Generac 05754-0 Portable Generator User Manual
Contents
1. Ground NEMA L14 20 Green 120 Volt 30 Amp Locking Receptacle Use a NEMA L5 30P type plug with this receptacle Connect a 3 wire cord set rated for 125 Volts at 30 Amps to the plug Figure 9 Use this receptacle to operate 120 Volt AC 60 Hz single phase loads requiring up to 3600 watts 3 6 kW of power at 30 Amps The outlet is protected by a 30 Amp push to reset circuit breaker Figure 9 120 Volt 30 Amp Locking Receptacle 3 Wire Cord Set Q Neutral 120V Ground NEMA L5 30 Green Generac Portable Products PP5000T Generator DON T OVERLOAD THE GENERATOR Overloading a generator in excess of its rated wattage capacity can result in damage to the generator and or connected electrical devices Observe the following to prevent overloading the unit Add up the total wattage of all electrical devices to be connected at one time This total should NOT be greater than the generator s wattage capacity he rated wattage of lights can be taken from light bulbs The rated wattage of tools appliances and motors can usually be found on a data plate or decal affixed to the device Figure 10 Wattage Reference Guide RUNNING WATTS Air Conditioner 12 000 Btu Battery Charger 20 amp Belt Sander 3 Chain Saw Circular Saw 6 1 2 Coffee Maker Compressor 1 HP Compressor 3 4 HP Compressor 1 2 HP Curling Iron Freezer Disc Sander 9 Edge Trimmer Electric Nail Gun Electric2. The Owner Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis that all discrepancies are corrected and that the unit is kept clean and properly stored Never operate a damaged or defective generator Engine Maintenance oee Engine Owner s Manual for instructions Generator Maintenance Generator maintenance consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must not become clogged with snow leaves or any other foreign material NOTE We do not recommend using a garden hose to clean generator Water can enter engine fuel system and cause problems In addition if water enters generator through cooling air slots some of the water will be retained in voids and cracks of the rotor and stator winding insulation Water and dirt buildup on the generator internal windings will eventually decrease the insulation resistance of these windings To Clean the Generator Use a damp cloth to wipe exterior surfaces clean ooft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect cooling air slots and opening on generator These openings must be kept clean and unobs
3. D PLUE POWER POWER GRAY 5 STOUT B RY A BLUE I 2 02 RED 2 Q oray ME e 9 SIX LUG EE 3 oR rosie ASE Q lt 304 o 20 A P GRAY x 445 d BLUE L RED IA BLUE deg V EE GRAY 9 lt 10 SOR SIX ED 5 1 31 A d BLUE CONNECTOR 11 H USING 241516 C GRAY 2 44A E e E 5 J 20A eae FT Y BLUL GRE 22 EE 0 11B a A a 1 A 190 V s gt gt m sd o 7 prx x NOTE POSITIVE BRUSH IS CLOSEST 2 11B s 2 NY GRAY wu Poss O C445 _ Ja RED BLUE 1 C 11B lt 120 240 V Schematic Wiring Diagram 12 Generac Portable Products PP5000T Generator ud 2 WHEEL KIT EXPLODED VIEW amp PARTS LIST 9 Use Existing Fasteners to Secure 6 Item Part Qty Description Item Part Qty Description 1 87005A 2 PIN Retaining 6 94034 1 LEG Mounting 2 87280 2 WHEEL 8 Dia 8 84910 1 HANDLE Lifting 3 93728 2 STUD Axle 9 75928 1 GRIP Handle 4 94222Q 2 NUT 5 8 18 Jam 10 39287 2 CAP SCREW M8 1 25 x 45 5 49808 2 WASHER Flat 11 52858 2 NUT M8 1 25 Hex Lock Generac Portable Products PP5000T Generator 1 Generac Portable Products PP5000T Generator UNIT EXPLODED VIEW Item Part Z NSP 66825B 91825 66365D 22129 86307 74716J 65791 96796 75431 91859J 81917 86308C 22769 22145 70642 67025 02858 16222 143 53621
4. Range one element Electric Skillet Furnace Fan 1 3 HP Hair Dryer Hand Drill 1 Hand Drill 1 2 Hand Drill 3 8 Hand Drill 1 4 Hedge Trimmer e f the appliance tool or motor does not give wattage multiply 120 Volts times ampere rating to determine watts volts x amps watts e Some electric motors such as induction types require about three times more watts of power for starting than for running This surge of power lasts for only a few seconds when starting such motors Be sure you allow for this high starting wattage when selecting electrical devices to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads tems in the wattage reference guide Figure 10 are provided to help you to determine how many items the generator can operate at one time RUNNING WATTS Impact Wrench Jet Pump Lawn Mower Light Bulb Microwave Oven Milk Cooler Oil Burner on Furnace Oil Fired Space Heater 140 000 Btu Oil Fired Space Heater 85 000 Btu Oil Fired Space Heater 30 000 Btu Paint Sprayer Airless 1 3 HP Paint Sprayer Airless handheld Refrigerator Slow Cooker Submersible Pump 1 1 2 HP Submersible Pump 1 HP Submersible Pump 1 2 HP Sump Pump Table Saw 10 Television Weed Trimmer Allow 3 times the listed watts for starting these devices GENERAL MAINTENANCE RECOMMENDATIONS
5. an engine driven revolving field alternating current AC generator It was designed to supply electrical power for operating compatible electrical lighting appliance tool and motor loads This manual contains information for a generator that operates 120 and or 240 Volt single phase 60 Hz devices that require up to 5000 watts 5 0 KW of power that pull up to 41 7 Amps at 120 Volts or 20 8 Amps at 240 Volts CAUTION Do not exceed the generator s wattage amperage capacity See Don t Overload the Generator on page 9 The generator s revolving field is driven at about 3600 rpm by a single cylinder engine DANGER Do not tamper with engine governed speed Improper operating speeds are dangerous and increase risk of personal injury or damage to equipment If you have any problems with the use of your generator please call the Generator Helpline at 1 800 270 1408 Important Any attempt to run the engine before it has been serviced with the recommended oil will result in an engine failure CONTENTS Included with your generator are he main unit Wheel kit Video e Engine Owner s Manual Generator Owner s Manual If unit is operated in cold weather please review Cold Weather Operation on page 7 before discarding carton y Generac Portable Products PP5000T Generator SAFETY RULES 7N WARNING A The engine exhaust from this product contains chemicals known to the State of California to caus
6. 4 0 7 CIRCUIT BREAKER 30 CIRCUIT BREAKER 20 WASHER Shakeproof 1 4 SCREW M4 0 7 x 10 Pan Head MOUNT Rubber SCREW Self Tapping SCREW M6 x 16 Lg Wing CRADLE GROMMET Rubber SCREW M5 0 8 x 15 6 PIN CONNECTOR Male 6 PIN CONNECTOR GROMMET Mounting Tank CLAMP Hose 1 4 DECAL Danger DECAL Operating Instructions FILTER Fuel DECAL SVP 5000T Accessories Not Illustrated B2267 B2770 Owner s Manual Video Optional Items Available 15 3 806 43438 84883 120 Volt 30 Amp plug 120 240 Volt 20 Amp plug Cord Wrap LIMITED WARRANTY FOR PORTABLE GENERATORS Generac Portable Products hereafter referred to as THE COMPANY warrants to the original purchaser that its generator will be free from defects in materials or workmanship for a period of one year from the date of original purchase This warranty does not apply to units used for prime power in place of utility This warranty does not include the gasoline engine when furnished or attached because such engine is covered solely by the warranty of the manufacturer of the engine Starting batteries are not warranted by THE COMPANY NOTE Rental units demonstrators commercial applications such as construction or income producing are warranted for 90 days Rental units demonstrators or commercial applications such as construction or utility which are resold are not covered under warranty by THE COMPANY Any warranty whether expressed or implied re
7. 82881 86292 38150 23365 84324 11374 78831B 94834 17395 78299 80270 81897 81898 68868 Qty Description 1 1 1 ENGINE Tecumseh 10HP CARRIER Rear Bearing ASSEMBLY Brush amp Bridge Rectifier ADAPTER Housing LOCK WASHER M8 SCREW Hex Hd 5 16 24 x 3 4 Sems ASSEMBLY Rotor BEARING WASHER Special BOLT Rotor ASSEMBLY Stator PIN Roll M4 x 10 Lg BOLT Stator WASHER Shakeproof Int 10 WASHER Flat 5 16 M8 MOUNT Vibration 45 COVER Bearing Carrier LOCK NUT M8 1 25 Flange PPHMS M8 1 25 x 40 mm WIRE Ground WASHER Internal Lock SCREW 10 Self Drilling WASHER 8 Flat WASHER Lock Serrated 8 SHIELD Heat TANK Gas Plastic 5 Gal CAPSCREW Hex Hd M6 x 60mm BIk CAP Fuel Gauge 5 Gal NUT Hex Lock M6 BUSHING Plastic Tank VALVE Plastic Tank PANEL Control PANEL Control Back Plastic OUTLET 120 Volt 30 Amp Locking Item 38 39 40 41 42 43 44 45 Amp 46 Amp 47 48 49 50 51 53 54 57 59 60 63 65 72 73 74 75 Part 68867 68759 84242 45771 74908 22264 51715 5207A 75207 26850 15475 85652 82308 86494 B2265 67022 66849 22695 22694 83465 48031C 92982 93826 68740 B2266 Qty Description 1 2 2 4 6 6 1 NO O N Q T N QO N OUTLET 120 240 Locking OUTLET 120 Volt 20 Amp GROMMET Rubber NUT Hex M8 1 25 SCREW Hex M5 0 80 x 10 WASHER 8 Lock NUT Hex M
8. GENERAG The Reliable Ones PPSOOOT Portable Generator Owner s Manual DANGER This generator is designed for outdoor use only Never use this generator inside any building or enclosure including the generator compartment of a recreational vehicle RV Carbon monoxide poisoning fire and or an explosion may result No user performed modifications including venting of exhaust and or cooling ventilation will eliminate the danger Always have at least two feet of clearance on all sides of the generator even while operating the unit outdoors circuit breaker or main switch if this unit is used for backup power Failure to isolate the generator from the power utility may result in injury or death to electric utility workers and damage to the generator due to a backfeed of electrical energy The Emission Control System for this generator is warranted for standards set by the Environmental Protection Agency For warranty information refer to the Engine Owner s manual DANGER You must isolate the generator from the electric utility by opening the electrical system s main Model No 1140 0 5000 Watt AC Generator Manual No 82267 Revision 2 7 15 1999 Visit our Generac website www generac portables com This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety A messages that follow this symbol to avoid possible injury or death EQUIPMENT DESCRIPTION The generator is
9. Hz electrical loads Do not connect 240 Volt loads to the 120 Volt receptacles Do not connect 3 phase loads to the generator Do not connect 50 Hz loads to the generator DO NOT OVERLOAD THE GENERATOR Add up the rated watts or amps of all loads to be connected at one time This total should not be greater than the rated wattage amperage capacity of the generator See Don t Overload the Generator on page 9 Stopping the Engine Unplug all electrical loads from generator panel receptacles Never start or stop engine with electrical devices plugged in and turned on Let engine run at no load for several minutes to stabilize the internal temperatures of engine and generator e Move engine control switch to Off 0 position Close the fuel shut off valve COLD WEATHER OPERATION Under certain weather conditions temperatures below 40 F 4 C and a high dew point your Generac generator may experience icing of the carburetor and or the crankcase breather system In an emergency use the original shipping box as a temporary shelter Cut off all flaps Cut out one of the long sides of the box to expose exhaust side of unit Ensure a minimum of two feet clearance between open side of box and nearest object Cut appropriate slots to access receptacles of unit You may also need to cut a clearance slot for the handle Start unit then place box over it IMPORTANT Remove shelter when temperature is a
10. OF THIS WRITTEN WARRANT Y Some states do not allow limitations on how long an implied warranty lasts or the exclusions or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty is effective for all products manufactured after June 1998 and supersedes all prior warranties of THE COMPANY For service contact your nearest THE COMPANY authorized warranty service facility or call 1 877 544 0982 Warranty service can only be performed by a THE COMPANY authorized service facility At the time of requesting warranty service evidence of original purchase date must be presented GENERAC PORTABLE PRODUCTS Jefferson WI 53549
11. bove 40 F 4 C For a more permanent shelter build a structure that will enclose three sides and the top of the generator Make sure entire muffler side of generator is exposed A typical generator is shown in Figure 6 Figure 6 Temporary Shelter handle wheels omitted Generac Portable Products PP5000T Generator e Ensure a minimum of two feet clearance between open side of box and nearest object Face exposed end away from wind and elements Enclosure should hold enough heat created by the generator to prevent icing problems CAUTION NEVER run unit indoors Do not enclose generator any more than shown Remove shelter when temperatures are above 40 F 4 C RECEPTACLES 120 Volt 20 Amp Duplex Receptacle Each of these receptacles is protected against overload by a 20 Amp push to reset type circuit breakers Use each receptacle to operate 120 Volt AC 20 Amp 60 Hz single phase loads Figure 7 Figure 120 Volt 20 Amp Receptacle 120 240 Volt 20 Amp Locking Receptacle Use a NEMA L14 20P type plug with this receptacle Connect a 4 wire cord set rated for 250 Volts at 20 Amps or greater Figure 8 You can use the same 4 wire cord if you plan only to run a 120 Volt load This receptacle powers 120 or 240 Volt AC 60 Hz single phase loads and is protected by a 20 Amp push to reset circuit breaker Figure 8 120 240 Volt 20 Amp Locking Receptacle 4 Wire Cord Set Q
12. e cancer birth defects or other reproductive harm This generator set was designed and manufactured for specific applications Do not attempt to modify the unit or use it for any application it was not designed for If you have any questions about your generator s application ask your dealer or consult the factory The manufacturer could not possibly anticipate every circumstance that might involve a hazard For that reason warnings in the manual and warnings on tags or decals affixed to the unit are not all inclusive If you intend to handle operate or service the unit by a procedure or method not specifically recommended by the manufacturer first make sure that such a procedure or method will not render this equipment unsafe or pose a threat to you and others Read this manual carefully and become familiar with your generator set Know its applications its limitations and any hazards involved The generator produces a very powerful voltage that can cause extremely dangerous electrical shock Avoid contact with bare wires terminals etc Never permit an untrained person to operate or service the generator Never handle any kind of electrical cord or device while standing in water while barefoot or while hands or feet are wet The National Electric Code requires the frame and external electrically conductive parts of the generator be properly connected to an approved earth ground Local electrical codes may also requir
13. e engine generator requires an adequate flow of cooling air for its continued proper operation Never operate the unit inside any room or enclosure where the free flow of cooling air into and out of the unit might be obstructed Without sufficient cooling air flow the unit quickly overheats damaging the generator or nearby property Allow at least 2 feet of clearance on all sides of generator even while operating unit outdoors or you could damage the unit However when operating unit in cold weather refer to the Cold Weather Operation section on page 7 Never start or stop the engine generator with electrical loads connected to receptacles AND with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loads before shutting down the generator Do not insert any object through cooling slots of the engine generator You could damage the unit or injure yourself Never operate the generator in the rain in any enclosed compartment if connected electrical devices overheat if electrical output is lost if engine or generator sparks if flame smoke is seen while unit is running if unit vibrates excessively GROUNDING THE GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground Local electrical codes may also require proper gro
14. e proper grounding of the generator Consult with a local electrician for grounding requirements in your area Use a ground fault circuit interrupter in any damp or highly conductive area such as metal decking or steel work Generac Portable Products PP5000T Generator rss Do not use worn bare frayed or otherwise damaged electrical cord sets with the generator Using a defective cord set may result in electrical shock or damage to equipment and or property Operate unit only on level surfaces and where it will not be exposed to excessive moisture dirt dust or corrosive vapors Gasoline is highly FLAMMABLE and its vapors are EXPLOSIVE Do not permit smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Comply with all laws regulating storage and handling of gasoline Do not overfill the fuel tank Always allow room for fuel expansion If tank is overfilled fuel can overflow onto a hot engine and cause FIRE or EXPLOSION Never store a generator with fuel in the tank where gasoline vapors might reach an open flame spark or pilot light as on a furnace water heater clothes dryer FIRE or EXPLOSION may result Generator exhaust gases contain DEADLY carbon monoxide gas This dangerous gas if breathed in sufficient concentrations can cause unconsciousness or even death Operate this equipment only in the open air where adequate ventilation is available Th
15. electrical lighting Fuel Tank Capacity of 4 U S gallons appliance tool and motor loads l a Grounding Wing Nut Provides a tie point for 120 Volt AC 30 Amp Locking Receptacle May connecting the generator frame to earth ground be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical lighting appliance tool and motor loads 120 240 Volt AC 20 Amp Locking Receptacle SPECIFICATIONS May be used to supply electrical power for the Run Stop Switch Must be in Run position to start engine Set to Stop to stop a running engine operation of 120 and or 240 Volt AC 20 Amp single Rated Maximum Continuous phase 60 Hz AC electrical lighting appliance tool Wattage Capacity 5000 Watts and motor loads 1 0 Air Filter This engine assembly filters air entering Rated Maximum Continuous Load Current h ine W Moin e At 120 Volts 41 67 Amps ircuit Breakers Each receptacle is provided with a circuit breaker to protect the E E generator against electrical overload Breakers are Phase 1 phase push to reset type Rated Frequency 60 Hertz Es Generac Portable Products PP5000T Generator WHEEL KIT INSTALLATION To install wheel kit you need the following tools e 15 16 22mm box open end or socket wrench e Two 13mm box open end or socket wrenches Install Wheel Kit as follows Refer to Figure 2 Figure 2 Installing
16. er Above 40 F use SAE 30 Winter Below 407 use synthetic SAE 5 30 or SAE 10W DO NOT USE SAE 10W40 Although multi viscosity oils SW30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible damage from running low on oil Review oil fill instructions in the engine manual To fill your engine with oil Place generator on a level surface Clean area around oil fill and remove oil fill plug and dipstick Wipe dipstick clean Pour oil into oil fill opening until oil reaches FULL mark on the dipstick Do not overfill NOTE The generator s revolving field rides on a pre lubricated and sealed ball bearing that requires no additional lubrication for the life of the bearing Generac Portable Products PP5000T Generator Add Gasoline DANGER NEVER fill fuel tank indoors NEVER fill fuel tank when engine is running or hot DO NOT light a cigarette or smoke when filling the fuel tank WARNING Do not overfill the fuel tank A Always allow room for fuel expansion Use regular UNLEADED gasoline with the generator engine Do not use gasoline containing methanol Do not mix oil with gasoline Clean area around fuel fill cap remove cap Slowly add unleaded regular gasoline to fuel tank Be careful not to overfill Allow about 1 2 of tank space for fuel expan
17. ition Open the fuel shut off valve Figure 4 Figure 4 Open Fuel Tank Valve Fuel Tank Fuel Valve Open Position Shown Move the choke lever to the Full Choke position Figure 5 Figure 5 Choke Positions Full Choke Position No Choke Generac Portable Products PP5000T Generator Set the engine Run Stop switch to the On position Grasp starter grip and pull slowly until you feel some resistance Then pull cord out with rapid full arm stroke Let rope return slowly Do not let rope snap back against starter When engine starts move choke lever to a Half Choke position until the engine runs smoothly and then to No Choke position If engine falters move choke lever to Half Choke position until the engine runs smoothly and then to No Choke position NOTE If engine fails to start after 3 pulls move the choke lever to No Choke position and pull starter rope again NOTE If the engine fails to start after three 3 pulls check for proper oil level in crankcase Unit is equipped with a low oil shutdown system Refer to engine owner s manual for further information NOTE If engine fires but does not continue to run move choke lever to Full Choke and repeat starting instructions Connecting Electrical Loads Let engine stabilize and warm up for a few minutes after starting Plug in and turn on the desired 120 and or 240 Volt AC single phase 60
18. seh service facility Fill crankcase to proper level See Don t Overload the Generator on page 9 Replace air filter Contact Tecumseh service facility Move choke to halfway position till engine runs smoothly Contact Tecumseh service facility C B C B C B 20A 20A 30A GE TT E C TE GRAY L o dis die d fb a C114 i n 6 a 22 a Sod EXCITATI JV A 3 SOON AUGON E O BE BROKEN OFF O ce BLUE U 1B
19. sion as shown in Figure 3 Figure 3 Recommended Air Space amc A SS 1S y f RRA RAA fA f A A I SS f OS OS fI OS OS OS NS OS f n 7 N S9 e Install fuel cap and wipe up any spilled gasoline IMPORTANT It is important to prevent gum deposits from forming in essential fuel system parts such as the carburetor fuel filter fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol or ethanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer See Storage on page 10 Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur OPERATING THE GENERATOR CAUTION Never start or stop the engine with electrical loads connected generator AND with the connected devices turned ON Starting the Engine DANGER Breathing Hazard Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas WARNING Burn Hazard Temperature of muffler and nearby areas may exceed 150 F 65 C Avoid these areas e Unplug all electrical loads from generator receptacles before starting the engine Make sure the unit is in a level pos
20. sts solely with the seller During said warranty period THE COMPANY will at its option repair or replace any part which upon examination by THE COMPANY is found to be defective under normal use and service All transportation costs under warranty including return to the factory if necessary are to be borne by the purchaser and prepaid by the purchaser This warranty does not include nominal maintenance and service and does not apply to a generator set or parts which have been subjected to improper or unauthorized installation misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in THE COMPANY s judgment to adversely affect its performance and reliability THERE IS NO OTHER EXPRESS WARRANTY THE COMPANY HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD AS SPECIFIED IN THE EXPRESS WARRANTY LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES EXCLUDED TO THE EXTENT PERMITTED BY LAW THE COMPANY ALSO DISCLAIMS ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SUCH AS THE LOSS OF TIME OR THE USE OF THE POWER EQUIPMENT OR ANY COMMERCIAL LOSS DUE TO THE FAILURE OF THE EQUIPMENT AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE DURATION
21. t circuit in a connected load Generator is overloaded Engine speed is too slow Shorted generator circuit On Off switch set to Off o Dirty air cleaner Out of gasoline Stale gasoline Spark plug wire not connected to spark plug Bad spark plug Water in gasoline Overchoking 9 Low oil level 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression Out of gasoline Low oil level Fault in engine Load is too high Dirty air filter Engine needs to be serviced 1 Choke is opened too soon 2 Carburetor is running too rich or too lean 11 Solution 9 10 Contact Tecumseh service facility 11 Contact Tecumseh service facility 12 Contact Tecumseh service facility Reset circuit breaker Check and repair Connect another device that is in good condition Contact Generac service facility Disconnect shorted electrical load 2 See Don t Overload the Generator on page 9 Contact Tecumseh service facility Contact Generac service facility Set switch to On Clean or replace air cleaner Fill fuel tank Drain gas tank and fill with fresh fuel Connect wire to spark plug Replace spark plug Drain gas tank fill with fresh fuel Put choke lever to no choke position Fill crankcase to proper level 1 Fill fuel tank 2 3 Contact Tecum
22. the Wheel Kit Axle Stud Use Existing Fasteners to Secure Leg Retaining Pin Place bottom of generator cradle on a flat surface Place axle stud through wheel retainer on cradle frame Use 15 16 wrench to secure the axle stud to frame with 5 8 18 jam nut Install the other axle stud in the same manner NOTE Be sure to install wheel with raised hub inboard Place flat washer over axle stud tip unit and install the wheel Retain wheel on axle stud with retaining pin Install other wheel on remaining axle shaft the same way Remove two front nuts and lock washers from vibration mount with 13mm wrench Use these nuts to retain the mounting leg Attach the handle using two 13mm wrenches with two capscrews and two hex nuts Center the lifting handle on generator end of cradle BEFORE STARTING UNIT Add Oil WARNING Any attempt to start the engine before it has been properly filled with the recommended oil may result in engine failure NOTE When adding oil to the engine crankcase in the future use only clean high quality detergent oil rated with API service classification SF SG SH SH CD or higher rated SAE 30 Use no special additives Select the oil s viscosity grade according to your expected mE temperature um 5W 20 5W 30 mE FA o 20 9 40 O 20 32 40 100 C 30 20 10 0 10 20 40 Temperature Range of Expected Use Summ
23. tructed 10 Generac Portable Products PP5000T Generator STORAGE INSTRUCTIONS The generator should be started at least once every seven days and allowed to run at least 30 minutes If this cannot be done and you must store the unit for more than 30 days use the following information as a guide to prepare it for storage Generator Storage Clean the generator as outlined earlier in To Clean the Generator Check that cooling air slots and openings on generator are open and unobstructed DANGER Storage covers can be flammable Do not place a storage cover over a hot generator Let the unit cool for a sufficient time before placing the cover on the unit Engine Storage oee Engine Owner s Manual for instructions Other Storage Tips Do not store gasoline from one season to another Replace your gasoline can if it starts to rust Rust and or dirt in a gasoline can cause problems when you use that fuel with this unit e Store in clean and dry area Generac Portable Products PP5000T Generator TROUBLESHOOTING Problem Engine is running but no AC output is available Engine runs good but bogs down when loads are connected Engine will not start or starts and runs rough Engine shuts down during operation Engine lacks power Engine hunts or falters Cause Circuit breaker is open Poor connection or defective cord set Connected device is bad Fault in generator Shor
24. unding of the unit For that purpose a GROUNDING WING NUT is provided on the generator Figure 1 Generally connecting a No 12 AWG American Wire Gauge stranded copper wire to the grounding wing nut and to an earth driven copper or brass grounding rod electrode provides adequate protection against electrical shock Be careful to keep the grounding wire attached after connecting the stranded copper wire However local codes may vary widely Consult with a local electrician for grounding requirements in your area Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices Proper grounding also helps dissipate static electricity which often builds up in ungrounded devices Generac Portable Products PP5000T Generator KNOW YOUR GENERATOR Read this owner s manual and safety rules before operating your generator Compare the illustrations with your generator to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Fuel Tank Circuit Breakers AC mm 120 Volt AC 30 Amp Locking Receptacle 120 240 Volt AC 20 Amp 120 Volt AC 20 Amp Locking Receptacle Receptacles 120 Volt AC 20 Amp Receptacles May be used Fuel Shut Off Valve Controls fuel supply to to supply electrical power for the operation of 120 Volt engine AC 20 Amp single phase 60 Hz
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