch cable Replace drive belt Clean the grassbag Remove blockage Mow dry grass Empty grassbag Set throttle to fast position 1 26 1 27 EC DECLARATION OF CONFORMITY HAYTER LIMITED Spellbrook Bishop s Stortford Herts CM23 4BU ENGLAND declare that the lawnmower Models Double 3 Machine Type No CODE 533A Category Combustion Engine Type Rotary Engine manufacturer Briggs amp Stratton Speed of rotation 3000 rpm Width of cutting device 550 mm Speed of rotation of the cutting device 3000 rpm Complies with the provisions of Directive 98 37 EC Essential Health amp Safety Requirements Relating to the Design amp Construction of Machinery and Safety Components Also Directive 89 336 EEC amended by 92 31 EEC Electromagnetic Compatibility Also Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors ANNEX VI Notified Body Sound Research Laboratories Ltd Holbrook House Little Waldingfield Sudbury Suffolk ENGLAND Notified body identification No 1088 Measured sound power level 98 dB A Guaranteed sound power
6. part within the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages or contact Freephone 0800 616298 lst Year 2nd Year Service Service Record Record cde eve t edant IPEA RR Signed senken Issue 12 10 00 SAFETY PRECAUTIONS This safety alert symbol indicates important safety messages When you see this symbol be alert to the possibility of injury Carefully read the following and inform others Your mower is perfectly safe if used correctly Failure to observe the following precautions may result in serious injury Before using the mower read the owners handbook carefully Pay par ticular attention to the safety precautions Ensure that you are familiar with the controls and the proper use of the equipment Learn how to stop the mower quickly in an emergency Never allow children or people unfamiliar with these instructions to use the mower Never mow while people especially children or pets are nearby Keep i
7. recommended that this service be carried out by an authorised Briggs and Stratton dealer Remove grass debris from the grassbag immediately after use and check its condition for signs of damage To prevent accidents replace a damaged grassbag immediately MOWER MAINTENANCE Housing Remove grass debris from the top and underside of the deck housing immediately after use To prevent accidents fertilisers and top dressings are particularly corrosive Thoroughly clean the mower deck immediately after use on treated grass and store well away from corrosive materials Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately Move the plastic adjuster as necessary Then move the drive clutch lever to the engage position and check the drive If the drive system still slips adjust the cable until correct Cable stretch will change the performance of the drive system result ing in the clutch slipping particularly when operating in thick grass or on slopes To adjust the clutch cable rotate the plastic adjuster to shorten length en the cable until satisfactory drive performance is obtained Check the clutch cable operation every 25 operating hours and adjust if necessary 1 21 MOWER MAINTENANCE Lubricate the wheels pivot points and linkages with engine oil every 25 operating hours Apply a good quality medium grease to the inner control cables at t
8. watering as necessary Fill any cracks caused by drought with a mixture of sharp sand and soil In dry weath er conditions leave the grass longer to help retain ground moisture September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow October Rake out the thatch from the turf and spike the lawn to assist in drainage Brush in peat and sharp sand November Use a stiff broom to disperse worm casts before mowing Keep turf free from leaves December Apart from brushing away leaves December is a slack end of a busy year Keep off the lawn if it is very wet or frozen Mulching Tips Mulching finely cuts the grass so that it can be easily recycled Due to the nutrients that this returns to the soil the lawn will need less fertilizer The grass must be dry If the grass is wet it will be difficult to cut and cause heavy clumps of grass n long grass two cuts may be necessary First cut set the height adjust in the highest position Then lower for second cut to obtain the desired finish Clean the underside of the mower housing regularly to ensure effi cient operation To prevent grass damage do not remove more than one third of the grass height in one cut 1 16 MAINTENANCE SCHEDULE Follow the hourly or calendar intervals whichever occurs first More frequent service will be required if working for prolonged periods u
9. 325 331046 MU671292 MU710274 MU17x137 09276 MU710201 MU671849 MU71470 MU643616 09349 MU710337 MU671315 MU672278 MU671297 533006 MU643617 MU710252 QTY NON RRR rR rR WNRR rR NN A NR RK NNN NY RRR KR NR NNR RR ONDA ADA NR NR RK NY PARTS LIST 1 28 533A PARTS LIST NO DESCRIPTION 48 49 50 51 52 53 54 55 56 54 58 59 60 61 62 63 64 65 66 67 68 69 70 71 T2 13 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 1 29 Hub Cap Support Wheel Nut Nut Rear Discharge Chute Deflector Rear Rod Cap Push On Key Woodruff 6 Plate Bagger Door Rear Grip Door Rod Door Spring Torsion Guide Rope Seal Bolt Carriage Retainer Stop Lever Pin Washer Clutch Drive Lever Screw Locknut Bolt Guide Rope Cable Tie Cable Drive Throttle Handlebar Assembly Rivet Bolt Carriage Knob Belt Washer Nylon Arm Idler Pulley Idler Screw Bolt M8 x 30 Bracket Transmission Spring Extension Screw Washer Gear Left Pinion Bushing PART NO MU43615 MU71370E701 09203 MU15x88 MU671289 MU671296 MU71319 Z MU710285 1662 MU671298 MU671299 MU671306 MU71300 Z MU335572 MU671443 MU71906 MUS57072 MU710288 MU671567 MU710289 03355 MU671566 MU710267 MU15x116 09780 MU43956 3966 533011 533012 MU71713E701 MU710260 MU710176 MU71495 MU37x77 MU339065 MU36480 MU71054 MU710268 09369 MU3388
10. 42 MU710328 MU710276 02575 MU671287 MU71291 QTY NOR NY BRR RN RR NF NN OW RRR BRN RR RR NR N DN RRR RR Re BRR RP rR Nr Fe bP ITEM NOTE NO 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 DESCRIPTION Washer Rivet Locknut Pulley Transmission Chute Floor Pin Drive Transmission Shield Axle Gear Right Pinion Grassbag Assembly Bolt Shoulder Bag Frame Washer Pin Hood Latch Plug Mulcher Side Discharge Chute Guard Drive Belt Cable Engine Brake Tube Grass Bag Nut Nut Nyloc Screw Rope Stop 533A PARTS LIST PART NO QTY 09267 MU710259 09447 MU671288 MU672230 MU43629 MU71374 MU43649 MU671286 533016 MU710200 MU671907 MU671303 09266 MU 53446 MU671373 MU671295 533008W 533015 MU671307 MU45171 09438 MU710275 MU42189 ITEM NOTE 1 30 PARTS LIST 1 31 CUSTOMER INFORMATION NOTES Notes
11. Double 3 CODE 533A OWNER S HANDBOOK English Version FROM SERIAL NO 533A001001 HANDBOOK 533018 Rev 0 Issue Sept 2002 WAIN FEATURES SPECIFICATIONS Main Features 1 Spark Plug Lead 2 Primer Button 3 Air Cleaner Cover 4 Engine Cover 5 Fuel Cap 22 6 Oil Filler Cap amp Dipstick _ 7 Rear Dicharge Chute ENS 8 Rear Door Handle 5i 9 9 Engine Start Grip Ae 1 10 Ground Speed Lever 11 Ground Drive Clutch Lever 12 Engine Brake Lever yy 13 Handlebar 9 14 Throttle Control 7 7 15 Grassbag Assembly 16 Handlebar Securing Knobs 17 Handlebar Height Adjust Strap 18 Height of Cut Lever 19 Serial Number Label 20 Exhaust Guard 21 Plug Mulcher 22 Side Discharge Chute Specifications MODEL CODE 533A Engine Briggs amp Stratton IC Engine Type 12G 802 2610 Engine Cutterblade Speed 3000 rpm Fuel Type Unleaded Petrol Fuel Capacity 1 5 litres Oil Type SAE 30 engine oil Oil Sump Capacity 0 6 litres Spark Plug 802592E Spark Plug Gap 0 76mm Width of Cut 560mm Height of Cut 28 90mm Overall Dimensions 1100 x 585 x 1410mm Dry Weight 45 Kg 11 12 13 1 4 15 18 1 8 1 8 1 9 1 9 1 9 1 9 1 9 1 10 1 10 1 10 1 10 1 10 1 11 1 14 1 11 1 11 1 11 1 11 1 12 1 12 1 12 1 12 1 13 1 13 1 13 1 13 1 14 1 14 1 14 1 15 1 16 1 16 Main Features Specifications Contents Introduction Warranty S
12. ERATING THE MOWER Operate all control levers several times and ensure that the cables move freely Check that the engine stop and ground drive clutch levers return freely to their rest position when released Stand behind the mower and hold the handlebar with your left hand together with the engine stop lever With your right hand hold the engine start grip and pull slowly until resistance is felt then pull rap idly to crank the engine Carefully return the start grip to the storage position when the engine starts If the engine does not start after 5 attempts refer to Trouble Shooting OPERATING THE MOWER Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction When the ground drive clutch lever is disengaged the mower may be pushed This feature is useful when mowing in confined areas The mower has a three speed rear wheel transmission system To change the speed disengage the ground drive clutch lever Move the transission speed control lever to the desired speed Number 3 being the fastest position To make a wide turn steer the mower with the handlebar in the direc tion required To make a tight turn release the ground drive clutch lever apply downward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction To prevent accidents do not raise the front of the mower exces siv
13. Secure the cutterblade using the belleville washers 2 washer 3 and new fixing bolt 4 and tighten to a torque of 47 5Nm To prevent accidents never reuse the fixing bolt A slightly worn cutterblade may be re sharpened Both blade edges must be sharpened equally to ensure balance Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require Remove the cutterblade from the mower and clean using a brush and water Inspect the cutterblade for signs of damage Sharpen both cutting edges with a flat file to restore performance Ensure that the cutterblade is balanced Use screw driver with a round shaft to support the cutterblade through its centre hole Hold the IN cutterblade horizontal and then release A balanced cutterblade will remain horizontal If the cutterblade is not balanced the heavy end will rotate downwards Sharpen the heavy end until the cutterblade is correctly balanced 1 23 MOWER MAINTENANCE To store the handlebar unscrew the 2 small securing knobs sufficient ly to allow it to pivot forwards to rest against the mower Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged through contact with the engine spark plug Engines stored in excess of 30 days need to be protected with Briggs amp Stratton fuel additive or drained of fuel to prevent gum from forming in the fu
14. afety Precautions Safety Symbols Decal Symbols Assembling the Mower Delivery Checklist Handlebar Adjust Handlebar Height Grassbag Attachment Before Starting the Mower Prevent Engine Damage Oil Type Check Oil Level Fuel Type Operating The Mower Controls Starting Step 1 Step 2 Step 3 Forward Travel Turning Stopping Slopes Height of Cut Before Mowing Grassbag Mulching Side Discharge Heavy Growth Non Grassed Areas Lawn Care Calendar Guide Only Mulching Tips 1 17 1 18 1 24 1 18 1 18 1 18 1 19 1 19 1 20 1 20 1 20 1 21 1 21 1 21 1 22 1 22 1 23 1 23 1 24 1 25 1 26 1 27 1 28 1 30 1 31 1 32 CONTENTS Maintenance Schedule Mower Maintenance Engine Throttle Cable Adjustment Carburettor Adjustments Oil Service Air Cleaner Service Spark Plug Service Keeping Engine Clean Grassbag Deck Housing Securing Nuts and Bolts Clutch Cable Adjustment Lubrication Cutterblade Removal Cutterblade Assembly Cutterblade Sharpening Storage Trouble Shooting Declaration of Conformity Parts List Parts list Diagram Customer Info Notes 1 2 INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your mower IMPORTANT This Owners Handbook should be regarded as part of the mower as it gives essential information regardi
15. bag When collecting grass clippings it is important that the grassbag is emptied regularly to pre vent blockages and engine overloading Open the rear door and slide the mulcher plug into the rear dicharge chute Ensure that the plug is fully inserted and the door is closed Mulching finely cuts the grass so that the grass can be easily recycled Due to the nutrients that this returns to the soil the lawn will need less fertilizer OPERATING THE MOWER Side Discharge Remove the rear discharge chute by removing nuts and washers Slide the assembly from under the the shoulder bolt A Slide the new side dicharge chute assembly under the shoulder bolt A Then fasten the front and the back of the assembly with the fas teners To prevent engine overloading and blockages be prepared to make two cuts in areas of heavy growth If collection is required first mow the area at the maximum height of cut setting with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained To prevent grass damage do not remove more than one third of grass height in one cut When moving the mower across non grassed areas stop the cut terblade and set the mower to the maximum height of cut to protect the cutting mechanism LAWN CARE CALENDAR To be used as a guide only January There is very little work to do this month apart from brushing away leaves K
16. eep off the grass if frozen or waterlogged February Rake the grass thoroughly Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary March The yearly lawn work programme really starts this month As soon as the ground conditions are suitable the first cut can be made The first cut should merely top the grass as close cutting at this stage could result in severe yellowing or browning Two cuts are generally suffi cient this month April Mow often enough to stop grass growing away Dig out patches of coarse grass or resistant weed Re seed bare patches May Keep mowing increasing the frequency as required Treat with selec tive weed killers or combined weed feed preparations if you did not feed the lawn in April June Summer mowing should now be under way It should be necessary to mow the lawn twice a week Raking before mowing is important this month as the combined action keeps runners of clover under control Water the grass if necessary and remember to soak thoroughly July Treat the grass with the second application of fertiliser or weed killer fertiliser Water when necessary and rake occasionally As a gen eral rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help maintain ground moisture LAWN CARE CALENDAR Keep mowing regularly and
17. el system or on essential carburettor parts To ensure your mower is maintained in good working order it is important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel from the engine by operating the engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated volume of oil as engine damage may occur on re starting Do not replace the spark plug lead Slowly pull the engine start grip once to crank the engine This will distribute the oil and help prevent engine corrosion Clean grass and debris from the engine cylinder cylinder head cooling fins under top cowl and around and behind exhaust exhaust guard Clean all other areas of the mower and ensure that the grassbag is clean Lubricate the mower Treat metal parts with a water repellent anti corrosion product Cover the mower with a protective sheet and store it in a dry ventilat ed area 1 24 TROUBLE SHOOTING PROBLEM Engine will not turn over POSSIBLE FAULT Incorrect oil level Obstruction under deck REMEDY Check oil level Remove obstruction Engine smokes Engine runs then stops Engine will not start Engine runs rough 1 25 Excess oil level Air cleaner cartridge oil soaked or blocked Fuel starvation Fuel cap vent blocked
18. ely when making a turn Never raise the rear of the mower when the engine is running Release both ground drive clutch lever and the cutterblade stop lever Emergency stop If the engine fails to stop disconnect the spark plug lead To prevent engine damage do not use the mower on slopes greater than 10 degrees 1 12 OPERATING THE MOWER Move the height of cut lever sideways to disengage it from the locking notch then push forwards to raise or pull backwards to lower the height of cut Release the lever in the required position and ensure that it locks firmly into one of the seven notch settings Always select a height of cut to suit operating conditions Prevent engine overloading and blockages by avoiding low cuts in long grass conditions Be prepared to make two cuts when the grass is long To prevent accidents thoroughly inspect the area and remove all objects which when contacted by the cutterblade could become dangerous projectiles Inspect the area for hidden obstructions which when contacted by the cutterblade could risk health and safety Remember the location of these obstructions and ensure that you mow around them Lift the grassbag through the handlebar and close the rear door to rest against the rear of the mower To empty the grassbag pour out the grass clippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grass
19. emove cover 2 Carefully remove pre cleaner 3 and wash in a solution of liquid detergent and water Allow to air dry thoroughly before fitting Remove cartridge 4 and clean by tapping gently on a flat surface If very dirty replace Do not use petroleum solvents Do not use pressurised air Do not oil the cartridge After servicing install the pre cleaner and cartridge in the cover Insert the tabs on the bottom of the cover into the slots in the bottom of the base 5 Tilt the cover upwards and securely tighten the screw to the base MOWER MAINTENANCE Use only Briggs amp Stratton spark tester 1 to check for a spark as shown in the diagram Replace the spark plug every 100 hours or every season whichever occurs first A spark plug wrench is available from any authorised Briggs amp Stratton service dealer Check the spark plug gap with a feeler gauge and set at 0 76mm Remove all grass and debris from the engine including the exhaust exhaust guard the air ways in the top cowl and the surround ing deck areas on a daily basis after use Never spray the engine with water during cleaning Water can contaminate the fuel Always clean with a brush or compressed air Grass and debris may clog the engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cool ing fins and surfaces may require cleaning to prevent overheating and engine damage We
20. he point of entry and exit from their outer casing Drain the fuel by running the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Turn the mower on its left hand side and ensure that the air clean er side of the engine is uppermost Firmly grip the end of the cutterblade with the gloved hand and remove the bolt securing the cutterblade To prevent accidents never work on the cutterblade unless the spark plug lead has been removed The cutterblade has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterblade DO NOT rotate tools towards the cut ting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage Ensure that the cut terblade is not bent or cracked A damaged cutterblade that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutterblade Regularly check that the bolt securing the cutterblade is tightened to the specified torque of 47 5Nm Replace the cutterblade every 2 years of sooner if excessively worn or damaged To prevent injury it is wise to seek assistance when turning the mower on its side 1 22 MOWER MAINTENANCE Assemble the cutterblade 1 with the turned up edges facing towards the engine
21. ile refuelling Always pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and prevent hand or arm injury Mow only in daylight or good artificial light Avoid using the mower on wet grass where feasible Always be sure of your footing on slopes Walk never run Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Do not mow excessively steep slopes of more than 20 degrees Use extreme caution when reversing or pulling the mower towards you Stop the engine before moving the mower across areas other than grass Never operate the mower unless the guards are securely in position and in good condition Do not change the engine governor settings or overspeed the engine Disengage the rear roller drive clutch before starting the engine Start the engine carefully with feet well away from the cutterblade 1 6 SAFETY PRECAUTIONS Do not tilt the mower when starting the engine Do not put hands or feet near or under rotating parts Never pick up or carry the mower while the engine is running Never lift open the rear deflector door while the engine is running Never touch the exhaust exhaust guard or cooling fins when the engine is hot Stop the engine and disconnect the spark plug lead Before clearing blockages or unclogging the discharge chute Before cleaning checking or working on the mower After
22. level 100 dB A Standards Used EN292 EN836 and ENISO14982 Signed Date 21 01 02 HAYTER LIMITED eee Hr A Spellbrook Bishop s Stortford i ui T Herts CM23 4BU ENGLAND M A Wright Technical Director VIBRATION INFORMATION Lawnmower vibration information RMS acceleration measured in 3 axes at operators contact position on the handlebars CODE 533A 4 87 ms NO DESCRIPTION Engine Screw Speed Control Cover Rear Screw Screw Adapter Blade Strap Adjuster Washer Spring Bolt Shoulder Pin Hair Locknut Flange Decal Hayter Logo Nut M8 Nyloc T Type Decal Caution Bearing Lifter Support Axle Screw Index Height Adjuster Bracket Handle Housing Green Decal Height of Cut Serial no Label Panel Front Decal Warning Hub Cap Wheel Front Gray Pin Hair Connecting Rod Front Axle Assembly Decal Engine Stop Clip Front Axle Screw Washer Belleville Washer Bolt Hex Blade Spacer Adapter Cover Dust Bolt Engine Spring Extension Crossbar Assembly Rear Lever Height Adjuster Grip Height Adjuster Decal Engine Wheel Rear Gray Washer PART NO 533017 MU710264 533013 MU671547 70 11 012 MU710180 MU71285 MU71318E701 MU710258 MU710184 MU31x10 MU15x84 300157 09441 219189 MU43788 MU671411 MU710277 MU71368E701 MU671317 MU71308 320006 533090V 331045 MU43847 MU43724 MU31x9 MU671328 MU671
23. n mind that the user is responsible for accidents or hazards occurring to other people or their property While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing sandals Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Add fuel before starting the engine Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot Allow the engine to cool for at least two minutes before refu elling Do not attempt to start the engine if petrol is spilled or a smell of petrol is present Move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated 1 5 SAFETY PRECAUTIONS Always use fresh fuel Stale fuel can block the carburettor and cause leakage Replace fuel tank and oil tank caps securely A damaged cutterblade or loose fixing bolt are major hazards Before use always visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterblade must be replaced immedi ately with a genuine Hayter replacement part Do not operate the engine in a confined space where exhaust fumes carbon monoxide can collect Refuel outdoors only and do not smoke wh
24. nder dusty dry conditions or when airborne debris is present or after extensive operation cutting tall dry grass First 5Hrs After the very first five hours change the engine oil O Check the oil level O Remove grass debris from around the engine exhaust exhaust guard and air ways in the top cowl and underside of the deck housing O Remove grass debris from the grassbag and check for signs of damage O Check the condition of guards and safety devices and cutterblades O Check condition of cutterblade 25Hrs or Every Season O Change the engine oil if continuously operating under heavy load or high ambient temperature O Service the air cleaner O Lubricate wheels pivot points and linkages and grease the inner con trol cables at point of entry and exit from their outer casing O Check the clutch cable adjustment O Sharpen the cutterblade 50Hrs or Every Season O Change the engine oil 100Hrs or Every Season O Clean the engine cooling system Clean more often under dusty condi tions or when airborne debris is present or after prolonged operation whilst cutting tall dry grass O Replace the spark plug MOWER MAINTENANCE To prevent accidents stop the engine disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower Engine Cowl Carburettor Spark Plug Lead Exhaust Guard Exhaust Oil filler Cap Dipstick S
25. ng mower safety operation maintenance and specifications Read and understand this handbook prior to operating your mower for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your local Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This mower is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified in this handbook also constitute essential elements of the intended use This mower should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety precautions listed in this handbook and all other generally recognised regulations on safety must be observed at all times Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure that your mower is delivered in perfect condition Throughout this handbook all
26. references to left and right are as viewed from behind the han dlebar in the direction of forward travel This handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to amend product specifications without prior notification 1 3 WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase The manufacturer of the engines furnish their own warranty and services are provided through their authorised network Refer to Engine Warranty Statement To qualify for the full benefit of the warranty the warranty registration card must be returned within 60 days of purchase Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification To qualify for the extended warranty second and third year of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer These chargeable services should be carried out within 12 and 24 months of the date of purchase Excluded from the extended warranty period are those items which are subject to normal wear and tear
27. striking a foreign object Inspect the mower for damage and ensure necessary repairs are made before re starting If the mower starts to vibrate abnormally check immediately Stop the engine Whenever you leave the mower Before refuelling Keep all nuts bolts and screws tight to ensure that the equipment is in safe operating condition Frequently check fuel lines and fittings for cracks or leaks and replace if necessary Never check for a spark when the spark plug is removed Use approved tester Inspect the exhaust periodically and replace if worn or leaking Never crank the engine with the spark plug removed Never start the engine with the air cleaner or air cleaner cover removed Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open flame or spark 1 7 SAFETY PRECAUTIONS Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine and the surrounding deck area free of grass leaves or excessive grease Check the rear deflector and grassbag frequently for wear or deterioration Replace worn or damaged parts for safety If the fuel tank has to be drained this should be done outdoors and when the engine is cool Wear strong work gloves when removing and reassembling the cut terblade Always replace worn or faulty parts with genuine Hayter parts Safety Symbols Safety Alert
28. tart Grip Fuel Cap Finger Guard Air Cleaner Primer Button Se Mono GE pe NS mo Loosen the outer cable clamp screw 1 and move the governor control lever 2 as far back as possible Move the throttle control lever to the fast position and re tighten the outer cable clamp screw Should only be made by an authorised Briggs amp Stratton dealer Under no circumstances should the engine be adjusted to run at a speed in excess of that shown on the Declaration of Conformity 1 18 MOWER Oil Service Check the oil level daily before starting the engine and ensure that the correct oil level is maintained Refer to Before Starting the Mower for oil checking and filling instructions Change the engine oil after the first 5 hours of operation and thereafter according to the Maintenance Schedule 1 Drain fuel by running the engine until the fuel tank is empty 2 Remove the spark plug lead 3 Allow the engine to cool 4 Drain the oil while the engine is warm Not hot 5 Tip the mower over on to its left hand side thus ensuring that the air cleaner is kept uppermost to prevent engine damage 6 Remove the oil filler dipstick and drain the oil into a suitable container 7 Refill with new oil of the recommended SAE viscosity grade Refer to Before Starting the Mower 1 19 To service the air cleaner loosen screw 1 and r
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