GE 8500 Series Air Conditioner User Manual
Contents
1. Slide the unit out of the case Before You Call For Service Troubleshooting Tips Problem Zoneline does not start Zoneline does not cool or heat as it should Burning odor at the start of heating operation The air is not always cool or hot during operation The air does not feel warm enough during heating operation Possible Causes The unit is unplugged GEAppliances com What To Do e Make sure the Zoneline plug is pushed completely into the outlet The fuse is blown circuit breaker is tripped e Check the house fuse circuit breaker box and replace the fuse or reset the breaker The unit is waiting for the compressor overload protector to reset e This is normal The Zoneline will start again after it resets Power failure Indoor airflow is restricted e There is a protective time delay up to 3 minutes to prevent tripping of the compressor overload For this reason the unit may not start normal heating or cooling for 3 minutes after it is turned back on Make sure there are no curtains blinds or furniture blocking the air discharge grille or the return air grille Outdoor airflow is restricted or recirculated e Make sure the architectural louver is not restricted This can cause the unit to cycle off due to the compressor overload Outdoor grille must have a minimum of 65 free area Non GE grilles may be too restrictive for proper performance Consult your salesp2. The terminal connections are located behind gt the front case panel through an opening A CA UTION 5 on the front of the unit Improper CDC wiring may damage the Zoneline 2 To access the terminal connections remove electronics or cause erratic Zoneline operation the front panel by removing the filter taking out No common busing is permitted A separate wire the four front screws the upper two screws from pair must be run from each separate controlling the top of the panel and the shipping screws on switch to each individual Zoneline each side if present Discard the four side shipping screws if present Insert the building hook up wires into the bottom L of the terminals and tighten screws securely to make the desired connections Route the wires from the terminal connections through the unit wire guides and out through the case wire guide Route wires v ko T Q 2 P Wn je as je oD oh e through NOTE The owner is responsible for setting wire guides the appropriate dip switches and connecting terminals o S G O xo O ko Cc S Common Ground 5 White Heater O Room Air Sensor Yellow Compressor Motion Sensor Black Reversing Valve Door Sensor Green High Speed Fan Central Desk Control Green Low Speed Fan Red 24V AC only Wn O Room Air Sensor Requires room air sensor kit RAVRMS When connected the room air sensor will allow 2 utilization of the temperatu
3. Occupancy Sensor All Electric Heat Heat pump models only Ho O SH D N o O ct 5 o ao ke Vv When this switch is enabled UP heat pump operation is locked out causing the unit to provide only electric resistance heat lalalalalalala L ALL PR All Electric Heat uoddns Jeuunsuo7 Safety Instructions v ko T Q 2 P ep je D je oD oh Troubleshooting Tips Care and Cleaning Consumer Support Controls dip switches Freeze Sentinel Requires room air sensor kit RAVRMS When this switch is enabled UP it turns OFF the freeze sentinel protection feature With the switch disabled DOWN the freeze sentinel is bia activated which automatically provides heat H 5 5 E a EF oe without user interface This helps to prevent plumbing damage by turning the heater and fans ON at 41 F and OFF at 46 F FREEZE S Freeze Sentinel Constant ON Fan When this switch is enabled UP it allows the fan to run continuously EBEEIBE EREES gt CONST FAN Constant ON Fan Occupancy Sensor Field Supplied When this switch is enabled UP it allows the unit to utilize an infrared motion sensor and a door switch for occupancy detection This feature uP combined with field devices automatically cycles Ei Ei Ei El El a E B E E El Ei gt the unit between normal operation and a preset energy management operation OCCUPIED Occupancy
4. SH D N 3 o fe ct 5 o ao ke Vv uoddns Jeuunsuo7 Safety Instructions ea ko Q 2 P ep je je ob oh e Troubleshooting Tips Care and Cleaning Consumer Support Other features of your Zoneline On Off Switch The unit on off switch is located on the front of the Zoneline To turn on the unit press the top of the switch in To turn off the unit press the bottom of the switch in NOTE The on off switch does not remove power from the unit Ventilation Control The ventilation control lever is located on the left side of the Zoneline unit behind the front case panel To access the ventilation control lever remove the front panel by removing the filter taking out the four front screws the upper two screws from the top of the panel and the shipping screws on each side if present Discard the four side shipping screws if present When the lever is in the CLOSE position only the air inside the room is circulated and filtered When the lever is in the OPEN position some outdoor air will be drawn into the room This will reduce the heating or cooling efficiency To close the vent push the vent lever handle down pull it forward and lock it up in place To open the vent push the vent lever handle down push it back and lock it up in place About Heat Pumps on some models Heat pumps can reduce operating costs by exchanging heat from the outside
5. air even when the outside temperature is below freezing and releasing that heat indoors To get the best economic benefit from your heat pump don t change the room thermostat setting very often Raising the heat setting 2 3 degrees will cause the Zoneline to use its electric heating elements in order to reach the new temperature setting quickly ON OFF switch Vent control pus lever down and pull forward or back to operate Energy Tip Keep the vent control in the CLOSE position The room air will be filtered and circulated NOTE Ventilation openings are not intended to be the source of make up air for building ventilation systems due to the additional heating and cooling loads generated There is a three minute minimum compressor run time at any setting to prevent short cycling The indoor fan motor starts before the compressor and stops after the compressor cycles off The electric heating elements use much more electricity than heat pumps and cost more to operate Do Not Operate the Air Conditioner cool mode in Freezing Outdoor Conditions Air conditioners are not designed for use when freezing outdoor conditions exist They must not be used in freezing outdoor conditions Care and cleaning GEAppliances com Turn off the Zoneline and disconnect the power supply before cleaning Indoor Outdoor Coils The exhaust coils on the Zoneline should be checked regularly If they are clogged w
6. four front screws and the two top screws Top duct Case top duct adjusting screws 21 Installation Instructions FINAL CHECK Review this Checklist before restoring power Correct line voltage Single circuit only HVACR type breaker fuse Ductwork connected Case and unit level Wall plenum caulked Level Flashing Drain connected Wall thermostat wired correctly Unit wired correctly Hydronic plumbing connections if applicable Hydronic wiring connections if applicable CONNECT POWER 1 If all the above items are correct turn the power on at the main service panel 2 Turn the unit power switch on the front of the unit to ON by pressing the top of the switch in 22 SERVICING A WARNINGirisk of Electric Shock can cause injury or death Before servicing switch power off at the service panel and lock the area to prevent power from being switched on accidentally When the area cannot be locked securely fasten a prominent warning device such as a tag to the service panel NOTE We strongly recommend that any servicing be performed by a gualified individual For ease of service the unit can be removed from the case Remove the front case panel Unplug the power cord and disconnect the wall thermostat connections Raise the top duct by turning all four case top duct adjusting screws counterclockwise Remove the front and or side case to unit grounding screw if present
7. limited additional warranty GE will also provide free of charge all labor and related service to replace the defective part Five Years From the date of the original purchase For the second through the fifth year from the date of original purchase GE will replace certain parts that fail due to a defect in materials or workmanship Parts covered are fan motors switches thermostats electric resistance heater electric resistance heater protectors compressor overload solenoids circuit boards auxiliary controls thermistors frost controls ICR pump capacitors varistors and indoor blower bearing During this four year limited additional warranty you will be responsible for any labor or on site service costs What GE Will Not Cover E Service trips to your site to teach you how to use the product E mproper installation delivery or maintenance If you have an installation problem or if the air conditioner is of improper cooling or heating capacity for the intended use contact your dealer or installer You are responsible for providing adequate electrical connecting facilities E In commercial locations labor necessary to move the unit to a location where it is accessible for service by an individual technician E Failure or damage resulting from corrosion due to installation in an environment containing corrosive chemicals E Replacement of fuses or resetting of circuit breakers E Filters E Failure of the pr
8. the walls door panel 4 min from front of the case Unit to be installed through FRONT of case 5 min from front of the case Unit to be installed through SIDE of case e 3 min from two sides of the case 5 for side installation Align the platform with the opening of the wall plenum and secure to the floor using appropriate brackets and bolts Installation Instructions 2 INSTALL THE DRAINIS DUCTWORK An external or an internal drain must be attached Prepare the closet ductwork for later connection to the primary drain connector A secondary drain to the case is supplied if required by state and local codes Refer The total flow rate CFM and external static pressure to the local codes for proper installation of the drains ESP available can be estimated from the chart below If the secondary drain is not used seal its drain port Use these charts to select your fan speed setting The with a 3 4 MNPT plug wa collar on top of the case accepts standard 10 duct External Drain Pull all duct tight Extra duct slack can greatly increase Attach a 90 PVC elbow to the unit s female 3 4 NPT static pressure drain connector Use the other end of the elbow to run N OTI CE a 3 4 Sch 40 PVC pipe through the knockout holes of r Flex duct can collapse and cause airflow restrictions Do not use flex duct for 90 bends both the wall plenum and the architectural louver to the outsi
9. 207 3 45 KW 20 Amp Time Delay Fuse or Breaker RAK5307 5 00 KW 30 Amp Time Delay Fuse or Breaker Installation Instructions ZONELINE COMPONENTS Zoneline unit REQUIRED ACCESSORIES Check the Essential Elements label on the unit Architectural Louver RAVAL1 Cutout Dimensions 28 W x 48 H Access Panel with Return Air Grille RAVRG1 Wall Thermostat I i Toi Ra i ai yy Ula Front Case Panel Cutout Dimensions 20 W x 3214 H Wall Plenum RAVWP6 6 D x 19 W x 32 H RAVWP8 8 D x 19 W x 32 H RAVWP12 12 D x 19 W x 32 H RAVWP15 15 D x 19 W x 32 H Cutout Dimensions 20 W x 20 H Return Air Grille RAVRG2 Model Type Mechanical Thermostat Electronic Thermostat Heat Cool Models Heat Pump Models 14 Check the thermostat instructions for correct wiring and installation requirements Installation Instructions TYPICAL UTILITY CLOSET AND DIMENSIONS FOR REFERENCE ONLY UNIT INSTALLED THROUGH FRONT OF CASE UNIT INSTALLED THROUGH SIDE OF CASE Top View Top View Architectural Louver Architectural Louver lt _ Door access panel Unit Unit front 5 min front Door access panel Side View Rigid gt Inside wall gt ductwork gt lt Flexible or rigid duct e 4 min from front of case Unit a abs I installed through FRONT of case ar a e 5 min from front of case Unit
10. OFF with a switch located at the Central Desk Control A separate wire pair must be run from each separate controlling switch to each individual Zoneline A 24V AC circuit powers the CDC system No external power is required Remote Thermostat The unit will be controlled by a remote thermostat IMPORTANT The Zoneline thermostat connections provide 24V AC only If using a digital electronic wall thermostat you must set it to the 24V AC setting See the Installation Instructions for the wall thermostat NOTICE Damage to a wall thermostat or to the Zoneline electronics can result from improper connections Exercise extra attention when connecting blue and black wires No line voltage connections should be made to any circuit in the thermostat Isolate all wires in building from line voltage GEAppliances com a o o E z 32 z 5 8 eo ga d O es 8 8 S Se to Fo 5 5 ce 5 a 2 2o 29 Sa 67 a o a Zz quo a t 2 o T Motion Sensor ga Door Sensor 02 o Z 8 ROOM AIRS MOTIO a eo lve 2 ga 3 2 ze z9 se E Z g Central Desk Control COMP Y AUX HEAT w COMMON 52 Z 2 8 Q 9 Za E 5 c o o r a gt w 6 ca 5 8 g ae es azo Red 24V AC ve Green Low Speed Fan Green High Speed Fan Black Reversing Valve Yellow Compressor White Heater Common Ground 7 suonon su S suononsysu Bunosado Huluba D puo 3405 Ho o
11. Sensor Duct The duct select function allows the indoor fan to be operated at two variable fan speeds When this switch is enabled UP the unit UP automatically selects either high or middle fan Ei Ei Ei Ei Ei Ei Ei Ei Ei Ei E Ei pown speed for longer ductwork applications When set in the down position the unit is automatically operated in either the middle or low fan speed DUCT for shorter ductwork applications Blower Fan GEAppliances com o T Temperature Limiting Requires room air sensor kit RAVRMS Temperature limiting can reduce energy costs of auxiliary controls The first three switches are by limiting the lowest temperature that can be used to select the cooling limits The next three S set for cooling and the highest temperature that switches are used to control the heating limits can be set for heating Temperature limiting is P controlled by switches 1 6 on the top block TL3 C Temp Limit 3 Cool TL1 H Temp Limit 1 Heat LL S 2 o 3 UP v panaan paanan 2 2 o gt n Temperature limiting during COOL mode Temperature limiting during HEAT mode all temperatures shown in F all temperatures shown in F Maximum ini Maximum O O bara D Q Q D Q 5 2 Not applicable to Cool Only models sdi Bugooys jqnos uoddns Jeuunsuo7 Controls terminal connections n lox O i 2 Controls Terminal Connections 13 wn
12. TRICAL SAFETY READ CAREFULLY A WARNING risk or ELECTRIC SHOCK All electrical connections and wiring MUST be installed by a qualified electrician Follow the National Electrical Code NEC and or local codes and ordinances For personal safety this Zoneline unit and case must be properly grounded Protective devices fuses or circuit breakers acceptable for Zoneline installations are specified on the nameplate of each unit Do not use an extension cord with this unit Aluminum building wiring may present special problems consult a qualified electrician When the unit is not running there is still voltage to the electrical controls Disconnect the power to the unit before servicing by 1 Removing the power cord if it has one from the wall receptacle OR 2 Removing the branch circuit fuses or turning the circuit breakers off at the panel Installation Instructions ELECTRICAL REQUIREMENTS Use ONLY the wiring size recommended for single outlet branch circuit Proper current protection is the responsibility of the owner Recommended branch circuit wire sizes Nameplate maximum circuit breaker size AWG Wire size 15A 14 20A 12 30A 10 AWG American Wire Gauge Single circuit breaker from main box Based on copper wire single insulated conductor at 60 C NOTE Use copper conductors only 230 208 VOLT ELECTRICAL SUPPLY A power supply kit must be used to suppl
13. Zoneline Vertical Air Conditioners Printed in China GEAppliances com Safety Instructions 2 Operating Instructions Controls Dip Switches 3 5 Controls Terminal Connections 0000 6 7 On Off Switch 8 Ventilation Control 8 Care and Cleaning Air Filters 0 0 0 0 ccc eee eee 9 Base POR Kiss no ia cetera ain 9 Exhaust CoilS 00 ee eee 9 Installation Instructions Electrical Supply kiek si 11 13 Installing the Zoneline 14 21 Preparation 0 eee 10 SOPVICING iis aa dese endnote das 22 Troubleshooting Tips 23 Normal Operating Sounds 24 Consumer Support Consumer Support Back Cover Warranty lt a 27 Write the model and serial numbers here Model Serial You can find them on a label on the front case panel Owner s Manual and Installation Instructions Cool Only Heat Cool and Heat Pump Models 8500 Series Espanol For a Spanish version of this manual visit our Website at GEAppliances com Para consultar una version en espanol deeste manual de instrucciones visite nuestrositio de internet GEAppliances com Francaise For a French version of this manual visit our Website at GEAppliances com Pour une version francaise de ce manuel d utilisation veuillez visiter notre site web a l adresse GEAppliances com TINSEA612JBRZ 49 7639 01 10 GE Safety Instructions Operating Instruct
14. d thrown against the condenser on rainy E J days or when the humidity is high This design feature 2 helps remove moisture and improve efficiency You may hear relays click when the controls cycle n C LI C K on and off or are adjusted to change the room temperature DRIP Water will collect in the base pan during high humidity or on rainy days The water may overflow and drip from the outdoor side of the unit The indoor fan runs continuously when the unit is WHIR operating in the cooling mode unless the fan switch behind the case front panel is set at fan cycle up 2 This will cause the fan to cycle on and off with the compressor You may also hear a fan noise Operating Instructions a 3 minute delay stop and start 4 Cc You may notice a few minutes delay in starting D xe if you try to restart the Zoneline too soon after O NN turning it off or if you adjust the thermostat right after z D7 29 the compressor has shut off This is due to a built in S o restart protector for the compressor that causes o O During the defrost cycle both indoor and outdoor S E N fans stop and the compressor will operate in the cooling mode to remove frost from the outdoor coil After defrost the unit will restart in electric heat to quickly warm the room to the desired comfort level To protect the compressor and prevent short cycling COM PRESSOR the unit is designed to run for a minimum of 3 minutes PROT ECTIO N af
15. de Seal the gap between the plenum hole and PVC or unsupported runs of 5 ft or more tube See the Installation Instructions in the RAVAL1 Airflow CEM G 230 Volts and 265 Volts Side View Inside wall 2 Indoor Fan CFM Cl DUCT SELECT SWITCH DOWN ESP High Medium Medium Low lin water CFM CFM CFM CFM Female drain fitting 4 PVC External drain 90 Elbow Internal Drain AZ85 H E 18 AZ85 H E 12 AZ85 H E O9 Attach PVC to the unit s female 3 4 NPT drain 0 4 connector See the Installation Instructions in the RAVAL1 Local codes may apply Your airflow should be balanced based on many hewal Side View factors such as available ESP room CFM and ductwork Consult an HVAC engineer for proper applications External static pressure ESP can be measured with a manometer or pitot tube Once this ESP is established you can calculate the CFM using the above chart CFM Recommendations 9 000 BTU 12 000 BTU 18 000 BTU 390 415 40 465 490 HE 535 Female drain e Recommended Mid Range fitting 347 X Higher CFMs tend to increase Sensible capacity enhance room circulation and increase duct noise while lower CFMs tend to increase Latent capacity and reduce noise PVC Internal drain Installation Instructions INSTALL AND CONNECT THE CASE SalINSTALL AND GROUND 1 Remove the front case panel and pull THE UNIT TO THE CASE the unit out of the case Place the e
16. ding kitchen design ideas for people with disabilities check out our Website today For the hearing impaired please call 800 TDD GEAC 800 833 4322 Parts and Accessories GEAppliances com Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes VISA MasterCard and Discover cards are accepted Order on line today 24 hours every day or by phone at 800 626 2002 during normal business hours Instructions contained in this manual cover procedures to be performed by any user Other servicing generally should be referred to qualified service personnel Caution must be exercised since improper servicing may cause unsafe operation Contact Us GEAppliances com KoA If you are not satisfied with the service you receive from GE contact us on our Website with all the details including your phone number or write to General Manager Customer Relations GE Appliances Appliance Park Louisville KY 40225 Register Your Appliance GEAppliances com Register your new appliance on line at your convenience Timely product registration will allow for enhanced communication and prompt service under the terms of your warranty should the need arise You may also mail in the pre printed registration card included in the packing material
17. e tools equipment and safety standards product Do not replace the electrical approved for use with this refrigerant DO NOT use equipment certified for R22 plug supplied with the product refrigerant only m f the receptacle does not match the plug the receptacle must be changed out by a qualified electrician READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY SAVE THESE INSTRUCTIONS Controls dip switches GEAppliances com Controls Dip Switches The dip switch controls are located behind the front case panel through an opening on the front of the unit suonon su S To access the dip switches remove the front case panel by removing the filter taking out the four front screws the upper two screws from the top of the panel and the shipping screws on each side if present Discard the four side shipping Q screws if present o a NOTE The owner is responsible for setting 3 Ga A o the appropriate dip switches and connecting D terminals n z J Side a shipping e screw 72 B Huluba gt puo 3405 TL3 C Temp Limit 3 Cool TL1 H Temp Limit 1 Heat TL2 C Temp Limit 2 Cool TL2 H Temp Limit 2 Heat TL1 C Temp Limit 1 Cool puan r TL3 H Temp Limit 3 Heat UP Bennan Pannan ALL FR All Electric Heat Heat pump models only peneme L No Function Reserved for future use FREEZ S Freeze Sentinel DUCT Blower Fan CONST FAN Constant ON Fan OCCUPIED
18. enterline of cutout is approximately 5 from left case wall and 8 from back case wall e Secondary Drain Centerline of cutout is approximately 6 from left case wall and 5 from back case wall 230 208 VAC wall receptacle F Typical wall plug 67 12 above case we G Room air sensor kit 10 long conduit for direct connection Platform 16 Installation Instructions RETURN AIR GRILLE INSTALLATION OPTIONS The room return air grille may be installed toward the front or either side of the unit Improper return air arrangements will cause performance problems There are three indoor return air grille installation options Choose the option that best suits your installation requirements Follow the Installation Instructions provided with the return air grille accessory for installation details NOTE Use only one filter in the installation The filter may be installed on the unit or in the access panel door Outside wall RAVRG1 Access panel with return air grille Filter Option 1 Unit mounted filter with a field supplied return RAVRG2 Return air grille air grille and access door panel Filter L Option 2 Option 3 17 Installation Instructions WALL PLENUM AND ARCHITECTURAL LOUVER INSTALLATION e Install the appropriate wall plenum through the exterior wall in accordance with the Installation Ins
19. erson for assistance The air filter is dirty Change the filter at least every 30 days See the Care and Cleaning Air Filters section The room may have been hot or cold Outdoor air is entering the room Dust is on the surface of the heating element The heat pump is not producing hot air The fan switch may be set at continuous fan The heat pump alone produces air that feels cooler than desired e When the Zoneline is first turned on you need to allow time for the room to cool down or warm up Set the vent control to the CLOSE position e This can cause a burning odor at the beginning of the heating operation This odor should quickly fade e This is normal The heat pump will produce warm air but not as hot as air produced when the higher cost electric heat is used e This causes the fan to blow room temperature air even when the compressor or heater cycles off The continuous air movement provides better overall temperature control Use the Electric Heat Option This turns off the heat pump and warms with electric heat only NOTE Use of this option will result in increased energy consumption 23 suononsysu Bunosado suonon su S Huluba D puo 3405 o O D nn r O e p 5j ko Vv uoddns Jeuunsuo7 Things that are normal Yn O Normal Operating Sounds E You may hear a pinging noise caused by water being D Pl N G picked up an
20. installed through SIDE of case e 3 min from two sides of case 5 for side install i Wall plenum lt lt Outside wall 14 min Required only if optional Hydronic Heating Kit RAVHW1 RAVHW2 RAVHW3 is to be installed Clearance for installation should be taken into consideration if this kit is to be used outlet Unit Plenum cutout 324 H Exterior Outside x 20 W Option 1 Access panel wits return air grille Option 2 gt Return air grille fi lt gt a Bottom of case approx 2 2 MH above bottom of plenum Z Wall plenum 8 min Platform 23 x 23 square for drain Min load capacity 175 Ibs access Bottom of case approx 2 L above bottom of plenum AA D S Platform q m di Field supplied A Minimum recommended access door width 30 Outside wall outer flashing B Minimum recommended access door height 50 Installation Instructions UTILITY CLOSET CONNECTION LOCATIONS IMPORTANT Plan and locate plenum wall plug drains and thermostat carefully to avoid interference Hard to reach locations will make installation and service difficult Fi Reference Dimensions ex duct may be used So for transitions only Thermostat cable 9 long Use rigid duct for n 90 bends and tees Power cord 60 long Outside wall Case width and depth 23 Case height 31 Z Condensate drains 3 4 connector Primary Drain C
21. ions Care and Cleaning v 2 o o ke N Q o 5 o pan Consumer Support IMPORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING A WARNING Risk of electric shock Can cause injury or death For your safety the information in this manual must be followed to minimize the risk of fire electric shock or personal injury SAFETY PRECAUTIONS E This Zoneline must be properly installed E Unplug or disconnect the Zoneline in accordance with the Installation at the fuse box or circuit breaker before Instructions before it is used making any repairs See the Installation Instructions nieba o Ine i NOTE We strongly recommend that any servicing be performed by a qualified E Replace immediately all electric service individual cords that have become frayed or otherwise damaged A damaged power supply cord must be replaced with a new power supply cord obtained from the manufacturer and not repaired Do not use a cord that shows cracks or abrasion damage along its length E All air conditioners contain refrigerants which under federal law must be removed prior to product disposal If you are getting rid of an old product with refrigerants check with the company handling disposal about what to do or at either the plug or connector end These R410A Air Conditioner Systems m Product must be operated with require contractors and technicians to the electrical plug supplied with the us
22. ith dirt or soot they may be professionally steam cleaned by your GE service center You will need to remove the unit from the case to inspect the coils because the dirt build up occurs on the exhaust side Outdoor coils Have the coils cleaned regularly Drain Clean the drain system regularly to prevent clogging Base Pan In some installations dirt or other debris may In some areas of the United States a gel like be blown into the unit from the outside and settle substance may be present in the base pan in the base pan the bottom of the unit Air Filters To maintain optimum performance change the filter at least every 30 days The most important thing you can do to maintain To remove the Zoneline is to change the filter at least every and replace 30 days Dirty filters reduce cooling heating the filter and air flow Changing the filter will Decrease cost of operation save energy prevent clogged heat exchanger coils and reduce the risk of premature component failure NOTICE bo not operate the Zoneline without the filter in place If a filter becomes torn or damaged it should be replaced aan immediately Operating without the filter in place or with a damaged filter will allow dirt and dust to reach the indoor coil and reduce the cooling heating airflow and efficiency of the unit Replacement filters should be purchased from your local retailer where air conditioner and fu
23. king out the front two screws SN Junction box Ij jj Ij jy i i K Junction box cover Ij Ij Nu UL FOR 265 VOLT DIRECT CONNECT APPLICATIONS ONLY IMPORTANT Connection of a 265V AC product to a branch circuit MUST be done by direct connection in accordance with the National Electrical Code Plugging this unit into a building mounted exposed receptacle is not permitted by code These models must be installed using the appropriate GE power supply kit for the branch circuit amperage and the electrical resistance heater wattage desired See the POWER CONNECTION CHART on page 13 to select the appropriate kit It is the responsibility of the installer to ensure the connection of components is done in accordance with electrical codes Direct connection to branch circuit wiring inside the provided junction box must be made by connecting as follows in steps 1 3 below 2 ATTACH CONDUIT e Use the round knockout hole at the top of the junction box to install conduit coming from the branch circuit Install and clamp the conduit through the conduit clamp and bring wire leads into the junction box Leave 8 of wire free from the end of the conduit Conduit cue Installation Instructions DIRECT CONNECT APPLICATIONS MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX 1 Make all wire connections by using appropriate UL listed electrical connectors and techniques 2 Select the applicable wiring situation and f
24. mary female o y unit side screw drain fitting Exte rnal JS i drain I i Side screw E as V HEH f NOTE Piping is not Bolt case Me o edl 3 a ra il Ml j e ji f Wt I g A supplied with the unit to platform drai mv Obtain locally ante aa ial Side screw ae jj may be o y se installed on X either side Installation Instructions MAKE UNIT ELECTRICAL CONNECT THE TOP DUCT CONNECTIONS 1 Install the duct onto the air discharge outlet 1 Connect the thermostat wires to the unit and set the dip switches to the appropriate settings NOTE See the Controls Terminal Connections and Controls Dip Switches sections ductwork of this manual and the manual with Flexible or rigid the separate thermostat for proper ductwork connections and settings Thermostat i Air discharge outlet Maximum Wiring Length for Thermostat Connection to the Unit 66 ft for AWG 18 60 ft for AWG 20 40 ft for AWG 24 AWG American Wire Gauge Unit Connections 2 Make power connections to the unit 2 Secure the top duct to the unit by turning the four l l case top duct adjusting screws until they are tight NOTE See the ELECTRICAL REQUIREMENTS and 7 i Use a field supplied clamp to lock the top duct DIRECT CONNECT APPLICATIONS Sections to the case as appropriate of this manual for proper connections 3 Replace the case front panel by replacing the
25. mpty case onto UNIT INSTALLED THROUGH FRONT OF CASE the platform in the closet with the outdoor side facing 1 Slide the back of the unit into the case Push the unit the wall plenum opening Align the case with plenum m l ee all of the way into the case until it stops opening and attach with six field supplied sheet metal B a screws corrosion resistant screws recommended NOTE Either of the case sides may be removed 2 Adjust all four leveling legs until the case is level to enable the unit to be slid into the case 2 Ground the unit to the case by installing the front Inside case to unit hex bolt and discard the two case to unit wall igi i Sa Rigid side screw ductwork it gi x i i ao mee 12 2 lt Side screw jj g Air bee cae I a oo Side screw Leveling legs INSTALL AND GROUND THE UNIT TO THE CASE UNIT INSTALLED THROUGH SIDE OF CASE 1 Slide the side of the unit into the case Push the unit all of the way into the case until it stops 3 Using field supplied screws bolt the case to the platform 4 Connect the internal or external drain s as necessary NOTE Either of the case sides may be removed to enable the unit to be slid into the case Secondary drain 2 Attach the case side panel to the main case option IF net used 3 Ground the unit to the case by installing the front seal with a MNPT plu EB unit to case hex bolt and discard the two case to Pri
26. oduct resulting from modifications to the product or due to unreasonable use including failure to provide reasonable and necessary maintenance E Failure or damage resulting from corrosion due to installation in a coastal environment except for models treated with special factory applied anti corrosion protection as designated in the model number E Damage to product caused by improper power supply voltage accident fire floods or acts of God E Incidental or consequential damage caused by possible defects with this air conditioner E Damage caused after delivery E Product not accessible to provide required service EXCLUSION OF IMPLIED WARRANTIES Your sole and exclusive remedy is product repair as provided in this Limited Warranty Any implied warranties including the implied warranties of merchantability or fitness for a particular purpose are limited to one year or the shortest period allowed by law This warranty is extended to the original purchaser and any succeeding owner for products purchased for use within the USA and Canada If the product is located in an area where service by a GE Authorized Servicer is not available you may be responsible for a trip charge or you may be required to bring the product to an Authorized GE Service location for service In Alaska the warranty excludes the cost of shipping or service calls to your site Some states or provinces do not allow the exclusion or limitation of incidental
27. ollow the instructions accordingly e 1 Phase 220 240 VAC e 3 Phase 208 VAC with Crazy Leg When connecting the Zoneline to a single phase circuit for 230V applications Connect the white and black leads of the Zoneline power supply kit to the branch circuit L1 and L2 leads The white lead of the power supply kit should be identified by the installer using electrical tape with some color other than green or white Connect the green lead of the power supply kit to the power supply and branch circuit ground 3 Phase 208 VAC When connecting the Zoneline to a three phase circuit for 208V applications Connect the white and black leads of the Zoneline power supply kit to the branch circuit L1 and L2 leads The white lead of the power supply kit should be identified by the installer using electrical tape with some color other than green or white Connect the green lead When connecting the Zoneline to a three phase circuit with Crazy Leg for 208V applications Connect the white and black leads of the Zoneline power supply kit to the branch circuit Neutral and L1 leads The white lead of the power supply kit should be connected to neutral Connect the green lead of the power supply kit to the power supply and branch circuit ground 3 Phase 253 277 VAC When connecting the Zoneline to a three phase circuit for 265V applications Connect the white and black leads of the Zoneline power supply kit to the branch circui
28. or consequential damages This warranty gives you specific legal rights and you may also have other rights which vary from state to state or province to province To know what your legal rights are consult your local state or provincial consumer affairs office or your state s Attorney General Warrantor General Electric Company Louisville KY 40225 27 suononsysu Bunosado suonon sU S Huluba D puo 3405 Ho S o o D N 3 o O 5 o a ke Vv yoddns Jewnsuo7 Consumer Support GE Appliances Website GEAppliances com Have a guestion or need assistance with your appliance Try the GE Appliances Website 24 hours a day any day of the year For greater convenience and faster service you can now download Owner s Manuals order parts or even schedule service on line Schedule Service GEAppliances com Expert GE repair service is only one step away from your door Get on line and schedule your service at your convenience any day of the year Or call 800 GE CARES 800 432 2737 during normal business hours For service in Canada contact Gordon Williams Corp at 1 888 209 0999 Real Life Design Studio GEAppliances com GE supports the Universal Design concept products services and environments that can be used by people of all ages sizes and capabilities We recognize the need to design for a wide range of physical and mental abilities and impairments For details of GE s Universal Design applications inclu
29. re limiting and freeze ET sentinel features av 2 NOTE If GE thermostat RAK148D1 RAK148P1 o or RAK164D1 RAK164P1 is used with the unit the room sensor kit is not needed for temperature limiting since this feature is incorporated in the Room Air Sensor thermostats Hydronic Heating Requires Hydronic Heating Kit RAVHW1 RAVHW2 or RAVHW3 Required connections for hydronic heating kit NOTE R W C terminal connections will also be connected to the remote thermostat if applicable Consumer Support Hydronic Heating Motion Sensor Obtained locally The Occupancy Sensor dip switch must be in the up position to use this feature When connected the wall mounted motion sensor will detect motion in the room and automatically cycle the unit between normal operation and energy management operation The door and motion sensors work together to automatically cycle the unit between normal operation and energy management operation Door Sensor Obtained locally The Occupancy Sensor dip switch must be in the up position to use this feature When connected the door sensor will detect when the door in the room is opened or closed This feature must be used in conjunction with the motion sensor The door and motion sensors work together to automatically cycle the unit between normal and energy management operations Central Desk Control When connected the unit lock out is released and it can be turned ON or
30. rnace accessories are sold Filter Filter size required is 20 x 20 x 1 TSE Return air grille Check it periodically and clean if necessary Remove filter Access panel with return air grille 9 SUOIJONAISU 340S suononJjsU Bunosado Huluba D puo 109 Ho o SH D N 3 o fe ot 5 o ao ke Wn uoddns Jeuunsuo7 Installation Instructions BEFORE YOU BEGIN Read these instructions completely and carefully s IM PO RTANT Save these instructions for local inspector s use l M PO RTANT Observe all governing codes and ordinances Note to Installer Be sure to leave these instructions with the owner Note to Owner Keep these instructions for future reference Proper installation is the responsibility of the installer Product failure due to improper installation is not covered under the Warranty You MUST use all supplied parts and use proper installation procedures as described in these instructions when installing this air conditioner TOOLS YOU WILL NEED e Ccc gt Phillips screwdriver Adjustable wrench Tape measure A WARNING risk of ELECTRIC SHOCK Can cause injury or death This appliance must be properly grounded Where a 2 prong wall outlet is encountered it is your responsibility and obligation to have it replaced with a properly grounded 3 prong outlet 10 Zoneline Air Conditioners IMPORTANT ELEC
31. t Neutral and L1 leads The white lead of the power supply kit should be connected to neutral Connect the green lead of the power supply kit to the power supply and branch circuit ground of the power supply kit to the power supply and branch circuit ground Be sure that all wire leads are inside the junction box and not pinched between the box and the unit The green insulated ground wire from the Zoneline MUST be connected to the branch circuit ground wire Plug the 9 pin connector into the 9 pin receptacle in the junction box Replace the junction box cover by replacing the two screws removed earlier Make wire lead connections POWER CONNECTION CHART Power Cord Connections 230 208 Volt Power Supply Kits RAK3152 RAK3202 RAK3302 Wall Plug Configuration Heater Wattage 230 208 Volts 2 55 2 09 KW 3 45 2 82 KW 5 00 4 10 KW Circuit Protective Device 15 Amp Time Delay Fuse or Breaker 20 Amp Time Delay Fuse or Breaker 30 Amp Time Delay Fuse or Breaker Tandem Perpendicular Large Tandem Direct Connections 230 208 Volt Heater Wattage Power Supply Kits 230 208 Volts Circuit Protective Device RAK4157 2 55 KW 2 09 KW 15 Amp Time Delay Fuse or Breaker RAK4207 3 45 KW 2 82 KW 20 Amp Time Delay Fuse or Breaker RAK4307 5 00 KW 4 10 KW 30 Amp Time Delay Fuse or Breaker 265 Volt Heater Wattage Power Supply Kits 265 Volts Circuit Protective Device RAK5157 2 55 KW 15 Amp Time Delay Fuse or Breaker RAK5
32. ter the compressor starts at any thermostat setting Yn ko T O fe iS 2p Q Fa L Consumer Support 24 Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support 25 GEAppliances com Notes v 09 O Z SUOIIONIYSU 40S suoongsu Bugosado buluDaj puo 3405 sdi Buljooyusajqnos uoddns JauunsuoD 26 Vertical Zoneline Warranty All warranty service provided by our Factory Service Centers or an authorized Customer Care technician To schedule service on line visit us at GEAppliances com or call 800 GE CARES 800 432 2737 For service in Canada contact Gordon Williams Corp at 1 888 209 0999 Please have serial number and model number available when calling for service For The Period Of One Year From the date of the original purchase Five Years From the date of the original purchase GE Will Replace to replace the defective part Staple your receipt here Proof of the original purchase date is needed to obtain service under the warranty Any part of the Zoneline which fails due to a defect in materials or workmanship During this limited one year warranty GE will also provide free of charge all labor and related service Any part of the sealed refrigerating system the compressor condenser evaporator and all connecting tubing which fails due to a defect in materials or workmanship During this four year
33. tructions provided with the plenum IMPORTANT The wall plenum is not designed to carry structural loads Proper wall header construction is required The plenum requires proper flashing shim and caulk for a weather resistant installation roper header for P structural support Apply proper caulking and flashing Exterior Outside Wall Architectural Louver RAVAL1 Wall Plenum RAVWP6 6 D x 194 W x 32 H RAVWP8 8 D x 194 W x 32 H RAVWP12 12 D x 19 W x 32 H RAVWP15 15 D x 19 W x 32 H BUILD AND INSTALL THE ZONELINE BASE PLATFORM 1 Construct a 23 min x 2374 min square platform with legs to raise the platform a minimum of 8 NOTE The platform must have a load bearing capacity of 175 lbs minimum Back of platform es 34 min Cutout for drain connection s see NOTE below Left side of platform 23 min 8 min lt for drain access for drain connections needs to be determined by the installer for the given installation situation Properly square and level plenum Make drain hole cutout s e Primary Drain Centerline of drain is approximately 5 from left platform edge and 8 from back platform edge Secondary Drain Centerline of drain is approximately 614 from left platform edge and 5 from back platform edge Place the platform in the utility closet with the following clearance between it and the interior surface of
34. y power to the Zoneline unit The appropriate kit is determined by the voltage the means of electrical connection and the amperage of the branch circuit See the POWER CONNECTION CHART on page 13 to select the appropriate kit Power supply kit All wiring including installation of the receptacle must be in accordance with the NEC and local codes ordinances and regulations Tandem 15 Amp Perpendicular 20 Amp Large Tandem 30 Amp 230 208 volt receptacle configuration 11 FOR 230 208 VOLT CORD CONNECTIONS ONLY 1 Remove the front panel by taking out the four front screws the upper two screws from the top of the panel and the shipping screws on each side if present Discard the four side shipping screws if present Shipping Side f shipping screw N 2 Remove the junction box cover and the junction box and discard Remove junction box and cover N Un Ii IT Sia Nin jy Ij jj i Mn Mh Hh Nj Rau 3 Connect the power cord with a loop through the strain relief Strain relief M IMPORTANT Y Power cord must Mill have a loop jj p Installation Instructions DIRECT CONNECT APPLICATIONS FOR 230 208 VOLT DIRECT CONNECT APPLICATIONS ONLY Direct connection to branch circuit wiring inside the provided junction box must be made by connecting as follows in steps 1 3 below REMOVE JUNCTION BOX COVER e Remove the junction box cover by ta
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