GE Feb-74 Conference Phone User Manual
Contents
1. 21 13 Function Expla atiomn 23 14 Protective Functions 34 15 Warranty Parts and Service 35 16 Electromagnetic Compatibility 37 17 Declaration of Conformity 40 FVR C9S 7UX 0 Safety Precautions Before carrying out installation wiring mainte nance or inspection of the drive read this in struction manual thoroughly to gain a full under standing of the correct operation procedures Make sure that you have read all product details safety information warnings and cautions before use The following classifications for warnings and cautions are used throughout this manual WARNING Denotes operating procedures and practices that may result in severe injury or loss of life if not correctly followed CAUTION Denotes operating procedures and practices that if not strictly observed may result in per sonal injury or damage to the equipment WARNING FIRE AND PERSONAL INJURY HAZARD This drive is designed for variable speed opera tion of three phase induction motors It cannot be used with single phase motors or for any other applications otherwise fire may result The drive cannot be used by itself for elevators life preservation equipment or other equipment which is directly related to human safety In such situations sufficient consideration should be given to overall system configurat2. 8 The Drive that Powers Instruction Manual FVR C9S 7UX Drive Series Single phase 240 VAC Input Type FVR C9S 7UX CAUTION e Make sure that you read this instruction manual thoroughly before installing wiring operating and inspecting this drive e Please make sure that this instruction manual accompanies the drive to the end user Keep this instruction manual so that it will always be available for the duration of the drive s operating life e Product specifications are subject to change without notice FVR C9S 7UX Thank you for purchasing the Fuji FVR C9S drive marketed by GE Fuji Drives USA Inc This instruction manual is included with the drive and equipment and is provided for the conve nience of the end user Please be sure it accompanies the drive CONTENTS D Safety Precautions 4 1 Inspection Upon Receipt 6 2 Part Names 7 3 Warning and Caution 7 4 Specifications 8 5 External Dimensions 10 6 Installation Instructions 12 7 MV IMG 12 8 Basic Wiring Diagrams 14 9 Application of Wiring and Equipment 16 10 Terminal Function Explanation 17 11 Operation aaa 19 12 Keypad Panel
3. 1 Phase gt O ovdl2 pres AUN Potentiometer for is 1 OLO I I frequency setting Forward direction operation command o oO FWD 1 Reverse direction operation command REV q 90 O30B Motor coast to stop command o o To BX X2 Ex O30C Alarm reset O O RST I External alarm input CM vi dg FVR C9S Analog monitor O FM 10V 1mA Note 1 Set function F02 to 1 Note 2 In case of using an external frequency setting potentiometer disconnect the potenti ometer connector CN2 from the keypad panel Use of an external potentiometer together with the potentiometer on the keypad panel may result in damage to the drive PE terminal blocks for the drive and motor should be provided in the cabinet in which the drive is installed in 15 16 FVR C9S 7UX CAUTION The control circuit terminal wiring should be kept as far as possible from the main circuit wiring to prevent operational error due to noise interference Never install them in the same duct or conduit A separation distance of 4 inches 10cm or more is recom mended If the control circuit wiring must cross the main circuit wiring make sure it crosses at a right angle Use shielded twisted wire for the control circuit wiring which should be as short as possible 65 feet 20m or less Install a surge absorber in parallel with any magnet contactors
4. Function Codes Different From Factory Settings Function Code Setting Function Code Setting Failure Message see Section 5 Latest Fault Previous Faults No Message Hz 1 Q 2 V 3 After all of the Checklist information is acquired contact the following Service Center number for assistance 540 387 5739 8am 5pm Central Standard time Monday thru Friday 540 387 8292 24 hour emergency When you return the unit for warranty you need to get a RMA number from your Service Center 36 FVR C9S 7UX 16 Electromagnetic Compatibility EMC 1 General In accordance with the provisions described in the European Commission Guidelines Document on Council Directive 89 336 EEC Fuji Electric Co Ltd has chosen to classify the FVR C9S 7UX range of drives as Com plex Components Classification as Com plex Components allows a product to be treated as apparatus and thus permits compliance with the essential requirements of the EMC Directive to be demonstrated to both an integrator of FVR drives and to his customer or the installer user FVR drives up to 2 Hp are supplied CE marked signifying compliance with EC Directive 89 336 EEC when fitted with specified filter units installed and earthed in accordance with this sheet This specification requires the following performance criteria to be met Immunity EN50082 2 Emissions EN50081 1 2 RFI Filters It is strongly
5. Model Required Wire torque N m range FVRF12C9S 7UX 0 98 14 FVRF25C9S 7UX 0 98 14 FVRF50C9S 7UX 0 98 14 FVR001C9S 7UX 0 98 14 FVROO2C9S 7UX 0 98 14 Control board terminal 0 7 24 Use the listed quick acting fuse in series Fac tory recommendation is a Bussman type JKS or equivalent Fuses are required to validate the UL and CSA listings Model Dist fuse size 600V FVRF12C9S 7UX 20 FVRF25C9S 7UX 20 FVRF50C9S 7UX 20 FVR001C9S 7UX 20 FVROO2C9S 7UX 30 Field wiring connection shall be made by a UL listed and CSA Certified closed loop terminal connector sized for the wire gauge involved Connector must be fixed using the crimp tool specified by the connector manufacturer OTHER WARNING FIRE AND PERSONAL INJURY HAZARD Do not carry out any modifications to the drive Doing so may result in electric shock and injury GENERAL CAUTION All of the illustrations in this instruction manual show the drive with the covers and other protec tive equipment removed in order to facilitate explanation of detailed parts of the drive Be absolutely sure to return all covers and protective equipment to the prescribed positions before operating the drive and make sure that all opera tions are carried out in accordance with the instructions in this manual 1 Inspection Upon Receipt Please inspect the following items upon receipt of your drive Check the name plate to insure the specifica tions correspond to those ordered
6. Mounting plate Heat sink temperature will reach 90 during operation Please use thermostable material for drive mounting plate Multi mounting When 2 or more drives are installed within the drive switchboard ar range them side by side keeping space shown in the above figure between each drive If the drives must be lined up vertically provide adequate ventilation so that the hot air from each drive will not affect the one above it 7 Wiring Perform wiring in accordance with the fol lowing procedure 1 Remove the cover mounting screw at the center of the cover Cover Mounting Screw 2 Hold the lower end of the cover lift it up and remove the cover o gt Side view of inverter 3 Remove the keypad panel from the main unit and disconnect the harness from the CN2 at the same time FVR C9S 7UX Note 3 Connect the power supply of over voltage category Il If the power supply is over voltage category Ill place the devices to limit the over voltage below 2 5kV Required for CE Certification 5 Reinstall the cover Connect the harness of the keypad panel to the CN2 on the main unit then reinstall the keypad panel fitting it onto the guide pins 4 Arrange the main circuit and the control circuit wiring as follows eH o u v w gt n Power Supp pig Cabinet PE FVRF12C9S 7UX to FVROO1C9S 7UX ojo on 11 1F 0 6 As shown below reinstall the cover
7. 45 11 5 TERMINAL M35 Di 0 43 11 3 43 87 0 45 11 5 DWG 2 FVROO2C9S 7UX Rated Current External Dimensions inches mm A D D1 D2 FVROOZCOSTUX 5 53 140 5 3 05 77 5 2 56 65 7 005 11 12 FVR C9S 7UX 6 Installation Instructions Installation Conditions Install the drive in a location which meets the following requirements e The ambient temperature should be be tween 10 C and 50 Install the drive in the environment of pollution degree 2 If environment is pollu tion degree 3 or 4 the drive should be installed in a cabinet of IP54 nstall the drive in the atmospheric pres sure of 900mbar or more Install the drive in the vibration of 232 inches s 5 9m s or less Mounting Direction and Space 3 94 10cm 0 394 0 394 1 1 o close CD To 3 94 10cm NOTICE The durability and reliability of the drive will be affected by the ambient tem perature Do not place the unit where ambi ent temperature is not proper Direction Insert M4 size screws in the mounting screw holes in the left upper and right lower of the drive and install the drive with these screws Install the drive vertically Horizontal or other positional installation will cause the drive to overheat Space The drive will generate heat during operation Allow sufficient space around the unit as shown in the above figure
8. EC Declaration of Conformity We Fuji Electric Co Ltd Suzuka Factory 5520 Minami tamagaki cho Suzuka city Mie ken JAPAN declare under our sole responsibility that the following products Product Identification e Product Inverter e Brand Fuji Electric e Model Type FVRO 1C9S 7xxx to FVR1 5C9S 7xxx xxx stands for A to Z to which this declaration relates is in conformity with the low voltage requirements of the following standard s DIN VDEO160 1988 Category Overvoltage category Il Pollution degree 2 and conforms to the protection requirements of Council Directive 73 23 EEC relating to Low Voltage When Wired and earthed in accordance with the installation instructions Installed within a steel enclosure satisfied Pollution degree 2 Used in conjunction with 1AC power supply Line whose line is earthed for 7xxx series A OKUBO General Manager Inverter Design Department Suzuka Factory Dated November 20 1997 43 INR 5147 0459 b E FUJI EtECTRIG The Drive that Powers GE Fuji Drives USA Inc 1501 Roanoke Blvd Suite 435 Salem VA 24153 1 800 543 6196 Internet Address http www ge com Printed in Japan
9. RATES to drive input X W 8 FVR drives should be installed and are designed to operate within an electrically shielded metal enclosure The RFI filters range are designed especially for the FVR drive and help to ensure EMC compliance of machinery an installations using the drives The drives may be mounted on top of the filter using the integral fixing positions the intention being that valuable space inside wiring cabinets may be saved Refer to Fig 1 and Table 1 Table 1 RFI Filter Dimensions Conforms to EN55011 Class B Part No Drive Current Voltage EFL 0 2C9 7 FVRF12C9S 7UX FVRF25C9S 7UX EFL 0 75C9 7 FVRF50C9S 7UX 1 Phase FVR001C9S 7UX 240 VAC Y L Fig 1 RFI Filters Dimensions inches Drive Sub LxWxH X Y Fixings Filters 6 69 x 3 35 x 1 38 1 97 6 1 M4 0 16 Ferrite x0 63 2pcs OC1x 1 pcs 6 69 x 3 35 x 1 38 x0 63 2 pcs 7 09 x 4 53 x 1 38 3 50 6 50 M40 16 Ferrite 7 006 FVR C9S 7UX Basic Standards EN55011 Class B Input lS Single contactor Enclosure as phase E 50 60 Hz Ferrite ring T AEN power HRC Fuses gt N supply or circuit Noise filter 1 r e creer breaker is mond Drive iF n 5 mo Screening must be electrically continuous and earthed at the enclosure the motor 1and 2 These connections are to be as short as possible and earth conductor should be as thick as possible 39 FVR C9S 7U
10. drive cover removed 4 Do not touch the live part until the CRG lamp located above the main circuit terminals goes out 5 Avoid using a magnetic contactor ON OFF installed in the line side of the drive for RUN and STOP Use the FWD CM forward and REV CM reverse terminals for RUN and STOP 6 Do not connect a power factor correcting capacitor to the output side of the drive 7 Do not perform a megger test between the drive terminals or on the control circuit terminals 4 Specifications FVR C9S 7UX _ _ _ C9S 7UX 001 002 Applicable motor output Hp 1 2 Rated capacity kVA 1 5 27 Voltage V Three phase 220 240V 50 60 Hz Output voltage is proportional to input voltage Output Rating Rated current 0 66 1 2 2 1 3 7 6 4 Overload current rating 150 1 min Rated frequency Hz 50 60 Hz Phase voltage frequency Single phase 220 240V 50 60 Hz Allowable variation in Voltage 10 15 Frequency 15 Imbalance in power Input power voltage frequency supply voltage 3 supply Instantaneous voltage drop Drive is kept running if voltage is 165V or more If voltage drops withstanding capacity more than 165V from rated voltaae drive is run for 15ms capacity Adjustment Max freq Hz 50 120 Hz Setting variable in increments of 1 Hz Base freg Hz 50 120 Hz Setting variable in increments of 1 Hz Starting freq Hz 1 6 Hz Setting variable in increments of 1 Hz Output Accuracy A
11. onto the drive main unit and fix it with the mount ing screw motor oo Cabinet PE terminals Motor coast to stop a es Reset signal Reverse direction operation command Forward direction operation command External alarm Frequency setting VR Combined alarm relay output Note 1 FWD and THR are connected to CM at the factory In this condition starting stopping can be performed via RUN STOP keys on the keypad panel Note 2 In case of using an external potenti ometer remove the connector which the keypad panel and the CN2 on the drive main unit are connected Power Supply FVR002C9S 7UX Side view of inverter NOOR WN 13 FVR C9S 7UX 8 Basic Wiring Diagram 1 Keypad Panel Operation From the factory the drive is set for frequency control by means of the potentiometer control knob on the keypad panel The RUN STOP function of the drive is controlled by the RUN STOP keys on the keypad panel FAB Power Supply o T AC220 240V 50 60 Hz 1 phase o 10V 1mA PE terminal blocks for the drive and motor should be provided in the cabinet in which the drive is installed in FVR C9S 7UX 2 External Signal Operation Ensure that the connection is as shown in the following diagram in case of operating the drive by means of external frequency setting potentiometer or contact signal FAB Thermal Relay Power supply O oct AC220 240V 50 60Hz
12. Common terminal for control input signals 92 7 03 Electric potential of 11 terminal is identical with that of CM terminal 17 18 FVR C9S 7UX Terminal Function Explanation cont Terminal Function Explanation Classi ficati Terminal Code Explanation of Function ication Outputs 10VDC between FM and CM terminals When frquency setting is equal to the maximum frequency setting outputs 10VDC at 150 current when monitoring output current Output for Motor Analog Monitor Two DC voltmeters internal resistance of 10K ohm or greater can be connected n case of DC ammeter 1mA full scale it is necessary to add series resistance of 10K ohm 1 2W e This output is a pulse output constant frequency 38 1 Hz which has a variable duty Contact Combined Alarm Output Output via no volt signal contact1c to indicate that the Output Terminals drive s protective function has been activated by an alarm e Contact capacity DC48V 0 3A C92 04 FVR C9S 7UX 11 Operation Pre Operation Inspection Check for wiring errors Check that all loose wire stands metal chips and unnecessary screws etc have been removed Check that no screws terminals etc are loose Check that the wire ends of crimp terminal are not in contact with other terminals Test Run Check Points Smooth rotation and correct rotation direction No abnormal vibrations and noise from the motor Smooth acceleratio
13. FIRE AND PERSONAL INJURY HAZARD If the retry function has been activated and a trip occurs the drive will restart automatically de pending on the cause of the trip Make sure that the system is set up properly so that there will be no danger to personnel when the drive starts The STOP key is only effective when keypad panel operation has been selected in the func tion settings A separate switch should be installed for emergency stopping purposes If an alarm reset is carried out while a run signal FWD REV is being input the drive will suddenly restart Always check that the run signal is not being input before carrying out the alarm reset otherwise accidents may occur Never touch the drive terminals while the power is fed to the drive regardless of whether the drive is running or not CAUTION Do not touch the cooling fins as they become hot during drive operation Because it is relatively easy to set the drive to high speed operation be sure to check the capacity of the motor and the equipment being operated before changing the drive function setting The drive braking function cannot be substituted for mechanical means Attempting to do so may result in injury MAINTENANCE INSPECTION AND PART REPLACEMENT WARNING ELECTRIC SHOCK HAZARD Wait at least five minutes after turning off the power before carrying out inspection Check that the charge indication lamp has gone out Do not touch the drive parts if
14. Inspect the unit for damage which may have occurred during shipping If you have any problems or questions regarding the drive please contact the nearest Fuji sales office or the distributor where the unit was purchased Nameplate FVRF 12C9S 7UX 1PH 200 240V 1 7A 50 60 HZ 3PH 200 230 0 66A 1 8HP 1 120HZ Fuji Electric Co Inc Japan FVR C9S 7UX 1 Type Drive Series l FVR F25 C9S 7UX Power Series 200V UX Series Applicable motor output Hp 2 Phase 1 Single phase Voltage range 220V 240V AC200V Series Frequency 50 60Hz e Rated output capacity Rated output current Output frequency range 1 120 Hz N p Q Serial No 2 Part Names 4 1 Drive Cover 5 2 Keypad Panel 3 Frequency Setting VR 4 Mounting Screw Holes 5 Drive Cover Screw 3 Warning and Caution Improper wiring will result in damage to and failure of the unit Please carefully note the items listed below and use the unit as indi cated WARNING AND CAUTION 1 Do not connect the power supply to voltage that exceeds the standard speci fication voltage with permissible fluctua tion Permissible voltage AC220V 240V 2 Do not connect power supply to the drive output terminals U V W Connect power supply only to the power terminals L1 L2 3 Whenever removing the drive cover always switch off the power supply Do not switch on the power supply to the drive with the
15. X Enclosure Power supply RFI Ferrite Housing single phase FILTER 220 240V 50 60 HZ Ix ee aet Motor Su Armored screened cable Frequency setting Potentiometer o o Control Lg input Analog o frequency ar meter Fig 3 Recommended installation detail inside the enclosure 40 FVR C9S 7UX 41 42 FVR C9S 7UX 17 EC Declaration of Conformity We Fuji Electric Co Ltd Suzuka Factory 5520 Minami tamagaki cho Suzuka city Mie ken JAPAN declare under our sole responsibility that the following products Product identification e Product Inverter e Brand Fuji Electric e Model Type FVRO 1C9S 7xxx to FVR1 5C9S 7xxx xxx stands for A to Z to which this declaration relates is in conformity with the EMC requirements of the following standard s Immunity EN50082 2 Generic immunity standard Part 2 Industrial Environment Emission EN50081 1 Generic emission standard Part 1 residential commercial and light industrial and conforms to the protection requirements of Council Directive 89 366 EEC relating to Electromagnetic Compatibility When Wired and earthed in accordance with the installation instructions Installed within a steel enclosure Used in conjunction with power input filter and ferrite rings which are recommended by Fuji Electric A OKUBO General Manager Inverter Design Department Suzuka Factory Dated November 20 1997 FVR C9S 7UX
16. _ 1 By pressing FUNC DATA in this state the data will be reset to the value set at the factory and the mode will automatically change to the 6 0 0 frequency display mode F 1 8 Retry The number of times of retry for automatic restart after the drive has been tripped can be set 0 The number of retry times is fixed at 5 Retry takes place in 0 5s after trip EEN Note that the retry takes place only in the case where the drive is tripped due to overcurrent or overvoltage applied during operation F 1 9 Motor Characteristics Used to compensate for output current instability F 2 0 Jump Frequency Range F 2 1 Jump Frequency 1 F 2 2 Jump Frequency 2 F 2 3 Jump Frequency 3 Frequency is jumped so that the mechanical common point of load and the output frequency of drive do not coincide with each other Output frequency Set frequency Jump width is changeable within 0 10 Hz range in a unit of 1 Hz 30 FVR C9S 7UX x F 2 4 High Limiter F 2 5 Low Limiter The upper and lower and lower limits of the output frequency can be set 0 Set as a percentage of the maximum frequency in increments of 196 within a range of 0 to 10096 1 0 If the value set for low limiter is higher than that set for the 100 high limiter the high limiter will take priority and the low limiter will be ignored Thus operation will always be accordance with the high limiter value regardless of the frequency s
17. ation Control time can be set independently Voltage frequency characteristics Setting of maximum frequency base frequency is variable Restart after momentary power failure Automatic restart setting makes it possible to keep motor running and restart drive in case of a momentary power failure High Limiter amp Low Limiter Upper limit and lower limit of frequency can be set Bias setting Bias setting is possible with respect to analog frequency setting Jump frequency Three jump points and one jump width can be set Torque boost Setting variable in 32 steps Starting torque 15096 for 60 seconds Braking torque 100 1 min 50 1 min Braking Brake starting frequency 3 Hz fixed Setting of braking current braking time is variable Detects overload current and stops drive Momentary overcurrent Protects drive In case of ground fault detects at start and short circuit of output circuit Overvoltage Detects overvoltage of DC bus and stops drive Protection Overheating of cooling element Detects abnormal temp rise of cooling element and stops drive Motor protection Protects standard 4 pole motor and forced air cooled motor by means of electronic thermal overload relay Alarm protection Outputs contact signal in case of a trip for protection 1c contact capacity AC250V 0 3A cos 0 3 Installation location Indoor at an altitude of 3283 feet 1000m or less and free of dust corrosive gas and oil mist Ambient temperature 10 to 50 C Ambient h
18. ction F27 F28 individual setting is possible F27 0 Terminal Function Code F27 1 F27 0 F27 1 F28 0 F28 1 F28 1 F28 0 THR External Alarm input External alarm imput BX Motor coast to stop X2 X2 Motor coast to stop command imput command imput 92 09 Speed 0 Frequency setting is made by either the analog signal or the keypad panel 32 FVR C9S 7UX F 3 2 Terminal Output Level Calibration Adjust the level of the voltage output to terminal FM for the frequency meter Approximate DC 6 5V at full scale 9 19 Approximate DC 10 3V at full scale FM 9 P m Note The FM terminal output is a pulse output of which frequency is constant 38 1 Hz and duty is variable F 3 3 FM Terminal Function Selection With regard to the data outputted to the FM terminal either the output frequency or the output current can be selected 0 Output frequency SERI Output current 33 34 FVR C9S 7UX 14 Protective Functions Function Display Alarm Output Momentary Stops drive to protect it against overcurrent 0 1 Overcurrent 0 1 During acceleration 0C2 Protection OC2 During deceleration 0C3 During constant speed operation Overvoltage Protection Detects overvoltage of DC intermediate circuit and stops drive ETE Undervoltage Detects undervoltage of DC intermediate circuit and stops drive Protection Protection against overheating of Detects abnormal temp
19. el 1 Monitor change DATA During the normal mode frequency display and output current display can be changed by pressing the FUNC DATA key 2 Run Stop DATA When F02 is _ _ 0 Press RUN to run drive press STOP to stop drive m 3 Frequency change When F01 is _ _ 0 Press UP to increase frequency press DOWN to decrease frequency Note If FUNC DATA is pressed while pressing UP or DOWN frequency changing speed increases 4 Function setting method 21 22 Method FVR C9S 7UX b PRG RESET V UP DOWN V FUNC DATA V UP DOWN V FUNC DATA V Change other PRG RESET function code Press this key to switch to the program setting mode Press UP key or DOWN key to select function code Press this key to display function code Press UP key or DOWN key to change function code data Press this key to store data Press this key to cancel program mode FVR C9S 7UX Function Code Tables Change Function Date Code Range Unit Factory During Code Set Setting 0 peration 0 Data change possible F01 Frequency 0 Keypad panel UP DOWN keys 1 No Command 1 Analog input VR DCO 10V or DC4 20mA F02 Operation 0 Keypad panel operation RUN STOP keys No Command 1 External signal operation FWD REV terminals requency F04 Base Frequency 50 120 Hz No F05 Acceleration Time 0 0 60s 0 0 setting 0 01s 6 0s Yes F06 Deceleratio
20. erature rise of cooling element and stops drive OH1 cooling element External Alarm Input Stops drive by input of an external signal Detects overload of motor and stops drive OL Overload Drive Overload Detects overload of drive and stops drive Memory Error Stops drive in case of memory error CPU Error Stops drive in case of a CPU error This output is selectable by F10 Yes Yes Yes Yes Yes Yes Yes Yes C92 05 FVR C9S 7UX 15 Warranty Parts and Service The purpose of the following section to provide specific instructions to the user of the FVR C9S 7UX drive regarding warranty administration and how to obtain assistance on both in warranty and out of warranty equipment If assistance is required to determine war ranty status call Technical Services GE Fuji Drives USA Inc 1 540 387 5739 24 hour Emergency 1 540 387 8292 Warranty Coverage The warranty set forth in Section 1 of FN 1090 1 91 of GE s Condition of Sale covers all major parts of the drive such as the main printed circuit boards transistor modules etc The warranty covers replace ment of the entire drive Warranty period is 12 months after installa tion or 18 months after shipment from the Company whichever occurs first Before calling the number at left to deter mine warranty status the drive serial number will be required This is located on the drive nameplate If the drive is still under warrant
21. et the frequency to match the characteristics of the motor 1 F 0 4 Base Frequency frequency Sets the base frequency the frequency which is the divergent point of the specified torque characteristics and the specified output characteristics 518 Frequency can be set in increments of 1 Hz within a range of 50 to 120 Hz 1 2 0 Set to match the characteristics of the motor Maximum voltage Although the base frequency may exceed the maximum frequency in that case the voltage will be decreased accordingly Base F 0 5 Acceleration Time frequency F 0 6 Deceleration Time 0 0 The time required to reach the maximum output frequency can be set within a range of 6 ENE 0 05 to 60s in increments of 0 15 Note 0 0s setting is taken for 0 015 for acceleration and 0 15 for deceleration 25 26 FVR C9S 7UX F 0 7 Torque Boost Can be set from among 32 different levels in accordance with the type of load the characteristics of the motor etc Output voltage Output frequency f Je Set to match this when using a Fuji FV motor designed for use with a drive F 0 8 Electronic Thermal Overload Relay Either of the following two can be selected 0 Inactive EE Active electronic thermal overload relay protection For a standard 4 pole motor 2 Active electronic thermal overload relay protection For a Fuji FV motor F 0 9 Electronic The
22. etting Output frequency Low limiter 100 Frequency setting F 2 6 Frequency Outputs a bias frequency with respect to the analog frequency setting 0 Set as a percentage of the maximum frequency in increments of 196 within a range of 0 to 10096 ojo T tree 2 Output frequency Bias Frequency 10096 2 7 THR Terminal Function setting This function enables terminal THR to be used for two different functions by changing the data code as follows 0 External alarm input EH Multistep speed selection X1 This function data cannot be changed during operation Possible to change only in STOP mode F 2 8 BX Terminal Function This function enables terminal BX to be used for two different functions by changing the data code as follows 0 Motor coast to stop command input 1 Multistep speed selection X2 This function data cannot be changed during operation Possible to change only in STOP mode 31 FVR C9S 7UX F 2 9 Multistep Speed Setting 1 Speed 1 F 3 0 Multistep Speed Setting 2 Speed 2 F 3 1 Multistep Speed Setting 3 Speed 3 Multistep speeds can be set within a range of 0 to 120 Hz only by changing the contact signal from outside X1 CM X2 CM Setting of speed of optional step is possible within a range of 0 to 120 Hz during drive operation Note1 X1 or X2 terminal is selected via THR BX terminal function change F27 F28 Note 2 In selecting THR BX terminal fun
23. fuses and circuit breakers with rated capacities that are suitable for use with the drive Failure to do so may result in fire Connect the drive with a secure ground other wise electric shocks or fires may result Wiring work should only be carried out by suit ably qualified personnel otherwise electric shocks may result Make absolutely sure that the power supply is turned off open before wiring otherwise electric shocks may result Wiring work should only be carried out after the drive has been installed otherwise electric shocks or injury may result FVR C9S 7UX CAUTION Check that the phase and voltage of the AC power supply being connected matches the input phase and rated input voltage of the drive Using an improper power supply may cause injury or damage to the equipment Do not connect AC power to the output termi nals U V W otherwise injury may result The drive motor and wiring produce electromag netic noise during operation Make sure that this does not interfere with the operation of sensors or other equipment nearby otherwise accidents may result OPERATION WARNING ELECTRIC SHOCK HAZARD Always install the drive cover before turning on the power supply In addition do not remove the drive cover while the power is on Failure to observe these precautions may result in electric shocks Do not operate any of the switches with wet hands otherwise electric shocks may result WARNING
24. ion not just to the drive otherwise serious accidents could result INSTALLATION WARNING FIRE AND PERSONAL INJURY HAZARD Install the drive to a non flammable surface such as a metal surface otherwise fires may result Do not place the drive near flammable materials otherwise fires may result Do not hold the drive by its cover when trans porting Otherwise the drive could be damaged and cause injury to personnel Do not let any scraps of thread paper sawdust dirt metal shavings or other foreign objects get inside the drive or onto the cooling fins other wise fire or problems with operation may result AC input fuses are required to validate UL listing of this device Do not install and operate the drive if it is dam aged or if some of the parts are missing Doing so may result in severe personal injury Do not touch the drive cooling fin because the cooling fin reaches high temperatures during operation otherwise personal injury may result Install the drive in the environment of pollution degree 2 If environment is pollution degree 3 or 4 the drive should be installed in a cabinet of IP54 Required for CE Certification WIRING WARNING FIRE AND ELECTRIC SHOCK HAZARD When connecting the drive to a power supply be sure to connect it via a circuit breaker a leakage current breaker or a fuse otherwise fires may result AC input fuses are required to validate the UL listing of the drive Use only
25. ly is restored while LU is lit The length of time that LU will remain lit after a power failure occurs is as follows Drive Model F12 F25 FO 001 002 Time s _07 07 14 14 40 F 1 1 Gain for Frequency Setting Signal Outputs a frequency which is a proportional ratio of the analog frequency setting Selects an analog input signal level when FO 1 is _ 1 0 Maximum frequency is outputted at 10V 100 EE Maximum frequency is outputted at 5V When used together with the frequency setting bias this frequency setting gain takes priority and the bias applied to the frequency after the gain has been applied Frequency setting 5V 10V Analog input F 1 2 DC Brake The current level of DC brake can be set Taking the rated current of the drive as 10096 this current level can be set in increments of 196 F 1 3 DC Brake Braking Time The DC braking time can be set 0 0 Inactive 0 1 30 0 Braking time can be set within a range of 0 1 to 30s in increments of 0 15 Output frequency 3 Hz Output voltage Time 1 DC braking FVR C9S 7UX F 1 4j Starting Frequency The starting frequency can be set in increments of 1 Hz within a range of 1 to 6 Hz Note that stopping will also occur at the frequency set by this function pe mu Set to 2 Hz when using a high speed motor Output frequency Starting frequency 1 F 1 5 Motor Running Sound The sound of the motor
26. minals the drive to prevent electric shock or to lower noise Frequency 13 Power Supply for Frequency Used as a power supply for frequency setter variable Setting Setting resistor 1 5K ohm DC 10V 10mA max 12 Frequency Setting Voltage Input DC 0 10V 0 100 Input resistance 22K ohm Frequency Setting Common j 11 Common terminal for frequency setting signals 12 and 13 Terminal Frequency Setting 1 Current Input DC4 to 20 mA 0 to 100 Input resistance 250 ohm Forward direction operation takes place when FWD CM is Control Forward Stop Command Input closed Drive decelerates and stops when FWD CM is Input Terminal opened REV Reverse Stop Command Input Reverse direction operation takes place when REV CM is Terminal closed Drive decelerates and stops when REV CM is opened BX Motor Coast to Stop Input e Drive output is cut off instantly and motor will coast to Terminal stop when BX CM is closed Alarm signal is not outputted e This functions as multistep frequency selection terminal X2 when changing function e When THR CM is opened during operation drive output is THR External Alarm Input Terminal cut motor will coast to stop and an alarm signal is outputted This signal is latched and reset by RST input e This functions as multistep frequency selection terminal X1 when changing functions RST Alarm Reset Terminal When RST CM is closed the drive fault is reset CM Control Input Common Terminal
27. n Time 0 0 60s 0 0 setting 0 015 6 0s Yes a i Electronic Thermal 0 Inactive F08 Overload Relay 1 Active standard 4 pole motor No Operation 2 Active forced air cooled motor Electronic Thermal F09 Overload Relay 30 10596 of rated current of drive 1 100 No Level Restart after ae inactive F10 E Power 1 Active Restart drive in 0 5s after power failure No F11 Gain for Frequency 0 For 0 10V No Setting Signal 1 For0 5V DC Brake Level Mens F13 DC Brake Time 0 0 inactive 0 1 30s Yes 92 01 FVR C9S 7UX Function Code Tables Function Factory Change Function Date Code Range Unit During Code Setting 0 peration F15 Motor Running 0 5 code Vs Sound F16 Fault Memory The current and previous 3 fault events are displayed No in order of occurrence F17 Data Initialization Y No 1 Reset to the initial value value set at factory 0 Inactive F18 Retry 1 Active Retry times fixed at 5 Retry starts in No 05s after trip Motor ange F21 Jump Frequency 1 0 120Hz Yes F22 Jump Frequency 2 0 120 Hz 23 Jump Frequency 3 0 120 Hz F24 High Limiter 0 100 100 Yes F26 Bias Setting 0 100 1 F27 THR Terminal 0 External alarm input Function 1 Multistep speed selection X1 F28 BX Terminal 0 Motor coast to stop command input No Function 1 Multistep speed selection X2 pg Mul
28. n and deceleration Frequency Setting Method Frequency setting by potentiometer con trol factory preset at the time of ship ment F01 1 As wired at the factory frequency setting can be performed by turning the potentiometer control knob on the keypad panel Turn the potentiometer control knob clockwise to increase fre quency Frequency setting by digital signal FO1 0 With the function F01 set to 0 fre quency can be increased or decreased by the UP DOWN keys on the keypad panel UP Frequency up DOWN Frequency down RUN STOP Method RUN STOP by keypad panel operation Factory preset at the time of shipment F02 0 e The drive is shipped with a factory in stalled jumper between FWD CM Only forward operation is possible To enable reverse operation remove the jumper from FWD CM and install the jumper between REV CM e RUN STOP by terminal operation F02 1 Note Open FWD and REV terminals when changing F02 data Data cannot be changed if not open gt e wo C LL RUN STOP Time Forward gt e wo C LL FWD CM REV CM 19 20 FVR C9S 7UX Selecting Operation Method With the FVR C9S Series the following methods can be selected to input the RUN STOP signals and for frequency setting F012 RUN STOP Keypad panel operation RUN STOP Keys Function Code setting Analog signal DCO 10V Terminal ope
29. nalog setting 1 0 of max frequency 25 10 C frequency Digital setting 0 01 of max frequency 10 50 C Setting resolution Analog setting 1 255 of max frequency ex 0 25 Hz 60 Hz 0 5 Hz 120 Hz Digital Setting 0 1 Hz 99 9 Hz max 1 Hz 100 120 Hz Control method Sine wave PWM control Extremely low noise by high frequency carrier Control Operation Keypad operation Operation control by RUN STOP keys Terminal strip Forward command Reverse command Coast to stop command Reset External alarm 1 Applicable motor indicates a standard 4 pole motor 2 Rated capacity indicates a capacity at 240V rating C92 7 13 3 This applies to the case where momentary power failure occurs under such conditions that rated voltage is inputted and load factor is 8596 4 Shows the case where an applicable motor equipped with an AC reactor option on the input side is used FVR C9S 7UX FVR__ _ C9S 7UX F12 F25 F50 001 002 Applicable motor output Hp 2 Frequency setting Key operation Setting with UP DOWN keys Potentiometer Terminal for 1 5K ohm VR is provided Analog signal 0 5 VDC 0 10 VDC resistance 12k ohm 4 20 mA resistance 250 ohm Run mode Output frequency is displayed 3 digit LED Fault mode Cause of fault is displayed Other LED comes on with charging voltage applied Acceleration Deceleration time 0 60s Variable setting Acceleration time and deceler
30. o remove any paint etc from the mounting holes and face area around the hole of the panel This will ensure the best possible earthing of the filter 3 The filter should then be securely mounted in position and the drive mounted to the front of the filter with the screws provided 4 Connect the incoming mains supply to the filter terminals marked LINE and earth any cables to the earth stud provided And fit the Input Ferrite Ring if required two ferrite rings refer to table 1 then connect the filter terminals marked LOAD to the mains input of the drive using short length of appropriate gauge wire 5 Fit the Output Ferrite Ring as close to the drive as possible and connect the motor Armored or screened cable should be used with the 3 phase conductors only passing twice through the center of the Output Fer rite Ring The earth conductor should be securely earthed at both drive and motor ends The screen should be connected to enclosure 37 38 FVR C9S 7UX 6 It is important that all lead length are kept as short as possible and that incoming mains and outgoing motor cables are kept well separated 7 Segregate power cables from control wiring as possible as you can and avoid parallel cable runs to minimize noise cou pling Wherever runs of power and control cable must cross try to achieve this at right angles Mains input terminals Earth Stud Drive fixing positions Earth Stud Load terminals
31. operation can be changed by changing the carrier frequency H4 Select from among 5 levels in accordance with the usage conditions E Data code 0 Low carrier frequency 5 High carrier frequency low noise F 1 6 Fault Memory The current and previous 3 fault events are stored in memory The data for each can be displayed by using the DOWN key The procedure for displaying the data is as follows Display No Procedure ex Remarks 1 Display F Y The information for the latest I L Dee ixi dn trip will be displayed Y The information for the first 3 Press DOWN Key Press yi Key preceding trip will be displayed 4 Prays DOWN Key Press UP Ke The information for the second y preceding trip will be displayed v The information for the third receding trip will be displayed 5 Press DOWN Key Press UP Key in this ed there history of a third preceding trip v 6 Press DOWN Key 9712 The information for any new trip will be stored in the area for the information for the latest trip shown above each trip history will be removed downward and the information for the third preceding trip will be erased 29 FVR C9S 7UX F 1 7 Data Initialization Reset the data for all of the functions to the value set at the factory l Inactive 1 Resets to the value set at the factory From the _ _ 0 display by simultaneously pressing STOP and UP the display will change to
32. ration operation by external signal FWD REV terminals UP DOWN Keys Analog signal DCO 10V The frequency setting rate of change increases when FUNC DATA key and UP DOWN keys are p essed simultaneously FVR C9S 7UX 12 Keypad Panel Part Names and Functions Digital monitor In program mode the key pad displays the various function codes and data values During operation it displays the output fre quency current voltage etc If a fault occurs the causes of the problem will be displayed as a code PROGRAM key RESET key Normal mode or program setting mode select key If a fault occurs this key is used to reset the fault FUNCTION key DATA key During normal mode this key can be used to change the display unit frequency display and output current display while operation is UP DOWN keys These keys increase or RUN key This key is used for starting operation The LED green lights up during operation This key does not function when terminal operation control F02 1 is selected STOP key This key is used for stopping operation This key does not function when terminal operation control 2 1isselected either stopped or running During the pro decrease the frequency When unit is in gram setting mode this key can be used to program setting mode they change the read and write the function codes and data function code or data values Controlling Method for Keypad Pan
33. recommended that the appro priate FVR input filter is used as shown in the followings to limit RF current flowing into the main supply circuit Without an input filter a FVR installation may not meet statu tory requirement FVR drives contain high power semi conductor devices which are switched at high speeds to synthesis a near sinusoidal current waveform across the frequency range of the output Rapidly changing voltages and currents will generate some degree of electromagnetic emission Emissions will be predominantly conducted through the motor and the mains supply cables although some radiated emissions will be detected in close proximity to the drive system It is essential that precautions are taken both at the design stage and at the time of installation to prevent radio fre quency interference RFI from the drive system affecting sensitive equipment in close proximity 3 Recommended Installation Instructions It is necessary that to conform to the EMC Directive these instructions must be fol lowed Follow the usual safety procedures when working with electrical equipment All electrical connections to the filter drive and motor must be made by a qualified electrical technician 1 Check the filter rating label to ensure that the current voltage rating and part number are correct 2 The back panel of the wiring cabinet of board should be prepared for the mounting dimensions of the filter Care should be taken t
34. rmal Overload Relay Level Sets the operation level for the electronic thermal overload relay Hog range 30 to 10596 increments of 196 1 0 5 Motor s rated current Setting value K X X 100 Drive s rated current Drive Capacity Wiring Length feet 0 130 165 325 655 F12C9S 7UX K 1 2 External thermal OL relay is recommended F25C9S 7UX K 1 K 1 1 12 F50C9S 7UX 1 K 1 1 001C9S 7UX K 1 002C9S 7UX C97 10 FVR C9S 7UX Derating characteristics for the continuously allowable current 1 For a standard 4 pole motor _ 1 2 fora forced air cooled motor _ 2 Setting value 105 30 Continuously allowable current Drive frequency Hz 0 10 20 30 40 50 60 70 80 Continuously allowable current Setting value Drive frequency Hz 105 30 0 0 10 20 30 40 50 60 70 80 27 28 FVR C9S 7UX F 1 0 Restart After Momentary Power Failure It is possible to select whether or not to restart operation when power supply is resumed after momentary power failure 0 While stopped Stopped condition is maintained even after power supply has been restored While running After power supply has been restored LU is lit and an alarm is outputted 1 Active Operation is restarted in 0 5s after power supply has been restored When drive is stopped it is maintained in the stopped condition even after power supply has been restored This is valid only if power supp
35. solenoids relays or timer coils which are close to the drive Long wiring lengths between the motor and the drive will result in increased capacitance and leakage current This may cause earlier activation of such protective functions as overcurrent protection overheating protec tion and electronic thermal overload or the error in current detection may become large To avoid these adjust the length of wiring between the drive and the motor so that is does not exceed the length shown below FVRF12C9S 7UX 165 feet 50m FVRF25 to 002C9S 7UX 325 feet 100m 9 Application of Wiring and Equipment Applicable motor output Hp 1 8 1 FVRF12 FVRF25 FVRF50 FVRFOO1 FVRF002 14 24 Drive type Output rated capacity kVA 1 4 1 2 2 Applicable wire size Main circuit 12 AW MCCB ELCB Listed fuse The use of quick acting fuses is required to validate UL listing The factory 10 16 20 10 16 20 C S 20 30 92 7 15 recommendation is Bussman type JKS or equivalent FVR C9S 7UX 10 Terminal Function Explanation Terminal Function Explanation Terminal Code Terminal Name Explanation of Function ication Main L1 L2 Commercial power supply input For connection of 1 Phase 220 to 240V commercial power Circuit terminals supply Drive Output Terminals For connection of a 3 Phase motor z Grounding terminal of drive chassis case Be sure ground Drive Grounding Ter
36. the lamp is still lit other wise electric shocks may result Maintenance inspection and parts replacement should only be carried out by suitably qualified personnel Remove any metallic accessories such as watches and rings before starting work and use only properly insulated tools otherwise electric shocks may result DISPOSAL CAUTION Disposal of the drive should be entrusted to a suitably qualified disposal agency otherwise injury may result PACKING CAUTION Do not stand or sit on the drive as injury may result The number of packing cartons that can be stacked together is printed on the packing container Do not stack the containers any higher than this or injury may result FVR C9S 7UX UL CSA WARNING AVERTISSEMENT Hazard of electrical shock Disconnect incoming power before working on this control Risque de choc electrique Couper l alimentation avant le depannage de sette commande More than one live circuit See diagram Cet equipment renferme plusieurs circuits sous tension Voir le schema CAUTION ATTENTION Dangerous voltage exists until charge light is off Prede tensions dangereuses tant que le voyant n est pas eteint Suitable for use on a circuit capable of delivering not more than 5 000 rms symmetrical amperes 240V maximum Use 60 75 C copper wire only Use Class 1 wire only Open type equipment e Tightening torque and wire range for field wiring terminals are as follows
37. tistep speed a 720 Hz 1 100 Yes Setting 1 rgo Multistep Speed Hz 1 200Hz Yes Setting 2 Munstep ped za geai Hz 1 300Hz Yes Setting 3 F32 Meter Adjustment 0 99 Full scale DC 6 5 10 5V F33 Meter Output 0 Output frequency monitor 1 Ves selection 1 Output current monitor 1 Frequency can be set in increments of 0 1 Hz within a range of 0 0 to 99 9 Hz and can be set in increments of 1 Hz 24 C92 02 FVR C9S 7UX Detailed Explanation of Each Function Code F 0 0 Data Protection The set data can be locked so that it will not be changed by mistake 0 Data change possible NES Data change not possible To change data simultaneously press the STOP key and either the UP DOWN key F 0 1 Frequency Command Either of the following two frequency setting methods can be selected 0 Keypad panel setting UP DOWN keys EE Analog input setting by volume control 0 10VDC or 4 20mA F 0 2 Command Either of the following two control methods can be selected 0 Keypad panel operation RUN STOP keys External signal operation FWD REV keys F 0 3 Maximum Frequency Sets the maximum value for the output frequency Frequency can be set in increments of 1 Hz within a range of 50 to 120 Hz 11210 Multipurpose motors and other motors which are designed to operate at low speed can be damaged if operated at high frequency Be sure to s
38. umidity 20 9096 RH There shall be no dew condensation Environment Vibration 19 feet s 5 9m s or less Vibration frequency 5 55 Hz Storage temperature 25 to 65 C Atmospheric pressure Operation storage min 900 mb equivalent to 3283 feet 1000m Transport min 660 mb equivalent to 10720 feet 3265m Enclosure IP20 Cooling method Self cooling up to 1 Hp forced air cooling 2 Hp 5 This indicates average braking torque of a single motor Value varies according to motor efficiency E FVR C9S 7UX 5 External Dimensions 0 24 6 2 D 3 15 80 0 26 6 5 264 67 0 26 6 5 0 06 1 5 0 06 1 5 gt 2 020X024 2 5X62 0 24 6 2 4 33 110 472 120 0 39 10 2 36 50 0 39 10 DWG 1 FVRF12C9S 7UX to FVROO1C9S 7UX Rated Current External Dimensions inches mm DWG No Type A D D1 D2 FVRF12C9S 7UX 3 37 85 5 0 89 22 5 0 39 10 FVRF25C8S 7UX 3 56 90 5 1 08 27 5 0 59 15 DWG 1 FVRF50C8S 7UX 3 96 100 5 1 48 37 5 0 98 25 FVRO01C9S 7UX 9 93 140 5 2 46 62 5 1 97 50 FVR C9S 7UX 0 24 6 2 D 4 33 110 0 24 6 2 0 24 6 2 3 86 98 2 dia 0 20 0 18 4 5 2 dia 5 0 24 6 0 45 11 5 11 l Le c N 8 E lesol _ re 8 Q a al s 8 amp i j T 55 2 B E 8 CL 0 24 6 2 0 45 11 5 0
39. y further information will be required per the In Warranty Failure Checklist shown on page 36 of this instruction book Out of Warranty Procedures If a defective drive is out of warrant contact an Authorized GE Fuji Service Provider for repair or an Authorized GE Fuji Distributor for replacement Motors Repairs on motors are generally handled by the motor manufacturer For specific instruc tions on your motor call the distributor from which it was purchased and be prepared to furnish complete nameplate data 35 FVR C9S 7UX In Warranty Failure Checklist To assist with warranty troubleshooting the following information is required This data is needed to evaluate the cause in an effort to eliminate any further failures Model No Serial No Start Up Date Failure Date Status When Failure Occurred check one Power Up _ Running Accel Decel Explanation of Failure Application Information check Yes or No Input Transformer Ye No If Yes KVA L1 Volts L2 Volts L3 Volts Power Factor Correction Capacitors lt ____ No If Yes Microfarad Other Equipment on Same Power Yes No _ If Yes what Line Reactor on Input Yes No Input Starter Yes Output Starter Yes Motor Overloads Yes No Conirol Terminals Used circle if used THR X1 X2 X3 30A 30B 30C RST BX FWD REV C1 11 12 13 RUN RT1
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