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Grizzly G0508 Dust Collector User Manual

1. ia 25 SECTION 6 RAR ARAR AA RRRRRARRRRARERARRARE RAR Las RaRARasaxaRERuZERanAbba 28 o aad a ls 28 SECTION 7 MAINTENANCE a as 29 RN A y gg b d Due 29 A o o 5 Y 29 Bag 10 0 0 29 SECTION 8 SERVICE io 30 210 SEVICE isos 30 Troubleshooting da R A ab nee 30 Electrical Components amp adalara pay m ice 31 WING Diagram sea Rad Rab ERA ay yaa aa 32 Pants POLO soso 33 nn PP 35 WARRANTY AND RETURNS 36 INTRODUCTION Foreword We are proud to offer the Model G0508 10 HP Industrial Dust Collector This machine is part of a growing Grizzly family of fine woodworking machinery When used according to the guide lines set forth in this manual you can expect years of trouble free enjoyable operation and proof of Grizzly s commitment to customer satis faction We are pleased to provide this manual with the Model G0508 it will guide you through assembly safety considerations and general operating pro cedures It represents our effort to produce the best documentation possible The specifications drawings and photographs illustrated in this manual represent the Model G0508 as supplied when the manual was pre pared However owing to Grizzly s policy of con tinuous improvement changes may be made at any time with no obligation on the part of Grizzly For your convenience w
2. 4 OB a aa m aaz 4 K Rubber Gaskets 2222 4 IL BagOlamps 8 M Hardware Bag not shovvn 1 Combo Wrench 10 12mm 1 Phillips Head Screw M6 1 0 x 10 1 Flange Bolts 14 20 x V 12 Flange Bolts 5 e 18 x T 32 Flat Washers 5 e 64 Hex Bolts 6 18 x 1 32 Flex Nuts 6 18 rra 32 Figure 2 Model G0508 Inventory A D G0508 10 HP Industrial Dust Collector H Figure 4 Model G0508 Inventory J L In the event that any nonproprietary parts are missing e g a nut or a washer we would be glad to replace them or for the sake of expedi ency replacements can be obtained at your local hardware store NOTICE Some hardware fasteners listed in the inven tory may arrive pre installed on the machine Check these locations before assuming that any items from the inventory list are miss ing 11 Site Considerations Floor Load Refer to the Machine Data Sheet on Page 3 for the weight and footprint specifications of your machine Some floors may require additional reinforcement to support both the machine and operator Placement Location Consider e
3. Wo Collector AS Mounting Bolts f Ru y SS Figure 9 Collector mounted to main housing G0508 10 HP Industrial Dust Collector 10 12 14 15 16 With assistance position and hold the tor so the holes in the collector flange match with those of the rubber gasket and main housing Insert and hand tighten one e 18 x 1 flange bolt two 316 flat washers and one 5 e 18 hex nut in all eight holes Tighten the eight flange bolts and nuts in a alternating fashion so that the rubber gasket is evenly compressed without deformation Repeat Steps 10 13 for the remaining col lectors Place the inlet on the top center circular flange of the main housing see Figure 10 Figure 10 Inlet mounted on main housing Rotate the inlet so the hole in the inlet aligns with the hole in the housing flange Use the M6 1 x 10 Phillips head screw to fas ten the inlet securely to the housing flange 13 17 Slide the hanger into the hanger support 20 Align the hanger assembly so that the hook aligning the two holes on each part at the top is directly over the center of the col lector 18 Secure this hanger assembly with two 74 20 x Y flange bolts see Figure 11 21 Secure the hanger assembly with one 14 20 x Y flange bolt see Figure 12 22 Repeat Steps 18 22 for the remaining hang er assemblies 23 Place the loop at the top of the upper col
4. Industrial Inc MODEL G0508 10 HP INDUSTRIAL DUST COLLECTOR OWNER S MANUAL COPYRIGHT NOVEMBER 2006 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC TS8335 PRINTED IN TAIWAN 4 WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integ rity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Cryst
5. 8 Would you recommend Grizzly Industrial to a friend Yes Catalog Other Today s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker s Journal Other 40 000 49 000 70 000 40 49 70 20 Years 10 No No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use names more than 3 times Yes 10 Comments No FOLD ALONG DOTTED LINE Grizzly Industrial Inc GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend TAPE ALONG EDGES PLEASE DO NOT STAPLE TOOL WEBSITE Buy Direct and Save with Grizzly Trusted Proven and a Great Value Visit Our Website Today And Discover Why Grizzly Is The Industry Leader e SECURE ORDERING e ORDERS SHIPPED WITHIN 24 HOURS E MAIL RESPONSE WITHIN ONE HOUR Call Today For A FREE Full Color Catalog 000 9477 EH maz
6. B LA ABS n n 17 8 cu ft Lower Bag Gapa ciy casas ose se estes ene 13 7 cu ft Number of Lower BaGS 4 1414110 kotta ida ced Ohaka bet Verid 4 Upper Bags Total Aleaciones 71 cu ft Lower Bags Total 54 8 cu ft Upper Bag Diameters in amala a a Bab 23 5 8 in UpperbPao lengin m nn n aw Mn on 70 in 1 sn sayan YRD 23 5 8 in k wer Bag engine E as 54 in Impeller Information Impeler Type nr aa Radial Fin Impeller Size 0 E T steer cre etree 14 3 4 in impeller Blade THICKNESS akinena a tees accede eed ete ee ee 1 4 in Construction Upper Bag Woven Fabric Lower Bag Material ds Plastic Base Construc cantos Pre Formed Steel on Casters Frame ComStrt Gti om serei A An Formed Steel Caster GOMSIKUGUOM roads Plastic Impeller Construction escondidas Balanced Welded Steel Palta ens ia Powder Coated Other Specifications ISO 15 9001 A ONGIM buna Taivvan Watani is En 1 Year Serial Number Data Label on Machine Assembly 0052030000 1 1 2 hours Features 10 HP Industrial Motor 4 Heavy Duty Plastic Collection Bags 4 filt
7. Circuit Requirements We recommend connecting your machine to a dedicated and grounded circuit that is rated for the amperage given below Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualified electri cian to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit consult a qualified electrician 2207 DIC arias 40 Amps 44017 Cirv tec a certe 20 Amps Connection to Povver Have a qualified electrician hardvvire this machine to a dedicated locking shut off switch that is con nected to the main power source G0508 10 HP Industrial Dust Collector Grounding In the event of an electrical short grounding reduces the risk of electric shock The grounding wire in the power cord must be properly connected to the grounding prong on the plug likewise the outlet must be properly installed and grounded All electrical connections must be made in accor dance with local codes and ordinances Improper connections of the electrical grounding conductor increases the risk of electric shock Check with a qualified electrician or one of our service personnel if you do not understand the grounding instructions or if you doubt the machine is properly grounded AWARNING Electrocution or fire could result if this machine is not installed correctly or the electrical installation does no
8. lection bag over the top hook of the hanger assembly see Figure 13 Bag Loop Hanger Support Figure 11 Hanger attached to hanger support 19 Mount the hanger assembly on the protruding rod on the collector as shown in Figure 12 Figure 13 Upper filter bag mounted on hanger assembly 24 Thread the bag clamp into and around the bottom seam of the upper collection bag see Figure 14 Figure 12 Hanger assembly mounted onto collector 14 G0508 10 HP Industrial Dust Collector UPPER BAG Sit LOWER BAG SIZE z r LOWER BAG CAPA or IMPELLER 1434 HT 528 85 EA Bag Clamp a _ Gosos10HP DUST COLLECTOR NN Figure 14 Upper filter bag secured to collector Figure 15 Bottom collection bag snagged on collector hooks 25 Slip the bottom of the bag over the top lip of the collector so that the bag clamp is com 29 Wrap the bag clamp around the collector and pletely over the lip as well position it between the bottom lip of the col lector and the hooks fasten the bag clamp to 26 Fasten the locking mechanism of the bag secure the bag to the collector see Figure clamp to secure the bag to the collector see 16 Figure 14 27 Slip the lower collection bag over the bottom lip of the collector and position the bag evenly around the collector 28 Snag the bag on the hooks to hold the bag in place until the bag clamp ca
9. or correcting potential problems f you cannot easily locate the source of a potential problem referto Troubleshooting on Page 30 or contact our Technical Support at 570 546 9663 Turn OFF the machine by pushing in the RED button on the power switch G0508 10 HP Industrial Dust Collector SECTION 4 DESIGNING THE SYSTEM General The Model 60508 can be operated as either a sta tionary or mobile unit There are advantages and disadvantages to both set ups The advantage of the mobile system is eliminating the cost of many ducts and fittings On the other hand the station ary system is more versatile and convenient The Model G0508 is designed to be a central dust collector system Locate the dust collector in an out of the way location such as a corner or separate room The dust collector is capable of collecting dust from up to eight machines running simultaneously The large suction capacity of the Model 60508 allows great flexibility in planning and designing of your dust collection duct layout Grizzly offers a complete line of dust collection accessories for setting up a stationary system Additionally Grizzly offers a complete guide book titled Dust Collection Basics A 5 port inlet is included with the Model G0508 for quick and economical dust collection setup However depending upon your system design using this feature bags may fill at different rates requiring you to empty some bags more often than other
10. When selecting your metal duct choose high quality metal duct with smooth welded inter nal seams that will minimize airflow resistance This type of duct usually connects to other ducts or elbows with a simple self sealing clamp is very quick and easy to assemble and can be readily dismantled and re installed This is espe cially important if you ever need to change things around in your shop or add more tools See the Accessories section on Page 25 for examples Avoid inferior metal duct that requires you to cut it to length and snap it together This type of duct is time consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet metal screws Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss Flexible Duct Flexible hose is generally used for short runs small shops and at rigid duct to tool connections There are many different types of flex hose on the market today These are manufactured from materials such as polyethylene PVC cloth hose dipped in rubber and even metal including steel and aluminum The superior choice for flexible ducting is metal flex hose that is designed to be flexible and as smooth as possible to reduce static pressure loss il JU ii A 4 Figure 18 Example of flexible metal duct 18 There are also many kinds of pure
11. continuously grounded through the electrical circuit to the elec tric service panel If you connect the dust collector to more than one machine by way of a non conducting branching duct system and blast gates the system must still be grounded as mentioned above We recom mend inserting a continuous bare copper ground wire inside the entire duct system and attaching the wire to each grounded woodworking machine and dust collector Be sure that you extend the bare copper wire down all branches of the system Do not forget to connect the wires to each other with wire nuts when two branches meet at a Y or T connec tion 23 AWARNING Always guard against static electrical build up by grounding all dust collection lines Ensure that the entire system is grounded If using plastic blast gates to direct air flow the grounding wire must be jumped Figure 32 around the blast gate without interruption to the grounding system Plastic Blast Gate Ground Wire Metal Duct Figure 32 Ground jumper wire when using plastic blast gates and metal duct 24 External Ground Wire Internal Ground Ground Screw Wire A Flex Hose Figure 33 Flex hose grounded to machine We also recommend wrapping the outside of all plastic ducts with bare copper wire to ground the outside of the system against static electrical build up Wire con
12. energized or has poor contacts Motor is at fault Centrifugal switch is at fault Motor or component is loose Motor fan is rubbing on fan cover Cast iron motor mount loose broken Motor bearings are at fault Centrifugal switch Troubleshooting Test for good contacts correct the wiring Correct motor wiring connections Turn cut out dial to increase working amps and push the reset pin Replace if tripped multiple times weak relay Test for power on all legs and contactor operation Replace unit if faulty Ensure hot lines have correct voltage on all legs and main power supply is switched ON Replace faulty ON button or ON OFF switch Adjust replace the centrifugal switch if available Check for broken wires or disconnected corroded connections and repair replace as necessary Test repair replace Adjust to correct delay replace module Correct motor wiring connections Test for good contacts correct the wiring Test by rotating shaft rotational grinding loose shaft requires bearing replacement Clean off motor let cool and reduce workload Test for power on all legs and contactor operation Replace if faulty Test repair replace Adjust replace centrifugal switch if available Inspect replace stripped or damaged bolts nuts and re tighten with thread locking fluid Replace dented fan cover replace loose damaged fan Tighten replace Test by rotating shaft rotational grinding
13. internal seam Ends easily clamp together for a sealed fit without screws or silicone Figure 36 Straight Metal Pipe H7216 5 x 5 Rigid Metal Flex Hose H7217 6 x 5 Rigid Metal Flex Hose H7218 7 x 5 Rigid Metal Flex Hose H7219 8 x 5 Rigid Metal Flex Hose H7220 9 x 5 Rigid Metal Flex Hose This flex hose provides just enough flexibility to make difficult connections while still keeping the inside wall as smooth as possible to minimize static pressure loss Figure 37 Rigid Metal Flex Hose 205 Metal Elbows These industrial metal elbows are available from 4 8 with 90 60 45 or 30 curves Also avail able with a 90 long radius curve Call 800 523 4777 or visit www grizzly com for more informa tion and pricing 90 Long Radius Figure 38 Metal eloow examples G6177 4 Metal Blast Gate G7340 5 Metal Blast Gate G7358 6 Metal Blast Gate H5234 7 Metal Blast Gate H5249 8 Metal Blast Gate H5259 9 Metal Blast Gate Figure 39 Metal Blast Gate Call 1 800 523 4777 TO 26 Metal Branches We carry many different branches all designed to minimize airflow resistance Figure 40 Metal Branches Reducers amp Adapters We carry a multitude of reducers and elbows to cover most applications from 4 through 9 Figure 41 Metal Reducers amp Adapters G6252 4 Floor Sweep G7341 5 Floor Sweep G7342 6 Floor Sweep Great for clea
14. leaving machine unattended DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machin ery in damp wet locations or where any flammable or noxious fumes may exist KEEP WORK AREA CLEAN AND WELL LIGHTED Clutter and dark shadows may cause accidents USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Grounded cords minimize shock hazards Undersized cords create excessive heat Always replace damaged extension cords ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY G0508 10 HP Industrial Dust Collector MANY MACHINES CAN 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turn ing machinery ON CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding or misaligned parts broken parts loose bolts and any other conditions that may impair machine operation Repair or replace damaged parts before operation USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recom mended accessories Improper accesso ries increase risk of injury DO NOT FORCE MACHINERY Work at the speed for which the machine or acces
15. to use this warranty Please feel free to write or call us if you have any questions about the machine or the manual Thank you again for your business and continued support We hope to serve you again soon G0508 10 HP Industrial Dust Collector 37 CUT ALONG DOTTED LINE Grizzly WARRANTY CARD Industrial Inc Name Street City State Zip JE Phone Email Invoice Model Order The following information is given on a voluntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Friend Card Deck ____ Website 2 Which of the following magazines do you subscribe to Cabinet Maker Popular Mechanics Family Handyman Popular Science Hand Loader Popular Woodworking Handy Practical Homeowner Home Shop Machinist Precision Shooter Journal of Light Cont Projects in Metal Live Steam RC Modeler Model Airplane News Rifle Modeltec Shop Notes Old House Journal Shotgun News 3 VVhat is your annual household income 20 000 29 000 930 000 39 000 50 000 59 000 60 000 69 000 4 VVhat is your age group 20 29 30 39 50 59 60 69 5 How long have you been a woodworker metalworker 0 2 Years 2 8 Years 8 20 Years 6 How many of your machines or tools are Grizzly 0 2 3 5 6 9 7 Do you think your machine represents a good value Yes
16. ACK GREEN 7 RED Grizzly Industrial Hic G0508 A DANGER Disconnect power before performing any electrical service Electricity presents serious shock hazards that will result in severe personal injury and even death 3 PHASE 220 VAC A 3 PHASE n W If motor rotates in the oppo 2 W 4 4 0 V A C A site direction swap the black ele wires at the power 9 DISCONNECT 9 Hot L1 5 20 PLUG EE Hot SWITCH E as recommended as recommended a OO A PLO A E DG 6 ra 220V Sra 21818184 e MAGNETIC TS SUS Sis 2 SWITCH MR 1 ASSEMBLY r fi 1 r L on GROUND lt i r L on GROUND e e 2 2 4 T3 6 8 T1 2 T2 4 T3 6 8 3 ae 1 3 8 1 A P sov 4 LL MAGNETIC i mue U SWITCH we Bl r a se O ASSEMBLY O ES 28 Z lt lt ae 2 15 Fe re MOTOR DES MOTOR at Om at 220V Bao Er Yer 440V 3
17. PHASE Dae 11 Z DER 63 3 PHASE G Ground 4 10116 5111 x Bk Bk ENEY Ex G0508 10 HP Industrial Dust Collector 33 Parts Breakdown G0508 10 HP Industrial Dust Collector 34 REF G0508 10 HP Industrial Dust Collector Parts List PART DESCRIPTION P5954001 CASTER IMPELLER REF 18 o PART DESCRIPTION P0508018 BAG CLAMP 35 Label Placement Erizzhy Industrial Inc tmb 40 REF PART DESCRIPTION REF PART DESCRIPTION P05080038 MACHINE ID LABEL 41 PLABEL 12 READ MANUAL 38 39 PLABEL 14 ELECTRICITY LABEL 42 P05080042 NO HANDS AT INLET LABEL 40 P05080040 DUST MASK LABEL 43 PLABEL 8 GRIZZLY LOGO AWARNING Safety labels warn about machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of the labels on the machine If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact Grizzly at 800 523 4777 or www grizzly com to order new labels 36 G0508 10 HP Industrial Dust Collector WARRANTY AND RETURNS Grizzly Industrial Inc warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase This warranty doe
18. Pressure Loss Seasoned well used Dust Collection Filter Entry Loss at Large Machine Hood Figure 30 Additional factors affecting static pressure loss 4 Total your list as shown in the example in Figure 31 to come up with your overall static pressure loss number for that line Note Always account for a seasoned filter so you don t end up with a system that only works right when the filter is clean Main Line 6 Rigid Pipe 037 at 20 Branch Line 4 Rigid Pipe 075 at 10 4 Flex Pipe 28 at 5 Elbows Branches 6 45 Y Branch 4 45 Elbow Additional Factors Seasoned Filter Total Static Pressure Figure 31 Example list for totaling SP loss G0508 10 HP Industrial Dust Collector Note When calculating static pressure loss to determine if multiple lines can be left open at the same time only include the main line numbers once 5 Compare the total static pressure loss for that line to the maximum static pressure rating of 21 inches refer to the Machine Data Sheet on Page 3 f your static pressure loss is below the static pressure rating of the dust col lector then the line will most likely be successful Congratulations You ve just designed your own dust system Refer to the Accessories section on Page 25 to start buying the components necessary to make your system a reality f your static pressure loss is equal to or above the static pressure rating of the dust collecto
19. alline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Table of Contents INTRODUCTION sleet ic 2 A A ste sautcnaedec ton EE a 2 TEC in eres 2 Machine Data EE a L a d 3 A e o aa ee ee ee ee ee 5 SECTION 1 SAFETY aus anne a Sen kaas ataman aka 6 Safety Instructions tar Machine sana ai 7 Additional Safety for Dust Collectors ennennennanennnnnnnnenaenananeneeannnnnneannaaenn ee 8 SECTION 2 CIRCUIT REQUIREMENTS 9 220 440V 3 Phase ca ea 9 LULU EEE 9 Olunur aaa Pana 9 Aa yaaa AR aaa ae 10 Set Up 10 ems Nesded for SetU asine a et net 10 092 2 1009663 0 000000 0000000 0000 0000000000 10 NEMO a 11 Site lab ra aa DAR ab ada 12 207000 m a aba AH 12 POST PUM ais 0 0 0 On aaa J 15 SECTION 4 DESIGNING THE SYSTEM a iii 17 Konus a t 17 LUT 02 gfe ere si ii 17 System LE isa 19 System Grounding rs S 23 SECTION 5
20. at size of branch line do use if the machine has two dust ports Simply add the total CFM given for each size from Figure 23 and refer to that CFM number in Figure 28 Then split the branch line just before the dust ports with matching duct sizes How do 1 manage two machines on the same branch line You have two options 1 If both machines will be running at the same time add the total CFM given for each size from Figure 23 and match the branch line given in Figure 28 2 If both the machines will never be run at the same time reference the machine with big gest dust port in Figure 28 and add blast gates after the Y branch to open close the line to each machine Total CFM Branch Line Size x s 700 5 800 205 0081826889 7 teo Figure 28 Branch line sizing chart by total CFM for use when multiple machines share line 21 Calculating Duct Resistance Adding duct work elbows branches and any other components to a duct line increases airflow resistance static pressure loss This resistance can be minimized by using rigid smooth pipe and gradual curves as opposed to flexible pipe and 90 elbows To help you think about this resistance imagine riding a bicycle in a tunnel that is an exact replica of your duct work If the inside of the tunnel is very bumpy flexible pipe and has many sharp turns 90 elbows it will take a lot more effort for you to travel from one en
21. chine AWARNING Safety Instructions for Machinery READ THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery pres ents serious injury hazards to untrained users ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES DUST Wood dust can cause severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing loss WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or jewelry that can catch in moving parts Wear protective hair covering to contain long hair and wear non slip footwear NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery G0508 10 HP Industrial Dust Collector AWARNING Safety Instructions for Machinery ONLY ALLOW TRAINED AND PROP ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe dis tance from the work area MAKE WORKSHOP CHILDPROOF Use padlocks master switches and remove start switch keys NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before
22. ctor 28 SECTION 7 MAINTENANCE AWARNING Disconnect power to the machine when perform ing any maintenance assembly or adjustments Failure to do this may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Daily Check Dust collector is completely powered down at the end of use Loose mounting bolts Worn switch or wires Any other condition that would hamper the safe operation of this machine Empty the lower collection bags before they become completely full Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them G0508 10 HP Industrial Dust Collector Bag Cleaning CAUTION All dust collectors dis perse fine dust which may cause allergic reactions or respiratory problems Always wear a respirator when operating your dust collector Empty the lower collection bags on a regular basis to maintain dust collection efficiency Always wear the appropriate respirator or dust mask and safety glasses when emptying the col lection bags Small dust particles can escape the bags during emptying causing them to become airborne and easily inhaled This m
23. d to the other than if your path had been smooth and straight The purpose of calculating this resistance is to determine if it is low enough from the machine to the dust collector to meet the given requirement for the machine Use the charts in Figure 29 to calculate the resistance of duct work Approximate Approximate Static Pressure Static Pressure Loss Per Foot of Loss Per Foot Rigid Pipe of Flex Pipe Branch Branch Lines Lines at 3500 at 4000 at 3500 at 4000 FPM FPM 6 0037 0 047 0136 er 0 028 0027 0 08 0 108 9 0217 0019 0057 0 079 Fitting 90 45 45 90 Dia Elbow Elbow Wye Y Wye Y Figure 29 Static pressure loss charts 22 e e In most small medium shops it is only necessary to calculate FPM for the line with the longest duct length or the most fittings operating under the assumption that if the line with the highest resis tance works the others will be fine To calculate the static pressure loss of any given line in the system follow these steps 1 Make a list of each size duct in the line including the length and multiply those num bers by the static pressure loss value given in Figure 29 2 List each type of elbow or branch and multiply the quantity if more than one by the static pressure loss given in Figure 29 3 Add the additional factors from Figure 30 to your list Additional Factors Static
24. e always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in these manuals as soon as they are complete Visit our site often to check for the lat est updates to this manual Contact Info If you have any comments regarding this manual please write to us at the address below Grizzly Industrial Inc o Technical Documentation Manager P O Box 2069 Bellingham WA 98227 2069 E Mail manuals grizzly com We stand behind our machines If you have any service questions or parts requests please call or write us at the location listed below Grizzly Industrial Inc 1203 Lycoming Mall Circle Muncy PA 17756 Phone 570 546 9663 Fax 800 438 5901 E Mail techsupport grizzly com Web Site http www grizzly com G0508 10 HP Industrial Dust Collector Grizzly MAC A A 2 DATA Industrial Inc Customer Service 570 546 9663 To Order Call 800 523 4777 Fax 800 438 5901 MODEL G0508 10 HP INDUSTRIAL DUST COLLECTOR Product Dimensions 0000000000 t 515 lbs Lengih VVidih Feloht criait KA eal ie Moai 61 x 61 x 134 in Foot Print Lengih VVMdih c nablar amal n b 61 x 61 in Shipping Dimensions INDES arcsec 020020 0 0000000000 Cardboard Wood Frame OLA UE EE A saca Machine 560 Ibs 0 79 701 14747447 11074 Height a d d s nd l 47 x 53 x 31 in E
25. e velocity of the airflow must not fall below 3500 FPM For small medium sized shops using the inlet size of the dust collector as the main line duct size will usually keep the air velocity above 3500 FPM and depending on your system will allow you to keep multiple branches open at one time For the Model G0508 this is 9 Mark your drawing as in Figure 26 FF 220 E s s 1614 Figure 26 Main line size labeled on sketch Determining Branch Line Duct Size The general rule of thumb for a branch line duct is that the velocity of the airflow must not fall below 4000 FPM For small medium sized shops using the dust port size from the machine as the branch line duct size will achieve the correct velocity in most appli cations However if the dust port on the machine is smaller than 4 make the branch line 4 and neck the line down right before the dust port Note Systems with powerful dust collectors work better if multiple blast gates are left open This also allows you to run two machines at once Experiment with different combinations of blast gates open closed to find the best results for your system Write your determined branch line sizes on your drawing as shown in Figure 27 G0508 10 HP Industrial Dust Collector Figure 27 Branch line sizes labeled on sketch A few frequently asked questions when deter mining branch line sizes Wh
26. f the airflow your machine requires Machines that generate the most sawdust should be placed near the dust collector If the machine has multiple dust ports the total CFM required is the sum of all ports Machine Approximate Required CFM 2 2 gt 220 Ek EA 5 5 o Dust Port Size 20 395 e M 0 0 Figure 23 Approximate reguired airflow for machines based on dust port size 20 If your machine does not have a built in dust port use Figure 24 to determine the size of dust port to install on your machine Machine Average Dust Port Size Table Saw Miter Radial Arm Saw Jointer 6 and smaller Jointer 8 12 Thickness Planer 13 and smaller Disc Sander 12 and smaller Disc Sander 13 18 Belt Sander 6 and smaller Belt Sander 7 9 Edge Sander 6 x 80 and smaller Edge Sander 6 x 80 and larger Drum Sander 24 and smaller Drum Sander 24 and larger Widebelt Sander 18 and smaller Widebelt Sander 24 37 single head 2 x 6 Widebelt Sander 24 _51 double head 5 x 4 Figure 24 Dust port size and quantity per average machine Write the required CFM for each machine on your sketch as shown in Figure 25 Figure 25 CFM requirements labeled for each machine G0508 10 HP Industrial Dust Collector Determining Main Line Duct Size The general rule of thumb for a main line duct is that th
27. ial Dust Collector System Design Step 3 Sketch a Basic Duct Layout For the next step sketch how your machines will connect to the dust collector Consider these gen Step 1 Decide Who Will Design eral guidelines for planning an efficient system For most small to medium sized shops you can 1 Machines that produce the most sawdust design and build the dust collection system your should be placed nearest to the dust collector self without hiring engineers or consultants We i e planers and sanders have included some basic information here to get you started on a dust collection system design 2 An ideal design will feature the shortest pos sible main line and secondary branch ducts If you have a large shop or must design a com See Figures 21 amp 22 for ideas of good duct plicated system then we recommend additional research beyond this manual or seek help from an expert layouts vs bad duct layouts uy Step 2 Sketch Your Shop Layout Branch Planning is the most important step when design Line Ducts ing a successful dust collection system Before you begin to dravv your necessary layout sketch we recommend that you visit our FREE Workshop Planner available on our website at Main www grizzly com Line Duct Our Workshop Planner will allow you to quickly and easily draw and print a basic shop layout Don t worry non Grizzly brand machines can be substituted with Gri
28. icroscopic air borne dust is extremely unhealthy to breathe and can cause serious health problems While the Model G0508 excels at collecting the majority of wood dust produced by your machines we always recommend the supplemental aid of a shop air filter such as the Grizzly G5955 G9956 or G0572 see Page 27 Air filters are designed to collect the smaller dust particles that a dust col lector bags cannot trap 29 SECTION 8 SERVICE About Service This section is provided for your convenience it is not a substitute for the Grizzly Service Department If you need help troubleshooting need replacement parts or are unsure of how to perform the procedures in this section please call our Technical Support at 570 546 9663 Machine does not start or a breaker trips Machine stalls or is underpowered Machine has vibration or noisy operation B Motor amp Machine Operation Plug receptacle is at fault or vvired incorrectly Motor connection wired incorrectly Thermal overload relay has tripped Contactor not getting energized has burnt contacts Power supply is at fault switched OFF Motor ON button or ON OFF switch is at fault Centrifugal Switch is at fault Wiring is open has high resistance Motor is at fault Start delay module is at fault Motor connection is wired incorrectly Plug receptacle is at fault Motor bearings are at fault Motor has overheated Contactor not getting
29. lectrical SWIC eeen ae Magnetic with Thermal Overload Relay SWIICh Voltage unitat e marti anes 220V Gord London A assi 12 ft Cord GAUGE 00 000 000 0 10 gauge Recommended Breaker Size A mu inicie n s 40 amp 6227 E eng at 0000700071 0 E ia No Conversion TO FAOV citaciones Part Number P0508037 Phase Converter aa ee r Model G7979 Motors 2101920000 a a E TEE TEFC Induction HOrSe 010 01 11060800606001600000 10HP Voltadeem aaa 220 440V o PR RE EL 220V tk Three 1105700000 000 26 d rsl 3450 RPM te a tia aja err 60 Hz Number Of Speeds ins eani aata aiamaa aban us te ieee 1 Poyersiansier ba ana D Direct Drive Bearnos aa an vette Shielded and Lubricated Main Specifications Air Suction Capacity cirio SD 2 Go ava anne A deed irene 6700 CFM Maximum Static Pressure Rating siennes 21 in Maim Mlet Size ccoo iii ti 7 777 9 in Manifold Included Sieisen a E bell ayama ass Yes Manifold IMlets A A RA Aa dadada 5 Mantol Met Size R 4 in Machine Collection Capacity iii 8 Machines Maximum Material Collection Capacity as rr pe 64 8 cu ft Upper Bag Filtration O 2 5 micron G0508 10 HP Industrial Dust Collector 3 Bag Information Number OMU PPh Bads s k n nni 4 Upper Ba Capacity
30. loose shaft requires bearing replacement Replace G0508 10 HP Industrial Dust Collector Dust Collection Operation Loud repetitious noise or excessive vibration coming from dust collector Dust collector does not adequately collect dust or chips poor performance Sawdust being blown into the air from the dust collector Dust collector is not on a flat surface and wobbles Impeller fan is damaged and unbalanced The motor mounting is loose Impeller is loose on the motor shaft Motor fan cover is dented causing the motor fan to hit the cover while spinning Dust collection bag is full There is a restriction in the duct line The dust collector is too far away from the point of suction or there are too many sharp bends in the ducting The lumber is wet and not flowing through the dust lines smoothly There is a leak in the ducting ora series of small leaks or too many open ports There are not enough open branch lines at one time thereby causing a velocity drop in the main line The ducting and ports are incorrectly sized The machine dust collection design is inadequate The dust collector is too small for the dust collection system Bag clamps dust collection bag or filter bag is not properly secured G0508 10 HP Industrial Dust Collector Stabilize the dust collector Unplug dust collector and inspect the impeller for dents bends loose fins Replace impeller if any damage i
31. n be secured see Figure 15 Figure 16 Lower collection bag secured to collector G0508 10 HP Industrial Dust Collector 15 Test Run AWARNING Wear safety glasses whenever starting or using machine Failure to comply may result in serious personal injury AWARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING Do NOT put hands or small objects near inlet openings during opera tion Objects sucked into the inlet will meet with the impeller blade Failure to heed this warning could result in property damage or per sonal injury Once assembly is complete test run your machine to make sure it runs properly To test run the dust collector 1 Make sure you have read and understand all of the safety instructions starting on Page 6 of this manual and make sure the machine is set up properly 16 Connect the dust collector to the proper povver source reference Circuit Requirements on Page 9 Clear avvay from the machine all tools and objects used during the setup Turn the machine ON by pushing in the GREEN button on the power switch Listen and watch for abnormal noises or operation The machine should run smoothly with little or no vibration or rubbing noises Strange or unusual noises MUST be inves tigated and corrected before operating the machine further Always disconnect the machine from power before investigating
32. nections at Y s and T s should be made with wire nuts Attach the bare ground wire to each stationary woodworking machine and attach to the dust collector frame with a ground screw as shown in Figure 33 Ensure that each machine is continu ously grounded to the grounding terminal in your electric service panel G0508 10 HP Industrial Dust Collector SECTION 5 ACCESSORIES H5293 4 Metal Duct Starter Kit H5295 5 Metal Duct Starter Kit H5297 6 Metal Duct Starter Kit Save over 20 with this great starter kit Includes 2 machine adapters 10 pipe clamps 3 5 straight pipes 1 branch 3 pipe hangers 1 end cap 3 adjustable nipples 1 90 elbow and 1 60 elbow Figure 34 Metal Duct Starter Kit H5294 4 Metal Duct Machine Addition Kit H5296 5 Metal Duct Machine Addition Kit H5298 6 Metal Duct Machine Addition Kit Save over 20 with this great machine addition kit Includes 2 blast gates 1 machine adapter 10 pipe clamps 2 pipe hangers 2 5 straight pipes 2 adjustable nipples 1 branch and 1 60 elbow Figure 35 Metal Duct Machine Addition Kit G0508 10 HP Industrial Dust Collector G6162 4 x 5 Straight Metal Pipe G7346 5 x 5 Straight Metal Pipe G7364 6 x 5 Straight Metal Pipe H5227 7 x 5 Straight Metal Pipe H5237 8 x 5 Straight Metal Pipe H5252 9 x 5 Straight Metal Pipe These laser welded straight pipes ensure a super smooth
33. ning up around the shop these metal floor sweeps close tight when not in use Figure 42 Industrial Floor Sweep G0508 10 HP Industrial Dust Collector G6163 4 Clamp G7343 5 Clamp G7361 6 Clamp H5228 7 Clamp H5238 8 Clamp H5253 9 Clamp These clamps feature lever latches and foam seals and secure around the rolled ends of fit tings and pipe Figure 43 Dust collection pipe clamps G2752 4 Rolling Floor Sweep G2753 4 Bench Dust Collection Attachment G2754 4 Floor Dust Collection Attachment These attachments are indispensable for collect ing dust at machines without a port The rolling floor sweep is also a convenient way to keep the shop floor or workbench top clean Designed for use with 4 flexible hose not included Figure 44 Dust collection attachments G0508 10 HP Industrial Dust Collector H2443 Universal Adapter This seven step adapter provides a multitude of dust collection reducing options Simply cut away unneeded steps with a hacksaw Outside diam eter step sizes include 1 2 2 5 3 4 5 and 6 Wall thickness is Ys Figure 45 H2443 Universal Adapter G0572 Hanging Air Cleaner w Remote Unfortunately not even the best dust collection systems get all the dust This is why it is extreme ly important to have one or two air cleaners to claim the fine dust suspended in the air This model features a convenient remote co
34. ntrol three speeds an automatic shutoff timer and a 2 stage filter system 5 micron outer and 1 micron inner Easily the best value in its class zi a WARNING Figure 46 G0572 Hanging Air Cleaner Call 1800 5234777 YO 27 SECTION 6 OPERATIONS AWARNING Wear safety glasses whenever starting or using machine Failure AWARNING Do NOT put hands or small objects near inlet openings during opera to comply may result in serious personal injury DO NOT use the dust collector for any other purpose besides collecting dust from connected woodworking machines A dust collector should NEVER be used as a shop vacuum For safest use wear a respirator and use an air cleaner in addition to the dust collector tion Objects sucked into the inlet will meet with the impeller blade Failure to heed this warning could result in property damage or per sonal injury General Operating your Model G0508 is simple and straightforward Blast gates located at each of the machines controls the air flow from the woodwork ing machine to the dust collector If a machine is not being used keep the blast gate closed to maintain higher levels of efficiency throughout the system A CAUTION All dust collectors dis perse fine dust which may cause allergic reactions or respiratory problems Always wear a respirator when operating your dust collector G0508 10 HP Industrial Dust Colle
35. plastic flexible hose such as non perforated drainage type hose and dryer vent hose Drainage type hose while being economical does not quite have the flex ibility required for dust collection The inside of the duct is also deeply corrugated and can increase the static pressure loss by as much as 50 over smooth wall duct Dryer vent hose offers greater flexibility but is non resistant to abrasion and tends to collapse in a negative pressure system We DO NOT recommend using dryer vent hose in your dust collection system If using flex hose choose one of the many types designed specifically for the movement of solid particles i e dust grains and plastics However the cost of specifically designed flexible duct can vary greatly Grizzly offers polyethylene hose which is well suited for the removal of particulate matter especially sawdust since it is durable and completely flexible Polyethylene is also very eco nomical and available in a wide variety of diam eters and lengths for most applications Plastic Duct The popularity of plastic duct is due to the fact that it is economical and readily available It is also simple to assemble and easily sealed against air loss The primary disadvantage of plastic duct for dust collection is the inherent danger of static electrical build up e XA ee y y Dust COLLECTION ES ACCESSORIES KIT 2 Figure 19 Example of plastic duct and components G0508 10 HP Industr
36. r then that line will not effectively collect the dust You must then modify some of the factors in that line to reduce the static pressure loss Some of the ways to do this include 1 installing larger duct 2 reducing amount of flexible duct used 3 increasing machine dust port size 4 moving machine closer to dust collector to eliminate duct length and 5 reducing 90 elbows or replacing them with 45 elbows G0508 10 HP Industrial Dust Collector System Grounding Since plastic hose is abundant relatively inex pensive easily assembled and air tight it is a very popular material for conveying dust from woodworking machines to the dust collector We recommend using flexible hose flex hose to con nect the woodworking machine to the dust collec tion system However plastic flex hose and plastic duct are insulators and dust particles moving against the walls of the plastic duct create static electrical build up This charge will build until it discharges to a ground If a grounding medium is not available to prevent static electrical build up the electrical charge will arc to the nearest grounded source This electrical discharge may cause an explosion and subsequent fire inside the system To protect against static electrical build up inside a non conducting duct a bare copper wire should be placed inside the duct along its length and grounded to the dust collector You must also confirm that the dust collector is
37. ration Bags Includes Steel Base with Casters G0508 10 HP Industrial Dust Collector Identification Figure 1 Dust collector front view A B C D E E G H 1 G0508 10 HP Industrial Dust Collector 5 Upper Filter Bag Collector Lovver Collection Bag Caster Upper Bag Hanger Assembly Inlet ON OFF Power Switch Motor Base SECTION 1 SAFETY AWARNING For Your Own Safety Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures ADANGER AWARNING A CAUTION NOTICE Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices This symbol is used to alert the user to useful information about proper operation of the ma
38. re experiencing difficulties perform ing the intended operation stop using the machine Then contact our Tech Support or ask a qualified expert how the operation should be performed CLEANING AIR Do not confuse this dust collector with an air cleaner This dust col lector is only designed to collect dust from a machine not clean dust suspended in the air EMPTYING DUST When emptying dust from the collection bags or drum wear a respirator and safety glasses Empty dust into an approved container and dispose of properly A CAUTION No list of safety guidelines can be complete Every shop environment is different Always consider safety first as it applies to your individual working conditions Use this and other machinery with caution and respect Failure to do so could result in serious per sonal injury damage to equipment or poor work results G0508 10 HP Industrial Dust Collector SECTION 2 CIRCUIT REQUIREMENTS 220 440V 3 Phase AWARNING Serious personal injury could occur if you connect your machine to the power source before you have completed the set up pro cess DO NOT connect the machine to the power source until instructed to do so Amperage Draw The Model 60508 features a 220 440V motor that is prewired for 220V and draws the following amps under maximum load Motor Draw at 220V 26 Amps Motor Draw at 440V 13 Amps
39. s Whatever system you choose always make sure there are no open flames including pilot lights in the same room as the dust collector otherwise you risk an explosion if dust is dispersed into the air Duct Material You have many choices regarding main line and branch line duct material For best results use metal duct for the main line and branch lines then use a short lengths of flexible hose to connect each machine to the branch lines G0508 10 HP Industrial Dust Collector Plastic duct is also a popular material for home shops However be aware that there is a fire or explosion hazard if plastic duct material is used for dust collection without being grounded against static electrical charge build up This topic will be discussed later in this section Another problem with using plastic is that it is less efficient per foot than metal Metal Duct Advantages of metal duct is its conductivity and that it does not contribute to static electrical charge build up However static charges are still produced when dust particles strike other dust particles as they move through the duct Since metal duct is a conductor it can be grounded quite easily to dissipate any static electrical charges NS RS Figure 17 Examples of metal pipe and components 17 There are quite a number of options when it comes to metal duct but metal duct that is spe cially manufactured for dust collection is the best choice
40. s found Make sure all fasteners on the dust collector are tight Replace the motor and impeller as a set if the motor shaft and the impeller hub is damaged Replace motor fan cover Empty collection bag Remove dust line from dust collector inlet and unblock the restriction in the duct line A plumbing snake may be necessary Relocate the dust collector closer to the point of suction and revvork ducting vvithout sharp bends Refer to Designing the System beginning on Page 17 Process lumber with less than 20 moisture content Rework the ducting to eliminate all leaks Close dust ports for lines not being used Refer to Designing the System on Page 17 for more solutions Open 1 or 2 more blast gates to different branch lines to allow the velocity in the main line to increase Reinstall correctly sized ducts and fittings Refer to Designing the System on Page 17 for more solutions Use a dust collection nozzle on a stand Install a larger dust collector to power your dust collection system Reclamp the dust collection bag and air filter bag making sure bag clamps are tight and completely over the bags 3j Electrical Components 200 230 AA 400 460 A 8 25 gt wae Dev 7 8 9 R 10 11 Y 3 id UA ha k l li liz ls 346 380 Y Y 692 760 Y 10 11 12 kl 2 4 l ha hs Figure 49 G0508 220V motor 32 G0508 10 HP Industrial Dust Collector Wiring Diagram COLOR KEY BL
41. s not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs or alterations or lack of maintenance This is Grizzly s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any par ticular purpose are hereby limited to the duration of this written warranty We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants In no event shall Grizzly s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside of the carton We will not accept any item back without this number Proof of purchase must accompany the merchandise The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need
42. s where explosion risks would be high if dust were dispersed into the area Areas of high risk include but are not limited to areas near pilot lights and or open flames DUST HAZARD Be aware that certain woods may cause an allergic reaction in peo ple and animals especially when exposed to fine dust Make sure you know what type of wood dust you will be exposed to in case there is a possibility of an allergic reaction Always wear an approved respirator during and for a short time after machine opera tion AWARNING Like all machines there is danger associated with this machine Accidents are frequently caused by lack of familiarity or failure to pay attention Use this machine with respect and caution to lessen the possibility of operator injury If normal safety precautions are overlooked or ignored serious personal injury may occur 6 AVOIDING FIRES Do not allow steel to strike against impeller this may produce a spark Sparks can smolder in wood dust for a long time before fire or flame is detect ed If metal contacts metal during opera tion immediately turn off the dust collector unplug the power cord from the outlet or flip the disconnect switch and wait for all moving parts to stop Remove collection bags and empty the dust into an approved air tight metal container in case of spark Remedy the metal to metal contact problem before resuming operation OPERATIONAL QUESTIONS If at any time you a
43. sory was designed SECURE WORKPIECE Use clamps or a vise to hold the workpiece when practi cal A secured workpiece protects your hands and frees both hands to operate the machine DO NOT OVERREACH Maintain stability and balance at all times EJECT WORKPIECES TOWARD OPERATOR Know and avoid conditions that cause the workpiece to kickback ALWAYS LOCK MOBILE BASES IF USED MACHINERY BEFORE OPERATING CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Be aware of the type of dust you are exposed to and always wear a respirator designed to filter that type of dust AWARNING Additional Safety for Dust Collectors MACHINE USE Do not use this dust col lector to pick up liguids and metal scrap including but not limited to nails and filings Also do not pick up material which cannot safely pass through the impeller such as solid wood scraps KEEPING FINGERS SAFE Do not place your hands or tools near the open inlet dur ing operation for any reason including but not limited to unclogging material and test ing suction The impeller could cause seri ous damage to body parts if touched while spinning SAFE SERVICING Disconnect power and allow impeller to come to a complete stop before servicing or working on the dust col lector ducting system SUSPENDED DUST PARTICLES AND IGNITION SOURCES Do not operate the dust collector in area
44. t comply with local and state codes Ensure compliance by using a qualified electrician for the electrical installation Rewiring to 440V The Model G0508 can be rewired for 440V opera tion This rewiring job consists of disconnecting the dust collector from the power source chang ing the magnetic switch and rewiring the motor The necessary magnetic switch for this procedure can be purchased by calling our customer service number at 800 523 4777 and ordering part num ber PO508037 This procedure takes moderate electrical skill and the rewiring job must be inspected by a qualified electrician before the dust collector is connected to the power source 9 SECTION 3 SET UP Set Up Safety AWARNING This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before starting the machine AWARNING Wear safety glasses dur ing the entire set up pro cess AWARNING The Model G0508 is a heavy machine DO NOT over exert yourself while unpacking or moving your machine get assis tance A CAUTION Some metal parts may have sharp edges on them after they are formed Please examine the edges of all metal parts before handling them Failure to do so could result in injury 105 ltems Needed for Setup The following items are needed to complete the set up process but are not included with yo
45. ur machine Description Qty ASSIM ito 1 or more Safety Glasses for each person 1 e Gloves for each person 1 Phillips Head Screwdriver 1 6 rc TOME eus 1 Virenches T2mim ia 2 Ladder for hanging upper bag 1 Unpacking The Model G0508 was carefully packed when it left our warehouse If you discover the machine is damaged after you have signed for delivery please immediately call Customer Service at 570 546 9663 for advice Save the containers and all packing materials for possible inspection by the carrier or its agent Otherwise filing a freight claim can be difficult When you are completely satisfied with the condi tion of your shipment you should inventory the contents AWARNING Turn OFF the power at the power disconnect and do NOT turn ON until instructed to do so Failure to heed this warn ing could result in seri ous personal injury or death G0508 10 HP Industrial Dust Collector Inventory After all the parts have been removed from the two boxes you should have the following items Contents Figure 2 4 Qiy A Main Housing with Motor 1 Bs dt s erry eee 1 E COlEZOHBe R ae 4 D Supporting Less heu 4 E Basa aaa ali 1 F Hanger Supports isso 4 G Hande ici 4 H Upper Filter Bags fabric 4 l Lower Collection Bags plastic
46. xisting and anticipated needs size of material to be processed through each machine and space for auxiliary stands work tables or other machinery when establishing a location for your new machine See Figure 5 for the minimum working clearances 61 Footprint r lt o o LL Figure 5 Model G0508 illustrated top view and suggested clearances 12 Assembly To the dust collector system 1 Place the base upside down on the floor 2 Attach the casters with the 16 e 18 x To flange bolts see Figure 6 Caster Mounting Figure 6 Caster mounted on base 3 With assistance place the main housing on the floor so that the motor is pointing up 4 Place the end of the supporting leg with the threaded holes on the inside of the housing bracket see Figure 7 Figure 7 Supporting leg mounted to main housing G0508 10 HP Industrial Dust Collector 5 Attach the supporting legs to the housing bracket with 6 18 x Y flange bolts 6 Position the base on top of the supporting legs see Figure 8 11 13 Flange Bolts Figure 8 Base attached to supporting leg 7 Fasten the supporting legs to the base with e 18 x Ye flange bolts 8 With assistance turn the entire assembly over so that the casters rest on the floor 9 Position and hold the rubber gasket against the square opening in the main housing see Figure 9
47. zzly machines for layout pur Figure 21 Good duct layout poses Note After you re finished make sure to save your layout for later modification Your sketch only needs the basic details of the shop layout similar to Figure 20 including all your current planned machines and your planned placement of the dust collector Figure 22 Bad duct layout Figure 20 Initial sketch of shop layout G0508 10 HP Industrial Dust Collector 19 3 Directional changes should be kept to a mini mum The more directional change fittings you use directly increases the overall resis tance to airflow 4 Gradual directional changes are more effi cient than sudden directional changes i e use the largest corner radius possible when changing hose or pipe direction 5 Each branch line should have a blast gate immediately after the branch to control suc tion from one machine to another 6 The simpler the system the more efficient and less costly it will be Step 4 Determine Required CFM of Each Machine Since each machine produces a different amount of sawdust the requirements for the minimum amount of CFM needed to move that sawdust is unique to the machine for example a planer pro duces more sawdust than a table saw Knowing this required CFM is important in gauging which size of duct to use Figure 23 will give you a close estimation o

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