Hayter Mowers 401R Lawn Mower User Manual
Contents
1. PARTS LIST ITEM NO DESCRIPTION PART NO QTY 47 Decal Engine 401008 1 48 Engine Cowl ST1111318601 1 49 Washer 579699009902 1 50 Screw 579987473219 1 51 Screw 579948064016 1 52 Lock nut ST9747063102 1 54 Control handle ST1111295201 1 55 Engine brake cable ST1111296803 55 Engine brake cable ST1111296805 1 56 Cable attachment ST1111296901 1 59 Wheel cover ST1111118003 2 60 Spring ST1111113801 2 61 Wheel assy ST1111266501 2 62 Ball bearing kit ST1111904701 1 63 Bearing cone ST1111118401 2 64 Engine 579500740405 1 65 Decal Caution 219189 1 These components form part of a sub assembly The quantities indicated are per sub assembly 401001EB100398A 401R CHASSIS PARTS DIAGRAM 3D401102A 401001EB100398A 401R TRANSMISSION PARTS LIST PARTS LIST TEM NO DESCRIPTION PART NO QTY 1 Wheel mounting R H ST1111290001 1 2 Wheel mounting L H ST1111290101 1 3 Bronze bearing 579548001400 2 4 Plastic knob ST1111254901 1 5 Spacer ST1111306501 2 6 Cover plate ST1111256101 2 7 Pin ST1111238201 2 8 Gear wheel ST1111263502 2 9 Washer ST9699010002 2 10 Screw ST9943061216 2 16 Washer ST9699003702 2 17 Spring ST1111113801 2 18 Wheel assy ST1111266501 2 19 Ball bearing kit ST1111904701 1 20 Bearing cone ST1111118401 2 21 Washer ST9699010002 2 22 Screw ST9943061216 2 23 Hub cap black ST1111308506 2 30 Front cover black ST1111263302 1 31 Screw 579943053016 1 32 Screw 579943054016 2 32. tiles Inspect the area for hidden obstructions which when NW contacted by the cutterbar could risk health and safety are i Remember location of these obstructions and ensure that you mow around them IMPORTANT PREVENT ENGINE DAMAGE DO NOT use the mower on a slope greater than 20 degrees HEIGHT OF CUT To adjust the height of cut Adjust each wheel in turn Adjust each front wheel by first moving the lever outward to unlock and then towards the rear of the mower to increase or towards the front of the mower to decrease the height of cut Release the lever and ensure that it locks firmly in position Repeat this procedure for the two rear wheels To increase move the lever towards the front of the mower and to decrease move the lever towards the rear of the mower Finally check that the height of cut settings are the same for all four wheels to ensure that the mower is level There are four height of cut positions Always select a height of cut to suit operating conditions Aim to prevent engine overloading and blockages by avoid ing low cuts in long grass conditions Be prepared to make two cuts when the grass is long 401001EB100398A OPERATING THE MOWER TRAVEL Forward travel Use the left hand to hold the engine stop lever against the handlebar and start the engine Push down lt ward on the handlebar to raise
3. ERJ Nor ees 2 Robert Petersson Production Manager Signed p Le P PE g VIBRATION INFORMATION Lawnmower vibration information RMS acceleration measured in 3 axes at operators contact position on the handlebars CODE 401R 8 9ms2 401001EB100398A CONTENTS CONTENTS Page No INTRODUCTION 1 4 WARRANTY 1 5 Limited Warranty 1 5 SAFETY PRECAUTIONS 1 6 1 10 Safety Precautions 1 6 1 9 Decals 1 10 SPECIFICATIONS 1 11 ASSEMBLY INSTRUCTIONS 1 12 1 14 General Assembly 1 12 Assembling the Mower for the First Time 1 13 1 14 STARTING THE ENGINE 1 15 1 17 Before Starting the Engine 1 15 1 16 To Start the Engine 1 17 STOPPING THE ENGINE 1 18 OPERATING THE MOWER 1 18 1 23 Height of Cut 1 19 Travel 1 20 Turning the Mower 1 20 Moving the Mower across Non Grassed Areas 1 21 Cutterbar Operation 1 22 Mowing and Grass Care Tips 1 22 1 23 MAINTENANCE 1 24 1 32 Engine 1 24 Carburettor Adjustments 1 25 Oil Service 1 25 Air Cleaner Service 1 26 Spark Plug Service 1 26 Keeping the Engine Clean 1 27 Deck Housing 1 28 401001EB100398A CONTENTS CONTENTS Page No MAINTENANCE Continued Securing Nuts and Bolts 1 28 Lubrication 1 28 Clutch Cable Adjustment 1 29 Cutterbar 1 30 1 31 Maintenance Schedule 1 32 1 33 After First 5 Hours 1 32 Every 5 Hours or Daily 1 32 Every 25 Hours or Every Season 1 32 Every 50 Hours or Every Season 1 33 Every 100 Hours or Every Seaso
4. Use the left hand to hold the engine stop lever against the handlebar but do not start the engine Use the right hand to push the ground drive clutch lever for wards until it locks into the engaged position Push the mower in a forward direction until the front wheels lock In this position the tension spring K should have extended by approximately 9mm from the original position with the controls released If the adjustment is incorrect slacken the lock nuts M and rotate the cable adjuster L as necessary Retighten the lock nuts After adjustment check to ensure that there is a small amount of free play in the clutch control mechanism with the controls released Replace the transmission casing ST013 401001EB100398A MAINTENANCE CUTTERBAR WARNING PREVENT ACCIDENTS Never work on the cutterbar unless the spark plug lead has been removed The cutterbar has sharp edges ALWAYS wear strong gloves to protect your hands when working on the cutterbar DO NOT rotate tools towards the cutting edges to avoid the risk of injury should the tool slip ALWAYS use genuine Hayter replacement parts The condition of the cutterbar and its mounting arrangement should be checked regularly for signs of wear or damage Ensure that the cutterbar is not bent or cracked A damaged cutterbar that is out of balance will vibrate excessively and may break DO NOT use an unbalanced cutterbar Regula
5. on re starting Do not replace the spark plug lead Operate the engine stop lever and slowly pull the engine start grip once to crank the engine This will distribute the oil and help prevent engine corrosion Clean grass and debris from the engine cylinder cylinder head cooling fins under blower housing and around and behind the muffler muffler guard Clean all other areas of the mower Lubricate the mower Treat metal parts with a water repellent anti corrosion product Fold the handlebar to the storage position if desired Rest the mower deck on wooden blocks with the wheels clear of the ground Cover the mower with a protective sheet and store it in a dry ventilated area 401001EB100398A FAULT FINDING FAULT FINDING PROBLEM POSSIBLE FAULT REMEDY Engine will not turn over Engine smokes Engine stop lever released Incorrect oil level Obstruction under deck Excess oil level Air cleaner plugged or dry Operate engine stop lever Check oil level Remove obstruction Check oil level Service air cleaner Engine runs then stops Fuel starvation Fuel cap vent blocked Fill fuel tank Clean fuel cap vent 401001EB100398A FAULT FINDING FAULT FINDING Continued PROBLEM POSSIBLE FAULT REMEDY Engine will not start Engine under load Fuel starvation Engine cold Incorrect contaminated fuel Spark plug lead disc
6. and petrol storage area free of grass leaves or excessive grease Replace worn or damaged parts for safety A If the fuel tank has to be drained it is essential that this be done outdoors 401001EB100398A SAFETY PRECAUTIONS DECALS WARNING DECAL Part No 219189 WARNING RISK OF DANGER SAFETY ALERT DANGER OF SEVERING TOES OR FINGERS IN CUTTING MECHANISM DANGER OF BEING HIT BY THROWN OBJECTS KEEP BYSTANDERS AT A SAFE DISTANCE FROM THE MACHINE STOP ENGINE AND REMOVE SPARK PLUG LEAD BEFORE PERFORMING MAINTENANCE OR REPAIR WORK CAREFULLY READ THE OWNERS HANDBOOK BEFORE USING THE MACHINE STO p ENGINE STOP 401001EB100398A SPECIFICATIONS SPECIFICATIONS MODEL CODE 401R Auto drive Engine Briggs amp Stratton Quattro 40 Engine Type 10C902 Engine Cutterbar Speed 3000 rpm Fuel Type Unleaded Petrol Fuel Capacity 1 5 litres Oil Type SAE 30 engine oil Oil Sump Capacity 0 6 litres Cutting Width 460mm Cutting Height 35 65mm Overall Dimensions 1320 x 515 x 1010mm Dry Weight 27 Kg 401001EB100398A ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS SAFETY NOTICE Before using the mower read the owner s handbook carefully E Pay particular attention to the safety precautions GENERAL ASSEMBLY Front Height of Cut Adjuster Muffler Guar
7. ever occurs first A spark plug wrench is available from any authorised Briggs amp Stratton service dealer The spark plug gap 2 should be checked with a feeler gauge and set at 0 76mm 401001EB100398A MAINTENANCE KEEPING THE ENGINE CLEAN WARNING PREVENT ACCIDENTS Accumulation of debris around the muffler could cause a fire Inspect and clean the engine after every use Remove all grass and debris from the engine including the muffler muffler guard the air ways in the finger guard 1 and the surrounding deck areas on a daily basis after use TTT ST009 IMPORTANT PREVENT ENGINE DAMAGE Never spray the engine with water during cleaning Water can contaminate the fuel Always clean with a brush or com pressed air NOTE Grass and debris may clog the engine s air cooling system especially after prolonged operation while cutting tall dry grass The internal cooling fins and surfaces may require cleaning to prevent overheating and engine damage Remove the three screws 2 and lift the cowl and blower housing assembly to clean areas within the heavy line 3 as shown in the diagram Do not loosen 2 band brake bracket screws 4 Do not bend or remove flywheel guard 5 After cleaning replace the cowl and the blower housing assembly and secure with the 3 screws 401001EB100398A MAINTENANCE DECK HOUSING Remove grass debris from the top and underside of the deck housi
8. grip Finger Guard Muffler Spark plug Primer bulb Carburettor 9 Fuel Cap 10 Fuel tank 11 Flywheel 12 01 fill Dipstick 401001EB100398A MAINTENANCE CARBURETTOR ADJUSTMENTS Carburettor adjustments should only be made by an authorised Briggs amp Stratton dealer Under no circumstances should the engine be adjusted to run at a speed in excess of 3 000 rp m OIL SERVICE Refer to the Maintenance Schedule at the end of this section and ensure that the recommen dations are followed More frequent service is required when operating in adverse conditions Check the oil level every 5 hours or daily before starting the engine and ensure that the correct oil level is maintained Refer to Before Starting the Engine Oil Recommendations for oil checking procedure and filling instructions Change the engine oil after the first 5 hours of operation and thereafter at the end of every grass cutting season In circumstances where the engine is being operated for long periods under heavy load or high ambient temperatures the oil should be changed at 25 hour intervals Change the oil while the engine is warm Refill with fresh clean oil of the recom mended SAE viscosity grade Refer to Before Starting the Engine Oil Recommendations WARNING PREVENT ACCIDENTS Drain fuel from tank by running the engine until the fuel tank is empty before attempting to t
9. 3 Nut 579739053122 2 40 V belt ST1111906201 1 41 Engine pulley ST1111291501 1 42 Set screw 579910061216 1 45 571111305501 1 46 Belt pulley dito ST1111304701 1 47 Locating pin 579594005500 1 49 Spring ST1111306001 1 65 Clutch control ST1111296503 1 66 Lock nut ST9747063102 2 67 Screw 579948065516 2 68 Screw 579836951212 1 75 Cable holder ST1111201801 1 76 Screw 579836921612 1 77 Cable holder 579579000800 1 78 Control knob black ST1111198702 1 79 Decal Hayter 533005 1 These components form part of a sub assembly The quantities indicated are per sub assembly 401001EB100398A 401R TRANSMISSION PARTS DIAGRAM 3D401101A 401001EB100398A 2 6 ENGINE ANCILLARY PARTS 2 6 These parts are available through an authorised Briggs amp Stratton dealer FUEL ADDITIVE GASOLINE ADDITIVE FOR 2 le AIR CLEANER CARTRIDGE PIN 5047 272238 ST018 SPARK PLUG SPARK PLUG WRENCH SPARK PLUG TESTER acu 802592E 89838 401001EB100398A ENGINE WARRANTY About Your Engine Warranty Briggs amp Stratton welcomes warranty repair and apologizes to you for being inconvenienced Any Authorized Service Dealer may per form warranty repairs Most warranty repairs are handled routinely but sometimes requests for warranty service may not be appropri ate For example warranty would not apply if engine
10. Briggs amp Stratton Corporation will repair or replace free of charge any part or parts of the engine that are defective in material or workmanship or both Transportation charges on parts submitted for repair or replacement under this Warranty must be borne purchaser This warranty is effective for the time periods and subject to the conditions provided for in this policy For warranty fellow Pages under Engines Gasoline Gasoline Engines Lawn Mowers or similar catego THERE IS NO OTHER EXPRESS WARRANTY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO ONE PERMITTED BY LAW ANY AND ALL IMPLIED WARRANTIES ARE EXCLUDED LIABILITY FOR CONSEQUENTIAL DAMAGES UNDER ANY AND ALL WARRANTIES ARE EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW Some states do not allow limitations on how long an implied warranty lasts and some states do notallow the exclusion or limitation of incidental or conse quential damages so the above limitation and exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Briggs amp Stratton Corporation F P Stratton Jr Chairman and Chief Executive Officer service contact your FROM PURCHASE OR TO THE EXTENT rol papas of this warranty policy consumer use means personal residential household use lucing or renta
11. CLIPPER 46 CODE 401R AUTO DRIVE OWNER S HANDBOOK English Version FROM SERIAL NO 401R001001 HANDBOOK 401001 2 Issue 25 02 99 CERTIFICATE OF CONFORMITY I the undersigned Peter Lundberg of STIGA certify that the lawnmowers 1 Machine Type No CODE 401R S462 2 Category Combustion Engine 3 Make Hayter 4 Type Rotary 5 Engine Manufacturer Briggs amp Stratton Type 10C902 Speed of rotation during test 3000 rpm Conforms to the specifications of Directive 84 538 EEC as adapted to technical progress by Directive 87 252 EEC and amended by Directive 88 180 EEC Guaranteed maximum sound power level 93 dB A Type of cutting device Cutterbar Singleblade Steel Width of cutting device 46 cm Speed of rotation of the cutting device 3000 rpm Issued at Tran s November 1997 Article No 11 3690 Signed eter Peter Lundberg Certifications department EC DECLARATION OF CONFORMITY Company Name Machine Type No CODE 401R S462 Model Clipper 46 Auto Drive The product conforms with Electromagnetic Compatibility directive 89 336 EEC Machine directives 89 392 EEC 91 368 EEC and 93 44 EEC with special reference to the directive s Annex regarding essential health and safety requirements in association with manufacturing I declare on behalf of Stiga that these machines conform to the EC Essential Health amp Safety Requirements Issued at Tran s November 1997
12. Made Under One Or More Of The Following Patents Design D 247 177 Other Patents Pending 5 320 795 5 265 700 5 197 422 5 105 331 5 040 503 4 995 357 4 895 119 4 520 288 4 355 253 4 168 288 DES 308 872 5 271 363 5 243 878 5 191 864 5 086 890 5 016 588 4 977 879 4 819 593 4 453 507 4 270 509 DES 309 458 DES 308 871 5 269 713 5 197 425 5 150 674 5 040 644 4 996 956 4971219 4 694 792 4 430 984 4 233 534 DES 309 457 401001EB100398A 401001EB100398A CUSTOMER INFORMATION Machine Serial uu sua naa Sq AE AET AET 401001EB100398A
13. NANCE MAINTENANCE SCHEDULE Continued EVERY 50 HOURS OR EVERY SEASON Change engine oil Clean the insides of the front drive wheels Lubricate the transmission drive shaft slide bearings EVERY 100 HOURS OR EVERY SEASON Clean engine cooling system Clean more often under dusty conditions or when airborne debris is present or after prolonged operation whilst cutting tall dry grass Replace spark plug 401001EB100398A PREPARING THE MOWER FOR STORAGE PREPARING THE MOWER FOR STORAGE Handlebar storage Slacken the upper and lower handlebar securing knobs and fold into the storage position Take great care to ensure that the control cables do not become snagged or damaged during folding Storage for periods in excess of 30 days Engines stored in excess of 30 days need to be protected with Briggs amp Stratton fuel additive or drained of fuel to prevent gum from form ing in the fuel system or on essential carburettor parts To ensure your mower is maintained in good working order it is important that the following procedure is adopted Refer to the Maintenance section as necessary Drain fuel from the engine by operating the engine until it stops Disconnect the spark plug lead Change the engine oil Remove the engine spark plug and pour 15ml of engine oil into the engine cylinder and replace the spark plug Do not exceed the stated volume of oil as engine damage may occur
14. arting the engine Oil recommendations Always use high quality detergent oil classified For service SE SF SG SAE 30 oil Never use additives with recommended oils SAE 10W 30 multigrade oil may be used but this will result in higher engine operating temperatures with consequential high oil consumption It is imperative that the oil level is checked more frequently if this grade of oil is used in order to guard against serious engine damage Check oil level Clean around the oil filler cap before removing With the mower on a level surface unscrew and remove the oil filler dipstick Wipe oil from it with a clean cloth Screw the oil filler dipstick back in place then unscrew and remove it to check the oil level The oil level is correct when it is at the full mark on the dip stick DO NOT OVERFILL 0 15 Litres Slowly fill with engine oil as necessary and replace the oil filler dipstick 5043 IMPORTANT The oil filler dipstick must be firmly secured to prevent oil leakage during operation 401001EB100398A STARTING THE ENGINE BEFORE STARTING THE ENGINE Continued Fuel Recommendations Always use clean fresh unleaded petrol Purchase fuel in quantities which can be used with in 30 days Never mix oil with petrol For added engine protection Briggs amp Stratton recommend the use of their fuel additive which is available from an authorised Briggs amp amp Stratton se
15. d Spark Plug Lead Engine Cowl Oil Filler Cap amp Dipstick Engine Stop Lever Top Handlebar Ground Drive Clutch Lever Engine Start Grip Upper Handlebar Securing Knob Lower Handlebar Securing Knob Rear Height of Cut Adjuster Air Cleaner Fuel Filler Cap 15 Cable Tie Serial No Label 9o cd Qu Uc PS Fa to o O 401001EB100398A ASSEMBLY INSTRUCTIONS ASSEMBLING THE MOWER FOR THE FIRST TIME DELIVERY CHECKLIST Unpack the mower Remove the mower from the packag Description Quantity ing and take great care to ensure that the control cables between the engine and the upper handlebar are not dam Owner s Handbook 1 aged in the process Check that the loose items have been Warranty Reg Card supplied correctly Refer to the delivery checklist opposite If any items are missing contact your local authorised Hayter Dealer Assemble the lower handlebar Carefully unfold the lower handlebar into position behind the rear of the mower Align with the base of the handlebar and lock in position using the lower securing knobs Assemble the upper handlebar Carefully unfold the upper handlebar into position whilst taking great care to ensure that the control cables remain undamaged untwisted and free of kinks Align with the lower handlebar and ensure that the rope guide is correctly orientated Tighten the upper securing knobs Operate the engine stop l
16. damage oc curred because of misuse lack of routine maintenance shipping handling warehousing or improper installation Similarly warranty is void il the serial number of the engine has been removed or the engine has been altered or modified if a customer differs with the decision of the Service Dealer an in vestigation will be made to determine whether the warranty applies Ask the Service Dealer to submit all supporting facts to his Distribu tor or the Factory for review If the Distributor or the Factory decides that the claim is justified the customer will be fully reimbursed for those items that are defective To avoid misunderstanding which might occur between the customer and the Dealer listed below are some ofthe causes of engine failure that the warranty does not cov er Improper maintenance The life of an engine depends upon the conditions under which it operates and the care it receives Some applications such as til lers pumps and rotary mowers are very often used in dusty or dirty conditions which can cause what appears to be premature wear Such wear when caused by dirt dust spark plug cleaning grit or other abrasive material that has entered the engine because of im proper maintenance is not covered by warranty This warranty covers engine related defective material and or workmanship only and not replacement or refund of the equip ment to which the engine may be mounted Nor does the warran ty extend t
17. e and make repairs before restarting and operating the mower If the mower starts to vibrate abnormally check immediately A Stop the engine Whenever you leave the mower Before refuelling A Never touch the engine muffler muffler guard or cooling fins when the engine is hot WARNING THE CUTTERBAR CAN CONTINUE TO ROTATE AFTER THE ENGINE IS SWITCHED OFF 401001EB100398A SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued Maintenance and Storage A Keep all nuts bolts and screws tight to ensure that the equipment is in safe operating condition A Frequently check fuel lines and fittings for cracks or leaks and replace if necessary Never check for a spark with the spark plug removed Use an approved tester Never crank the engine with the spark plug removed Never strike the flywheel with a hammer or hard object as this may cause the flywheel to shatter in operation Always use the correct tools to service the engine Never operate the engine without a muffler guard Inspect the muffler periodically and replace if worn or leaking Never start the engine with the air cleaner or air cleaner cover removed PPE Never store mower with petrol in tank within an enclosed area where fumes may reach an open flame or spark A Allow the engine to cool before storing in any enclosure A To reduce the fire hazard keep the engine muffler cooling fins
18. e cutting edges with a flat file to restore the original cutting edges Ec Ensure that the cutterbar is balanced Use a screw driver with a round shaft to support the cutterbar through its centre hole Hold the cutterbar horizontal and then release A bal anced cutterbar will remain horizontal If the cutterbar is not balanced the heavy end will rotate downward Sharpen the heavy end until the cutterbar is correctly balanced CS026 401001EB100398A MAINTENANCE MAINTENANCE SCHEDULE Follow the hourly or calendar intervals whichever occurs first More frequent service will be required if working for prolonged periods under dusty dry conditions or when airborne debris is present or after extensive operation cutting tall dry grass AFTER FIRST 5 HOURS Change engine oil EVERY 5 HOURS OR DAILY Check oil level Remove grass debris from around engine muffler muffler guard and air ways in the top cowl Remove grass debris from top and underside of deck housing Check condition of guards and safety devices Check condition of cutterbar EVERY 25 HOURS OR EVERY SEASON Change engine oil if continuously operating under heavy load or high ambient temperature Service air cleaner element Grease inner control cables at point of entry and exit from their outer casings Check clutch cable adjustment Sharpen cutterbar 401001EB100398A MAINTE
19. ecautions listed here in and all other generally recognised regulations on safety must be observed at all times Any arbitrary modifications carried out to this machine may relieve Hayter Limited of liability for any resulting damage or injury All Hayter mowers are robustly constructed and designed for efficient economical performance under normal mowing conditions Correct operation and maintenance will ensure a long and satisfactory service life Prior to despatch from our factory every effort is made to ensure your machine arrives in perfect condition Your dealer will carry out a pre delivery inspection to ensure that there has been no transit damage prior to installation Please allow your dealer to familiarise you with the controls and safety features of the machine during installation Throughout this handbook all references to left hand and right hand are as viewed from behind the handlebar facing in the direction of forward travel This owners handbook is based on information available at the time of publication HAYTER LIMITED reserve the right to make changes at any time without notice 401001EB100398A WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase The manufacturers of the engine and battery pack system where applicable furnis
20. en making turns NEVER raise the rear of the mower when the engine is running 401001EB100398A OPERATING THE MOWER MOVING THE MOWER ACROSS NON GRASSED AREAS Set the mower to its maximum height of cut to protect the cutting mechanism when moving the mower over surfaces other than grass A WARNING PREVENT ACCIDENTS Push the mower carefully at slow walking speed with the engine stopped 401001EB100398A OPERATING THE MOWER CUTTERBAR OPERATION The cutterbar rotates at the same speed as the engine The cutterbar will stop within three seconds of the engine being stopped N WARNING PREVENT ACCIDENTS DO NOT operate the mower if the cutterbar fails to stop within three seconds Return the mower to your Hayter dealer for exami nation and repair N WARNING PREVENT ACCIDENTS ALWAYS stop the engine when a hidden obstruction or excessive vibration is encountered Disconnect the spark plug lead and examine the cutting mechanism ALWAYS replace a damaged cutterbar refer to Maintenance MOWING AND GRASS CARE TIPS The Clipper 46 employs a mulching system The grass is cut and then finely chopped before being forced down by blown air into the root area The fine clippings should be left to break down naturally in order to fertilise the lawn For best results it is important that the grass is not cut too short In dry weather conditions leave the grass long to hel
21. erdeck Increase height of cut Sharpen the cutterbar Mow dry grass 401001EB100398A 401R CHASSIS PARTS LIST PART NO PARTS LIST TEM NO DESCRIPTION 1 Blade 6 Blade bolt 7 Washer 10 Blade holder 11 Key 12 Shoulder bolt 13 Washer 14 Flat washer 15 Axle mounting 16 Control lever 17 Plastic knob 18 Hole plate 19 Bushing 20 Wheel lock kit 20 Lock washer 21 Slotted pin 22 Front axle 23 Hub cap black 25 Nut 26 Screw 27 Flat washer 30 Plug 31 Lock nut 32 Nut guard 33 Screw 34 Handlebar lower part 35 Handle bolt kit 35 Locking knob 36 Washer 37 Screw 38 Reinforcement 39 Eyelink 40 Handlebar interm part 41 Cable holder 42 Screw 45 Chassis black 46 Handlebar upper part ST1111 3099 01 ST9987 5257 12 ST9696 0011 01 ST1111 2142 01 ST9600 0014 00 ST1111 0545 00 ST9694 0003 00 ST9699 0069 02 ST1111 1268 01 ST1111 1337 01 ST1111 2549 01 ST1111 0497 00 ST1111 2057 02 ST1111 9042 01 ST9675 0017 02 ST9595 0182 00 ST1111 2526 01 ST1111 3085 06 ST9739 0831 22 ST9955 3732 12 ST9699 0029 02 ST9403 0043 70 ST9747 0831 02 ST9403 0113 00 ST9898 0835 12 ST1111 2962 01 ST1111 9030 02 ST1111 0035 01 ST9699 0025 02 ST9899 3551 12 ST1111 0178 00 ST1111 3062 01 ST1111 2961 01 ST1111 2018 01 ST9836 9216 12 ST1111 3079 05 ST1111 2960 01 RP RP RF D NNN NN DS D S eA A F N O QON NN N N N N N NN N DD RRR 401001EB100398A 401R CHASSIS PARTS LIST
22. ever towards the handlebar and 1 Coach bolt M8 very slowly pull the engine start grip away from the engine E pua until there is sufficient slack in rope to enable it to be 4 ps P threaded into the rope guide Gently release start grip 5 Lower handlebar until it rests against the rope guide 6 Washer M8 7 Knob Align the control cables neatly along each leg of the han dlebar and ensure that they are located in the plastic cable holders Use a screwdriver to clamp the cable holders in position 401001EB100398A ASSEMBLY INSTRUCTIONS ASSEMBLING THE MOWER FOR THE FIRST TIME Continued Check engine stop lever operation Operate the engine stop lever several times Ensure that the cable moves e freely and that the lever returns automatically to the engine stop position when released Check the ground drive clutch lever operation Operate the engine stop lever and push forward on the clutch lever until it locks into position Release the engine stop lever to a half way position and check that the clutch lever releases automatically to the disengaged position Operate several times and ensure that the cable and mechanism operates freely 57007 401001 100398 STARTING THE ENGINE BEFORE STARTING THE ENGINE IMPORTANT PREVENT ENGINE DAMAGE The engine is shipped without oil or petrol The engine must be filled with the correct grade of oil and petrol before st
23. h their own warranty and services are provided through their authorised network Refer to Engine Battery Pack Warranty Statement To qualify for the full benefit of the warranty the warranty registration card must be returned within 60 days of purchase Subject to the conditions and exclusions noted in this limited warranty we shall at our option repair or replace any warranted part during the applicable period If you are in doubt or experience any difficulty please consult a Hayter Authorised Service Dealer for clarification To qualify for the extended warranty second and third year of the three year limited warranty the machine must have annual services carried out by an Authorised Hayter Service Dealer These chargeable services should be carried out within 12 and 24 months of the date of purchase Excluded from the extended warranty period are those items which are subject to normal wear and tear e g tyres wheels cutterbars cables batteries and other consumable wearing parts All consumer machines which are fitted with a genuine Hayter friction disc as original equipment before use are covered by a Lifetime Warranty against the engine crankshaft bending Note friction washers blade brake units and other such devices are not applicable Only machines fitted with a genuine Hayter friction disc which are used in accordance with the recommended operating and maintenance procedures are covered This warranty does not apply to any un
24. ip the mower for oil draining purposes Remove the spark plug lead and allow the engine to cool Slacken the lower handlebar securing knobs and move the handlebar assembly forwards Tip the mower backwards until the handlebar assembly is supported on the ground as shown Remove the oil filler dipstick and drain the oil into a suitable container 401001EB100398A MAINTENANCE AIR CLEANER SERVICE Refer to the Maintenance Schedule at the end of this section and ensure that the recommendations are followed More 1 frequent service is required when operating in adverse con 4 ditions Replace the element if very dirty or damaged Remove screw 1 Carefully remove the air cleaner to prevent debris from falling into the carburettor Take the air cleaner apart and clean all parts Wash the element 2 in liquid detergent and water Wrap the element in a clean cloth and squeeze dry Saturate the element in engine oil Wrap in a clean cloth and squeeze to remove excess oil Install the element and cup 3 into the body 4 Install the element so that lip 5 extends over the edge of the body to form a protective seal when cover is assembled Install the air cleaner securely on the carburettor with the screw SPARK PLUG SERVICE Use only Briggs amp Stratton spark tester 1 to check for a spark as shown in the diagram Replace the spark plug every 100 hours or every season which
25. it that has been tampered with altered misused abused or used for hire and will become invalid if non genuine Hayter parts are fitted This warranty does not cover minor mechanical adjustments unless they are due to defective material or workmanship Consult the Owner s Handbook or a Hayter Authorised Service Dealer for assistance when making these adjustments A warranty period of 90 days applies to machines used for commercial purposes To make a warranty claim return the unit to a Hayter authorised dealer along with proof of purchase stating the machine serial number and date of purchase The service receipt s or this Owners Handbook with the Ist 2nd year service boxes fully completed must be produced as proof of entitlement to the extended warranty period Subject to the conditions and exclusions in this limited warranty the authorised dealer will at our option repair or replace any warranted part within the duration of the warranty period This limited warranty gives you specific legal rights and is in addition to any statutory rights to which you may be entitled and your statutory rights are not affected by this warranty If you need additional information concerning this written warranty or assistance in obtaining services please write to HAYTER LIMITED Service Department Spellbrook Bishop s Stortford Hertfordshire CM23 4BU UK ONLY Details of your local Hayter authorised dealer are contained in Yellow Pages or contact Free
26. l purposes Once an engine has experienced commercial use it shall thereafter pr or on commercial or rental tracks are not warrantied All Vanguard engines Diamond Plus Europa Industrial Plus and all Quantum and Diamond Power 1 year 90 days All standard 2 through 18 HP engines installed on lawn mowers riders edgers chippers shredders tillers and all Sno Gard engines 2 year 90 days 1 year 90 days All other standard 2 through 18 HP engines 90 days 90 days WITHIN U S A AND CANADA OUTSIDE U S A AND CANADA CONSUMER USE COMMERCIAL USE CONSUMER USE COMMERCIAL USE 2 year engine Lifetime Magnetron ignition Z T e the original retail consumer Commercial use means all other uses including use for commercial income considered as a commercial use engine for purposes of this warranty Engines used in competitive racing limited warranty of the Magnetron ignition covers parts and labor for the first five 5 years from the date of purchase thereafter only parts Lifetime means lifetime of the engine in the hands of the original purchaser T 1 year in Australia New Zealand Middle East and Africa NO WARRANTY REGISTRATION CARD IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS amp STRATTON ENGINES YOU MUST SAVE THE PURCHASE RECEIPT A PROOF OF PURCHASE DATE WILL BE REQUIRED TO OBTAIN WARRANTY Briggs amp Stratton Engines Are
27. ld in the operating position If the engine stop lever is released the engine will stop 57004 Operate the engine start grip Stand behind the mower and maintain a firm hold on the handlebar and the engine stop lever to prevent the mower moving towards you Use your right hand to hold the engine start grip and pull slow ly until resistance is felt then pull rapidly to crank the emm engine When the engine starts carefully return the engine start grip to the storage position If the engine does not SS start after 5 attempts refer to Fault Finding l IMPORTANT PREVENT ENGINE DAMAGE Never pull the engine start grip when the engine is running 401001EB100398A STOPPING THE ENGINE STOPPING THE ENGINE Stopping the engine Disengage the engine stop lever by releasing the lever ST004 Emergency stop If the engine stop lever fails disconnect the spark plug lead to stop the engine OPERATING THE MOWER SAFETY NOTICE A WARNING PREVENT ACCIDENTAL STARTING Always stop the engine and disconnect the spark plug lead before cleaning inspecting or working on the machine 401001EB100398A OPERATING THE MOWER SAFETY NOTICE WARNING PREVENT ACCIDENTS Before mowing thoroughly inspect the area where the mower is to be used and remove all objects which when contacted by the mower cutterbar could become dangerous projec
28. ling Add fuel before starting the engine Never remove the cap from the fuel tank or add petrol while the engine is running or when the engine is hot Allow the engine to cool for at least 2 minutes before refuelling Do not attempt to start the engine if petrol is spilled or a smell of petrol is present Move the mower away from the area of spillage and avoid creating any source of ignition until petrol vapours have dissipated Always use fresh fuel Stale fuel can block the carburettor and cause leakage 401001EB100398A SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued Replace fuel tank and container caps securely Replace faulty silencers A Always ensure that the mower is in a safe operating condition Frequently check all nuts bolts and screws for tightness Use only genuine Hayter replacement parts A A damaged cutterbar or loose fixing bolt are major hazards Before use visually inspect the cutting mechanism to ensure that it is in good condition A damaged cutterbar must be replaced immediately with a genuine Hayter replacement part A cutterbar which is slightly worn can be re sharpened Ensure that both cutting edges are re sharpened equally to main tain balance An unbalanced cutterbar may cause serious damage to your machine Refer to Maintenance Operation A Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect A Always pull the sta
29. n 1 33 PREPARING THE MOWER FOR STORAGE 1 34 FAULT FINDING 1 35 1 37 401R CHASSIS PARTS LIST 2 1 2 2 401R PARTS DIAGRAM 2 3 401R TRANSMISSION PARTS LIST 2 4 401R TRANSMISSION PARTS DIAGRAM 2 5 ENGINE ANCILLARY PARTS 2 6 ENGINE WARRANTY 2 7 NOTES 2 8 CUSTOMER INFORMATION 2 9 401001EB100398A INTRODUCTION INTRODUCTION Thank you for purchasing a Hayter mower The following pages are designed to help you gain safe and efficient service from your machine IMPORTANT This Owners Handbook should be regarded as part of the machine as it gives essential information regarding machine safety operation maintenance and specifications Read and understand this handbook prior to operating your machine for the first time Make sure you are familiar with all the controls and points of regular maintenance If you have any doubts consult your Hayter authorised dealer who will be pleased to give you assistance IMPORTANT This machine is designed solely for use in a domestic grass cutting environment Use in any other way is considered as contrary to the intended use Compliance with and strict adherence to the conditions of operation service and repair as specified in this handbook also constitute essential elements of the intended use This machine should be operated serviced and repaired only be persons who are familiar with its particular characteristics and who are acquainted with the relevant safety procedures The safety pr
30. ng immediately after use It is particularly important to keep the underside clean to preserve the mulching action and prevent corrosion If grass debris has dried onto the deck housing it should be removed using a suitable brush If necessary touch in any areas of damaged paintwork with a suitable paint to prevent rusting IMPORTANT PREVENT DAMAGE DO NOT use high pressure washing units to clean the mower SECURING NUTS AND BOLTS Regularly check that all securing nuts and bolts are tight Replace missing or damaged items immediately SEs LUBRICATION Apply a good quality medium grease to the inner control cables every 25 operating hours at the point of entry and exit from their outer casings 6 CS022 Clean the insides of the front drive wheels once a season Remove the hub caps screws washers and wheels Remove any debris from the gears and gear rings using a brush Reassemble the wheels Lubricate the driveshaft slide bearings at least once a season Set the mower at the minimum height of cut and remove the transmission casing to gain access to the lubrication points Replace the transmission casing 401001EB100398A MAINTENANCE CLUTCH CABLE ADJUSTMENT Check the clutch cable operation every 25 operating hours and adjust if necessary Adjustment is carried out as follows Set the mower at the minimum height of cut position and remove the transmission casing
31. o uired because of 1 PROBLEMS CAUSED BY PARTS THAT ARE NOT ORIGI NAL BRIGGS amp STRATTON PARTS 2 Equipment controls or installations that prevent starting cause unsatisfactory engine performance or shorten engine life Contact equipment manufacturer 3 Leaking carburetors clogged fuel pipes sticking valves or other damage caused by using contaminated or stale fuel Use clean fresh lead free gasoline and Briggs amp Stratton gasoline stabilizer Part No 5041 4 Partswhichare scored or broken because an engine was op erated with insufficient or contaminated lubricating oil or an incorrect grade of lubricating oil check oil level daily or after every 8 hours of operation Refill when necessary and change at recommended intervals Read Owner s Manu 5 Repair or adjustment of associated parts or assemblies such as clutches transmissions remote controls etc which are not manufactured by Briggs amp Stratton 6 Damage or wear to parts caused by dirt which entered the en gine because of improper air cleaner maintenance re as sembly or use of a non original air cleaner element or car tridge At recommended intervals clean and re oil the Oil Foam element or the foam pre cleaner and replace the car tridge Read Owner s Manual 7 Parts damaged by over speeding or overheating caused by rass debris or dirt which plugs or clogs the cooling fins or heel area or damage caused by ope
32. onnected Engine brake not released Faulty spark plug Raise height of cut Fill fuel tank Operate primer bulb Drain fuel tank and fill with correct fuel Connect spark plug lead Operate engine stop lever Clean and adjust gap or replace Engine runs rough Spark plug lead becoming disconnected in use Faulty spark plug Air cleaner element blocked Incorrect contaminated fuel Connect spark plug lead Clean and adjust gap or replace Service air cleaner Drain fuel tank and fill with correct fuel Engine vibrates excessively Mounting bolts loose Cutterbar bolt loose Cutterbar out of balance Engine crankshaft bent Tighten bolts Tighten bolt Balance cutterbar Consult your dealer 401001EB100398A FAULT FINDING FAULT FINDING Continued PROBLEM POSSIBLE FAULT REMEDY Uneven cut Grass is wet Mow dry grass Undulating ground conditions Cutterbar worn Cutterbar out of balance Wheels damaged Change direction of travel Sharpen the cutterbar Balance the cutterbar Inspect and replace as necessary Mower is hard to push Cut height too low Wheels damaged Increase cut height Inspect and replace as necessary Mower will not self propel Clutch out of adjustment Drive belt damage Adjust clutch Replace drive belt Poor mulching performance Underside of deck is dirty Height of cut set too low Cutterbar worn Grass is wet Clean und
33. p retain ground moisture Aerate the lawn to stimulate soil organisms and root growth In spring and late summer remove dead grass and aerate the lawn by raking or similar means Keep the cutterbar sharp A blunt cutterbar will tear the grass and cause the tips to turn brown Always keep the underside of the deck clean Avoid mowing when the grass is wet Grass clippings will stick to the underside of the deck and the mulching performance will be affected 401001EB100398A OPERATING THE MOWER MOWING AND GRASS CARE TIPS Continued Prevent scalping Plan your direction of travel to mow across hollows and humps Prevent grass damage Take care when turning the mower Brush the lawn surface to disperse worm casts before mowing Spike compacted lawn areas with a fork Fill the holes with sand to improve aeration and drainage Mow lawns in a different direction to the previous cut Mow lawns twice a week when the grass is growing vigorously in the summer Mow lawns once a week in spring autumn and during prolonged dry weather in the summer Prevent grass damage DO NOT remove more than one third of the grass height in one cut 401001EB100398A MAINTENANCE MAINTENANCE A WARNING PREVENT ACCIDENTS Stop the engine and disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower ENGINE Governor control lever Air cleaner Start
34. phone 0800 616298 Ist Year 2nd Year Service Service Record Record 400001MT270196A SAFETY PRECAUTIONS SAFETY PRECAUTIONS THIS SYMBOL MEANS BE ALERT YOUR SAFETY IS INVOLVED WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF INJURY CAREFULLY READ THE MESSAGE THAT FOLLOWS AND INFORM OTHERS EXERCISE GREAT CARE AND FOLLOW THE ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS Your mower is perfectly safe if used correctly Failure to observe the following simple precautions may result in serious injury Training A Read the instructions carefully Ensure that you are familiar with the controls and the proper use of the equipment Learn how to stop the mower quickly in an emergency Never allow children or people unfamiliar with these instructions to use mower A Never mow while people especially children or pets are nearby Keep in mind that user is responsible for accidents or hazards occurring to other people or their property Preparation While mowing always wear substantial footwear and long trousers Do not operate equipment when barefoot or wearing sandals Thoroughly inspect the area where mower is to be used and remove all objects which may be thrown by the machine WARNING Petrol is highly flammable Store fuel in containers specifically designed for this purpose Refuel outdoors only and do not smoke while refuel
35. rating the confined area without sufficient ventilation Clean fins on the cylinder cylinder head and flywheel at recommended in tervals Read Owner s Manual 8 Engine or equipment parts broken by excessive vibration caused by a loose engine mounting loose cutter blades un balanced blades or loose or unbalanced impellers improper attachment of equipment to engine crankshaft over speed ing or other abuse in operation 9 Abentor broken crankshaft caused by striking a solid object with the cutter blade of a rotary lawn mower or excessive v belt tightness 10 Routine tune up or adjustment of the engine 11 Engine or engine component failure i e combustion cham ber valves valve seats valve guides or burned starter mo tor windings caused by the use of alternate fuels such as li quified petroleurn natural gas altered gasolines etc Warranty is available only through service dealers which have been authorized by Briggs amp Stratton Corporation your near estAuthorized Service Dealer is listed inthe Yellow Pages of your telephone directory under Engines Gasoline or Gasoline Engines Lawn Mowers or similar category Briggs amp Stratton Engine Owner Warranty Policy Effective February 1 1994 replaces all undated Warranties and all Warranties dated before February 1 1994 nearest Authorized Service Dealer as listed in the LIMITED WARRANTY
36. rly check that the bolt securing the cutterbar is tightened to the specified torque of 40Nm Replace the cutterbar every 2 years of sooner if exces sively worn or damaged How to remove the cutterbar Drain the fuel by operating the engine until the fuel tank is empty and the engine stops Remove the spark plug lead and allow the engine to cool Slacken the lower handlebar securing knobs and move the handlebar assembly forwards Tip the mower backwards until the handlebar assembly is supported on the ground as shown Firmly grip the end of the cutterbar with the gloved hand and remove the bolt and washer securing the cutterbar with a 9 16 A F spanner How to assemble the cutterbar Assemble the cutterbar with the blade cutting edges facing away from the engine Secure the cutterbar using the blade holder bolt and washer and tighten to a torque of 40Nm Blade Holder Bolt Washer 401001EB100398A MAINTENANCE CUTTERBAR Continued How to sharpen and balance the cutterbar A slightly worn cutterbar may be re sharpened All cutting edges must be sharpened equally to ensure balance Sharpen the cutter bar every 25 mowing hours or more frequently if conditions usd require Remove the cutterbar from the mower and clean 30 45 using a brush and water Inspect the cutterbar for signs of damage CS040 WARNING PREVENT ACCIDENTS DO NOT use damaged or excessively worn cutterbar Sharpen all th
37. rter cord slowly until resistance is felt then pull the cord rapidly to avoid kickback and prevent hand or arm injury A Mow only in daylight or good artificial light A Avoid using the mower on wet grass where feasible A Always be sure of your footing on slopes A Walk never run A Mow across the face of slopes never up and down A Exercise extreme caution when changing direction on slopes A Do not mow excessively steep slopes A Use extreme caution when reversing or pulling the mower towards you A Stop the engine if the mower has to be tilted for transportation when crossing surfaces other than grass and when transporting the mower to and from the area to be mowed A Never operate the mower unless the guards are securely in position and in good condition 401001EB100398A SAFETY PRECAUTIONS SAFETY PRECAUTIONS Continued Operation continued A Do not change the engine governor settings or overspeed the engine A Disengage the ground drive clutch before starting the engine A Start the engine carefully with feet well away from the cutterbar A Do not tilt the mower when starting the engine A Do not put hands or feet near or under rotating parts A Never pick up or carry a mower while the engine is running A Stop the engine and disconnect the spark plug lead Before clearing blockages Before cleaning checking or working on the mower After striking a foreign object Inspect the mower for damag
38. rvice dealer Check fuel level Clean around the fuel filler cap before removing and fill the fuel tank with clean unleaded petrol 6mm Do not overfill the fuel tank Allow 6mm minimum of tank ee minimum space for fuel expansion IMPORTANT The fuel filler cap must be firmly secured to prevent fuel leakage during operation WARNING PREVENT ACCIDENTS The cutterbar rotates when the engine is operating ALWAYS operate the engine stop lever several times and WW ensure the engine stop cable moves freely before starting the engine ALWAYS position the mower on a level stone free grass surface before starting the engine Ensure that the cutterbar is set above grass height to prevent the engine being started under load CS037 401001EB100398A STARTING THE ENGINE TO START THE ENGINE Operate the primer bulb When starting the engine for the first time firmly push the primer bulb 5 times at 2 second intervals to provide the extra fuel required to start a cold engine When starting a cold engine thereafter it should only be necessary to push the primer bulb 3 times Operation of the primer bulb is usually unnecessary when A 1 Engine starting a warm engine 2 Primer Bulb Operate the engine stop lever Use one hand to hold the engine stop lever in the operating position firmly against the lt s handlebar To start and operate the engine the engine stop lever must be he
39. the front wheels until they are Just out of contact with the ground Use the right hand to push the ground drive clutch lever forwards until it locks into the engaged position Remove the right hand and the clutch lever will remain in the engaged position Lower the front wheels to the ground and the mower will drive in a for ward direction Note To disengage the drive without stopping the engine release the engine stop lever to the half way position ST007 Reverse travel Disengage the ground drive clutch lever by releasing the engine stop lever to the half way position Hold and pull against the handlebar with both hands to reverse the mower towards you WARNING PREVENT ACCIDENTS Never raise front of the mower excessively Always reverse the mower carefully towards you Always stop the engine before walking backwards with the mower TURNING THE MOWER To make a wide turn Steer the mower with the handlebar in the direction required To make a tight turn Stop and apply downward pressure on the handlebar to raise the front wheels of the mower just above ground level and steer the mower using the handlebar in the required direction General manoeuvring The mower may be manoeuvred in tight spaces with the ground drive engaged by pushing downward on the handlebar to lift the front driving wheels slightly clear of the ground A WARNING PREVENT ACCIDENTS DO NOT raise the front of the mower excessively wh
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