Great Dane GDSZ48-14KA Lawn Mower User Manual
Contents
1. N 202 20 205 REF PART XPR15M DESCRIPTION EXT RETAINING RING 30mm X1702204 SPINDLE CARTRIDGE XPK20M KEY 5 x 5 x 15mm XP6205 BEARING 6205 ZZ 170207 INT RETAINING RING 25mm 170209 BEARING HOUSING XPR14M EXT RETAINING RING 70mm X1702211 PULLEY X1702212 TOOTHED WASHER X1702213 SPANNER NUT X1702214 1 2 SPINDLE X1702215 3 4 SPINDLE 1702216 1 SPINDLE 1702217 DRAW BAR X1702218 DRAW BAR NUT X1702219 1 2 SPINDLE NUT SET X1702220 3 4 SPINDLE NUT SET X1702221 1 SPINDLE NUT SET X1702222 PIN 1702231 1 2 SPINDLE WASHER X1702232 3 4 SPINDLE WASHER 1702233 SPINDLE WRENCH SET 41 REF PART DESCRIPTION X1702214A SPINDLE CARTRIDGE KIT X1702236 1 SPINDLE WASHER X1702237 HOUSING CAP 501 PHLP HD SCR 10 24 x 1 2 W1161 1 2 ID x 1 OD x 1 2 OH SPACER W1162 1 2 ID x 1 OD x 3 4 OH SPACE W1164 3 4 ID x 114 OD x 1 4 OH SPACER W1165 3 4 ID x 17 4 OD x 8 OH SPACER W1166 3 4 ID x 11 4 OD x 1 2 OH SPACER W1167 34 10 11 4 OD x 4 OH SPACER W1169 1 ID x 11 2 OD x SPACER W1170 1 ID x 11 2 OD x 3 SPACER W1171 1 ID x 11 2 OD x 7 OH SPACER W1172 1 ID x 11 2 O2. SYMPTOM POSSIBLE REASON HOW TO REMEDY The shaper The plug or motor is wired incorrectly or the Refer to wiring information Pages 8 and 35 and does not supply circuit has low voltage or high rewire correctly If you are unqualified to test Start or resistance voltage determine circuit loads or rewire the electrical connections contact a qualified breaker electrician trips The motor start capacitor is open or shorted Unplug the shaper and inspect the capacitor for oily residue bubbled plastic foul odor and test and replace accordingly The Forward Reverse switch is at fault Unplug shaper refer to wiring information Pages 8 and 35 and use an ohmmeter to make sure switch operates correctly Replace switch if faulty DO NOT attempt to repair The shaper The belt to pulley ratio is set to 7 000 RPM Go to Page 20 and unplug the shaper and move runs slow the belt to the 10 000 RPM pulley position The extension cord used is the wrong gauge Eliminate the extension cord and move the and has too much resistance or the supply shaper closer to the wall receptacle If you are circuit has low voltage or high resistance unqualified to test voltage determine circuit loads contact a qualified electrician The motor is wired incorrectly or is faulty If you are unqualified to rewire electrical connections or troubleshoot motors contact a qualified electrician Otherwise rewire the junction box as outlined in
3. MODEL W1702 3 HP SHAPER INSTRUCTION MANUAL Phone 1 360 734 3482 On Line Technical Support tech support shopfox biz COPYRIGHT SEPTEMBER 2003 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in Taiwan WARNING Some dust created by power sanding sawing erinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles GHOP FOX z O U A O 2 GA SHOP FOX KOT o CONTENTS INTRODUCTION rss 2 ADOUE Your New Shaper wise diria 2 Woodstock Service and SUDDO ua 2 Warranty and 3 SPECINICALIONS oasis 3 SAFETY OR 4 Standard Safety Instructions Vn ITA IT ees 4 Additional Safet
4. in a 4 REF PART X1702001 DESCRIPTION STAND PART X1702052 DESCRIPTION READ MANUAL WARNING X1702002 TABLE WING X1702053 PINION SHAFT 507 PHLP SCREW 1 4 20 X 3 3 5 77 CAP SCREW 3 24 X 1 21 HEX BOLT 3 16 X 3 4 X1702056 FENCE ADJ SCREW XPLWO6 LOCK WASHER 3 5502 SET SCREW 16 18 X 3 8 1702006 MOTOR COVER X1702058 ADJUSTMENT BRACKET 1702007 TABLE X1702059 LOCKING HANDLE 16 18 X1702009 TABLE INSERT XPSB04 CAP SCREW 1 4 20 X 1 2 1702010 TABLE INSERT 06 FLAT WASHER 4 X1702011 TABLE INSERT X1702062 ADJUSTMENT KNOB X1702012 STARTING PIN X1702063 SCALE XPWO02 FLAT WASHER 3 4 X1702064 SCALE X1702016 HOLD DOWN BRACKET XPS07 PHLP HD SCRW 4 20 X s X1702017 POINTER XPSS03 SETSCREW 1 4 20 x 3 8 X1702018 FENCE MOUNT RIGHT X1702067 SCALE X1702019 LOCK HANDLE X1702020 PLASTIC FACING LEFT 7 PHLP HD SCR 16 18 X 11 4 1702021 PLASTIC FACING RIGHT X1702036 POWER CORD 3 WIRE X1702070 ADJUSTMENT TUBE X1702022 T NUT X1702072 COLOR STRIPE X1702029 WOOD FACING X1702073 LABEL W1702 5504 SETSCREW 1 4 20 x 016
5. 5502 BRACKET HOLD DOWN SETSCREW 16 18 3 8 UA SHOP FOX KO ej Shaper Accessories The following shaper accessories may be available through your local Woodstock International Inc Dealer If you do not have a dealer in your area these products are also available through online dealers Please call or e mail Woodstock International Inc Customer Service to get a current listing of dealers at 1 800 840 8420 or at salesewoodstockint com The W1105 Woodstock Board Buddies hold down the workpiece on the shaper during cutting operations These Board Buddies are made from die cast aluminum and feature non marring green neoprene rubber wheels Because the wheels turn in both directions they function as hold downs rather than anti kickback devices Mounts to fences 3 to 3 1 2 high x 1 or wider with the optional W1107 12 Tracks or the W1108 24 Tracks The W1500 SHOP FOX Right Anele Jig allows you to make cuts on board ends and various other cuts with complete accuracy and improved safety Constructed using top quality aluminum castings and plates which are machined to exacting tolerances It has the perfect weight use ratio to dampen vibration yet is still light enough to easily slide the workpiece through the shaping process Its quality and precision are evident from the first cut The D3096 SHOP FOX Feather Board reduces the risk of kickback and helps achieve consistent shaping results from your sh
6. TAPE ALONG EDGES PLEASE DO NOT STAPLE
7. WARRANTY CARD E Mail SERIAL The following information is given on a voluntary basis and is strictly confidential 1 Where did you purchase your SHOP FOX machine 10 2 How did you first learn about us ___ Advertisement _ Mail order Catalog ___ World Wide Web Site Other _ Friend __ Local Store x Which of the following magazines do you subscribe to ___American Woodworker ___Cabinetmaker ___Family Handyman ___Fine Homebuilding ___Fine Woodworking ___Woodsmith ___ Home Handyman __ Woodwork Journal of Light Construction __ Woodworker _ Old House Journal ___Woodworker s Journal _ Popular Mechanics ___ Workbench _ Popular Science _ American How To 12 Popular Woodworking _ Other 4 Which of the following woodworking remodeling shows do you watch __ Backyard America The New Yankee Workshop _ Home Time _ This Old House _ The American Woodworker __ Woodwright s Shop Other 13 5 What is your annual household income ___ 20 000 29 999 ___ 60 000 69 999 ___ 30 000 39 999 ___ 70 000 79 999 ___ 40 000 49 999 ___ 80 000 89 999 ___ 50 000 59 999 ___ 90 000 14 6 What is your age group __ 20 29 _ 50 59 15 30 39 _ 60 69 __ 40 49 __70 7 How long have you been a woodworker 16 __0 2 Years __ 8 20 Years __2 8Years ___20 Years 8 How would you rank your woodworking skills 17 _ Simple ___ Advanced _ Intermediate __ Today s Homeowner __ Wood ___ Wooden Boat ___ Woodsh
8. 218 16 ZE 1 2 3 4 and 1 Included 1 2 Spindle Max Cutter Height W Bushings Nuts and Rub Collar 2 3 4 Spindle Max Cutter Height W Bushings Nuts and Rub Collar 21727 1 Spindle Max Cutter Height W Bushings Nuts and Rub Collar 21 4 Maximum Cutter Diameter 51 2 S c Ti VC uu EEE oda 3 77777577 7777 7 000 10 000 RPM Handwheel Rotation to Spindle Travel 360 0 045 Table W Extension Wing 30 2 Wide x 28 4 Deep STANA GS Cabinet Style Powder Coated Paint melo BIALE 21 x 20 So AA este aa een 10 x 12 Gauge 3 11 11 en V Belt Drive 41111295 Shielded and Permanently Lubricated Ball Bearings Magnetic with Thermal Overload Forward and Reverse SDIBDIDS WEIENE spare OW UE RID TI 367 lbs Machine We 352 lbs z AJ O A O 2 SAFETY READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY ADANG Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury AWAR NING Indicates a potentially hazardou
9. If you still have questions after reading the latest manual or if you have comments please contact us at Woodstock International Inc Attn Technical Support Department P O Box 2309 Bellingham WA 98227 Woodstock Service and Support We stand behind our machines In the event that a defect is found parts are missing or questions arise about your machine please contact Woodstock International Service and Support at 1 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems order parts or arrange warranty returns Warranty and Returns Woodstock International Inc warrants all SHOP FOX machinery to be free of defects from workmanship and materials for a period of 2 years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or to repairs or alterations made or specifically authorized by anyone other than Woodstock International Inc Woodstock International Inc will repair or replace at its expense and at its option the SHOP FOX machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to the SHOP FOX factory service center or authorized repair facility designated by our Bellingham WA office with proof of their purchase of the product within 2 years
10. M P 32 O Troubleshooting ww 33 lt Wirine A 35 AR 30 Parts Breakdowns and Parts Lists 36 46 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST 1 z U gt O O INTRODUCTION About Your New Shaper Your new SHOP FOX Model W1702 3 HP Shaper is specially designed to provide many years of trouble free service Close attention to engineering detail ruggedly built parts and a rigid quality control program assure safe and reliable operation The Model W1702 features a 3 HP 220V single phase motor with forward reverse spindle control Also included are a heavy duty miter gauge fence with safety guard cast iron handwheel large precision ground cast iron table and all ball bearing construction The shaper comes with a 1 2 and 34 spindle and operates at either 7 000 or 10 000 RPM depending on the pulley ratio For further features and details refer to the Specifications section on Page 3 Woodstock International Inc is committed to customer satisfaction in providing this manual It is our intent to include all the information necessary for safety ease of assembly practical use and durability of this product If you need the latest edition of this manual you can download it from http www shopfox biz
11. X1702035 MOTOR POWER CORD 5 WIRE XPW06 FLAT WASHER 174 X1702029 MAIN FENCE HOUSING XPHTEK1 SELF TAPPING SCREW X1702030 KNURLED KNOB XPWO2 FLAT WASHER 3 4 X1702031 FENCE MOUNT LEFT XPWO2 FLAT WASHER 3 4 XPWO06 FLAT WASHER 4 X1702032 BRACKET X1702033 MAGNETIC SWITCH XPSB17 CAP SCREW 1 4 20 x 3 8 X1702035 FWD REV SWITCH X1702085 BARREL SCREW XPFH21 FLAT HD SCR 10 24 x 3 4 X1702036 BRACKET XPB24 HEX BOLT 3 16 X 11 4 1702037 SWITCH BOX X1702039 SWITCH BOX COVER XPSO1 PHLP SCREW 10 24 X 1 2 X1702040 SCALE XPNO7 HEX NUT 10 24 X1702042 GROMMET XPTLWO2M EXT TOOTH WASHER 5mm X1702046 MACHINE ID WARNING XPS07 SCREW 1 4 20 X 3 8 X1702048 UNPLUG MACHINE WARNING X1702092 SPECIAL COVER SCREW X1702093 STRAIN RELIEF 16 X1702049 ELECTRICITY WARNING X1702601 CAST LOGO X1702047 SAFETY GLASSES WARNING XPS50M PHLP HD SCR M3 0 5X12 PART X1702101 DESCRIPTION HANDLE X1702102 HANDWHEEL PART W1702134 DESCRIPTION POINTER 9 HEX BOLT 16 18 x 1 2 07 FLAT WASHER 16 5515 SETSCREW 3 8 16 x 3 8 1702036 ELEVATION LEAD SCREW 5508 SETSCR
12. Shaper If you need parts or help in assembling your machine or if you need operational information we encourage you to call our Service Department Our trained service technicians will be glad to help you If you have comments dealing specifically with this manual please write to us using the address in the General Information The specifications drawings and photographs illustrated in this manual represent the Model W1702 3 HP Shaper as supplied when the manual was prepared However due to Woodstock International Inc s policy of continuous improvement changes may be made at any time with no obligation on the part of Woodstock International Inc Whenever possible though we send manual updates to all owners of a particular tool or machine that have registered their purchase with our warranty card Should you receive an update add the new information to this manual and keep it for reference We have included some important safety measures that are essential to this machine s operation While most safety measures are generally universal we remind you that each workshop is different and safety rules should be considered as they apply to your specific situation 34 We recommend you this manual for complete information Woodstock International Inc s warranty and return policy Should a problem arise we recommend that you keep your proof of purchase with your manual If you need additi
13. as shown in Figures 24 and 25 4 Once the entire insert is flush with the table top reinsert the three Phillips head screws and tighten Figure 24 Barrel head screw Figure 25 Use a straightedge to make sure insert is flush with table 18 Figure 28 Loosening spindle cartridge bolt 19 Pulley Alignment Pulley alignment is important to the performance of your shaper If the pulleys are just slightly out of alignment the shaper may suffer from power loss as well as decreased V belt life The pulleys need to be parallel with one another for optimum shaper performance To align the pulleys do these steps 1 UNPLUG THE SHAPER 2 Remove the motor cover from the side of the shaper 3 Hold a straightedge up to the pulleys to determine if they are aligned correctly as shown in Figure 26 4 the motor pulley is not aligned with the spindle pulley loosen the four motor mount bolts as shown in Figure 27 5 Wiggle the motor until the pulley is aligned with the spindle pulley 6 If the spindle pulley is not aligned with the motor pulley loosen the bolt on the spindle slide that holds the spindle in place as shown in Figure 28 7 Place a pad on the floor underneath the spindle to prevent damage if it falls to the floor 8 Slowly wiggle the spindle up or down into alignment with the motor pulley Wiggle the spindle slowly so the spindle does not slide too fast or drop to th
14. back of the fence mount and adjust the infeed fence until the workpiece contacts the cutter at the desired location 3 Tighten the lock handle located on the side of the fence mount to lock the fence into position 4 Adjust the outfeed fence so that it comes into alignment with the infeed fence as shown in Figure 44 5 Now place a straightedge against both faces of the fence to check alignment Once they are both in alignment make sure both lock handles are tightened Always feed the wood against the rotation of the cutter as shown in Figure 45 Another way to conceptualize this is to always feed the wood into the cutter so that the cutter is pushing against the direction of feed Never feed wood in the same direction as the cutter rotation This is called a climb cut and is extremely dangerous Also examine the grain on the side edge of the board Whenever possible run the board so the shaper cutters are cutting with the grain as shown in Figure 44 This will minimize the chance of tear out 78 CEH QE lt q Direction Of Feed Figure 44 Fence setup for partial edge removal operations Guard Removed For Clarity lt q Direction of Feed Figure 45 Sequence for shaping an edge around a workpiece Guard Removed For Clarity Between Figure 48 Rub collar mounted between two cutters SEE NOT RECOMMENDED 900 Below Figure 49 Rub collar mounted below cutter 29 Rub Co
15. contoured work and using a rub collar NEVER start shaping at a corner See the rub collar section further on in the manual The danger of kick back is increased when the stock has knots holes or foreign objects in it Always run warped stock through a jointer before you run it through the shaper Keep any unused portion of the cutter below the table surface Never attempt to remove too much material in one pass Several light passes are safer and give a cleaner finish In most applications it is advisable to use a push stick as a safety device in others it can be quite dangerous If the push stick comes in contact with the cutter on the end grain it can be violently propelled from your hand potentially causing serious injury We recommend using some type of fixture jig or hold down device as a safer alternative And ALWAYS use a guard or other type of protective device at all times 10 Always make sure cutter is positioned in the correct direction before starting shaper and 11 always feed against the rotation of the cutter Use overhead guard when the fence is not in place 12 Never operate the shaper without the second locking nut in place over the spindle nut See Page 26 Figure 39 CHOP FOX Avoiding Potential Injuries Figure 1 Use a SHOP FOX Featherboard as Figure 4 Use SHOP FOX BOARD BUDDIES for anti kick back protection holding down the workpiece UIS NOTE Guard Removed for _Always U
16. the wiring sections Pages 8 and 35 and on the motor data plate Replace motor if bad The drive The belt tension is too low and the belt has run Go to Page 19 and align pulleys or increase the belt tears off of the pulley or the pulleys are out of belt tension to prevent slippage DO NOT over or runs off alignment tighten the belt tension of the shaper The shaper The shaper or the mobile base is unstable and Stabilize the shaper or mobile base with the vibrates wobbles floor or lock the mobile base feet the spindle is loose or The spindle cutter or optional router bit Go to Pages 14 and 24 and reinstall spindle the cutter spindle adapter is loose or out of alignment cutter or optional router bit spindle adapter as chatters outlined The elevation housing and gib is loose The shaper has a loose motor or spindle cartridge The motor or spindle cartridge bearings are at fault Go to Page 21 and adjust the gib as outlined Unplug the shaper and use a pry bar carefully to look for loose motor motor mounts spindle cartridge or other parts Tighten fasteners as required Replace bearings or spindle cartridge assembly as required 33 gt m 2 gt O m U Z lt Z TT lt SH 0005 AR OP FOX Closure The following pages contain parts diagrams lists and a warranty card for your SHOP FOX Model W1702 3HP
17. 2 in diameter run the spindle at 10 000 RPM For shaper cutters 3 2 and larger in diameter run the spindle at 7 000 RPM 24 Qn NUN sama T uw Figure 35 Cutter placement m Fu nt mm Way Waw 1 pe m IT Figure 38 Spindle nut placement 25 0905 A 2 anos AWARNING UNPLUG the power cord before you do any assembly adjustments or maintenance tasks Otherwise serious personal injury to you or others may occur To install a cutter do these steps 1 UNPLUG THE SHAPER 2 Place the bushing if needed onto the spindle for cutter support as shown in Figure 34 3 Slide the cutter onto the spindle making sure the rotation is correct for the specific application as shown in Figure 35 4 Place the spindle washer onto the spindle as shown in Figure 36 5 Install spacers or collars if necessary for the specific application followed by the nut and locknut as shown in Figures 37 and 38 AL gt Z UN 6 Tighten down the nut and locknut with open end wrench while holding the top of the spindle with the provided spindle wrench as shown in Figure 39 7 Make sure the cutter will rotate in the correct direction NOTICE Always check the direction of the cutterhead b
18. D x 4 0H SPACER W1173 1 ID x 11 2 OD x 1 OH SPACER W1163 1 2 ID x 1 OD x 1 OH SPACER W1168 3 4 ID x 174 OD x 1 OH SPACER W1159 1 2 ID x 1 OD x 1 4 OH SPACER W1160 1 2 ID x 1 OD x SPACER ID OD OUTSIDE DIAMETER OH OVERALL HEIGHT NOT SHOWN ON DIAGRAM INSIDE DIAMETER 42 PART 5502 DESCRIPTION SETSCREW 16 18 x 3 8 PART X1702310 DESCRIPTION T HANDLE PEG X1702302 SHAFT MOUNT XPNO2 HEX NUT 16 18 XPWO2 LOCK WASHER 3 4 XPB18 HEX BOLT s 16 x 1 X1702314 EXTENSION BAR X1702305 EXTENSION BRACKET X1702315 GUARD X1702306 LOCK KNOB W SHAFT XPFH14 FLAT HD SCRW 16 18 x 3 4 X1702309 SHAFT X1702417 SUPPORT E X REF PART X1702603 DESCRIPTION MITER GAUGE BODY REF PART 1702610 1702604 MITER BAR DESCRIPTION STOP 1702611 X1702605 SPECIAL WASHER POINTER X1702612 XPFH19 FLAT HEAD SCREW 4 20 X 3 8 SCALE X1702613 XPNO7 HEX NUT 10 24 GUIDE STUD X1702614 5532 SETSCREW 10 24 X 3 4 SPRING PIN 3mm X1702615 5529 SETSCREW 10 24 X 1 4 HANDLE 07 45 FLAT WASHER 16 PART X1702401 X1702402 X1702403
19. EW 16 18 x 1 2 1702137 CARTRIDGE SLIDE 1702106 COLLAR XPB15 HEX BOLT 16 18 x 3 8 XPSBO7 CAP SCREW gt 16 18 x 3 4 X1702146 V BELT 7m690 1702108 SHAFT MOUNT XPB22 HEX BOLT 16 18 x 13 4 1702109 BUSHING XPWO07 FLAT WASHER 16 X1702111 WORM SHAFT XPLWO1 LOCK WASHER e XPKO6M KEY 5x 5x 10 XP51103 BEARING X1702114 GIB 1702145 2 CAPACITOR COVER X1702115 ELEVATION HOUSING 1702147 MOTOR PULLEY 2 HEX NUT 16 18 XPWO1 FLAT WASHER 1 2 72 HEX BOLT 1 2 13 x 2 XPLWO7 LOCK WASHER 1 2 XPLWO7 LOCK WASHER 1 2 5502 SETSCREW gt 16 18 x 3 8 XPLNO7 LOCK NUT s 11 X1702151 MOTOR MOUNT PLATE X1702152 MOTOR 3 HP X1702121 GEAR 25T X1702145 3 WIRE BOX COVER XPKO6M KEY 5x 5 x 10mm 1702145 4 MOTOR FAN 07 FLAT WASHER 16 1702145 5 MOTOR FAN COVER X1702128 HAND KNOB 3 16 XPB25 HEX BOLT 3 16 x 13 4 XPSS20 SETSCREW 16 18 x 11 2 XPB55 HEX BOLT 1 2 13 x 11 2 XPB19 HEX BOLT 1 4 20 x 1 2 XPWO6 FLAT WASHER 4 X1702137 CABLE CLAMPS X1702133 L BRACKET X1702152 1 START CAPACITOR XPWO1 FLAT WASHER 1 2 40
20. NG CAUTION SHOP FOX READ and understand this USE this and other machinery with caution zr entire instruction manual and respect and always consider safety dai kj o before using this machine first as it applies to your individual working Serious personal injury conditions Remember no list of safety may occur if safety and guidelines can be complete and every shop operational information is environment is different Failure to follow Phone 1 360 734 3482 On Line Technical Support tech support shopfox biz COPYRIGHT AUGUST 2003 BY WOODSTOCK INTERNATIONAL INC O not understood and guidelines can result in serious personal followed DO NOT risk injury damage to equipment and or poor your safety by not reading work results Never place your hands within 12 inches of the cutters Never pass your hands directly over or in front of the cutter As one hand approaches the 12 inch radius point move it in an arc motion away from the cutter to the outfeed side and reposition that hand more than 12 inches beyond the cutter DO NOT shape stock shorter than 12 inches without special fixtures or jigs Where practical shape longer stock and cut to size Keep the cutters on the underside of the workpiece whenever possible This provides a distance guard for the operator UNPLUG THE SHAPER and always rotate the spindle by hand to test any new setup to ensure proper cutter clearance before starting the shaper When shaping
21. To set the fence up for cutting material from the whole edge of the workpiece do these steps 1 Loosen the locking handles shown on the sides of the fence mount in Figure 42 Turn the adjustment knob located on the back of the fence mount and adjust the infeed fence until the workpiece contacts the cutter at the desired location Tighten the lock handle located on the side of the fence mount to lock the fence into position Adjust the outfeed fence so that it is located as far back from the front of the table as possible Turn the shaper ON Using a piece of scrap wood advance the workpiece 8 into the cutters and turn the machine off DO NOT remove the workpiece from the infeed fence face Once the cutter has come to a complete stop adjust the outfeed fence so that it just touches the newly cut edge as shown in Figure 43 Make sure all fence lock handles are tight AL gt Z UN N Z O E LU SH 2 ASA OP FOX SS AWARNING ALWAYS use the aid of a jig when shaping small or narrow workpieces A jig will reduce the chance of your hands coming into contact with the cutters Failure to follow this warning may result in serious personal injury To set up the fence for partial edge removal or profiling an edge do these steps 1 Loosen the lock handles on the side of the fence mount 2 Turn the adjustment knob located on the
22. and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that SHOP FOX machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all SHOP FOX machinery meets high quality and durability Standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products Specifications MOTOR IZ essa ed 3 HP 220V 60 Hz Single Phase MO Or 65 AA ee 3 450 AD 18
23. and adjust the spindle slide to gib this play clearance as outlined to the right To adjust the spindle slide to gib clearance do these steps 1 UNPLUG THE SHAPER gt C Un m Un 2 Loosen the setscrew jam nuts 3 Slowly turn the four setscrews Alternate between the top and bottom so the pressure will be uniform 4 Tighten the hex nuts while holding the setscrews in position 5 Recheck the spindle slide up and down movement No play should exist and the spindle should move up and down smoothly It may take several attempts to adjust the spindle slide to gib clearance to get the spindle to move up and down smoothly 21 N Z O E a LU 2 5 O9DSTOC OPERATIONS Start Up Once assembly is complete and adjustments have been made the shaper is ready for start up Always pay attention to any unusual noises and vibrations on every start up as well as make sure the shaper operates as intended 1 MAKE SURE that the fence any accessories Jigs spindle cutter or router bit adapter being used is tight and no loose items are on the table Put your safety glasses on and start the shaper by turning the switch to the forward position Be sure to have your finger poised to stop the machine if there is a problem Once the machine is running listen for any unusual noises coming from the shaper The shaper shou
24. aper Designed to lock into 3 8 x 3 4 miter gauge slots these SHOP FOX Featherboards are adjustable for various stock widths and miter slot locations No drilling or bulky C clamp arrangements needed The D2057 SHOP FOX Adjustable Mobile Base supports your shaper so you can move it easily and lock it in position Designed for long term and frequent moving of heavy machinery All SHOP FOX Adjustable Mobile Bases are the first mobile bases designed strong 2 4 enough to move heavy machines on a continual basis The stands are adjustable to fit a variety of machines and be leveled without the use of shims or tools The SHOP FOX Heavy Duty Roller Stands and Roller Tables make your shaper safer and easier to use All models feature convenient hand knobs for fast height adjustment and offer rigid steel construction These stands are invaluable for supporting work on shapers Go to http www shopfox biz rollerstand cfm to view all of the available roller tables and stands 47 Shaper Accessories The D1700 Woodstock Moulding Head and available knives let you cut many profiles for your projects This system uses a wide variety of precision ground cutter patterns for use in a specially designed CNC machined aircraft aluminum cutterhead The 2 moulding head accepts all 2 knives and works on shapers with 3 4 diameter spindles and motors 1 1 2 HP or larger The 2 moulding head requires 3 ta
25. ated template to the rough workpiece The edge of the template rides against a rub collar on the spindle as the cutter cuts the matching profile on the workpiece edge as shown in Figure 53 You can incorporate extra features into the template assembly such as toggle clamps to hold the workpiece and hand grips or guards for safety and protection A CAUTION DESIGN jigs and fixtures so screws and clamps DO NOT contact the cutter and the workpiece is held securely to the jig The jig must be stable on the shaper table Failure to do so could result in serious personal injury To make a template do these steps 1 UNPLUG THE SHAPER 2 Make sure that screws or clamps will not come into contact with the cutter 3 Design the assembly so that cutting will occur underneath the workpiece 4 Make handles for safety and control 5 Use materials that will move easily across the table surface and rub collar 6 Remember to consider the cutter and rub collar diameter when making the pattern 7 Install hold down clamps at three sides of the pattern assembly or screw the pattern assembly to the back side of the workpiece 8 Again make sure screws will not come into contact with cutters AL gt 3 Z UN TT U Z lt Z TT lt lt MAINTENANCE General Regular periodic maintenance on your Model W1702 Shaper will ensure its optimum performance Make a habit of inspecting your s
26. de bolts should be 4 when pressed with your thumb Un E Z Lil E N lt 5 Tighten all fasteners securely 6 Make sure the V belt is correctly aligned on both pulleys 20 Spindle Slide and Gib The spindle slide to gib clearance may need spindle adjusting so there is no play when pressure is applied to the spindle Gib adjustments are made by loosening or tightening some or all of the four setscrews on the side of the elevation housing shown in Figure 31 To check the spindle slide to gib clearance do these steps 1 UNPLUG THE SHAPER NOTICE The spindle lock keeps the spindle in a fixed position during shaping operations Figure 31 Spindle slide elevation housing Since cast iron threads can strip DO NOT spindle lock and gib adjustment setscrews over tighten the spindle lock NOTI CE 2 Turn the handwheel until the spindle is in the If the handwheel is adjusted so the spindle Menea posicion slide completely moves to the lowest 3 Lock the spindle in place by tightening the position and the handwheel is forced spindle lock handle on the side of the shaper further past the stop the gib can fall out of place and bind the spindle slide on future 4 Grasp and wiggle the top of the spindle to upward travel To correct this issue if it see if there is side to side movement If occurs loosen the setscrews and reposition there is movement adjust the gib to remove the gib
27. del W1702 Invento ry Shaper is a heavy load A CAUTION GET lifting assistance when removing the shaper Layout and inventory the shipped parts to familiarize yourself with your Model W1702 Shaper See Figures 9 and 10 Familiarizing yourself will help with the installation process set up and machine operation Item Qty 1 2 Spindle Nut 3 4 Spindle Nut 1 Spindle Nut 10 Spacer Bag 11 Draw Bar and Nut 12 Spindle Wrench Set 13 Safety Guard 14 Safety Guard Shaft 15 Starting Pins 16 Hold Downs 17 Hold Down Bars 18 Hold Down Brackets 19 Fence Faces 20 Washers 21 Hardware Bag e Set Screw 1 4 20 x 3 8 e Hex Nut 5 16 18 e Flat Hd Screw 3 16 18 x 1 4 e Flat Washer 5 16 22 Guard Mounting Bar 23 Guard Holding Bracket 24 Guard Support 25 Fence Housing Assembly 26 Fence Housing Mounting Cap Screws 27 Shaft Holder Mounting Hex Bolts 28 Shaft Holder 1 Shaper Unit 2 Miter Gauge 3 Handle 4 1 2 Spindle 5 3 4 Spindle 6 1 Spindle 7 8 9 gt 7 ITI UJ m lt Figure 10 Layout of components 2NWa aa ANNNA AONANAWA ANA ANNNa mamma ASSEMBLY Initial Cleaning The exposed and unpainted shaper surfaces are coated with a waxy oil to prevent rust during Storage and shipment DO NOT use chlorine based solutions or solvents to remove the waxy oil or you will damage the painted surfaces Remove the waxy oil with a solvent based degreaser before you use t
28. e If you must use an extension cord use the guidelines below eUse a cord rated for Standard Service Grade S rated to carry 20 amps or more eUse a cord that is 100 feet or less eUse a cord with a ground pin eUse an undamaged cord only Grounding NEVER cut the ground pin off so your shaper plug will fit into non grounded receptacle Remember an adapter with a grounding wire does not guarantee the shaper is grounded A ground source must always be verified in the electrical circuit within the wall or conduit Ground this machine The electrical cord supplied with the SHOP FOX Model W1702 Shaper has a ground wire for a grounded plug See Figure 8 If your power receptacle does not have a ground pin hole have the receptacle replaced by a qualified electrician or have an appropriate adapter installed and grounded properly AWARNING Any electrical outlet and circuit that you plug your machine into must be grounded Serious injury and or fire may occur if this warning is ignored NOTICE When using an electrical plug adapter make sure the adapter is grounded Oe L7 15R L7 15P Figure 8 NEMA style L6 20 plug and receptacle ASSEMBLY Unpacking The Model W1702 is carefully packed However if it is damaged or is missing any parts please contact Woodstock International Service and Support at 1 360 734 3482 or send e mail to i from the box At 352 tech support shopfox biz pounds the Mo
29. e Base so you can make the most out of your shop Space by moving the Model W1702 3 HP Shaper out of the way when not in use Contact your SHOP FOX Dealer for price and availability Working Clearances Consider your current and future shop needs with respect to the machinery and the lumber to be shaped Allow enough space for safe lumber support as the lumber is fed into the shaper and as it exits the machine Outlets Make sure the electrical circuits have the capacity to handle the amperage requirements for your Model W1702 3 HP Shaper Refer to Pages 3 and 8 for more information Electrical outlets should be located near the shaper so power or extension cords are clear of high traffic areas gt ITI UJ m lt gt LU UN lt SH 2 10905 A OP FOX Fence facing can be custom made for special needs for example mounting a hold down roller systems like the SHOP FOX Model W1105 Green BOARD BUDDIES To install the fence facing do these steps 1 Using 4 20 x 8 Countersunk Phillips head screws 7 4 washers and 4 20 T nuts install each fence facing to the fence mount brackets as shown in Figure 12 2 For custom fence facing make sure the screw heads are countersunk completely below the surface of the fence face Safety Guard Always use a safety guard whenever possible The safety guard improve shaping
30. e floor 9 After you adjust the pulleys check the alignment with the straightedge again Once you are satisfied with the results tighten down all the fasteners and recheck one more time after all the fasteners are secure gt C Un m Un SH 2 0005 AR OP FOX Spindle RPM This shaper spindle can be run at 7 000 or 10 000 RPM The speed is changed by the placement of the V belt as shown in Figure 29 Choose Spindle RPM Always follow cutter manufacturer recommendations however if not available use these general specifications to help select spindle and RPM NOTE Always use the largest spindle possible and only use a one bushing at a time when reducing the cutter inside diameter ee For shaper cutters smaller than 31 2 in diameter run the spindle at 10 000 RPM For shaper cutters 3 2 and larger in diameter run the spindle at 7 000 RPM Figure 29 Pulley speed chart To change the spindle RPM do these steps 1 UNPLUG THE SHAPER 2 Loosen the two spindle slide bolts that hold the motor mount plate to the spindle slide as shown in Figure 30 DO NOT remove the bolts completely 3 Position the V belt on the pulleys according to the desired spindle speed 4 Slide the motor and motor mount plate assembly until the V belt is snug and tighten the bolts The amount of V belt deflection Figure 30 Loosening spindle sli
31. e steps 1 Get a quality straightedge that is long enough to span the entire length of the fence assembly Make sure that the screws that hold the fence faces to the fence mounts are tight and secure Adjust the fence faces so they are in as close to the same parallel position as possible Hold the straightedge across both of the fence faces as shown in Figure 23 If the fence faces are not parallel place shims between the back of the fence pieces and the face of the fence mounts With some trial and error shim adjusting parallel fence faces can be achieved gt C Un TI Un Un E LU N lt Table Inserts The table inserts are necessary for the safe operation of the shaper Two inserts are provided allowing for three different opening sizes to be achieved Use the smallest size opening for a cutter to reduce wood chips falling into the machine which could cause flying debris Using the smallest size opening also covers any unused portion of the bit below the surface of the table thus reducing the chance of operator injury To adjust the table inserts do these steps 1 UNPLUG THE SHAPER 2 Using a screwdriver remove the three Phillips head screws holding the cast iron insert in the table See Figure 25 3 Using a straightedge as a guide turn the barrel head screws either way until the insert is flush with the top of the table
32. efore performing a shaper operation 8 Go to the Spindle RPM section on Page 20 and set the spindle RPM as outlined 9 Install applicable safety guard s Setting Spindle Height Correct spindle height is crucial to most shaping applications Use a piece of test wood to confirm the correct spindle height before cutting expensive lumber To set the spindle height do these steps 1 Loosen the spindle lock knob located on the side of the shaper as shown in Figure 40 2 Rotate the handwheel on the front of the shaper shown in Figure 41 to raise or lower Figure 40 Spindle lock knob the spindle 3 Retighten the spindle lock knob on the side of the shaper DO NOT over tighten the knob Only a small amount of tension is needed to keep the spindle from moving during operation N Z E R Lil Figure 41 Spindle height handwheel 206 lt lt Direction Of Feed Supported Figure 43 Fence setup for jointing type operations Guard Not Shown For Clarity 77 Straight Shaping Because the shaper fence is independently adjustable you can set up the shaper to cut part or all of the workpiece edge AWARNING DO NOT use the miter gauge in conjunction with the fence The fence may not be parallel to the miter slot and binding of the workpiece could result When there is binding of the workpiece the chance of kickback increases and serious personal injury can result
33. haper each time you use it Check for the following conditions and repair or replace parts when necessary 1 Loose mounting bolts 2 Worn switch 3 Worn or damaged cords and plugs 4 Damaged drive belt 5 Any other condition that could hamper the Safe operation of this machine Table and Base The table can be kept rust free with regular applications of products like Boeshield T 9 For long term storage you may want to consider products like Kleen Bore s Rust Guardit Lubrication Since all bearings are shielded and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them For other items on this machine an occasional application of light machine oil is all that is necessary Before applying lubricant clean off Sawdust Your goal is to achieve adequate lubrication Too much lubrication will attract dirt and sawdust Various parts of your machine could lose their freedom of movement as a result 32 AWARNING UNPLUG the power cord before you do any assembly adjustments or maintenance tasks Otherwise serious personal injury to you or others may occur AWARNING KEEP loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING WEAR your safety glasses and dust mask during any machine operation or maintenance Failure to comply may result in serious personal injury HOP FOX E Troubleshooting
34. he shaper Always follow all use and safety instructions of the product that you are using AWARNING DO NOT use flammables such as gas or other petroleum based solvents to clean your machine These products have low flash points and present the risk of explosion and severe personal injury AWARNING DO NOT smoke while using cleaning solvents Smoking may cause explosion or risk of fire when exposed to these products 44 CAUTION ALWAYS work in a well ventilated area when using solvents with fumes and keep away from any potential ignition sources pilot M T lights Most solvents used to clean machinery are toxic when inhaled or ingested Always dispose of waste rags in a sealed container to make sure they do not cause fire or environmental hazards 10 Beginning While the main components of the SHOP FOX Model W1702 are assembled at the factory some assembly is required including shop preparation The following is the recommended sequence best suited for final installation and assembly e Shop Preparation e Fence Assembly e Safety Guard Assembly e Hold Down Assembly e Handwheel Assembly e Spindle Installation TOOLS REQUIRED You will need a machinist s Square 12 to 18 straightedge 10mm 12mm 14mm and 15mm open end wrenches and a 3mm Allen wrench AWARNING UNPLUG the power cord before you do any assembly adjustments maintenance tasks Serious personal injury
35. he shaper so that safety is maintained To install the shaper spindle or router bit spindle do these steps every time in the order below NOTICE Make sure you remove any rust inhibiting oil or contamination from the spindle the drawbar and the spindle cartridge mating surfaces before you install spindles 1 UNPLUG THE SHAPER 2 Thread one end of the drawbar into the bottom end of the desired spindle as shown in Figure 18 approximately 10 15 turns until tight 3 Insert the spindle drawbar assembly into the spindle cartridge from the top side of the table See Figure 19 4 Observe and make sure the spindle keyway on the spindle lines up with the guide pin on the spindle cartridge as shown in Figure 19 5 Lower the spindle drawbar assembly until the guide pin splines with the spindle keyway and the spindle drawbar assembly fully seats into the tapered bore of the spindle cartridge When correctly installed you will feel the spindle drawbar assembly seat snugly with the spindle cartridge CAUTION Make certain the spindle keyway and pin are aligned and properly seated before Improper tightening the drawbar nut assembly can create an unsafe condition and possibly injure the operator 14 Threading drawbar into spindle GK USOS Figure 19 Spindle and guide pin alignment Figure 21 Tightening the drawbar nut onto the end of the drawbar 15 Thread the tapered drawbar
36. l cause the cutter to make too deep of a cut There is also an increased chance of kickback WE DO NOT RECOMMEND SHAPING WITH A RUB COLLAR BELOW THE CUTTER AL gt Z UN N Z O E Lil O9DSTOC SHOP FOX 2 Freehand Shaping Freehand shaping is shaping without the aid of the miter slot or fence The most dangerous part of shaping freehand is beginning the cut where the cutter first contacts the workpiece Often the workpiece will tend to jerk or kickback catching the operator off guard To reduce this tendency use a starting pin The pin allows you to anchor and slowly pivot the workpiece into the cutter as the cut is started Thus shaping freehand is more stable and safer See Figure 50 AWARNING ALWAYS use an auxiliary jig and extreme care when shaping with the fence removed Freehand shaping often requires you to remove the fence resulting in reduced protection from the cutters To set up the shaper for freehand shaping do these steps 1 UNPLUG THE SHAPER 2 Remove the fence assembly from the shaper 3 Insert the starting pin in the best suited hole on the table so you can feed the workpiece into and against the rotation of the cutter 4 Install the cutter so it will cut in the correct direction and adjust the spindle height 5 Install the auxiliary guard DO NOT use the shaper without a guard Refer to Figure 14 on Page 12 for inf
37. ld run smoothly with little or no vibrations If there is an unusual noise or vibration shut the machine off immediately DO NOT run the shaper any further until the problems are corrected Refer to the Troubleshooting section on Page 33 for possible causes and solutions If the problem continues and cannot be easily identified contact our customer service department 22 AWARNING UNPLUG the power cord before you do any assembly adjustments maintenance tasks Otherwise serious personal injury to you or others may occur AWARNING KEEP loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING WEAR your safety glasses and dust mask during machine operation Failure to comply may result in serious personal injury A Figure 32 Forward and reverse switch NOTICE Always check the direction of the cutterhead before performing a shaper operation AWARNING ALWAYS feed the workpiece against the direction the cutters are turning If you feed the workpiece in the same direction as the cutter rotation a climb cut will result which may grab and pull the workpiece and your hand through the shaping operation at a high rate of speed causing severe injury 23 Cutter Direction The Model W1702 is capable of operating in two directions by use of a forward and reverse switch as shown in Figure 32 It is very important that the workpiece be fed agains
38. ll spindle The Woodstock Straight Bushings and T bushings allow you to take advantage of your existing selection of shaper cutter bits that do not fit a current shaper spindle These straight bushings and T bushings allow for special cutting dimension adjustment on a variety of spindle and shaper cutter sizes Go to http www shopfox biz index cfm The Woodstock Rub Collars deliver extremely smooth bump free shaping cuts All Woodstock rub collars are manufactured from solid steel on CNC lathes We assemble these in the USA using high quality maintenance free bearings Contact your local Woodstock International Dealer for kits or specific single sizes The SHOP FOX Router Bit Spindle takes advantage of your existing selection of router bits so you can use many router bits with your shaper The router bit spindle accepts 1 4 and 1 2 shank bits The Roman Carbide Shaper Cutters and Router Bits use extra thick Micro Grain C2 carbide for extra sharpness and shock resistance and a special anti friction coating to reduce shaper power loss and cutter summing The European controlled profiles on select bits reduce the danger of kickback and Shear angle profiles minimize wood tearing and reduce or eliminate sanding View the Hottest Line In America at http www romancarbide com 48 amp SHAPER CUTTERS Your Notes Your Notes CUT ALONG DOTTED LINE Name Street City Phone Number MODEL
39. llars When shaping workpieces that have irregular shapes rub collars are a necessity There are two types of rub collars solid and ball bearing They are available in various diameters and can be purchased individually or as sets as shown in Figure 46 Some examples of when you would use a rub collar are raising arched or tombstone door panels round table tops or any other cut that needs to have its depth of cut limited Refer to the set up examples below There are three set up positions for rub collars 1 ABOVE THE CUTTER as shown in Figure 47 This setup is the safest and produces the most consistent results The only drawback is that the cut is on the underside of the workpiece out of view of the operator However if the workpiece lifts off the table you simply run it through a second time to finish the cut 2 BETWEEN TWO CUTTERS as shown in Figure 48 This setup has the advantage of making two profile cuts in a single pass Although you have a rub collar beneath a cutter this setup is safer than the previous setup Any lifting of the workpiece will still cause the cutter to make an uneven cut A second pass will correct the profile on the bottom edge but the top profile will still have the gouge from lifting the workpiece into the cutter 3 BELOW THE CUTTER as shown in Figure 49 This setup allows the cut to be viewed by the operator however it is also the most dangerous Any slight lifting of the workpiece wil
40. necting power to machine 8 Keep the work area clean free of clutter grease etc 9 Keep children and visitors away Visitors should be kept at a safe distance while operating unit 10 Childproof your workshop with padlocks master switches or by removing starter keys 11 Stop and disconnect the machine when cleaning adjusting or servicing 4 12 13 14 15 DO NOT force tool The machine will do a safer and better job at the rate for which it was designed Use correct tool DO NOT force machine or attachment to do a job for which it was not designed Wear proper apparel DO NOT wear loose clothing neck ties gloves jewelry and secure long hair away from moving parts Remove adjusting keys rags and tools Before turning the machine on make it a habit to check that all adjusting keys and wrenches have been removed 16 Avoid using an extension cord But if you must examine the extension cord to ensure it is in good 17 18 19 20 21 22 condition The amperage rating of the motor can be found on its nameplate If the motor is dual voltage be sure to use the amp rating for the voltage you will be using If you use an extension cord with an undersized gauge or one that is too long excessive heat will be generated within the circuit increasing the chance of a fire or damage to the circuit Always use an extension cord that uses a ground pin and connected ground wire Immediately replace a damaged e
41. nut onto the end of the drawbar under the table and make sure that the taper side of the nut is facing upward as shown in Figure 20 Tighten your selected spindle in the shaper as outlined below For shaper spindles Place the spindle wrench on the top end of the spindle Using a 15mm open end wrench tighten the drawbar nut while holding the spindle wrench secure as shown in Figure 21 DO NOT over tighten the drawbar nut For router bit spindles Hold the router bit spindle flat on the shank NOT the collet nut Using a 15mm open end wrench tighten the drawbar nut while holding the router bit spindle in position with a wrench DO NOT over tighten the drawbar nut AWARNING ONLY operate your shaper in the COUNTER CLOCKWISE direction as looking downward at the spindle when when you use a router bit adapter Router bits are designed to cut in the counter clockwise direction only DO NOT operate the shaper in the clockwise direction to make any sort of router bit back cut If this caution is ignored the workpiece can kick back or the collet can loosen and throw the cutter causing severe injury or death A19W3SSV ADJUSTMENTS Fence Positioning The two fence faces are independently adjustable to allow for different shaping tasks The fence faces can be set at different positions to remove material from the entire edge of the wood stock or the same position to allow the shaping of part of the edge To adj
42. old down brackets onto each of the hold down bars as shown in Figure 15 2 Insert the long end of the hold down bar through the hole in the fence mount as shown in Figure 15 3 Adjust the hold down fence mount to the desired position along the top edge of the fence casting 4 Screw in but do not tighten the 4 20 x 3 8 setscrews into the aluminum hold down brackets as shown in Figure 15 5 Slide each hold down into the slot between the aluminum hold down bracket and hold down bar 6 Position each of the hold downs into place for your workpiece as shown in Figure 16 and tighten the setscrews in the fence mounts and the aluminum hold down brackets Handwheel The handwheel comes installed from the factory however you will need to install the crank handle NOTE for each revolution of the handwheel the spindle moves up or down approximately 0 045 To install the crank handle do these steps 1 Thread the crank handle into the hole on the face of the handwheel as shown in Figure 17 2 Using a 14mm open end wrench tighten the crank handle securely making sure the hand wheel rotates freely 19 355 gt LU UN lt SH 2 10905 A OP FOX Spindle The Model W1702 comes with 1 2 3 4 and 1 shaper spindles Also available is a Model D3392 Optional Router Bit Spindle It is very important that any spindle you use is seated securely into t
43. onal technical information relating to this machine or if you need general assistance or replacement parts please contact the Service Department at 1 360 734 3482 or tech support shopfox biz Additional information sources are necessary to realize the full potential of this machine Trade journals woodworking magazines and your local library are good places to start The Model W1702 3 HP Shaper is specifically designed for shaping operations DO NOT MODIFY AND OR USE THIS MACHINE FOR ANY OTHER PURPOSE MODIFICATIONS OR IMPROPER USE OF THIS TOOL WILL VOID THE WARRANTY If you are confused about any aspect of this machine DO NOT use it until all your questions have been answered ODST SHOP Model W1702 220V Wiring Diagram ADAN G E R NOTE The Wires From The Disconnect power from machine Power Supply Besides The before performing any electrical Green Ground Wire Are service Failure to do this will Interchangable Therefore result in a shock hazard leading Colors Are Not Specified to injury or death 220V MAGNETIC SWITCH POWER SUPPLY L2 3 L3 5 GROUND T2 4 T3 6 MOTOR BLACK GREEN FWD STOP REV HH DR vies Ol FORWARD REVERSE SWITCH BLACK NOTE If Motor Rotates Opposite Foward Reverse Switch Setting Swap the Positions of Motor Wires U and V 35 JINVNALNIVW
44. op News ____ Master Craftsman 9 How many SHOP FOX machines you own 0005 Toc 2 State Zip FAX What stationary woodworking tools do you own Check all that apply ___ Air Compressor __ Panel Saw _ Band Saw Planer Drill Press ___ Power Feeder Drum Sander Radial Arm Saw Dust Collector __ Shaper ___ Horizontal Boring Machine Spindle Sander ___Jointer _ Table Saw __ Lathe __ Vacuum Veneer Press __ Mortiser _ Wide Belt Sander _ Other Which benchtop tools do you own Check all that apply _ 1 x 42 Belt Sander 6 8 Grinder 5 8 Drill Press _ Mini Lathe 8 Table Saw _ 10 12 Thickness Planer 8 10 Bandsaw _ Scroll Saw ___Disc Belt Sander Mini Jointer Other ___Spindle Belt Sander Which portable hand held power tools do you own Check all that apply ___ Belt Sander Biscuit Joiner Circular Saw _ Orbital Sander ___Palm Sander _ Portable Planer _ Detail Sander _ Saber Saw Drill Driver __ Reciprocating Saw Miter Saw Router Other What machines supplies would you like to see What new accessories would you like Woodstock International to carry Do you think your purchase represents good value Yes __ No Would you recommend SHOP FOX products to a friend ___Yes ___No Comments FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE
45. ormation on making and using an auxiliary guard 6 Use a supplemental hold down jig like the SHOP FOX W1500 Right Angle Jig as shown in Figure 51 or you can use rubberized handle push blocks to support or guide the workpiece and protect your hands 7 Place the workpiece against the starting pin 8 Slowly pivot and feed the workpiece into the cutter Avoid starting the cut on the corner of the workpiece as kickback could occur Once the cut is started the workpiece should be pulled away from the starting pin 30 AWARNING DO NOT start a cut on the corner of the workpiece This may cause kickback Serious personal injury could occur STARTING PIN ROTATION RUB COLLAR Figure 50 Starting pin operation Guard not shown for clarity Figure 51 Hold down jig used to support workpiece Complete guard not shown for clarity Figure 52 A piece of wood clamped to the table can serve as a make shift starting pin Guard not shown for clarity Figure 53 Using a rub collar against a template 31 Pattern Shaping Sometimes the location of the starting pin holes will not always be in the safest position You can clamp a piece of scrap wood to the shaper table The edge of the wood can be used as the starting support as shown in Figure 52 The use of patterns templates allows identical parts to be cut with speed and accuracy Shaping with a pattern begins by attaching a prefabric
46. pecific recommendations AL gt Z UN OPERATIONS SH 2 0005 AR OP FOX Cutter Installation Always follow the cutter manufacturer recommendations however if not available use the list below with your particular cutting needs in mind to help select the correct cutter spindle and RPM Then install your cutter as outlined a Choose Cutter Profile and Cutter To help select the correct cutter you can go online to select your cutter bushings and rub collars e For shaper cutter profile selection go to www romancarbide com and select the applicable cutter b Choose Cutter Height and Spindle Size Use these general specifications to help select cutter and spindle size e For the 1 2 diameter spindle the maximum safe cutter height used with washers T bushings or rub collars and lock nuts installed is 2 For the 3 4 diameter spindle the maximum safe cutter height with washers T bushings or rub collars and lock nuts installed is 2 1 2 For the 1 diameter spindle the maximum safe cutter height with washers T bushings or rub collars and lock nuts installed is 2 1 4 b Choose Spindle and Cutter RPM Use these general specifications to help select spindle and RPM NOTE Always use the largest spindle possible and only use a single bushing if you need to reduce the cutter inside diameter size For shaper cutters smaller than 31
47. s situation which if not avoided COULD result in death or serious injury ACAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury NOTI CE This symbol is used to alert the user to useful information about proper operation of the equipment and or a situation that may cause damage to the machinery Standard Safety Instructions 1 Thoroughly read the instruction manual before operating your machine Learn the applications limitations and potential hazards of this machine Keep manual in a safe convenient place for future reference 2 Keep work area clean and well lit Clutter and inadequate lighting invite potential hazards 3 Ground all tools If a machine is equipped with a three prong plug it must be plugged into a three hole grounded electrical receptacle or grounded extension cord If using an adapter to aid in accommodating a two hole receptacle ground using a screw to a known ground 4 Wear eye protection at all times Use safety glasses with side shields or safety goggles that meet the appropriate standards of the American National Standards Institute ANSI 5 Avoid dangerous environments DO NOT operate this machine in wet or open flame environments Airborne dust particles could cause an explosion and severe fire hazard 6 Ensure all guards are securely in place and in working condition 7 Make sure the machine power switch is in the OFF position before con
48. safety To install the safety guard do these steps 1 Connect the extension bar to the safety guard with two 4 20 x 3 8 bolts and the 1 4 hex nuts 2 Thread the support into the main fence housing See Figure 13 3 Position the extension bar and safety guard on the main fence housing and install the T lock handle See Figure 13 Auxiliary Guard Certain freehand shaping procedures require you to attach auxiliary wooden guards to the safety guard assembly as shown in Figure 14 To make and install auxiliary wooden guards do these steps 1 From 1 2 wood stock measure and cut one front wooden guard at 6 long and two side guards at 21 2 long NOTE Guard height depends on the thickness of the material you are shaping If using a template attached to the workpiece be sure to include template height for the overall height 2 Secure the auxiliary wooden guards to the lip of the guard assembly with six 10 wood SCrews Figure 13 Threading lock handle onto the guard assembly Guard Assembly 10 Wood Screws Auxiliary Wooden Guard 12 Figure 14 Auxiliary wooden guards Hold down Bracket Figure 15 Assembling hold down mechanism Figure 17 Attaching the crank handle Hold Downs The hold downs hold the workpiece against the fence and the table NOTE Remove the hold down assembly when not in use To install the hold downs do these steps 1 Install two aluminum h
49. se Guard Figure 2 Use rubberized SHOP FOXe Push Figure 5 Use a SHOP FOX Right Angle Jig Blocks to grip the workpiece when cutting when making special cuts without a safety guard E Guard Removed for Clarity Always Use Guard e NOTE Guard Removed for Clarity Always Use Guard SS uw m Figure 3 Use the smallest insert the cutter will Figure 6 Unplug the shaper whenever making allow to keep woodchips near the dust collection adjustments or changing cutters suction area lt 9 U YY TT ELECTRICAL 220V Operation The SHOP FOX Model W1702 Shaper 220 volt motor draws approximately 18 amps Purchase a NEMA style L6 20 plug and receptacle for the power supply circuit connection Since other machines may be using the same circuit make sure the circuit circuit breaker or fuse can carry 20 amp load If the total amperage load of all machines and the shaper exceeds the amperage rating of the circuit breaker or fuse use a different circuit that can carry the load DO NOT modify an existing low amperage circuit by only replacing the circuit breaker with a breaker rated for a higher amperage The breaker and the complete circuit must be replaced by a qualified electrician otherwise the wires can overheat and cause a fire Extension Cords We DO NOT recommend using an extension cord with most equipment because the cord can generate heat that may cause a fire or circuit damag
50. t the direction of the cutter rotation This will prevent a climb cut and maintains a safe cutting procedure for the operator There will be times when it is necessary to flip the shaper cutter over and run it in the opposite direction and feed the board from the opposite end of the AWARNING ONLY operate your shaper in the COUNTER CLOCKWISE direction as looking downward at the spindle when you use a router bit adapter Router bits are designed to cut in a counter clockwise direction only DO NOT operate the shaper in the clockwise direction to make any sort of router bit back cut If this warning is ignored the workpiece can kick back the collet can loosen and throw the cutter and cause severe injury or death e When the switch is pointing to the FWD position the spindle and cutter rotate counter clockwise e When pointing to the REV position the spindle and cutter rotate clockwise e When the forward and reverse switch is pointing to the OFF position the shaper motor has no power but power is still going to the switch ALWAYS UNPLUG the power cord from the shaper to the power source before changing cutters or doing an adjustment or maintenance Always try to operate the shaper so the wood is cut from the underside Topside cutting is more dangerous for the operator because when the wood is cut on the top side the cutter can lift and grab the wood and cause severe injury Refer to Rub Collars on page 29 for s
51. to you or others may occur if this warning is ignored AWARNING KEEP loose clothing rolled up and out of the way of machinery and keep hair pulled back AWARNING WEAR your safety goggles during any assembly or maintenance Failure to comply may result in serious personal injury Dust Collection CAUTION USE the correct dust collection system and respirator in your shop Some wood dust may cause respiratory illnesses Ignoring this warning may cause severe personal injury or death Make sure that you use an appropriate dust collection system connected to your shaper You may have to create or modify other shop ducting to achieve the correct dust collection system clearances and airflow Connect a 3 flexible dust collection hose to the rear of the fence adjustment tube Use a 3 hose clamp to secure the hose to the tube See Figure 11 Connect Ducting Figure 11 Dust collection connection For additional information on the correct dust collection system additions or modifications contact your Woodstock International dealer for a copy of the Dust Collection Basics handbook and available accessories Shop Preparation A CAUTION ONLY allow trained people in your shop Make sure shop entrances are locked and machines are correctly turned off with lock out devices when not in use Otherwise injury or death can occur Machine Mobility Use the Model D2057 SHOP FOX Heavy Duty Mobil
52. ust the fence do these steps S 1 Loosen the fence mount lock handle located gt Fence Mount on the side of the fence mount shown in ad Lock Handle Figure 22 2 Adjust the position of the fence by turning the adjustment knob located on the back of the fence mount shown in Figure 22 Figure 22 Fence mount lock handle 3 Once the fence is in the desired position tighten down the fence mount lock handle NOTI CE You can adjust the relative position of the AWARNING fence mount lock handle head by pulling UNPLUG the power and rotating the head either clockwise cord before you do any counter clockwise Adjusting the relative assembly adjustments position is sometimes necessary before Or maintenance tasks tightening or loosening the handle in tight Otherwise serious locations personal injury to you or others may occur NOTICE DO NO tigh bolts 1 AWA R N G the ion stri KEEP loose clothing easily than steel rolled up and out of the way of machinery and keep hair pulled back ADJUSTMENTS AWARNING WEAR your safety goggles during any machine assembly operation or maintenance Failure to comply may result in serious personal injury Figure 23 Use straightedge to check fence 1 7 Fence Alignment Before shaping check that the two fence faces are parallel To align the fences so they are parallel with each other do thes
53. xtension cord Keep proper footing and balance at all times and lock mobile base from freely rolling before using your machine DO NOT leave machine unattended Wait until it comes to a complete stop before leaving the area Perform machine maintenance and care Follow lubrication and accessory attachment instructions in the manual Keep machine away from open flame Operating machines near pilot lights and or open flames AWAR N NG creates a high risk if dust is dispersed in the area Operating this equipment creates the Dust particles and an ignition source may cause an potential for flying debris to cause eye explosion DO NOT operate the machine in high risk areas including but not limited to those injury Always wear safety glasses or goggles when operating equipment Everyday glasses or reading glasses only have impact resistant If at any time you are experiencing difficulties lenses they are not safety glasses Be performing the intended operation stop using the Certain the safety glasses you wear meet the machine Contact our service department or aska appropriate standards of the American qualified expert how the operation should National Standards Institute ANSI performed Habits are hard to break Develop good habits in your shop and consistent safety practices will become second nature to you 5 2 Additional Safety Instructions for Shapers 4XWARNI
54. y Instructions for Shapers 6 Avoiding Potential ios 7 ELECTRICAL rp 8 220 08 m een een 8 Extension COraS wiadro wc pP 8 GrOUNAINS cuina 8 m ASSEMBLN oops 9 A Bet METTE T D Umm cr T 9 WAV ETT cH 9 23 Initial ClEANING 10 Rm 10 2 Dust Collection ae an nme OR ON DA 11 SDOD PrepardtiOD 11 Fence FACING cc 12 Safety GUANO mE 12 OE 12 gt Hela DOWNS tio luan RCA BA N OWA 13 A u uyu u DTE 13 m i A E EE EE E AT EE A EA E A O 14 UJ ADJUSTMENTS 16 gt FENCE POSIMIONING ia GA Go O RAWA GG ai AG IUE des 16 Fence AliSniment 2152552 anal 17 aia OZ RAZA 18 P lley Alientrellt 19 gt SDindie RPM SA 20 Spindle Side and GID Re 21 Un OPERATIONS 2 22 22 CULEGER Direction 23 Cutter Installation Ee o 24 SELLING Spindle uu a 26 Straight SMADING 2 7 Freehand SNADING we 30 Pattern Shaping wean ia 31 Q MAINTENANCE E ee E E E 32 u erg we 32 gt TEE TT 32 UD RIC AION e
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