Graco Inc. 309291 Paint Sprayer User Manual
Contents
1. ATO ejeio SIE SS MBS Weis 8X WEBS 4854 SES SHO AS AOF SLICE BAO DE E Eej 8 WAQ A Be AA USAS Cut off glove fingers or cut out palm area to ensure your hand contacts grounded gun handle cee 88 FSI FEBR uc o Ac fe sus Ses 2a aa A we Ground all fluid and waste containers and all other con ductive objects in spray area Do not use plastic contain d ers Oe PO GRRL Nf EPER ANALG A A2. ous injury or death if splashed in the eyes or on jm EREE the skin swallowed or inhaled Know specific hazards of the fluid you are e JESAGEBT using Read fluid manufacturer s warnings ded HE e Wear appropriate protective clothing gloves cO FE CARRIE eyewear and respirator Pressurized Equipment Hazard BBX elke Spray from the gun hose leaks or ruptured com CHI Neadm RR ponents can splash fluid in the eyes or on the WERE AREE RES oo skin and cause serious injury e Follow Pressure Relief Procedure page e 25 when you stop spraying and before 25 cleaning checking or repairing equipment u x e di zudem Rig e Check hoses and couplings daily Tighten all HO pS ABS E fluid connections be
3. Sade SHIt AAO OFBLICE TEOL OO Bol SHUsSuc WAH oelAIS Fluid buildup on air cap or nozzle Wie AEE SAS EIER E Clean page 28 28 He 9 28 AAAALS 28 HOII HA 00 BOILt SSO RAI SA WSU Ck Fan air pressure too high Decrease Jl 22 SAR 7 JN e hd OO ereiol US xeu OHS uxAAS Fluid too thin SHATI SLICE Increase viscosity AGS SOA Fluid pressure too low FA SSO US Sud Increase SAS SAAS Fan air pressure too low oo ere amp o US tsu Increase
4. NOTE AS colol2 Al SE SA olei ANS SUSHA eis SAME AAS SAI PSS OFA zo SAS oo Cause 8 Solution oe Fluttering or spitting spray No fluid Refill supply TPS BAT BR FRYE EATERY Aug DLA HA amp amp LIC RMI HEUCH FMS SSOGNL Loose dirty damaged nozzle seat TEREA BT BHR e T RA 309291 309292 8 A EJ edu HBH eatis Air in fluid supply Check fluid source SX 2227 Al OH 04 9ISLICE S XI AAS AAG ONA 32 Troubleshooting KHAI F I va FIYATA PRO Xs2 PRO Xs3 PRO Xs4 Problem Solution Cause 2 CT TES idan ol zi Improper spray pattern Damaged nozzle or air cap Replace URAL
5. SA ess YS zm AAA WREE SHE Bal US GAIA AIA SUC Relieve pressure page 25 25 25 Sas AELIC 25 HOIN az Hang gun from hook Nozzle must point down j do FES AUG 1 amp 0 0 SHO SLI CH 24 Flush Ep 4M FARE S PRO Xs2 PRO Xs3 PRO Xs4 Pressure Relief BJJ oll Xl Follow steps 1 5 when you stop spraying and before cleaning checking or repairing equip ment 1 5 MPa bar PSI gt BETA ER 1 5 Ang SHS SX Up aug AE Sa tc Slol AO 1 5 GAs E eA uh PEPESE 0 vell
6. RA BES Auo SLICE Setup T fg LIF EAE AA 19 PRO Xs2 PRO Xs3 PRO Xs4 14 Fully open atomizing air restrictor valve HET s dd TpH SS 1022 Se le Sst OO Mer BSS 2 8o SUC Check that ES ON OFF switch is OFF 0 0 ES 0 ES ON OFF ASIXI2F OFF SIXI 0 O REA stel SUE Start pump Adjust fluid regulator until stream from gun travels 8 12 in 200 300 mm before falling off Typically if fluid pressure is below 5 psi 0 04 MPa 0 4 bar or above 20 psi 0 14 MPa 1 4 bar a change of nozzle size is recommended EER o JENY enaar EAMA HARI Hee 8 12 200 300 mm 5 psi 0 04 MPa 0 4 bar zem 2 psi 0 14 MPa 1 4 bar age oe PUEA RNS 8 12 200 300 mm
7. ads SHES SIA OWA 28 Maintenance fii RF RIBE PRO Xs2 PRO Xs3 PRO Xs4 3 Remove air cap Ha 28 OI ESLICE 4 Clean air cap retaining ring and nozzle with soft brush and non conductive compatible solvent dt SERES Loc DSI ERLE PE PAPAS SRB 00 28 D g Z 2s SEAS Si ule Ga eg SHES SABLILE a A 5 Use toothpick or other soft tool to clean air cap holes Do not use metal tools PSST HRY LEUR Er EH LZ Be Ba j ZU I Wn F zi a O44 AIDILE JIE Fede SAPS OO 25 3282 SS BLIEE eS TPE Meo OAS 6 Reinstall air cap Tighten
8. IELIFUXEUZZ ULZ FY ZA EE Ss Wass MES LC Ecol rel zo s8 or IS l ES ON OFF switch Turns electrostatics ON I or OFF 0 APPA o Sis EROE 1 Hu ESA Y RL YF REDA 1 0 Sm Hj 0 ES ON OFF AAA AS AAU I Suc 0 J ES indicator standard gun only Green when ES is ON I BEBIT ERREI REESE 1 REEL f ES fUEZL 0 ES 1 ES HAI HE A SO ANAC m i zO0 HAL Overview 825 BE H2 11 PRO Xs2 PRO Xs3 PRO Xs4 K Voltage current display smart models only Shows voltage V and current A Green spray yellow red see Troubleshooting page 36 RE BiB Ne ERED BURKE V A Mkt 36 Et EATY XZLY E V A 36
9. The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English E 2 E0 SHO 0 GRACO 124 af GAME 0 GAZ OlUlct A eres HATE CE SE 2A Lg Ol FAS FA NSII BA SAS SECS MSECE MAS OF SLICE Graco Warranty Graco 2 AJMHERE Z7 AftfRal Graco FZ tg Oly 39 Graco Information Graco Graco AP TO PLACE AN ORDER OR FOR SERVICE contact your Graco distributor or call these numbers to identify the nearest distributor PET ATURE HM Graco AAMAS o RENEE EEEE AE CORI CHXEEHU EAICBIT 5 KAS SHAREARBEX CEBIT EI AD did EROSSI iS FFOIL Fel BLOG Graco WUES A tt AA WHE Hella eietxjsa CHEN Cis ees N aS BO SSA LI 5 1 800 328 0211 Toll Free 612 623 6921 612 378 3505 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the r
10. R NSRKS SASNAL 309291 309292 RA Dirty gun EAA Fe 0 clau Clean page n 28 28 AAGA AILS 28 HOII AA 36 Troubleshooting KEHA F I va Ft ATENA az PRO Xs2 PRO Xs3 PRO Xs4 Problem c XI Cause e Solution of 23 58 Operator gets mild shock SE ZECCA AAI SS SAS HSU Operator not grounded or is near ungrounded object me Eb AAAI SAGA AUH SAGA Be SA IDOA g Su See Grounding page 13 13 13 13 0 SA S SA Ne Gun not grounded lig HARIH o Ol SANSA GS Sut Check gun grounding and resistance pages 13 17 R
11. TRECE ae NH S JESIH BIUS Ez by trained qualified personnel who under En E stand the requirements in this manual Bo Boe 15 Zr Ye XY Eu EEYE ES A EE ETE f ETE e Ground all equipment personnel and HH 1 COBRA RESI Hx z EJE conductive objects in the spray area See i EORR DR Grounding page 13 e Provide fresh air ventilation to avoid buildup A B e NEL EH Ted HE ij HEF WIE XS of flammable or toxic vapors when spraying T SM So US E flushing or cleaning the gun Interlock the
12. AAO SSA WME SE FAs Hoes 2 C E Te BA ez SUJU 34559 52 A amp olA UNAS 14 Grounding f E18 ZII PRO Xs2 PRO Xs3 PRO Xs4 6 Ground object being sprayed Resistance must be 1 megohm Keep workpiece hangers clean and grounded RP SUE Va tee HY 1 BES LPP Eee H E lt 1 ALAS SHS LE Ate 10H23 SC SOO SUC HA A As Se 7 Row SNe SHS FAOSAL T Floor of spray area must be electrically conductive and grounded Do not cover floor with cardboard or any non conductive material d AHH Bs Se HEN UAOO oH SA ln ee SUC
13. RE 5 psi 04 MPa 0 4 bar 20 psi 0 14 MPa 1 4 bar 1 Ee i 309291 309292 Hus Ses AQA USE BI 2 HNA D 8 12 e A 200 300 mm AS EM Lt ALS SHI OI SAJU SSR 2240 5 psi 0 04 MPa 0 4 bar DI8F0I21LI 20 psi 0 14 MPa 1 4 bar O08 amp S Bs dol 0 Ssu uil 20 Setup 2 fig LIF E e PRO Xs2 PRO Xs3 PRO Xs4 1 T Set gun air regulator to deliver minimum 40 psi 0 28 MPa 2 8 bar at gun when triggered for max imum transfer efficiency See table at right il d N C HEMET ARE Ze See 8 HAAS ris EJ E DR IE ERSE H 40 psi 0 E MPa 2 8 bar gt DEEE F t S T11281A 40 psi _ Air H L h R lator Setting 0 28 MPa 2 8 bar oem nx Su CM EE
14. 00 0I el eallol El ALA xx SS m xn cz SSS eo May AMS iind ele X 4 eF amp 0 40 psi 0 28 MPa 2 8 bar 2t Slc 4 6 0 35 35 OO A2406 PS uct ov ae 50 15 3 75 0 52 5 2 6 16 in 8 mm diameter A Al a Gun triggered FSHI 1 8 Spray test pattern Check atomization If over atomization occurs at minimum pressure adjust restrictor valve If atomization is inadequate increase air pressure aml ARRAY gt RIP 5 ti1282a FA SOA Sst es wore EE TI S DESAS Sst SEA GS ool er 43 OHAL Setup 2 fg LIF BRE IA 21 PRO Xs2 PRO Xs3 PRO Xs4 19 Adjust fan air adjustment valve clockwise for rounder pat tern counterclockwise for wider pattern
15. D HAL l Le 309291 309292 go Vcg De sul WSS amp ol Overview ff HE 7I 2 9 PRO Xs2 PRO Xs3 PRO Xs4 E Electrode Supplies electrostatic charge to fluid EE 5 Vit sepe Dg EL fn gt Be d3 JAJ Mole FAO Seeuc Fluid adjustment valve Adjusts fluid needle travel Use only in low flow conditions to reduce needle wear Iun Y Reed WARTIME TRE EUH vi o AED JL 7 TAXE HB S UZY Olas SSUCH FSO OF A49 Ua USS SHAE BLA ASS clCt Fan air adjustment valve Adjusts fan size and shape jn ied 2 RAITT e i IFY L PEAIRT AIA ZE EIE W ao PYE AB Lh m L 10 Overview f amp f BE I 2 PRO Xs2 PRO Xs3 PRO Xs4 H Atomizing air restrictor valve Restricts atomizing air flow Replace with plug included if desired SEIL ZERIT lis TREE
16. NX PEF AA ASL EIR KE ES EEE PRE BOO ER EUER oa lH amp XI9 HZ0 HAJ ALaol 9 Aes BS SEA amp reter L CE SH OHS SA Connect exhaust tube 91 e 309291 309292 Connect fluid hose A Si SAS eigellu 18 Setup 2 fi LIF RIE AA PRO Xs2 PRO Xs3 PRO Xs4 1 0 Flush if needed page 23 IN EGRE TERY 23 FO LP Me esi CCHBLEF m Ne W gigs YS NIZ ELIC 23 HOIR AA S A 1 1 Position air cap 00 BS ISU 1 2 Fully open fan air adjustment valve HE JH TOY WH Qo SE 58 so ALUC 1 3 Fully open fluid adjustment valve
17. ol 23 28 Gun air pressure too low ri Bie SUBE LII a IO Jao US S SUC Check air pressure to gun minimum 40 psi 0 28 MPa 2 8 bar needed at gun for full voltage 40 psi 0 28 MPa 2 8 bar 40 psi 0 28 MPa 2 8 bar ao OO eei BASAL RCH Ag BZA Ao Beet gee 40 psi 0 28 MPa 2 8 bar LU Atomizing air pressure too high TETUER I e Sst OO v20 US ssuc Fluid pressure too high FAL SAO US zeSudu Decrease CHS uxAAS Decrease CHS LEAS Incorrect distance from gun to part ri EA BI RUE LZ HIR RETREAT IENE eur USA AFOISI ax sg LICH Should be 8 12 in 200 300 mm KERZE 8 12 BEF 200 300 mm 8 12 4 YF 200 300 m 0 Aele 8 12 XJ 200 300 mm
18. 9 A OLEH AGE PE As nel y ae T HASU 5 2 ulol EAH Bord 36 OSI SH olla E E D Nc e N e N N ES HI LO switch smart models only Sets voltage to HI or LO factory settings i BRE HI LO GW FRED HI RLO R B ERT YF rir ES HI LO AAAI AGE PE AE CYS HI E LO EDA ESA Sae LO voltage adjustment smart models only Remove plug to adjust to 4 settings See repair manual LO BERE ERZ eW MASE gt EN 4 o BER 4 LO AY ZE AGE PE AS SAIS 0447 A ESS ASS USUCE Hi WFE S24 309291 309292 12 Overview f amp f BE I 2 PRO Xs2 PRO Xs3 PRO Xs4 Grounding amp XJ A WARNING Read Fire Explosion and Electric Shock Haz
19. WS amp elol SSS SHU A Ene ET HI AE ASS DIA EA sS NSD Sal MAGS ADSS oa lt e Ads SSS US Nr SoA 9 DIA 38 SBOMAS ereio AHA SHA As HH Mee SAY ME FS mc Nee PASO A SAMUS QAI OIL s eoe S48 US 4 SUC lt e Ugj0 Sas AN M DD sus 25 HZ BA LE 2 Aol 25 MONA 9 ere HA SXIS GENAL lt lt SAM ABAS WA SATAN GE Sal ABE ASS WO SA ZA PRO Xs2 PRO Xs3 PRO Xs4 Overview 22 W2 KEY KEY page9 9 9 0I 9 page 9
20. gun air supply to prevent operation unless BARS ventilating fans are on B TX a fark one e Do not flush with the gun electrostatics on MESS LEME o DOHEDYGMTIERATAT Do not turn on the gun electrostatics until all E SOM 0 R solvent is removed from the system e If there is any static sparking while using the gt equipment stop spraying immediately Identify and correct the problem e Eliminate all ignition sources such as pilot lights cigarettes and static arcs from plastic drop cloths Do not plug in or unplug power g cords or turn lights on or off in spray area e Check gun resistance daily see repair manual e Use cleaning solvents with the highest possible flash point preferably above ambient temperature e Use only non sparking tools PRO Xs2 PRO Xs3 PRO
21. SAS SAAS Fluid too thick WMA e SA ETI YS zSLUC Reduce viscosity AGS YANAL Too much fluid Smt US BSLICt Decrease flow Ses SONAS Streaks BSc aec Did not apply 50 overlap 50 FEE 50 50h SASHA SstorAl BRtSLuiCt Overlap strokes 50 ERAN 50 50 505 SATA FONAS Dirty or damaged air cap 00 0 ASAL SES SUC Troubleshooting KEHA EM Clean or replace page 28 28 28 lt gt AA WASAAS 28 OK amp A 33 PRO Xs2 PRO Xs3 PRO Xs4 FAAI dS ESU Sst AA 0 US Ssuc Problem Solution pe a Cause
22. ELIS EAURIASS est air pressure necessary al 21 a 1D E Ce oO ES SEN er GESUG ep WA H20 HP SUD wea oe se mee BRE A Sega oae SRA DTD WILL NL DS RISB OD EK Sst WO 92 CI AHU a anaes 3 84s ZONAS 9e SS All 0 eras AUS Seale Poorly mixed or filtered fluid Remix or refilter fluid PrP BGR LS ILS SAS Se AZA 2tz5gi X8 QA ESSAU Al EZS LI CH IS Fluid too thick Reduce viscosity FAM SSI US ze amp luu STE RSMAS Poor wrap ES ON OFF switch OFF 0 Turn ON I TUBE 0 1 gt ES 0 eig SAAL ON SIXI 1 0 SAIS 34 Troubleshooting KEHA k EM alg PRO Xs2 PRO Xs3 PRO Xs4 Problem XI Cause 9l Solution
23. TERRAE gu oO AA BSS AGUC SSH Sate ce T AA SS sl SSAA AA Br jersre s se CH cif ti1283a 20 Turn ES ON OFF switch ON I 1 I ES ON OFF AAAS ON AA 1 amp SBUC 21 Check that ES indicator or display is lit If not see Trou bleshooting page 36 FRE BEER st Ge o ITE 36 ES 36 ES HADIU CI amp ellol2E AM AESA SAotw AA UA SOA 36 HOA SA WSS SATAAL G NN 22 Spray test piece Examine edges for coverage If wrap is poor see Troubleshooting page 34 MODA ER EL WR ALOR
24. gt ard page 4 and follow steps 1 7 below before 38 operating gun abate 4 E EBUAKSE KEKE 1 7 nili a SA 4 0IXSI St SH X 4 9 2 OHH 1 7 GAS GENA 1 7 FO OY rv 22 DIO Jo Ql MD mo 1 Connect fluid source ground wire to true earth ground TABU EY eH ae pe Bl ELIE A pes E e RH AAS SANS Q0 gc GAG AaS 2 Connect gun air hose ground wire to true earth ground TRE BE E SRUBCES ee HS RE ee EL ERIAN che WE 2 OO SAY asm eec Ano awe MS LICH Grounding ft Hth AJ 13 PRO Xs2 PRO Xs3 PRO Xs4 3 All persons entering spray area must wear personal grounding straps or shoes with leather soles Do not 5 E wear shoes with rubber or plastic soles C d PRE AMER ESL ELDER TUE PIU BER SCR EH o AN BL SB FB ER BC FR RE
25. lt CE E Turn ES ON OFF switch OFF 0 ES 0 ES ON OFF ASIAIS OFF SIA 0 0l SSUC Iv vell zn PE BUSCAR BCR SH AAS AQ HOH dua eS Shut off air bleed valve to fluid source and gun Ss Yau 3 Trigger gun into grounded metal pail c3 7c Pressure Reliet EJER FE Zik e get af Al ti1276a 25 PRO Xs2 PRO Xs3 PRO Xs4 Open fluid drain valve Use container to catch drain age Leave valve open until ready to spray FT BAH VEEE Z Bik EHA e SA UWS SSS SUC H uelesol 228 sut SEAS s8 mA BSS Sel We SUC If nozzle or hose is completely clogged or pressure is not fully relieved slowly loosen hose end cou
26. el hee amare SH en TYPES Excessive spray fog Atomizing air pressure too high Close restrictor valve some or decrease Se 22 BHA air pressure as low as possible minimum RRIT Eee 40 psi 0 28 MPa 2 8 bar needed at gun for full voltage TA BREED 40 psi 0 28 MPa 2 8 bar 40 psi 0 28 MPa 2 8 bar 3 AA Woz OF Cr ALI Ol OF or AS zB SAAS XU Me 2 BA Hol gos erem 40 psi 0 28 MPa 2 8 bar amp LICH Jo Fluid too thin SAM ETI tsu Increase viscosity ASS SONAL Orange Pee finish Atomizing air pressure too low Open atomizing air valve more or ES ON OFF 21 OFF FIZI 0 Oll Q Sut FERREIRA 3g ZERIT increase gun air inlet pressure use low
27. N Hang gun from hook Nozzle must point down JEESSFPTEA FERE o EMARE P e do del FES AUG aol Ores Soi OF SLICE Shutdown j LfF 2Z PRO Xs2 PRO Xs3 PRO Xs4 Maintenance AALS Clean Gun Daily LL o A 1 Wy AIE SLIC 23 HOII SZ w Flush page 23 TD 23 t 23 2 a Clean outside of gun with non conductive compatible solvent Point gun down 3 ERIT AEHOIA HIR EE GOAN 0 OHE ESHAI ss SHES e to 9 Use soft damp cloth H cap E AS MBS od Al 2 x 112932 Do not immerse gun
28. 9 9 0I 9 page 9 9 9 0I 9 page 9 9 9 0OI 9 page 11 48 11 11 0OI 11 page 11 11 11 0OI 11 page 11 11 11 2 IHLOLA 11 page 12 12 12 2 HOIA 12 page 12 28 12 12 OK 12 ES page 12 28 12 E 12 7 WIOIXI 12 ES page 10 10 10 7 iH OI A 10 page 10 10 10 7 iH OI A 10 page 10 10 10 72 HOIA 10 oQmmoou ti1266a Standard Model BET IL HE pe po LS QM A d gt NL V 7 SLE NI Smart Model ge 8 Overview fF BE I 2 PRO Xs2 PRO Xs3 PRO Xs4 A Air swivel inlet Left hand thread ZERIT BRAA CI Te fiel IPI Vly Fo SYP AA PASS LEA B Fluid inlet RHEA LI BILLY EST C Turbine air exhaust lez SR PEATLI ELVIFHS ELE HET C A D Air cap and nozzle See repair manual for sizes ITANE FAKT iB ETHE NN
29. pling Now clear nozzle or hose QURESHI oo EEA AE BT JH Beo REC c 1 m tS ta SA Al SAL ore AISI AL SCA AAS 9 2 ze GS 8 tc SAS ASSUC 26 Pressure Reliet EJE EAKE YA HA PRO Xs2 PRO Xs3 PRO Xs4 Shutdown Aan Follow steps 1 2 at end of workshift and before cleaning checking or repairing equipment 1 2 o e AQ PHA LE AUIS MA se zelo 1 2 2 AO 1 2 GAS GENAL od 1 Flush page 23 23 A 23 gt MIS EFLICH 23HIOIXI 2 Ha vy lt
30. PRO Xs2 244399 20 kV PRO Xs3 244400 244575 60 kV PRO Xs3 244579 244576 30 60 kV PRO Xs4 244401 85 kV PRO Xs4 244580 40 85 kV Maximum current draw AS 125 microamperes 125 125 125 0ro as eti ol 38 Technical Data 1 1 Biff z 7 HOE PRO Xs2 PRO Xs3 PRO Xs4 Graco Warranty Graco Graco S2 PS Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months or two thousand hours of operation from the date of sale repair or replace any part of the equipment determined by Graco to be defective However any deficiency in the barrel handle trigger hook internal power supply and alternator excluding turbine bearings will be repaired or replaced for thirty six months or six thousand hours of operation from the date of sale This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplica
31. 4 0IXlel SH SH WAM sig soa AQ AS HSCS NSHU MAS el Fe Sas ASAI Aol e el DI SYS M s AS SR Aol Olallel 1 6 HHE EAA h Turn ES ON OFF switch OFF 0 0 ES 0 ES ON OFF ASIAIS OFF SII 0 Oll SU Relieve pressure page 25 EEJ 25 25 D gt ER gt Sas A amp L 25 HOA FA A ti1276a Flush yt AD val AA 23 PRO Xs2 PRO Xs3 PRO Xs4 3 Change fluid source to solvent or disconnect fluid line and connect solvent supply line to gun CUESTA saper TCR A LA HE E HES HPAL SES HHE zem Ad AaS til287a Point gun into grounded metal pail Flush until clean solvent flows from gun
32. MPa 7 bar Maximum Working Air Pressure ad SS WA SS 100 psi 0 7 MPa 7 bar Minimum Air Pressure at Gun Inlet A SUPA aA oor erei 40 psi 0 28 MPa 2 8 bar Sound Power measured per ISO Standard 9216 eae ISO 9216 1S0 9216 AS ISO HE 9216 Ol te SA at Oll Al 40 psi 0 28 MPa 2 8 bar 90 4 dB A at OA 100 psi 0 7 MPa 7 bar 105 4 dB A Sound Pressure measured 1 m from gun 1 chrono BE 1m AS SS AD im SAA HAAA Sa at T Oll Al 40 psi 0 28 MPa 2 8 bar 87 0 dB A av 1 T OA 100 psi 0 7 MPa 7 bar 99 0 dB A Maximum fluid operating temperature a Sal SS 2S 120 F 48 C Air inlet fitting ONO S27 ule 1 4 npsm m left hand thread BEHSE LEAH Fluid inlet fitting SQU ge 3 8 npsm m Voltage BE U QY
33. or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CUSTOMERS SPEAKING JAPANESE CHINESE AND KOREAN The parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English GRACO
34. securely L7 Lx PELER EERE HO 2S CA JIS to SAUC Maintenance fi RF PAILS 29 PRO Xs2 PRO Xs3 PRO Xs4 Daily System Care D ANAS Hel 1 A Relieve pressure page 25 LAN setis 25 ED EA 25 gt Sas HAMSLC 25 HOIN az 2 Clean fluid and air filters C 2 VEE VARY ZS lid i AS gt i yes Bt A f b TH UCTRSUR LZ SAA AS o S 4 SS IP s N x WL Ra ET S J NU E SA 8 OOH SEIS ZSF a Ej 3 Check for fluid leaks Tighten all fittings TER dedu E m rail Tl XL SA FE MEA Saor GE ug QUO JE P 4 Clean workpiece hangers Use non sparking tools ezo QI Yo 57 Ae Us 20S AA SLI CH ti1300a 30 Maintenance fii RF PAE PRO Xs2 PRO X
35. 04 OF Suc Poorly 1oy parts CHS USA HES SAGA HUSU Resistance must be lt 1 megohm Clean workpiece hangers 1 FEELERS 1 He 101I2 amp 58CE OHOE SLICt el HA BOS BAHIA Faulty gun resistance a HZ0 Auc Check resistance page 17 REB 17 He 17 HS SAHA 17 HOI BA Troubleshooting KEHA 0 WZ 35 PRO Xs2 PRO Xs3 PRO Xs4 Problem c XI Cause 2 Solution Ol 23 24 Poor wrap continued LEE AF GE He mRILICE AS 25 Low fluid resistivity MEEK SA HEZO aL C Check fluid resistivity o R AJU SANAL 309291 309292 ES indicator or voltage c
36. A 34 9 34 ABHOR ATAO SD IAAI Ss Si A ELIH HBO S SX ere et 34H Ol ral eX HAS HEHA 22 Setup fi LIF RIE AA PRO Xs2 PRO Xs3 PRO Xs4 Flush Read Fire Explosion and Electric Shock Haz ard page 4 Follow steps 1 6 below when usind dun first time changing colors before fluid dries at end of day and before storing gun 4 1 6 4 ZR ABE FA NETS BCU SE CORE CERES ZBI gt FEHR BOILER 1 6
37. A AESH OW AI AI A amp OIL A Ge SHED WHE CHOFALE AS AX OMA e e amp U AS DAOIN AM HASA A zajo FAS 5A Bs F LAB s Ol 8 WASAAIS e e Z SH SAI 01 Su 201 Ys JSA We S88 GF ASAAL Aug o eiejo A AS BOS BAU HO OCI AAS AAL UMS HF LICH e e CHA AD HFS SHAOL aul OHS e s e e OJS HHS SE AAS SHES A SBN eN ZU SCH ze SHE ASS WUC gt e 320 gIoILIA Be 57 ASSN APs PRO Xs2 PRO Xs3 PRO Xs4 A
38. BAIL QE HESS S Zeus AS QA OWA we 2 MO C Grounding ft Hth XJ 15 PRO Xs2 PRO Xs3 PRO Xs4 Setup S Follow steps 1 22 to setup gun for spraying 1 22 Le 4270S e 2S aJo 1 22 sae 1 22 GENAL amp CE E I Turn ES ON OFF switch OFF 0 SES abe EIBAR 0 ES 0 ES ON OFF A SIXI amp OFF FIXI 0 0l S85 UCH Shut off air bleed valve to gun IPANEMA a OS OO HHS SSS Haut oa Eu Check gun resistance See repair manual RAEE 219 A ool S JAU Zo WES X5 TI1468A 309291 309292 16 Setup 2 fig LIF E e PRO Xs2 PRO Xs3 PRO Xs4 4 Connect Graco grounded air hose only Gun end has left hand threads Gra
39. ECESS gt 13 17 dg Hats HANAL 13 17 HIOIX BA 13 17 o ATO Aad ete SSA AD S48 suc Operator gets shock from workpiece Workpiece not grounded At Of CH 4t0l PSI amp Al amp LASU Resistance must be lt 1 megohm Clean workpiece hangers 1 JEAN F 1 s Aste 1 l2 Fe t8 5 58 da 08 OFOF Si ula 3408 AILS 0m Troubleshooting KEHE EM WZ 37 PRO Xs2 PRO Xs3 PRO Xs4 Technical Data ties 12 amp GI Ol E Category Data 85 GIOI El Maximum Working Fluid Pressure 4s SA gs e 100 psi 0 7
40. OPERATION G ASH ERES PRO Xs2 PRO Xs3 PRO Xs4 329294 Rev E Manual Electrostatic Air Spray Gun S JU OO SHAO a 100 psi 0 7 MPa 7 bar Maximum Air Inlet Pressur 100 psi 0 7 MPa 7 bar HX ZEA EJ 100 psi 0 7 MPa 7 bar amp XL 74 vw KE 100 psi 0 7 MPa 7 bar HU WO Eg gs 100 psi 0 7 MPa 7 bar Maximum Working Fluid Pr 100 psi 0 7 MPa 7 bar RAT FREE 100 psi 0 7 MPa 7 bar zx X ElfELFe 100 psi 0 7 MPa 7 bar FH FS RA SS US Patent 6758424 For use with Class Group D or Class Il 2 G spray materials I XH D II 2 G D 11 2 6 2auA D Aug MSS Ag IMPORTANT WARNINGS AND EE Read and keep for reference APPROVED ZWA 11 2G Jl mo rol J 9 zd rn p P4 ol gt zo KI re ol PROVEN QUALITY LEADING TECHNOLOGY PRO Xs2 PRO Xs3 PRO Xs4 List of Models
41. Type of Coatings 3 Jf Smart Display ioc Ere Part No Model ma X8 Eel Repair Manual ZH ivi Standard High Conductivity MS Hs g ADE UA NUN a Fg IS HS us ala 0l 8 g Hc aca 244399 PRO Xs2 X X 309291 244400 PRO Xs3 X 309292 244579 PRO Xs3 X X 309292 244575 PRO Xs3 X 309292 244576 PRO Xs3 X X 309292 244401 PRO Xs4 X 309292 244580 PRO Xs4 X X 309292 List of Models HoR ER ZE g8 Ei ze 28 m SVA PRO Xs2 PRO Xs3 PRO Xs4 HES DAS ci c2 Contents mm Warnings 1 4 Overview 28 PRB D QS oo RR RR IRR RR s 8 Grounding 7 13 Setup SA ccc cece teen e eee 16 Flush 1 23 Pressure Relief EAE A OM 25 Shutdown RIA 27 Maintenance Rn 28 Troubleshooting WaA 32 Technical Data GIOIEIL le eee 38 DA Symbols 2 e The warning triangle and other symbo
42. WARNING Equipment Misuse Hazard Equipment misuse can cause the equipment to 3R FH SCH er I S s BL rupture malfunction or start unexpectedly and AS gt LES RIB result in a serious injury gt FEBRERO BU BeBe ATA HOt e Read all manuals tags and labels before operating the equipment Te hr Re X A 7 e Use equipment only for its intended purpose e Do not alter or modify equipment CS a eee e Do not exceed the maximum working pres m n sure of the lowest rated system component RC si 0 iubar le RGR TES Maximum working air and fluid pressure of 8 OP this equipment is 100 psi 0 7 MPa 7 0 bar lt SERRA o e Wear hearing protection Toxic Fluid Hazard Hazardous fluids or toxic fumes can cause a Seri GHIR RASENE RENAR eA
43. Xs4 SM 52 2 2a 718 BAILE SF MHS SIO 2 F Al LE S20 teme sti 58 B 2 0 e SHE 0 HESS FAS 01 U HAS Be AM ABONO EU C ALCO SSO Me SE sul Aa g AGA Sale PSA SASoAAlS 13 H OAS BA SA e 13 E ALCOA AA SE SAS MH StH SSO UHU SAI ME SII OAI f gt Em aI S SI SEAL AS Ol 01 EH Miaa 23572 HOP WO SISA BE A OAS SASHA E ares OFS Al gt e A0 AM U elo
44. co JETER ES c De eR m Graco S ANe AA 858 eieiserLICEF ae E 2 Fede AIA HH LIAO ASU n 5 Follow steps under Grounding page 13 n 13 FY Bea RET 13 13 HONS SA SAS MENAS 6 Test gun ground with megohmmeter Reading must be lt 1 megohm See repair manual x IR o BRUM TIU t7 ESOT 1 YZ was 1 ti1274 M 00 Jp 021 HU Y Ia H mind tn gt Lm id C a i 09 I 309291 309292 On gy P fio lt Setup ff LIF BUE AA 17 PRO Xs2 PRO Xs3 PRO Xs4 T Verify that material resistivity meets requirements for electrostatic spray See repair manual
45. fore each use PRO Xs2 PRO Xs3 PRO Xs4 Su eg aH D D ee e n go 7 IO Ja orn 10 HU 0 e coll OM 0x Mo lis Mo gt e e Jbl X50 AG SE WF 9 gjB8ia Cyle gt e Athi TINS SSL AESHNA e e A amp 8 PAS Sas SSO tA m gt AMES AS AS xye YC ol SAIS 0 Sula 5 Aa Sal 100 psi 0 7 MPa ereie 100 psi 0 7 MPa 7 0 bar amp LIC 7 0 bar e 3 PSs S EoleAIe gt c RAS Ale d SAI UE AJI E I
46. ight to make changes at any time without notice ASRS ESI CELERE LEHR ER Craco 2 AUER EISELE EP BINE CE ICBURIBERI ARF y AORHFRESOR ZLZSOBBSIGHAERMAG TECH AORRIBRERALTUFF C T ALI CWEEZIES GIERE ESZLZS EJAN 22 PE LAS 9 LIES AAA EE SAS Ase AA HEY Allez tm HAE PYL LL Graco Al EZ HAO W MEW Eae AZ Aes SRL UELI All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice This manual contains English Chinese Japanese and Korean MM 309294 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 Copyright 2001 Graco Inc is registered to I S EN ISO 9001 WWW graco com Revised 8 2008
47. ls such as fire KFE explosion or electric shock alert you to a hazard A Read and follow all instructions Also see Warnings pages 4 7 for further information MR E REB th AuW 4 7 GS jas AD Ip ANS USE 47 HOIS az gt gt gt SAS Contents HZA gg 28 ss PRO Xs2 PRO Xs3 PRO Xs4 WARNING Fire Explosion and Electric Shock K rR fae Hazard Improper grounding poor air ventilation open flames or sparks can cause a hazardous condi d Gh tion and result in a fire explosion or electric e DERSE HHR pe Electrostatic equipment must be used only
48. s3 PRO Xs4 5 Check movement of trigger T and valves V Lubricate if necessary T ALI V T 0 SOs SSAA T 9j i9 V S saan 8E olg ees ENAS Maintenance fi RF PAILS 31 PRO Xs2 PRO Xs3 PRO Xs4 Troubleshooting F2 a T4 47I amp RNI gt Relieve pressure before checking or repairing CERES BS EE A PE 25 H oe equipment page 25 aule SAAL Selo amp 0l FA o amp gags oll Xl 25 OFM ALS 25 HOII AZ NOTE Check all troubleshooting solutions before disassembling gun Some problems result from improper balance of air and fluid NOTE NOTE
49. tion abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person
50. urrent display is not lit ES ES HADI SE AS Nx 0 AAALAL ASU E ES ON OFF switch OFF 0 i HDB BEL 0 ES 0 Turn ON I BH I I ON SIAL 1 O BAAS ES ON OFF OFF SII 0 Oll S eut No power Repair gun HA SALA BSuct as PANAL 309291 309292 Voltage current display stays red smart guns only EJER HiB UYAR CARA S2kwoe Z A ee EECASDEBI 4 SES G REE Gun too close to part FUB BERDUFANUT gt ei DISH AMO HUI US AASL EP Should be 8 12 in 200 300 mm JEZE 8 12 BEF 200 300 mm 8 12 4 YF 200 300 mm 0 Acl 8 12 x OF BLICt 200 300 mm Check fluid Nd
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