Graco Inc. 310548G Paint Sprayer User Manual
Contents
1. WHEEL pneumatic 13 in FILTER oil SCREW hex head SPRING WASHER CLIP retainer WASHER SLEEVE cart HOUSING pressure CAP filter HANDLE cart FRAME cart GH 200 FILTER assy paint FITTING elbow street Qty DONONONO NONONO NO Ref 122 132 133 317 318 319 320 321 324 325 326 327 328 329 330 Part 162485 109032 100002 196675 243984 196786 104361 15A766 193710 193709 114797 245103 115830 194102 114688 Description NIPPLE adapter SCREW mach pnh SCREW set sch BOWL filter FILTER fluid DIFFUSER tube O RING HOUSING filter SEAL seat valve SEAT valve GASKET VALVE drain SPRING HANDLE valve NUT cap Qty NO OO ADANGER and WARNING labels are available at no charge Included in Manifold Kit 245323 Included in Drain Valve Kit 245103 310548 17 Parts Drawing GH200 Sprayers ti2265a 18 310548 Ref 10 17 22 23 24 27 30 34 37 40 43 44 45 46 51 52 55 56 58 62 69 68 96 97 98 Part 117471 100016 100023 117560 107188 110792 113664 110838 112166 108842 112717 116793 116754 116908 116914 116915 116919 117284 15B438 246327 154594 156401 246172 15C682 15A767 198636 246167 246178 Parts List GH200 Sprayers Description SCREW 1 4 20 flat head2. ti2272a Fig 8 5 Fig 9 Loosen jam nut Unscrew pump ti2272a Fig 9 14 310548 Installation A WARNING If pin works loose parts could break off and project through the air and result in serious injury or prop erty damage Make sure pin is properly installed CAUTION elf the pump jam nut loosens during operation the threads of the bearing housing and drive train will be damaged Tighten jam nut as specified 1 Fig 10 Screw jam nut to bottom of pump threads Screw pump completely into manifold Unscrew pump from manifold until pump outlet aligns with hose Hand tighten jam nut then tap 1 8 to 1 4 turn with hammer or torque to 200 ft lb 270 N m Fig 10 ti2272a 2 Fig 11 Slowly pull engine starter rope until pump rod pin hole is aligned with hydraulic rod hole Fig 8 Push pin 21 into hole Push retaining spring 120 into groove hydraulic rod pump Fig 11 rod ti2272a Fig 12 Fill packing nut with Graco TSL ti2272a Fig 12 Notes 310548 15 Parts Drawing GH200 Sprayers 16 310548 Ref 19 35 39 47 48 49 54 70 75 81 100 108 112 116 113 121 Part 100016 100084 108068 112827 116399 246173 116923 116967 117365 15B563 183350 192027 198841 237479 245275 245917 245323 116756 Parts List GH200 Sprayers Description WASHER lock BALL PIN spring straight BUTTON snap
3. if Clean filter used is dirty or clogged Tip or tip filter if used is clogged Remove tip and or filter and clean Hydraulic fluid too low Shut off sprayer Add fluid See page 5 Belt worn or broken Replace Hydraulic pump worn or damaged Bring sprayer to Graco distributor for repair Dried paint seized paint pump rod Service pump See manual 309277 Hydraulic motor not shifting Set pump valve OFF Turn pressure down Turn engine OFF Pry rod up or down until hy draulic motor shifts Displacement pump operates but Piston ball check not seating properly Service piston ball check See manual 309277 output is low on upstroke Piston packings worn or damaged Replace packings See manual 309277 Displacement pump operates but Piston packings worn or damaged Tighten packing nut or replace packings See output is low on downstroke and or manual 309277 on both strokes Intake valve ball check not seating Service intake valve ball check See manual properly 309277 Suction tube air leak Tighten suction tube wet cup Throat packings worn or damaged Replace packings See manual 309277 motor piston rod wiper Fluid delivery is low Pressure setting too low Increase pressure See manual 309548 Displacement pump outlet filter if Clean filter used is dirty or clogged Intake line to pump inlet is not tight Tighten Hydraulic motor is worn or damaged Bring sprayer to Graco distributor for repair Large pressure drop in fluid hose Use larger d
4. 127 129 Part No 15B463 189072 192656 193394 196723 194317 197443 198629 198630 198631 246169 241920 246257 246168 116551 162485 155494 116813 15B063 Description RETAINER spring SLEEVE valve VALVE spool PISTON NUT retaining CLIP spring Ultra Hi boys LABEL danger st PIN pump TUBE hydraulic supply TUBE hydraulic supply TUBE hydraulic return HOSE drain includes 110 DEFLECTOR threaded PUMP displacement 7900 Manual 309277 TUBE suction 5 gal includes 33 RING retaining NIPPLE adapter UNION swivel 90 FITTING nipple hydraulic LABEL t Included in Cap Kit 246180 Included in Sleeve Kit 246176 Included in Yoke Kit 246175 Included in Trip Rod Piston Kit 246255 Included in Seal Kit 246174 Qty ki el RTD a4 ee GO eh ADANGER and WARNING labels are available at no charge 310548 21 GH200 Sprayers with Spray Gun and Hoses 233941 Includes 201 and 202 Ref No Part No Description Qty 201 233940 GH200 1 See cover and Parts pages 16 21 202 287037 KIT gun Contractor 1 3300 psi 227 bar 22 7 MPa includes 202a 202d 202a 240797 HOSE grounded nylon 3 8 in ID 1 cpld 3 8 18 npsm 50 foot 15 m spring guards both ends 202 3300 psi 227 bar 22 7 MPa 202b 238358 HOSE grounded nylon 3 16 in ID 1 cpld 1 4 npt m x 1 4 npsm 3 foot 0 9 m spring guards both ends 3300 psi 227 bar 22 7 MPa O gm
5. Belt Removal page 9 4 Remove engine 119 and rocker plate 99 from 3 Do Fan Belt Removal page 9 sprayer 5 Remove four screws 23 washers 7 and nuts 24 and remove rocker plate 99 dampeners 4 Swing motor retainer bracket 105 in Tighten 153 and washers 154 from engine 119 motor clamp 55 ti2269a 23 Fig 4 10 310548 Hydraulic Motor Yoke Removal Installation 1 Assemble yoke 78 to trip rod 60 ale Ins a A n Relieve pressure page 5 a Clean threads with primer or chlorinated sol vent and let dry 3 to 4 minutes Apply thread sealant to female threads of yoke Clamp yoke in vise and with wrench on flats of trip rod screw trip rod into yoke Torque to 55 in ID 6 2 3 Remove pump pin 21 and retainer clip 120 N m Allow thread sealant to dry for 3 hours page 14 prior to contact with hydraulic fluid A WARNING 2 Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair 4 Fig 5 Remove hydraulic lines 93 95 from fit tings 16 at top left and right side of hydraulic motor Flying Parts Hazard Detent spring has high energy potential a If detent spring is released without due 5 Loosen jam nut 65 care detent spring and balls could fly into the eyes of the disassembler Wear safety glasses when removing or installing detent spring and balls Failure to wear safety glasses when removing detent spring could result in eye injury
6. clean element Replace element if necessary If operating in an unusually dusty environment check filter daily and replace if necessary Replacement elements can be purchased from your local HONDA dealer WEEKLY DAILY Remove any debris or media from hydraulic rod AFTER EACH 100 HOURS OF OPERATION Change engine oil Reference Honda Engines Owner s Manual for correct oil viscosity SEMI ANNUALLY Check belt wear page 9 replace if necessary YEARLY OR 2000 HOURS Replace hydraulic oil and filter element with Graco hydraulic oil 169236 5 gallon 20 liter or 207428 1 gallon 3 8 liter and filter element 246173 page 6 Replace belt SPARK PLUG Use only BPR6ES NGK or W20EPR U NIPPONDENSO plug Gap plug to 0 028 to 0 031 in 0 7 to 0 8 mm Use spark plug wrench when installing and removing plug 310548 5 Troubleshooting Relieve pressure page 5 PROBLEM CAUSE SOLUTION Gas engine pulls hard wont start Hydraulic pressure is too high Turn hydraulic pressure knob counterclockwise to lowest setting Gas engine will not start Switch OFF low oil no gasoline Consult engine manual supplied Gas engine doesn t work properly Consult engine manual supplied Elevation Refer to 6 5 HP Engine Repair Kit 246311 Gas engine operates but displace Pump valve is OFF Set pump valve ON ment pump doesn t operate Pressure setting too low Increase pressure See manual 309548 Displacement pump outlet filter
7. stop spraying and before cleaning checking or servicing equipment PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve leaks or ruptured components can splash in the eyes or on skin and cause serious injury e Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment e Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily Replace worn or damaged parts immediately MOVING PARTS HAZARD Mg Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equip ment follow the Pressure Relief Procedure in this manual Disconnect power or air supply 2 310548 WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment manuals Read fluid and solvent manufacturer s warnings Check equipment daily Repair or replace worn or damaged parts immediately Do not alter or modify equipment For professional use only Use equipment
8. 202c 246220 Contractor Spray Gun 1 Includes 517 RAC X SwitchTip 202a 0160 and HandTite Guard See 309639 for parts 202d 159841 ADAPTER 3 8 X 1 4 in npt 1 22 310548 Technical Data Sprayer Hydraulic Hydraulic Motor HP Maximum Maximum Fluid Inlet Fluid Outlet Pressure psi Reservoir Delivery gom Tip size in in bar Capacity Ipm Gallons Liters me kW GH200 1800 124 1 0 3 8 5 5 4 1 2 0 7 6 0 046 0 033 1 3 8 Gas npsm m GH200 1800 124 1 0 3 8 2 0 1 5 1 1 4 2 0 031 0 021 1 npsm m Electric Basic Sprayer Wetted Parts Li zinc and nickel plated carbon steel stainless steel PTFE Delrin chrome plating leather V Max UHMWPE aluminum stainless steel tungsten car bide ceramic nylon aluminum NOTE Delrin is a registered trademark of the DuPont Co Dimensions Weight Ib kg Height in cm Width in cm Length in cm SHzoo Ga ieg Cs So eg 0 76 2 4 61 Sound Levels Sound Pressure Le 96 dB A Sound Power 0 cece eee ee eee 110 dB A Measured at maximum normal load conditions Gas only Accessories Must be purchased separately GRACO APPROVED HYDRAULIC OIL 169236 5 Gallons 19 liters 207428 1 Gallon 3 8 liters 310548 23 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser fo
9. 4 Hydraulic system and engine may be Way very hot during operation and could burn i skin if touched Flammable materials spilled on hot engine could cause fire or explosion Have belt guard in place during opera tion to reduce risk of pinching or loss of fingers 4 Install belt guard before operation of sprayer and replace if damaged Belt guard reduces risk of pinching and loss of fingers see preceding WARNING Grounding Ground sprayer with grounding clamp to earth ground for safe sprayer operation Fig 1 5 Tighten lock nut to indicated torque Make sure washer is seated properly without pinching o ring 5 grounding water pipe steel sign post or metal light pole 06250 Fig 1 4 310548 Maintenance A WARNING INJECTION HAZARD Ea The system pressure must be manually relieved to prevent the system from starting or spraying accidentally Fluid under high pressure can be injected through the skin and cause serious injury To reduce the risk of an injury from injection splashing fluid or moving parts follow the Pressure Relief Procedure whenever you are instructed to relieve the pressure stop spraying e check or service any of the system equipment e or install or clean the spray tip Pressure Relief Procedure 1 Lock gun trigger safety 2 Turn engine ON OFF switch to OFF 3 Move pump valve
10. Install fan pulley 96 with two set screws 133 Raise motor and install belt 44 Install belt guard 117 with two screws 115a Connect paint pump 111 Fig 2 Connect suction tube 114 Install drain plug 40 torque to 110 in Ib 12 4 N m Install oil filter 47 tighten 3 4 turn after gasket contacts base Fill with Graco hydrau lic oil page 5 Start up and allow pump to operate at low pres sure for approximately 5 minutes to purge all air 310548 7 ti2267a 8 310548 Fan Belt Removal In 1 W AT Relieve pressure page 5 2 Fig 3 Unlatch T handle 125 3 Rotate belt guard 117 up 4 Lift engine 119 up to remove tension on belt 44 5 Remove belt from pulley 43 and fan 96 96 Fig 3 Installation 1 Thread belt 44 around drive pulley 43 and fan pulley 96 2 Let engine 119 down to put tension on belt 3 Rotate belt guard 117 down 4 Latch T handle 125 44 43 ti2268a 310548 9 Engine Removal Installation NOTE All service to the engine must be performed by an authorized HONDA dealer 1 Install rocker plate 99 dampeners 153 and washers 154 on engine 119 with four screws 1 he 23 washers 7 and nuts 24 torque to 125 in Ib W KI Relieve pressure page 5 14 1 N m 2 Fig 4 Loosen motor clamp 55 Swing motor retainer bracket 105 Out 2 Install engine and rocker plate 99 on sprayer 3 Do Fan
11. Repair GRACO GH 200 Sprayer 310548G a E Boe E ee ees ee e a ee a ee ee ee ee ES a EC EN ES ee es a ee a ee 40 a a 3300 psi 227 bar 22 7 MPa Maximum Working Pressure All models not available in all countries Da Read warnings and instructions Exe Contents WAMINGS LETT 2 General Repair Information 4 Maintenance 5 Troubleshooting 6 Hydraulic PUMD 7 Fan Be ea ie i 9 233940 ti2273a ENOO a A ced RR ORTIK a 10 Hydraulic Motor Yoke 0 20005 11 Related Manuals Oil Filter Change 13 Displacement Pump 0 0005 14 Operation 309548 GH200 Sprayers Parts Drawing 16 Displacement Pump 309277 GH200 Sprayers Parts List 19 Spray Gun 309639 GH200 Sprayers with Spray Gun and Hoses 22 Spray Tip 309640 Technical Data A Ajo beg 23 Drain Valve 308961 Graco Warranty 24 Electric Motor 309553 PROVEN QUALITY LEADING TECHNOLOGY GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2002 Graco Inc is registered to 1 S EN ISO 9001 HO03 WARNING FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help pre vent fire and explosion Use equipment only in well ventilated area Do not f
12. You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection RECOIL HAZARD Brace yourself gun may recoil when triggered and cause you to fall which could cause serious injury 310548 3 General Repair Information A WARNING SAE O Ring Installation MOVING PARTS HAZARD 4 To reduce risk of serious injury do not 1 Unscrew lock nut to touch fitting touch moving parts with fingers or tools while testing repair Shut off sprayer when repairing Install all covers gas 2 Lubricate o ring kets screws and washers before operat ing sprayer 1 Keep all screws nuts washers gaskets and electrical fittings removed during repair proce 3 Screw in fitting hand tight dures These parts are not normally provided with replacement assemblies 2 Test repair after problem is corrected If sprayer does not operate properly review repair procedure to verify procedure was done correctly If necessary see Troubleshooting Guide page 6 for other possible solutions A WARNING HOT SURFACES HAZARD 4 Unscrew fitting until oriented properly EXPLOSION HAZARD
13. dness to top left and right side of hydraulic motor torque to 40 ft lb 54 2 N m c Cover spring retainer 83 with a rag to contain 6 Pull start rope slowly to align pin holes of hydraulic detent spring 20 and balls 8 when they are motor and displacement pump 111 Connect with spring Remove spring retainer 7 Start engine and operate pump for 30 seconds d Put yoke in vise and remove piston rod as sembly from yoke Turn engine OFF Check hydraulic oil level and fill with Graco hydraulic oil page 5 310548 11 test hole 12 310548 Oil Filter Change Removal 1 Fig 6 Place drip pan or rags under sprayer to catch hydraulic oil that drains out 2 Remove drain plug 40 Allow hydraulic oil to drain 3 Unscrew filter 47 slowly oil runs into groove and drains out rear Installation 1 Install drain plug 40 and oil filter 47 Tighten oil filter 3 4 turn after gasket contacts base 2 Fill with four quarts of Graco hydraulic oil 169236 5 gallon 20 liter or 207428 1 gallon 3 8 liter 3 Check oil level 47 Ne ti2271a Fig 6 310548 13 Displacement Pump See manual 309277 for pump repair instructions Removal 1 Flush pump A A 3 Fig 7 Remove suction tube 114 and paint hose 63 remove at swivel end Relieve pressure page 5 ti2272a Fig 7 4 Fig 8 Push retaining spring up push out pin 21 120
14. doff 1 4 in OD x 2 in long SCREW cap DAMPENER motor mount WASHER plain LABEL hydraulic fluid OA MH a WA Raa ADANGER and WARNING labels are available at no charge 310548 19 Parts Drawing GH200 Sprayers ti2266b ti1428a 20 310548 Ref No 11 12 13 14 15 16 18 21 28 29 31 32 33 36 41 42 50 53 57 60 61 63 64 65 66t 67 71 72 73 74 Part No 100139 104092 105765 117607 108014 117608 117739 112342 112561 117441 189920 117609 15B564 114231 117283 117328 15A690 15A693 243814 246180 15A726 15A727 15A728 117645 178207 178226 Parts List GH200 Sprayers Description PLUG pipe PLUG pipe SCREW cap sch PACKING o ring SCREW cap hex hd ELBOW str thd PACKING o ring NIPPLE straight WIPER rod BEARING rod PACKING block VALVE ball STRAINER 1 11 1 2 npsm TEE branch str thd SCREW cap socket hd NUT lock hex PACKING o ring FITTING nipple straight PACKING o ring ROD trip ROD hydraulic motor HOSE coupled CAP hydraulic motor NUT jam SLEEVE hydraulic cylinder MANIFOLD adapter WASHER sealing SPRING compression BEARING piston SEAL piston Qty Ref No 76 77 82 84 86 89 91 92 93 94 95 103 110 111 114 120 122 123
15. iameter or shorter hose Spitting from gun Check for loose connections on siphon assembly tighten then reprime pump Fluid supply is low or empty Refill supply container Excessive hydraulic pump noise Low hydraulic fluid level Shut off sprayer Add fluid See page 5 Check hydraulic fluid level often Do not allow it to become too low Use only Graco approved hydraulic fluid page 5 6 310548 Hydraulic Pump Installation Removal j A A Relieve pressure page 5 Let hydraulic system cool before beginning ser vice Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair Remove drain plug 40 and oil filter 47 and allow hydraulic oil to drain Fig 2 Disconnect suction tube 114 Disconnect paint pump 111 Remove two screws 115a and belt guard 117 Raise motor and remove belt 44 Remove two set screws 133 and fan pulley 96 Remove case drain tube 97 Remove elbow 22 Remove eight screws 27 reservoir cover 68 filter assembly A and gasket 62 Remove four screws 5 and hydraulic pump 98 from reservoir 69 1 10 11 Install hydraulic pump 98 in reservoir 69 with four screws 5 torque 100 in ID 11 N m Install gasket 62 and reservoir cover 68 with eight screws 27 torque 90 in Ib 10 N m Install elbow 22 torque to 15 ft lb 20 3 N m Install case drain tube 97 torque to 25 ft lb 33 9 N m
16. ill fuel tank while engine is running or hot shut off engine and let it cool Fuel is flammable and can ignite or explode if spilled on hot surface When flammable liquid is sprayed or used for flushing or cleaning keep sprayer at least 20 feet 6 m away from explosive vapors Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground equipment and conductive objects in work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate medical attention e Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you
17. mach WASHER lock WASHER flat SCREW set O RING ELBOW male 90 deg SCREW flange hex NUT lock SCREW cap socket hh SCREW cap hex hd WASHER FITTING elbow hydraulic PLUG hex head hydraulic PULLEY 5 50 in BELT CAP breather filler FILTER hydraulic suction GRILL fan guard KNOB pressure KIT motor clamp PACKING o ring PACKING o ring GASKET reservoir TANK reservoir COVER reservoir PULLEY fan TUBE hydraulic case drain includes 56 PUMP hydraulic includes 10 17 52 58 140 Qty 4 2 4 1 4 1 4 4 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 Ref 99 101 102 105 106 115 115a 117 119 125 126 130 131 133 139 140 148 150 151 153 154 155 Part 15B664 198843 198844 198865 15B314 246313 110997 246312 246253 246311 117715 117632 103785 15B248 100002 198492 15A464 117531 116961 111006 195515 108851 198585 Description BRACKET mount engine LABEL identification TUBE suction BRACKET retainer motor SLEEVE motor shaft RAIL belt guard includes 6 27 115a 125 130 SCREW flange hex hd GUARD belt includes 51 101 125 130 148 ENGINE GX160K1QX2 5 5 HP GX200QX2 6 5 HP Qty includes 7 23 24 26 30 34 99 106 133 153 154 LATCH T handle KEY square RIVET blind BRACKET suction tube SCREW set sch LABEL warning LABEL control RIVET pop 3 16 in diameter ROD stan
18. only for its intended purpose Call your Graco distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not use hoses to pull equipment Comply with all applicable safety regulations PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious injury and property damage SUCTION HAZARD Never place hands near the pump fluid inlet when pump is operating or pressurized Powerful suction could cause serious injury CARBON MONOXIDE HAZARD Exhaust contains poisonous carbon monoxide which is colorless and odorless Breathing carbon monoxide can cause death Do not operate in an enclosed area TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN HAZARD Equipment surfaces and fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely PERSONAL PROTECTIVE EQUIPMENT
19. or blindness 6 Unscrew and remove hydraulic motor cap 64 7 Slide piston rod hydraulic motor cap assembly A from hydraulic motor cylinder 8 Remove yoke 78 a Fig 5 Clamp hydraulic motor cap in vise with hydraulic motor piston rod facing up b Use shortened Allen wrench to remove two screws 13 from spring retainer 83 Remove yoke spring retainer piston and trip rod as b Fig 5 Put hydraulic motor cap 64 in vise c Install yoke spring retainer piston and trip rod assembly in hydraulic motor cap Use short ened Allen wrench to install two screws 13 in spring retainer to secure piston rod assembly to hydraulic motor cap sembly from hydraulic motor cap 2 Slide piston rod assembly A into hydraulic motor cylinder A WARNING 3 Screw down hydraulic motor cap 64 Unscrew hydraulic motor cap until inlet and outlet align with Flying Parts Hazard hydraulic line fittings and test hole in hydraulic Detent spring has high energy potential motor cap points toward belt guard 117 Z If detent spring is released without due care detent spring and balls could fly into 4 Torque jam nut 65 against hydraulic motor cap the eyes of the disassembler Wear safety glasses 64 to 150 ft lb 17 N m when removing or installing detent spring and balls nas a Failure to wear safety glasses when removing 5 Fig 5 Install hydraulic lines 93 95 to fittings 16 detent spring could result in eye injury or blin
20. r use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipmentis installed operated and maintained in accor dance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a rea
21. ranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es TO PLACE AN ORDER contact your Graco distributor or call this number to identify the distributor closest to you 1 800 690 2894 Toll Free All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 www graco com Printed in USA 310548F 8 2002 Rev 06 2009 24 310548
22. sonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years ofthe date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of war
23. to OFF down and turn pres sure control knob fully counterclockwise 4 Unlock trigger safety Hold metal part of gun firmly to side of grounded metal pail and trigger gun to relieve pressure 5 Lock gun trigger safety 6 Open pressure drain valve Leave valve open until ready to spray again If you suspect that the spray tip or hose is completely clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen completely Now clear tip or hose CAUTION For detailed engine maintenance and specifications refer to separate Honda Engines Owner s Manual supplied DAILY Check engine oil level and fill as necessary DAILY Check hydraulic oil level and fill as neces sary DAILY Check hose for wear and damage DAILY Check gun safety for proper operation DAILY Check pressure drain valve for proper opera tion DAILY Check and fill the gas tank DAILY Check that displacement pump is tight DAILY Check level of TSL in displacement pump packing nut Fill nut if necessary Keep TSL in nut to help prevent fluid buildup on piston rod and premature wear of packings and pump corrosion AFTER THE FIRST 20 HOURS OF OPERATION Drain engine oil and refill with clean oil Reference Honda Engines Owner s Manual for correct oil viscos ity WEEKLY Remove engine air filter cover and
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