Gravely 89201800 Lawn Mower User Manual
Contents
1. ENI 43 i wi ANN in i Hie oe a ane AAN i H fi i ii IN E Item Part No Qty Description 1 00195600 1 Blower Cone 8 2 05980900 2 5 16 18 x 2 HHCS 3 00195800 1 4 Blade Impeller Assembly 4 05957900 4 3 8 16 x 1 1 2 HHCS 5 00195700 1 Blower Housing Assembly 6 00196000 1 PTO Shaft Assembly 7 06542000 4 3 8 16 Flange Nut 8 06606100 1 3 16 x 3 4 Key way 9 00196300 1 Blower Pulley 10 06448200 1 Washer 11 05959400 1 3 8 16 x 3 4 HHCS 12 07538600 1 5 8 Black Handle Grip 13 00196700 1 PTO Handle 14 06004900 1 3 8 16 Set Screw 15 00196900 1 Cam Bracket Assembly 16 06711900 1 1 8 x 2 3 8 Hair Pin Clip 17 06530200 1 5 16 18 Nyloc Nut 18 05980900 1 5 16 18 x 2 HHCS 19 00186100 1 Safety Interlock Harness 20 00197000 1 PTO Arm Assembly 21 05958400 1 3 8 16 x 2 1 2 HHCS 22 06542000 2 3 8 16 Flange Nut 23 05957900 2 3 8 16 x 1 1 2 HHCS2. 7 3 4 Unloading The Collection Sysiem 11 2 5 Attaching The Aluminum Grass Container To IY MAINTENANCE cama a aran aa d aaa a a E aga sees 11 The Mower 9 1 Maintenance Checklist osastaan a auc 44 2 6 Aluminum Grass Container Inlet Attachment 9 4 2 Lubrication 12 2 7 Adjusting The Dump Mechanism 9 V PARTS AND SERVICE 12 2 8 Belt Installation 12 5 1 Parts And Service Information 12 2 9 Cam Assembly Adjustment 12 Safety Decale saa aia a ka ngarsi Heinan 13 2 10 Attachment Of The Boot To The Mower Deck 12 Torque Specifications 14 Notes 15 Safety h Read the operator s manual carefully and familiarize yourself with the proper use of your attachment Do not allow anyone who is not acquainted with the Safety Instructions to use your attachment Know the controls and how to stop quickly READ THE OPERATOR S MANUAL Do not allow children to operate the vehicle Do not allow adults to operate it without proper instruction Be especially watchful of children and pets darting into the area while operating Keep your eyes and mind on your unit while mowing or operating your attachment Don t let others distract you Do not attempt to operate your unit or mower when not in the driver s seat Always stop unit whe
3. 24 00197200 1 Belt Guide Bracket 25 00197300 1 Gear Box Assembly 26 00197100 1 Pulley Guard 27 05980800 2 1 4 20 x 2 HHSTS 28 06542000 2 3 8 16 Flange Nut 29 00197600 1 Belt Tension Bracket Assembly 30 06436200 1 3 8 Flat Washer 31 05942200 1 3 8 16 x 2 HHCS 32 06711900 1 1 8 x 2 3 8 Hair Pin Clip 33 00196600 1 Blower Pivot Rod 52 53 54 53 Part No Qty Description 06713500 1 3 32 x 2 Hair Pin Clip 00196800 1 Belt Tension Rod 3 8 16 00196500 1 Blower Mount Bracket Assembly 05980800 2 1 4 20 x 2 HHSTS 00196400 1 Blower Belt Guard 00436700 1 Skid Plate 00197900 1 12 cu ft Box Assembly 00197800 1 Top Main Frame Assembly 00195000 1 8 x 36 Lower Hose 00195400 1 x 36 Upper Hose 00197700 1 Left Main Frame Leg Assembly 03022400 2 7 8 Hose Clamp 03022400 2 5 Hose Clamp 79203600 1 52 Deck Boot Kit 79203500 1 60 Deck Boo
4. DISMOUNTING OR REMOVING AND CLEANING SCREENS HOSES CONE OR DISCHARGE CHUTES TURN OFF BLOWER BEFORE DUMPING DEBRIS KEEP HANDS AND BODY CLEAR OF MOVING PARTS WHEN DUMPING CONTAINER USE CAUTION WHEN TILTING CONTAINER BACK TO ACCESS MOWER ENGINE RELATCH HANDLE USE CAUTION IN TURNING AND BACKING MOWER B01 901 Part 05360200 IMPORTANT Hoses are subject to normal wear and deterioration Check hoses frequently and if they become de fective install new hoses For best collection results trim hoses so there are no more than 2 inches excess hose with mower deck lowered 50031305 Part 05360600 Part 05360900 USE HEARING PROTEC TION WHEN OPERATING THIS EQUIPMENT 50031302 Part 05360300 Part 05360800 OPERATION Disengage PTO blower when dumping debris To dump grass push handle out and lift Keep hands and body clear of moving parts when dumping container Return handle to locked position Use care when tilting unit back to access tractor engine Be sure to return handle to locked position Use care when turning or backing Unit protrudes behind tractor Part 05361000 A CAUTION KEEP HANDS AND BODY CLEAR WHEN DUMPING AND RELATCHING CONTAINER 50031303 Part 05360500 E TURN OFF BLOWER sth arti bag MOUNTING Of ABBOVING AND C SCREENS HOSES CONE OF DISCHARGE CHUTES TURN OFF BLOWER AND MOWER ENGINE BEFORE ADJUSTING OF AEPAI
5. With three people available two can lower the container onto the frame while the third person inserts the pivot pins P K0172 through the holes Insert the pins from the outside to the inside Secure with 1 5 8 washer P 06442800 and 1 5 32 x 2 5 8 hair pin clip P 06715000 per pivot pin Reattach the bottom ends of the door opening linkages to the main frame by using 1 Rue Ring cotter pin P 06715100 per side To test the functionality of the dump mechanism pull the lift handle away from the unit and lift upward Figure 10 The door of the container should open and the box should pivot clockwise towards the ground 2 6 Aluminum Grass Container Inlet Attachment The inlet will need to be attached to the container Figure 13 Open the container push the inlet from the Figure 14 Aluminum Grass Container Exploded View 1 00193700 Screen Support 1 00193600 Box Back amp Sides 1 00193400 1 00194000 Box Door Fill Gage Frame 1 00193500 1 00193000 Handle Mount Plastic Door 1 00193300 Upper Door Member 1 00192900 Door Frame Assembly 2 00194100 Linkage Pin 1 00192700 Base Frame Pivot Mount 2 00192800 Pivot Bracket ZB 1 00192000 lt Cy Inlet inside of the container through the hole in the container to the outside Orient the inlet opening to face the ground Use the tabs P 00191900 inside of the box to hold the inlet in place
6. ninety 90 days following the date of purchase and will be replaced free of charge except for labor Service Warranty service must be done by an authorized Gravely dealer To find an authorized Gravely service representative contact Gravely at the website number or address above Battery Warranty Prorated One to three months Free replacement Four to twelve months Prorated over 12 months Exclusions No Warranty Normal maintenance services and normal replacement items such as spark plugs oil oil filters air filters mufflers belts tires shoes runners scraper blades shear bolts mower blades mower vanes headlights light bulbs knives etc are not covered by this warranty Any equipment which has been altered misused misassembled improperly adjusted neglected or damaged by accident is not covered by this warranty Service completed by someone other than an authorized Gravely dealer is not covered by this warranty Any attachment not approved by Gravely nor any parts that are not genuine Gravely service parts are not covered by this warranty Engines and engine accessories are covered only by the warranty made by the engine manufacturer and are not covered by this warranty If the product is equipped with a Hydro Gear transmission and or Hydro Gear drive components the Hydro Gear transmission and or drive components are covered only by the warranty made by Hydro Gear and are n
7. 18 25 33 27 37 44 60 49 66 70 95 78 106 106 144 120 163 153 207 172 233 212 287 240 325 376 509 420 569 606 821 668 905 909 1232 995 1348 1019 1381 1288 1745 1444 1957 1817 2462 2013 2728 2382 3228 2712 3675 3161 4283 3557 4820 Proper torque for metric fasteners used on Gravely equipment Wrench f Size A Numbers appearing on bolt heads indicate ASTM class Use 75 of the specified torque value for plated fasteners Use 85 of the specified torque values for lubricated fasteners Recommended WRENCH SIZE mm A 8 10 13 16 18 21 o 24 30 a 36 41 46 A DIA 2 i 7 BOLT mim B 5 asem so z300 use 62 84 1670226 44s 600 sarama 418 566 1119 1516 torque in foot pounds newton Me ASTM ASTM 4 6 8 8 a E 5 1 6 M ye X o i _ OF M 116 157 181 245 ters ASTM 10 9 6 5 8 8 14 4 15 27 37 __53 72 93 126 148 201 230 312 449 608 611 828 778 1054 1138 1542 1547 2096 GRAVELY GRAVELY A Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com
8. 22002 SECTION INTRODUCTION AND DESCRIPTION 1 1 Introduction We are pleased to have you as a Gravely customer Your collection system has been designed to give you a low maintenance simple and effective way to collect the grass clippings from your mower This manual is provided to give you the necessary instructions to properly mount and operate the collection system on your mower Please read this manual thoroughly Understand what each control is for and how to use it Observe all safety decal precautions on the machine and noted throughout the manual NOTE All references made to right left front rear top or bottom are as viewed from the normal operator s position on the mower 1 2 Description The collection system is designed for turf maintenance where there is a need to collect the grass clippings as the mower cuts the turf It is also good for picking up leaves and twigs in pre season and post season clean up The blower mounted on the right side of the unit uses a belt and gearbox system from the engine PTO shaft Drive train protection comes through belt slippage The blower draws grass clippings from the discharge area of the cutter deck up to the aluminum container mounted over the rear portion of the mower frame The operator can engage the blower with a push of the over center linkage on the right side of the unit Once the container is full of clippings the operator can easily push and raise the lift ha
9. It is recommended that two people perform this step That way one person on the inside of the container can position the tabs while the other person tightens the bolts Looking at the outside of the container the most difficult tab to tighten down will be the tab at the 4 5 o clock position Tighten that tab first Then proceed to tighten the others 2 7 Adjusting The Dump Mechanism The linkage may be adjusted in two places at the adjusting screw P 07068800 and the latch assembly items See Figures 10 amp 12 for visual clarification To change the door closure tightness screw the adjusting screw in or out To adjust the latch change the length of the latch rod by screwing the latch adjusting ball joint in or out The latch hook pivot should be in the middle of the slot in the latch hook pivot plate Slide the pivot back or forth and then re tighten 1 00193900 Box Top 1 00193800 Screen 4 00191900 Inlet Clamp 1 00192100 Box Handle 1 07538700 Handle Grip Wm 1 08354400 2 00192200 Latch Spring Linkage Rod sia aaa 2 06545600 Adjusting Nut 1 00192300 Latch Rod 2 07068800 Adjusting Screw 1 00192400 Adjusting Ball Joint 1 00193200 Box Bottom 1 00192500 Latch Hook 1 00193100 1 00192600 Base Frame Latch Hook Pivot Plate Exploded Parts View Parts Vie ts A a Ph Nk H Tri n T ara s Eg a ee ka ma Fia y Wy
10. PTO GRASS COLLECTION GRAVELY SYSTEM DESIGNED FOR MODEL 89201800 GRAVELY 200 SERIES MOWER B 2 gute A rf ess jA 9 A OPERATOR S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART 00191300 Q0314 4 00 REV 1 PTO GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE A aa kai aa a ka A a nia ka 2 2 11 Adjustment Of The Lengths Of The Hoses 13 Safety Alert Symbols 3 2 12 Attachment Of The Upper Hose 13 Warranty 4 2 13 Attachment Of The Lower Hose To The INTRODUCTION AND DESCRIPTION 5 Blower Cona neH ase aetna ae ener Te a E ii as Se 13 1 1 Introduction 5 2 14 Attachment Of The Lower Hose To The Boot 13 1 2 Description 5 2 15 Front Weight Assembly 13 Il INSTALLATION FOR USE 5 2 16 Final Checks 14 2 1 Preparation Of Mower 5 Ill OPERATING INSTRUCTIONS 11 2 2 Attaching Lower Frame Legs 6 3 1 General Safety saras anana a ga a 11 2 3 Attaching The Top Main Frame Assembly 7 3 2 Operation amp Tips On Mowing 11 2 4 Attaching The Lift Handle To The Aluminum 3 3 Disengagement Of The Blower 11 Grass Container
11. RING BLOWER UMIT KEEP HANDS AND BOOY CLEAR OF MOVING PARTS KEEP SAFETY SHIELD IN PLACE AND IH GOOD RIERA SOC Ii Part 05360400 GRAVELY Part 05225500 19 DUMP GRASS PUSH HANDLE OUT AND LIFT 50031306 Part 05360700 16 TORQUE SPECIFICATIONS Proper toque for American fasteners used on Gravely equipment AMERICAN Bolt Head Markings WRENCH SIZE IN A 7 16 7 16 O2 1 2 9 16 9 16 5 8 5 8 3 4 3 4 7 8 7 8 15 16 15 16 1 1 8 1 1 8 1516 4 5 6 1 1 2 1 1 2 1 1 2 1 11 16 1 11 16 1 7 8 1 7 8 2 1 16 2 1 16 2 1 4 2 1 4 SAE Grade 2 No Dashes SAE Grade 5 3 Dashes kab SAE Grade 8 6 Dashes BOLT DIAMETER IN B AND THREAD SIZE SAE SAE GRADE 2 GRADE 5 5 8 11 UNC 31 R 1 4 28 UNF 6 8 10 13 109 148 eran oeo 5 8 18 UNF 110 149 170 230 1 1 8 7 UNC 1 1 8 12 UNF z 1672 2266 870 1179 1 1 2 6 UNC 1 1 2 12 UNF 1 12 UNF 274 371 1 14 UNF 280 379 3 4 10 UNC 144 195 266 360 3 4 16 UNF 192 260 297 402 705 955 721 977 C sie 26une an 196 354 480 795 1077 890 1206 30 589 1 1 4 12 UNF 953 749 1241 1682 655 887 1470 1992 979 1327 a 1 1 4 7 UNC u 7 8 14 UNF 184 249 474 642 Recommended Torque in Foot Pounds Newton Meters SAE GRADE 8 12 16 14
12. bolts P 06223600 and 3 3 8 16 flange nuts P 06542000 52 Boot Plate Mounting Instructions To mount the boot plate P 00194600 to the boot P 00194500 use 2 3 8 16 x 3 4 carriage bolts P 06223900 and 2 3 8 16 flange nuts P 06542000 Note When bolting the boot and boot plate together the head of the bolt is placed from the inside of the boot This will prevent grass from collecting on the bolts For All Deck Sizes Remove the bolts from that hold the deflector shield in place so that the boot rod can fasten the boot and boot plate to the mower deck Align the holes in the boot plate to the holes in the deflector shield mount and slide the boot rod P 00254500 60 Deck 00254700 52 deck through and fasten using 1 hair pin clip P 06713500 Note The Mower s Deflector Shield Has Been Removed In The Following Photo For Clarity Always have the deflector shield mounted when mowing Mower Deck Deflector Shield Mount Figure 18 2 11 Adjustment Of The Lengths Of The Hoses The hoses in steps 2 12 and 2 13 must be cut to fit your machine Follow steps 2 12 and 2 13 Do not cut the hoses until you have tried to fit them on your machine Remember that the hoses have to be long enough to allow for enough clamping surface between the inlet blower assembly and the deck boot 2 12 Attachment Of The Upper Hose Slide a 5 6 upper hose clamp P 03022400 onto both ends of the 6 upper
13. e wrapped around them 2 Inspect blades for wear Replace if necessary If it is necessary to sharpen the blades remove the blades from the spindles before sharpening DO NOT sharpen blades while still attached to the mower 3 Make sure all shields are in place and in good condition Repair or replace any missing or damaged shields 4 Perform lubrication per paragraph 4 2 5 Listen for abnormal sounds which might indicate loose parts damaged bearings or other damage Correct any deficiency before continuing operation 6 With the engine off engage the blower assembly Check the belt tension and inspect the pulley belt for cracks or tears 7 Check for wear or deterioration of the upper or lower hoses If there are any portions of the hose that have been torn or worn through replace with genuine Gravely parts After Each Use 1 Clean all debris from machine especially from the container underneath the belt shields and off of safety decals Replace any missing or illegible decals 2 Inspect the unit for worn or damaged components Repair or replace before the next use Any replacement component installed during repair shall include the component s current safety decal specified by the manufacturers to be affixed to the component 3 Check belt for proper tension 4 2 Lubrication NOTE Use only white lithium base grease for lubrication of the shaft on the blower assembly 1 On initial use Grease the fitting on t
14. el Professional G Pro and ProMaster products will be free from defects in material and workmanship for a period of two 2 years from the date of purchase or 1000 hours whichever comes first Gravely Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com Protection Plan Gravely will repair or replace any part found upon examination by Gravely to be defective Such repair or replacement will be free of charge to the purchaser labor and parts except as noted below This warranty is subject to the following exceptions conditions and limitations Usage Requirement The duration of this warranty shall be ninety days or 1000 hours whichever comes first if the product is rented or leased Purchaser s Responsibilities The purchaser must perform maintenance and minor adjustments per the operator s manual The purchaser must notify Gravely or an authorized Gravely service representative of the need for warranty service The purchaser must transport the product to and from the place of warranty repair Product Registration Returning the product registration card to Gravely will enable the company to contact the registrant with repair or replacement part information Service Parts and Accessories Service parts and accessories not purchased with the product covered by this warranty are warranted to be free of defects for a period of
15. ety Interlock Harness Route Figure 7 Safety Interlock Harness Connections Parking Brake Switch Bolts Figure 8 Wiring Diagram RED VIOLET 1 BRAKE n SWITCH cy RED VIOLET BROWN YELLOW A BROWN YELLOW 2 3 Attaching The Top Main Frame Assembly Place the top main frame assembly P 00197800 Figure 9 onto the main frame legs and fasten each side by using 1 3 4 10 x 1 1 2 HHCS P 05959600 1 3 4 10 nyloc nut P 06540800 1 12 13 x 1 HHCS P 05947100 and 1 pivot frame handle P 00194900 The handles are used to pivot the frame to the rear for mower engine access Be sure that the handles are tight and the frame is in the upright position before each use 1 d PECO BAGGER x p SWITCH Figure 9 Top Main Frame Assy Top Main Frame Assembly Pivot Frame Handle 3 4 x 1 1 2 HHCS 2 4 Attaching The Lift Handle To The Aluminum Grass Container The various parts of the handle assembly P 00192100 must be attached to the container frame Figure 10 shows the orientation and location of the components Slide the lift handle into the slot in the handle mount bracket P 00193500 on the grass container It may be necessary to remove the handle grip P 07538700 to allow the handle to fit through the slot Before attaching the handle hook one end of the spring P 08354400 into the hole on the underside of the handle Hook the other end of the spring into the open hole in the ha
16. he belt until the tractor is turned off DO NOT adjust the belt tension until the mower is turned off Refer to section 2 9 of the manual 3 4 Unloading The Collection System NOTE Press the tab located behind the operator s left side downward to feel if the collection system is full If the container is full there will be resistance when depressing the tab A Stop the forward movement of the mower Disengage the mower deck Disengage the blower Verify that the dump area is clear Push the dump handle on the left of the operator away from the unit While holding the handle pushed away move the handle upward The container door will swing upward and the container will rotate downward The container will release its contents F Once the contents of the container have fallen out the container is ready to move back into its normal operating position With the handle in the away position pull the handle downward until it stops Move the handle towards the center of the mower This motion will allow the latch to lock back into collection position NOTE If you do not hold the handle away from the mower as you pull the handle downward the latch will not lock and the container can unexpectedly release the contents collected SECTION IV MAINTENANCE 4 1 Maintenance Checklist B C D Before each use 1 Check blades and spindles to be sure that no foreign objects such as wire or steel strapping bands ar
17. he blower shaft 2 Every 25 hours of use Re grease the grease fitting 3 Every 200 hours of use Check oil levels in gear box Oil in gear box should cover the gears If not fill using an EP90 weight oil 60z will fill the gear box from empty Unit Model Number Unit Serial Number Date of purchase Dealer Distributor Name Dealer s Distributor s Phone Number SECTION V PARTS AND SERVICE 5 1 Parts And Service Information Gravely collection system owners should record the name and telephone number of their Service Center Your Service Center will be happy to supply replacement parts accessories and do any service or repairs to your collection system If for any reason your Service Center is unable to service your collection system or supply replacement parts contact Gravely and include the following information on the chart below GRAVELY A Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com THE SERIAL NUMBER PLATE IS LOCATED ON THE ALUMINUM BOX NEAR THE DUMP HANDLE WRITE THE MODEL AND SERIAL NUMBER IN THE BOX ABOVE FOR FUTURE REFERENCE SAFETY DECALS To promote safe operation Gravely supplies safety decals on all products manufactured Damage can occur to safety decals either through shipment use or reconditioning Contact your local Service Center for replacement decals TURN OFF BLOWER AND MOWER ENGINE BEFORE
18. hose Figure 19 Then slide one end of the 6 hose onto the inlet Make sure there is about a two inch overlap between the hose end and the container inlet Proceed to slide the opposite end of the Figure 19 Hose Assembly 13 6 hose onto the outlet of the blower assembly See Figure 19 for details Make sure both ends of the hose are clearly attached to the inlet and the blower assembly inlet Tighten the hose clamps 2 13 Attachment Of The Lower Hose To The Blower Cone Slide a 7 8 hose clamp P 03022400 over both ends of the lower hose Then proceed to slide the lower hose onto the blower cone Tighten the hose clamp The assembly should look like Figure 19 2 14 Attachment Of The Lower Hose To The Boot Take the unattached end of the lower hose and slide it over the circular end of the boot Use the lower hose clamp to secure the hose to the boot Figure 19 Tip Before securing clamp rotate hose counter clockwise away from yourself approximately 1 to add in retaining boot to mower deck 2 15 Front Weight Assembly Place 1 weight bracket P 00195300 over each front caster Fasten each weight bracket to the front caster loosely by using 1 3 8 16 x 3 1 2 u bolt P 07068600 and 2 3 8 16 flange nuts P 06542000 per bracket When installing the 100 lb weight you should have another person help position the weight onto a floor jack Using the floor jack will make installing the weight much eas
19. ier Lift the weight up to the bottom of the weight brackets Fasten the weight to the weight brackets by using 1 2 13 u bolt P 07068700 and 2 Y2 13 flange nuts P 06543600 per bracket Once the weight is secure tighten all nuts See Figure 20 for more detail Figure 20 Weight Assembly Weight Bracket 2 16 Final Checks To check the operation of the safety interlock harness perform the following A Start mower B While seated in the operator s seat rotate the engagement handle of the collection system away from the mower C With the blower engaged stand up from the operator s seat This action will shut off the mower which verifies proper installation of the harness D Check the mower s safety interlock see mower s manual for more detail NOTE If the mower does not shut off turn off mower and refer to page 6 to verify proper installation of the harness If problem persists contact your local dealer SECTION Ill OPERATING INSTRUCTIONS 3 1 General Safety Only qualified people familiar with this operator s manual and the mower s operator s manual should operate this machine 3 2 Operation And Tips On Mowing A Perform BEFORE EACH USE maintenance list in paragraph 4 1 B Start mower C With the mower at high idle speed engage the mower deck D While seated in the operator s seat rotate the engagement handle of the collection system away from the mower Continue to rotate the ha
20. n emptying the container Stop unit shut off deck and attachment set parking brake shut off mower engine and remove spark plug wire before removing clogs or removing or replacing hose boot blower cone or performing any maintenance Mow up and down the face of slopes not steeper than 10 degrees never across the face of the slope 10 It is recommended that the container be kept only half full when negotiating any slopes Start mowing on slopes when the container is empty 11 Inspect your lawn and remove any foreign objects before mowing Never deliberately run the mower across any foreign object 12 Wear ear protection if the noise level is offensive 13 Wear eye protection to prevent debris from damaging your eyes ONOURWN SAFETY WARNI NG NEVER operate the unit unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place WARNI NG Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating WARN NG To avoid serious injury perform maintenance on the vacuum collector ONLY AFTER STOPPING THE MOWER S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A COMPLETE STOP Set the parking brake Always remove the ignition key before beginning maintenance WARNING For your own personal safety ALWAYS mow UP and DOWN the face of slopes and NEVER across the face NEVER a
21. ndle releasing the container s rear door and the container will pivot towards the ground Figure 1 Engine Pulley Assy Electric Clutch Section II INSTALLATION FOR USE 2 1 Preparation Of Mower Carefully dismantle wooden shipping crate from around the components Cut retaining straps and separate the parts The collection system will have various parts located inside Remove and sort all parts for easy identification NOTE Before each step of assembly it will help to study the exploded drawings on pages 8 9 10 11 and 12 From the underside of the mower engine remove the bolt and bushing from the electric clutch assembly Replace these parts with the engine pulley assembly P 00194800 7 16 lock washer P 06309300 and 7 16 20 x 4 HHCS P 05966800 The added pulley will power the collection system Note that the center of the hub that is extended should be upward toward the engine Figure 1 Torque the bolt to 55 ft Ibs Parking Brake Setting For the added weight of the collection system the parking brake must be re adjusted To do this first Remove the rear wheels from the mower Once removed reset the spring and the stop gap per the dimensions in the diagram Figure 2 Replace the wheels when completed and torque each bolt to 51 72 ft Ibs Figure 2 2 2 Attaching Lower Frame Legs Remove the 3 bolts Figure 3 from each side of the rear of the mower Keep the bolt from each side that th
22. ndle mount bracket Fasten the handle to the grass container frame by using 1 3 8 16 x 2 HHCS P 05963300 and 2 3 8 16 flange nuts P 06542000 At this point the handle can pivot back and forth in the slot of the handle mount bracket With the handle in place fasten the ball joint P 00192400 to the end of the latch rod P 00192300 Figure 12 Tighten to approximately half way down the threads of the latch rod Slide the ball joint into the hole on the latch hook P 00192500 Use 1 5 16 24 hex nut P 06529500 and 1 5 16 lock washer P 06308600 to fasten the ball joint to the latch hook Attach the opposite end of the latch rod into the handle Fasten the rod to the handle by using 1 3 32 x 3 4 cotter pin P 06706900 Adjust the rod to allow the hook to close the box door completely Refer to pages 9 10 11 12 and 13 for exploded parts drawings and photographs of the complete assembly Figure 10 Figure 13 Aluminum Grass Container Assy Lift Handle Assy RK Handle Aluminum Grass Grip gi Na Container Sp LatchRod 8 o g Adjusting Adjustable Ball Joint ha fe it Ki Screw Pivot Plate Latch Hook Figure 11 Aluminum Grass Container With Handle Attached Figure 12 Latch Hook Mechanism Assembled Mainframe Before Attaching To Legs 2 5 Attaching The Aluminum Grass Container To The Unit NOTE IT IS RECOMMENDED THAT 3 PEOPLE ASSIST IN MOUNTING THE CONTAINER
23. ndle until it stops in an over center position With the blower engaged you can proceed to operate the control levers of the mower NOTE If the collection system does not appear to be collecting the grass clippings disengage the deck and blower engage the parking brake and turn the mower off Proceed to section 3 3 and review the section 2 9 in this manual To obtain the maximum effectiveness from your collection system the tips listed below should be followed Watch your speed Normal conditions will allow a speed of up to approximately 5 mph but thick heavy damp conditions will require reduced ground speed Mow with sharp blades A sharp blade cuts cleaner Wet grass and leaves will decrease effectiveness and will increase horsepower requirements Mow at higher cutting heights Remove and mulch no more than 2 of grass length with each mowing Experts recommend not cutting off more than 1 3 of the grass blade length at any given time 14 Mow twice at different height settings high then low if grass is extra tall Remember that horsepower requirements will vary with the mowing conditions such as type and height of turf grass moisture content amount of leaves whether the terrain is flat or hilly etc 3 3 Disengagement Of The Blower A To disengage the blower rotate the engagement handle towards the mower WARNING The blower will continue to spin DO NOT TOUCH the blower pulleys or t
24. ot covered by this warranty This warranty applies only to products purchased in the United States including Puerto Rico and Canada In all other countries contact place of purchase Gravely may from time to time change the design of its products Nothing contained in this warranty shall be construed as obligating Gravely to incorporate such design changes into previously manufactured products nor shall such changes be construed as an admission that previous designs were defective LIMITATION OF REMEDY AND DAMAGES Gravely s liability under this express warranty and under any implied warranty that may exist is limited to repair or replacement of any defective part In no event shall Gravely be liable for incidental special or consequential damages including lost profits This warranty gives you specific legal rights You may also have other rights which vary from state to state Some states do not allow the exclusion of incidental or consequential damages or limitations on how long an implied warranty lasts so the above limitations and exclusions may not apply to you DISCLAIMER OF FURTHER WARRANTY Gravely makes no warranty other than what is expressly made in this warranty If the law of your state provides that an implied warranty of merchantability or an implied warranty of fitness for a particular purpose applies to Gravely any such implied warranty is limited to the duration of this express warranty Form GLW2 1
25. reads through the mower s rear frame Place the left lower main frame leg P 00197700 onto the rear of the mower and fasten by using 2 3 8 16 x 3 HHCS P 05957800 and 2 3 8 16 flange nuts P 06542000 Use the existing bolt removed from the mower to fasten the front side of the leg Repeat this step to fasten the right PTO assembly P 00195500 Figure 4 Figure 3 Left Lower Main Frame Leg Left Lower Main Frame Leg Figure 4 Right PTO Assembly Ff Right PTO Assembly Safety Interlock Harness Connection The safety interlock harness is located inside of the right PTO arm assembly Figure 5 To install the harness to the mower lift the hood of the mower for engine compartment access Route the harness as shown towards the parking brake switch bracket on the mower Figure 6 Fasten the harness to the mower s rear frame by using 1 zip tie P 0751 7300 to prevent the harness from rubbing the mower s tire Next remove the 2 bolts Figure 7 from the parking brake switch bracket for access to the brown yellow and red violet wires Remove the brown yellow wire from the parking brake switch and connect to the brown yellow wire of the harness Connect the red violet wire to the parking brake switch where the brown yellow wire was removed Figure 8 Replace the bolts removed from the parking brake switch Figure 5 Location Of Safety Interlock Harness Harness For Connected Routing Here Figure 6 Saf
26. t Kit 00194600 1 52 Deck Boot Plate Boot Plate Changed After Serial 351 00194300 1 60 Deck Boot Plate Boot Plate Changed After Serial 351 00194400 1 Boot Hanger 00194500 1 52 Deck Boot 00194200 1 60 Deck Boot 00195100 1 Weight Kit 00195200 1 100lb Weight Bar 00195300 2 Weight Bracket 07243500 1 A33K Kevlar Cord Blower Belt 07243400 1 A56K Kevlar Cord PTO Belt 00199200 1 Interlock Switch 00254700 1 52 Deck Boot Rod Added Boot Rod After Serial 351 00254500 1 60 Deck Boot Rod Added Boot Rod After Serial 351 11 2 6 Belt Installation Loosen the 2 bolts that secure the gear box assembly P 00197300 to the pto mount plate Figure 15 Loosen the adjustment bolt P 05942200 until the gear box assembly is at its far left adjustment the gear box is moved towards the mower s engine pulley Connect the A56K kevlar cord belt P 07243400 from the engine pulley to the lower gear box pulley Figure 16 To tension the drive belt turn the adjustment bolt clockwise until there is 1 of deflection with 10 11 Ibs of pressure between the engine pulley and the gear box pulley Once the correct tension of the belt is achieved tighten
27. the 2 bolts that secure the gear box assembly l Adjustment Bolt Figure 15 PTO Mount Plate Figure 16 Gear Box Assy ka J I i E a a a bt Ches Engine Pulley 2 9 Cam Assembly Adjustment The cam assembly P 00196900 which controls the blower belt tension comes from the factory pre adjusted If the belt is too tight or becomes too loose remove the hair pin clip P 06713500 from the belt tension rod P 00196800 and pull the L end of the rod out of its hole in the cam assembly The tension rod may then be screwed out to tighten the belt or screwed in to loosen the belt Replace the L end into the top hole in the cam 12 And replace the hair pin clip Adjust the cam stop bolt P 05980900 to allow the cam to rotate slightly over center when the blower is disengaged Figure 17 Figure 17 Cam Stop Bolt 2 10 Attachment Of The Boot To The Mower Deck Tension Rod Mounting The Boot Hanger Remove the mower s deflector shield mount Figure 18 Position the notch towards the front of unit and place the boot hanger P 00194400 in between the deflector shield mount and the mower deck Fasten by using 3 3 8 16 x 1 1 4 HHCS P 05958000 and the existing 3 8 nuts The boot hanger will allow you to switch from collection to discharge in seconds 60 Boot Plate Mounting Instructions To mount the boot plate P 00194300 to the boot P 00194200 use 3 3 8 16 x 1 carriage
28. ttempt to mow excessively steep slopes and use caution when turning on any slope Safety Alert Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED This symbol is used to call attention to safety precautions that Should be followed by the operator to avoid accidents When you see this symbol carefully read the message that follows and heed its advice Failure to comply with safety precautions could result in death or serious bodily injury Safety Signs The signal words DANGER WARNING and CAUTION are used on the equipment safety signs These words are intended to alert the viewer to the existence and the degree of hazard seriousness This signal word indicates a potentially hazardous situation which if not avoided will result in death or serious injury White letters on RED This signal word indicates a potentially hazardous situation which if not AWARN N G avoided could result in death or serious injury It may also be used to alert against unsafe practices Black letters on ORANGE This signal word indicates a potentially hazardous situation exist which if ACAU T O N not avoided will result in minor or moderate injury It may also be used to alert against unsafe practices Black letters on YELLOW WARRANTY GRAVELY 2 Year Limited Warranty Gravely Division of Ariens Company Gravely hereby warrants to the original consumer purchaser that all Gravely Two Whe
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