Grizzly G0624 Lathe User Manual
Contents
1. 15 arena EE E ER T foa x 17 8 viele Mg MT 1 x 8 Outboard Spindle TP M 1 ONS ect ees ote nese a yom eect Oo EO E 23 64 RE e MT 2 Pde CENE T TU M 8 Tailstock Taper qM MT 2 TAINS OI CENE 5 Number of Spindle Speeds ccccccssececcsssececeessecccecseeeccaseceeccaseeeeseseeeesauseeesecaseceescseeessseeeessussessseuseesesas 6 Range of Spindle 480 1270 1960 2730 3327 4023 RPM ador NET Tm m 8 16 RPM G0624 10 Benchtop Lathe o 3 qc mien RR T Tm 137 2 Bee SEES eect cate E cee NC 3 Bed Geri ei ol Cast Iron Frame UOI eos i OP L LI Pe Cast Iron and Steel PICA siae dre iiU IEEE Cast Iron and Steel amp Cast Iron and Steel Other Specifications COUNTY Or ONOI S China bU AO M CUT E E 1 Year REN ERR u u2. m Serial Number 2 Data Label on Headstock nice AE ene 10 minutes Es rid IR o EN Sc Less than 80 decibels o 30624 10 Benchtop Lathe Identification Figure 1 Model G0624 identification A Belt Tension Lock Knob K Live Center B Belt Cover Lock Handle L Quill Lock Handle C Belt Cover M Quill Handwheel D Headstock N Tailstock E Faceplate O Bed Extension optional F Tool Rest Base P ON OFF Switch G Tool Rest Q Lathe Bed H Tool Rest Lock Handle R Motor l Tool Rest Release Lever S Belt Tension Lever J Release Lever T Foot U Safety Key G0624 10 Benchtop Lathe o 5 SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures A DANGER AWARNING CAUTION NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if n
3. 3 Check that the center is securely installed by giving it a quick tug A properly installed center will not pull out by hand To remove the spur center with the knock out bar 1 UNPLUG LATHE FROM POWER 2 Hold a clean rag under the spindle or wear a glove to catch the center when you remove it 3 Using the knock out bar tap the center from the outside end of the spindle as shown in Figure 13 and catch the center as it falls out G0624 10 Benchtop Lathe Figure 13 Removing spur center using the knock out bar Installing Removing Live Center To install the live center 1 Loosen the quill lock handle if locked approximately half a turn counterclockwise 2 Rotate the quill handwheel clockwise until the tailstock quill protrudes out of the tailstock housing about 3 Insert the live center as shown in Figure 14 Quill Lock Handle and push firmly 4 EU T C V E ERAS T 5 See EM 27M 2 e AA TU Figure 14 Installing live center in tailstock 4 Tighten the lock handle 15 To remove live center 1 Turn the quill handwheel counterclockwise until the tailstock quill bottoms out causing the center to be forced out of the quill AWARNING The tailstock quill lock handle must always be locked down while the lathe is in use The workpiece can be thrown from the lath
4. Clean vacuum dust buildup off of motor Cleaning Cleaning the Model G0624 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Treat all unpainted cast iron and steel with a non staining lubricant after cleaning G0624 10 Benchtop Lathe Unpainted Cast Iron Protect the unpainted cast iron surfaces on the lathe by wiping them clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Keep the bed rust free with regular applications of products like G969 Gun Treatment SLIPIT or Boeshield T 9 see Section 5 Accessories on Page 21 for more details Lubrication Lubricate the locations shown in Figure 36 with light machine oil or G96 Gun Treatment Figure 36 Lubrication locations Changing Belt To change the belt 1 Perform Steps 1 2 in the Changing Speeds procedure on Page 13 2 the belt off of the pulleys and slide it under the belt cover plates 3 Reverse Steps 1 2 to reinstall the belt Di SECTION 7 SERVICE Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel ops If you need replacement parts or you are unsure of your repair skills then feel free to call our Technical Support at 570 546 9663 Troubleshooting Motor amp Electrical Symptom Possible
5. The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Catalog Card Deck Website Other 2 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Today s Homeowner Family Handyman Popular Science Wood Hand Loader Popular Woodworking Wooden Boat Handy Practical Homeowner Woodshop News Home Shop Machinist Precision Shooter Woodsmith Journal of Light Cont Projects in Metal Woodwork Live Steam RC Modeler Woodworker West Model Airplane News Rifle Woodworker s Journal Modeltec Shop Notes Other Old House Journal Shotgun News 3 What is your annual household income 20 000 29 000 30 000 39 000 40 000 49 000 50 000 59 000 60 000 69 000 70 000 4 What is your age group 20 29 30 39 40 49 50 59 60 69 70 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 10 7 Do you think your machine represents a good value Yes No 8 Would you recommend Grizzly Industrial to a friend Yes No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note never use names more than 3 times Yes No 10 Comments FOLD ALONG DOTTED LINE Industrial
6. Center Line Figure 23 Tool rest set 14 above the center line and 1 4 away from workpiece Test the setup by hand turning the workpiece to make sure there is enough clearance all the way around before starting Spindle Turning Tips When turning the lathe ON stand to the side of the spinning direction until the lathe reach es full speed and you can verify that the lathe will not throw the workpiece Use the slowest speed when starting or stop ping the lathe and when rough cutting Select the right speed for the size of workpiece you are turning Use slower speeds for large workpieces 4 diameter and over use the middle range speeds for medium sized workpieces 2 to 4 diameter and use faster speeds for small sized workpieces under 2 in diameter Keep the turning tool on the tool rest the ENTIRE time that it is in contact with the workpiece Learn the correct techniques for each tool you will use If you are unsure read books or magazines about lathe techniques and seek training from experienced users G0624 10 Benchtop Lathe e Turn the lathe OFF immediately if the workpiece vibrates excessively Check to make sure the workpiece is centered and balanced Remove the workpiece and trim excess waste off corners with a bandsaw or table saw to reduce vibration Make sure workpiece is securely attached in the setup Faceplate Turning Faceplate turning Figure 24 is when a workpiece is mounted to the
7. Industrial MODEL G0624 10 BENCHTOP LATHE OWNER S MANUAL 2 2 o SS Model G0624 shown with optional Model G0625 Bed Extension COPYRIGHT NOVEMBER 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BL86839 PRINTED IN CHINA 4 amp WARNING This manual provides critical safety instructions on proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse 4 amp WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or o
8. Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend TAPE ALONG EDGES PLEASE DO NOT STAPLE TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today ForA FREE Full Color Catalog 100 929 5111 ISA ER AMERICAN MasterCard NOVUS 9 RESS
9. not grounded correctly or if your electrical configu ration does not comply with local and state codes Ensure compliance by checking with a qualified electrician connect the machine to the power source before you have completed the set up pro cess DO NOT connect the machine to the power source until instructed to do so Amperage Draw The Model G0624 motor draws following amps under maximum load Motor DraW c ese 6 Amps Circuit Recommendations We recommend connecting your machine to a dedicated and grounded circuit that is rated for the amperage given below Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electri cian to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit consult a qualified electrician CAUTION This machine must have a ground prong in the plug to ground it DO NOT remove eres cm 15 Amps ground prong from plug to fit into a two pronged outlet If the plug will not fit the Plug Receptacle Type outlet have the proper outlet installed by a Included Plug NEMA 5 15 qualified electrician Group des Extension Cords Grounding Prong Is We do not recommend the use of extension cords Longest Of The Three Prongs but if you find it absolutely necessary e Use a
10. Benchtop Lathe G3163 1 x 8 TPI RH Threaded Insert This threaded insert is required to mount a 3 4 jaw chuck to your wood lathe H7828 Tool Table Plus The new Tool Table Plus was designed in response to customer requests for a slightly wider and taller table to accommodate small planers wood lathes sanders and a variety of other bench top machines Figure 30 Model H7828 Tool Table Plus with Model G0624 G0625 Bed Extension With the Model G0625 Bed Extension attached the Model G0624 lathe can turn up to 38 between centers Figure 31 Model G0624 with Model G0625 Bed Extension 24 H1064 6 PC Deluxe HSS Chisel Set This deluxe chisel set features beefy ash han dles for unsurpassed control brass ferrules and high speed steel blades Includes a 17 long 1 16 Parting Tool 3 6 Round Nose Gouge a 19 long 1 Skew Ys Gouge and 227A long Gouge Comes in a beautiful blow molded carrying case An extremely popular set Figure 32 Model H1064 6 PC Chisel Set H6542 Robert Sorby HSS 8 PC Turning Set If quality is king then start bowing Made in England these Robert Sorby lathe tools are espe cially for the perfectionist wood turner Includes 34 roughing gouge Y amp 2 spindle gouge Y bowl gouge 3 4 standard skew 3 6 diamond side cut scraper 1 square scraper and round scraper Full size handles are 16 19 222 4 22 e
11. any other conditions that may impair machine operation Repair or replace damaged parts before operation USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories Improper accesso ries increase risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Maintain stability and balance at all times MANY MACHINES EJECT WORKPIECES TOWARD OPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED BEFORE OPERATING MACHINERY CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Be aware of the type of dust you are exposed to and always wear a respirator designed to filter that type of dust AWARNING Additional Safety for Wood Lathes 1 KEEPING GUARDS IN PLACE Make sure all guards are in place and that the lathe sits on a flat stable surface 2 EYE FACE PROTECTION Always wear eye protection or a face shield when operat ing the lathe 3 RESPIRATORY PROTECTION Always wear a respirator when using this machine Wood dust may cause allergies or long term respiratory health problems 4 MOUNTING WORKPIECE Before starting be certain the wor
12. maintenance procedure 11 STOPPING LATHE DO NOT stop the lathe by using your hand against the workpiece Allow the lathe to stop on its own 12 AVOIDING ENTANGLEMENT Keep long hair and loose clothing articles such as sleeves belts and jewelry items away from the lathe spindle 13 FACEPLATE TURNING When faceplate turning use lathe chisels on the downward spinning side of the workpiece only 14 SANDING POLISHING Remove the tool rest when performing sanding or polishing operations on the rotating spindle 15 MATERIAL REMOVAL RATE Removing too much material at once may cause workpiece to fly out of the lathe 16 REDUCING WORKPIECE VIBRATION If the workpiece vibrates immediately turn the lathe OFF Check to make sure the workpiece is centered and balanced Trim excess waste off corners with a bandsaw or table saw to reduce vibration Make sure workpiece is securely attached in setup A CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results G0624 10 Benchtop Lathe SECTION 2 CIRCUIT REQUIREMENTS 110V Operation AWARNING AWARNING Serious personal injury could occur if you Electrocution or fire could result if this machine is
13. the workpiece look through the driled hole to line up centers clamp the backing block to the workpiece and wait for the glue to cure according to the manufactur er s recommendation 19 Sanding Finishing sandpaver Ms CAUTION Wrapping the per completely around the workpiece will pull After turning the workpiece can be sanded as shown in Figure 27 and finished in the same manner before removing it from the lathe your hands into the mov ing workpiece and may d cause injury Never wrap sandpaper completely around the workpiece Workpiece Whenever sanding or finishing move the tool rest holder out of the way to increase personal safety and gain adequate working room 20 o G0624 10 Benchtop Lathe SECTION 5 ACCESSORIES G1194 3 Jaw Chuck A must have for the serious wood turner This 3 jaw chuck is a self centering style chuck used mostly for round work All three jaws tighten together at the same time Jaws are reversible for expanded work holding capacity Threaded insert required for mounting Figure 28 Model G1194 3 Jaw Chuck G1082 4 Jaw Chuck Another must have for the serious wood turner This 4 jaw chuck is an independent type chuck that is used for square and odd shaped pieces Each jaw tightens individually and can be turned around to hold larger dimension workpieces Threaded insert required for mounting Figure 29 Model G1082 4 Jaw Chuck G0624 10
14. 32 P0624033 PRO6M P0624035 P0624036 P0624037 P0624038 P0624039 P0624040 P0624041 P0624042 PNOSM PSBAOM P0624045 P0624046 PRP61M OCK NUT M10 1 5 ET SCREW 6 1 X 6 AILSTOCK HANDWHEEL QUILL HANDWHEEL HANDLE ECCENTRIC SHAFT EXT RETAINING RING 16MM TAILSTOCK RELEASE LEVER LEVER KNOB KNOCK OUT BAR LOCK HANDLE GUARD PLATE ULTR FLEX BELT 7 X 3 4 X 600MM COMPRESSION SPRING THREADED SHAFT HEX NUT M8 1 25 CAP SCREW M8 1 25 X 35 THUMB SCREW 5 8 X 15 BELT TENSION LOCK KNOB ROLL PIN 3 X 12 00 00 U U U U U U U UU U U U U u v olololdlpl lclo lolo lo Zl gt 9 8 5 RI R 2 AB KI RIO 21 o jo oooooooo z CO zu M L SIL SI C lt 16 N RK oo PO INI ala Bom REF PART DESCRIPTION 48 P0624048 SHAFT 49 50 s 52 53 54 55 56 57 7 57 2 57 3 57 4 POG24057 4 57 5 57 6 POG24057 6 58 59 60 PStTM 2 2 63 1 LOCK WASHER 5MM 64 CAP SCREW 5 8 X 15 65 TENSION BRACKET 66 SQUARE HEAD BOLT 67 RUBBER SLEEVE 68 MOTOR 68 1 CAPACITOR COVER 68 2 CAPACITOR 25MFD 250VAC 68 3 FAN 68 4 69 70 71 72 73 7
15. 4 75 76 77 78 79 80 81 82 83 FAN COVER DUST GUARD LOCTITE SCREW 10 24 X 6 EXT RETAINING RING 10MM TOOL POST BASE TOOL REST LOCK HANDLE M6 1 ADJUST SHAFT SLIDE COLLAR LOCK NUT M10 1 5 TOOL REST ROLL PIN 4 X 20 EXT RETAINING RING 14MM ECCENTRIC SHAFT LEVER KNOB TOOL REST RELEASE LEVER HEX WRENCH 2 5MM PRO1M gt O N lt G0624 10 Benchtop Lathe Warning Labels Parts List ag RR 127 LRD Se REF PART DESCRIPTION 87 P0624087 MACHINE ID LABEL AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels G0624 10 Benchtop Lathe o 29 WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or repres
16. APACK ee seca ee teat estates cones UU 10 VOMON ca 10 S EB e cutee seats 11 Site Considerations NRI DRE 11 hice E ee ae ce eee eee eee ee ee M S 12 WG SERT uu 12 SECTION A OPEBHA TIONS erba ELE 13 Operation Salely Rm 13 Changing ERREUR 13 PAC JUSTIN TA RE mmm 14 TOOT MACS ane GRUND NUMEN EEUU 14 Installing Removing Spur Center ccccccsccccccesessceccsseceeccsseecesceseceeeccesseencceseeeecoueeseesceesees 15 Installing Removing Live 15 Installing Removing Faceplate NNNM 16 Selecung rurmnd TOOIS 16 Spindle TUMINO 17 n 19 Sanding FINS IAG Mem 20 SECTION S ACCESSORIES eoa 21 SECTION 6 MAINTENANCE 23 gt 1 gt 23 S i j HH 23 NO ME 23 RE mE 23 5 23 oC 24 POUDO SIN
17. C OUI Ge omm 24 90624 Wiring DIAGF Mere cic sccsesensieecendanededvnanecaeuisnesdssaentceatade edssnustceeauss scebeeededee su nsscebenenedeesedeeedes 26 FATS ESCO e 27 r 28 Waning Pans EED 29 WARRANTY AND RETURNS EN 30 INTRODUCTION Foreword We are proud to offer the Model G0624 10 Benchtop Lathe This machine is part of a grow ing Grizzly family of fine woodworking machinery When used according to the guidelines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s com mitment to customer satisfaction We are pleased to provide this manual with the Model G0624 It was written to guide you through assembly review safety considerations and cover general operating procedures It repre sents our effort to produce the best documenta tion possible The specifications drawings and photographs illustrated in this manual represent the Model 00624 as supplied when the manual was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be refle
18. Cause Possible Solution Machine does not start or a breaker trips Machine stalls or is underpowered Machine has vibra tion or noisy opera tion Plug receptacle is at fault or wired incor rectly Power supply is at fault switched OFF Lockout key is at fault Motor ON button or ON OFF switch is at fault Wiring is open has high resistance Motor is at fault Plug receptacle is at fault Motor bearings are at fault Motor has overheated Motor is at fault Motor or component is loose Motor fan is rubbing on fan cover Workpiece or chuck is at fault Motor bearings are at fault Wood Lathe Operation SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Vibration noise 1 while machine is running noise changes when speed is changed 24 Belt cover loose 2 Belt cover bent or dented and is making contact with the motor pulley or belt Test for good contacts correct the wiring Ensure hot lines have correct voltage on all legs and main power supply is switched ON Install replace lockout key replace switch Replace faulty ON button or ON OFF switch Check for broken wires or disconnected corroded connections and repair replace as necessary Test repair replace Test for good contacts correct the wiring Test by rotating shaft rotational grinding loose shaft requires bearing replacement Clean off motor let cool and reduce workload Test repair replac
19. NGER Disconnect power before performing any electrical service Electricity presents serious shock hazards that will result in severe personal injury and even death COLOR KEY SH BLACK Industrial 2 Wu GREEN m PADDLE SWITCH viewed from behind Available in color online at Grizzly com Ground Capacitor 25MFD 250VAC LL a tu Oe RT pi EX S fo e E ES A euro A lt UT A EE R FK SA curant ee e MDC pm iioi 9 Se A gt f A d aug Was yo ms on E rre 3 Figure 37 Motor connections Figure 38 Switch connections 26 o G0624 10 Benchtop Lathe Parts Breakdown G0624 10 Benchtop Lathe o 27 REF alalayalayalaylayalasto Nl 39 9 28 Parts List PART DESCRIPTION PSS02M SET SCREW M6 1X 6 P0624002 P0624003 PSS7OM P0624005 P6004 P0624007 P6005 P0624009 P0624010 P0624011 P0624012 P0624013 P0624014 P0624015 P0624016 PROSM P0624019 P0624020 P0624021 P0624022 PNO4M PSBIEN PROM PRPOSM P0624027 P0624028 SLIDE COLLAR PLNO5M PSS02M P0624031 P06240
20. Workpiece Center Figure 21 Workpiece marked diagonally from corner to corner to determine the center 7 Figure 22 Spur center properly embedded Using a wood mallet tap the point of the spur center into the center of the workpiece so that it leaves a center mark then remove the spur center Using a drill bit drill a deep hole at the center mark Cut the corners off your workpiece if it is over 2 x 2 to make turning safer and easier Drive the spur center into the center of the workpiece with a wood mallet to embed it at least 1 4 as shown in Figure 22 With the workpiece still attached insert the spur center into the headstock spindle With the live center installed in the tailstock slide the tailstock toward the workpiece until the live center touches the workpiece center point then lock the tailstock in this position Use the quill handwheel to push the live cen ter into the workpiece at least a 14 AWARNING Do not press the workpiece too firmly with the tailstock or the bearings will bind and overheat Likewise do not adjust too loose ly or the workpiece will spin off the lathe Use good judgement Serious personal injury could result if care is not taken 18 Position the tool rest approximately 1 4 away from the workpiece and approximately 8 above the center line as shown in Figure 23 Workpiece Distances 7 10 1 8
21. Z Figure 33 Model H6542 Robert Sorby 8 PC Set Call 11600 92294 1070 7 WO 22 G9863 8 PC HSS Lathe Chisel Set This chisel set features beautiful 8 ash handles with brass ferrules and 3 2 long high speed steel blades Chisels include parting tool Yo straight chisel 2 double bevel skew 12 roundnose 34 gouge Ys gouge 2 diamond point and 58 veiner Set comes in fitted wooden case and 15 very competitively priced Figure 34 Model G9863 8 PC Chisel Set H6204 Precision Drill Chuck 32 x JT 3 G1676 Drill Chuck Arbor MT 2 x JT 3 The best way to bore holes with your lathe H0507 20 Swan Neck Hollowing Tool H0508 24 Swan Neck Hollowing Tool An excellent choice for blind turning or undercut ting where reach is restricted H0507 is designed for end grain use while HO508 with a more sub stantial steel cross section is designed for both end grain and side grain bowl use G0624 10 Benchtop Lathe SECTION 6 MAINTENANCE AWARNING Always disconnect power to the machine before performing maintenance Failure to do this may result in serious person al injury Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check e Loose mounting bolts e Worn or damaged wires e Worn switch Any other unsafe condition Monthly Check Belt tension damage or wear
22. achinery DO NOT use these products to clean the machinery A CAUTION Many cleaning solvents are toxic if inhaled Minimize your risk by only using these products in a well ventilated area G7895 Grizzly Citrus Degreaser This natural citrus based degreaser is a great solution for removing export grease and it s much safer to work around than nasty solvents 1 800 523 4777 NO PETROLEUM RESIDUE NATURAL CITRUS FORM CLEANS FASTER amp Figure 4 Grizzly citrus degreaser G0624 10 Benchtop Lathe Site Considerations Floor Load Refer to the Machine Data Sheet for the weight and footprint specifications of your machine Some workbenches may require additional rein forcement to support both the machine and the workpiece Placement Location Consider existing and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your new machine See Figure 5 for the minimum working clearances Figure 5 Minimum working clearances A CAUTION Children and visitors may be seriously injured if unsuper vised Lock all entrances to the shop when you are away DO NOT allow unsupervised children or visitors in your shop at any time 11 Assembly To install the tool rest 1 Turn the release lever on the tool rest bas
23. cted in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 Email manuals grizzly com We stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport Q grizzly com Web Site http www grizzly com G0624 10 Benchtop Lathe MACHINE DATA Grizzly D Industrial Hic Customer Service 570 546 9663 To Order Call 800 523 4777 Fax t 800 438 5901 MODEL 60624 10 CAST IRON BENCHTOP LATHE Product Dimensions Meister VV VIE FPG IQ MEE RO Eo OO 21 s x 151 2 x 91 2 in Foot Print Length Width MERE ER m T T Em 56 x 85 4 in Shipping Dimensions jT Cardboard Gol Machine rice e 113 108 Wigs VV froid is o 37 s 115 8 x 177 64 Electrical el file m Pad
24. dle Type w Lockout Key SWEN WOM MEER E E EE m 110V e 8 2 ft goeBCc DI 18 gauge Recommended Circuit Breaker IZ cosas esi ten ERO Secus at mn E aC P Ius ds idus 15 amp mom C E A 5 15 Motors Main i Capacitor Start mio fs Me 1 2 HP ide coc 110V 15 T On 110V dic m M Single NENNT m m m 6A ore cc teense IR CTEHTKd C 1725 RPM 60 Hz Number pM Cc C 1 wes t DEIN Shielded and Lubricated Main Specifications Construction ds C 10 ww lpeke i GWKesil ce E ri o Distance Between Centers
25. e Inspect replace stripped or damaged bolts nuts and re tighten with thread locking fluid Replace dented fan cover replace loose damaged fan Center workpiece in chuck or face plate reduce RPM replace defective chuck Test by rotating shaft rotational grinding loose shaft requires bearing replacement Tighten the belt cover lock handle if necessary install a soft vibration dampening material between the belt cover and the headstock casting Remove belt cover and inspect the inside for dents bends or indications of rubbing Tap out the dent with a rubber mallet bend back into proper shape or shim belt cover away from the motor pulley G0624 10 Benchtop Lathe SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Vibration noise while machine is running noise remains constant when speed is changed Excessive vibration Chisels grab or dig into workpiece Bad surface finish Tailstock moves Can t remove tapered tool from tailstock barrel G0624 10 Benchtop Lathe 1 Dented fan cover on motor Workpiece mounted incorrectly Workpiece warped out of round or is flawed opindle speed is set too fast for mounted workpiece Lathe is resting on an uneven surface Motor mount bolts are loose Belt is worn or damaged Spindle bearings are worn Tool rest set too low Tool rest set too far from workpiece Wrong chisel tool being used Chisel tool dull Wr
26. e So it does not interfere with assembly 2 Thread the tool rest lock handles into the tool rest base Figure 6 until the threaded ends of the handles are flush with the inside of the shaft Base Lock Handle Handle ON gt Release Sa Figure 6 Tool rest lock handles installed onto tool rest base 3 Insert the tool rest into the shaft and turn the handles to lock it as shown in Figure 7 Figure 7 Tool rest installed 4 Install the optional bed extension Model G0625 Page 21 Refer to the instruction sheet included with the bed extension Ad 9 Test Run Once the assembly is complete test run your machine to make sure it runs properly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs correctly and 2 the safety paddle switch works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review the Troubleshooting on Page 24 If you still cannot remedy a problem contact our Tech Support at 570 546 9663 for assistance To test run the machine 1 Make sure that you have read the safety instructions at the beginning of this manual and that the machine is setup properly 2 the machine to the power source 3 Flip the paddle switch up to turn the machine ON Make sure that your hand stays poised ove
27. e if this step is not observed Also the tailstock quill should not protrude from the tailstock housing more than 2 or the quill will not be supported enough Failure to follow these warnings may result in personal injury Installing Removing Faceplate The faceplate can be installed only if the spur cen ter has been removed from the headstock spindle The knock out bar is included with the lathe for installing and removing the faceplate To install the faceplate 1 UNPLUG LATHE FROM POWER 2 Remove the spur center See Page 15 3 Thread the faceplate onto the headstock spindle 4 Using the knock out bar hand tighten the faceplate as shown in Figure 15 Note Reverse Steps 3 4 to remove the face plate 16 1 R LA gt Figure 15 Tightening faceplate To mount a workpiece to your faceplate refer to Page 19 Selecting Turning Tools Lathe tools come in a variety of shapes and sizes and usually fall into five major categories e Gouges Mainly used for rough cutting detail cutting and cove profiles The rough gouge is a hollow double ground tool with a round nose and the detail gouge is a hol low double ground tool with either a round or pointed nose Figure 16 shows an example of a gouge Figure 16 Gouge e Skew Chisel A very versatile tool that can be used for planing squaring V cutting beading and parting off The skew chisel is flat double ground with one side
28. ent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon 30 o G0624 10 Benchtop Lathe CUT ALONG DOTTED LINE Grizzly NARRANTY CARD Industrial Inc Name Street City State Zip Phone Email Invoice Model Order Serial
29. faceplate which is mounted to the headstock spindle This type of turning is usu ally done with open faced workpieces like bowls Figure 24 Typical faceplate turning operation To mount your workpiece to the faceplate 1 Find the center of your workpiece in the same manner as when spindle turning 2 Cut off the corners of the workpiece 3 Center the faceplate on the workpiece and attach it through the faceplate holes with wood screws 4 Thread the faceplate onto the headstock spindle and tighten securely Note f screws cannot be placed in the workpiece then a backing block can be glued to the workpiece and attached to the faceplate with screws G0624 10 Benchtop Lathe NOTICE Only use tap screws or wood screws with non tapered heads Figure 25 to attach the faceplate to the workpiece Do NOT use drywall screws or screws with tapered heads because these can split the faceplate or the screws may snap off during operation Figure 25 Correct and incorrect screw types for mounting faceplate to workpiece To mount your workpiece to a backing block 1 Make the backing block Figure 26 from a piece of scrap wood that is flat on both sides E Y E Figure 26 Example of moulin faceplate toa backing block 2 Locate and mark the center of both the workpiece and the backing block 3 Drill a hole in the center of the backing block 4 Glue the center of the backing block to the center of
30. higher than the other usually at an angle of 20 40 G0624 10 Benchtop Lathe Figure 17 shows an example of a skew chisel Figure 17 Skew chisel Scrapers Mainly used where access for other tools is limited such as hollowing oper ations This is a flat double ground tool that comes in a variety of profiles Round Nose Spear Point Square Nose etc to match many different contours Figure 18 shows an example of a round nose scraper Figure 18 Round nose scraper e Parting Tools Used for sizing and cut ting off work This is a flat tool with a sharp pointed nose that may be single or double ground Figure 19 shows an example of a parting tool Figure 19 Parting tool e Specialty Tools These are the unique special function tools to aid in hollowing bowl making cutting profiles etc The Swan Neck Hollowing Tool shown on Page 22 is a good example of a specialty tool G0624 10 Benchtop Lathe Spindle Turning Spindle turning Figure 20 is the operation per formed when a workpiece is mounted between the headstock and the tailstock Figure 20 Typical spindle turning operation To set up a spindle turning operation 1 Mark both ends of your workpiece by draw ing diagonal lines from corner to corner The intersection point of these lines will show you the center of your workpiece See Figure 21 for details Workpiece Pencil Lines gt Marked Diagonally Across Corners
31. kpiece has been properly imbedded on the headstock and tailstock centers and that there is adequate clear ance for the full rotation 5 WORKPIECE CONDITION Always inspect the condition of your workpiece DO NOT turn pieces with knots splits and other potentially dangerous conditions Make sure joints of glued up pieces have high quality bonds and won t fly apart during operation 6 ADJUSTING TOOL REST Adjust tool rest to provide proper support for the turning tool you will be using Test tool rest clearance by rotating workpiece by hand before turn ing lathe ON 7 TURNING SPEED Select the correct tun ing speed for your work and allow the lathe to gain full speed before using 8 USING SHARP CHISELS Keep lathe chis els properly sharpened and held firmly in position when turning AWARNING Like all machinery there is potential danger when operating this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the pos sibility of operator injury If normal safety precautions are overlooked or ignored seri ous personal injury may occur 9 OPERATING DAMAGED LATHE Never operate the lathe with damaged or worn parts 10 ADJUSTMENTS MAINTENANCE Make sure your wood lathe is turned OFF dis connected from its power source and all moving parts have come to a complete stop before starting any inspection adjustment or
32. ong spindle speed Dull chisel or wrong chisel being used for the operation Tailstock mounting bolt loose Too much clamping pressure applied by tailstock Bed surface is oily or greasy Tailstock barrel had not retracted all the way back into the tailstock Debris was not removed from taper before inserting into barrel T or adjust fan cover Inspect motor fan and replace if damaged Re mount workpiece making sure that centers are embedded in true center of workpiece Cut workpiece to correct or use a different workpiece Reduce the spindle speed Shim or adjust feet to remove any wobbles Tighten motor mount bolts Replace belt Replace spindle bearings Set tool rest higher See Page 18 for how to prop erly set the tool rest height Move the tool rest closer to the workpiece See Page 18 for the proper workpiece tool rest clear ance Use the correct chisel tool educate yourself by reading books trade magazines or seeking help from an experienced lathe operator Sharpen or replace the chisel tool you are using Use trial and error to find a better spindle speed Sharpen chisel or try a different chisel Tighten Apply less clamping pressure with tailstock Clean bed surface to remove oil grease Turn the barrel handwheel until it forces taper out of barrel Always make sure that taper surfaces are clean 25 G0624 Wiring Diagram DA
33. oosen or tighten the hex nut located on the underside of the tailstock in small increments as needed to achieve the proper clamping pressure 14 Adjusting Tool Rest The tool rest is equipped with a cam action clamping system to secure it to the lathe bed When the lever is engaged a locking plate lifts up and secures the tool rest base to the bed To position the tool rest base along the bed 1 Loosen the release lever and slide the tool rest base along the bed Figure 11 Tool Rest Base EU Lock Handle EN lock Handle dires Release Figure 11 Tool rest controls 2 Re engage the release lever to lock the tool rest base in place the release lever will not lock the tool rest base onto the bed either too loose or too tight then loosen or tighten the hex nut located on the underside of the tool rest base in small increments as needed to achieve the proper clamping pressure To adjust the tool rest vertically 1 Loosen the lock handles Figure 11 and adjust the tool rest vertically or swivel it as needed 2 Tighten the lock handles G0624 10 Benchtop Lathe Installing Removing Spur Center The spur center installs into the headstock spin dle with a taper fit To install the spur center 1 UNPLUG LATHE FROM POWER 2 Insert the tapered end of the center into the spindle and push it in quickly and firmly see Figure 12 Figure 12 Inserting spur center into spindle
34. ot avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the machine AWARNING Safety Instructions for Machinery READ THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery pres ents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust can cause severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing loss WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry that can catch in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery G0624 10 Benchtop Lathe 10 11 12 13 14 15 16 AWARNING Safety Instructions for Machinery 17 REMOVE ADJUSTING KEYS AND ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make s
35. r the switch in case you need to quickly turn the machine OFF When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems 4 Turn the machine OFF 5 Remove the safety key and attempt to turn the machine ON the machine starts stop it The switch disabling feature is not working This safety feature must work properly before proceed ing Call Tech Support for help l f the machine does not start the switch disabling feature is working G0624 10 Benchtop Lathe SECTION 4 OPERATIONS Operation Safety AWARNING Damage to your eyes and lungs could result from using this machine without proper pro tective gear Always wear safety glasses and a respirator when operating this machine AWARNING Loose hair and cloth ing could get caught in machinery and cause seri Lock Handle Access 4 Plate Belt Tension N Belt Tension Lock Knob Figure 8 Belt access ous personal injury Keep 2 Loosen the belt tension lock knob and move loose clothing and long the belt tension lever up to reduce tension on hair away from moving the belt machinery 3 Locate the desired speed on the speed chart NOTICE If you have never used this t
36. t least 14 gauge cord that does not exceed 50 feet in length The extension cord must also contain Current round wire and pl in ground wire and plug p Prongs A qualified electrician MUST size cords over Figure 2 Typical type 5 15 plug and receptacle 50 feet long to prevent motor damage G0624 10 Benchtop Lathe o 9 SECTION 3 SET UP Set Up Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire set up pro cess AWARNING The Model G0624 is a heavy machine DO NOT over exert yourself while unpacking or moving your machine get assis tance ltems Needed for Setup The following items are needed to complete the setup process but are not included with your machine Description Qty e Cleaning Solvent as 1 10 Unpacking The Model G0624 was carefully packed when left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of
37. ther reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUC FON m 2 a5 oo icc srt es ne NE 2 Contact vadis aia ue Eo SERE ERE DUM RF ee MV URINE UE Pru eee 2 Data Satie ene eee 3 Identification MR MERC SEORRTL 5 T 2 fee 6 Safety Instructions for Machinery tO OT TO 6 Additional Safety for Wood 8 SECTION 2 CIRCUIT REQUIREMENTS 2 UE SEU reas 9 ONE T U m 9 SECTION 3 SET UP X 10 Ser eects RR 10 Mega ze ieljoghe ibo TT TOM 10
38. ure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILDPROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE 15 RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIGHTED Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATEDFOR THEMACHINE AMPERAGE Grounded cords minimize shock hazards Undersized cords create excessive heat Always replace damaged extension cords ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY G0624 10 Benchtop Lathe 18 19 20 21 22 23 24 25 WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding or misaligned parts broken parts loose bolts and
39. your shipment inventory the contents Inventory After all the parts have been removed from the box you should have the following items Box Contents Figure 3 Qty A 10 Benchtop Lathe Not Shown 1 B Safety 1 Ge Liye Cente MN 1 D Spur 1 E 3 ig 912 6 2 gt 1 F TOO 1 G Knock 1 Tool Rest Lock Handles 2 Figure 3 Additional box items If any nonproprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store G0624 10 Benchtop Lathe Clean Up The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment Remove this protective coating with a solvent cleaner or citrus based degreaser such as Grizzly s G7895 Citrus Degreaser To clean thoroughly some parts must be removed For optimum performance from your machine clean all moving parts or sliding contact surfaces Avoid chlorine based solvents such as acetone or brake parts cleaner that may damage painted surfaces Always follow the manufacturer s instructions when using any type of cleaning product AWARNING Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean m
40. ype of machine or equipment before WE STRONGLY REC OMMEND that you read books trade maga zines or get formal training before begin on the belt cover and move the belt to the desired grooves on the motor and spindle pulleys For Example As indicated in the speed chart belt position B creates 1270 RPM Figure 9 ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of training Changing Speeds To change speeds the belt in the headstock must be rearranged A chart on the pulley cover shows the belt positions needed to make the lathe run at the desired speed Motor Pulley Figure 9 G0624 Spindle speeds To change speeds 1 Loosen the lock handle remove the belt 4 Move the belt tension lever down tighten the cover and open the access plate Figure lock knob and reinstall the access plate and 8 belt cover G0624 10 Benchtop Lathe o 13 Adjusting Tailstock The tailstock is equipped with a cam action clamping system to secure it to the lathe bed When the lever is tightened a locking plate lifts up and secures the tool rest to the bed To position the tailstock along the bed 1 Loosen the release lever and move the tailstock to the desired position Figure 10 2 Re engage the release lever 3 If the release lever will not lock the tailstock down onto the bed either too loose or too tight l
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