Hayter Mowers 48ST Lawn Mower User Manual
Contents
1. 48 CODE 485 Blade Brake Clutch Auto Drive OWNER S HANDBOOK English Version FROM SERIAL NO 485T001001 HANDBOOK 485101 rev 0 Issue 21 09 99 CERTIFICATE OF CONFORMITY I the undersigned M A Wright of HAYTER LIMITED Spellbrook Bishop s Stortford Herts CM23 4BU ENGLAND certify that the lawnmowers 1 Machine Type No 2 Category 3 Make 4 Type 5 Engine Manufacturer Type Speed of rotation during test CODE 485T Combustion Engine Hayter Rotary Briggs amp Stratton 12G882 1512 21 2950 rpm Conforms to the specifications of Directive 84 538 EEC as adapted to technical progress by Directive 87 252 EEC and amended by Directive 88 180 EEC Guaranteed maximum sound power level Type of cutting device Width of cutting device Speed of rotation of the cutting device TESTED AT SUDBURY SUFFOLK ENGLAND M A Wright Technical Director EC DECLARATION OF CONFORMITY 96 dB A Cutterbar 48 cm 2950 rpm 25 03 98 Company Name HAYTER LIMITED Company Address Spellbrook Bishop s Stortford Herts CM23 4BU ENGLAND Machine Type No Models CODE 485T Harrier 48 BBC Directives complied with 93 68 EEC Essential Health amp Safety Requirements Relating to the Design amp Construction of Machinery and Safety Components 84 538 EEC amended by 87 252 EEC and 88 180EEC Permissible Sound Power Levels of Lawn Mowers 89 336 EEC amended by2. DELIVERY CHECKLIST Description Quantity Check that parts are delivered correctly Remove the mower from the packaging and check that all loose items Grassbag have been supplied correctly Refer to the delivery check Owner s Handbook 1 list opposite and general assembly If any items are missing contact your local Hayter dealer Assemble the handlebar Unscrew the handlebar securing knobs sufficiently to allow the handlebar to be pivoted Move the engine stop lever away from the engine to avoid damage and unfold the handlebar to its operating position Ensure that both Knobs are on the outside of the handlebar and the cable guide is positioned as shown Tighten to CS005 secure handlebar in position IMPORTANT PREVENT DAMAGE When unfold ing the handlebar take care to ensure that the controls and cables do not become damaged Always replace damaged controls and cables before using the mower CS072 Adjust height of handlebar Unscrew the two larger Knobs at base of handlebar sufficiently to allow it to be moved to the upper middle or lower position Secure in best position for comfort Ensure that both sides are set to the same height Assemble the grassbag Remove the long ribbon label by cutting it off close to the grassbag Discard the ribbon label WARNING AVOID ENTANGLEMENT Completely remove this ribbon before using the mower 5 CS009 Grassbag attachment Raise the rear de
3. rear deflector Lower grassbag through the handlebar and hook in position behind the deflector springs Lower the grassbag to rest against the rear of the mower Finally lower the rear deflector to rest against the top of the grassbag N 05007 Grassbag removal Raise rear deflector and lift the grassbag through the handlebar Finally lower the rear deflector to rest against the rear of the mower Fi CS010 Grassbag emptying To empty the grassbag pour out the grass clippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grassbag When collecting grass clippings it is important that the grassbag is emptied regularly to pre vent blockages and engine overloading 485101MT210999A OPERATING THE MOWER MOWING WITHOUT GRASS COLLECTION To mow without collecting the grass clippings remove the grassbag and operate the mower with the rear deflector in its lowest position WARNING PREVENT ACCIDENTS ALWAYS check the condition of the rear deflector for signs of damage and ensure it is positioned correctly on the rear of the mainframe Replace damaged rear deflector immedi ately never operate the mower with a damaged rear deflector 5029 HEAVY GROWTH Areas of heavy growth should be mown without grass col lection If grass collection is required first mow the area without grass colle
4. ml 4 NI BLADE BRAKE CLUTCH DECAL Part No 343019 485101MT210999A SPECIFICATIONS SPECIFICATIONS MODELS CODE 485T Blade Brake Clutch Auto Drive Engine Briggs amp Stratton Diamond XTL 45 Engine Type 12G882 1512 21 Engine Cutterbar Speed 2950 rpm Fuel Type Unleaded Petrol Fuel Capacity 1 5 litres Oil Type SAE 30 engine oil Oil Sump Capacity 0 6 litres Cutting Width 480mm Cutting Height 12 65mm Overall Dimensions 1040 x 514 x 1377mm Dry Weight 49 Kg 485101MT210999A ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS SAFETY NOTICE Before using mower read owner s handbook carefully Pay particular attention to safety precautions soot GENERAL ASSEMBLY Spark Plug Lead Air Cleaner Engine Cover Fuel Cap Serial Number Label Oil Filler amp Dipstick 11 Rear Deflector Engine Start Grip Throttle Control Cutterbar Stop Lever Handlebar Ground Drive Clutch Lever Blade Brake Clutch Lever Grassbag Assembly Handlebar Securing Knob Handlebar Height Adjust Knob Height of Cut Lever Muffler Guard 90 UN OS AG 00 1 d _ 104855 485101 210999 ASSEMBLY INSTRUCTIONS ASSEMBLING THE MOWER FOR THE FIRST TIME
5. 485110 1 9 Decal Engine 485111 1 10 Knob Handlebar 480088 2 11 Handlebar Lower 480089W 2 12 Bolt Handlebar 226024 2 13 Nut Nylon Insert 09544 3 14 Washer Plain 09472 1 15 Guide Rope 305093 1 16 Bush Lever 226034 3 17 Decal Operation 343019 1 18 Blade Stop Lever 319006W 1 19 Plastic Ferrule 305115 1 20 Handlebar 485008 W 1 21 Lever Clutch 219090 1 22 Plastic Nut Cap M6 343025 2 23 Cable Guide 480123 1 24 Bracket Cable Clutch 306108 1 25 Screw Deltite Posi Pan 09600 2 26 Cable Clutch 480094 1 27 Grassbag Assy includes items 28 36 104 amp 105 480109 1 28 Frame Grassbag 480058W 1 29 Deflector Rear 480140 1 30 Pin Roll 03997 1 31 Spring Deflector RH 480131 1 32 Rod Deflector 480062 1 33 Screw Hex Hd Taptite 09758 2 34 Bolt Coach 09549 2 35 Knob HOC 480134 1 36 Base Fabric Grassbag Assy 480107 1 37 Spring Deflector LH 480130 1 38 Plate Location LH 480082 1 39 Plate Handlebar Retainer 480055 2 40 Cover APTO 480014 1 41 Bearing APTO 480050 1 42 Screw Washer Hd Taptite 09575 3 485101MT210999A 485T PARTS LIST PARTS LIST ITEM NO DESCRIPTION PART NO QTY 43 Bush 340154 2 44 Screw Taptite 09591 3 45 Foam Strip 480119 1 40 480128 1 47 Moulding 480126 1 48 Throwplate Main Body 480011 1 49 Screw 09545 4 50 Bearing Roller Housing 219102 2 51 Roller Rear W A 480151W 2 52 Spring Tension Rear A
6. 92 31 EEC Electromagnetic Compatibility Standards Used EN292 EN836 ENISO14982 I declare on behalf of Hayter Limited that these machines conform to the EC Essential Health amp Safety Requirements Signed Date 21 09 99 M A Wright Technical Director VIBRATION INFORMATION Lawnmower vibration information RMS acceleration measured in 3 axes at operators contact position on the handlebars CODE 485T 6 ms CONTENTS CONTENTS Page No INTRODUCTION 1 3 WARRANTY 1 4 SAFETY PRECAUTIONS 1 5 1 9 Decals 1 9 SPECIFICATIONS 1 10 ASSEMBLY INSTRUCTIONS 1 11 1 13 General Assembly 1 11 Assembling the Mower for the First Time 1 12 1 13 STARTING THE ENGINE 1 14 1 16 Before Starting the Engine 1 14 1 15 To Start Engine 1 16 STOPPING THE ENGINE 1 17 OPERATING THE MOWER 1 18 1 23 Safety Notice 1 18 Height of Cut 1 18 Travel 1 19 Turning the Mower 1 19 Mowing with Grass Collection 1 20 Mowing without Grass Collection 1 21 Heavy Growth 1 21 Moving the Mower across Non Grassed Areas 1 21 Cutterbar Operation 1 22 Mowing and Grass Care Tips 1 23 1 24 MAINTENANCE 1 25 1 33 Engine 1 25 Throttle Cable Adjustment 1 25 Carburettor Adjustments 1 26 Oil Service 1 26 Air Cleaner Service 1 27 Spark Plug Service 1 27 Keeping the Engine Clean 1 28 Grassbag 1 28 Deck Housing 1 28 485101MT210999A CONTENTS CONTENTS Page No MAINTENANCE Continued Securing Nuts and Bolts
7. are not applicable Only machines fitted with genuine Hayter friction disc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or Hayter Authorised Service Dealer for assistance when making these adjustments warranty period of 90 days applies to machines used for commercial purposes To make warranty claim return the unit to Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase The service receipt s or this Owners Handbook with the Ist 2nd year service boxes fully completed must be produced as proof of entitlement to the extended warranty period Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining
8. cutterbar drive and stop the engine when hidden obstruction or excessive vibration is encountered Disconnect the spark plug lead and examine the cutting mechanism ALWAYS replace a damaged cutterbar refer to Maintenance Engaging cutterbar drive Use the right hand to hold the blade stop lever against the handlebar 1 and use the left hand to push clutch lever 2 to engaged position 2 3 Remove left hand and the blade clutch lever should 3 2 CS058 return to position 4 Disengage cutterbar drive Release the blade stop lever to 2A disengage cutterbar drive Check that the blade stop lever automatically returns to position 2 Emergency stop If the cutterbar drive mechanism fails stop the engine WARNING PREVENT ACCIDENTS Do not operate mower with faulty cutterbar drive mechanism 485101MT210999A OPERATING THE MOWER MOWING AND GRASS CARE TIPS In dry weather conditions leave the grass long to help retain ground moisture Aerate the lawn to stimulate soil organisms and root growth In spring and late summer remove dead grass and aerate the lawn by raking or similar means Keep the cutterbar sharp blunt cutterbar will tear the grass and cause the tips to turn brown Prevent scalping Plan your direction of travel to mow across hollows and humps Prevent grass damage Take care when turning the mower Prevent grass damage DO NOT mow in
9. dealer 485101MT210999A FAULT FINDING FAULT FINDING Continued PROBLEM POSSIBLE FAULT REMEDY Uneven cut Undulating ground conditions Change direction of travel Cutterbar worn Cutterbar out of balance Wheels roller damaged Sharpen the cutterbar Balance the cutterbar Inspect and replace as necessary Discharge chute blocks Grass is wet Cut height too low Grassbag full Slow engine speed Airflow through the grassbag 15 restricted Mow dry grass Increase cut height Empty grassbag Increase engine speed Clean the grassbag Mower is hard to push Cut height too low Wheels roller damaged Increase cut height Inspect and lubricate or replace as necessary Mower will not self propel Clutch out of adjustment Drive belt damaged Adjust clutch cable Replace drive belt Poor grass collection Airflow through the grassbag 15 restricted Discharge chute blocked Slow engine speed Wet grass Grassbag full Clean the grassbag Remove blockage Increase engine speed Mow dry grass Empty grassbag 485101MT210999A 485T PARTS LIST PARTS LIST ITEM NO DESCRIPTION PART NO QTY 1 Mainframe Casting 480010V 1 2 Plate Location RH 480083V 1 3 Clamp Boss Inner 480084W 2 4 Clamp Boss Outer 480085W 2 5 Handwheel Assy 480054 2 6 Spacer BBC 485006 1 7 Throttle Control amp OPC Cable 485026 1 8 Engine B S Diamond XTL50 APTO
10. of an engine depends upon the conditions under which it 5 Repair or adjustment of associated parts or assemblies such tor windings caused by the use of alternate fuels such as li operates and the care it receives Some applications such as til as clutches transmissions remote controls etc which are quified petroleum natural gas altered gasolines etc lers pumps and rotary mowers are very often used in dusty or dirty manufactured by Briggs amp Stratton Warranty is available only through service dealers which have conditions which can cause what appears to be premature wear 6 Damage or wear to parts caused by dirt which enteredtheen been authorized by Briggs amp Stratton Corporation your near Such wear when caused by dirt dust spark plug cleaning grit or gine because of improper air cleaner maintenance re as est Authorized Service Deal ted inthe Yellow Pages other abrasive material that has entered the engine because of im sembly or use of a non original cleaner element car your telephone directory under Engines Gasoline proper maintenance is not covered by warranty tridge At recommended intervals clean and re oil the Oil Gasoline Engines Lawn Mowers or similar category Briggs amp Stratton Engine Owner Warranty Policy bi T Briggs amp Stratton Corporation will repair or replace free of charge any part or parts of the en
11. replace or wash in a solution of 1 Screw non foaming detergent and warm water Rinse thor 2 Tilting Cover oughly with running water from the mesh side until 3 Cartridge the water is clear Allow the cartridge to stand and air dry thoroughly before replacing Do not use petrole um solvents during cleaning as this will cause the car tridge to deteriorate Do not use pressurised air as this may damage the cartridge Do not oil the cartridge 4 Pre cleaner 5 Base Cover After servicing install the pre cleaner and cartridge in the cover Insert the tabs on the bottom of the cover into the slots in the bottom of the base 5 Tilt the cover upwards and securely tighten the screw to the base SPARK PLUG SERVICE Use only Briggs amp Stratton spark tester 1 to check for a spark as shown in the diagram Replace the spark plug every 100 hours or every season which ever occurs first A spark plug wrench is available from any authorised Briggs amp Stratton service dealer The spark plug gap 2 should be checked with a feeler 0 030 gauge and set at 0 76mm 0 030 76mm 485101MT210999A MAINTENANCE KEEPING THE ENGINE CLEAN WARNING PREVENT ACCIDENTS Accumulation of debris around the muffler could cause a fire Inspect and clean the engine after every use Remove all grass and debris from the engine including the muffler muffler guard the air ways in the top cowl and the surr
12. the flywheel with a hammer or hard object as this may cause the flywheel to shatter in operation Always use the correct tools to service the engine Never operate the engine without a muffler guard Inspect the muffler periodically and replace if worn or leaking Never start the engine with the air cleaner or air cleaner cover removed FR ee Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open flame or spark Allow engine to cool before storing in any enclosure reduce fire hazard keep engine muffler cooling fins and petrol storage area free of grass leaves or excessive grease Check grassbag frequently for wear or deterioration A Replace worn or damaged parts for safety If the fuel tank has to be drained it is essential that this be done outdoors 485101MT210999A SAFETY PRECAUTIONS DECALS WARNING DECAL WARNING RISK OF DANGER SAFETY ALERT DANGER OF SEVERING TOES OR FINGERS IN CUTTING MECHANISM N DANGER OF BEING HIT BY THROWN g OBJECTS KEEP BYSTANDERS AT A SAFE DISTANCE FROM THE MACHINE LE M STOP ENGINE AND REMOVE SPARK PLUG LEAD BEFORE PERFORMING MAINTE NANCE OR REPAIR WORK CAREFULLY READ THE OWNERS HAND BOOK BEFORE USING THE MACHINE CUT HEIGHT ADJUSTMENT THROTTLE CONTROL ra gt
13. wet conditions Brush the lawn surface to disperse worm casts before mowing Spike compacted lawn areas with a fork Fill the holes with sand to improve aeration and drainage Mow lawns in a different direction to the previous cut As a general rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help maintain ground moisture Mow lawns twice a week when the grass is growing vigorously in the summer Mow lawns once a week in spring autumn and during prolonged dry weather in the summer Prevent grass damage DO NOT remove more than one third of the grass height in one cut 485101MT210999A OPERATING THE MOWER MOWING AND GRASS CARE TIPS Continued Recommended grass heights for lawns DANGER Coarse grasses dominate fine grasses 38mm General lawn in spring autumn or prolonged dry period 32mm General lawn in summer 25mm Luxury lawn in spring autumn or prolonged dry period 19mm Luxury lawn in summer 12mm DANGER Grass strength is reduced 6mm 485101MT210999A MAINTENANCE MAINTENANCE WARNING PREVENT ACCIDENTS Stop engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower ENGINE Engine Cowl Carbu
14. 05 331 5 0 4 995 357 4 895 119 4 520 288 4 355 253 4 168 288 DES 308 872 5 271 363 5 243 878 5 191 864 5 086 890 5 016 588 4 977 879 4 819 593 4 453 507 4 270 509 DES 309 458 DES 308 871 5 269 713 5 197 425 5 150 674 5 040 644 4 996 956 4971 219 4 694 792 4 430 984 4 233 534 DES 309 457 485101MT210999A 485101MT210999A CUSTOMER INFORMATION Serial Nor oco reri RET ERR REO EPOR ITE Ce cated Engine Serial Notessa ite menn nage edat 485101MT210999A
15. 1 29 Lubrication 1 29 Clutch Cable Adjustment 1 29 Cutterbar 1 30 1 31 Maintenance Schedule 1 32 1 33 After First 5 Hours 1 32 Every 5 Hours or Daily 1 32 Every 25 Hours or Every Season 1 32 Every 50 Hours or Every Season 1 33 Every 100 Hours or Every Season 1 33 PREPARING THE MOWER FOR STORAGE 1 34 FAULT FINDING 1 35 1 37 485T PARTS LIST 2 1 2 3 485T PARTS DIAGRAM 2 4 ENGINE ANCILLARY PARTS 2 5 WARRANTY ENGINE 2 6 NOTES 2 7 CUSTOMER INFORMATION 2 8 485101MT210999A INTRODUCTION INTRODUCTION Thank you for purchasing Hayter mower The following pages are designed to help you gain safe and efficient service from your machine IMPORTANT This Owners Handbook should be regarded as part of the machine as it gives essential information regarding machine safety operation maintenance and specifications Read and understand this handbook prior to operating your machine for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This machine is designed solely for use in domestic grass cutting environment Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified in this handbook also constitute essential elements of the intended
16. aintained in good working order it is important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel from the engine by operating the engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated volume of oil as engine damage may occur on re starting Do not replace the spark plug lead Slowly pull the engine start grip once to crank the engine This will distribute the oil and help prevent engine corrosion Clean grass and debris from the engine cylinder cylinder head cooling fins under top cowl and around and behind muffler muffler guard Clean all other areas of the mower and ensure that the grassbag is clean Lubricate the mower Treat metal parts with a water repellent anti corrosion product Lower the handlebar if desired Rest the mower deck on wooden blocks to remove the mower from its wheels roller Cover the mower with a protective sheet and store it in a dry ventilated area IMPORTANT Fertilisers and top dressing are particularly corrosive Thoroughly clean the mower immediately after use on treated grass and store well away from corrosive materials 485101MT210999A FAULT FINDING FAULT FINDING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine smokes Engine stop
17. ce the car for being inconvenienced Any Authorized Service Dealer may per moral only and not replacement or refund of the equip tridge Read Owner s Manual form warranty repairs Most warranty repairs are handled routinely ment to which the engine may be mounted Nordoesthewarran 7 Parts damaged by over speeding or overheating caused by but sometimes requests for warranty service may not be appropri ty extend to repairs required because of grass debris or dirt which plugs or clags the cooling fins or ate For example warranty would not apply if engine damage oc 1 PROBLEMS CAUSED BY PARTS THAT ARE NOT ORIGI lywheel area or damage caused by operating the engine in curred because of misuse lack of routine maintenance shipping NAL BRIGGS amp STRATTON PARTS confined area without sufficient ventilation Clean fins on handing warehousing or improper installation Similarly warranty 2 Equipment controls or installations that prevent starting the cylinder cylinder head and flywheel at recommended in is void if the serial number of the engine has been removed or the cause unsatisfactory engine performance or shorten engine tervals Read Owner s Manual engine has been altered or modified life Contact equipment manufacturer B Engine or equipment parts broken by excessive vibration If a customer differs with the decision of the Service Dealer an in Leaking carburetors clogged fuel pipes sticking valves or caused b
18. commendations Always use clean fresh unleaded petrol Purchase fuel in quantities which can be used with in 30 days Never mix oil with petrol For added engine protection Briggs amp Stratton recommend the use of their fuel additive which is available from an authorised Briggs amp Stratton service dealer EA Check fuel level Clean around the fuel filler cap before removing and fill the fuel tank with clean unleaded petrol Do not overfill the fuel tank Allow 6mm minimum of tank space for fuel expansion 6mm minimum IMPORTANT The fuel filler cap must be secured to 08036 prevent fuel leakage during operation WARNING PREVENT ACCIDENTS The cutterbar rotates when the engine is operating ALWAYS operate the engine stop lever several times and ensure the engine stop cable moves freely before starting the engine AL ALWAYS position the mower on a level stone free grass surface before starting the engine Ensure that the cutterbar is set above grass height before the cutterbar drive is engaged to prevent the engine being subjected to excessive load 5037 485101 210999 STARTING THE ENGINE TO START THE ENGINE Operate the throttle control lever Push the lever to N choke position before starting a cold engine It should only be necessary to push the lever to the fast position NI before starting a warm engine CS052 Operate the engine start grip Stand be
19. ction at the maximum height of cut set ting Allow the grass clippings to dry out and then mow the area at the maximum height of cut setting with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained MOVING THE MOWER ACROSS NON GRASSED AREAS Set the mower to its maximum height of cut to protect the cutting mechanism when moving the mower over surfaces other than grass WARNING PREVENT ACCIDENTS ALWAYS disengage the cutterbar drive and push the mower carefully at slow walking speed when moving the mower over non grassed areas 485101MT210999A OPERATING THE MOWER CUTTERBAR OPERATION General information The cutterbar is driven by the engine via a brake clutch device 1 which enables the cutterbar to be engaged disengaged using control levers whilst the engine is running The cutterbar will stop within three seconds of releasing the blade stop lever WARNING PREVENT ACCIDENTS DO NOT operate mower if the cutterbar fails to stop within three seconds Return the mower to your Hayter dealer for examination and repair A friction device in the blade brake clutch helps prevent damage occurring to the cutting mechanism when a hidden obstruction or overload is encountered When the obstruction or overload is removed the friction device will automatically reset WARNING PREVENT ACCIDENTS ALWAYS disengage
20. cutterbar which is slightly worn can be re sharpened Ensure that both cutting edges are re sharpened equally to main tain balance An unbalanced cutterbar may cause serious damage to your machine Refer to Maintenance Operation Do not operate engine in confined space where dangerous carbon monoxide fumes can collect Always pull the starter cord slowly until resistance is felt Then pull the cord rapidly to avoid kickback and prevent hand or arm injury Mow only in daylight or good artificial light A Avoid using the mower on wet grass where feasible Always be sure of your footing slopes Walk never run Mow across face of slopes never up and down Exercise extreme caution when changing direction on slopes AN Do not mow excessively steep slopes Use extreme caution when reversing or pulling mower towards you Stop engine if the mower has to tilted for transportation when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed AN Never operate the mower unless the guards are securely in position and in good condition 485101MT210999A SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued Do not change engine governor settings or overspeed engine Disengage rear roller drive clutch before starting engine Start engine carefully with feet well away fro
21. ers Do not operate equipment when barefoot or wearing sandals A Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine A WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Refuel outdoors only and do not smoke while refuelling Add fuel before starting the engine Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot Allow the engine to cool for at least 2 minutes before refuelling Do not attempt to start the engine if petrol is spilled or a smell of petrol is present Move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated Always use fresh fuel Stale fuel can block the carburettor and cause leakage 485101MT210999A SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued Replace fuel tank and container caps securely Replace faulty exhaust mufflers Always ensure that the mower is in safe operating condition Frequently check all nuts bolts and screws for tightness Use only genuine Hayter replacement parts A A damaged cutterbar or loose fixing screws are major hazards Before use visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterbar must be replaced immediately with a genuine Hayter replacement part A
22. everal times and ensure that the cable moves freely TS m N gt 485101MT210999A STARTING THE ENGINE BEFORE STARTING THE ENGINE IMPORTANT PREVENT ENGINE DAMAGE The engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before starting the engine Oil recommendations Always use high quality detergent oil classified For service SE SF SG SAE 30 oil Never use additives with recommended oils SAE 10W 30 multigrade oil may be used but this will result in higher engine operating temperatures with consequential high oil consumption It is imperative that the oil level is checked more frequently if this grade of oil is used in order to guard against serious engine damage Check oil level Clean around the oil filler cap before removing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level The oil level is correct when it is at the full mark on the dip stick DO NOT OVERFILL 0 15 Litres Slowly fill with engine oil as necessary and replace the oil filler dipstick CS028 IMPORTANT The oil filler dipstick must be secured to prevent oil leakage during operation 485101MT210999A STARTING THE ENGINE BEFORE STARTING THE ENGINE Continued Fuel Re
23. flector Lower the m grassbag through the handlebar and hook in position behind the deflector springs Lower the grassbag to rest against the 27 rear of mower Finally lower the rear deflector to rest against the top of the grassbag 5007 485101 210999 ASSEMBLY INSTRUCTIONS ASSEMBLING THE MOWER FOR THE FIRST TIME Check blade brake clutch controls Operate the blade stop lever A several times to ensure the lever moves freely Hold the lever against the handlebar in position 1 and check that it returns to position 2 when released Use the right hand to hold the blade stop lever against the handlebar 1 and use the left hand to push the blade clutch lever to the engaged position 3 Remove the left hand and the blade clutch lever should return to position 4 leaving the blade drive clutch engaged Remove the right hand and check that the blade stop lever automatically returns to position 2 There should be an audible clunk to indicate that the blade drive clutch has disengaged Continued CS047 1 1 CS048 1 2 A 4 B 2 05049 Check throttle lever operation Operate throttle lever several times and ensure that the cable moves freely whilst operating the engine throttle mechanism Slight resistance should be felt when the lever moves to the choke position Check ground drive clutch lever operation Operate the clutch lever s
24. gine that are defective in material or workmanship or both Transportation charges on parts submitted for repair or replacement under this Warranty must be ru purchaser This warranty is effective for the time periods and subject to the conditions provided for in this For warranty service contact your 1 nearest Authorized Service Dealer as listed in the Yellow Pages under Engines Gasoline Gasoline Engines Lawn Mowers or similar category THERE IS NO OTHER EXPRESS WARRANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM PURCHASE OR TO THE EXTENT 1 PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of incidental or conse quential damages so the above limitation and exclusion may not apply to you This warranty gives you pectic legal fights and you may also have other rights which vary from state to state Briggs amp Stratton Corporation Stratton Jr Chairman and Chief Executive Officer WARRANTY PERIOD WITHIN U S A AND CANADA OUTSIDE U S A AND CANADA CONSUMER USE COMMERCIAL USE CONSUMER USE COMMERCIAL USE All Vanguard engi
25. h lever Hold and pull against the handlebar with both hands to reverse the mower towards you WARNING PREVENT ACCIDENTS Always reverse the mower carefully towards you Always disengage the cutterbar drive before walking backwards with the mower TURNING THE MOWER To make a wide turn Steer the mower with the handlebar in the direction required To make a tight turn Stop and apply downward pressure on the handlebar to raise the front wheels of the mower just above ground level and steer the mower using the handlebar in the required direction WARNING PREVENT ACCIDENTS DO NOT raise the front of the mower excessively when making a turn NEVER raise the rear of the mower when the engine is running 485101MT210999A OPERATING THE MOWER MOWING WITH GRASS COLLECTION The grassbag is designed to collect grass clippings For optimum performance mow in dry conditions with the throttle control set at fast WARNING PREVENT ACCIDENTS ALWAYS check the condition of the grassbag for signs of damage and ensure the rear deflector is positioned correctly on top of the grassbag Replace a damaged grassbag immediately DO NOT operate the mower with a damaged grassbag ALWAYS stop the engine and disconnect the spark plug lead before attempting to remove a grass blockage Ensure the rear grass deflector is sitting on the grassbag correctly CS017 Grassbag attachment Raise
26. hind the mower and maintain a firm hold on the handlebar to prevent the mower moving towards you Use your right hand to hold the engine start grip and pull slowly until resistance is felt then pull rapidly to crank the engine When the engine starts carefully return the engine start grip to the storage position If the engine does not start after 5 attempts refer to Fault Finding Nn csos3 Allow the engine to warm up and return the throttle lever to the fast position after starting a cold engine IMPORTANT PREVENT ENGINE DAMAGE Never pull the engine start grip when the engine is running 485101MT210999A STOPPING THE ENGINE STOPPING THE ENGINE Stopping the engine Push the lever to the rearmost position CS054 Emergency stop If the engine stop lever fails move the throttle lever to the slow position and disconnect the spark plug lead to stop the engine 1 Engine 2 Spark Plug Lead 3 Spark plug 485101MT210999A OPERATING THE MOWER SAFETY NOTICE WARNING PREVENT ACCIDENTAL STARTING Always stop the engine and disconnect the spark plug lead before cleaning inspecting or working on the machine 1 Engine 2 Spark Plug Lead 3 Spark plug SAFETY NOTICE WARNING PREVENT ACCIDENTS Before mowing thoroughly inspect the area where the mower is to be used and remove all objects which when contacted by the m
27. ing procedure and filling instructions Drain the engine oil after the first 5 hours of operation and thereafter at the end of every grass cutting season Change the oil while the engine is warm Refill with fresh clean oil of the recom mended SAE viscosity grade Refer to Before Starting the Engine Oil Recommendations WARNING PREVENT ACCIDENTS Drain fuel by running engine until the fuel tank is empty and the engine stops before attempting to tip the mower for oil draining purposes Remove the spark plug lead and allow the engine to cool Tip the mower over on to its left hand side thus ensuring that the air cleaner is kept uppermost to prevent engine damage Remove 2 D La the oil filler dipstick and drain the oil into a suitable container m p i CS034 1 Engine 2 Spark Plug Lead 3 Spark plug 485101MT210999A MAINTENANCE DUAL ELEMENT AIR CLEANER SERVICE Refer to the Maintenance Schedule at the end of this section and ensure that the recommendations are followed More frequent service is required when operating in adverse con ditions Gain access to the pre cleaner 4 and cartridge 3 by loosening screw 1 and tilting cover 2 To service the pre cleaner carefully remove and wash in a solution of liquid detergent and water Allow to air dry thoroughly before replacing Clean the cartridge by tapping gently on a flat sur face If very dirty
28. lever released Incorrect oil level Excess oil level Air cleaner cartridge oil soaked or plugged Operate engine stop lever Check oil level Check oil level Service air cleaner Engine runs then stops Fuel starvation Fuel cap vent blocked Fill fuel tank Clean fuel cap vent 485101MT210999A FAULT FINDING FAULT FINDING Continued PROBLEM POSSIBLE FAULT REMEDY Engine will not start Engine under load Fuel starvation Engine cold Incorrect contaminated fuel Spark plug lead disconnected Throttle setting incorrect Engine brake not released Faulty spark plug Raise height of cut Fill fuel tank Set throttle to choke position Drain fuel tank and fill with correct fuel Connect spark plug lead Set throttle to fast position Operate engine brake lever Clean and adjust gap or replace Engine runs rough Spark plug lead becoming disconnected in use Faulty spark plug Air cleaner blocked Incorrect contaminated fuel Connect spark plug lead Clean and adjust gap or replace Service air cleaner Drain fuel tank and fill with correct fuel Engine vibrates excessively Mounting bolts loose Cutterbar screws loose Cutterbar out of balance Bent crankshaft Tighten bolts Tighten screws Balance cutterbar Consult your dealer Cutterbar drive will not engage disengage Faulty blade brake clutch Consult your
29. ll be free from defects in material and workmanship under normal use and service for period of three years from date of purchase The manufacturers of the engine and battery pack system where applicable furnish their own warranty and services are provided through their authorised network Refer to Engine Battery Pack Warranty Statement To qualify for the full benefit of the warranty the warranty registration card must be returned within 60 days of purchase Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult Hayter Authorised Service Dealer for clarification To qualify for the extended warranty second and third year of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer These chargeable services should be carried out within 12 and 24 months of the date of purchase Excluded from the extended warranty period are those items which are subject to normal wear and tear e g tyres wheels cutterbars cables batteries and other consumable wearing parts All consumer machines which are fitted with a genuine Hayter friction disc as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers blade brake units and other such devices
30. m the cutterbar A Do not tilt the mower when starting the engine Do not put hands or feet near or under rotating parts A Never pick up or carry a mower while the engine is running A Stop the engine and disconnect the spark plug lead Before clearing blockages or unclogging the discharge chute Before cleaning checking or working on the mower After striking a foreign object Inspect the mower for damage and make repairs before restarting and operating the mower If the mower starts to vibrate abnormally check immediately Stop engine Whenever you leave the mower Before refuelling Never lift deflector plate whilst mower is in operation Never touch engine muffler muffler guard or cooling fins when engine is hot WARNING THE CUTTERBAR CAN CONTINUE TO ROTATE AFTER THE ENGINE IS SWITCHED OFF 485101MT210999A SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued Maintenance and Storage Keep all nuts bolts and screws tight to ensure that equipment is in safe operating condition Frequently check fuel lines and fittings for cracks leaks and replace if necessary Never check for a spark with the spark plug removed Use an approved tester Never crank the engine with the spark plug removed If the engine is flooded move the throttle to fast position and crank the engine until it starts Never strike
31. mage 30 45 CS040 WARNING PREVENT ACCIDENTS DO NOT use damaged or excessively worn cutterbar Sharpen both cutting edges with a flat file to restore the original cutting edge 08025 Ensure that cutterbar is balanced Use screw driver with round shaft to support cutterbar through its centre hole Hold the cutterbar horizontal and then release A bal anced cutterbar will remain horizontal If the cutterbar is not balanced the heavy end will rotate downwards Sharpen heavy end until the cutterbar is correctly balanced CS026 485101MT210999A MAINTENANCE MAINTENANCE SCHEDULE Follow the hourly or calendar intervals whichever occurs first More frequent service will be required if working for prolonged periods under dusty dry conditions or when airborne debris is present or after extensive operation cutting tall dry grass AFTER FIRST 5 HOURS Change engine oil EVERY 5 HOURS OR DAILY Check oil level e Remove grass debris from around engine muffler muffler guard and air ways in the top cowl Remove grass debris from top and underside of deck housing Remove grass debris from the grassbag and check for signs of damage Check condition of guards and safety devices Check condition of cutterbar EVERY 25 HOURS OR EVERY SEASON Change engine oil if continuously operating under heavy l
32. nes 2 year engine Lifetime Magnetron ignition A Diamond Pus Europa nds Pin ad IVS yer KE isi All standard 2 through 18 HP engines installed on lawn mowers riders 2 year 90 days 1 year 90 days edgers chippers shredders tillers and all Sno Gard engines AI other Sandar 2 rough TE HF engines For purposes of this warranty policy consumer use means personal residential household use by the original retail consumer Commercial use means all other uses including use for commercial income producing or rental purposes Once an engine has experienced commercial use it shail thereafter be considered as a commercial use engine for purposes of this warranty Engines used in competitive racing or on commercial or rental tracks are not warrantied waranty of the Magnetron ignition covers parts and labor for the first five 5 years from the date of purchase thereafter only parts Lifetime means lifetime of the engine in the hands of original purchaser t One t year in Australia New Zealand Middle East and Africa NO WARRANTY REGISTRATION CARD IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS amp STRATTON ENGINES YOU MUST SAVE THE PURCHASE RECEIPT A PROOF OF PURCHASE DATE WILL BE REQUIRED TO OBTAIN WARRANTY Briggs amp Stratton Engines Are Made Under One Or More Of The Following frp Design D 247 177 Other Patents Pending 140 503 5 320 795 5 265 700 5 197 422 5 1
33. oad or high ambient tempera ture Service the dual element air cleaner pre cleaner e Lubricate wheels pivot points and linkages Grease inner control cables at point of entry and exit from their outer casings Check clutch cable adjustment Sharpen cutterbar 485101MT210999A MAINTENANCE MAINTENANCE SCHEDULE Continued EVERY 50 HOURS OR EVERY SEASON Change engine oil EVERY 100 HOURS OR EVERY SEASON Clean engine cooling system Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall dry grass Service the dual element air cleaner cartridge Replace spark plug 485101MT210999A PREPARING THE MOWER FOR STORAGE PREPARING THE MOWER FOR STORAGE Handlebar storage To lower the handlebar unscrew the 2 small securing knobs sufficiently to allow it to be pivoted for wards to rest against the mower Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being damaged es through contact with the engine spark plug 05035 Storage for periods in excess of 30 days Engines stored in excess of 30 days need to be protected with Briggs amp Stratton fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essential carburettor parts To ensure your mower is m
34. ope 305127 1 99 Plug Tube 300160 2 100 Tie Cable 3966 6 101 Setscrew 09704 1 102 Control Assy 485028 1 103 Screw Pan Hd 09384 2 104 Grassbag Filler 480052 1 105 Grassbag 480107 1 106 Nipple Split 510118 1 107 Compensating Spring 319018 1 108 Spring 343011 1 109 Centre Bolt BBC 343029 1 110 Screw Soc Shld ZIS8L030S 1 111 Screws 09634 1 112 Clip Cable 287034 1 113 Torsion Spring 480132 1 114 Bracket 480157W 1 115 Rivets 2 116 Ratchet 480156 1 117 Cover Plate 480018 1 118 Screw 09687 1 485101MT210999A z a lt Pa in F 27 Grassbag Assy Includes Items 28 36 104 105 3 104858010 485101MT210999A ENGINE ANCILLARY PARTS These parts are available through an authorised Briggs amp Stratton dealer 5041 999005E FUEL ADDITIVE 992030 AIR CLEANER CARTRIDGE 491588 Pre cleaner 493537 RE Air Cleaner Cartridge SPARK PLUG SPARK PLUG WRENCH SPARK PLUG TESTER au 802592E 89838 485101MT210999A ENGINE WARRANTY About Your Engine Warranty Briggs amp Stratton welcomes warranty repair and apologizes toyou This warranty covers engine related defective material and or Foam element or the foam pre cleaner and repla
35. ounding deck areas on a daily basis after use IMPORTANT PREVENT ENGINE DAMAGE Never spray the engine with water during cleaning Water can contaminate fuel Always clean with brush or com pressed air NOTE Grass and debris may clog engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cooling fins and surfaces may require cleaning to prevent overheating and engine damage This may be achieved by cleaning all areas shown within the black boundary line We would recommend that this service be carried out by an authorised Briggs amp Stratton dealer GRASSBAG Remove grass debris from the grassbag immediately after use and check its condition for signs of damage WARNING PREVENT ACCIDENTS Replace dam aged grassbag immediately 08017 DECK HOUSING Remove grass debris from the top and underside of the deck housing immediately after use IMPORTANT PREVENT DAMAGE Fertilisers and top dressings are particularly corrosive Thoroughly clean the mower deck immediately after use on treated grass and store well away from corrosive materials 485101MT210999A MAINTENANCE SECURING NUTS AND BOLTS Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately CS015 LUBRICATION Lubricate the wheels pivot points and linkages
36. ower cutterbar could become dangerous projec tiles Inspect the area for hidden obstructions which when contacted by the cutterbar could risk health and safety Remember the location of these obstructions and ensure that you mow around them IMPORTANT PREVENT ENGINE DAMAGE DO NOT use the mower on slope greater than 20 degrees HEIGHT OF CUT To adjust the height of cut Grip the lever and pull side ways to disengage it from the locking notch then push for wards to lower or pull backwards to raise the height of cut Finally release the lever at the required position and ensure it locks firmly into one of the seven notch settings Always select a height of cut to suit operating conditions Aim to prevent engine overloading and blockages by avoid ing low cuts in long grass conditions Be prepared to make two cuts when the grass is long 485101MT210999A OPERATING THE MOWER TRAVEL Forward travel Hold the handlebar and operate the clutch lever to power the mower in a forward direction Travel speed is controlled by engine speed Use the throttle control to increase forward travel speed 08061 Release clutch lever to stop mower from travelling in forward direction When the clutch lever is disengaged the mower can be oper ated as push model This feature is useful when mowing in confined areas CS051 Reverse travel Release the clutc
37. rbar Regularly check that the bolt securing the cutterbar is tightened to the specified torque of 54Nm 40 Ibs ft Replace the cutterbar every 2 years or sooner if excessively worn or damaged How to remove the cutterbar Drain the fuel by running the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Turn the mower on its left hand side and ensure that the air cleaner side of the engine is uppermost CAUTION PREVENT INJURY It is wise to seek assistance when turning the mower onto its side Firmly grip the end of the cutterbar with the gloved hand and remove the 2 fixing screws 1 securing the cutterbar 2 How to assemble the cutterbar Assemble the cutterbar 2 with the turned up edges facing towards the engine Secure the cutterbar using two new fixing screws and tighten to 40Nm torque WARNING PREVENT ACCIDENTS Never reuse the fixing screws Always use new cutterbar fixing screws when refitting or replacing the cutterbar 485101MT210999A MAINTENANCE CUTTERBAR Continued How to sharpen and balance the cutterbar A slightly worn cutterbar may be re sharpened Both cutting edges must be sharpened equally to ensure balance Sharpen the cutterbar every 25 mowing hours or more frequently if con ditions require Remove the cutterbar from the mower and clean using brush and water Inspect the cutterbar for signs of da
38. rettor Spark Plug Lead Muffler Guard Muffler Oil filler Cap Dipstick Start Grip Fuel Cap Finger Guard 0 Cleaner NS THROTTLE CABLE ADJUSTMENT Remove two screws securing the engine cowl and remove the cowl to expose the throttle mechanism on the front of the Var engine Loosen the outer cable clamp screw 1 and move governor control lever 2 to left as far as possible Insert a large flat blade screw driver 3 into the slot in the engine control bracket 4 at the angle shown Push the gov ernor control lever to the right until it just touches the screw driver blade Move the throttle control lever to the fast position not the choke position and re tighten the outer cable clamp screw Replace the engine cowl 485101MT210999A MAINTENANCE CARBURETTOR ADJUSTMENTS Carburettor adjustments should only be made by an authorised Briggs amp Stratton dealer Under no circumstances should the engine be adjusted to run at a speed in excess of 3 000 r p m OIL SERVICE Refer to the Maintenance Schedule at the end of this section and ensure that the recommen dations are followed More frequent service is required when operating in adverse conditions Check the oil level every 5 hours or daily and ensure that the correct oil level is main tained Refer to Before Starting the Engine Oil Recommendations for oil check
39. services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages or contact Freephone 0800 616298 1st Year 2nd Year Service Service Record Record P Date eerie eri e EET Signed iut ime Re Ar Signed ives cese ere 485141EB201198A Issue 09 12 97 SAFETY PRECAUTIONS SAFETY PRECAUTIONS THIS SYMBOL MEANS BE ALERT YOUR SAFETY IS INVOLVED WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF INJURY CAREFULLY READ THE MESSAGE THAT FOLLOWS AND INFORM OTHERS EXERCISE GREAT CARE AND FOLLOW THE ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS The Harrier 48 is perfectly safe if used correctly Failure to observe the following simple precautions may result in serious injury Training A Read the instructions carefully Ensure that you are familiar with the controls and the proper use of the equipment Learn how to stop the mower quickly in an emergency A Never allow children or people unfamiliar with these instructions to use the mower A Never mow while people especially children or pets are nearby Keep in mind that user is responsible for accidents or hazards occurring to other people their property Preparation While mowing always wear substantial footwear and long trous
40. use This machine should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety precautions listed here in and all other generally recognised regulations on safety must be observed at all times Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury All Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions Correct operation and maintenance will ensure long and satisfactory service life Prior to despatch from our factory every effort is made to ensure your machine arrives in perfect condition Your dealer will carry out pre delivery inspection to ensure that there has been no transit damage prior to installation Please allow your dealer to familiarise you with the controls and safety features of the machine during installation Throughout this handbook all references to left hand and right hand are as viewed from behind the handlebar facing in the direction of forward travel This handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to make changes at any time without notice 485101MT210999A WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit sha
41. with engine oil every 25 operating hours Apply good quality medium grease to the inner control cables at the point of entry and exit from their outer casings CS022 CLUTCH CABLE ADJUSTMENT Check the clutch cable operation every 25 operating hours and adjust if necessary The clutch cable is adjusted cor rectly when the belt drive just engages with the clutch lever positioned 32 38mm 1 1 4 1 1 2 from the handlebar Unscrew the lock nuts 1 and screw the adjuster 2 in or out as necessary Tighten the locknuts 1 when correctly adjusted IMPORTANT PREVENT DAMAGE ALWAYS oper ate the mower with the clutch cable correctly adjusted ALWAYS replace damaged cables 32 38mm 1 1 4 1 1 2 AY CS060 485101MT210999A MAINTENANCE CUTTERBAR WARNING PREVENT ACCIDENTS Never work on the cutterbar unless the spark plug lead has been removed The cutterbar has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterbar DO NOT rotate tools towards the cutting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterbar and its mounting arrangement should be checked regu larly for signs of wear or damage Ensure that the cutterbar is not bent or cracked damaged cutterbar that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutte
42. xle 480133 2 53 Washer 09262 3 54 Screw Taptite 09365 22 55 Bush Oilite Roller 340129 2 56 Roller Freewheel Rocket Band 340150 2 57 Spacer Nylon 340149 2 58 Shroud Freewheel 340168 1 59 Locknut 340163 1 60 Shaft Roller 480032 1 61 Sprocket 22 Teeth 480039 1 62 Frame Rear Roller W A inc item 114 480159W 1 63 Key woodruff 5321 1 64 Circlip 1428 1 65 Washer 480097 4 66 Cover Transmission 480043 1 67 Chain 480068 1 68 Rod Connecting 480045 1 69 Plate Securing 219037 2 70 Filler Throwplate 480017W 1 71 Pulley Sprocket Fixedspeed 480095 1 72 Belt V APTO 480063 1 73 Washer 02575 1 74 Circlip 03096 1 75 Pulley Jockey 219156 1 76 Washer Starlock 0201086 2 TI Bracket Idler Assy 480115 1 78 Belt Guide 480116 1 79 Pulley Drive APTO 480038 1 80 Spring Torsion Idler 480066 1 81 Bush 4452 1 82 Washer Plain 09280 1 485101MT210999A 485T PARTS LIST PARTS LIST ITEM NO DESCRIPTION PART NO QTY 83 Nut M4 Nylon Insert 09657 1 84 M10 x 25 Tuf Lok Screw 09747 2 85 Blade Brake Clutch 485007 1 86 Cutterbar 485005 1 87 Cover Throwplate Drive 480012 1 88 Support Plate Assy 319008W 1 89 Spacer 321034 3 90 Cap Hub 219143 2 91 Nut UNF Nyloc 4486 2 92 Wheel 5218 2 93 Axle Front W A 219031 1 94 Moulding Front axle Bearing 219036 2 95 Fin Front Insert 480013 1 96 Decal Hayter amp Royal Warrant 219186 1 97 Nut M8 Shouldered 480086 2 98 Guide R
43. y a loose engine mounting loose cutter blades un vestigation will be made to determine whether the warranty applies other damage caused by using contaminated or stale fuel balanced biades or loose or unbalanced impellers improper Service Dealer to submit all supporting facts to his Distribu Use clean fresh lead free gasoline and Briggs amp Stratton attachment of equipment to engine crankshaft over speed tor or the Factory for review If the Distributor or the Factory decides gasoline stabilizer Part No 5041 ing or other abuse in operation that the claim is justified the customer will be fully reimbursed for 4 Partswhicharescoredorbrokenbecauseanenginewasop 9 Abentorbroken crankshaft caused by striking a solid object those items that are defective To avoid misunderstanding which erated with insufficient or contaminated lubricating oil or an with the cutter blade of a rotary lawn mower or excessive v might occur between the customer and the Dealer listed below are incorrect grade of lubricating oil check oil level daily or after belt tightness some of the causes of engine failure that the warranty does not cov every 8 hours of operation Refill when necessary and 10 Routine tune up or adjustment of the engine er change at recommended intervals Read Owner s Manu 11 Engine or engine component failure i e combustion cham Improper maintenance ber valves valve seats valve guides or burned starter mo The life
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