Harbor Freight Tools 9592 Air Compressor User Manual
Contents
1. Compressor Pump with no oil or low oil will cause damage to the equipment WHEN FILLING WITH OIL Make sure to unscrew do not pull the Oil Fill Plug part 20 out See Figure D MAKE SURE ALL TOOLS AND EQUIPMENT USED WITH THE AIR COMPRESSOR PUMP ARE RATED TO THE APPROPRIATE CAPACITY Do not use any tool or equipment that does not operate from 0 to 140 PSI MAINTAIN A SAFE WORKING ENVIRONMENT Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of obstructions grease oil trash and other debris Do not use the Air Compressor Pump in areas near flammable chemicals dusts and vapors AVOID INJURY Never direct the Exhaust Elbow part 3 at people or animals See Figure D AVOID BURNS The Air Compressor Pump becomes very hot during use and for a while after its use Do not touch the Air Compressor Pump until it has com pletely cooled WARNING DO NOT USE THE AIR COMPRESSOR PUMP UNTIL A PROP ERLY FUNCTIONING PULLEY BELT GUARD not included HAS BEEN INSTALLED See Figure C BEFORE PERFORMING ANY INSPECTION MAINTENANCE OR CLEANING PROCEDURES MAKE SURE ALL AIR PRESSURE HAS BEEN RELEASED FROM THE AIR COMPRESSOR S TANK not included AND THAT THE EQUIPMENT IS UNPLUGGED FROM ITS ELECTRICAL OUTLET and ALL COMPONENTS HVAE COLLED WARNING This product contains or produces a chemical known to the State of California to cause cancer and birth defects or other repro2. outlet BEFORE EACH USE inspect the general condition of the Air Compressor Pump Check all air fittings for leaks Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect the safe operation of this equipment If abnormal noise or vibration occurs immediately disconnect the Air Compressor from its electrical supply source and have the problem corrected before further use Do not use damaged equipment DAILY Check the Air Compressor Pump s oil level If necessary fill with a pre mium quality 30 weight non detergent oil NOTE When checking the oil level make sure to unscrew do not pull the Oil Fill Plug part 20 See Figure D EVERY 100 HOURS OF USE Clean the Air Filter Element part 4 with a mild solvent Then dry and re attach the Air Filter Element NOTE Replace the Air Filter Element if it is too dirty to properly clean See Assy Diagram EVERY 500 HOURS OR 12 MONTHS Replace the old oil with new premium quality 30 weight non detergent oil TO CLEAN wipe with a damp cloth using a mild detergent or mild solvent WHEN STORING Keep the Air Compressor Pump in a clean dry location SKU 09592 PAGE 8 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WAR
3. CENTRAL PNEUMATIC AIR COMPRESSOR PUMP 3 HORSEPOWER Model 09592 ASSEMBLY AND OPERATING INSTRUCTIONS Distributed Exclusively by 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our Web site at http www harborfreight com Copyright 2003 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions please call 1 800 444 3353 PRODUCT SPECIFICATIONS Wem Description O Shaft Diameter 15 16 Mounting Holes Qty 4 3 8 Diameter Bolt Pattern 5 1 2 L x 7 1 2 W Lubrication System Design Splash Aluminum Head Pump Flywheel Cast Iron Sleeve Pulley Design Size Belt Driven 10 5 8 Dia X 1 2 Belt CCW Rotation Weight 23 25 Pounds SAVE THIS MANUAL You will need this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY WARNINGS AND PRECAUTIONS 1 KEEP WORK AREA CLEAN AND DRY Cluttered damp or wet work areas invite injuries 2 KEEP CHILDREN AWAY FROM WORK AREA Do not allow children to handle this product 3 STORE IDLE EQUIPMENT W
4. RANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTUER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Part Description _ Qty Bolt 8 3 3 3 3 3 3 Description EN 5 6 7 8 9 _ o 1 20 NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 09592 PAGE 9 0 5 6 7 8 9 7 1 12 14 1 1 1 1 1 ASSEMBLY DIAGRAM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 09592 PAGE 10
5. ductive harm California Health amp Safety Code 25249 5 et seq SKU 09592 PAGE 4 UNPACKING When unpacking check to make sure all the parts shown on the Parts List on page 9 are included If any parts are missing or broken please call Harbor Freight Tools at the num ber shown on the cover of this manual as soon as possible ASSEMBLY INSTRUCTIONS NOTE For additional references to the parts mentioned in the following pages refer to the Assembly Diagram on page 10 To Attach The Air Compressor Pump To A Mounting Surface 1 NOTE Depending on your level of assembly expertise you may wish to have a qualified technician perform the assembly procedures CAUTION Make sure the mounting surface air compressor stand work bench etc to which the Air Compressor Pump will be attached is flat level and sturdy enough to withstand the weight of the Air Compressor Pump and all other necessary equipment and accessories At the base of the Air Compressor Pump are four 3 8 mounting holes with a hole pattern of 5 1 2 long by 7 1 2 wide If four 3 8 mounting holes with a hole pattern of 5 1 2 long by 7 1 2 wide do not already exist in the mounting surface it will be necessary to drill the four 3 8 mounting holes through the mounting surface IMPORTANT Prior to drilling make sure there are no electrical cables wires or other obstructions in the drilling path See Figure A To do so temporarily posi
6. hen not in use tools and equipment should be stored in a dry location to inhibit rust Always lock up tools and equipment and keep out of reach of children 4 DO NOT USE THIS PRODUCT IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this product SKU 09592 PAGE 2 REV 04 04 12 13 USE EYE AND HAND PROTECTION Wear ANSI approved safety impact eye goggles and heavy duty work gloves when using this product ANSI approved safety impact eye goggles and heavy duty work gloves are available from Harbor Freight Tools DRESS SAFELY Do not wear loose clothing or jewelry as they can become caught in moving parts Wear a protective hair covering to prevent long hair from becoming caught in moving parts If wearing a long sleeve shirt roll sleeves up above elbows DO NOT OVERREACH Keep proper footing and balance at all times to prevent tripping falling back injury etcetera INDUSTRIAL APPLICATIONS MUST FOLLOW OSHA REQUIREMENTS STAY ALERT Watch what you are doing at all times Use common sense Do not use this product when you are tired or distracted from the job at hand CHECK FOR DAMAGED PARTS Before using this product carefully check that it will operate properly and perform its intended function Check for damaged parts and any other conditions that may affect the operation of
7. ould not de press more than 1 2 See Figure B V BELT PULLEY NOT INCLUDED 3 HP MOTOR PULLEY y 4 2 PULLEY a P ea h al FIGURE B 7 WARNING To avoid personal injury and or property damage it is recommended that a properly functioning Pulley Belt Guard not included be installed The Pulley Belt Guard should fully enclose front back top bottom the Air Compres sor Pump s Pulley part 38 the V Belt and the Motor s Pulley NOTE Make sure to allow for about 1 clearance on all sides between the Pulley Belt Guard and the Air Compressor Pump s Pulley the V Belt and the Motor s Pulley See Figure C CONVENTIONAL PULLEY BELT GUARD NOT INCLUDED FIGURE C SKU 09592 PAGE 6 Attach the Air Compressor Tank s Inlet Hose not included to the 1 2 by 14 TPI Exhaust Elbow part 3 NOTE Make sure to wrap the male threads of Tank s Inlet Hose Connector with pipe seal tape not included Then screw the Con nector firmly into the Exhaust Elbow See Figure D EXHAUST ELBOW ATTACH AIR TANK INLET HOSE NOT INCLUDED pha ls AIR FILTER HERE e eta 4 OIL FILL PLUG 20 25 OIL WINDOW FIGURE D OPERATING INSTRUCTIONS NOTE For additional references to the parts mentioned in the following pages refer to the Assembly Diagram on page 10 To Check The Oil Level Ls The Oil Window part 25 is used to de
8. termine if oil is needed To check the oil observe the Oil Window The oil should appear at the midway point horizon tally in the circle of the Oil Window See Figure D Note The optimal capacity of the oil tank is 28 73 ounces If the oil level is below the midway point in the Oil Window part 25 then it is necessary to add a premium quality 30 weight non detergent oil until the level of oil reaches the midway point in the Oil Window Do not overfill NOTE Make sure to unscrew the Oil Fill Plug and remove it from its Oil Fill Hole Add the new oil Then screw the Oil Fill Plug back into the Oil Fill Hole being careful not to strip the threads See Figure D SKU 09592 PAGE 7 REV 02 04 Start the Air Compressor and visually check the V Belt for proper tension Also check for air leaks in the system abnormal noise or vibration If a problem oc curs immediately disconnect the Air Compressor from its electrical supply source release all air pressure from the system and have the problem corrected before further use IMPORTANT After starting the Air Compressor Pump it should run for about 30 minutes without a load in order for it to build up sufficient air pressure INSPECTION MAINTENANCE AND CLEANING WARNING Before performing any inspection maintenance and cleaning proce dures make sure all air pressure has been released from the Air Compressor s Tank and that the Air Compressor is unplugged from its electrical
9. this product Re place or repair damaged or worn parts immediately REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Only use accessories intended for use with this product Approved accessories are available from Harbor Freight Tools MAINTAIN THIS PRODUCT WITH CARE Keep this product clean and dry for better and safer performance MAINTENANCE For your safety service and maintenance should be performed regularly by a qualified technician USE THE RIGHT TOOL FOR THE JOB Do not attempt to force a small tool or attachment to do the work of a larger industrial tool There are certain applications for which this tool was designed It will do the job better and more safely at the rate for which it was intended Do not modify this tool and do not use this tool for a purpose for which it was not intended WARNING The warnings precautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur The operator must understand that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SKU 09592 PAGE 3 10 SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS THIS AIR COMPRESSOR PUMP IS DESIGNED FOR USE ONLY WITH A 3 HORSEPOWER MOTOR 3 400 RPM not included WARNING Make sure to fill the Air Compressor Pump with a premium quality 30 weight non detergent oil before each use Running the Air
10. tion the Air Compressor Pump in the desired location on the mounting surface Use the base of the Air Compressor Pump with its four 3 8 mounting holes as a template by which to mark the four 3 8 mounting holes that are to be drilled through the mounting surface Then remove the Air Com pressor Pump from the mounting surface NOTE You may also follow the illus tration below by which to measure where each of the four 3 8 mounting holes should be drilled See Figure A BOTTOM VIEW PULLEY 38 FIGURE A BASE OF AIR COMPRESSOR PUMP SKU 09592 PAGE 5 5 Once the four 3 8 mounting holes are drilled through the mounting surface place the Air Compressor Pump on the mounting surface and align its four mounting holes with the four drilled mounting holes on the mounting surface Then secure the Air Compressor Pump to the mounting surface using four 3 8 Bolts of appropriate length four Lockwashers and four Nuts all not included 6 The Air Compressor Pump requires the use of a V Pulley Belt not included The V Pulley Belt should be no wider than 1 5 16 wide at its widest point and of appropriate length depending on the distance between the Air Compressor Pump s Pulley part 38 and the 3 HP Motor s Pulley not included Once the V Belt Pulley is installed its proper length is indicated by pushing down with your finger midway on the V Belt Pulley The V Belt Pulley sh
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