Grizzly G1033Z Planer User Manual
Contents
1. reer 39 Overall Width sits thick din tee ioc eed nn ee 58 Shipping Weight 770 lbs Base Dimensions 2 42 2 22211 27 Lx 23 W x 13 Crate SIZE usu la 29 L x 40 W x 44 H Footpriniti EP 22 x 28 Capacities Maximum Depth of Cut iii Ve Maximum Width of Cut siens 20 Maximum Cutting Heights 85s Minimum Stock 1 4 Minimum Stock Length sr 7 Cutterhead Speed uu iei ih ded APE dient acne 4833 RPM Cuts per Minute sise 19 332 Feed Rates gaa 16 FPM amp 20 FPM PO PEE 104 amp 83 Construction Table Gz RE Precision Ground Cast lron Power Feed Rollers 4 442444 4 u Metal Spiral Serrated SIANA DELE Formed Steel Cutterhead One Piece Machined Shaft 4 Knife Slots w Shielded Ball Bearings Motor Capacitor Start Induction Hors poWer LAT 3HP Phase Voltage seem e Single Phase 220V 240V prz ERR 18 Cycle RPM PO 60 Hertz 3450 RPM ire TT Magnetic With Thermal Overload Protector Power Transfer uuu Triple Belt Drive Bearings iius dienen Shielded amp Permanently Lubricated Ball Features Roller Extension Tables u u u 1 Adjustable Roller Table Movement iii 1 4 to 8122. 1 RECOMMENDED FOR SETUP G1738 Rotacator Precision Planer Tool The Rotacator is a dial indicator on a magnetic base designed for quickly and accurately setting the critical tolerances needed when adjusting planers to avoid chattered cuts Helps adjust infeed outfeed rollers pressure bars chip breakers and bed rollers Also a great setup tool for other machines Accurate to 0 001 Indicator rotates 360 Figure 1 Model G1033Z Figure 2 Rotacator Precision Planer Tool is an important tool for setting up your planer for the highest quality results Call 1800 5234777 To G1033Z Replacement Parts P1033Z01 DESCRIPTION 7 MOTOR PULLEY PW01M DESCRIPTION FLAT WASHER 8MM PSS04M SET SCREW 6 1 X 12 P1033Z401 CABINET STAND PVM58 V BELT M 58 3L580 P1033Z405 MOTOR MOUNT P1033Z08 6 SWITCH BRACKET P1033Z414 5 HP MOTOR P1033Z08 7 MAGNETIC SWITCH MA 30 P1033Z414 1 MOTOR FAN COVER P1033Z09 2 STRAIN RELIEF MG25A P1033Z414 2 MOTOR FAN P1033Z09 3 MOTOR CORD 10AWG X 3C P1033Z414 3 CAPACITOR COVER P1033Z10 9 PLASTIC SWITCH CVR SCREW 10332414 4 S CAP 800M 250 1 3 8 X 3 3 4 1033211 3 HOLE ROLLER BRACKET P1033Z414 5 JUNCTION BOX P1033212 P1033Z212 1 CHROME ROLLER PLASTIC BUSHING P1033Z415 10334417
3. 22 21 cce Two Positive DUStPOMt ee eee 5 Measurement Scale u Inch amp Metric Bed Rollers iret eere ah qasa 2 Adjustable Specifications while deemed accurate are not guaranteed REVISED 4 99 G1033 20 Planer 27 TROUBLESHOOTING This section covers the most common processing problems encountered in planing and what to do about them Do not make any adjustments until planer is unplugged and moving parts have come to a complete stop POSSIBLE CAUSE CORRECTIVE ACTION Motor will not start Motor will not start fuses or circuit breakers blow Motor overheats Motor stalls resulting in blown fuses or tripped cir cuit Loud repetitious noise com ing from machine Machine is loud when cut ting Overheats or bogs 2 down in the cut Low voltage Open circuit in motor or loose connections Short circuit in line cord or plug Short circuit in motor or loose connections Incorrect fuses or circuit break ers in power line Motor overloaded Air circulation through the motor restricted Short circuit in motor or loose connections Low voltage Incorrect fuses or circuit break ers in power line Motor overloaded Machine slows when oper 1 Feed rate too high 1 Feed workpiece slower ating 2 Depth of cut too great 2 Reduce depth of cut Pulley setscrews or keys 1 missing or loose Motor
4. Hand Wheel The hand wheel operates the chain driven sys tem which raises and lowers the table to control cutting depth To attach the hand wheel 1 Place the handwheel on the worm gear shaft and secure with hex nut and washer provided See Figure 3 2 Attach the handle to the handwheel and tighten hex nut aa Figure 3 Attaching handwheel W Dust Hood G1033 features a dust hood with a 5 dust port It is only to be used in conjunction with a dust collection system Install the dust hood as follows 1 Match the mounting holes on the dust hood with the tapped holes on the outfeed end of the cutterhead casting 2 Using the six M6 1 0 Hex bolts provided secure the dust hood to the cutterhead casting See Figure 4 See note regarding the use of a dust collector and chip deflector adjustment in the adjustment section of this manual A CAUTION DO NOT attach the dust hood if you do not intend to connect the Model G1033 to a dust collection system Accumulated wood chips could cause a malfunction resulting in per sonal injury or damage to the planer Figure 4 Dust hood in place QY 10 Switch The magnetic ON OFF switch supplied with the Planer is pre wired to the motor The remaining step requires connecting the switch to the plan er s head casting To attach the switch 1 Align the holes on the flanges at the back of the switch box with the t
5. using your hand and frees both hands to operate tool G1033 20 Planer 13 14 DON T OVERREACH Keep proper foot ing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubri cating and changing accessories DISCONNECT TOOLS before servicing and changing accessories such as blades bits cutters and the like REDUCE THE RISK OF UNINTENTION AL STARTING Make sure switch is in off position before plugging in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recom mended accessories The use of improper accessories may cause risk of injury CHECK DAMAGED PARTS Before fur ther use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts bind ing of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE TOOL RUNNING UNAT TENDED TURN POWER OFF Don t leave tool until it comes to a complete stop AWARNING Additional Safety Instructions For Planers Ensure that the machine sits firmly on the floor before use Any wobbles must be corrected by shimming or blocking before operation This machine is not designed to
6. Table Saw ____10 12 Thickness Planer 8 10 Bandsaw Scroll Saw ____Disc Belt Sander ____Spindle Belt Sander Mini Jointer Other How many of the machines checked above are Grizzly Which portable hand held power tools do you own Check all that apply Belt Sander Orbital Sander Biscuit Joiner _ Palm Sander Circular Saw Portable Planer Detail Sander Saber Saw Drill Driver Reciprocating Saw Miter Saw Router Other What machines supplies would you like Grizzly Industrial to carry 12 Table Saw Radial Arm Saw 12 Jointer ___ Panel Saw Combination Planer Jointer Brass Hardware Paint amp Finishing Supplies Lumber Contractor s Supplies Other What new accessories would you like Grizzly Industrial to carry Builders Hardware _ Hand Tools Fasteners Wood Components Other What other companies do you purchase your tools and supplies from Do you think your purchase represents good value Yes No Would you recommend Grizzly Imports to a friend Yes No Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than three times Yes No Comments 39 CUT ALONG DOTTED LINE FOLD ALONG DOTTED LINE un INDUSTRIAL INC GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Se
7. ____ Woodwork ____ Popular Mechanics ____ Woodworker ____ Popular Science ___Woodworker s Journal Popular Woodworking Workbench Other 3 Which of the following woodworking remodeling shows do you watch Backyard America The New Yankee Workshop 13 ___ Home Time ___ This Old House ___The American Woodworker ____Woodwrights Shop Other 4 What is your annual household income 20 000 29 999 ____ 60 000 69 999 ____ 30 000 39 999 ____ 70 000 79 999 ____ 40 000 49 999 ____ 80 000 89 999 14 ____ 50 000 59 999 ____ 90 000 5 What is your age group ____20 29 ____50 59 ____80 39 ____60 69 _ 40 49 70 15 6 How long have you been a woodworker 0 2 Years 8 20 Years 2 8 Years 20 Years 16 7 How would you rank your woodworking skills Simple ___ Advanced 17 Intermediate Master Craftsman 8 What stationary woodworking tools do you own Check all that apply Air Compressor Panel Saw 18 Band Saw _ Planer Drill Press Power Feeder ____ Drum Sander Radial Arm Saw Dust Collector Shaper 19 ___ Horizontal Boring Machine Spindle Sander I ___Jointer ___ Table Saw ___Lathe ___Vacuum Veneer Press ___Mortiser ___Wide Belt Sander Other 9 How many of your woodworking machines are Grizzly G1033 20 Planer Which benchtop tools do you own Check all that apply 1 x 42 Belt Sander 6 8 Grinder _ 5 8 Drill Press Mini Lathe 8
8. chain tensioner 1 Place the test block under the right side of the outfeed roller Make sure that the block and the roller are in slight contact 2 Note the height of the table on the metric portion of the scale below the handwheel Crank the handwheel until the table moves one millimeter towards the head casting The outfeed roller will have lifted 040 3 Rotate the static chain tensioner up until the chain is tight See Figure 22 4 Once the chain is tight secure the screw that holds it in place and lower the table until you can remove the block 5 When the tensioner is correctly adjusted replace the backing plate and the chain drive cover 69 19 Scale Adjustment The scale can be adjusted for accuracy The machine will need to be run to make proper adjustments Follow the directions on the follow ing page for a test run before attempting to make adjustments Once you ve successfully tested the planer 1 Set the table to the approximate thickness of your test lumber Measure the lumber with calipers to determine its exact thick ness 2 Move the table to 146 under the thickness of your lumber and feed your test board through the planer 3 Turn the handwheel one full rotation and run the board through once more Turn the board over and repeat 4 Re measure the board and compare your results with the scale If there is a discrep ancy loosen the Allen head bolts and adjust to match your fi
9. planer is shipped from the factory in a care fully packed carton If you find the machine to be damaged after you ve signed for delivery and the truck and driver are already gone you will need to file a freight claim with the carrier Save the containers and all packing materials for inspec tion by the carrier or their agent Without the packing materials filing a freight claim can be dif ficult If you need advice regarding this situation please call us immediately AWARNING The Model G1033 is a heavy machine 770 lbs shipping weight DO NOT over exert yourself while unpacking or moving your machine get assistance In the event that your planer must be moved up or down a flight of stairs be sure that the stairs are capable of supporting the combined weight of people and the machine Failure to use care while assembling or moving could result in serious personal injury G1033 20 Planer Parts Inventory Take a quick inventory of the parts and put them aside for assembly later After all the parts have been removed from the container you should have Planer Unit Dust Hood Hand Wheel e Starter Switch Rollers 2 Knife Gauge Bolt Bag 2 12mm Snap Rings 10mm Flat Washers M10x1 5 Hex Bolts 6mm Flat Washers Snap Rings M10x1 5 Hex Bolts Flat Washers In the event that any non proprietary parts are missing e g a nut or a washer we would be glad to replace the
10. require adjustment to remove slack as the chain stretches over time or as part of table lev eling procedures To adjust the chain 1 Remove the two access panels on the stand 2 Loosen the two locking bolts and move the idler sprocket until chain play has been eliminated See Figure 7 3 Re tighten the two locking bolts 4 Check chain lubrication Refer to the Maintenance Section for further details s A Figure 7 Idler sprocket adjustment 0 12 Table Adjustment The Model G1033 s table movement is critical to the operation of the machine As such it is essential that the table is aligned correctly with the cutterhead and the head casting For the power feed to work correctly it is important that the table be the same distance from the head casting in front and back To make table adjust ments it will be necessary to construct the mea surement block A See page 36 for a full size print of block A To adjust the front to back dis tances 1 Place Block A on the front right corner of the table and raise the table until the top of the block comes in contact with the bottom of the head casting 2 Without moving the table position move the block to the rear right corner under the head casting If the block will not fit under the head casting or if the gap between the head casting and the table exceeds 016 use a feeler gauge to determine gap you will need to adjus
11. than 016 follow the directions above for loos ening the chain drive and turn the two right sprockets independently of the chain until the gap is eliminated Turn the sprockets counterclockwise from the bottom to raise the table 5 If the table is too high at the right side rotate the sprockets in the opposite direc tion G1033 20 Planer Figure 9 Using block to align cutterhead When you get the tolerance to within the 016 range micro adjust by loosening the Allen head cap screws and lifting the table upward or down ward until the table and cutterhead are in align ment See Figure 10 This process may require adjusting the columns on both the left and right hand sides until you find the correct combination REMEMBER When making adjustments be certain to tighten fasteners after each step to ensure the accuracy of your tests When adjust ing the chain drive keep in mind that if the chain becomes too loose it will fall off of all the sprock ets Returning it to its proper location can be frus trating Figure 10 Micro adjustment screws 0 13 B e d R oll ers 3 To adjust the rollers loosen the setscrews at the left end of the rollers and using an Allen wrench raise or lower the rollers on their eccentric shafts to reach your desired After completing adjustments to the table align height across the table See Figure 12 the bed rollers The height of the bed roll
12. the belt cover 69 25 SECTION 8 CLOSURE The following pages contain parts diagrams parts lists general machine data and warranty return information for your Model G1033 Planer If you need parts or help in assembling your machine or if you need operational information we encourage you to call the Grizzly Industrial Service Department Our trained service techni cians will be glad to help you If you have comments dealing specifically with this manual please write to our Bellingham Washington location using the address in the Introduction The specifications drawings and photographs illustrated in this manual represent the Model G1033 as supplied when the manual was prepared However due to Grizzly s policy of continuous improvement changes may be made at any time with no obligation on the part of Grizzly Whenever possible though we send manual updates to all owners of a particular tool or machine Should you receive one add the new information to this manual and keep it for refer ence We have included some important safety mea sures that are essential to this machine s opera tion While most safety measures are generally universal Grizzly reminds you that each work shop is different and safety rules should be con sidered as they apply to your specific situation 26 We recommend you keep copy of our current catalog for complete information regarding Grizzly s warranty and return policy If y
13. the chipbreaker fails to remedy the situation Chatter Marks Usually caused by incorrect chipbreaker and pressure bar setting heights Chatter marks can also be caused by running a narrow wood piece through the planer at either the right or left end of the cutterhead Chatter like uneven knife marks will show in the form of a washboard look Chatter marks are more likely to be inconsistent in appearance than uneven knife marks Wavy Surface Caused by poor knife height adjustment wavy surface appears when one knife is taking deeper cuts than the rest of the knives Remedy by re setting the knives to a tol erance of 001 Pitch amp Glue Build up Glue and resin build up on the rollers and cutterhead will cause over heating by decreasing cutting sharpness while increasing drag in the feed mechanism The result can include scorched lumber as well as uneven knife marks and chatter Chip Marks Occur when chips aren t properly expelled from the cutterhead The knives catch the chips and drag them across the lumber being planed Chips tend to be random and non uni form as compared to chipped grain Can be caused by exhaust blockage or too much room between the cutterhead and chip deflector Using a dust collection system in combination with the planer can help reduce chip marks Inspect the chip deflector and readjust as described earlier in the text Y 21033 20 Planer SECTION 7 MAINTENANCE Genera
14. the pressure bar and adjust the setscrew until the pressure bar makes slight contact with the tip of the block Like the chip breaker the pressure bar can be adjusted with one setscrew Make sure to adjust the second setscrew to match the one you ve just adjusted 4 Tighten the lock nut in place 69 21033 20 Planer Chip Detlector The chip deflector keeps chips from falling onto the outfeed roller To adjust the deflector 1 Disconnect the planer from its power source and remove the planer s dust cover 2 Loosen the deflector s mounting bolts See the parts diagram for location 3 Make sure the deflector is beveled toward the cutterhead Move the deflector until the edge is approximately e from the tip of the cutting knives Rotate the cutterhead to ensure clearance 4 Re tighten the mounting bolts and return the top cover to the planer NOTICE When using a dust collector it may be nec essary to increase the distance from the cutterhead knives to the deflector to aid in chip removal G1033 20 Planer Static Chain Adjuster Once the rollers chip breaker and pressure bar are properly adjusted you will need to reset the static chain tensioner Proper tensioner adjust ment is crucial to your planer s operation Not only will it have a direct effect on the quality of your work incorrect tension on the drive chain may cause the rollers to jam or cause the chain to break To adjust the static
15. 15 P1021117 GEAR GEAR AND SHAFT P1021129 SHIFTER P1021131 SHIFTING SHAFT HANDLE PK10M KEY 5 X 5 X 12 PWOSM FLAT WASHER 6MM P1021120 GEAR PBO2M HEX BOLT M6 1 0X12 PKO6M KEY 5 X 5 X 10 P1021132 O RING 12MM P1021119 GEAR 2 SPEED P1021134 KNOB P1021135 PIN P1021121 DOUBLE GEAR PK11M KEY 6 X 6 X 40 P1021110 GASKET 34 P1021128 BALL 6 P1021133 PSB06M GEAR CASE CAP SCREW 6 1 0 25 P1021107 OIL PLUG PSB05M CAP SCREW M8 1 25X50 G1033 20 Planer REF PART DESCRIPTION REF PART DESCRIPTION 1021164 SPROCKET P1033103 HANGER P1033028 WASHER 7 4 X s P1033104 SPRING PSB18M CAP SCREW M4 0 7 X 8 P1033105 SPACER P1021149 SPROCKET P1033106 OUTER CHAIN TENSIONER PRPO7M ROLL PIN 6X20 P1021137 SPROCKET P1033091 CHAIN 33 LINKS P1033527 CHAIN 25 LINKS PSB04M CAP SCREW M6 1 0 X 10 PSB48M CAP SCREW M6 1 0 X 35 P1033099 CHAIN TENSIONER PWO3M FLAT WASHER 6MM 1033102 SHAFT PK21M KEY 5 X 5 X 23 G1033 20 Planer 35 lt 1 SWITCH BOX G1033 Wiring Diagram Taian Type SINGLE PHASE 220 VOLT POWER SOURCE 8 7 GROUND 211 4T2 613 14NO MANUAL R
16. 1M HEX NUT 6 1 0 PB04M HEX BOLT M6 1 0X10 PK21M KEY 5 X 5 X 23 P1033077 SAFETY HATCH PB18M HEX BOLT 6 1 0 X 15 PSB12M CAP SCREW 8 1 25 X 16 P1033030 OUTFEED ROLLER P1033079 PULLEY GUARD P1021149 SPROCKET P1033080 STUD P1033032 LOCKING ROD PW07 FLAT WASHER 5 16 PRO3M SNAP RING 12MM PNO2 HEX NUT 5 6 X 18 P1033034 CHIP BREAKER PVM59 V BELT M59 3L590 PNO9M HEX NUT 12 1 75 P1033084 PULLEY COVER P1021028 CHIP BREAKER SPRING P1033085 KNOB PWO3M FLAT WASHER 6MM P1033086 SWITCH BRACKET PBO3M HEX BOLT M6 1 X 12 G4573 MAGNETIC SWITCH P1033039 SHAFT PNO6M HEX NUT 5 0 8 P1033040 BRACKET P1033089 NAME PLATE P1033041 PRESSURE PLATE P1183095 RIVET PLWO4M LOCK WASHER 8MM P1033091 CHAIN 33 LINKS P1033043 SHAFT P1071075 STRAIN RELIEF P1033046 SETSCREW M6 1 0 X 16 SPRING PLATE P1033093 POWER CORD P1033094 STAR WASHER 10 PSB04M SCREW 6 1 0 10 1033047 DEFLECTOR 1021161 1021160 SPACER PSS14M SETSCREW M8 1 25X12 P1033097 RETAINER P1033098 COLLAR P1033050 SHAFT PEC06M E CLIP 20MM 30 P1033052 DEPTH LIMI
17. 6 FPM and 2 Make sure the knives are set correctly a center position Pos C places the gearbox in neutral 3 Remove the chain cover Refer to the pre run check for removal instruction NOTICE 4 Loosen the cap screw that holds the static chain tensioner and swing the tensioner out The feed rate must be set before feeding of the way See Figure 16 lumber into the planer DO NOT attempt to change speeds the planing operation has begun Damage to the gearbox will result Figure 16 Static chain tensioner adjustment 5 Place Block A under the cutterhead with 040 feeler gauge above it and raise the table until the block reaches the cutterhead Center one of the knives at the bottom of the cutterhead as you raise the table Rock the cutterhead backward and forward as 7 you raise the table and stop when the knife just touches the feeler gauge See Figure 17 Figure 15 Feed speed control 6 The table is now positioned correctly Lock the table in place 7 Remove the feeler gauge and move the block to the right end of the infeed drive roller 16 G1033 20 Planer Figure 17 Feeler measures roller adjustment 8 Move the feed speed control knob to the center neutral position 9 Rotate the sprocket at the end of the infeed roller The teeth at the bottom of the roller should contact the top of the block if the roller is properly adjusted If t
18. ESET A AUTO RESET 61033 20 Planer Red Gray N Black H l 1 437 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent spe cial or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number wh
19. INSTRUCTIONS FOR PLANERS us 4 2 CIRCUIT REQUIREMENTS 220V OPERATION ee E eec edet e ect dads eese verser ak 5 EUSING m aaa Rt A MCA iti aha dice 5 ielsielBy pil cs 5 EXIENSION CORDS 2 SCO Q DEPT A 5 3 INTRODUCTION COMMENTARY ai uusha nas a S ZE dice HM ie eif ue ua tn 6 UNPACKING uu c re ae h ee AJJ aaa 7 PARTS INVENTORY fc fade 7 2 O oo apa ba qas 8 SITE CONSIDERATIONS u Su usq a aN nu aS da au u maq au 8 4 ASSEMBLY OVERVIEW y Su asan tie er dt t e uD Su a ua M us 9 EXTENSION ROLLERS dd a ree e ka tte ven ee A 9 unan a eo eae i el rire eats 9 DUST HOOD sza EP 10 S WITCWe zz umum MR EE 10 KNIFE SETTING JIG e eec ee 11 5 ADJUSTMENTS GHAIN ADJUSTMENT L uuu au eee 12 SASS 12 CHAIN DRIVE pn s oido ma one rente ee eee 13 BED ROEBERS ES 14 KNIFE INSPECTION Se vince 15 KNIFE 0 SSS SS m Sau 15 FEED ROLLER SPEED een 16 ROLLER ADJUSTMENT 2 16 17 SPRI
20. KEY 8 X 7 X 55 POWER CORD 10AWG X 3C P10332212 2 ROLLER ROD PBO2M HEX BOLT M6 1 X 12 10334092 STRAIN RELIEF MG25A COPYRIGHT MARCH 2005 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TR7023 PRINTED IN TAIWAN 20 PLANER MODEL G1033 INSTRUCTION MANUAL COPYRIGHT 1990 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC REVISED APRIL 1999 PRINTED IN U S A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemical are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Table Of Contents PAGE 1 SAFETY SAFETY RULES FOR POWER TOOLS iii 2 3 ADDITIONAL SAFETY
21. NG TENSION A akad ooo Laetus ie eee 17 CHIP BREAKER s E etae uw an 18 PRESSURE BAR EE 18 CHIP DEFEEGTOR eee u G h Dau gt aqu dat 19 STATIC CHAIN ADJUSTER 5 aaa ee a ete ete et 19 SCALE ADJUSTMENT ZZ TY U UI AGUA EST 20 ANTI KICKBAGK FINGERS eere eorr haha dei si usss 20 6 OPERATIONS TEST ee euma ee 21 OPERATIONAE TIPS T NS h roro Qu Si ka n uu 21 WOOD CHARACTERISTICS ou reet rre tie o ee AR a es 22 7 MAINTENANCE GENERAL ee i eee 23 a u DERE Nae ae umay se s 23 LUBRICAMONI coo cete atu ete e vie ente 24 BELT TENSION eR ERE HR Mee ete e chante deccdazedetadeatoceas 25 BEET enr arc 25 8 CLOSURE MACHINE DATA int Ae cri eerte e te EET RI eere AR ea 27 TROUBLESHOOTING tect EE 28 PARTS BREAKDOWN AND PARTS LISTS iii 29 35 ADJUSTMENT BLOCK 707 36 WIRING DIAGRAM isch a Pi TA 37 WARRANTY AND nn 38 G1033 20 Planer 1 SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating This Equipment The pu
22. PK08M KEY 5X5X 16 BOLT 12 1 75 X 50 1033316 SPROCKET PW06M FLAT WASHER 12MM PLW05M LOCK WASHER 12MM PN09M HEX NUT M12 1 75 REF PART P1033401 DESCRIPTION STAND P1033402 COVER PFHO6M FLAT HD SCREW 6 1 0 X 20 P1033404 BAR P1033405 PSS20M P1033407 MOTOR MOUNT SETSCREW 8 1 25 X 8 COLLAR P1033408 ADJUSTABLE BOLT PNO9M HEX NUT M12 1 75 PW01 FLAT WASHER 2 PBO7M HEX BOLT 8 1 25 X 25 P1033412 WASHER e X 78 PNOSM HEX NUT P1033414 3HP MOTOR 6 KEY 5 X 5 X 50 P1033417 POWER CORD P1071075 PW01M STRAIN RELIEF FLAT WASHER 8MM REF PART P1021109 DESCRIPTION GEAR BOX P1021108 OIL SEAL 28 40 8 REF PART P1021127 DESCRIPTION SPRING P6204 BALL BEARING 6204 P1021122 SHAFT P1021112 GEAR P1021125 OIL SEAL 25 X 47 X 7 5 02 SCREW 6 1 0 X 20 1021137 SPROCKET P1033028 FLAT WASHER 1 4 X 7 s PK21M KEY 5 X 5 X 23 PSB28M CAP SCREW M6 1 0 X 15 P1033527 CHAIN 25 LINKS P6201 BALL BEARING 6201 PB18M HEX BOLT M6 1 0 X 15 P10211
23. TER PLW03M LOCK WASHER 6MM PS09M PHLP HD SCR M5 0 8X10 5 01 1 PLASTIC SCREW G1033 20 Planer REF PART DESCRIPTION REF PART DESCRIPTION P1033201 MIDDLE TABLE PSB14M CAP SCREW M10 1 25X20 P1033202 ROLLER 1033211 EXT ROLLER P6201 BEARING 6201 P1033212 EXTENSION ROLLER P1033204 ECCENTRIC SHAFT 2 BOLT 10 1 5 25 5504 SETSCREW 6 1 0 12 04 FLAT WASHER 10 P1021143 THREADED GIB P1033071 POINTER P1033207 LOCK ROD PSB04M CAP SCREW 6 1 0 10 P1021146 GIB PLWOSM LOCK WASHER 6MM P1021145 G1033 20 Planer 31 REF PART P1033301 DESCRIPTION BASE PSS13M P1033303 P1033304 SETSCREW M10 1 5 X 12 COLUMN REF PART P1033317 DESCRIPTION WASHER PNO8M HEX NUT M10 1 25 PWO1M FLAT WASHER 8MM PBO7M HEX BOLT 8 1 25 X 25 P1033305 LEADSCREW P1033321 BRACKET W SHAFT P1033306 LEADSCREW P1033307 LEADSCREW NUT P1033308 BUSHING P1033323 P1033325 SPROCKET SNAP RING 15MM CHAIN PR22M INT RETAINING RING 38MM P1033326 CRANE POST PK10M KEY 5 X5 X 12 PROSM EXT RETAINING RING 19MM P1033311 GEAR P1033328 PIPE BAND PROSM SNAP RING 12MM P1033329 SCREW P6202 BALL BEARING 6202 PR21M SNAP RING 35MM P1033330 EXPANSION BAND
24. TIZZ Industrial Inc MANUAL INSERT Model G1033Z 20 5 HP Planer INTRODUCTION The Model G1033Z is the same planer as the Model G1033 with the upgrade of the chromed 3 roller extension rollers and 5 HP motor INVENTORY 1 Planer Unit ares 1 2 DuStHOOd u u u ns eae cad 1 3 Starter Switch Assembly 1 4 Table Extension Roller Assembly 2 5 Handwhe el LLL AO A 1 6 Handwheel Handle 1 6 Hardware Bag Hex Bolt 6 1 x 12 6 Flat Washer OMM 6 Hex Bolt M10 1 5 x 25 8 Flat Washer 1 2 8 Knife Setting Rod 1 Knife Setting Gauge 2 E Clip Ring 9mm s 4 Hex Nut M12 1 75 1 Flat Washer 12mm 1 Direction 1 Allen Wrench 3mm 1 Allen Wrench 4mm 1 Allen Wrench 5mm 1 Allen Wrench 6mm 1 End Wrench 8 10mm 1 End Wrench 12 14mm 1 End Wrench 17 19mm
25. apped holes on the front left corner of the head casting 2 Using the socket head cap screws provid ed attach the switch box assembly to the head casting See Figure 5 The G1033 is shipped without a plug Now would be a good time to attach the appropriate plug specified in Section 2 Circuit Requirements AWARNING Do not attempt to make any adjustments to this machine or perform routine mainte nance without unplugging it from its power source Serious injury could result Figure 5 Attaching switch yY G1033 20 Planer Knife Setting Jig The knife setting jig has been provided to make knife setting quick and easy See Figure 6 To assemble the knife setting jig Jig Rod one end of the knife setting rod E clip 1 Snap one of the E clips over the notch on 2 Slide the cast aluminum knife setting jig Jig Bracket brackets onto the rod 3 Snap the other E clip onto the notch at the other end of the knife setting jig rod Figure 6 Knife setting jig 0 A CAUTION Planer knives are dangerously sharp Use extreme caution when working near cutting surfaces Failure to exercise care while working near knives could result in severe injury NOTES G1033 20 Planer 11 SECTION 5 ADJUSTMENTS Chain Adjustment The chain drive in the Model G1033 transfers movement from the hand wheel driven column to the three other support columns The chain drive may
26. ation of the setscrews and lock nuts See Figure 20 Figure 20 Chipbreakor adi strnent 2 Place your test block under the middle of the chipbreaker the table should still be at the same height as it was when you set the infeed and outfeed rollers 3 Loosen the lock nuts at both ends of the chipbreaker and turn the setscrews to raise or lower the chipbreaker as necessary The chipbreaker will move evenly so it does not matter which setscrew you turn You will need to raise the second setscrew if the chipbreaker needs to be lowered 4 When the chipbreaker reaches its proper height 040 below the cutterhead height tighten the lock nut and adjust the other setscrew and lock nut to match 8 18 Pressure Bar Like the chipbreaker the pressure bar controls lumber as it passes under the cutterhead The pressure bar keeps lumber from lifting after it has been planed If the pressure bar is incorrectly positioned a number of machining defects including snipe and board lines can result A pressure bar set too low can also place excess load on the planers motor The pressure bar should be adjusted along with the infeed and out feed rollers To adjust the pressure bar 1 Disconnect the planer from its power sup ply 2 Remove top cover Note setscrew and lock nut pictured in Figure 21 Loosen the lock nuts Figure 21 Pressure bar adjustment 3 Place the gauge block under the center of
27. cribed above so the feet are securely planted on the cutterhead Make sure the adjuster extension rod is parallel to the cut terhead so both ends of the knife receive equal pressure from the adjuster 3 The downward pressure provided by the adjuster will set the knives at a uniform pro trusion of approximately 070 above the cutter The knife height should vary no more than 001 across the length of the cutterhead 4 Maintain a constant pressure on the adjuster while re tightening the gib bolts 5 Repeat the same procedure on the remain ing knives As mentioned before the stan dard adjuster is satisfactory for reasonably accurate knife setting tasks Loosen C Tighten Knife a Nu Spring X Gib Bolt Gib Figure 14 Cutterhead assembly 15 Feed Roller Speed Roller Adjustment The infeed and outfeed rollers power the stock The infeed and outfeed rollers must be set at through the planer They keep boards flat and 040 below the level of the cutting edge of the provide smooth movement The power feed fea knives To set the height of the infeed and out tures two feed rates 16 FPM and 20 FPM feed rollers speed can be changed by moving the feed con trol knob when the machine is running See 1 Disconnect the planer from its power Figure 15 Moving the knob toward the machine source Pos B produces the 20 FPM feed speed away from the machine Pos D produces 1
28. e to us at the address below Grizzly Industrial Inc Technical Documentation P O Box 2069 Bellingham WA 98227 2069 Most importantly we stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport 9 grizzly com Web Site http www grizzly com The specifications drawings and photographs illustrated in this manual represent the Model G1033 as supplied when the manual was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly Whenever possible though we send manual updates to all owners of a particular tool or machine Should you receive one we urge you to insert the new information with the old and keep it for reference A CAUTION To operate this or any power tool safely and efficiently it is essential to become as familiar with its characteristics as possible The time you invest before you begin to use your Model G1033 will be time well spent DO NOT operate this machine until you are completely familiar with the contents of this manual Make sure you read and under stand all of the safety procedures If you do not understand something DO NOT oper ate the machine G1033 20 Planer Unpacking This
29. ers will vary depending on the type of material you intend to plane When planing rough stock you will need to set the rollers high to keep the lum ber from dragging along the bed Milled lumber should be planed with the rollers set lower To adjust the rollers correctly 1 Lay a good quality straightedge across both bed rollers using a machinist s square to keep the straightedge perpendicular to the table 2 Using a feeler gauge measure the dis tance between the straightedge and the table The tolerance between the table and the straightedge should be the same across the table The ideal tolerance should be between 0 and 015 the larger measurement for rougher stock See Figure 11 Be careful using the larger toler ance Anytime the rollers are higher than the table the potential exists for snipe or gouging near the end of the board Figure 12 Roller height adjustment 4 Once your roller heights are corrected re tighten the setscrews 5 Spin the rollers and inspect for free move ment A CAUTION Planer knives are dangerously sharp Use extreme caution when working near cutting surfaces Failure to exercise care while 000 015 working near knives could result in severe injury ROLLER Figure 11 Bed roller tolerances 14 G1033 20 Planer Knife Inspection The G1033 20 Planer comes equipped with a 4 knife cutterhead The knives must be periodically replaced or adjus
30. f the Model G1033 are essential for long life and trou ble free operation Below is a list of components that require periodic lubrication Schedules are based on daily use Adjust accordingly for your level of use Columns Lead Screws The four columns should be lubricated weekly with light oil Unfasten dust covers to gain access The four lead screws should be lubricated with general purpose grease once a month Worm Gear The worm gear should be inspect ed monthly and lubricated when needed Remove the worm gear box to inspect See parts diagram for location Chain The table height adjustment chain should be inspected monthly and lubricated when need ed A good quality bicycle chain lubricant works well for periodic lubrication Gear Box Gear box oil should be drained after the first 20 hours of operation See Figure 25 Replace with 80W 90W gear oil Inspect levels periodically and change yearly Replace gear oil more frequently under heavy use Fill until oil reaches the top of the filler plug port for correct oil level 24 Figure 25 Gear Box drain and fill plugs Drive Chain The drive chain should be inspect ed and lubricated monthly Check sprocket chain and cotter pin during inspection Use a general purpose grease Some chains will have master links instead of cotter pins Feed Rollers Daily lubrication of feed rollers is crucial to the operation of your planer Lubricate before start up Eac
31. fan is hitting the cover V belt is defective Excessive depth of cut Knives are dull Check power line for proper voltage Inspect all lead connections on motor for loose or open connec tions Inspect cord or plug for damaged insulation and shorted wires Inspect all connections on motor for loose or shorted terminals or worn insulation Install correct fuses or circuit breakers Reduce load on motor Clean out motor to provide normal air circulation Inspect connections on motor for loose or shorted terminals or worn insulation Correct the low voltage conditions Install correct fuses or circuit breakers Reduce load on motor Inspect keys and setscrews Replace or tighten if necessary Tighten fan or shim cover Replace V belt See Maintenance Decrease depth of cut Sharpen knives Infeed roller marks are left Depth of cut too shallow Increase depth of cut on the workpiece Outfeed roller marks are left Too much spring tension on feed Refer to Adjustments Spring Tension on right side of workpiece roller Cannot control snipe Long or heavy board sags as it Lift up on unsupported end of board as it enters and exits cutter enters and exits head Chip buildup on outfeed Chips working their way back Lay duct tape over the mounting bolts along the outside edge to roller under the chip deflector seal any possible gaps Machine howls on startup Chip deflector too close to the Move back s to 1 4 from the cu
32. h end of each power feed roller has an oiling port located on the top of the head casting See Figure 26 Apply a light oil making sure that the lubricant penetrates the bearing Figure 26 Feed roller lubrication points G1033 20 Planer Belt Tension Inspect the belts daily for the first couple of weeks you operate the planer This is the time that the majority of stretching will occur Adjust belt tension by lowering the motor down slightly See Figure 27 Establish a periodic schedule of inspection Check for wear cracking nicks or glazing Replace belts immediately if you spot any signs of deterioration Always use three belts when operating the Model G1033 Figure 27 Adjustments for belt tension QY G1033 20 Planer Belt Alignment Proper belt alignment prevents premature belt wear See Figure 28 Use a straightedge on the edge of the pulleys to judge alignment Figure 28 Pulley alignment procedure Should you find that the pulleys are out of align ment 1 Loosen the belt tension to allow motor movement 2 Loosen the four 4 bolts that secure the motor to the mounting plate just enough to allow the motor to be repositioned 3 Slide the motor as required to align the pul leys 4 Re tighten the motor mount bolts carefully to assure that the tightening process does not move the motor 5 Re tension the belt as shown in the previ ous column 6 Replace
33. he roller teeth will not clear the block or if there is a gap between the block and the infeed roller you will need to make adjustments 10 If you need to adjust the roller up or down loosen the lock nut and turn the setscrew to raise or lower the rollers See Figure 18 Figure 18 Adjusting roller height G1033 20 Planer 11 Follow the same procedure at the other end of the infeed roller and on both sides of the outfeed roller Do not change the table height yet the next sections will require the same settings 12 Be sure to tighten the lock nut as soon as you have adjusted each roller to its proper height yQ Spring Tension Roller spring tension must be adjusted so that roller pressure is uniform To adjust roller spring tension 1 Locate the four adjustment screws located on the top of the planer See Figure 19 2 Adjust screws 1 3 so that they protrude vs above the head casting 3 Adjust screw 4 so that it protrudes 6 above the head casting Tension screws 1 3 Figure 19 Tension screw locations 69 17 Chipbreaker The chipbreaker breaks chips curls as they are cut by the cutterhead and forces chips to eject from the cutting area Due to its functions within the planer the chipbreaker should be adjusted carefully and checked frequently for movement To adjust the chipbreaker 1 Disconnect planer from its power source and remove the top cover Note the loc
34. ich must be clearly posted on the outside as well as the inside of the car ton We will not accept any item back without this number Proof of purchase must accompany the mer chandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 38 G1033 20 Planer WARRANTY CARD Name Street City State Zip Phone Number E Mail FAX MODEL Order The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us ___ Advertisement Friend 10 ___ Catalog _ Card Deck World Wide Web Other 2 Which of the following magazines do you subscribe to American Woodworker Practical Homeowner Cabinetmaker ___Shop Notes ___ Family Handyman Today s Homeowner __ Fine Homebuilding WOOD 11 ___ Fine Woodworking Wooden Boat Home Handyman ____ Woodshop News 12 ____Journal of Light Construction ____Woodsmith ____ Old House Journal
35. l Make a habit of inspecting your planer each time you use it Check for the following conditions and repair or replace when necessary 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and plugs 4 Damaged V belts 5 Any other condition that could hamper the safe operation of this machine AWARNING DO NOT make adjustments or attempt any maintenance procedures while this machine is running Ensure that the switch is off power is disconnected and moving parts have stopped before making any adjust ments Failure to follow this directive could result in serious operator injury G1033 20 Planer Knife Sharpening Knife sharpness is one of the most important fac tors in getting good results with the planer Knives can be made to last a long time if care is taken in checking the condition of the wood which is put into the machine The biggest problem will come from wood with nails or other metal embedded This will nick or chip the knives and can require a complete regrinding Another wear factor is sand grit or other dirt on the surface of the wood which the knives have to cut through At the speed the cutterhead is rotating these types of surface con tamination can have a very abrasive effect This planer has knives with a grind angle of 45 which is a configuration which should suit most general planing needs The optimal grind or bevel angle is a compromise between effective cutting the smal
36. ler the angle the better the cutting action and edge life where the larger the angle the more the edge is supported thus the longer it will last For the best results it is best to have planer knives sharpened by a professional sharpening service which has the grinding and measurement equipment to assure that the knife cutting geom etry is maintained at optimum levels It is a pro cedure which requires some care and precision otherwise a set of blades can be easily ruined Knives should always be ground as a set so they can be properly matched Unequal material removal can result in an unbalanced cutterhead which can affect not only planing surface quality but ultimately the life of the cutterhead bearings Please refer to Section 5 Adjustments Knife Adjustments for complete detail on the removal and reinstallation of the planer knives 23 Lubrication The Model G1033 features factory sealed bear ings A sealed bearing requires no lubrication during its lifetime Should a bearing fail your planer will probably develop a noticeable rumble which will increase when the machine is put under load If allowed to get worse overheating of the journal containing the bad bearing could occur If the bad bearing is not replaced it will eventually seize possibly doing damage to other parts of the machine Bearings are standard sizes and can be replaced through Grizzly Proper lubrication of other components o
37. m or for the sake of expedi ency replacements can be obtained at your local hardware store NOTICE A full parts list and breakdown can be found toward the end of this manual For easier assembly or to identify missing parts please refer to the detailed illustrations at the end of the manual Clean Up The unpainted surfaces are coated with a waxy oil to protect it from corrosion during shipment Remove this protective coating with with a sol vent cleaner or citrus based degreaser Avoid chlorine based solvents as they may damage painted surfaces should they come in contact Always follow the usage instructions on the prod uct you choose for clean up A CAUTION Many of the solvents commonly used to clean machinery can be highly flammable and toxic when inhaled or ingested Always work in well ventilated areas far from poten tial ignition sources when dealing with sol vents Use care when disposing of waste rags and towels to be sure they do not cre ate fire or environmental hazards Keep chil dren and animals safely away when clean ing and assembling this machine AWARNING Do not use gasoline or other petroleum based solvents to remove this protective coating These products generally have low flash points which makes them extremely flammable A risk of explosion and burning exists if these products are used Serious personal injury may occur A CAUTION Some die cut metal parts
38. may have sharp edges called flashing on them after they are formed Please examine the edges of all die cut metal parts before handling them Failure to do so could result in injury Site Considerations FLOOR LOAD Your G1033 Planer represents a large weight load in a small footprint Most commercial floors are suitable for the Model G1033 Some residen tial floors may require additional build up to sup port both machine and operator WORKING CLEARANCES Working clearances can be thought of as the dis tances between machines and obstacles that allow safe operation of every machine without limitation Consider existing and anticipated machine needs size of material to be processed through each machine and space for auxiliary stands and or work tables Also consider the rel ative position of each machine to one another for efficient material handling Be sure to allow your self sufficient room to safely run your machines in any foreseeable operation LIGHTING AND OUTLETS Lighting should be bright enough to eliminate shadow and prevent eye strain Electrical circuits should be dedicated or large enough to handle combined motor amp loads Outlets should be located near each machine so power or exten sion cords are not obstructing high traffic areas Be sure to observe local electrical codes for prop er installation of new lighting outlets or circuits CAUTION Make your shop child safe Ensure that your
39. nd a Grizzly Catalog to a friend Name Street City TAPE ALONG EDGES PLEASE DO NOT STAPLE
40. ndings See Figure 23 E Figure 23 Cutterhead height scale 69 20 Anti Kickback Fingers The Model G1033 provides an anti kickback sys tem as a safety feature The anti kickback fingers hang from a rod suspended across the cutter head casting The anti kickback fingers should be inspected regularly Check the fingers to ensure that they swing freely and easily See Figure 24 Do not apply oil or other lubricants to the anti kickback fingers Oil or grease will attract dust restricting the free movement of the fingers AWARNING Proper operation of the anti kickback fin gers are essential for the safe operation of this machine Failure to ensure that they are working properly could result in serious operator injury Figure 24 Anti kickback fingers 9 G1033 20 Planer SECTION 6 Operations Test Run Once the assembly is complete and the adjust ments are done to your satisfaction you are ready to test the machine Turn on the power supply at the main panel Press the START button Make sure that your fin ger is poised on the STOP button just in case there is a problem The planer should run smoothly with little or no vibration or rubbing noises Strange or unnatural noises should be investigated and corrected before operating the machine further AWARNING DO NOT attempt to investigate or adjust the machine while it is running Wait until the machine is tur
41. ned off unplugged and all working parts have come to a rest before you do anything If noises occur that cannot be found by visual inspection feel free to contact our service depart ment for help AWARNING Operating this equipment has the potential for flying debris to cause eye injury Always wear safety glasses or goggles when operating equipment Everyday glasses or reading glasses only have impact resistant lenses they are not safety glasses Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute ANSI G1033 20 Planer Operational Tips Inspect lumber for defects warping cupping twisting and for foreign objects nails sta ples imbedded gravel etc If you have any question about the quality of your lumber do not use it Remember wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the wood Use the full width of the planer Alternate between the left the right and the middle when feeding lumber into the planer Your knives will remain sharp much longer Scrape all glue off of joined boards before planing Plane ONLY natural wood fiber No wood composites Surface wood with the grain NEVER feed end cut or end grained lumber into your planer Do not use boards with knots splits cross grain or other obvious blemishes or defects They can damage the machine and pose the possibility of operato
42. nt Section Fuzzy Grain Usually caused by surfacing lum ber with too high a moisture content Sometimes fuzzy grain is a characteristic of some woods such as basswood Fuzzy grain can also be caused by dull knives or an incorrect grinding bevel Check with a moisture meter If moisture is greater than 20 sticker the wood and allow to dry Otherwise inspect knife condition Glossy Surface Usually caused by dull knives taking shallow cuts at a slow feed speed Surface gloss will usually be accompanied by overheat ing Often lumber will be scorched and eventual ly damage to knives will occur If knives are sharp on inspection increase feed speed and or cutting depth Snipe Occurs when board ends have more material removed than the rest of the board Usually caused when one or both of the bed rollers are set too high Can also be caused by the chipbreaker or pressure bar being set too high However small amount of snipe is inevitable 22 Snipe be minimized by proper adjustment of the planer s components but complete removal of snipe is extremely unlikely More likely you will be able to reduce it to a tolerance of 002 If snipe under that level is a problem consider planing lumber longer than your intended work length and cut off the excess after planing is com pleted Uneven Knife Marks Uneven knife marks can occur when the chipbreaker is set too high Inspect cutterhead bearings if re adjustment of
43. ons to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin Always repair or replace extension cords when they become worn or damaged 69 SECTION 3 INTRODUCTION Commentary We are proud to offer the Grizzly Model G1033 20 Planer The Model G1033 is part of a growing Grizzly family of fine woodworking machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satisfaction The Model G1033 is designed for heavy duty pro fessional use It features a powerful 3HP 220 240 single phase motor four knife cutter head 2 speed automatic feed precision ground table and a both a chipbreaker and a pressure bar to support the stock as it moves through the machine A number of optional accessories for the Model G1033 are available through the Grizzly catalog They include a heavy duty mobile base roller stands replacement knives and Planer Pal plan er jigs which are invaluable when setting up or adjusting your planer s cutting knives We are also pleased to provide this manual with the Model G1033 It was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possible If you have any comments regard ing this manual please writ
44. ou need additional technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department listed in Section 3 Introduction Additional information sources are necessary to realize the full potential of this machine Trade journals woodworking magazines and your local library are good places to start WARNING The Model G1033 was specifically designed for wood cutting operations DO NOT MODI FY AND OR USE THIS PLANER FOR ANY OTHER PURPOSE Modifications or improp er use of this tool will void the warranty If you are confused about any aspect of this machine DO NOT use it until you have answered all your questions Serious injury may occur AWARNING Like all power tools there is danger asso ciated with the Model G1033 20 Planer Accidents are frequently caused by lack of familiarity or failure to pay attention Use this tool with respect and caution to lessen the possibility of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur G1033 20 Planer MACHINE DATA SHEET INDUSTRIAL INC Customer Service 570 326 3806 To Order Call 800 523 4777 Fax 800 438 5901 GRIZZLY MODEL G1033 20 PLANER PRI Floor Model Overall Dimensions Table SIZE 25 x 20 aree 41 CIPIT m
45. planing AWARNING Operating this equipment has the potential to propel debris into the air which can cause eye injury Always wear safety glass es or goggles when operating equipment Everyday glasses or reading glasses only have impact resistant lenses they are not safety glasses Be certain the safety glass es you wear meet the appropriate stan dards of the American National Standards Institute ANSI G1033 20 Planer SECTION 2 CIRCUIT REQUIREMENTS 220V Operation The 3 HP G1033 Planer motor is wired to oper ate at 220V only A 220V plug that matches your 220V receptacle must attach to the end of the power cord Plugs and receptacles can be pur chased at your local hardware store or home center When connecting to 220V ensure that the electrical circuit is in fact a 220V circuit Contact your local electrical contractor if uncer tain about converting to 220V operation A wiring diagram for the motor and switch is provided at the back of this manual should more detail be needed When operating at 220V we recommend using a NEMA style 6 30 plug and outlet See Figure 1 You may also hard wire the planer directly to your panel provided you place a disconnect switch near the machine 220V 240V 30A NEMA L6 30 Figure 1 Twist lock style connector Fusing The Model G1033 should be fused at 30 amps Fusing at amperage ratings higher than 30 amps will not adequately protect the motor You are cau
46. process any other material except wood Never position fingers or thumbs near the infeed roller Long stock should always be fully support ed by some type of support fixture Do not operate planer with dull or damaged knives Ensure that the planer is properly adjusted before using AWARNING Like all power tools there is danger asso ciated with the Model G1033 20 Planer Accidents are frequently caused by lack of familiarity or failure to pay attention Use this tool with respect and caution to lessen the possibility of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur CAUTION No list of safety guidelines can be com plete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious personal injury damage to equip ment or poor work results Do not remove excessive amounts of wood in a single pass Inspect your stock before planing Reject stock with defects and foreign material Do not attempt to remove jams until power is disconnected and all moving parts have come to a complete stop Provide adequate infeed and outfeed space for operating the planer Do not plane wood less than 12 long and 1 4 thick Do not plane lumber with loose knots or knots that may become loose during
47. r injury Keep your work area clear When making multiple passes through the planer on long stock use the stock return rollers on the top of the machine to move the material back to the infeed side of the machine Avoid planing wood with a high water con tent Wood with more than 20 moisture content or wood exposed to rain or snow will plane poorly and cause excessive wear to the knives and motor Excess moisture can also hasten rust and corrosion 9 21 Wood Characteristics The species of wood as well as condition will affect planing ability The harder the wood the more difficult it will be to plane We ve included below a list of wood characteristics you may encounter when planing The following descrip tions of defects will give you some possible answers to problems you may encounter while planing different materials Possible solutions fol low the descriptions Chipped Grain usually a result of cutting against the grain or planing wood with knots or excessive amount of cross grain Chipped grain can also be caused by dull knives or misaligned chipbreaker Often chipped grain can be avoided by slowing down the feed rate and by taking shal low cuts If those options do not work inspect your lumber and determine if its grain pattern is causing the problem If the wood does not show substantial crossgrain inspect your knives for sharpness and inspect the chipbreaker for prop er alignment See the Adjustme
48. rpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substi tute for proper accident prevention measures ADANGER AWARNING CAUTION Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices NOTICE This symbol is used to alert the user to useful information about proper operation of the equipment AWARNING Safety Instructions For Power Tools KEEP GUARDS IN PLACE and in working order REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents DON T USE IN DANGEROUS ENVIRON MENT Don t use power tools in damp or wet locations or where any flammable or noxious fumes may exist Keep work area well lighted 5 KEEP CHILDREN AND VISITORS AWAY All children and vi
49. sitors should be kept a safe distance from work area MAKE WORK SHOP CHILD PROOF with padlocks master switches or by removing starter keys DON T FORCE TOOL It will do the job better and safer at the rate for which it was designed USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed G1033 20 Planer AWARNING Safety Instructions For Power Tools USE PROPER EXTENSION CORD Make sure your extension cord is in good condi tion Conductor size should be in accordance with the chart below The amperage rating should be listed on the motor or tool name plate An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Your extension cord must also contain a ground wire and plug pin Always repair or replace extension cords if they become damaged Minimum Gauge for Extension Cords LENGTH AMP RATING 10 3 16 7 20 1 30 1008 16 N 25ft 1 12 ETS 10 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Non slip footwear is recommended Wear protective hair cover ing to contain long hair ALWAYS USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SECURE WORK Use clamps or vise to hold work when practical It s safer than
50. t the chain drive See Figure 8 Figure 8 Measurement block in place G1033 20 Planer Chain Drive Adjust the chain drive by loosening the chain ten sioner and loosen the chain until you can turn each corner sprocket independently If the back of the table is too high the back two sprockets will need to be rotated clockwise to lower the table Each tooth on the sprocket represents 016 of vertical movement as the cogs are turned Make sure as you turn the sprocket to keep an accurate tooth count to ensure that the table is lowered equally on both the left and right sides Turn the sprockets in small increments until the front clearance matches the back When the front to back clearance is within the 016 tolerance tighten the idler sprocket on the chain drive and tighten the lock bolts With the front to back adjustments made we can concentrate on the alignment between the table and cutterhead To check table to cutterhead alignment 1 Place Block A on the table under the left end of the cutterhead Raise the table until the block touches the bottom of the cutter head See Figure 9 2 Slide the block across the table toward the right side of the cutterhead 3 If the block becomes too tightly wedged between the table and the cutterhead or if there is a noticeable gap between the block and the cutterhead the table will need to be adjusted 4 If you find a substantial gap larger
51. ted Adjustments should be as precise as possible with tolerances within 001 to prolong the sharpness of the knife edges Improperly adjusted knives can unbalance the cutterhead and shorten bearing life as well as produce substandard planing results The knives are set at the factory before shipping but now is a good time to double check To inspect and adjust knife set 1 Remove the upper cover to expose the top of the cutterhead 2 Carefully turn the cutterhead using the pul ley until the first knife is top dead center 3 Using the knife adjusting jig check the knife height The jig should sit solidly with both feet on the cutterhead See Figure 13 If the knife is adjusted properly the contact point at the center of each adjuster should just touch the tip of the knife If the knife does not make contact or if the knife caus es the adjuster s legs to not seat on the cut terhead the knives need to be adjusted Figure 13 Knife height adjustment G1033 20 Planer Knife Adjustment The knives are locked into the cutterhead with wedge type gibs and gib bolts Springs under the knives give an upward pressure to help in the set ting process To re align the knives 1 Loosen the gib bolts until the knife is forced upward by the springs The gib bolts turn clockwise to loosen and counterclockwise to tighten when facing the head of the bolt See Figure 14 2 Place the adjusters on the cutterhead as des
52. tioned that equipment that is returned to us for service that shows evidence of being over fused will be repaired or replaced totally at the customer s expense regardless of the present warranty status G1033 20 Planer Grounding In the event of an electrical short grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur rent This tool is equipped with a power cord hav ing an equipment grounding conductor The out let must be properly installed and grounded in accordance with all local codes and ordinances AWARNING This equipment must be grounded Please ensure that this machine is continuously grounded from the motor to the machine frame and then to a known ground Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded If it is not it will be necessary to run a separate 12 A W G copper grounding wire from the outlet to a known ground Under no circumstances should the grounding pin from any three pronged plug be removed Serious injury may occur 69 Extension Cords We do not recommend the use of extension cords on 220V equipment It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for exten sion cords Should it be necessary to use an extension make sure the cord is rated Hard Service grade S or better Refer to the chart in Section 1 Safety Instructi
53. tterhead cutterhead Knives dull Table moves down while cutting Replace knives 28 G1033 20 Planer REF PART P1033001 DESCRIPTION HEADCASTING REF PART PFH02M DESCRIPTION FLT HD SCR M6 1 0X12 PSS13M SETSCREW M10 1 5 X 12 P1033054 UPPER COVER P1033003 CUTTERHEAD P1033055 GASKET P1021103 SPRING P1033056 COLLECTOR P1033005 BLADES FOR PLANER P1033006 GIB P1033057 ROLLER STAND PB17M HEX BOLT M8 1 25 X 10 P1033058 ROLLER P1021166 KNIFE GAUGE W BAR PSB01M SCREW 6 1 0 X 16 6206 BEARING 6206 1033060 WORM GEAR BOX PKO9M KEY 8 X 8 X 36 PSB37M CAP SCREW 6 1 0 X 50 P1021007 CUTTERHEAD PULLEY P1033062 WORM P1033015 WASHER _ 5 16 X 13 16 P6201 BEARING 6201 PSS12M SETSCREW M6 1 0 X 25 PR29M SNAP RING 32MM P1021008 P1021153 MOTOR PULLEY BUSHING BLOCK PK05M KEY 4X4 X 10 P1033066 HANDWHEEL P1033067 WASHER 1 2 X 1 P1021152 SPRING P1033021 SPECIAL SETSCREW P1021092 PLATE P1021032 P1033069 PS08M HANDLE PHLP HD SCR M5 0 8X12 PB09M HEX BOLT M8 1 25 X 20 P1033073 COVER PSS11M SETSCREW 6 1 0 X 16 P1033075 SAFETY HATCH PN0
54. workplace is inaccessible to young sters by closing and locking all entrances when you are away Never allow visitors in your shop when assembling adjusting or operating equipment G1033 20 Planer SECTION 4 ASSEMBLY Overview Most of your G1033 Planer has been assembled at the factory but some parts must be assembled or installed after delivery We have organized the assembly process into steps Please follow along in the order presented here TOOLS REQUIRED Most of the tools required for assembly are included with the planer However you will also need a Phillips and regu lar screwdriver metric wrenches as well as a feeler gauge for adjustments Extension Rollers The Model G1033 is supplied with extension rollers on both the infeed and outfeed ends of the table The roller assemblies are identical for both infeed and outfeed To attach the extension rollers 1 Attach an extension bar to the end of each roller and secure with the 12mm snap rings provided 2 The assembled extension rollers attach to the ends of the planer s table Match the tapped holes on the side of the table to the extension bars and attach with the M10 x 1 5 Hex Bolts and washers provided See Figure 2 3 Before final tightening run a straight edge across the table and past each roller Position the rollers flush with the table and tighten the Hex Bolts securely G1033 20 Planer Extension a Mounting Bolts
Download Pdf Manuals
Related Search