Hayter Mowers 410E Lawn Mower User Manual
Contents
1. Hold and pull against the handlebar with both hands to reverse the mower To make a wide turn steer the mower with the handlebar in the direc tion required To make a tight turn release the ground drive clutch lever apply down ward pressure on the handlebar to raise the front wheels just above ground level and steer in the required direction To prevent accidents do not raise the front of the mower exces sively when making a turn Never raise the rear of the mower when the engine is running Release the ground drive clutch lever reduce the throttle setting and release the engine stop lever Emergency stop Release both ground drive clutch lever and engine stop lever together If the engine fails to stop move the throttle lever to the slow posi tion and disconnect the spark plug lead 1 16 OPERATING THE MOWER To prevent engine damage do not use the mower on slopes greater than 20 degrees Move the height of cut lever sideways to disengage it from the locking notch then push forwards to lower or pull backwards to raise the height of cut Release the lever in the required position and ensure that it locks firmly into one of the seven notch settings Always select a height of cut to suit operating conditions Prevent engine overloading and blockages by avoiding low cuts in long grass conditions Be prepared to make two cuts when the grass is long OPERATING THE MOWER Before2. Overall dimensions 1400 x 460 x 1035mm 1400 x 460 x 1035mm 1400 x 460 x 1035mm Dry Weight 35 Kg 39 5 Kg 35 5 Kg HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS EE MAKERS OF THE FINEST MOWERS 1ST Year 12 months 1ST Year 12 months Owner s Name We certify that this service has been carried out by an Authorised Hayter Service Dealer Serial Number Date Date Note for dealer Please retain this voucher for your records n gt HAYTER HAYTER EE MAKERS OF THE FINEST MOWERS Bn MAKERS OF THE FINEST MOWERS 2nd Year 24 months 2nd Year 24 months gt Owner s Name We certify that this service has been PASSER carried out by an Authorised Hayter Service Dealer Serial Number Date Date Note for dealer Please retain this voucher for your records 18 1 14 1 2 15 1 6 1 7 1 11 1 8 1 8 1 8 1 9 1 9 1 10 1 10 1 11 1 11 1 11 1 12 1 12 1 12 1 12 1 13 1 13 113 1 13 1 13 1 17 1 14 1 14 1 15 1 15 1 15 1 16 1 16 1 16 1 17 1 17 1 18 1 18 1 18 1 19 1 19 1 19 Main Features Specifications Contents Introduction Warranty Safety Precautions Safety Alert Symbol Training Preparation Preparation Operation Operation Maintenance amp Storage Maintenance amp Storage Safety Symbols Control Symbols Assembling the Mower Delivery Checklist Handlebar Grassbag Attachment Before Starting the Mowe
3. Stratton recommend the use of their fuel additive which is available from an authorised Briggs amp Stratton ser vice dealer Fill to base of neck to allow for fuel expansion Do not overfill the fuel tank 1 13 OPERATING THE MOWER Controls SS Operate all control levers several times and ensure that the cables move freely Check that the engine stop and ground drive clutch levers return freely to their rest position when released Whilst operating the engine throttle mechanism slight resistance should be felt when moving the lever to the choke N position Move the throttle control lever to the choke NI position before start ing a cold engine Move the throttle control lever to the fast amp posi tion before starting a warm engine Stand behind the mower and hold the handlebar together with the engine stop lever with your left hand With your right hand hold the engine start grip and pull slowly until resistance is felt then pull rapidly to crank the engine carefully return the start grip to the storage position when the engine starts If the engine does not start after 5 attempts refer to Trouble Shooting The engine stop lever must be held firmly against the handlebar to start and keep the engine running If the engine stop lever is released the engine will stop OPERATING THE MOWER Allow the engine to warm up
4. 1 1 74 Grip Fix 5 16 L D 04020 1 1 1 75 Gearbox Assy 411002 0 1 1 l Inc 59 60 63 64 76 Bracket Roller Suport LH 410002 1 1 1 1 35 PARTS LIST QTY ITEM NO DESCRIPTION PART NO 410E 412E 413E ITEM NOTE 77 Bush 340154 0 1 1 78 Bearing Support 410048 1 1 1 79 Cover Side LH 410032 1 1 1 80 Lever HOC 480128 1 1 1 81 Spring HOC 480132 1 1 1 82 Screw Taptite M6x35 09786 2 2 2 83 Frame Roller W A 410011W 1 i 1 84 Shell Roller 410044 1 1 i 85 Shaft Roller 411038 1 1 1 86 Key 411037 1 1 1 87 Cover Drive 411013 1 1 1 88 Chain 411016 0 1 1 89 Sprocket Roller 411010 0 t 1 90 Screw Taptite M6x12 09545 4 4 4 91 Bearing Rear Roller 219102 2 2 2 92 Sprocket Gearbox 411011 0 1 1 93 Pin 03997 0 1 1 94 Washer Startlock 0201086 2 2 2 95 Spring Counter Balance 410050 1 i 1 96 Washer M16 09491 5 5 5 97 Rod Connecting 111 1050 1 1 98 Washer Plain 09262 1 1 1 99 Cutter Blade HY201026 i 1 1 100 Friction Disc 410057 1 1 1 101 Carrier Blade 410078 1 1 1 102 Distance Piece HY4014 1 1 1 103 Washer Spring 09273 1 1 ak 104 Bolt Engine 09788 1 1 1 105 Wheel Assembly 111 1250 2 2 2 Inc item 122 106 Nut Nyloc 1 2 UNF HY4486 2 2 2 107 Hub Cap 111 1251 2 2 2 108 Bush Axle 410069 2 2 2 109 Axle Front W A 410051 1 1 1 110 Fins 410055 1 1 1 111 Cover Battery 410081 1 1 i 112 Foam Pad Top HY412012 0 1 0 113 Charger HY412010 0 1 0 114 Handlebar Fitting 411035 1 0 0 115 Bolt M6 x 40 ZB
5. English Version CODE SERIAL NO 410E 270000001 412E 270000001 413E 270000001 Issue 23 03 07 Harrier 41 CODES 410E 412K 413E Push Electric Start Auto Drive Variable Speed Variable Speed OWNER S HANDBOOK HANDBOOK 111 1148 Rev B MAIN FEATURES SPECIFICATIONS Main Features Air Cleaner 8 Fuel Filler Cap Oil Filler Cap and Dipstick Handlebar Securing Knob Engine Start Grip Throttle Control Engine Stop lever Handlebar Ground Drive Clutch Lever 412 amp 413 Only 10 Variable Speed Control 412 amp 413 Only 11 Grassbag Assembly 12 Height of Cut Adjuster Ag 13 Serial No Label fp 14 Exhaust Guard V OIQURKRVN 15 Battery 412 Only 16 Ignition Key 412 Only 17 Rear Deflector 18 Spark Plug Lead Specificati 1C411A02 ons 412 Code 410 413 Engine Briggs amp Stratton Briggs amp Stratton Briggs amp Stratton Quantum XTS 50 Quantum XTS 50 Quantum XTS 50 Engine type 12F802 1788 B1 12F807 1787 B1 12F802 1788 B1 Cutterbar speed 2750 rpm 2750 rpm 2750 rpm Fuel type Unleaded petrol Unleaded petrol Unleaded petrol Fuel capacity 1 5 litres 1 5 litres 1 5 litres Oil type SAE 30 engine oil SAE 30 engine oil SAE 30 engine oil Oil sump capacity 0 6 litres 0 6 litres 0 6 litres Spark Plug Champion RJ19LM Champion RJ19LM Champion RJ19LM NGK BR2LM NGK BR2LM NGK BR2LM Cutting width 410mm 410mm 410mm Cutting height 13 60mm 13 60mm 13 60mm
6. Herts CM23 4BU ENGLAND Technical Director VIBRATION INFORMATION The vibration level at the operator contact positions measured in accordance with European Standard EN 836 CODE 410E 6 9ms CODE 412E 6 9ms CODE 413E 6 9ms 1 33 PARTS LIST QTY ITEM NO DESCRIPTION PART NO 410E 412E 413E ITEM NOTE al Mainframe 410010V 1 1 1 2 Cover Side RH 410033 1 1 1 3 Screw Taptite M6x16 09365 2 29 29 4 Rod Deflector 305103 1 1 1 5 Key Woodruff 1662 1 1 1 6 Lead Battery 412014 0 1 0 7 Engine E S 111 1001 0 1 0 Engine 111 0999 1 0 1 8 Decal Engine 111 1159 1 1 1 9 Cover Nut M8 HY234051 2 2 2 10 Nut Nyloc M8 09441 2 3 3 ii Knob HOC 480134 1 1 1 12 Spring Deflector 410030 1 1 1 13 Guide Cable HY412008 0 2 0 14 Handlebar Lower 410034W 2 2 2 15 Bolt Saddle 226024 2 2 2 16 Knob Handlebar 480088 2 2 2 17 Plug Handlebar 300160 2 2 2 18 Guide Rope 305093 1 1 1 19 Washer Plain 09472 2 2 2 20 Nut Nyloc M6 P Type 09544 4 4 4 21 Module E S HY412005 0 1 0 22 Key 6426 0 1 0 23 Screw M6 x 55 09780 1 2 2 24 Nut Nyloc M6 T Type 09438 3 3 3 25 Control Throttle 410035 1 1 1 26 Control Variable Speed 111 1150 0 1 1 27 Plug Drive Large 341033 2 2 2 28 Pin Pivot 340182 2 2 2 29 Screw Taptite M6 x 12 09546 0 1 1 30 Washer Nylon 09688 6 2 2 31 Handlebar Upper 305145W 1 1 1 32 Lever Clutch 306094W 0 1 1 33 Screw Plastite 09687 2 2 2 34 Lever Engine Stop 111 010
7. Mowing To prevent accidents thoroughly inspect the area and remove all objects which when contacted by the mower cutterblade could become dangerous projectiles Inspect the area for hidden obstruc tions which when contacted by the cutterblade could risk health and safety or result in damage to the mower Remember the loca tion of these obstructions and ensure that you mow around them Grassbag Raise the rear deflector and lift the grassbag through the handlebar and lower the rear deflector to rest against the rear of the mower To empty the grassbag pour out the grass clippings and shake the grassbag vigorously to clean the airways Good grass collection depends on good air flow through the grassbag When collecting grass clippings it is important that the grassbag is emptied regularly to pre vent blockages and engine overloading Remove the grassbag and operate the mower with the rear deflector in the closed position 1 18 OPERATING THE MOWER Hea vy Growth Areas of heavy growth should be mown without collecting the clip pings If collection is required first mow the area without the grass NN ES YA bag at the maximum height of cut setting Allow the grass clippings to 7 dry out and then mow the area at the maximum height of cut setting LE with the grassbag fitted Reduce the height of cut and mow the area again as necessary until the required finish is obtained To prevent dam
8. TROUBLE SHOOTING PROBLEM POSSIBLE FAULT REMEDY Engine vibrates excessively Mounting bolts loose Tighten bolts Cutterblade bolt loose Tighten bolt Cutterblade out of balance Bent crankshaft Balance cutterblade Consult your dealer Uneven cut Undulating ground conditions Cutterblade worn Cutterblade out of balance Wheels roller damaged Change direction of travel Sharpen the cutterblade Balance the cutterblade Inspect and replace as necessary Discharge chute blocks Grass is wet Cut height too low Grassbag full Airflow through the grassbag is restricted Engine speed too slow Mow dry grass Increase cut height Empty grassbag Clean the grassbag Set throttle to fast position Mower is hard to push Cut height too low Wheels roller damaged Increase cut height Inspect and replace as necessary Mower will not self propel Autodrive Only Clutch out of adjustment Drive belt damaged Adjust clutch cable Replace drive belt Poor grass collection 1 32 Airflow through the grassbag is restricted Discharge chute blocked Wet grass Grassbag full Engine speed too slow Clean the grassbag Remove blockage Mow dry grass Empty grassbag Set throttle to fast position OF CONFORMITY EC DECLARATION OF CONFORMITY Manufacturer HAYTER LIMITED Address Spellbrook Bishop s Stortford Herts CM23 4BU ENGLAND declare that the lawnmower Mo
9. and move the throttle lever to the fast 4 position after starting a cold engine To prevent damage never pull the engine start grip when the engine is running 412 Only Stand behind the mower and hold the handlebar together with the engine stop lever Turn the ignition key in a clockwise direc tion and hold in position to crank the engine When the engine starts release the key and move the throttle to the fast position after starting a cold engine Note cranking the engine for more than 15 seconds in any one minute can damage the starter motor If necessary the engine can be started manually without using the ignition switch To prevent engine damage do not operate the ignition key when the engine is running Forward Travel 410 Only Hold and push against the handlebar with both hands to move the mower forwards 412 413 Only Hold the handlebar and operate the ground drive clutch lever to power the mower in a forward direction When the ground drive clutch lever is disengaged the mower may be pushed This feature is useful when mowing in confined areas 412 413 Only Ground speed may be adjusted by operating the speed variator control Push forward to slow down and pull back to speed up IMPORTANT To avoid damage this control should only be opert ed whilst the engine is running If the engine stop lever is released the engine will stop 1 15 OPERATING THE MOWER Reverse Travel
10. ed area Electric Start Only Charge the battery Disconnect the battery leads 1 29 MOWER MAINTENANCE 412 only PREVENT ACCIDENTS ALWAYS charge the bat tery in a well ventilated area NEVER charge the battery near naked flames or direct heat ALWAYS switch off the mains electricity supply before discon necting the charger from the battery ALWAYS use the battery charger supplied with the mower Battery charging should not be necessary during normal use The engine operation will automatically charge the battery If the mower is stored for a long period recharging the battery may be necessary to per mit electric starting Charge the battery only when necessary To recharge the battery Disconnect the battery lead from the mower lead and then connect the battery lead to the charger Connect the charger plug to the mains electricity supply and switch on to charge the battery for a fourteen hour period Switch off the mains electricity supply and disconnect the charger plug Disconnect the battery lead from the charger and then connect the battery lead to the mower lead IMPORTANT PREVENT DAMAGE NEVER connect the bat tery charger to the engine lead as this will cause the charger to be permanently damaged Chargers damaged in this manner will not be replaced under warranty CAUTION PREVENT ENVIRONMENTAL DAMAGE The battery has a separate collection mark This indicates that the used battery m
11. mower After striking a foreign object Inspect the mower for damage and ensure necessary repairs are made before re starting If the mower starts to vibrate abnormally check immediately Stop the engine Whenever you leave the mower Before refuelling Reduce throttle control setting during engine shutdown O anra K al ICE Ot Keep all nuts bolts and screws tight to ensure that the equipment is in safe operating condition Frequently check fuel lines and fittings for cracks or leaks and replace if necessary Never check for a spark when the spark plug is removed Use approved tester Inspect the exhaust periodically and replace if worn or leaking Never crank the engine with the spark plug removed Never start the engine with the air cleaner or air cleaner cover removed Never store the mower with petrol in the tank within an enclosed area where fumes may reach an open flame or spark Replace worn or damaged parts for safety This machine contains spring loaded assemblies which could cause a hazard when dis assembled and re assembled this maintenance should only be carried out by a Hayter authorised dealer 1 10 SAFETY PRECAUTIONS Continued Allow the engine to cool before storing in any enclosure To reduce the fire hazard keep the engine and the surrounding deck area free of grass leaves or excessive grease Check the rear deflector and grassbag frequently f
12. of forward travel This handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to amend product specifications without prior notification WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase The manufacturer of major proprietry components ie engines gearbox transaxle where applicable furnish their own warranty and services are provided through their authorised network To qualify for the full benefit of the warranty the warranty registration card must be returned within 14 days of purchase Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification To qualify for the extended warranty second and third year of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer These chargeable services should be carried out within 12 and 24 months of the date of purchase Excluded from the extended warranty period are those items which are subject to normal wear and tear e g tyres wheels cutterblades belts cables grassbags br
13. patches May Keep mowing increasing the frequency as required Treat with selec tive weed killers or combined weed feed preparations if you did not feed the lawn in April June Summer mowing should now be under way It should be necessary to mow the lawn twice a week Raking before mowing is important this month as the combined action keeps runners of clover under control Water the grass if necessary and remember to soak thoroughly July Treat the grass with the second application of fertiliser or weed killer fertiliser Water when necessary and rake occasionally As a gen eral rule the grass clippings should be removed each time you mow If weather conditions are dry and hot and the grass is weed free leave the clippings on the lawn to help maintain ground moisture 1 20 CAWN CARE CALENDAR Keep mowing regularly and watering as necessary Fill any cracks caused by drought with a mixture of sharp sand and soil In dry weath er conditions leave the grass longer to help retain ground moisture September Raise the height of cut to allow the grass to thicken and protect the roots from the winter frost and snow October Rake out the thatch from the turf and spike the lawn to assist in drainage Brush in peat and sharp sand No vember Use a stiff broom to disperse worm casts before mowing Keep turf free from leaves r December Apart from brushing awa
14. the engine to avoid damage and unfold the handlebar to the operating position Make sure the knobs are assembled to the outside of the handlebar and tighten to secure in position Take care to ensure that the control cables do not become snagged at the pivot point Grassbag Attachment Raise the rear deflector lower the grassbag through the handlebar and hook in position Lower the deflector to rest on the grassbag 1 12 ISTARTING THE MOWER Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before starting the engine Always use high quality detergent oil classified SAE 30 oil Never use additives with recommended oil To prolong the life of your engine it is important that the oil is changed after the first 5 hours of use refer to Maintenance Schedule Clean around the oil filler cap before removing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level The oil level is correct when it is at the full mark on the dipstick DO NOT OVERFILL Always use clean fresh unleaded petrol Purchase fuel in quantities that can be used within 30 days Never mix oil with petrol For added engine protection Briggs amp
15. vibrate excessively and may break DO NOT use an unbalanced cutterblade Regularly check that the bolt securing the cutterblade is tightened to the specified torque of 54Nm Replace the cutterblade every 2 years of sooner if excessively worn or damaged To prevent injury it is wise to seek assistance when turning the mower on its side 1 27 MOWER MAINTENANCE Assemble the cutterblade with the turned up edges facing towards the engine Secure the cutterblade using the bolt 1 spring washer 2 and distance piece 3 and tighten to a torque of S4Nm A slightly worn cutterblade may be re sharpened Both blade edges must be sharpened equally to ensure balance Sharpen the cutterblade every 25 mowing hours or more frequently if conditions require Remove the cutterblade from the mower and clean using a brush and water Inspect the cutterblade for signs of damage Sharpen both cutting edges with a flat file to restore performance lt Ensure that the cutterblade is balanced Use a screw driver with a round shaft to support the cutterblade through its centre hole Hold the cutterblade horizontal and then release A balanced cutterblade will remain horizontal If the cutterblade is not balanced the heavy end will rotate downwards Sharpen the heavy end until the cutterblade is correctly balanced 1 28 MOWER MAINTENANCE To store the handlebar unscrew the 2 small securing knobs sufficient
16. 2 1 1 1 35 Cable Clutch 111 1151 0 1 1 36 Guide Cable 410037 4 2 2 37 Cable Engine Brake AD 111 1094 1 0 0 Inc 114 Cable Engine Brake AD 560041 0 1 1 1 34 PARTS LIST QTY ITEM NO DESCRIPTION PART NO 410E 412E 413E ITEM NOTE 38 Frame Grassbag 410038W 1 1 1 39 Fabric Grassbag 410039 1 1 1 40 Deflector Rear 410028 1 1 1 41 Bolt Coach M8x40 09379 2 2 2 42 Plug Drive Small 300144 4 4 4 43 Ratchet HOC HY410006 1 1 1 44 Decal HOC 320006 1 1 1 45 Screw Self Tap Engine 09349 3 3 3 46 Decal Hayter 410087 1 1 1 47 Chute 410058 1 1 1 48 Nutsert 410076 1 1 1 49 Cover Underdeck 410060 1 1 1 50 Throwplate 410059 ali 1 1 51 Bracket Cable Mount HY412003 0 1 1 52 Spring Variator 412004 0 1 1 53 Bush Pivot 411031 0 1 1 54 Underdeck Assy 410015 1 1 1 Inc 47 48 50 116 55 Bracket Variator 411014 0 1 1 56 Washer 5 16x7 8 09270 0 1 1 57 Screw Taptite M8x25 09787 0 1 1 58 Pulley Variator Assy 411001 0 al 1 59 Pulley 411019 0 1 1 60 Pin Pulley 411023 0 1 1 61 Belt Gearbox 411025 0 1 1 62 Battery HY412009 0 1 0 63 Spring Clutch 411021 0 1 1 64 Lever Clutch 411020 0 1 1 65 Box Battery 410080 1 1 1 66 Foam Pad Bottom HY412013 0 1 0 67 Belt Crankshaft 411024 0 1 1 68 Bracket Roller Suport RH 410016 1 1 1 69 Bracket Gearbox Support 411012 0 1 1 70 Screw M6x20 Hex Hd 09575 3 5 5 71 Plate Securing 219037 1 1 1 72 Bearing Gearbox 411027 0 2 2 73 Bearing Support 410047 0
17. H1F040U 1 0 0 116 Fastner Panel Edge 410082 1 1 1 117 Pin HY03354 0 1 1 118 Nut Cap M6 343025 2 2 2 119 Spring Mount 111 0073 1 1 1 120 Setscrew 09364 1 1 1 121 Kit 2 Piece Con Rod 111 1196 1 1 1 Inc 18 19 97 119 120 122 Wheel Bearing 111 1252 4 4 4 1 36 410E PARTS LIST 412E 413E PARTS LIST gt o DA s 2 Sag VI x i Ih 1 38 Notes 1 39 CUSTOMER INFORMATION e Engine Type 12F802 1788 B1 Engine Briggs amp Stratton Quantum XTS 50 Engine Type 12F807 1787 B1 Date of Sale Your Local Dealer 1 40
18. age to your lawn do not remove more than one third of grass height in one cut Friction Disc The cutterblade is driven by the engine via a friction disc to help pre vent damage occurring to the engine crankshaft and cutting mecha nism when a hidden obstruction or overload is encountered Always stop the engine when a hidden obstruction or excessive vibra tion is encountered Disconnect the spark plug lead and examine the cutting mechanism ALWAYS replace a damaged cutterblade refer to Maintenance When moving the mower across non grassed areas stop the engine and set the mower to the maximum height of cut to protect the cutting mechanism 1 19 LAWN CARE CALENDAR To be used as a guide only January i There is very little work to do this month apart from brushing away leaves Keep off the grass if frozen or waterlogged February Rake the grass thoroughly Spike the lawn to aerate and stimulate soil organisms and root growth and apply lawn sand if necessary March The yearly lawn work programme really starts this month As soon as the ground conditions are suitable the first cut can be made The first cut should merely top the grass as close cutting at this stage could result in severe yellowing or browning Two cuts are generally suffi cient this month April Mow often enough to stop grass growing away Dig out patches of coarse grass or resistant weed Re seed bare
19. dbook prior to operating your mower for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your local Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This mower is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified in this handbook also constitute essential elements of the intended use This mower should be operated serviced and repaired only by persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety precautions listed in this handbook and all other generally recognised regulations on safety must be observed at all times Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure that your mower is delivered in perfect condition Throughout this handbook all references to left and right are as viewed from behind the han dlebar in the direction
20. del name Harrier 41 Harrier 41 Harrier 41 Push Electric Start Electric Start Type Pedestrian rotary Pedestrian rotary Pedestrian rotary Model No CODE 410E CODE 412E CODE 413E Cutting width 41 cm 41 cm 41 cm Speed of rotation of the cutting device 2750 rpm 2750 rpm 2750 rpm Engine manufacturer Briggs and Stratton Briggs and Stratton Briggs and Stratton Speed of rotation of engine 2750 rpm 2750 rpm 2750 rpm Complies with the provisions of Directive 98 37 EC Essential Health amp Safety Requirements Relating to the Design amp Construction of Machinery and Safety Components as amended and the regulations transposed into national law Also Directive 89 336 EEC Electromagnetic Compatibility as amended and the regulations transposed into national law Also Directive 2000 14 EC Noise emission in the environment by equipment for use outdoors and the regulations transposed into national law Procedure applied for the conformity assessment ANNEX VI procedure 1 Notified Body Sound Research Laboratories Ltd Holbrook House Little Waldingfield Sudbury Suffolk CO10 OTH ENGLAND Notified body identification No 1088 Measured sound power level 95 dB A 95 dB A 95 dB A Guaranteed sound power level 96 dB A 96 dB A 96 dB A Complies with harmonized standards EN 292 EN 836 and EN ISO 14982 Signed Date 04 08 04 Declaration done and technical documentation kept at EE HAYTER LIMITED Spellbrook Bishop s Stortford S A Maryniak
21. efer to Before Starting the Mower for oil checking and filling instructions Change the engine oil after the first 5 hours of operation and thereafter according to the Maintenance Schedule 1 Drain fuel by running the engine until the fuel tank is empty 2 Remove the spark plug lead 3 Allow the engine to cool 4 Drain the oil while the engine is warm Not hot 5 Tip the mower over on to its left hand side thus ensuring that the air cleaner is kept uppermost to prevent engine damage 6 Remove the oil filler dipstick and drain the oil into a suitable container 7 Refill with new oil of the recommended SAE viscosity grade Refer to Before Starting the Mower Air Cleaner Service To service the air cleaner loosen screw 1 and remove cover 2 Remove cartridge 3 and clean by tapping gently on a flat surface If very dirty replace Do not use petroleum solvents Do not use pressurised air Do not oil the cartridge After servicing install the cartridge into the cover Insert the tabs on the bottom of the cover into the slots in the bottom of the base 4 Tilt the cover upwards and securely tighten the screw to the base 1 24 MOWER MAINTENANCE Use only Briggs amp Stratton spark tester 1 to check for a spark as shown in the diagram Replace the spark plug every 100 hours or every season whichever occurs first A spark plug wrench is available from any autho
22. f guards and safety devices and cutterblades 25Hrs or Every Season Change the engine oil if continuously operating under heavy load or high ambient temperature O Service the air cleaner O Lubricate wheels pivot points and linkages and grease the inner control cables at point of entry and exit from their outer casing Check the clutch cable adjustment Sharpen the cutterblade 50Hrs or Every Season 1 22 Change the engine oil MOWER MAINTENANCE _ 1 00Hrs or Every Season O Clean the engine cooling system Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall dry grass O Replace the spark plug 1 Air Filter 2 Fuel Cap 3 Start Grip 4 Oil Cap Dipstick 5 Exhaust Guard 6 Spark Plug Lead Loosen casing clamp screw 1 and move throttle control to choke position and then push governor lever 2 as far as possible towards the screw 1 whilst ensuring throttle lever does not move Tighten casing clamp screw Garburettor Adjustments Should only be made by an authorised Briggs amp Stratton dealer Under no circumstances should the engine be adjusted to run at a speed in excess of that shown on the Declaration of Conformity 1 23 MOWER MAINTENANCE Check the oil level daily before starting the engine and ensure that the correct oil level is maintained R
23. ly to allow it to be pivoted forwards to rest against the mower Take care to ensure that the control cables do not become snagged at the pivot point and depress the engine stop lever to prevent it being dam aged through contact with the engine spark plug Engines stored in excess of 30 days need to be protected with Briggs amp Stratton fuel additive or drained of fuel to prevent gum from forming in the fuel system or on essential carburettor parts To ensure your mower is maintained in good working order it is important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel from the engine by operating the engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated volume of oil as engine damage may occur on re starting Do not replace the spark plug lead Slowly pull the engine start grip once to crank the engine This will distribute the oil and help prevent engine corrosion Clean grass and debris from the engine cylinder cylinder head cooling fins under top cowl and around and behind exhaust exhaust guard Clean all other areas of the mower and ensure that the grassbag is clean Lubricate the mower Treat metal parts with a water repellent anti corrosion product Cover the mower with a protective sheet and store it in a dry ventilat
24. ntil resistance is felt Then pull the cord rapidly to avoid kickback and prevent hand or arm injury Mow only in daylight or good artificial light Avoid using the mower on wet grass where feasible Always be sure of your footing on slopes Walk never run Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Do not mow excessively steep slopes of more than 20 degrees Use extreme caution when reversing or pulling the mower towards you Stop the engine before moving the mower across areas other than grass Never operate the mower unless the guards are securely in position and in good condition Do not change the engine governor settings or overspeed the engine Disengage the rear roller drive clutch before starting the engine Start the engine carefully with feet well away from the cutterblade Variable speed control must only be operated whilst the engine is run ning SAFETY PRECAUTIONS Continued Do not tilt the mower when starting the engine Do not put hands or feet near or under rotating parts Never pick up or carry the mower while the engine is running Never lift the rear deflector while the engine is running Never touch the exhaust exhaust guard or cooling fins when the engine is hot Stop the engine and disconnect the spark plug lead Before clearing blockages or unclogging the discharge chute Before cleaning checking or working on the
25. oing this gently start to move the clutch lever towards the handlebar by 10 20mm If no resistance can be felt Unscrew the middle section of the black adjuster until the clutch lever is set correctly 1 26 MOWER MAINTENANCE Lubricate the wheels pivot points and linkages with engine oil every 25 operating hours Apply a good quality medium grease to the inner control cables at the point of entry and exit from their outer casing S Drain the fuel by running the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Turn the mower on its left hand side and ensure that the air clean er side of the engine is uppermost Firmly grip the end of the cutterblade with the gloved hand and remove the bolt spring washer and distance piece securing the cutterblade with a 9 16 A F spanner To prevent accidents never work on the cutterblade unless the spark plug lead has been removed The cutterblade has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterblade DO NOT rotate tools towards the cut ting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterblade and its mounting arrangement should be checked regularly for signs of wear or damage Ensure that the cut terblade is not bent or cracked A damaged cutterblade that is out of balance will
26. or wear or deterioration Replace worn or damaged parts for safety If the fuel tank has to be drained this should be done outdoors and when the engine is cool Wear strong work gloves when removing and reassembling the cut terblade Always replace worn or faulty parts with genuine Hayter parts Safety Alert Be aware to the Danger of severing toes or fin Danger of being hit by thrown possibility of injury gers in cutting mechanism objects Carefully read the Owners Stop engine and remove spark Keep bystanders at a safe dis Handbook before using the plug lead before working on tance from the mower machine the mower e gt LU l Engine Stop Height of Cut Adjustment Throttle Control Variator Control Symbol Symbol Symbols Symbols Slow Fast Slow Fast Tte Aa VE 5198 Choke 1 1 ASSEMBLING THE MOWER Remove the mower from the packaging and check that the following items have been supplied correctly If any items are missing contact your local Hayter dealer 1 Grassbag 2 Charger 412 Only 3 Ignition Key 412 Only To prevent accidents cut off the long ribbon attached to the grass bag and discard Note Prior to first time use please fully charge the battery for 14 hours 412 Only Refer to battery charging Unscrew the handlebar securing knobs sufficiently to allow the handle bar to pivot Move the engine stop lever away from
27. property While mowing always wear substantial footwear and long trousers Do not operate the equipment when barefoot or wearing sandals Thoroughly inspect the area where the mower is to be used and remove all objects which may be thrown by the machine WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Add fuel before starting the engine Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot Allow the engine to cool for at least two minutes before refu elling Do not attempt to start the engine if petrol is spilled or a smell of petrol is present Move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated SAFETY PRECAUTIONS Continued wm Always use fresh fuel Stale fuel can block the carburettor and cause leakage Replace fuel tank and oil tank caps securely A damaged cutterblade or loose fixing bolt are major hazards Before use always visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterblade must be replaced immedi ately with a genuine Hayter replacement part Do not operate the engine in a confined space where exhaust fumes carbon monoxide can collect Refuel outdoors only and do not smoke while refuelling Always pull the starter cord slowly u
28. r Prevent Engine Damage Oil Type Check Oil Level Fuel Type Operating The Mower Controls Starting Starting Electric Start Forward Travel Reverse Travel Turning Stopping Slopes Height of Cut Before Mowing Grassbag Without Grass Collection Heavy Growth Friction Disc Non Grassed Areas 1 20 1 21 1 21 1 22 1 23 1 23 1 30 1 23 1 23 1 23 1 24 1 24 1 25 1 25 1 25 1 26 1 26 1 26 1 27 1 27 1 28 1 28 1 29 1 30 1 31 1 32 1 33 1 34 1 36 1 37 1 38 1 39 1 42 CONTENTS Lawn Care Calendar Guide only Lawn Stripes Maintenance Schedule Mower Maintenance Engine Throttle Cable Adjustment Carburettor Adjustments Oil Service Air Cleaner Service Spark Plug Service Keeping Engine Clean Grassbag Deck Housing Securing Nuts and Bolts Clutch Cable Adjustment Lubrication Cutterblade Removal Cutterblade Assembly Cutterblade Sharpening Storage Battery Charging Trouble Shooting Declaration of Conformity Parts List Parts list Diagram Customer Info Notes INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your machine IMPORTANT This Owners Handbook should be regarded as part of the mower as it gives essential information regarding mower safety operation maintenance and specifications Read and understand this han
29. rised Briggs amp Stratton service dealer Check the spark plug gap with a feeler gauge and set at 0 76mm Keeping Engine Clean Remove all grass and debris from the engine including the exhaust exhaust guard the air ways in the top cowl and the surround ing deck areas on a daily basis after use Never spray the engine with water during cleaning Water can contaminate the fuel Always clean with a brush or compressed air gs GC Grass and debris may clog the engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cool ing fins and surfaces may require cleaning to prevent overheating and engine damage We recommended that this service be carried out by an authorised Briggs and Stratton dealer Remove grass debris from the grassbag immediately after use and check its condition for signs of damage To prevent accidents replace a damaged grassbag immediately MOWER MAINTENANCE Deck Housing Remove grass debris from the top and underside of the deck housing immediately after use Fertilisers and top dressings are particularly corrosive Thoroughly clean the mower deck immediately after use on treat ed grass and store well away from corrosive materials Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately First slowly pull the mower backwards whilst d
30. the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU Issue 12 08 03 UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages and the Hayter website www hayter co uk or contact Freephone 0800 616298 SAFETY PRECAUTIONS This safety alert symbol indicates important safety messages When you see this symbol be alert to the possibility of injury Carefully read the following and inform others Your mower is perfectly safe if used correctly Failure to observe the following precautions may result in serious injury Before using the mower read the owners handbook carefully Pay par ticular attention to the safety precautions Ensure that you are familiar with the controls and the proper use of the equipment Learn how to stop the mower quickly in an emergency Never allow children or people unfamiliar with these instructions to use the mower Never mow while people especially children or pets are nearby Keep in mind that the user is responsible for accidents or hazards occurring to other people or their
31. ush bristles batteries and other consumable wearing parts All consumer machines which are fitted with a genuine Hayter friction disc as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers blade brake clutch B B C units and other such devices are not applicable Only machines fitted with a genuine Hayter friction disc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any unit that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments A warranty period of 90 days applies to machines used for commercial purposes To make a warranty claim return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase The service receipt s or this Owners Handbook with the Ist 2nd year service boxes fully completed must be produced as proof of entitlement to the extended warranty period Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within
32. ust be taken to an authorised disposal site It must not be disposed of with general waste 1 30 PROBLEM TROUBLE SHOOTING POSSIBLE FAULT REMEDY Engine will not turn over Engine stop lever released Incorrect oil level Obstruction under deck Battery discharged 412 Only Operate engine stop lever Check oil level Remove obstruction Charge battery Engine smokes Excess oil level Air cleaner cartridge oil soaked or blocked Check oil level Service air cleaner Engine runs then stops Fuel starvation Fuel cap vent blocked Fill fuel tank Clean fuel cap vent Engine will not start Engine under load Fuel starvation Engine cold Incorrect contaminated fuel Spark plug lead disconnected Throttle setting incorrect Engine brake not released Faulty spark plug Battery discharged 412 Only Wiring fault Raise height of cut Fill fuel tank Set throttle to choke position Drain fuel tank and fill with correct fuel Connect spark plug lead Set throttle to fast position Operate engine brake lever Clean and adjust gap or replace Charge battery Check wiring Engine runs rough Spark plug lead becoming disconnected in use Faulty spark plug Air cleaner blocked Incorrect contaminated fuel Connect spark plug lead Clean and adjust gap or replace Service air cleaner Drain tank and fill with correct fuel 1 31
33. y leaves December is a slack end of a busy year Keep off the lawn if it is very wet or frozen The way to achieve a neat striped effect is for the lawn being cut in parallel stripes alternate stripes being mown in opposite directions A much more important routine is to cut at right angles to the line of the previous mowing If the work has been carried in a north south line then the next cutting should be in an east west direction The cross cutting keeps down the coarse weed grasses a TT ITTTTTTTTNN VU VU WW UU EVY To prevent grass damage do not remove more than one third of the grass height in one cut 1 21 MAINTENANCE SCHEDULE Daily To prevent accidents stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower After the very first hour check clutch adjustment See page 1 26 After the very first five hours change the engine oil Follow the hourly or calendar intervals whichever occurs first More fre quent service will be required if working for prolonged periods under dusty dry conditions or when airborne debris is present or after extensive operation cutting tall dry grass Check the oil level Remove grass debris from around the engine exhaust exhaust guard air ways in the top cowl and underside of the deck housing Remove grass debris from the grassbag and check for signs of damage Check the condition o
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