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Grizzly Model G1022proz Saw User Manual

1. 110 VOLT MOTOR WIRES BLACK YELLOW WHITE RED See NOTE THE WIRES FROM THE E POWER SUPPLY BESIDES THE as GREEN GROUND WIRE ARE i INTERCHANGABLE THEREFORE GREEN GROUND COLORS ARE NOT SPECIFIED n T TO 110 VOLT POWER SUPPLY 220VOLT MOTOR WIRES BLACK YELLOW RED WHITE sense GREEN GROUND 6 220 VOLT POWER SUPPLY 54 G1022 Series Table Saws ZF ZFX PROZ amp PROZX WIRING DIAGRAM 110 VOET MOTOR WIRES 1 WHITE 2 YELLOW 3 BLACK 4 RED T NOTE THE WIRES FROM THE si POWER SUPPLY BESIDES THE GREEN GROUND WIRE ARE INTERCHANGABLE THEREFORE GREEN GROUND COLORS ARE NOT SPECIFIED TO 110 VOLT POWER SUPPLY 220VOLT MOTOR WIRES 2YELLOW 3 BLACK 4 RED 1 WHITE i ____ GREEN GROUND TO 220 VOLT POWER SUPPLY NOTE Green wire from the cord is grounded to the motor casing
2. 75 G1022 Series Table Saws 76 Notes G1022 Series Table Saws G1022 Series Table Saws Notes 77 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside
3. BOLT M8 1 25 x 16 PWO1M FLAT WASHER 8MM PNOSM HEX NUT M8 1 25 P1022073C SPLITTER PRP20M ROLL PIN 4 x 22 P1022075 BRACKET P1022123 WORM P1022124 HEX NUT M17 P1022125 SPINDLE PULLEY 1 P1022125 1 MOTOR PULLEY PSSO3M SETSCREW M6 1 0 x 12 P1022127 REAR TRUNNION P1022128 REAR BRACKET P1022129 MOTOR BRACKET PSS04M SETSCREW M6 1 0 x 12 P1022131 MOTOR PLATE ROD P1022132 MOTOR PLATE G1022 Series Table Saws G10227F ZFX PROZ amp PROZX PARTS LIST PART PBO7M DESCRIPTION HEX BOLT Me 1 25 x 25 PWO1M FLAT WASHER 8MM PART P10227250 DESCRIPTION CLAMP 505 PHLP HD SCR M5 0 8 X 8 PLWO6 LOCK WASHER 56 P10227252 SPRING PNO3M HEX NUT M8 1 25 P1022SM325 WARNING LABEL PNO5M HEX NUT M16 1 5 P10225M326 ELECTRICITY LABEL P1022138 SHAFT P1022139 BRACKET P10225M327 SAFETY GLASSES LABEL PB26M HEX BOLT M8 1 25 x 30 P10227F328 MACHINE ID LABEL G1022ZF HEX BOLT M8 1 25 x 16 P1022ZFX328 P1022PROZ328 MACHINE ID LABEL G1022ZFX MACHINE ID LABEL G1022PROZ P1022142 CONNECTING PLATE PNO3M HEX NUT M8 1 25 P1022PROZX328 MACHINE ID LABEL G1022PROZX PWO1M FLAT WASHER 8MM P1022ZF145 SWITCH L BRACKET
4. mounted switch on Models SM 4 Z only occur if the machine is moved without addition al assistance Seek the assistance of other peo ple when moving or lift ing the machine 10 With the help of a second person flip the entire table saw unit right side up and move it into its working position 11 Tighten all of the stand bolts G1022 Series Table Saws 21 Motor Pulley Guard Bracket NOTICE Motor pictures shown are specific to the Models SM amp Z The Models ZF ZFX PROZ amp PROZX will look different but will assem ble in the same way 74 20 x 2 Hex Bolt To mount the motor 1 Turn the motor upside down and attach the Figure 16 Pulley guard bracket motor plate using M8 1 25 x 25 hex bolts 8MM flat washers and M8 1 25 hex nuts as 3 Set the motor on end and slip the pulley shown in Figure 15 Finger tighten only guard bracket between the base of the motor and the motor plate as shown in Figure 17 The motor comes pre wired Motor Mount Plate Figure 15 Attaching the motor plate Motor Mount Plate 2 Insert the 20 x 2 hex bolt through the hole in the pulley guard bracket as shown in Figure 16 4 Tighten 1 of the 4 mounting bolts Leave the other 3 loose Figure 17 Installing pulley guard 5 Locate the motor mount bracket shown in Figure 18 Loosen the setscrew that holds the motor pivot rod in place and re
5. 30 BLADE GUAR pP 31 32 TABLE INSERT ne anne el ia annette Le Ue D e ee e edu vac een Ah 33 GAUGE ni eed O aim ira alee 34 STARTUP E 35 RECOMMENDED ADJUSTMENT S 2 tects etri ER erc Ra aer tere Cede ede 35 OPERATIONS BLADE S LECTION nata et ii 36 37 CROSSGUTTINE He 38 RIPPING HERE 39 DADO CUTTING e 40 42 RABBETCUTTINE caia eii 42 45 MAINTENANCE GENERAL mao 46 LUBRICATION EE 47 TABLE occ tia 47 VEBELT PA dunes 47 MAINTENANCE LOG iuris 48 SERVICE ADJUSTMENTS BLADE PARALLELISM ias 49 51 45 amp 90 STOPS 52 CLOSURE WIRING DIAGRAMS oeil voe o e dert v oed t nn 54 55 PART DRAWINGS S amp EISTS xti ett a iia renal 56 73 TROUBLESHOOTING oce tapa rette is 74 PUSHSTICIS LAYOUT tee nana et ni enter 75 SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The
6. G1022 Series Table Saws Main Features Set up and operation instructions will be easier to understand if you become familiar with the loca tion and names of the basic features Match up the feature list below with the letters in Figure 7 to identify the table saw feature loca tions Figure 7 The front of the table saw Model SM Shown A Extension Wing B On Off Switch C Blade Angle Handwheel D Stand E Blade Height Handwheel F Rip Fence Rails G Rip Fence H Blade Guard Splitter Assembly l Miter Gauge 13 SECTION 5 SET UP Unpacking The Model G1022 Series Table Saws are shipped from the manufacturer in carefully packed cartons If you discover the machine is damaged after you have signed for delivery immediately call our Customer Service for advice AWARNING The Model G1022 Series is a heavy machine weighing up to 340 Ibs Personal injury could occur if the machine is moved without addition al assistance Seek the assistance of other peo ple when moving or lift ing the machine 14 Piece Inventory When you are completely satisfied with the con dition of your shipment you should inventory its CAUTION Sharp edges on metal parts may cause person al injury Examine the edges of all metal parts before handling G1022 Series Table Saws Figure 8 Rip fence rails and extension wings will vary depending on the model
7. P1022127 REAR TRUNNION PB47M HEX BOLT M6 1 0 x 40 P1022128 REAR BRACKET 10222173 1022129 5504 MOTOR BRACKET SETSCREW M6 1 0 x 12 10222174 GUARD P10227175 RETAINER P1022131 MOTOR PLATE ROD P1022068 SPRING P1022132 MOTOR PLATE PLNOSM LOCK NUT M6 1 0 PBO7M HEX BOLT M8 1 25 x 25 PNO2M HEX NUT M10 1 5 PWO1M FLAT WASHER 8MM PLWOG LOCK WASHER 3 P10227181 PS02M SWITCH GUARD PHLP HD SCR M4 0 7 X 12 PNO3M HEX NUT M8 1 25 PB39M HEX BOLT M6 1 0 x 50 PNO5M HEX NUT M16 1 5 PNO1M HEX NUT M6 1 0 P1022138 P1022139 SHAFT BRACKET G3121 SCALE PB26M HEX BOLT M8 1 25 x 30 P10227187 PFHO8M SPACER FLAT HD SCR M8 1 25 x 12 M8 1 25 x 16 10222250 CLAMP P1022142 CONNECTING PLATE 505 PHLP HD SCR M5 0 8 X 8 PNOSM HEX NUT M8 1 25 P10227252 SPRING W CLIP PWO1M FLAT WASHER 8MM G1022 Series Table Saws P1022SM325 WARNING LABEL P1022SM326 ELECTRICITY LABEL P1022SM327 SAFETY GLASSES LABEL P10227328 MACHINE ID LABEL P1022SM329 BLADE GUARD LABEL 67 MACHINE DATA Grizzly SHEET Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 4 800 438 5901 GRIZZLY
8. G1022Z REF PART P1022001 G1022Z PARTS LIST DESCRIPTION TABLE INSERT REF PART P1022041 DESCRIPTION SHAFT FOR ECCENTRIC P1022001 A DADO INSERT P1022042 SHAFT FOR CLAMP PSS04M SETSCREW M6 1 0 x 12 10222043 LOCK LEVER P1022Z003A STAND LEG P1022044 1 PINION W KNOB P1022003 1 FOOT P1022045 CLAMP SHOE PB32M HEX BOLT M10 1 5 x 25 P1022046 ADJUSTING BOLT PNO2M HEX NUT M10 1 5 P1022047 SHAFT BUSHING P1022004 TABLE PSS02M SET SCR M6 1 0 x 6 G1193 10222008 EXTENSION WING FRONT GUIDE RAIL P1022049 SPRING P1022051 SPRING HEX BOLT 8 1 25 x 16 PWO1M FLAT WASHER 8MM P1022009 REAR GUIDE RAIL PNOSM HEX NUT M8 1 25 P1022010 SPECIAL RAIL BOLT PSB52M CAP SCR M8 1 25 x 10 PWOAM PNO2M FLAT WASHER 10MM HEX NUT M10 1 5 PWO1M FLAT WASHER 8MM P1022057 BLOCK P1022011 RAIL SPACER P1022058 PIN P1022012 GUIDE RAIL PLUG P1022013 CABINET P1022059 P1022060 SPRING CLAMP HOOK P1022014 GEAR BRACKET P1022061 LEVER BOLT M8 1 25 x 16 P1022062 LOCK LINK PWO1M FLAT WASHER 8MM 505 PHLP HD SCR M5 0 8 x 8 PNO3M HEX NUT M8 1 25 P10227064 FENCE P1022018 TILTI
9. Wobble Dado Blade Also a dedicated dado blade a wobble blade usually consists of a sin gle blade that is tilted on the arbor shaft while it is spinning The channel is cut in the face of the workpiece as the blade passes through its pre adjusted width of travel Wobble blades are an inexpensive option when visibly pleasing chan nels are not a concern Moulding Heads A moulding head is a cutter head that attaches to the arbor and holds individ ual moulding knives They should only be used by professional woodworkers with training beyond the scope of this manual This section on blade selection is by no means comprehensive Always follow the saw blade manufacturer s recommendations to ensure safe and efficient operation of your table saw Alternate Top Alternate Bevel Top And Bevel Figure 49 Various saw tooth cutting profiles Y 37 6 Turn on the saw and allow it to come to full 7 Hold the workpiece firmly against the face of A crosscut is a cut against the grain direction of the miter gauge and ease it into the blade as the workpiece Crosscutting man made wood shown in Figure 50 products like plywood is performed by cutting par allel to the shortest side AWA R N N G AWARNING Keep the blade guard in Turn off the saw and allow the blade to come to a complete stop before removing the cut off piece Failure to follow this warn the down position at all ing could result in serious per
10. 68 G1022 Series Table Saws G1022ZF ZFX PROZ amp PROZX 7 er enuen eoue4J jejueuiejddng ees G1022ZF ZFX PROZ amp PROZX 9T gel G1022ZF ZFX PROZ amp PROZX G10227F ZFX PROZ amp PROZX PARTS LIST PART P1022ZF001 DESCRIPTION TABLE INSERT REF 77 PART PBOSM DESCRIPTION HEX BOLT 8 1 25 x 1678 P1022001 A DADO INSERT PWO1M FLAT WASHER 8MM PSS04M SETSCREW M6 1 0 x 12 PBO2M HEX BOLT M6 1 0 x 12 P1022Z003A STAND LEG PWO3M FLAT WASHER 6MM P1022003 1 FOOT P1022083 HANDLE PB32M HEX BOLT M10 1 5 x 25 P1022085 KNOB PNO2M HEX NUT M10 1 5 P1022087 HANDWHEEL P1022ZF004 TABLE P1022088 1 POINTER ASSEMBLY G1193 P1022PROZ005 P1022PROZX005 PWO4M EXTENSION WING G1022ZF ZFX EXTENSION WING G1022PRO EXTENSION WING G1022PROZX FLAT WASHER 10MM PSSO3M P1022090 PWO1M PSB13M SETSCREW Me 1 0 x 8 FRONT BRACKET FLAT WASHER 8MM CAP SCR M8 1 25 x 30 PBO1M HEX BOLT M10 1 5 x 30 P1022093 ANGLE WORM SHAFT P1022ZF009 SPECIAL SCR P1022095 COLLAR P1022ZF010 P1022ZF011 SPECIAL SCR RUBBER GROMMET PSS02M PRPO2M SETSCREW Me 1 0 x 6 ROLL PIN 3 x 16 P1022ZF012 SWITCH CORD PLATE 05 16 1 5 1022013
11. Industrial Inc 10 TABLE SAW INSTRUCTION MANUAL MODELS G1022SM G1022Z G1022ZF G1022ZFX G1022PROZ amp G1022PROZX G1022PROZ amp G1022PROZX Not Shown COPYRIGHT NOVEMBER 2002 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED IF YOU OWN AN EARLIER VERSION OF THE MACHINE THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE WARNING Some dust created by power sanding sawing grind ing driling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that ar
12. 861 Pd tyl P d 4279 k amp loai D DO G1022SM REF PART P1022001 DESCRIPTION TABLE INSERT P1022001 A DADO INSERT REF PART P1022040 G1022SM PARTS LIST DESCRIPTION ECCENTRIC PSS04M SETSCREW M6 1 0 x 12 P1022041 SHAFT FOR ECCENTRIC P1022Z003A STAND LEG P1022042 SHAFT FOR CLAMP P1022003 1 FOOT P1022043 LOCK LEVER PB32M HEX BOLT M10 1 5 x 25 P1022044 1 PINION W KNOB PNO2M HEX NUT M10 1 5 P1022045 CLAMP SHOE P1022004 TABLE P1022046 ADJUSTING BOLT P1022SM005 SHEET METAL WING P1022047 SHAFT BUSHING PWO4M FLAT WASHER 10MM PSS02M SET SCREW M6 1 0 x 6 PBO1M HEX BOLT M10 1 5 x 30 P1022049 SPRING P1022008 FRONT GUIDE RAIL P1022050 HAND KNOB P1022009 REAR GUIDE RAIL P1022051 SPRING P1022010 SPECIAL RAIL BOLT PBOSM HEX BOLT M8 1 25 x 16 PWO4M FLAT WASHER 10MM PWO1M FLAT WASHER 8MM PNO2M HEX NUT M10 1 5 PNOSM HEX NUT M8 1 25 P1022011 RAIL SPACER PBOGM HEX BOLT M8 1 25 x 12 P1022012 GUIDE RAIL PLUG PWO1M FLAT WASHER 8MM P1022013 CABINET P1022057 BLOCK P1022014 PBOSM GEAR BRACKET HEX BOLT M8 1 25 x 16 P1022058 PIN P1022059 SPRING PWO1M FLAT WASHER 8MM P102
13. 9 When the blade has reached full speed per form a test cut with a scrap piece of wood G1022 Series Table Saws 10 If the cut is satisfactory repeat with your fin ish stock AWARNING ALWAYS replace the blade guard after dadoing is complete Failure to follow this warning could result in serious personal injury Using a standard saw blade 1 Clearly mark the width of the dado cut on your workpiece nclude marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table 2 Raise the blade up to the desired depth of cut depth of dado channel desired 3 If dadoing along the long length of your work piece adjust the fence so the blade is aligned with the inside of your dado channel as shown in Figure 53 Wood Stock Figure 53 Single blade dado cut G1022 Series Table Saws AWARNING Never allow hands or arms to be above or behind the saw blade Should kickback occur the hands and arms could be pulled into the saw blade causing serious person al injury AWARNING Always use push sticks featherboards push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw Failure to follow this warning could result in serious personal injury 4 Turnon the saw and allow the blade to reach full speed 5
14. AWARNING Disconnect the machine power cord during assembly Failure to fol low this warning could result in serious person al injury or death TOOLS REQUIRED High quality square and Figure 9 Installing the rubber feet straightedge metric Allen wrench set flat screw driver Phillips screwdriver dead blow hammer and a 6 or 8 adjustable wrench 2 Bolt the long upper and lower side braces 2 each to the legs using M8 1 25 x 16 car riage bolts 8MM flat washers and M8 1 25 hex nuts as shown in Figure 10 Do not com pletely tighten the hex bolts at this time G1022 Series Table Saws 19 4 Bolt the stand assemblies together using M8 1 25 x 16 carriage bolts 8MM flat wash ers and M8 1 25 hex nuts as shown in Figure 12 Figure 10 Long upper and lower braces attached to the stand legs 3 Attach the short upper and lower side braces 2 each to one of the assembled side pan els using M8 1 25 x 16 carriage bolts 8MM flat washers and M8 1 25 hex nuts as shown in Figure 11 Figure 12 Stand completely assembled Models ZF ZFX PRO amp PROZX only 5 Align the bolt holes on the dust hood with the bolt holes on the dust hood adapter 6 Secure the dust hood and the dust adapter together using 10 24 x bolts 10 24 nuts and 6 lock washers 7 Turn the table saw body upside down 8 Place the dust hood assembly over the bot tom of the table saw body with the dust hood flan
15. P1022ZF146 SWITCH PWRCRD110S POWER CORD PWRCRD110L MOTOR CORD P1022148 SPANNER WRENCH P1022149 PULLEY GUARD BRACKET PB10 HEX BOLT 4 20 x 2 P1022152 SLEEVE P1022153 PWNO2 PULLEY COVER WING NUT 74 20 P10227155 UPPER BRACKET LONG P10227155 1 UPPER BRACKET SHORT P10227155 2 LOWER BRACKET SHORT P10227155 3 LOWER BRACKET LONG P1022156 WIRE CLAMP 508 PNO6M PHLP HD SCR M5 0 8 x 12 HEX NUT M5 0 8 P1022ZF159 POWER TWIST BELT G5009 1 5 HP USA MOTOR G4192 2 0 HP USA MOTOR P1022161 STRAIN RELIEF Not Shown P10227162 SUPPORTING ARM P10227163 RETAINER P1022069 PRAWL P10227166 P1022164 PIN SPACER PB47M HEX BOLT M6 1 0 x 40 P10227173 PIVOT PIN P10227174 GUARD P10227175 RETAINER P1022068 SPRING PLNOSM PNO2M LOCK NUT Me 1 0 HEX NUT M10 1 5 PS02M PHLP HD SCR M4 0 7 X 12 PB39M HEX BOLT M6 1 0 x 50 P10227F189 DUST PORT ADAPTER P10227F190 DUST PORT G1022 Series Table Saws P1022SM329 BLADE GUARD LABEL 73 TROUBLESHOOTING GUIDE SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start Low voltage Open circuit in motor or loose 2 nections Check power line for proper voltage Inspect all lead connections on motor for loose or o
16. 523 4777 Fax 4 800 438 5901 GRIZZLY MODEL G1022Z TABLE SAW Design Type tii pias Floor Model Overall Dimensions Table Fleight n s S u TE 37 Fable Sil au 27 D x 20 W Table Size With Extension Wings 2 2 27 D x 40 W Table With Wings and Fence Rails 48 W x 44 D Miter Gaudge T SlOt i iui DAD MERERI EO d diras us 98 x Y Weight aii iil nat te er e bete epe are eet 240 lbs Weight Shipping ctore ices gn eed 250 lbs BOX HAT ettet terii edi te tee o 36 L x 18 W x 25 H 2 SIZE M 46 Lx3 Wx2 H BOX H3 S ZE DR tee ttti e erede Re 12 L x 12 W x 5 H Footprint asus aa EL 21 x 25 Construction ide de have eed ex iae te Ground Cast Iron Stalld deiude IESU Pre formed Steel Miter CU Aluminum Steel TrunriloLis ran inu Cast Iron Bearings eie desi reduc Shielded and Lubricated Ball Bearings Single Lever Front amp Rear Locking w Micro Adjust Knob hors ne rd Heavy Extruded Aluminum with Tee Slot Top a Ai 44 x 1 Chrome Plated Tubing edu hs eie he Steel and Clear Plastic WingS ean me at ei Ground Cast Iron Open Ribbed Design Cutting Capacity Maximum Blade Diameter si 10 Maximum Depth of Cut at 90 ui 314 Blade e Pa e ette ue Ier ech 0 45 Rig
17. If the distance of A is shorter than B shim s will need to be placed under corners 1 and B 2 Front If the distance of B is shorter than A shim s will need to be placed under corners 3 and 2 Shim 3 Shim 4 Figure 64 45 blade parallelism measurement 3 Tighten down one trunnion bolt a small amount and then move on to each of the others tightening each down the same amount 4 Continue to rotate through the bolts tight ening them a little each time until they are all secure 5 Re assemble the saw assembly onto the stand 6 Recheck the blade to miter slot distance at 90 and 45 If the distance of A and B are equal to or less than 0 004 at both 90 and 45 continue to the next section If the dis tances are still off by more than 0 004 repeat the previous procedures 2 Shim 3 Shim 7 Once you feel you have the miter slot Figure 63 45 blade parallelism measurement adjusted parallel to the blade recheck all measurements and be sure the table mounting bolts are secure 8 Repeat Step 10 on Page 31 NOTICE If the trunnion assembly is loosened in the future make note of the shim locations and re assemble accordingly G1022 Series Table Saws 51 45 amp 90 Stops The Model G1022 Series Table Saws are equipped with positive stops at 45 and 90 When properly adjusted they provide precise and dependable guides for bevel adjustment AWARNING Use caut
18. Perform a test cut on a scrap piece of wood Determine if the depth of cut is correct 6 Ifthe cut is satisfactory repeat with your fin ish stock AWARNING Always turn the saw off and wait until the blade has come to a complete stop before adjusting the fence Failure to follow this warning could result in serious personal injury A1 Re adjust the fence so the blade is aligned with the other edge of the intended dado channel Be sure to keep the cuts within your marks otherwise the dado will be too big Continue making cuts toward the center of the dado with your subsequent cuts until the dado is complete AWARNING Always replace the blade guard after dado ing is complete Failure to follow this warn ing could result in serious personal injury 42 Rabbet Cutting Commonly used in furniture joinery a rabbet is a straight groove cut in the edge of the workpiece Rabbets can be cut using either a dado blade Figure 49 or a standard saw blade AWARNING Rabbet operations present very real haz ards requiring proper procedures to avoid serious injury The chance of kickback is always greater when dado blades are used so extra care must be taken Any movement of the stock away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury To attach a sacrificial fence Rabbet cutting with a dado
19. USE RIGHT TOOL Do not force tool or attachment to do a job for which it was not designed G1022 Series Table Saws AWARNING Safety Instructions For Power Tools USE PROPER EXTENSION CORD Make sure your extension cord is in good condi tion Conductor size must be in accor dance with the chart below The amperage rating is listed on the motor or tool name plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Your extension cord must also contain a ground wire and plug pin Always repair or replace damaged exten REDUCE THE RISK OF UNINTENTION someones AL STARTING Make sure switch is in off position before plugging in Also the mag netic switch on this machine may start if the switch gets bumped hard enough 14 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubri cating and changing accessories DISCONNECT TOOLS before servicing and changing accessories such as blades bits cutters and any other item Minimum Gauge for Extension Cords LENGTH AMP RATING 7 USE RECOMMENDED ACCESSORIES Consult the owners manual for recom mended accessories The use of improper accessories may cause risk of injury CHECK DAMAGED PARTS Before fur ther use of the tool a guard or other part 21 30 10 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or oth
20. into the saw blade SAW BLADE Lower the saw blade below the table when not in use DAMAGED SAW BLADE Never use a damaged saw blade or one that has been dropped DADO CUTTING There is a high degree of risk involved with any dado operation See Page 12 for the definition of dado AWARNING No list of safety guidelines can be com plete Operating this machinery may require additional safety precautions spe cific to your shop environment Failure to use reasonable caution while operating this machine could result in serious per sonal injury G1022 Series Table Saws Avoiding Kickback AWARNING Failure to understand how and why kick back occurs could cause serious person al injury DO NOT operate this table saw if you do not have a clear understanding of kickback and how it occurs Statistics prove that most common accidents among table saw users can be linked to kick back Kickback is typically defined as the high speed expulsion of stock from the table saw toward its operator In addition to the danger of the operator or oth ers in the area being struck by the flying stock it is often the case that the operator s hands are forced into the blade during the kickback The following can help minimize kickbacks Use your blade guard and splitter Never for any reason place your hand behind the blade Should kickback occur your hand will be pulled into the blade Inspect splitter for alig
21. mounts over the saw blade to prevent acciden tal contact with the cutting edge Crosscut Table saw operation in which the miter gauge is used to cut across the grain of a piece of wood Dado Blade Blade or set of blades that attach to the arbor and are used for cutting grooves and rabbets Dado Cut Table saw operation that uses a dado blade to cut a flat bottomed groove into the face of wood stock Featherboard Safety device used to keep the workpiece against the rip fence or table during a cutting operation The featherboard also allows the operator to keep his her hands at a safe distance away from the saw blade while cutting the workpiece 12 Kerf The resulting cut or gap made by a saw blade Kickback A condition in which the wood is thrown back towards an operator at a high rate of speed Miter Gauge A component that controls the wood stock movement while performing a crosscut Allows for variation of angle cuts such as miter cuts used on a picture frame Moulding Head A cutterhead attached to the arbor that accepts interchangeable moulding knives for profile cutting We DO NOT recom mend the use of moulding head cutters Parallel Being an equal distance apart at every point i e the rip fence face is parallel to the side face of the saw blade Non Thru Cut A sawing operation that requires the removal of the blade guard and splitter Dado and rabbet cuts are considered Non Thru Cuts because the b
22. 1022099 FRONT TRUNNION P1022014 GEAR BRACKET PRPO6M ROLL PIN 5 X 24 M8 1 25 x 16 PSS04M SET SCR M6 1 0 x 12 PWO1M FLAT WASHER 8MM P1022102 WAVY WASHER PNOSM HEX NUT M8 1 25 PWOSM FLAT WASHER 6MM P1022018 TILTING SCALE PBO8M HEX BOLT M6 1 0 x 20 P1022SM019 PLATE LOGO PB10M HEX BOLT M6 1 0 x 25 HEX BOLT M8 1 25 x 16 PNO1M HEX NUT M6 1 0 PWO1M FLAT WASHER 8MM P1022107 SET PLATE P1022022 MITER BODY P1022108 LINKING BAR PNO4M HEX NUT M4 0 7 P1022109 SPACER 501 PHLP HD SCR M4 0 7 x 18 P1022110 ECCENTRIC SLEEVE P1022026 HAND KNOB P1022111 WORM SHAFT P1022SM027 FIBER WASHER P1022112 SPACER P1022ZF029 ADJUSTABLE MITER BAR P1022113 ARBOR BRACKET P1022029 1 T SLOT WASHER P1022114 ARBOR BRACKET PIN PFHO4M FLAT HD SCR M6 1 0 x 8 P1022115 ARBOR NUT P1022030 ANGLE POINTER P1022116 FLANGE PSS02M SETSCREW 6 1 0 x 6 P1022118 BLADE ARBOR P1022033 STOP LINK P6203 BEARING 6203 2RS PCBO1M CARR BOLT M8 1 25 x 20 PKO1M KEY 5 x 5 x 22M PNOSM HEX NUT M8 1 25 PWO1M FLAT WASHER 8MM PB68 HEX BOLT 10 24 X 36 PWOS3 LOCK WASHER 10 PN25 HEX NUT 10 24
23. 12 Thickness Planer ___8 10 Bandsaw Scroll Saw ____Disc Belt Sander ____Spindle Belt Sander Mini Jointer Other How many of the machines checked above are Grizzly Which portable hand held power tools do you own Check all that apply Belt Sander Orbital Sander Biscuit Joiner __ Palm Sander Circular Saw Portable Planer ___ Detail Sander __ Saber Saw Drill Driver Reciprocating Saw Miter Saw Router Other What machines supplies would you like Grizzly Industrial to carry What new accessories would you like Grizzly Industrial to carry What other companies do you purchase your tools and supplies from Do you think your purchase represents good value Yes No Would you recommend Grizzly Industrial to a friend Yes No Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than three times Yes No Comments FOLD ALONG DOTTED LINE Industria 11 GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend Name Street City TAPE ALONG EDGES PLEASE DO NOT STAPLE WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN
24. MODELS G1022ZF ZFX PROZ 8 PROZX Design Ti Petit an Floor Model Overall Dimensions Table eight italian is te ai 37 Ru 27 D x 20 W Table Size With Extension Wings ppp 27 D x 40 W Overall Dimensions With Wings and Fence Rails 50 D x 52 W Miter Gauge T Slot neo ne hr As 98 x Y Blade ee UO nee ERE E Re eet PARE 0 45 Right Weight erectio tics eH De EE EIER EU EIE 325 lbs Weight Shippilig eet et est en eae vete 340 lbs Box 1 Size Bas6 RERO Np 37 L x 22 W x 2216 H Box 2 Size Fence un aku h aspa asun aan 49 L x 15 W x 9 H Box Size 4 14 L x 14 W x 6 H Box 4 Size 10 L x 16 W x 9 H Footprint u eee oe Sit nor ne nn ee ia 21 x 25 Construction Table n rd pai e Ground Cast Iron Stands scm diuum aulas de A Pre formed Steel Miter Gauge eese Cast Iron Steel Adjusts for Side Play TU Sa I ERE asus Cast Iron reddet Shielded and Lubricated Ball Bearings O eee SHOP FOX Heavy Duty PROZ SHOP FOX Classic ueniet Steel and Clear Plastic WINGS iv eei coe nn de te Ue ce eed Precision Ground Cast Iron Cutting Capacity Maximum Blade Diameter se 10 Maximum Depth of Cut at 90 ins 314 Maximum Depth of Cut at 45 ins 21
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26. P1022124 HEX NUT M17 P1022161 STRAIN RELIEF Not Shown P1022125 SPINDLE PULLEY P1022162 SUPPORTING ARM P1022125 1 MOTOR PULLEY P1022163 RETAINER PSSO3M SETSCREW M6 1 0 x 12 P1022164 PAWL P1022127 REAR TRUNNION P10227166 PIN P1022128 REAR BRACKET P1022167 SPACER P1022129 MOTOR BRACKET PB47M HEX BOLT M6 1 0 x 40 PSS04M P1022131 SETSCREW M6 1 0 x 12 MOTOR PLATE ROD 10222173 1022132 MOTOR PLATE P10227174 10222175 GUARD RETAINER PBO7M HEX BOLT M8 1 25 x 25 P1022068 SPRING PWO1M FLAT WASHER 8MM PLNOSM LOCK NUT M6 1 0 PLWO6 LOCK WASHER 5 PNO2M HEX NUT M10 1 5 PNOSM HEX NUT M8 1 25 P1022181 SWITCH GUARD PNO5M HEX NUT M16 1 5 502 PHLP SCR M4 0 7 X 12 P1022138 SHAFT PB39M HEX BOLT M6 1 0 x 50 P1022139 BRACKET 10222250 CLAMP PB26M HEX BOLT 8 1 25 x 30 G1022 Series Table Saws PS05M PHLP HD SCR M5 0 8 X 8 P10227252 SPRING P1022SM325 WARNING LABEL 10225 326 ELECTRICITY LABEL P1022SM327 SAFETY GLASSES LABEL 10225 328 10225 329 MACHINE LABEL BLADE GUARD LABEL 61 MACHINE DATA Grizzly SHEET Industrial Inc Customer Service 570 546 9663 To Order Call 800
27. The motors supplied with the Models ZFX PROZ amp PROZX are prewired to operate at 220V Models ZFX PROZ amp PROZX Under normal 220V use the motor draws approx imately 13 amps Use a 15 amp circuit breaker or a 15 amp slow blow fuse for 220V operation 10 The Models ZFX PROZ amp PROZX do not come with a plug When operating at 220V use a NEMA style 6 15 plug and receptacle as shown in Figure 6 Grounded Outlet Box Grounding Prong Is Longest Of the Three Prongs Figure 6 NEMA style 6 15 plug and receptacle The circuit you use should be dedicated i e the machine should provide the only draw from that circuit If frequent circuit failures occur when using this machine contact our Service Department or your local electrical contractor Y G1022 Series Table Saws Grounding AWARNING Electrocution or a fire could result if the table saw is not grounded cor rectly Make sure all electrical circuits are grounded DO NOT use the machine if it is not grounded NOTICE The wire on the power cord with green or green and yellow striped insulation is the grounding conductor G1022 Series Table Saws In the event of an electrical short grounding pro vides electric current a path of least resistance to reduce the risk of electrical shock to the operator Ground the power cord and this machine in accor dance with all local codes and ordinances Operating the machine when it
28. To reverse rotation switch the positions of motor wires 5 and 8 G1022 Series Table Saws 55 Gr MACHINE DATA TIZZIY SHEET Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 GRIZZLY MODEL G1022SM 10 TABLE SAW D signi Type A tete nn ere ee Nr te men asa Floor Model Overall Dimensions Fable Heliconia arar ette a rae dioi ft 37 Table Size secs sede ae tv nde E ET EAE EL ROS 27 Dx 20 W Size With Extension Wings 2 27 D x 40 W With Wings and Fence Rails 48 W x 44 D Miter Gauge T Slot uq S ER tee eae edens Ye x Y Weight 240 lbs Weight Shipping Jaa OL 250 lbs 37 L x 23 W x 18 H 2 SIZE b ioni 46 Lx3 Wx12 H FOOtpriNt s u au de ie un 21 x 25 Construction Table ng hbri ec edo Ground Cast Iron Stand A Pre formed Steel MN Ie ette eo ere putei e pr nan Aluminum Steel enter ren en eee fait ad Cast Iron A tee tin Mate Shielded and Lubricated Ball Bearings ue Single Lever Front amp Rear Locking w Micro Adjust Knob Ral eiii sss 44 x 1 Chrome Plated Tubing GUAR RE a tte t Steel and Clear Plastic WIDQS dnb RERUM ET ie Formed Sheet Steel Cutting Capacity Maximum Blade Diameter ss
29. a standard saw blade DOES NOT require the use of a sacrificial fence 1 Clearly mark the width of the rabbet cut on your workpiece nclude marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table 2 Raise the blade up to the desired depth of cut depth of rabbet channel desired 3 Ifthe rabbet runs the length of the material adjust the fence so the blade is aligned with the inside of your rabbet channel as shown in Figure 56 Wood Stock Figure 56 Rabbet cutting G1022 Series Table Saws 8 Perform the second cut to complete the rab AWARNING did Never allow hands or arms to be above or behind the saw blade Should kickback AWARNING occur the hands and arms can be pulled into the saw blade Serious personal injury could result AWARNING Always use push sticks featherboards push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw Failure to follow this warning could result in serious personal injury Always replace the blade guard after dado ing is complete Failure to follow this warn ing could result in serious personal injury 4 Turn the saw on 5 When the blade has reached full speed per form a test cut with a scrap piece of wood 6 Ifthe cut is satisfactory repeat with your fin is
30. and slide the fence along the rail Return the fence to its position at the edge of the miter slot and slowly apply pressure to the lever If adjustments are correct the fence should square itself before the rear clamp engages If the rear clamp engages before the fence is squared loosen the screw one quarter turn and retest Once the fence is adjusted check the mea surement pointer shown in Figure 28 and adjust if necessary Measurement Pointer IK Figure 28 Adjust measurement pointer 27 Tip Attach a piece of thick hardwood to the blade side of the fence as shown in Figure 29 This will keep thin materials from wedging between the fence and table and will also protect the fence from coming in contact with the blade when dadoing or ripping thin stock Remember to flip and adjust the mea surement scale on the rail to compensate for the thickness of the sacrificial fence Adjusting Bolt Figure 30 Adjusting clamp mechanism 3 Slide the fence along the rail until it is aligned with the edge of the miter slot Sacrificial 4 Lock the fence down 5 Loosen the rear lock adjustment the slotted Wood Screws E Screw on the front of the fence shown in Figure 31 until the rear locking clamp ceases to engage the rear rail with the fence in the locked position Figure 29 Attaching a sacrificial fence To install and adjust the Model Z fen
31. as well as the inside of the car ton We will not accept any item back without this number Proof of purchase must accompany the mer chandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 78 G1022 Series Table Saws WARRANTY CARD Name Street City State Zip Phone Number E Mail FAX MODEL Order The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us _ Advertisement Friend ___ Catalog Card Deck ___ World Wide Web Other 2 Which of the following magazines do you subscribe to American Woodworker Practical Homeowner __ Cabinetmaker ____ Shop Notes ___ Family Handyman ___ Today s Homeowner ___ Fine Homebuilding ___ WOOD __ Wooden Boat ____ Woodshop News ___ Fine Woodworking _ Handyman ____ Journal of Light Construction __ Woodsmith ___ Old House Journal __ Woodwork ____ Popular Mechanics __ W
32. blade requires the use of a sacrificial fence attachment as shown in Figure 54 Sacrificial Fence Wood Screws Rip Fence Figure 54 Sacrificial fence G1022 Series Table Saws 10 11 12 Disconnect the machine from the power Cut a piece of wood that is as long and tall as the metal fence and thick This will be the sacrificial fence Make sure the wood is a uniform thickness and free of knots and defects Attach the sacrificial fence to the metal fence with screws or clamps Remove the blade guard splitter assembly the table insert and the regular saw blade from the arbor Install and adjust the dado blade system as recommended in the dado blade instructions Adjust the saw blade to maximum height needed for the rabbeting operation Raise the blade an additional 4 Slide the metal fence with the attached sac rificial fence along side the blade Using a felt pen draw the blade profile onto the sacrificial fence Remove the sacrificial fence from the metal fence Using a bandsaw or jig saw cut the marked blade profile from the sacrificial fence Re attach the sacrificial fence to the metal fence with screws or clamps G1022 Series Table Saws 13 Slide the fence assembly over the saw blade The blade should NOT touch the sacrificial fence Cutting rabbets with the dado blade 1 Adjust the saw blade to the maximum height neede
33. fence Do not turn the adjustment screw unless the lock handle is in the up position Damage to the clamp shoe will result if this step is not observed 9 Loosen the locking handle and slide the fence along the rail Return the fence to its position at the edge of the miter slot and slowly apply pressure to the handle 10 If adjustments are correct the fence should square itself before the rear clamp engages If the rear clamp engages before the fence is squared loosen the screw one quarter turn and retest G1022 Series Table Saws ificial Wood Screws Figure 34 Attaching a sacrificial fence Y 29 Blade To install a saw blade 1 Disconnect the machine from the power source 2 The arbor nut has left hand threads Unthread the arbor nut clockwise and remove the outside flange from the arbor Remove and discard the diameter spacer on the arbor shaft AWARNING Use caution and remain alert when working with the saw blade Failure to follow this warning could result in serious personal injury death 3 Install the saw blade onto the arbor Ensure that the blade teeth point toward you as you stand at the front of the saw 30 Slide on the flange and thread the arbor nut back on Use the arbor wrench provided with the saw to tighten the arbor nut Wedge a block of wood in the teeth of the blade to keep it from turnin
34. is not properly grounded can result in electric shock or electro cution Y Extension Cord Should it be necessary to use an extension make sure the cord is rated Hard Service grade S or better Refer to the chart in Section 1 Safety Instructions to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin Always repair or replace extension cords when they become worn or damaged a CAUTION No single list of electrical guidelines can be comprehensive for all shop environ ments Operating this machinery may require additional electrical upgrades spe cific to your machine and shop environ ment It is your responsibility to make sure your electrical systems comply with all local electrical codes and ordinances 11 SECTION 4 MACHINE FEATURES Terms and Definitions The following is a list of common definitions terms and phrases used throughout this manual as they relate to this table saw and woodworking in general It is important that you read and become familiar with them before assembling adjusting or operating this machine Your safety is VERY important to us at Grizzly Arbor Metal shaft extending from the drive mechanism to which the cutting blade is attached Bevel Edge Cut Tilting the saw arbor and blade to an angle between 0 and 45 to perform an angled cutting operation Blade Guard Metal or plastic mechanism that
35. operations See Page 12 for the defin ition of thru sawing KICKBACK Use anti kickback devices during ALL cutting operations If you do not have a complete understanding of how kickback occurs or how to prevent it Do not operate this table saw See Page 12 for the definition of kickback DANGEROUS REACHING Do not reach behind or over the saw blade with either hand while the saw is running PUSHSTICK Use a push stick when rip ping narrow stock FREE HAND CUTTING The fence or the miter gauge must support the workpiece during all cutting operations BODY POSITION WHEN CUTTING Do not stand or have any part of your body in line with the path of the saw blade WORKPIECE CONTROL Hold the work piece firmly against the miter gauge or fence and hold the workpiece firmly against the table AWARNING Unfamiliarity with this manual could result in serious personal injury Become familiar with the contents of this manual including all the safety warnings 8 CROSSCUTTING Move the rip fence out of the way when crosscutting MITER GAUGE RIP FENCE Never use the miter gauge and rip fence at the same time STALLED BLADE Never attempt to free a stalled saw blade without first turning the saw off CUTOFF TABLES Use adequate support to the rear and sides of the saw table for wide or long workpieces HAND SAFETY Avoid awkward cutting operations and hand positions where a sudden slip could cause your hand to move
36. progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures ADANGER AWARNING A CAUTION damage NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury or MAY cause property This symbol is used to alert the user to useful information about proper operation of the equipment AWARNING Safety Instructions For Power Tools KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DO NOT USE IN DANGEROUS ENVI RONMENT Do not use power tools in damp or wet locations or where any flam mable or noxious fumes may exist Keep work area well lighted D KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept at a safe distance from work area MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys DO NOT FORCE TOOL It will do the job better and safer at the rate for which it was designed
37. solvents will dam age the painted surfaces of the machine Follow the manufacturer s instructions when using any type of cleaning product AWARNING Gasoline or petroleum products used to clean the machinery could explode causing serious personal injury DO NOT use gasoline or petrole um products to clean the machinery AWARNING Smoking near solvents could ignite an explosion or fire causing serious per sonal injury Do not smoke while using solvents AWARNING Lack of ventilation while using solvents could cause serious personal health risks fire or environmental hazards Always work in a well ventilated areas to pre vent the accumulation of dangerous fumes Supply the work area with a constant supply of fresh air using a fan 18 Site Considerations Floor Load The Model G1022 Series Table Saws are a heavy load with a medium footprint Most commercial or home shop floors should be sufficient to carry the weight of the machine Reinforce the floor if you question its ability to support the weight Working Clearance Working clearances can be thought of as the dis tances between machines and obstacles that allow safe operation of every machine without lim itation Consider existing and anticipated machine needs size of material to be processed through each machine and space for auxiliary stands or work tables Also consider the relative position of each machine t
38. wiring recepta cle and plug are rated for The Models SM Z amp ZF motors are prewired to operate at 110V See Figure 5 for a typical 110V plug and outlet Models SM amp Z Under normal 110V use the Models SM amp Z motors draw approximately 16 amps Use a 20 amp circuit breaker or a 20 amp slow blow fuse Model ZF Under normal 110V use the Model ZF motor draws approximately 17 amps Use a 20 amp cir cuit breaker or a 20 amp slow blow fuse G1022 Series Table Saws Grounded Outlet Box Grounding Blade Is Longest Of The Three Blades S Current Carrying Prongs Figure 5 Typical 110V 3 prong plug and outlet The circuit you use should be dedicated i e the machine should provide the only draw from that circuit If frequent circuit failures occur when using this machine contact our Service Department or your local electrical contractor 220V Operation AWARNING If the machine is not wired correctly a fire could result Make sure your wiring recep tacle plug and circuit breaker can handle the current draw of the machine If you are not sure that your electrical circuit can han dle the current draw get a qualified electri cian to test your electrical system and do any required upgrades Do not attempt to modify an existing circuit by only replacing the circuit breaker with one rated for a high er amperage draw than the wiring recepta cle and plug are rated for
39. x 12 REF PART P1022145A DESCRIPTION SWITCH BRACKET P1022146 SWITCH P1022102 WAVY WASHER PWRCRD110S POWER CORD PWOSM FLAT WASHER 6MM PBO8M HEX BOLT M6 1 0 x 20 PWRCRD110L P1022148 MOTOR CORD SPANNER WRENCH PB10M HEX BOLT M6 1 0 x 25 P1022149 PULLEY GUARD BRACKET PNO1M HEX NUT M6 1 0 PB10 HEX BOLT 77 20 x 2 P1022107 SET PLATE P1022152 SLEEVE P1022108 LINKING BAR P1022153 PULLEY COVER P1022109 SPACER PWNO2 WING NUT 74 20 P1022110 ECCENTRIC SLEEVE P10227155 UPPER BRACKET LONG P10227155 1 UPPER BRACKET SHORT P10227155 2 LOWER BRACKET SHORT P10227155 3 LOWER BRACKET LONG WORM SHAFT SPACER ARBOR BRACKET P1022111 P1022112 P1022113 P1022114 ARBOR BRACKET PIN P1022156 WIRE CLAMP P1022115 ARBOR NUT 508 PHLP HD SCR M5 0 8 x 12 P1022116 FLANGE PNO6M HEX NUT M5 0 8 P1022118 BLADE ARBOR PVA43 V BELT A 43 P6203 BEARING 6203 285 G2535 MOTOR 1 HP KEY 5x5x 22M P10227161 STRAIN RELIEF Not Shown P1022124 WORM HEX NUT M17 P10227162 SUPPORTING ARM P10227163 RETAINER P1022125 SPINDLE PULLEY P1022069 PRAWL P1022125 1 MOTOR PULLEY P10227166 PIN 5503 SETSCREW M6 1 0 x 12 P1022164 SPACER
40. 022 Series Table Saws SECTION 8 SERVICE ADJUSTMENTS Blade Parallelism The Model G1022 Series Table Saws will perform best when the miter slot is parallel to the blade AWARNING Use caution and remain alert when working around the saw blade Failure to follow this warning could result in serious personal injury or death Figure 59 90 blade parallelism measurement To check and adjust blade parallelism 3 Rotate the blade 180 and measure the dis tance B between the miter slot and the 1 Disconnect the machine from the power back of the blade as shown in Figure 60 source 2 Tilt the blade to 90 Using an adjustable square measure the distance A between Rotate 180 the miter slot and the front of the blade as y shown in Figure 59 Figure 60 90 blade parallelism measurement G1022 Series Table Saws 49 10 11 12 Trunnion Make note of the difference between the two measurements on a piece of paper Tilt the blade to 45 and repeat Steps 2 4 If the difference was less than 0 004 when the blade was positioned at 90 and 45 skip to the next section Otherwise continue on If the difference was greater than 0 004 when the blade was positioned at 90 or 45 the trunnion assembly below the table needs to be adjusted Remove the saw assembly from the stand Remove the motor the fence the extension wings and the saw blade Place the saw assembly upside d
41. 2060 CLAMP HOOK PNOSM HEX NUT M8 1 25 P1022018 TILTING SCALE P1022061 P1022062 LEVER LOCK LINK P1022SM019 LOGO PLATE PS05M PHLP HD SCR M5 0 8 x 8 PBOSM HEX BOLT M8 1 25 x 16 P1022064 FENCE PWO1M FLAT WASHER 8MM P1022073C SPLITTER P1022022 MITER BODY PRP20M ROLL PIN 4 x 22 PNO4M HEX NUT M4 0 7 P1022075 BRACKET 501 PHLP HD SCR 4 0 7 x 18 PBOSM HEX BOLT M8 1 25 x 16 P1022026 HAND KNOB PWO1M FLAT WASHER 8MM P1022SM027 P1022029 FIBER WASHER MITER BAR PBO2M HEX BOLT M6 1 0 x 12 PWOSM FLAT WASHER 6MM P1022029 1 T SLOT WASHER P1022083 HANDLE PFHO4M FLAT HD SCR M6 1 0 x 8 P1022085 KNOB P1022030 ANGLE POINTER P1022087 HANDWHEEL PSS02M SETSCREW M6 1 0 x 6 P1022088 1 POINTER ASSEMBLY P1022033 STOP LINK PSSO3M SETSCREW M6 1 0 x 8 PCBO1M CARR BOLT 8 1 25 20 P1022090 FRONT BRACKET PNO3M HEX NUT M8 1 25 PWO1M FLAT WASHER 8MM PWO1M FLAT WASHER 8MM PSB13M CAP SCREW M8 1 25x30 P1022037 WIDTH POINTER P1022093 ANGLE WORM SHAFT P1022038 FENCE ADJUSTER P1022095 COLLAR 60 10222039 FRONT CLAMP 5502 SETSCREW M6 1 0 x 6 G1022 Series Table Saws PART PRPO2M G1022SM PARTS LIST D
42. 3 Maximum Rip to Right of Blade Standard 25 Maximum Rip to Right of Blade Optional Extension Rails 48 Maximum Rip to Left of Blade 11 Distance from Front of Table to Center of Blade 17 Distance from Front of Table to Front of Blade 12 Maximum Width of Dado Cut 1946 Motor ZF ZFX PROZ PROZX TYPO te Lane mOn TEFC Capacitor Start Induction Horsepower 2 2 Pise 2 HP Phase Cycle crees Single Phase 60 2 Voltage uiui eR tac te e absus 1107220WV cct Prewired TOV uites 220 edes 220V di tati 220V Amps 17 8 26 13 26 13A ns 26 13A redeem ERR 3450 nes ee Power Transfer Power Twist Link Belt Drive Te e uno asum UD ON OFF Push Button Arbor DIMENSION su inci DO ner AE 9e x 114 uae eee 4 700 Features o at ns Includes Table Inserts for Standard Blade and Dado Blade ret dede U S A Motor 4 Ported Dust Hood Link Belt Rail Mounted Switch Specifications while deemed accurate are not guaranteed
43. After all the parts have been removed from the carton you should have 1 2 Fence Unit Separate Box with Models ZF ZFX PROZ amp PROZX Extension Wings 2 Model SM Sheet Metal Models Z ZF amp ZFX Slotted Cast Iron Models PROZ amp PROZX Solid Cast Iron Fence Rails Separate Box Hardware Bags 5 Blade Guard V Belt Guard and Mounting Hardware Motor Bracket V Belt Guard Bracket G1022 Series Table Saws 9 10 11 12 13 14 15 16 17 18 19 Motor with Pulley Miter Gauge Dado Insert Standard Insert Arbor Wrench Blade Guard Bracket Table Saw Unit Stand Components Handwheels 2 Motor Mount Plate V Belt 15 Hardware Contents Qty Description Special Rail Bolt SM 4 2 Fence Rail Spacer SM amp Z Flat Washer M10 SM amp Z Hex Nut M10 1 5 SM amp Z Fence Rail Plug SM amp Z Flat Washer M10 x M4 Thick Hex Bolt M10 1 5 x 25 Hand Wheel Knob Guide Rail amp Extension Wing Hardware Bag 16 Description Carriage Bolt M8 1 25 x 16 Hex Bolt M8 1 25 x 19 Flat Washer M8 Hex Nut M8 1 25 Hex Bolt M10 1 5 x 20 Hex Nut M10 1 5 Flat Washer M10 Plastic Foot Hex Bolt 10 24 x 3 ZX ZFX PROZ PROZX Hex Nut 10 24 ZX ZFX PROZ PROZX Lock Washer 10 ZX ZFX PROZ PROZX Floor Stand Hardware Bag Qty Description 1 Hex Bolt 20 x 2 Flat Washer 1 4 Sleeve Wing Nut 20 Plastic Belt Guard Plastic Belt G
44. ESCRIPTION ROLL PIN 3 x 16 PNO5M HEX NUT M16 1 5 PART PBO3M DESCRIPTION HEX BOLT 8 1 25 x 16 P1022142 CONNECTING PLATE P1022090 FRONT TRUNNION PNOSM HEX NUT M8 1 25 PRP06M PSS04M ROLL PIN 5 X 24 SET SCR M6 1 0 x 12 PWO1M FLAT WASHER 8MM P1022145A SWITCH BRACKET P1022102 WAVY WASHER PWOSM FLAT WASHER 6MM P1022146 PWRCRD110S SWITCH POWER CORD PBO8M HEX BOLT M6 1 0 x 20 PWRCRD110L MOTOR CORD PB10M HEX BOLT M6 1 0 x 25 P1022148 SPANNER WRENCH PNO1M HEX NUT M6 1 0 P1022149 PULLEY GUARD BRACKET P1022107 SET PLATE PB10 HEX BOLT 20 x 2 P1022108 LINKING BAR P1022152 SLEEVE P1022109 SPACER P1022153 PULLEY COVER P1022110 ECCENTRIC SLEEVE PWNO2 WING NUT 20 P1022111 WORM SHAFT P10227155 UPPER BRACKET LONG P1022112 SPACER P10227155 1 UPPER BRACKET SHORT P1022113 ARBOR BRACKET P1022114 ARBOR BRACKET PIN P10227155 2 LOWER BRACKET SHORT P1022115 ARBOR NUT P10227155 3 LOWER BRACKET LONG P1022116 P1022118 FLANGE BLADE ARBOR P1022156 WIRE CLAMP P6203 BEARING 6203 2RS PS08M PNO6M PHLP HD SCR M5 0 8 x 12 HEX NUT M5 0 8 PKO1M KEY 5 x 5 x 22MM PVA43 V BELT A 43 P1022123 WORM G2535 MOTOR 1 HP
45. Models ZF ZFX amp PROZX are supplied with flat angular bar sections and the Model PROZ is supplied with square tube rails This accommodates the standard fence for the Models SM amp Z the SHOP FOX Heavy Duty fence for the Models ZF ZFX amp PROZX and the SHOP FOX Classic fence for the Model PROZ Please refer to the SHOP FOX manuals for complete information regarding the instal lation of the front and back fence rails on the Models ZX ZXF PROZ amp PROZX To mount the rails Models SM amp Z The two center bolts for each rail thread directly into the table top and the outer two bolts secure from the back side of the extension wing with hex nuts Place a spacer on each bolt between the rail and the table wing edge as shown in Figure 24 Be sure that the rail with the built in measuring rule is mounted on the front side of the machine with the markings facing up Insert the round plastic plugs into the ends of each rail Figure 24 Attaching fence rails Y 26 Fence NOTICE The Models ZX ZXF PROZ amp PROZX use a SHOP FOX brand fence Please refer to the manual included with the SHOP FOX fence for adjusting instructions The fence must engage and square up on the front rail before the rear clamp engages the back rail In essence the rear clamp should act as a secondary mechanism for maintaining fence position When adjusted correctly the lever lock should only begi
46. NG SCALE P1022073C SPLITTER P1022SM019 LOGO PLATE PRP20M ROLL PIN 4 x 22 HEX BOLT 8 1 25 x 16 P1022075 BRACKET PWO1M FLAT WASHER 8MM M8 1 25 x 16 10222022 MITER BODY PWO1M FLAT WASHER 8MM PNO4M HEX NUT M4 0 7 501 PHLP HD SCR M4 0 7 x 18 PBO2M PWO3M HEX BOLT M6 1 0 x 12 FLAT WASHER 6MM P1022026 HAND KNOB P1022083 HANDLE P1022SM027 FIBER WASHER P1022085 KNOB P1022029 MITER BAR P1022087 HANDWHEEL P1022029 1 T SLOT WASHER PFHO4M FLAT HD SCR M6 1 0 x8 P1022088 1 PSSO3M POINTER ASSEMBLY SETSCREW M6 1 0 x 8 P1022030 ANGLE POINTER PSS02M SETSCREW M6 1 0 x 6 P1022090 PWO1M FRONT BRACKET FLAT WASHER 8MM P1022033 STOP LINK PSB13M CAP SCR M8 1 25 x 30 PCBO1M CARR BOLT M8 1 25 x 20 P1022093 ANGLE WORM SHAFT PNOSM HEX NUT 8 1 25 PWO1M FLAT WASHER 8MM P1022095 PSS02M COLLAR SETSCREW M6 1 0 x 6 P10227037 WIDTH POINTER PRPO2M ROLL PIN 3 x 16 P1022038 FENCE ADJUSTER PNO5M HEX NUT M16 1 5 10222039 FRONT CLAMP 66 P1022040 ECCENTRIC P1022099 FRONT TRUNNION G1022 Series Table Saws PART PRPO6M G1022Z PARTS LIST DESCRIPTION ROLL PIN 5 X 24 PSS04M SET SCR M6 1 0
47. ce 1 First make sure the front clamp is engaging the front rail with the lock handle at one half of its throw 2 f the front clamp requires adjustment loosen the check nut shown in Figure 30 Turn the adjusting bolt clockwise if the front clamp is too far from the rail counter clock wise if it is too close 28 G1022 Series Table Saws 6 Loosen the locking handle Figure 32 until it is approximately two thirds engaged Figure 32 Adjustment bolts for fence parallelism Make note of its position and lift it up all the way Tighten the rear adjustment screw until the rear clamp is approximately Vs from the rail Move the lock handle back to its two thirds position The rear clamp should just be touching the rail If it is too loose or too tight lift the handle and turn the adjusting screw in small increments until the clamp is in its proper location NOTICE 11 Once the fence is adjusted check the mea surement pointer shown in Figure 33 and adjust if necessary Figure 33 Adjust measurement pointer Tip Attach a piece of thick hardwood to the blade side of the fence as shown in Figure 34 This will keep thin materials from wedging between the fence and table and will also protect the fence from coming in contact with the blade when dadoing or ripping thin stock Remember to flip and adjust the mea surement scale on the rail to compensate for the thickness of the sacrificial
48. d for the rabbeting operation AWARNING Never perform a through cut operation with a dado blade A dado blade was designed to make non through cuts only Failure to fol low this warning could result in serious per sonal injury 2 If rabbeting along the long length of your workpiece adjust the distance between the fence and the workpiece to suit your needs as shown in Figure 55 Sacrificial Fence Wood Stock Dado Blade Figure 55 Rabbet cutting 43 AWARNING Never allow hands or arms to be above or behind the saw blade Should kickback occur the hands and arms can be pulled into the saw blade Serious personal injury could result AWARNING Always use push sticks featherboards push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw Failure to follow this warning could result in serious personal injury 3 Reconnect the saw to the power source and turn the saw on 4 When the blade has reached full speed per form a test cut with a scrap piece of wood 5 Ifthe cut is satisfactory repeat with your fin ish stock A WARNING Always replace the blade guard after rabbet cutting is complete Failure to follow this warning could result in serious personal injury 44 Cutting rabbets with the standard blade Cutting rabbets with
49. e eene nennen 10 Maximum Depth of Cut at 90 1 Blade Cas e RE REO entire 0 45 Right Maximum Depth of Cut at 45 ii 21e Maximum Rip to Right of Blade Standard 24 Maximum Rip to Right of Blade Optional Extension Rails 48 Maximum Rip to Left of Blade 11 Distance from Front of Table to Center of Blade 17 Distance from Front of Table to Front of Blade 12 Maximum Width of Dado Cut 194g Motor Type iue aa aaa HERO Ed ata e TEFC Capacitor Start Induction Horsepower aa 1 HP Phase Cycle uenenum Single Phase 60 HZ Mel ss re 110 220V cc 110V Xp IE C n 16 8A Hertz and RPM u ceo tien a N ets 60Hz 3450 RPM Power Transfer ce dat dotan Belt Drive iT ON OFF Push Button Arbor aiit ERR E EU EE 56 x 1 EE 4 700 Features Rip sia D es Includes Table Inserts for Standard Blade and Dado Blade Specifications while deemed accurate are not guaranteed 56 G1022 Series Table Saws a 081 dos D Ly fad Spy Asa 216 Zo 09 b SET ae G1022SM G1022SM ol e
50. e specially designed to fil ter out microscopic particles Table Of Contents SAFETY SAFETY RULES FOR ALL TOOLS ans sub eap cen po eed date er Neves a ede od oL 2 3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE 5 4 AVOIDING KICKBACK edad vn Sua d 5 SAFETY ACCESSORIES in ts 5 6 INTRODUCTION COMMENTARY dE 7 8 CIRCUIT REQUIREMENTS 110V a ia na etat 9 220V OPERATION mnt dsd en 10 GROUNDING uuu ana naa dio eine 11 EXTENSION CORD una umasa ote une dais 11 MACHINE FEATURES TERMS AND DEFINETIONS itr ctt ette oe tete dia 12 13 SET UP UNPACKING MR dl es 14 PIEGE INVENTORY feck de id 14 15 HARDWARE CONTENTS focos ve too ed ak end rto o delete ten voted Ru odo 16 HARDWARE RECOGNITION CHART y a ren rre 17 ez MEE 18 SITE CONSIDERATIONS PE 18 BEGINNING ASSEMBLY siii ceed tv hee ero vu enter tent Ue DE 19 STAND ASSEMBLY EE 19 21 HANDWHEELS initiiert t onde dur teu ecc bunte Dot til a Mises 21 MOTO m ER 22 24 ule D E 24 EXTENSION WINGS u u tado aerea iia 25 FENCE RAILS ict RU o a a ia 26 FENCE de a dd di ee entend ee ee 26 29 BLADE
51. e top is not parallel to blade Fence is not parallel to blade Replace blade Make table parallel to blade See Adjustments Make fence parallel to blade See Adjustments Fence hits table top when sliding on to the table Front rail is bolted too low on the table Rear rail is bolted too low on the table Raise front rail Raise rear rail Blade does not reach 90 90 stop bolt is out of adjustment Pointer bracket is hitting before the 2 blade reaches 90 Adjust 90 stop bolt See Adjustments File down the right side of the pointer bracket until the blade can reach 90 Blade hits insert at 45 Blade won t go beneath table surface Hole in insert is inadequate Table out of alignment Blade position is incorrect Table top too low File or mill the hole in the insert Align table See Adjustments Adjust blade position See Adjustments Raise table top w washers Hand wheels won t turn 74 Hand wheel key is inserted too far Bullets are wedged Roll pin or setscrew in worm gear is contacting geared trunnion Remove hand wheel and adjust key Remove hand wheel and adjust bullets Inspect roll pins and setscrews in the worm gear Tighten if necessary AWARNING Disconnect the machine power cord during adjustments Failure to follow this warning could result in serious personal injury or death G1022 Series Table Saws
52. ension wings to the table using M10 1 5 x 25 hex bolts and M10 flat wash ers Thread the center bolt in first then the front and back bolts DO NOT completely tighten the bolts at this time Working front to back align the front edge of the extension wing with the edge of the table so they are flush and tighten the front bolt Raise or lower the rear of the extension wing until the middle of the wing is flush with the table top and tighten the middle bolt as shown in Figure 23 G1022 Series Table Saws Figure 23 Checking table to wing alignment 5 10 11 Raise or lower the rear of the wing until the wing and table are flush Tighten the bolt Repeat Steps 2 5 for the other extension wing Check the alignment of the table against both wings Your straightedge should run flat across both wings and the table top If the straightedge contacts both the wings and the table evenly you may skip to the next sec tion If it does not continue to Step 8 If either wing tilts down remove it and apply layers of masking tape along the entire edge of the wing under the bolt holes If the wing tilts up apply layers of masking tape along the entire edge of the wing above the bolt holes Tighten bolts and adjust again as described in Steps 2 5 Trim off the excess masking tape with a razor blade 25 Fence Rails NOTICE The Models SM amp Z are supplied with round rails the
53. ep EET e gt L Commentary Grizzly is proud to offer the Model G1022 Series Table Saws The Model G1022 Series Table Saws are part of a growing Grizzly family of fine woodworking machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction The Model G1022 Series Table Saws come in 6 different versions The differences are listed on the chart above They are all 10 heavy duty table saws designed for a wide variety of cutting appli cations They feature ball bearing arbors on a worm gear mechanism precision ground cast iron tables except the Model SM sturdy steel stands standard and dado inserts and a miter gauge G1022 Series Table Saws Grizzly offers many accessories for the table saws including blades extension rails outfeed rollers and mobile bases Please refer to the cur rent Grizzly catalog or website for prices and ordering information Grizzly is also pleased to provide this manual with the Model G1022 Series Table Saws It was writ ten to guide you through assembly review safety considerations and cover general operating pro cedures If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc o Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Most
54. er jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair cov ering to contain long hair ALWAYS USE ANSI APPROVED SAFE TY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eye glasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical It is safer than using your hand and frees both hands to operate tool NEVER OVERREACH Keep proper foot ing and balance at all times G1022 Series Table Saws that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts bind ing of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged must be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNAT TENDED TURN POWER OFF Do not leave tool until it comes to a complete stop NEVER USE UNDER THE INFLUENCE of alcohol or drugs or when tired IF AT ANY TIME YOU ARE EXPERI ENCING DIFFICULTIES performing the intended operation stop using the machine Then contact our service depart ment or ask a qualified expert how the operation should be performed AWARNING Additional Safety Instructions For Table Saws THRU SAWING Use blade guard splitter and anti kickback fingers on all thru saw ing
55. etail in Section 8 Service Adjustments Recommended adjustment checklist e Blade Parallelism Page 49 45 Blade Stop Page 52 90 Blade Stop Page 52 0 35 SECTION 6 OPERATIONS AWARNING Wear safety glasses a dust mask and hearing protection while the machine is running Failure to do this could result in serious personal injury Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw Rip Blade Used for cutting with the grain 10 rip blades have between 20 40 teeth Figure 44 flat top ground tooth profile Figure 49 and large gullets to allow for large chip removal Figure 44 Ripping blade Cross cut Blade Used for cutting across the grain 10 cross cut blades have between 60 80 teeth Figure 45 alternate top bevel or steep alternate top bevel tooth profiles Figure 49 small hook angle and a shallow gullet 36 Figure 45 Crosscutting blade Combination Blade Used for cutting with and across the grain A compromise between a rip blade and a cross cut blade a 10 combination blade will typically have between 40 50 teeth Figure 46 an alternate top bevel and flat or alternate top bevel Figure 49 and raker tooth profile The teeth are arranged in groups of five The gullets are small and shallow within the groups of five teeth similar to a cross cut blade then large and deep between the grou
56. g when tightening the nut as shown in Figure 35 Figure 35 Changing saw blade Y G1022 Series Table Saws Blade Guard To install the blade guard 1 Disconnect the machine from the power source 2 Screw the threaded end of the support shaft into the hole in the back of the rear trunnion The check nut on the shaft will be used to tighten the shaft in place as shown in Figure 36 Leave it loose for now Figure 36 Installing blade guard AWARNING Use caution and remain alert when working around the saw blade Failure to follow this warning could result in serious personal injury or death 3 Loosen the blade guard mounting bolt locat ed just inside the table cut out and the blade guard mounting bolt on the end of the sup port shaft 4 Slip the slots at the bottom of the guard over the two mounting bolts as shown in Figure 37 The washers should be between the bolt head and the slots G1022 Series Table Saws Figure 37 Blade guard components 5 Rotate the support shaft to align the mount ing bolts to the mounting slots on the guard 6 Tighten the mounting bolts to secure the blade guard 7 Using a machinist s or a combination square align the face of the splitter perpendicular to the surface of the saw table as shown in Figure 38 8 Rotate the support shaft slightly This will normally correct any minor misalignment 31 9 Next set a straightedge again
57. ge pointed up Figure 11 Short upper and lower braces attached to one of the stand assemblies 20 G1022 Series Table Saws All Models Handwheels 8 Place the assembled stand upside down on the table saw body and align all the mounting holes Make certain the side of the stand with the Z Series label if applicable is on the front side of the machine the side with the 1 Grizzly label and angle scale To mount the handwheels Position one of the handwheels over the arbor lifting shaft on the front of the saw 9 Secure the stand to the body using M8 1 25 2 The slots in the handwheel hole will engage 19 hex bolts 8MM flat washers and 8 with the roll pin on the shaft as shown in 1 25 hex nuts with the dust port sandwiched Figure 14 between on the Models ZF ZFX PROZ amp PROZX as shown in Figure 13 3 Position the other handwheel on the blade tilting shaft located on the side of the saw 4 Screw the black plastic lock knobs onto the ends of the shafts to lock the handwheels in place Dust Hood Adapter ZF ZFX PROZ amp PROZX Only Dust Hood ZF ZFX PROZ amp PROZX Only uuu NOW M ne Va it At N Y m W CO E t 45 40 35 30 Figure 13 Attaching the stand to the saw base AWARNING The Model G1022 Series is a heavy machine weighing up to 340 lbs Personal injury could UY ILA
58. h stock AWARNING Always turn the saw off and wait until the blade has come to a complete stop before adjusting the fence Failure to follow this warning could result in serious personal injury 7 Rotate the workpiece as shown in Figure 57 Wood Stock Figure 57 Rabbet cutting G1022 Series Table Saws 45 SECTION 7 MAINTENANCE AWARNING General Disconnect power to the machine when per forming any mainte nance on the table saw Failure to do this could result in serious sonal injury Regular periodic maintenance on your Model G1022 Series Table Saw will ensure its optimum performance Make a habit of inspecting your machine each time you use it Check for the following conditions and repair or replace when necessary AWAR NIN G 1 Loose mounting bolts Loose hair and clothing 2 Worn switch could get caught in machinery causing seri ous personal injury Keep loose clothing rolled up and long hair tied up and away from machinery 3 Worn or damaged cords and plugs 4 Damaged V belt 5 Any other condition that could hamper the safe operation of this machine 6 Inspect blades for damage AWA R N 7 Guard alignment and operation Projectiles thrown from the machine could cause a serious eye injury Wear safety glasses during assembly 46 G1022 Series Table Saws Lubrication The sealed ball bearings in the motor and throughout the Model G1022
59. heck guard alignment to the blade and to the table top Adjust as necessary and tight en down all the bolts before use Adjust the blade to 45 and raise and lower it through the full range Re adjust blade to 90 and raise and lower it through the full range There should be no contact between the base and the table insert or any other part of the saw If there is repeat Steps 1 13 amp G1022 Series Table Saws __ Table Insert ___ 7 Wearing leather gloves rotate the blade while raising and lowering it through its full range of motion Make sure it never contacts any part The table insert provides support for the material SL Ne ae being cut It must be installed flush with the cast iron table surface 8 Repeat Step 6 with the blade in the 45 posi tion To install the table insert 1 Disconnect the machine from the power source 2 Using the front handwheel move the blade to its lowest position Allen Wrench 3 Setthe table insert into the recessed area on the table surface B Setscrew 4 Ensure that all four table insert setscrews are firmly in contact with the table casting 5 Using an allen wrench raise or lower each of Table Insert the four setscrews until the insert is flush with the table top as shown in Figure 42 Figure 42 Adjusting table insert components 6 Using the side handwheel position the blade 90 to the table s
60. ht Maximum Depth of Cut at 45 nennen nennen nens 2 Maximum Rip to Right of Blade Standard 24 Maximum Rip to Right of Blade Optional Extension Rails 48 Maximum Rip to Left of Blade 11 Distance from Front of Table to Center of Blade 17 Distance from Front of Table to Front of 12 Maximum Width of Dado Cut sesseeeeessseesstneetrtettttttnrsrttrntnttttnntnnnten nettan nnnnn ennen Ag Motor Type siii ie coetu desees a nes TEFC Capacitor Start Induction HOFS pPOWET z Za ceo tt heir d o o de reote n rario eee 1 HP Pliase Cycle eue i don Single Phase 60 HZ doe RR e RM RM E HERE EDS 110 220V Prewilred cen engine ede nae eue 110V Amps iuo ind DE bebe T 16 8A Hertz and RPM edet eie ed ege li Pag vagus 60Hz 3450 RPM Power Inicial Belt Drive ON OFF Push Button Arbor Dimension iil ee e ph eme od ride 5 2 x lA Speed M 4 700 RPM Features ERES Includes Table Inserts for Standard Blade and Dado Blade Specifications while deemed accurate are not guaranteed 62 G1022 Series Table Saws G1022Z QD gt ARE Dott ge L
61. importantly we stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com The specifications drawings and photographs illustrated in this manual represent the Model G1022 Series Table Saws as supplied when the manual was prepared However owing to Grizzly s policy of continuous improvement changes may be made at any time with no oblig ation on the part of Grizzly Current Grizzly machine manuals can be viewed and printed at www grizzly com AWARNING Lack of familiarity with this manual could cause serious person al injury Become familiar with the con tents of this manual including all the safety warnings G1022 Series Table Saws SECTION 3 CIRCUIT REQUIREMENTS 110V Operation AWARNING If the machine is not wired correctly a fire could result Make sure your wiring recep tacle plug and circuit breaker can handle the current draw of the machine If you are not sure that your electrical circuit can han dle the current draw get a qualified electri cian to test your electrical system and do any required upgrades Do not attempt to modify an existing circuit by only replacing the circuit breaker with one rated for a high er amperage draw than the
62. ing could get caught in machinery causing seri ous personal injury Keep loose clothing rolled up and long hair tied up and away from machinery AWARNING Projectiles thrown from the machine could cause serious eye injury Wear safety glasses during assembly Before starting the machine 1 Read this manual and make sure you take all safety precautions before operating this machine 2 Make sure the blade guard and splitter have been correctly installed and are adjusted properly as shown on Pages 30 31 3 Make sure that any tools or foreign objects have been removed from the machine 4 Review Section 3 Circuit Requirements beginning on Page 9 and make sure all wiring is correct 5 Keep your finger on the STOP button during the entire test run of the machine Starting the machine Turn the machine on and make sure your hand is on the STOP button in case you need to shut the machine off immediately The machine should run smoothly with little or no vibration Y G1022 Series Table Saws Recommended Adjustments For your convenience the adjustments listed below have been performed at the factory and no further setup is required to operate your machine However because of the many variables involved with shipping we recommend that you at least check the following adjustments to ensure the best possible results from your new machine All of these adjustments are covered in step by step d
63. ion and remain alert when working around the saw blade Failure to follow this warning could result in serious personal injury or death To set the 45 amp 90 stops 1 5 Disconnect the machine from the power source Raise the saw blade to its maximum height by turning the front handwheel clockwise Adjust the blade to the 90 position Figure 65 Checking blade angle to table With the square in place inspect for gaps along the blade and square 52 6 If a gap exists at either the top or the bottom of the square loosen lock nut A and adjust ment bolt B shown in Figure 66 Figure 66 90 and 45 stop bolt adjustments T 10 11 12 Turn the handwheel until the blade and square are flush from top to bottom Snug the adjustment screw and tighten the lock nut Recheck the blade with the square to ensure the screw has not been over tightened Using the side handwheel adjust the blade bevel until you hit the 45 positive stop Check the bevel with an adjustable square set to 45 If variations exist loosen the lock nut C and adjust the stop bolt D Figure 66 until your blade and square match Tighten the lock nut and recheck the bevel by adjusting the blade back to 90 then back to 45 Y 21022 Series Table Saws SECTION 9 CLOSURE The following pages contain general machine data parts diagrams lists a troubleshooting guide and Warran
64. isconnect the machine from the power source 2 Remove the table insert splitter guard and regular saw blade 3 Attach and adjust the dado blade system as recommended in the dado blade manufac turer s instructions 4 Install the dado table insert 5 Raise the dado blade up to the desired depth of cut depth of dado channel desired AWARNING Never perform a through cut operation with a dado blade A dado blade was designed to make non through cuts only Failure to fol low this warning could result in serious per sonal injury 6 If dadoing along the long length of your work piece adjust the distance between the fence and the inside edge of the blade to suit your needs as shown in Figure 52 40 Figure 52 Single blade dado cut AWARNING Never allow hands or arms to be above or behind the saw blade Should kickback occur the hands and arms could be pulled into the saw blade causing serious person al injury AWARNING Always use push sticks featherboards push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw Failure to follow this warning could result in serious personal injury 7 Reconnect the saw to the power source 8 With one finger ready to push the OFF but ton turn the saw on The blade should run smooth with no vibrations or wobbling
65. l speed 7 The jointed edge of the workpiece must be slide against the fence during the cutting operation G1022 Series Table Saws AWARNING Stand to the left of the blade line of cut when ripping a board Serious personal injury could occur if kickback results 8 Using a push stick feed the workpiece through the saw blade as shown in Figure 51 until the workpiece is completely past the saw blade When a small width is to be ripped and a push stick cannot be safely put between the blade and rip fence rip a larger piece to obtain the desired piece Figure 51 Ripping operation AWARNING Turn off the saw and allow the blade to come to a complete stop before removing the cut off piece Failure to follow this warn ing could result in serious personal injury 39 Dado Cutting Commonly used in furniture joinery a dado is a straight channel cut in the face of the workpiece Dadoes can be cut using either a dado blade Figure 57 or a standard saw blade Wood Stock AWARNING Dado operations present very real hazards requiring proper procedures to avoid seri ous injury The chance of kickback is always greater when dado blades are used so extra care must be taken Any movement of the stock away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury To use a stacked or wobble dado blade D
66. lade does not pro trude above the top face of the wood stock Always remember to reinstall the blade guard and splitter after performing a non thru cut Perpendicular Intersecting and forming right angles at right angles to the vertical and hori zontal planes i e the blade is perpendicular to the table surface Push Paddle Safety aid used to push a piece of wood stock through a cutting operation Push Stick Safety aid used to push a piece of wood stock through a cutting operation Usually used when rip cutting Rabbet Cutting operation that creates an L G1022 Series Table Saws shaped channel along the edge of wood stock Splitter Metal plate attached to the back of the blade guard that maintains the kerf opening in the wood when performing a cutting operation Standard Kerf gap made with a standard blade Straightedge A tool used to check the flatness parallelness or consistency of a surface s Thru Sawing A sawing operation where the wood stock thickness is completely sawn through Proper blade height usually allows 1 4 of the top of the blade to extend above the wood stock Thin Kerf 2 gap made with a thin kerf blade Rip Cut A cut made along the grain of the wood Sacrificial Fence A piece of wood attached to the face of the rip fence that is designed to extend the fence face away from the metal por tion of the fence Used primarily when making rabbet cuts with a dado blade
67. move the rod 22 G1022 Series Table Saws Motor Mount Plate Figure 18 Installing the motor mount bracket 6 10 Line up the hole in the motor bracket with the hole in the motor mount plate and insert the motor pivot rod Make sure the groove in the rod lines up with the setscrew in the mount bracket Tighten the setscrew Turn the arbor tilting handwheel until the arbor is set to 0 Slide the motor assembly onto the linking bars through the holes in the motor bracket as shown in Figure 19 Line up the setscrews with the grooves on the linking bars and tighten them gt CER Linking Bars Figure 19 Attaching motor to linking bars G1022 Series Table Saws 11 Lift the motor up and slip the V belt over the grooves in the pulleys Slowly release the motor allowing its weight to add tension to the V Belt as shown in Figure 20 Figure 20 Attaching the V belt to the motor 12 13 14 Place a straightedge across the arbor pulley and the motor pulley The straightedge should run across both pulleys evenly as shown in Figure 21 If the motor needs to be adjusted loosen the mounting bolt tightened in Step 4 Adjust the motor on its mount until the pul leys are aligned then tighten all the mount ing bolts Figure 21 Checking V belt alignment 23 15 Using the supplied wing nut and mounting bolt secure the pulley cover over the pulley and V belt as sho
68. n to apply pressure on the back rail over the last one third of its stroke To install and adjust the Model SM fence 1 Thread the plastic knob onto the lock handle 2 Slide the fence onto the rails 3 Make sure the front clamp engages the front rail with the lock handle at one half of its throw 4 f the front clamp requires adjustment loosen the check nut shown in Figure 25 Turn the adjusting bolt clockwise if the front clamp is too far from the rail or counter clockwise if it is too close Figure 25 Adjusting clamp mechanism G1022 Series Table Saws 6 Slide the fence along the rail until it is aligned with the edge of the miter slot Lock the fence down Loosen the rear lock adjustment the slotted screw on the front of the fence shown in Figure 26 until the rear locking clamp ceas es to engage the rear rail with the fence in the locked position Figure 26 Rear lock adjustment screw Loosen the adjustment bolts at the top of the fence shown in Figure 27 Adjustment Bolts Figure 27 Adjustment bolts for fence parallelism G1022 Series Table Saws 10 11 12 Move the straight portion of the fence until it is parallel with the miter slot from front to back Retighten the bolts Loosen the locking handle until it is approxi mately two thirds engaged Tighten the rear adjusting screw until the rear clamp barely touches the back rail Loosen the locking handle
69. nment between it and your blade Never use the fence as a guide for crosscut ting Never attempt freehand cuts Use a push stick or featherboard to maintain control of your workpiece e Feed cuts through to completion Stand to the side when ripping Ensure your fence and miter slot are parallel to the blade If you do not have a clear understanding of kick back and how it occurs do not operate this table saw tB G1022 Series Table Saws Safety Accessories AWARNING Not using safety accessories could cause serious personal injury Learn how to cor rectly use each safety accessory Push Sticks The use of push sticks particularly when cutting small or narrow workpieces provides a double benefit for saw operators The push stick pro vides added leverage enabling the operator to keep the workpiece firmly supported against the fence and table At the same time the push stick keeps the operators hand safely away from the rotation of the saw blade as shown in Figure 1 See the template on Page 76 of the manual for construction details or purchase one from the Grizzly catalog or website Ty Push Stick Figure 1 Push Stick Zero Clearance Table Inserts Ideal for use when ripping thin strips or making bevel cuts these prevent tearout and jammed blades by supporting material close to the blade Use the standard table insert as a template when creating additional i
70. nserts from wood or plywood Slots can be custom cut for specific blade angles by raising the running blade into an uncut insert at the angle you desire Be sure to make an addi tional slot for the blade splitter We also carry a wide selection of table inserts Figure 2 in the Grizzly catalog or website Be sure to hold the insert firmly in place with a piece of wood when creating slots Never hold the table insert with your hand while cutting new slots Figure 2 Zero Clearance Table Inserts Push Paddles Push paddles provide added leverage and sup port when ripping or crosscutting wide work pieces as shown in Figure 3 We offer a number of push paddles in the Grizzly catalog Figure 3 Push Paddles Featherboards Easily made from scrap stock featherboards pro vide an added degree of protection against kick back as shown in Figure 4 To make a feather board cut a 30 40 angle at one end of the board and make a number of end cuts at approximately apart and 2 to 3 deep We also offer a num ber of featherboards in the Grizzly catalog Figure 4 Featherboards gt G1022 Series Table Saws SECTION 2 INTRODUCTION Versions Y IN EC e AA E Extension 2 Sheet Metal Wings Slotted Cast Iron Slotted Cast Iron Slotted Cast Iron Solid Cast Iron Solid Cast Iron SE E idi jid ii Miter Gauge Standard Standard Adjustable Slot Adjustable Slot Adjustable Slot Adjustable Slot De p
71. o one another for efficient materi al handling Be sure to allow yourself sufficient room to safely run your machines in any foresee able operation and keep dust collection hoses off the floor and out of the way Lighting Lighting should be bright enough to eliminate shadows and prevent eye strain Electrical circuits should be dedicated or large enough to handle combined motor amp loads Be sure to follow local electrical codes for proper installation of new lighting or circuits AWARNING Unsupervised children and visitors entering a shop could receive seri ous personal injury Ensure child and visitors safety by keeping all entrances to the shop locked at all times DO NOT allow unsupervised children or visitors in the shop at any time 9 G1022 Series Contractor Saws Beginning Assembly Stand Assembly CAUTION Examine the edges of all metal parts before han AWARNING Loose hair and clothing could get caught in machinery causing seri dling Sharp edges on metal parts may cause ous personal injury personal injury Keep loose clothing rolled up and long hair To assemble the stand tied up and away from machinery 1 Fasten the rubber feet to the leg bottoms using M10 1 5 x 25 hex bolts 10MM flat h d M10 1 5 h t hown i AWARNING Figure 9 ex nuts as shown in Projectiles thrown from the machine could cause serious eye injury Wear safety glasses during assembly
72. oodworker ____Popular Science __ Woodworker s Journal ____ Popular Woodworking __ Workbench Other 3 Which of the following woodworking remodeling shows do you watch __ Backyard America Home Time The American Woodworker The New Yankee Workshop This Old House ____Woodwrights Shop Other 4 What is your annual household income ____ 20 000 29 999 ____ 30 000 39 999 ____ 40 000 49 999 ____ 60 000 69 999 ____ 70 000 79 999 ____ 80 000 89 999 ____ 50 000 59 999 _ 90 000 5 What is your age group 20 29 ____50 59 30 39 ___60 69 _ 40 49 0 6 How long you been woodworker ___0 2 Years 8 20 Years ___2 8 Years ___20 Years Te How would you rank your woodworking skills ___ Simple ___ Advanced Intermediate ___ Master Craftsman 8 What stationary woodworking tools do you own Check all that apply _ Air Compressor __ Panel Saw __ Band Saw ____Planer Drill Press Power Feeder __ Drum Sander Radial Arm Saw Dust Collector Shaper ___ Horizontal Boring Machine ____Spindle Sander ____Jointer ___Table Saw ___Lathe __ Vacuum Veneer Press ___Mortiser ___Wide Belt Sander Other 9 How many of your woodworking machines are Grizzly 10 11 12 13 14 15 16 47 18 19 Which benchtop tools do you own Check all that apply ___1 x 42 Belt Sander _ 6 8 Grinder 5 8 Drill Press Mini Lathe _ 8 Table Saw ___10
73. own on 4x4 blocks to allow the saw blade to rotate freely Remove the handwheels and the sheet metal body To maintain the trunnion assembly as one unit place a bar clamp across the entire trunnion assembly as shown in Figure 61 Clamp Here 3 Shim Trunnion Bolts Bolts o 1 Figure 61 Underside view of table trunnion assembly 50 If the blade was not parallel in the 90 position the correction can be made by loosening the trun nion bolts and shifting the internal components accordingly To shift the trunnion 1 2 3 Loosen the trunnion bolts Move the trunnion assembly according to the difference measured when the blade was in the 90 position Tighten the trunnion bolts If the blade was not parallel in the 45 position the correction can be made by shimming between the trunnion and the bottom of the table surface as shown in Figure 62 Table Bottom Figure 62 Shim placement G1022 Series Table Saws To shim the trunnion 45 Bevel 1 Loosen the trunnion bolts I 2 Using Figures 63 amp 64 shim the trunnion assembly according to the difference mea 1 Shim 4 Shim sured when the blade was in the 45 posi tion yq _ __ B
74. pen con nections Motor will not start fuses or circuit breakers blow Short circuit in line cord or plug Short circuit in motor or loose con 2 nections Incorrect fuses or circuit breakers in power line Inspect cord or plug for damaged insulation and shorted wires Inspect all connections on motor for loose or shorted terminals or worn insulation Install correct fuses or circuit breakers Motor overheats Motor overloaded Air circulation through the motor restricted Reduce load on motor Clean out motor to provide normal air circulation Motor stalls resulting in blown fuses or tripped cir cuit Short circuit in motor or loose con nections Low voltage Incorrect fuses or circuit breakers in power line Motor overloaded Inspect connections on motor for loose or shorted terminals or worn insulation Correct the low voltage conditions Install correct fuses or circuit breakers Reduce load on motor Machine slows when oper ating Applying too much pressure to work piece Feed workpiece slower Loud repetitious noise com ing from machine Pulley setscrews or keys are missing or loose Motor fan is hitting the cover V belts are defective Inspect keys and setscrews Replace or tighten if necessary Tighten fan or shim cover Replace V belts See Maintenance Blade is not square w miter slot or fence is not square to blade Blade is warped Tabl
75. ps like a ripping blade Figure 46 Combination blade G1022 Series Table Saws Plywood Blade Used for cutting plywood or veneers 10 plywood blades have 40 80 teeth Figure 47 a steep alternate top bevel tooth pro file Figure 49 and very shallow gullet Figure 47 Plywood blade Thin kerf Designed for saws with smaller motors and for reducing material waste thin kerf blades are thinner than standard blades Performance and accuracy can be maintained by the use of blade stabilizers AWARNING Some blade guards splitters are thicker than thin kerf blades DO NOT use the thin kerf blade if this is the case or serious per sonal injury could result Dado Blades There are two types of dado blades stacked and wobble Stacked Dado Blade These dedicated dado cutting blades consist of a set of up to 8 indi vidual blades Multiple cutters are stacked between two outside blades The width of the dado is determined by the combination of cut ters that are stacked together The dado is cut in a single pass leaving a smooth and square channel in the face of the workpiece as shown on Page 40 Stacked dado blades are the most expensive option but are worth considering if your projects require a lot of visible dado cuts A typical stacked dado blade is shown in Figure 48 G1022 Series Table Saws FG CO INC 457 RIVER RD CLIFTO CUFTON N J 07014 Figure 48 Optional dado blade
76. require no mainte nance during their lifetime When they do wear out replacements can be obtained through the Grizzly Parts Department Lubricate the areas indicated below every 12 months BLADE ANGLING TRUNNION The front and back trunnions each have a semi circle groove that needs to be lubricated with an automotive wheel bearing grease BLADE HEIGHT TRUNNION The blade height trunnion pivots on a steel rod This should be lubricated with 6 or 7 drops of light machine oil WORM GEARS Figure 58 These should be lubricated with an automotive wheel bearing grease Figure 58 Worn gear lubrication points G1022 Series Table Saws Table The table is made from cast iron If preventative measures are not taken the table surface will rust Regularly wipe sawdust from the table to prevent rust causing moisture from becoming trapped against the table Regular applications of products like SLIPIT will prevent rust as the saw is used on a daily basis For long term storage use products such as Boeshield T 99 Both of these products are available in the Grizzly catalog V Belt Inspect the V belt regularly for tension and wear Check the pulleys to ensure they are correctly aligned Refer to Section 5 Set Up beginning on Page 23 for instructions on adjusting the V belt 47 Maintenance Log Date Approximate Hours Of Use Maintenance Performed 48 G1
77. sonal injury times Failure to do this could result in serious personal injury or death To make 90 crosscut using the miter gauge 1 Adjust the miter gauge to the 90 position 2 Adjust the fence completely away from the cutting operation 3 Position the miter gauge in one of the two miter slots 4 Adjust the blade height so the highest saw tooth protrudes approximately 1 4 above the Figure 50 Cross cut operation 5 Hold the workpiece against the miter gauge and line up the cut with the blade 38 G1022 Series Table Saws Ripping A rip cut is a cut with the grain direction of the workpiece Ripping man made wood products like plywood is performed by cutting parallel to the longest side AWARNING Keep the blade guard in the down position at all times Failure to do this could result in serious personal injury or death To make a rip cut 1 Set the fence to the desired width of cut on the fence rail scale 2 Adjust the blade height so the highest saw tooth protrudes approximately 1 4 above the workpiece 3 Joint one long edge of the workpiece on a jointer 4 Set up any safety devices such as feather boards or other anti kickback devices 5 With the saw unplugged from the power source rotate the blade to make sure it does not come into contact with any of the safety devices 6 Plugthe saw into the power source and turn on the saw and allow it to come to ful
78. st the face of the saw blade and the blade guard splitter as shown in Figure 39 If the blade guard split ter is properly aligned please skip ahead to the next section otherwise continue with the next step Figure 39 Checking alignment of blade guard 10 If the blade guard splitter is to the right of the blade as shown in Figure 40 add washers between the splitter and front mounting bracket and adjust the rear splitter support as shown in Figure 40 Adjust here to move back of splitter left or right Splitter Add washers here to move front of split i ter to the left Figure 40 Improper splitter blade alignment 32 11 12 Recheck guard alignment to the blade and to the table top Adjust as necessary and tight en all the bolts before use If the blade guard is properly aligned please skip ahead to the next section otherwise continue with the next step If the splitter is positioned to the left of the blade alignment cannot be achieved by washer placement Adjustment of the front support bracket is required as shown in Figure 41 Loosen the adjustment screws and move the front support bracket to the right Adjusted Rear Splitter Front Support Bracket Added Washers 13 14 Figure 41 Proper splitter blade alignment Rec
79. ty Return information If you need parts or help in assembling your machine or if you need operational information call the Grizzly Service Department Trained ser vice technicians will be glad to help you If you have any comments regarding this manual please write to Grizzly at the address below Grizzly Industrial Inc o Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Important safety measures that are essential to the operation of this machine have been explained in Section 1 Safety While most safety measures are generally universal Grizzly reminds you that each workshop is different and safety rules should be considered as they apply to your specific situation G1022 Series Table Saws We recommend you keep a copy of our current catalog for complete information regarding Grizzly s warranty and return policy If you need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department at the location listed below Grizzly Industrial Inc 1203 Lycoming Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport 9 grizzly com Web Site http www grizzly com Additional information sources are necessary to realize the full potential of this machine Trade journals woodworking magazines and your local library are good places to start ee 53 SM AND Z WIRING DIAGRAM
80. uard Hardware Bag Description Hex Bolt M8 1 25 x 25 Flat Washer M8 Hex Nut M8 1 25 Motor Mount Hardware Bag Y G1022 Series Table Saws Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process 10 Countersunk Screw ill Phillips e Head Screw Ow k Carriage Bolt Ow Phillips Head X Sheet Washer Washer O O O lt gt fn E IT lt O m lt ui LINES ARE 1MM APART WASHERS ARE MEASURED BY THE INSIDE DIAMETER LINES ARE 1 6 INCH APART G1022 Series Table Saws Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship ment Remove this waxy oil with a solvent clean er or citrus based degreaser such as Grizzly s G7895 Degreaser To clean thoroughly some parts may need to be removed The machine will operate best when the waxy oil is removed from all moving and sliding parts Chlorine based cleaners and
81. urface AWARNING Wear leather gloves when rotating the saw blade Failure to follow this warning could result in serious per sonal injury or death G1022 Series Table Saws 33 H 6 To adjust to 45 follow Steps 1 5 while using M Iter Gauge an adjustable square 7 After rotating the miter body from 45 to 90 Initial Step Models ZF ZFX PROZ amp PROZX and back a few times double check your adjustments at both angles to ensure that The miter gauge for the Models ZF ZFX PROZ you have accurately set your miter gauge amp PROZX has two setscrews in the miter bar which can be set to remove any loose movement between the miter bar and the T slot Loosen or tighten the two setscrews until the miter gauge slides freely in the slot but has no loose movement Next steps for all models 1 Loosen the lock knob on the miter gauge and place a square against the face of the miter body and the miter bar 2 Adjust the miter body until there is no space between the square and the miter bar 3 Tighten the lock knob Figure 43 Miter gauge adjustment points 4 With the stop link Figure 43 in the up posi tion loosen the nut and adjust the stop screw until it is seated against the stop link 5 Loosen the setscrew on the left front side of the miter bar adjust the pointer to 90 and retighten the setscrew 34 G1022 Series Contractor Saws Start Up AWARNING Loose hair and cloth
82. wn in Figure 22 Figure 22 Attached pulley cover c 24 Switch Models SM amp Z The ON OFF switch with attached power cord and plug is already mounted to the saw enclo sure Connect the quick disconnect on the cord between the switch and motor Models ZF ZFX PROZ amp PROZX The ON OFF switch on the Models ZF ZFX PROZ amp PROZX mounts directly below the front fence rail To install the switch 1 Disconnect the machine from the power source 2 Position the L shaped mounting bracket below the left hand side of the front fence rail The shorter side of the L has two holes which will align with two holes in the fence rail 3 Secure the bracket to the rail using M8 1 25 x 9 hex bolts and M8 flat washers Model PROZ M8 1 25 x 15 countersunk phillips head screws M8 1 25 hex nuts and M8 flat washers 4 Secure the switch to the bracket using M4 0 7 x 14 phillips head screws and M4 flat washers The screws thread through the back of the bracket and into threaded inserts in the back side of the switch box 5 Connect the plug on the cord between the switch and motor Y G1022 Series Table Saws Extension Wings NOTICE The Model SM has sheet metal wings the Models Z ZF and ZFX uses slotted cast iron wings and the Models PROZ amp PROZX use solid cast iron wings Installation is identical with all styles To install the extension wings 1 Attach the ext

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