Graco Inc. 313385B Paint Sprayer User Manual
Contents
1. Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem e Keep a working fire extinguisher in the work area EQUIPMENT MISUSE HAZARD Le Misuse can cause death or serious injury Do not operate the unit when fatigued or under the influence of drugs or alcohol e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals e Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings For complete information about your material request MSDS forms from distributor or retailer e Check equipment daily Repair or replace worn or damaged parts immediately with genuine manu facturer s replacement parts only Do not alter or modify equipment Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations PRESSURIZED EQUIPMENT HAZARD A Fluid from the gun dispense valve leaks or ruptured components can splash in the ey2. 15C996 33 150844 34 118465 35 150948 36 15D094 37 110996 313385B Description FRAME texture blue FOOT rubber HOPPER texture gas WHEEL pneumatic RING retaining ext WASHER plain 5 8 PUMP diaphragm 1040 texture COUPLING pump FITTING adapter swivel GAUGE panel mount FITTING line air VALVE ball FITTING bulkhead FITTING nipple short REGULATOR air 1 4 npt NUT regulator FITTING elbow push FITTING push TUBE air pump regulator TUBE air regulator TUBE air pump TUBE air FITTING elbow male FITTING elbow 45 FITTING tee FITTING connector COUPLER quick disconnect HOSE texture twin line LABEL brand GTX2000 front LABEL brand GTX2000 righT LABEL brand GTX2000 left LABEL warning sprayer COVER holder nozzle FITTING elbow nylon hose HOSE exhaust FILTER hopper NUT hex flange head 9 lt A lt lt Se ae Se SB saa POH AMAMMA NYONHNMN AHN HAH NOH H NNN 3 N T Ref Part 38 111800 39 100132 40 101566 41 112717 42 100004 43 114966 44 111831 45 103473 58 15D366 59 248515 60 15C090 65 106148 66 122544 67 15W881 68 15X997 69 100176 70 15W375 71 15X567 72 248093 75 76 235208 Parts Drawing Description SCREW cap hex hd WASHER flat NUT lock WASHER SCREW cap hex hd KNOB pronged SCREW cap skt button hd STRAP tie wire PAD isolator hopper bracket BALL sponge 30mm 5 pk GAUGE thickness fluid FILTER air 3 8npt SCR
3. out of pump inlet Before adding material or starting unit in cold weather run warm water through pump 313385B 3 Component Identification Component Identification 4 313385B Component Identification Component Identification List Nozzle Storage Hopper Hopper Quick Connect Diaphragm Pump Material Outlet Option 1 Material Outlet Option 2 Gun Air Outlet Quick Connect Material Pump Air Pressure Gauge and Control Knob Gun Air Pressure Gauge and Control Knob Gun see manual 308878 Air Compressor not supplied by Graco TINI Cc I OO n m olol BI p Reference numbers used in gun illustrations coincide with reference numbers shown in gun manual 310616 313385B 5 Preparation Preparation Hopper Removal VIVA 1 To remove hopper G release the latches on each side of coupler H Pressure Relief 2 Lift hopper straight up off unit 1 Disconnect air inlet 2 Open gun air valve 23 8 ti4000b Install Hopper a i terial k into h z ax TUDgER gun ANS Spray malen Hac ime Neppek 1 To install hopper position coupler over material out let and slide it straight down over the fitting as far as it will go 2 Secure latches by pushing each one up and firmly into locked position ti3899a ti3900a Hopper Removal and Installation The hopper G can be removed from the cart for cle
4. EARING shaft acetal SCREW grounding GASKET air cover foam COVER air aluminum SHAFT diaphragm sst SCREW M8 X 1 25 25 mm 1 in COVER fluid aluminum Qty NH NMNHNHANNNNNNH HHH AHS N Ref 102 103 104 105 106 107 108 1104 113 201 202 301 401 402 Pump Parts Drawing Part Description Qty 188841 MANIFOLD inlet aluminum 1 188842 MANIFOLD outlet aluminum 1 188607 PLATE air side aluminum 2 188607 PLATE fluid side aluminum 2 115643 SCREW M8 X 1 25 24 25 mm 1 in 189044 BOLT M12 X 1 75 2 35 mm 1 38 in sst 104319 O RING PTFE 188621 LABEL warning 121497 PLUG 1 in npt cst 194211 SEAT Geolast 109205 O RING PTFE 114751 BALL Geolasti 1 1 4 in 15B499 DIAPHRAGM buna N 112181 PACKING u cup nitrile DDPrPOPR D t These parts are included in Air Valve Repair Kit 236273 which may be purchased separately These parts are included in Pump Repair Kit D07GG7 which may be purchased separately A Replacement Danger and Warning labels tags and cards are available at no cost 15 Technical Data Technical Data Maximum air working pressure 120 psi 8 27 bar Maximum working fluid pressure 120 psi 8 27 bar Compressor not supplied Alr Delivery LL 12 cfm 100 psi 340 Ipm 6 9 bar Hopper capacity Maximum LL 17 gallons 64 liters Maximum delivery with texture material 4 0 gpm 15 14 Ipm at 12 CFM 100
5. EW self tap pnhd SPACER standoff GTX VALVE check 1 8 120 psi BUSHING hex FITTING 30 deg 3 8 x 1 4 npt BRACKET compressorless GUN spray texture bleeder WASHER 8 plain flat FITTING union swivel O lt St ts to SS et SH S NG NN T A Replacement Danger and Warning labels tags and cards are available at no cost Accessories 248112 248117 KIT suction allows sprayer to pump texture material directly out of large container or trash can HOSE 3 8 in x 50 ft with quick dis connect allows compressor to stay outside while sprayer is used inside Can use up to three 50 ft sections with minimal performance loss 1 1 13 Pump Parts Drawing Pump Parts Drawing 14 313385B Pump Parts List Ref Part 1 188838 2 188854 3 116344 4 188618 5 188855 6ft 108730 7t 188616 8 188615 9t 188617 10f 112181 11 188612 12 188613 15 188611 16 188610 171 157628 18t 188614 19 188609 20 116343 22 188603 23 188839 24 188608 25 115643 101 188840 313385B Description HOUSING center aluminum COVER air valve aluminum SCREW mach hex flange hd M5 X 0 8 12 mm 0 47 in GASKET molded Santoprene CARRIAGE aluminum O RING nitrile BLOCK air valve acetal PLATE air valve sst SEAL valve plate buna N PACKING u cup nitrile PISTON actuator acetal BEARING piston acetal BEARING pin acetal PIN pilot stainless steel O RING buna N BLOCK pilot acetal B
6. Repair and Parts AN GRACO GTX 2000ex Ma For Water Based Materials Only Model 257030 Sprayer with Graco Trigger Gun 120 psi 8 27 bar Maximum Working Air Pressure 120 psi 8 27 bar Maximum Working Fluid Pressure Important Safety Instructions mA Read all warnings and instructions in this manual Save these instructions Related Manuals Operation 313384 Gun 310616 Pump 309915 ti13066a ce GS PROVEN QUALITY LEADING TECHNOLOGY Warnings The following warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbol refers to procedure specific risk Refer back to these warnings Additional product specific warnings may be found throughout the body of this manual where applicable FIRE AND EXPLOSION HAZARD M Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion PAPI e Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc e Keep work area free of debris including solvent rags and gasoline e Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses
7. all Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of struc tures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 ye
8. an ing and servicing equipment NOTE Before removing hopper allow unit to cool down and or remove compressor power pack from cart 6 313385B Pump Removal and Installation Pump Removal and Installation Wo Pump Removal 1 Relieve Pressure page 6 2 Remove hopper page 6 3 Disconnect air lines WE BK Gb ti3888a 4 Disconnect exhaust tube ji Gili j o ti3889a 313385B 5 Remove four bolts holding pump to cart KA NE N X A if d Ls AY ti3825c Pump Installation 1 Lower pump on cart 2 Replace four bolts holding pump to cart 3 Reconnect exhaust tube 4 Reconnect air lines 5 Replace hopper page 6 Troubleshooting Troubleshooting Before performing any Troubleshooting procedures follow Pressure Relief procedure on page 6 PROBLEM CAUSE SOLUTION No material output from pump Not enough air pressure to pump Material too thick Damaged checkballs or seats Shut off air at the gun and increase air pressure to the pump to maximum Turn regulator clockwise to increase Thin the material Material must be mixed thoroughly to a consistency that immediately folds back in as you draw your finger through the surface of the material Replace checkballs or seats Plugged gun or nozzle Relieve Pressure page 6 Remove gun from material hose and cycle pump NOTE A plugged gun or nozzle may
9. ars of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accesso ries equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negli gence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es ADDITIONAL WARRANTY COVERAGE Graco does provide extended warranty and wear warran
10. cause the hose and pump to plug If necessary flush hose and pump with clean water before cycling material through the hose with the gun removed Plugged hose or hose too small Relieve pressure page 6 Flush hose with clean water or try a 1 1 4 in hose Pump stops pumping Pulsing or surging material Stalled pump Shut down system Relieve Pressure page 6 Restart Contact an authorized Graco service center Pump in need of repair Triggering too fast See texture pump instruction manual 308479 Slowly squeeze trigger to fully open position while moving gun quickly in a circular motion Speed of application too slow Not enough air pressure to pump Shut off air at the gun and increase air pressure to the pump to maximum Turn regulator clockwise to increase Material too thick Material must be mixed thoroughly to a consistency that immediately folds back in as you draw your finger through the surface of the material Nozzle too small Hose plugged or too small Increase nozzle size Relieve Pressure page 6 Clean hose or try a 1 1 4 in hose Pump in need of repair See texture pump instruction manual 308479 313385B Troubleshooting PROBLEM CAUSE SOLUTION Pattern too fine or too much overspray Material too thin Thicken material Material must be mixed thoroughly to a consistency that immediately folds back in as you draw your fi
11. es or on skin and cause serious injury Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment e Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily Replace worn or damaged parts immediately 2 313385B A PLASTIC PARTS CLEANING SOLVENT HAZARD Use only compatible water based solvents to clean plastic structural or pressure containing parts Many solvents can degrade plastic parts and cause them to fail which could cause serious injury or property damage See Technical Data in this and all other equipment instruction manuals Read fluid and solvent manufacturer s warnings PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eye wear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection e NOTICE Water or material remaining in unit when temperatures are below freezing can damage pump and or delay startup To insure water and material are completely drained out of unit 1 Remove material line from sprayer 2 Tip sprayer to allow material water to flow
12. nger through the surface of the material Air pressure at gun too high Decrease air to gun at gun fitting and or regulator Fluid delivery too low Increase nozzle size Increase air pressure to pump or decrease air to gun at gun fitting and or regulator Turn fluid knob out on gun See Spray Techniques in Operation Manual 309915 Pattern too coarse Material too thick Thin material Material must be mixed thoroughly to a consistency that imme diately folds back in as you draw your finger through the surface of the mate rial Air pressure at gun too low Increase air to gun at gun fitting and or regulator Fluid delivery too high Decrease nozzle size Decrease air pressure to pump or increase air to gun at gun fitting and or regulator Turn fluid knob in on gun See Spray Techniques in Operation Manual 309915 313385B 9 Parts Drawing Parts Drawing 313385B Parts Drawing Parts Drawing ti3954c 313385B 11 Parts Drawing Parts Drawing 45 gt l Kas 34 ti3956a ti3955a 313385B 12 Parts List Ref Part 15C878 801504 15C843 116478 101242 111841 246887 15C759 15D985 10 118457 11 169970 OONDOARWN 12 15B565 13 104641 14 156971 15 115242 16 115244 17 118486 18 118481 19 15C970 20 15C971 21 15C969 22 15C968 23 118458 24 118482 25 118472 26 118484 27 116720 28 287304 29 15W898 30 15W900 31 15W899 324
13. psi 340 Ipm 0 6 9 bar Maximum deliverv with water 40 0 gpm 151 4 Ipm at 12 CFM 100 psi 340 Ipm 6 9 bar Dimensions Length 38 in 965 mm with handle Width a pada paaa ee pik obo ees 24 in 610 mm Height ecri hg i A re 40 in 1016 mm Weight With hoses gun 110 Ib 49 9 kg Wetted parts 202 e eee eee PVC zinc plate CS buna N aluminum brass polyethylene sst UHMW acetal Sound iss en Reference pump manual 308479 16 313385B Notes Notes 313385B Graco Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty instal lation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor sh
14. ty for products described in the Graco Contractor Equipment Warranty Program Graco Phone Number TO PLACE AN ORDER contact your Graco distributor or call this number to identify the distributor closest to you 1 800 690 2894 Toll Free All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English MM 313385 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2008 Graco Inc is registered to l S EN ISO 9001 www graco com 12 2008
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