Goodman Mfg ASPF Air Handlers Wheelchair User Manual
Contents
1. TYPICAL H P 18 GA 7 WIRE HEAT PUMP ROOM THERMOSTAT 3 f OY 2 E B W 0 Y RR 18GA I 1 EL ASPF UNIT L IR E E 5WIRE lt me i E YL WH Eum RD RD GR VEN TID e OR SEE d WH NOTE 3 BL BL WH YL BL s oo OR OPTIONAL OUTDOOR THERMOSTAT CLOSE TEMPERATURE FALL 18 GA 6 WIRE NEEDED WHEN OT IS USED HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 10 kW AND BELOW NOTES NOMENCLATURE COLOR CODES 1 OUTDOOR THERMOSTAT OT 1 SHOULD BE THE OT OUTDOOR THERMOSTAT OPTIONAL RD RED FIRST TO CLOSE AND THE LAST TO OPEN EHR EMERGENCY HEAT RELAY OPTIONAL YL YELLOW 2 JUMPER W1 AND W2 TOGETHER IF OT 2 IS NOT BL BLUE 3 Eu WIRE WHEN USING OUTDOOR THERMO ipii STAT OR ORANGE WH WHITE Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring 11 HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING uly A WARNING MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH2. TYPICAL H P 18 GA 7 WIRE HEAT PUMP ROOM THERMOSTAT 0 9 f w ly R s8GA lt __ ASPF UNIT L H R JE 5 WIRE U 1 L 9 T OR BR XD C RDA RD 3D R WH see i D NOTE 17 s ji 3 Qi wi WH Wa OR id is 1Q 20 SEE RD WH gt EHR 40 NOTE O Q ve BL Ji BL S OT4 OR TB We j 1 Spe 18 GA 7 WIRE NEEDED WHEN TWO OT S ARE USED OPTIONAL OUTDOOR THERMOSTATS CLOSE ON TEMPERATURE FALL HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE NOTES NOMENCLATURE COLOR CODES 1 OUTDOOR THERMOSTAT OT 1 SHOULD BE THE OT OUTDOOR THERMOSTAT OPTIONAL RD RED FIRST TO CLOSE AND THE LAST TO OPEN EHR EMERGENCY HEAT RELAY OPTIONAL YL YELLOW 2 JUMPER W1 AND W2 TOGETHER IF OT 2 IS NOT BL BLUE 3 ee WIRE WHEN USING OUTDOOR THERMO E STAT OR ORANGE WH WHITE Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring 12 HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING A WARNING MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH ASPF Wiring Diagram YX 00000 7 WO PAS ONE 1 ELEMENT Rows TWO 2 ELEMENT ROWS _ THREE 3 ELEMENT Rows _ FOUR 4 ELEMENT Rows L NOTE WHEN INSTALLING HEATER KIT ENSURE SPEED TAP DOES NOT EXCEED MINIMUM BLOWER SPEED MBS SPECIFIED FOR THE A
3. CAUTION Applying too much heat to any tube can melt the tube Torch heat required to braze tubes of various sizes must be proportional to the size of the tube Service personnel must os appropriate heat level for the size of the tube being razed Special Instructions This coil comes equipped with a check style flowrator for re frigerant management For most installations with matching applications no change to the flowrator piston is required However in mix matched applications a flowrator piston change may be required See the Goodman piston kit chart or consult your local distributor for details regarding mix matched piston sizing If the mix match application requires a different piston size change the piston in the flowrator on the indoor coil before installing the coil and follow the proce dure shown below IMPORTANT NOTE Torch heat required to braze tubes of various sizes is proportional to the size of the tube Tubes of smaller size require less heat to bring the tube to brazing temperature before adding brazing alloy Applying too much heat to any tube can melt the tube Service personnel must use the appropriate heat level for the size of the tube being brazed NOTE The use of a heat shield when brazing is recommended to avoid burning the serial plate or the finish on the unit Heat trap or wet rags should be used to protect heat sensitive components such as service valves and TXV valves 1 Loosen
4. 13 18 27 36 39 5 8 to t2 16 24 32 35 Table 3 220 1 60 Supply Voltage Temperature Rise Table F HEAT KIT NOMINAL KW 3 5 96 8 10 15 920 21 Table 4 208 1 60 Supply Voltage Temperature Rise Table F NOTE For installations not indicated above the following formula is to be used TR KW x 3412 x Where TR Voltage Correction x 1 08 CFM Temperature Rise kW Heater Kit Actual kW 3412 Btu per kW Voltage Correction 96 230 Supply Volts 92 220 Supply Volts 87 208 Supply Volts 1 08 CFM NOTE The Temperature Rise Tables can also be used to determine the air handler airflow delivery When using these tables for this purpose set the room thermostat to maximum heat and allow the system to reach steady state conditions Insert two thermometers one in the return air and one in the supply air The temperature rise is the supply air temperature minus the room air temperature Use HKR specification sheets to determine the HKR avail able for a given air handler HKR Installation Follow instructions listed in Installation and Operating Instruc tions shipped with the heat kit Electrical Supply Wire and MOP CAUTION FIRE HAZARD To avoid the risk of property damage personal injury or fire use only copper conductors Constant Measured Airflow WARNING HIGH VOLTAGE Disconnect ALL power before servicing Multiple power sources may
5. 2 0 4 0 5 ASPF Thermostat Connections The following composite wiring diagrams detail various con figurations in which the ASPF air handlers can be used Ex amples include single stage cooling and heat pump with single or two stage electric heating All these configurations can be applied with convenient connections to outdoor thermo stat applications The following sections will be detailed Single Stage Cooling e Heat Pump Each diagram details the connections between room ther mostat and ASPF air handlers and the connections between the ASPF air handlers and the Condensing Unit or Heat Pump with optional connections to Outdoor Thermostats For each configuration refer to the explanation of the proper jumper s to remove for the corresponding blower speed that will result in the programmed EEM motor IMPORTANT WHEN MATCHING THE ASPF AIR HANDLERS TO A SINGLE SPEED COOLING OR HEAT PUMP UNIT REMEMBER TO CONNECT Y FROM THE THERMOSTAT TO THE Y2 ON THE LOW VOLTAGE TERMINAL BOARD An equivalent thermostat can be used in place of the Goodman thermostat part number HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING i WARNING MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH 18 GA 4 WIRES WITH COOLING ROOM THERMOSTAT 3 WIRES WITHOUT amp
6. B ASPF UNIT lt RD GR ja WH YL YL Mi CONTACTOR COIL 1O CONDENSING UNIT BL COOLING UNIT WITH OPTIONAL HEAT KITS 10 kW AND BELOW NOTES NOMENCLATURE COLOR CODES 1 OUTDOOR THERMOSTAT OT 1 SHOULD BE THE OUTDOOR THERMOSTAT OPTIONAL RD RED FIRST TO CLOSE AND THE LAST TO OPEN EHR EMERGENCY HEAT RELAY OPTIONAL YL YELLOW 2 JUMPER W1 AND W2 TOGETHER IF OT 2 IS NOT BL BLUE 3 ce WIRE WHEN USING OUTDOOR THERMO pian STAT OR ORANGE WH WHITE Wiring is subject to change Always refer to the wiring diagram on the unit for the most up to date wiring 10 HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING ly A WARNING MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH ROOM 18 GA 5 WIRES WITH COOLING THERMOSTAT 4 WIRES WITHOUT T M2 8 ASPF UNIT RD C YL BR OPTIONAL SEENGIE GR Q OUTDOOR THERMOSTAT WH G CLOSE ON TEMPERATURE FALL BR D YL YL YL A 2 CONDENSING UNIT CONTACTOR COIL BL 24V CONNECTION BL S NOTE REMOVE WIRE WHEN USING OUTDOOR THERMOSTAT COOLING UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE AND ROOM THERMOSTAT WITH TWO STAGES OF HEAT
7. SIDES Figure 4 To complete the conversion slide the evaporator coil into the chassis and attach the three 3 access panels Figure 5 INSULATION JACKET __ ZEE COIL 7 SUPPORT __ WRAPPER STIFFENER N DRAIN PAN INSULATION KIT PS BLOWER ASSEMBLY Figure 5 NOTE When converted to downflow position the coil may protrude above the cabinet on some models Horizontal Conversion The only field modification required for conversion to Hori zontal Right Hand is the removal of the plastic knockouts in the horizontal panel drain connections To prevent the hori zontal drain pan from sweating in high humidity applications it is recommended that a DPIH insulation accessory kit be used NOTE The DPIH insulation kit is not supplied with this product and should be purchased separately See Table 8 for the correct DPIH kit 1830 DPIH36 42 3137 4260 DPIH48 61 Table 8 The following describes converting to Horizontal Left Hand Conversion MUST be performed in an area that allows ac cess to all sides prior to placing the air handler in its final location See Figure 6 DPIH KIT SECONDARY _ DRAIN PRIMARY DRAIN Figure 6 1 Remove the 3 air handler access panels Remove the J shaped bracket that retains the evapo rator coil Remove the flowrator from the lower left side access panel and slide out the evaporator coil and horizontal drain pan Remove the gasket
8. be present Failure to do so may cause property damage personal injury or death WARNING HIGH VOLTAGE To avoid property damage personal injury or death due to electrical shock this unit MUST have an uninterrupted unbroken electrical ground The electrical ground circuit may consist of an appropriately sized electrical wire connecting the ground lug in the unit control box to the building electrical service panel Other methods of grounding are permitted if performed in accordance with the National Electric Code NEC American National Standards Institute ANSI National Fire Protection Association NFPA 70 and local state codes In Canada electrical grounding is to be in accordance with the Canadian Electric Code CSA C22 1 Building Electrical Service Inspection This unit is designed for single phase electrical supply DO NOT OPERATE ON A THREE PHASE POWER SUPPLY Measure the power supply to the unit The supply voltage must be in agreement with the unit nameplate power require ments and within the range shown in Table 5 253 5 Wire Sizing Wire size is important to the operation of your equipment Use the following check list when selecting the appropriate wire size for your unit Wire size must carry the Minimum Circuit Ampac ity MCA e Refer to the NEC USA or CSA Canada for wire siz ing The unit MCA for the air handler and the optional electric heat kit can be found on
9. diagram Low Voltage Connections Several combinations of low voltage schemes are available depending on the presence of a heat kit and whether the heat kit is single stage or multi staging The low voltage con nections are determined by whether the outdoor unit is a con denser or heat pump The 24V control voltage connects the air handler to the room thermostat and condenser Low volt age wiring is to be copper conductors A minimum of 18AWG must be used for installations up to 50 and 16AWG for in stallations over 50 Low voltage wiring can be connected through the top of the cabinet or either side See the Ther mostat Wiring section of this manual for typical low voltage wiring connections Refrigerant Lines WARNING This product is factory shipped under pressure Follow these instructions to prevent injury WARNING A quenching cloth is strongly recommended to prevent scorching or marring of the equipment finish when welding close to the painted surfaces Use brazing alloy of 5 minimum silver content Tubing Preparation All cut ends are to be round burr free and clean Failure to follow this practice increases the chances for refrigerant leaks The suction line is spun closed and requires pipe cutters to remove the closed end Post Brazing Quench all welded joints with water or a wet rag Piping Size For the correct tubing size follow the specification for the condenser heat pump
10. symbols and labels are used throughout this manual to indicate immediate or potential safety hazards It is the owner s and installer s responsibility to read and com ply with all safety information and instructions accompanying these symbols Failure to heed safety information increases the risk of personal injury property damage and or product damage WARNING HIGH VOLTAGE Disconnect ALL power before servicing Multiple power sources may be present Failure to do so may cause property damage personal injury or death WARNING Installation and repair of this unit should be performed ONLY by individuals meeting the requirements of an entry level technician ata minimum as specified by the Air Conditioning Heating and Refrigeration Institute AHRI Attempting to install or repair this unit without such background may result in product damage ersonal injury or death WARNING This product is factory shipped for use with 208 240 1 60 electrical power supply DO NOT reconfigure this air handler to operate with any other power supply WARNING To avoid property damage personal injury or death due to electrical shock this unit MUST have an uninterrupted unbroken electrical ground The electrical ground circuit may consist of an appropriately sized electrical wire connecting the ground lug in the unit control box to the building electrical servic
11. the 13 16 nut 1 TURN ONLY to allow high pres sure tracer gas to escape No gas indicates a possible leak 2 After the gas has escaped remove the nut and discard the black or brass cap 3 Remove the check piston to verify it is correct and then replace the piston See piston kit chart in instructions 4 Use a tube cutter to remove the spin closure on the suction line 5 Remove the tailpiece clamped to the exterior and slide the 13 16 nut into place 6 Braze tailpiece to the line set liquid tube PLASTIC or BRASS CAP 13 16 NUT TAILPIECE WHITE PISTON TEFLON SEAL Figure 1 7 Insert the suction line into the connection slide the in sulation and the rubber grommet at least 18 away from the braze joint Braze suction line 8 AFTER THE TAILPIECE HAS COOLED confirm posi tion of the white Teflon seal and hand tighten the 13 16 nut 9 Torque the 13 16 nut to 7 25 ft lbs or tighten 1 6 turn CAUTION Excessive torque can cause orifices to stick Use the proper torque settings when tightening orifices 10 Replace suction line grommet and insulation SUCTION LINE WITH SPIN CLOSURE RUBBER GROMMET Figure 2 Downflow Conversion Conversion to downflow MUST be performed in an area that allows access to all sides prior to placing the air handler in its final location To prevent the evaporator coil pan from sweat ing the DPI accessory insulation kit is to be used w
12. the carrier Verify the model number specifications electrical characteristics and accessories are correct prior to installation The distribu tor or manufacturer will not accept claims from dealers for transportation damage or installation of incorrectly shipped units Codes amp Regulations This product is designed and manufactured to comply with national codes Installation in accordance with such codes and or prevailing local codes regulations is the responsibility of the installer The manufacturer assumes no responsibility for equipment installed in violation of any codes or regula tions The United States Environmental Protection Agency EPA has issued various regulations regarding the in troduction and disposal of refrigerants Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines Should you have any questions please contact the local office of the EPA Replacement Parts When reporting shortages or damages or ordering repair parts give the complete product model and serial numbers as stamped on the product Replacement parts for this prod uct are available through your contractor or local distributor For the location of your nearest distributor consult the white business pages the yellow page section of the local telephone book or contact CONSUMER AFFAIRS GOODMAN MANUFACTURING COMPANY L P 7401 SECURITY WAY HOUSTON TEXAS 77040 877 254 4729 If rep
13. the outdoor unit or in programmable thermostats will prevent compressor operation for awhile and then reset automatically Also some power companies will install devices which shut off air conditioners for several minutes on hot days If you wait several minutes the unit may begin operation on its own CAUTION TO AVOID THE RISK OF EQUIPMENT DAMAGE OR FIRE INSTALL THE SAME AMPERAGE BREAKER OR FUSE AS YOU ARE REPLACING IF THE CIRCUIT BREAKER OR FUSE SHOULD OPEN AGAIN WITHIN THIRTY DAYS CONTACT A QUALIFIED SERVICER TO CORRECT THE PROBLEM IF YOU REPEATEDLY RESET THE BREAKER OR REPLACE THE FUSE WITHOUT HAVING THE PROBLEM CORRECTED YOU RUN THE RISK OF SEVERE EQUIPMENT DAMAGE 15 e Check the electrical panel for tripped circuit breakers or failed fuses Reset the circuit breakers or replace fuses as necessary Check the disconnect switch near the indoor furnace or blower to confirm that it is closed e Check for obstructions on the outdoor unit Confirm that it has not been covered on the sides or the top Remove any obstruction that can be safely removed If the unit is covered with dirt or debris call a qualified servicer to clean it Check for blockage of the indoor air inlets and outlets Confirm that they are open and have not been blocked by objects rugs curtains or furniture e Check the filter If it is dirty clean or replace it Listen for any unusual noise s other than normal op erat
14. the unit Series and Rating Plate Wire size allows for no more than a 2 voltage drop from the building breaker fuse panel to the unit Refer to the latest edition of the National Electric Code or in Canada the Canadian Electric Code when deter mining the correct wire size The following table shows the current carrying capabilities for copper conductors rated at 75 with a 2 voltage drop Use Table 6 to determine the voltage drop per foot of various conduc tors Maximum Allowable Length in Feet to Limit Voltage Drop to 2 Wire Size Minimum Circuit Ampacity MCA 4 75 so 37 NH NR NR NR NR 125 790 120 100 86 75 68 314 235 Based on NEC 1996 Table 6 Maximum Overcurrent Protection MOP Every installation must include an NEC USA or CEC Canada approved overcurrent protection device Also check with local or state codes for any special regional re quirements Protection can be in the form of fusing or HACR style circuit breakers The Series and Rating Plate can be used as a guide for selecting the MAXIMUM overcurrent device NOTE Fuses or circuit breakers are to be sized larger than the equipment MCA but not to exceed the MOP Electrical Connections Supply Voltage USE COPPER CONDUCTORS ONLY A knockout is provided on the air handler top panel or side to allow for the entry of the supply voltage conductors If the knockouts on the cabinet sides are used for electric
15. to allow for drainage Low voltage wiring is connected Auxiliary drain is installed when necessary and pitched to allow for drainage e Drain pan and drain tubing has been leak checked Return and supply ducts are sealed Unit is elevated when installed in a garage or where flammable vapors may be present Unitis protected from vehicular or other physical dam age e Return air is not obtained from any areas where there may be objectionable odors flammable vapors or prod ucts of combustion such as carbon monoxide CO which may cause serious personal injury or death Regular Maintenance WARNING HIGH VOLTAGE Disconnect ALL power before servicing or ll installing this unit Multiple power sources may E be present Failure to do so may cause property damage personal injury or death The only item to be maintained on a regular basis by the user is the circulating air filter s Filter should be cleaned or re placed regularly A certified service technician must perform all other services NOTE DO NOT USE THESE DIAGRAMS FOR MODELS OTHER THAN ASPF SEE INSTALLATION AND OPERATING INSTRUCTIONS SPECIFICALLY FOR EACH MODEL Nes Ca aos ass fans 99 a aee es sis 4 2 uus rs 9 La ass es 1 L3 aes as us 9 55 La isos 1816 1o 165 Table 9 Motor CFMdeliverd Speed against External Static Pressure Tap 0 2 0
16. ASPF AIR HANDLERS INSTALLATION amp OPERATING INSTRUCTIONS CONTENTS Important Safety Instructions 2 Shipping Inspection 3 Codes amp Regulations num 3 Replacement Parts 3 Pre Installation Instructions ssseesss 3 LOCATON ps 3 DUGIWONK e PE 3 Return DUCcIWOIK iiiis cage eap i Leid 4 Return Air Fillers nsi tea pev ids 4 Electric Heat iiU idt du cetur ke 4 Installation 4 Electrical Supply Wire and 4 Building Electrical Service Inspection 5 Wire SIZIN d ettet etm t LL TEE 5 Maximum Overcurrent Protection MOP 5 Electrical Connections Supply Voltage 5 Air Handler Only Non Heat Kit Models 5 Air Handler With Non Circuit Breaker Heat Kits 5 Air Handler With Heat Kits Containing a Circuit Breaker 5 Low Voltage Connections 6 Refrigerant Lines 6 Tubing Preparation ct dne 6 Post Brazing te a ee 6 Piping Size eese nennen tenni nnn 6 Special Instructions 6 Downflow Conversion 7 Horizontal Conversion ccccceceeeeeeeeeeeeeeseceeeeseeeeeeeaeees 7 Condensat
17. IRHANDLER HEATER KIT COMBINATION ON THIS UNIT S S amp R PLATE AFTER INSTALLING OPTIONAL HEAT KIT MARK A X IN THE PROVIDED ABOVE MARK ACCORDING TO NUMBER OF HEATER ELEMENT ROWS INST ALLED NO MARK INDICATES NO HEAT KIT INSTALLED La M ovis GRD EQUIPMENT GROUND SEE NOTEZ USE COPPER WIRE Li L2 d ooooooooO0 BL BR WH COLOR CODE WIRING CODE FACTORY WIRING HIGH VOLTAGE LOW VOLTAGE FIELD WIRING HIGH VOLTAGE am LOW VOLTAGE EVAPORATOR MOTOR TRE TRANSFORMER TB TERMINAL BOARD PLFems FEMALE PLUG CONNECTOR Re RELAY PLM MALE PLUG CONNECTOR FL FUSE LINK GR GREEN COPPER POWER SUPPLY USE RATING PLATE USE MIN 75 C FIELD WIRE Uem ONT CEG TL THERMAL LIMIT EBTORI ELECTRONIC BLOWER TIME THERMAL LIMIT S NOTES 1 RED WIRES TO BE ON TRANSFORMER TERMINAL 3 FOR 240 VOLTS AND ON TERMINAL 2 FOR 280 VOLTS IF REPLACEMENT OF THE ORIGINAL WIRES 2 SEE COMPLETE WIRING DIAGRAMS IN INSTALLATION INSTRUCTIONS FOR PROPER LOW VOLTAGE WIRING CONNECTIONS SUPPLIED WITH THIS ASSEMBLY IS NECESSARY 3 CONFIRM SPEED TAP SELECTION IS APPROPRIATE FOR APPLICATION IF SPEED TAP USE WIRE THAT CONFORMS TO THE NATIONAL NEEDS TO BE CHANGED CONNECT PURPLE WIRE FROM TERMINAL 4 OF CR RELAY TO APPROPRIATE TAP AT TB Bee RIC CODE 4 BROWN AND WHITE WIRES ARE USED FOR HEAT KITS ONLY 0140A00040 D Wiring is subject to change Always refer to the wiring diagra
18. al con duit an adapter ring must be used in order to meet UL 1995 safety requirements An NEC or CEC approved strain relief is to be used at this entry point The wire is to be sized in accordance with the Electrical Wire and MOP section of this manual Some areas require the supply wire to be en closed in conduit Consult your local codes Air Handler Only Non Heat Kit Models The building supply connects to the stripped black and red wires contained in the air handler electrical compartment cav ity A ground screw is also contained in this area Attach the supply wires to the air handler conductors as shown in the unit wiring diagram using appropriately sized solderless con nectors or other NEC or CEC approved means Air Handler With Non Circuit Breaker Heat Kits A terminal block is provided with the HKR kit to attach the power supply and air handler connections Follow the HKR Installation Manual and wiring diagram for complete wiring details Air Handler With Heat Kits Containing a Circuit Breaker HKR models with a C suffix contain a circuit breaker s The air handler has a plastic cover on the access panel that will require either one or both sections to be removed to al low the heat kit circuit breaker s to be installed See the HKR Installation Instructions for further details The air han dler wires and supply wires are installed directly onto the HKR circuit breaker s as shown in the HKR Installation Manual and wiring
19. e Removal issii inuina anaia 8 Achieve 2 Low Leakage Rate 9 ASP FMO rede eaa 9 Delivaty irt ate 9 Start Up Procedure Er 9 Regular Maintenance 9 ASPF Thermostat Connections 10 Cooling Unit w Optional Heat Kits of 10kW and Below 10 2007 2012 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com or www amana hac com P N 10 431 Date May 2012 Cooling Unit w Optional Heat Kits of 15kW and Above and Room Thermostat w Two Stages of Heat 11 Heat Pump Unit Optional Heat Kits of 10kW and 11 Heat Pump Unit w Optional Heat Kits of 15kW and 12 ASPF Wiring Diagram sse 13 Ip Lis TE Intertek A RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION ATTENTION INSTALLING PERSONNEL Prior to installation thoroughly familiarize yourself with this Installation Manual Observe all safety warnings During installation or repair caution is to be observed It is your responsibility to install the product safely and to educate the customer on its safe use Important Safety Instructions The following
20. e panel Other methods of grounding are permitted if performed in accordance with the National Electric Code NEC American National Standards Institute ANSI National Fire Protection Association NFPA 70 and local state codes In Canada electrical grounding is to be in accordance with the Canadian Electric Code CSA C22 1 CAUTION When installing or servicing this equipment safety clothing including hand and eye protection is strongly recommended If installing in an area that has special safety requirements hard hats etc observe these requirements WARNING Do not connect to or use any device that is not design certified by Goodman for use with this unit Serious property damage personal injury reduced unit performance and or hazardous conditions may result from the use of such non approved devices WARNING To prevent the risk of property damage personal injury or death do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this unit DANGER PELIGRO CARBON MONOXIDE POISONING HAZARD Special Warning for Installation of Furnace or Air Handling Units in Enclosed Areas such as Garages Utility Rooms or Parking Areas Carbon monoxide producing devices such as an automobile space heater gas water heater etc should not be operated in enclosed areas such as unventilated garages utility rooms or parking areas because o
21. es require external filtering A washable filter is available as an accessory To ensure opti mum performance frequent filter cleaning is advised Refer to Table 1 for the appropriate filter ASPF Filter Number Qty Required 3137 FIL 48 61 4260 Table 1 Electric Heat Refer to this manual in combination with the instructions pro vided with the heat kit for the correct installation procedure The air handlers listed in this manual do not have factory installed electric heat Electric heat is available as an acces sory If installing this option the ONLY heat kits that can be used are the HKR series NOTE The Amana brand EHK ECB EDB and EDK kits are NOT approved for use with these air handlers The heating mode temperature rise is dependent upon the system airflow the supply voltage and the heat kit size kW selected Use Tables 2 3 and 4 to determine the tempera ture rise CFM HEAT KIT NOMINAL kW CELLES 21 Feo 18 28 35 41 120 53 9 1400 8 12 15 18 24 36 48 za 53 600 7 10 13 15 21 31 42 46 1800 6 9 12 14 19 28 37 41 5 8j tj 2 t 25 34 37 Table 2 230 1 60 Supply Voltage Temperature Rise Table F CFM HEAT KIT NOMINAL kW L3 T5157 8 1 15 29 721 60 17 27 94 55 1200 8 13 17 20 27 40 53 59 1400 7 11 14 17 23 34 46 51 6 10 13 15 20 30 40 447 6 9 i
22. f the danger of carbon monoxide CO poisoning resulting from the exhaust emissions If a furnace or air handler is installed in an enclosed area such as a garage utility room or parking area and a carbon monoxide producing device is operated therein there must be adequate direct outside ventilation This ventilation is necessary to avoid the danger of CO poisoning which can occur if a carbon monoxide producing device continues to operate in the enclosed area Carbon monoxide emissions can be re circulated throughout the structure if the furnace or air handler is operating in any mode CO can cause serious illness including permanent brain damage or death B10259 216 Important Note to the Owner regarding Product Warranty Your warranty certificate is supplied as a separate document with the unit installed by your contractor Read the limited warranty certificate carefully to determine what is and is not covered and keep the warranty certificate in a safe place If you are unable to locate the warranty certificate please con tact your installing contractor or contact customer service 877 254 4729 to obtain a copy To receive the 10 Year Parts Limited Warranty online regis tration must be completed within 60 days of installation Online registration is not required in California or Quebec Complete warranty details are available from your local dealer or for Goodman brand products visit www goodmanmfg com and for Amana brand p
23. from the horizontal pan drain con nections Remove the oval shaped plastic plug from the left side access panel Remove the oval shaped rubber gasket seal from the lower right side access panel The drain connections for the horizontal pan are sealed with a thin coating of plastic Carefully knock out this plastic seal with a screwdriver and hammer Note The upper drain will become the secondary drain which is mandatory in many municipalities Install the plastic plug removed in step 5 to the right side lower access panel and the oval shaped rubber gasket to the lower left access panel Reinstall the evaporator coil with the horizontal panel on the left side Note Push the assembly completely to the rear to ensure the engagement of the upflow pan with the rear channel bracket Install the J bracket removed in step 2 to support the upflow pan to the tie channel 10 Attach all panels and the metering device Condensate Removal The coil drain pan has a primary and a secondary drain with 3 4 NPT female connections The connectors required are 3 4 NPT male either PVC or metal pipe and should be hand 8 tightened to a torque of approximately 37 in lbs to prevent damage to the drain pan connection An insertion depth be tween 355 to 485 inches 3 5 turns should be expected at this torque Use the female 3 4 NPT threaded fitting that protrudes outside of the enclosure for external connections 1 Ens
24. hen per forming this conversion NOTE The DPI kit is not supplied with this product and is to be purchased separately See Table 7 for the correct DPI kit 1830 DP136 42 20 3137 4260 DP148 61 20 Table 7 Refer to Figures 3 through 5 for the location of the compo nents referenced in the following steps Figure 3 illustrates the new installation location for the removed components 1 Before inverting the air handler remove all access pan els the coil rear channel bracket and the filter close off panel 2 Remove the evaporator coil and the horizontal drain pan Discard horizontal drain pan 3 Install the provided plastic plug into the vacated access panel 4 Remove the two 2 zee coil support brackets and insu lation retaining brackets 5 Remove the tie bracket 6 Install the DPI Insulation Kit onto the bottom of the drain pan RETURN AIR SIDE OF UNIT __ REAR CHANNEL ACCESS BRACKET PANEL ZEE COIL SUPPORT BRACKET COIL RETAINING BRACKET TIE BRACKET NOTE The filter provision is not applicable in THIS downflow application Figure 3 7 Install the zee coil supports and the wrapper stiffeners 8 Install the tie bracket 9 Install the rear channel bracket 10 To prevent possible condensate blow off the insula tion retainers are to be laid into the evaporator coil pan as shown in Figure 4 f LA 222 3 FLAT INSULATION RETAINER BOTH
25. in lines from the auxiliary pan must be installed and terminated so that the homeowner can see water discharges Achieve 2 Low Leakage Rate Ensure that the Neoprene gasket with PSA remains intact on all surfaces that the access panels are secured to These surfaces are the entire length of the wrapper and areas be tween the upper tie plate upper and lower access panels Be sure that upper access panel breaker insert gasket is in tact and also flowrator gasket is installed on the lower ac cess panel An additional drain hole cover is required ASPF Motor The ASPF air handler features an energy efficient blower motor The motor is a constant torque motor with very low power consumption The motor is energized by 24 VAC Ad just the CFM by changing the 24 VAC leads to the desired speed on the terminal block The ASPF motor blower speed is programmed to deliver ad equate airflow at rated external static pressure and with 60 second off time delay For details refer to the specification sheet applicable to your model CFM Delivery Table 9 shows the CFM speed tap settings for the ASPF Start Up Procedure Prior to start up ensure that all electrical connections are properly sized and tightened A All panels must be in place and secured For Air Tight application neoprene gasket must be positioned at pre scribed locations to achieve 296 leakage Tubing must be leak free Unit should be elevated trapped and pitched
26. ing noise that might be coming from the outdoor unit If you hear unusual noise s coming from the unit call a qualified servicer NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 2007 2012 Goodman Manufacturing Company L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com or www amana hac com 16
27. is recom mended Consult all appropriate regulatory codes prior to determining final clearances When installing this unit in an area that may become wet elevate the unit with a sturdy non porous ma terial In installations that may lead to physical damage i e a garage it is advised to install a protective barrier to pre vent such damage Ductwork This air handler is designed for a complete supply and re turn ductwork system AX CAUTION Do not operate this product without all the ductwork attached To ensure correct system performance the ductwork is to be sized to accommodate 375 425 CFM per ton of cooling with the static pressure not to exceed 5 WC Inadequate duct work that restricts airflow can result in improper perfor mance and compressor or heater failure Ductwork is to be constructed in a manner that limits restrictions and main tains suitable air velocity Ductwork is to be sealed to the unit in a manner that will prevent leakage Return Ductwork DO NOT TERMINATE THE RETURN DUCTWORK IN AN AREA THAT CAN INTRODUCE TOXIC OR OBJECTION ABLE FUMES ODORS INTO THE DUCTWORK The return ductwork is to be introduced into the air handler bottom upflow configuration Return Air Filters Each installation must include a return air filter This filtering may be performed at the air handler or externally such as a return air filter grille Air handlers mounted in the downflow orientation including B seri
28. lacing an air handler the system must be manufacturer approved and Air Conditioning Heating and Refrigeration Institute AHRI matched NOTE Installation of unmatched systems is strongly discouraged Pre Installation Instructions Carefully read all instructions for the installation prior to in stalling product Make sure each step or procedure is under stood and any special considerations are taken into account before starting installation Assemble all tools hardware and supplies needed to complete the installation Some items may need to be purchased locally Make sure everything needed to install the product is on hand before starting Location NOTE Air handlers are designed for indoor installation only Give special consideration to minimizing the length of refrig erant tubing when installing air handlers Refer to Remote Cooling Heat Pump Service Manual TP 107 Long Line Set Application R 410A for guidelines The unit clearance from a combustible surface may be 0 However service clearance is to take precedence In addition allow a minimum of 24 in front of the unit for service clearance Do not install the air handler in a location that violates the instructions provided with the condenser If the unit is located in an area with high ambient tempera ture and or high humidity the air handler maybe subject to nuisance sweating of the casing On these installations a wrap of 2 fiberglass insulation with a vapor barrier
29. m on the unit for the most up to date wiring 13 THIS PAGE LEFT INTENTIONALLY BLANK 14 SPLIT SYSTEMS AIR CONDITIONING AND HEAT PUMP HOMEOWNER S ROUTINE MAINTENANCE RECOMMENDATIONS We strongly recommend a bi annual maintenance checkup be performed before the heating and cooling seasons begin by a qualified servicer Replace or Clean Filter IMPORTANT NOTE Never operate unit without a filter in stalled as dust and lint will build up on internal parts resulting in loss of efficiency equipment damage and possible fire An indoor air filter must be used with your comfort system A properly maintained filter will keep the indoor coil of your com fort system clean A dirty coil could cause poor operation and or severe equipment damage Your air filter or filters could be located in your furnace blower unit or in filter grilles in your ceiling or walls The installer of your air conditioner or heat pump can tell you where your filter s are and how to clean or replace them Check your filter s at least once a month When they are dirty replace or clean as required Disposable type filters should be replaced Reusable type filters may be cleaned You may want to ask your dealer about high efficiency filters High efficiency filters are available in both electronic and non electronic types These filters can do a better job of catching small airborne particles Compressor The compressor motor is hermetically
30. r operation Field experience has shown condensate drain traps with an open vertical Tee between the air handler and the conden sate drain trap can improve condensate drainage in some applications but may cause excessive air discharge out of the open Tee Goodman does not prohibit this type of drain but we also do not recommend it due to the resulting air leak age Regardless of the condensate drain design used it is the installer s responsibility to ensure the condensate drain system is of sufficient design to ensure proper condensate removal from the coil drain pan Drain Connection Air Handler 2 MIN POSITIVE LIQUID SEAL REQUIRED Figure 7 Use of a condensate removal pump is permitted when essary This condensate pump should have provisions for shutting off the control voltage should a blocked drain occur A trap must be installed between the unit and the conden sate pump IMPORTANT NOTE The evaporator coil is coated with oils that may dissolve styrofoam and certain types of plastics Therefore a removal pump or float switch must not contain any of these materials Tip Priming the P trap may avoid improper draining at the initial installation and at the beginning of the cooling season When coils are installed above ceilings or in other locations where damage from condensate overflow may occur it is MANDATORY to install a field fabricated auxiliary drain pan under the coil cabinet enclosure Dra
31. roducts visit www amana hac com Amana is a registered trademark of Maytag Corporation or its related companies and is used under license to Goodman Company L P Houston TX All rights reserved 2 IMPORTANT To register your Goodman brand unit go to www goodmanmfg com and click on Warranty Registration Complete registration as prompted To register your Amana brand unit go to www amana hac com and click Warranty Registraion Complete regis tration as prompted Product limited warranty certificates for models currently in production can be viewed at www goodmanmfg com or www amana hac com If your model is not currently in pro duction or does not appear on the website please contact your installing contractor or contact customer service 877 254 4729 to obtain a copy of your warranty certificate Each product overview page contains a Product Warranty link by clicking on it you will be able to view the limited war ranty coverage for that specific product To view warranty reg istration information click on the Product Warranty text on the left navigation panel on the home page of each website The Online Product Registration pages are located in this same section Keep this literature in a safe place for future reference Shipping Inspection Always keep the unit upright laying the unit on its side or top may cause equipment damage Shipping damage and sub sequent investigation is the responsibility of
32. sealed and does not require additional oiling Motors Indoor and outdoor fan motors are permanently lubricated and do not require additional oiling Clean Outside Coil Qualified Servicer Only A WARNING HIGH VOLTAGE DISCONNECT ALL POWER BEFORE SERVICING Air must be able to flow through the outdoor unit of your com fort system Do not construct a fence near the unit or build a deck or patio over the unit without first discussing your plans with your dealer or other qualified servicer Restricted air flow could lead to poor operation and or severe equipment damage Likewise it is important to keep the outdoor coil clean Dirt leaves or debris could also restrict the airflow If cleaning of the outdoor coil becomes necessary hire a qualified servicer Inexperienced people could easily puncture the tubing in the coil Even a small hole in the tubing could eventually cause a large loss of refrigerant Loss of refrigerant can cause poor operation and or severe equipment damage Do not use a condensing unit cover to protect the outdoor unit during the winter unless you first discuss it with your dealer Any cover used must include breathable fabric to avoid moisture buildup MULTIPLE POWER SOURCES MAY BE PRESENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH CALLING Your SERVICER e Check the thermostat to confirm that it is properly set Wait 15 minutes Some devices in
33. ure drain pan hole is NOT obstructed 2 To prevent potential sweating and dripping on to finished space it may be necessary to insulate the condensate drain line located inside the building Use Armaflex amp or similar material A Secondary Condensate Drain Connection has been pro vided for areas where the building codes require it Pitch the drain line 1 4 per foot to provide free drainage Insulate drain lines located inside the building to prevent sweating Install a condensate trap to ensure proper drainage If the secondary drain line is required run the line separately from the primary drain and end it where it can be easily seen NOTE Water coming from this line means the coil primary drain is plugged and needs clearing CAUTION If secondary drain is not installed the secondary access must be plugged The installation must include a P style trap that is located as close as is practical to the evaporator coil See Figure 7 for details of a typical condensate line P trap NOTE Trapped lines are required by many local codes In the absence of any prevailing local codes please refer to the requirements listed in the Uniform Mechanical Building Code A drain trap in a draw through application prevents air from being drawn back through the drain line during fan operation thus preventing condensate from draining and if connected to a sewer line to prevent sewer gases from being drawn into the airstream during blowe
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