GE 7500 SERIES Air Conditioner User Manual
Contents
1. To open the vent push the vent lever handle down push it back and lock it up in place About Heat Pumps on some models Heat pumps can reduce operating costs by exchanging heat from the outside air even when the outside temperature is below freezing and releasing that heat indoors To get the best economic benefit from your heat pump don t change the room thermostat setting very often Raising the heat setting 2 3 degrees will cause the Zoneline to use its electric heating elements in order to reach the new temperature setting quickly ul ull ent ON OFF switch Vent control push lever down and pull forward or back to co o mnl Energy Tip Keep the vent control in the CLOSE position The room air will be filtered and circulated There is a three minute minimum compressor run time at any setting to prevent short cycling The indoor fan motor starts before the compressor and stops after the compressor cycles off The electric heating elements use much more electricity than heat pumps and cost more to operate Care and cleaning GEAppliances com Turn the Zoneline off and disconnect the power supply before cleaning Indoor Outdoor Coils The exhaust coils on the Zoneline should be checked regularly If they are clogged with dirt or soot they may be professionally steam cleaned by your GE service center You will need to remove the unit from the case to inspect the coils bec2. All warranty service provided by our Factory Service Centers Staple your receipt here For The Period Of GE Will Replace One Year Any partof the Zoneline which fails due to a defect in materials or workmanship During this From the date of the full one year warranty GE will also provide free of charge all labor and on site service to original purchase replace the defective part Five Years Any part of the sealed refrigerating system the compressor condenser evaporator and all From the date of the connecting tubing which fails due to a defect in materials or workmanship During this original purchase full five year sealed refrigerating system warranty GE will also provide free of charge all labor and on site service to replace the defective part Five Years For the second through the fifth year from the date of original purchase GE will replace From the date of the certain parts that fail due to a defect in materials or workmanship Parts covered are fan original purchase motors switches thermostats heater heater protectors compressor overload solenoids circuit boards auxiliary controls thermistors frost controls ICR pump capacitors varistors and indoor blower bearing During this limited four year parts warranty you will be responsible for any labor or on site service costs What GE Will Not Cover H Service trips to your site to teach you how to use the E Replacement of fuses or resetting of circuit breakers p
3. It contains information you will need should you require service Our service number is 800 GE CARES 800 432 2737 Read your Owner s Manual carefully It will help you operate your new appliance properly Model Number Serial Number i Important If you did not get a registration card with your product detach and return the form below to ensure that your product is registered or register online at GEAppliances com Model Number Serial Number l l Mr Ms Mrs Miss First Last Name Name Street Address l l Apt E mail Address Zip City State Code Date Placed In Use Phone a Month Day Year Number Please provide your e mail address to receive via e mail discounts special offers and other important communications from GE Appliances GEA Check here if you do not want to receive communications from GEA s carefully selected partners GE Appliances General Electric Company Louisville Kentucky GEAppliances com 26 Vertical Zoneline Warranty or an authorized Customer Care technician To schedule Service on line 24 hours a day visit us at GEAppliances com or call 800 GE CARES 800 432 2737 For service in Canada call 1 800 361 3400 Proof of the original purchase date is needed to obtain service under the warranty t d
4. odor at the beginning of the heating operation This odor should quickly fade This is normal The heat pump will produce warm air but not as hot as air produced when the higher cost electric heat is used This causes the fan to blow room temperature air The fan switch may be set at continuous fan The heat pump alone produces air that feels cooler than desired even when the compressor or heater cycles off The continuous air movement provides better overall temperature control Use the Electric Heat Option This turns off the heat pump and warms with electric heat only NOTE Use of this option will result in increased energy consumption 23 Things that are normal Normal Operating Sounds You may hear a pinging noise caused by water being P N G l picked up and thrown against the condenser on SEN j rainy days or when the humidity is high This design a feature helps remove moisture and improve efficiency CLICK You may hear relays click when the controls cycle on and off or are adjusted to change the room temperature D R l p Water will collect in the base pan during high humidity or on rainy days The water may overflow and drip from the outdoor side of the unit The indoor fan runs continuously when the unit is WHIR operating in the cooling mode unless the fan switch 9 behind the case front panel is set at fan cycle up ri This will cause the fan to cycle on and off with the compressor Yo
5. Zoneline Vertical Aur Conditioners GEAppliances com Safety Instructions 2 Operating Instructions Controls Dip Switches 3 5 Controls Terminal Connections 6 7 On Off Switch len 8 Ventilation Control 8 Care and Cleaning Air Filters 02 000 9 Base Pan ee ee 9 Exhaust Coils 9 Installation Instructions Electrical Supply 11 13 Installing the Zoneline 14 21 PrepardHo 2224 Eh 10 DOPUICHIB aid oaa ROC EIC 22 Troubleshooting Tips 23 Normal Operating Sounds 24 Consumer Support Consumer Support Back Cover Product Registration 25 26 Warranty ce ate oan he to eee eee 27 Write the model and serial numbers here Model Serial Find these numbers on a label on the front case panel Owner s Manual and Installation Instructions Heat Cool and Heat Pump Models 7500 Series 49 7419 1 11 01 JR IM PORTANT SAFETY INFORMATION READ ALL INSTRUCTIONS BEFORE USING A WARNING For your safety the information in this manual must be followed to minimize the risk of fire electric shock or to prevent property damage personal injury or loss of life Vil SAFETY PRECAUTIONS Ps NA B This Zoneline must be properly Q N installed in accordance with the Installation Instructions before it is used See the Installation Instructions in the back of this manual E Imme
6. ause the dirt build up occurs on the exhaust side Drain Clean the drain system regularly to prevent clogging Base Pan In some installations dirt or other debris may be blown into the unit from the outsde and settle in the base pan the bottom of the unit Air Filters Outdoor coils Have the coils cleaned regularly In some areas of the U nited States a gel like substance may be present in the base pan Check it periodically and clean if necessary To maintain optimum performance change the filter at least every 30 days The most important thing you can do to maintain the Zoneline isto change the filter at least every 30 days Dirty filters reduce cooling heating and air flow Changing the filter will Decrease cost of operation save energy prevent clogged heat exchanger coils and reduce the risk of premature component failure A CA U TI ON Do not operate the Zoneline without the filter in place If a filter becomes torn or damaged it should be replaced immediately Operating without the filter in place or with a damaged filter will allow dirt and dust to reach the indoor coil and reduce the cooling heating airflow and efficiency of the unit Replacement filters should be purchased from your local retailer where air conditioner and furnace accessories are sold Filter size required is 20 x 20 x 1 To remove Remove filter and replace the filte
7. ch is enabled UP heat pump operation is locked out causing the unit to provide only electric resistance heat No Function Reserved for future use DUCT Blower Fan OCCUPIED Occupancy Sensor Fe el El sd el na UP DOWN ALL PR All Electric Heat Controls dip switches Freeze Sentinel Requires room air sensor kit RAVRMS When this switch is enabled UP it turns OFF the freeze sentinel protection feature With the H E E H pew switch disabled DOWN the freeze sentinel is activated which automatically provides heat UP without user interface This helps to prevent El E E E E pown plumbing damage by turning the heater and fans ON at 41 F and OFF at 46 F ETT EM e Constant ON Fan When this switch is enabled UP it allows the up fans to run continuously at high speed even if H E 5 E Iz E DOWN the unit is in the STOP position alalslslsls a Occupancy Sensor When this switch is enabled UP it allows the unit to utilize an infrared motion sensor and a E E E E E DOWN door switch for occupancy detection This feature allows an energy management system to be installed and operated in conjunction with H E E E E E DOWN the unit GEAppliances com Temperature Limiting Requires room air sensor kit RAVRMS Temperature limiting can reduce energy costs of auxiliary controls The first three switches are by limiting the lowest temperature that can be used to select the cooling limits Th
8. diately repair or replace all electric service cords that have become frayed or otherwise damaged E Unplug or disconnect the Zoneline at the fuse box or circuit breaker before making any repairs NOTE We strongly recommend that any servicing be performed by a qualified individual Vil sy S _READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY 6 SAVE THESE INSTRUCTIONS Controls dip sw itches Controls Dip Switches The dip switch controls are located behind the front case panel through an opening on the front of the unit To access the dip switches remove the front case panel by removing the filter taking out the four front screws the upper two screws from the top of the panel and the shipping screws on each side if present Discard the two side shipping screws if present J Side Shipping 7 screw Side shipping screw TL1 C Temp Limit 1 Cool TL2 C Temp Limit 2 Cool TL3 C Temp Limit 3 Cool GEAppliances com _Dip Switches The factory settings will be in the DOWN position NOTE The owner is responsible for setting the appropriate dip switches and connecting terminals TL1 H Temp Limit 1 Heat TL2 H Temp Limit 2 Heat TL3 H Temp Limit 3 Heat UP DOWN ERES i ALL I R All Electric Heat Heat pump models only FREEZ S Freeze Sentinel CONST FAN Constant ON Fan All Electric Heat Heat pump models only When this swit
9. e next three set for cooling and the highest temperature that switches are used to control the heating limits can be set for heating Temperature limiting is controlled by switches 1 6 on the top block El lH Controls terminal connections Controls Terminal Connections The terminal connections are located behind the front case panel through an opening on the front of the unit To access the terminal connections remove the front panel by removing the filter taking out the four front screws the upper two screws from the 6559509999999 99 top of the panel and the shipping screws on each EXEXEERERE ERE side if present Discard the two side shipping screws if present Insert the building hook up wires into the bottom of the terminals and tighten screws securely to make the desired connections Route the wires from the terminal connections through the unit wire guides and out through the case wire guide NOTE The owner is responsible for setting the appropriate dip switches and connecting terminals A CAUTION Improper CDC wiring may damage the Zoneline electronics or cause erratic Zoneline operation No common busing is permitted A separate wire pair must be run from each separate controlling switch to each individual Zoneline Eo oc ox ca Room Air Sensor Requires room air sensor kit RAVRMS When connected the room air sensor will allow utilization of the temperature limiting and f
10. is blown circuit breaker is tripped Check the house fuse circuit breaker box and replace the fuse or reset the breaker This is normal The Zoneline will start again after The unit is waiting for the compressor overload protector to reset it resets Power failure Indoor airflow is restricted There is a protective time delay up to 3 minutes to prevent tripping of the compressor overload For this reason the unit may not start normal heating or cooling for 3 minutes after it is turned back on Make sure there are no curtains blinds or furniture blocking the air discharge grille or the return air grille Outdoor airflow is restricted or recirculated Make sure the architectural louver is not restricted This can cause the unit to cycle off due to the compressor overload Outdoor grille must have a minimum of 65 free area Non GE grilles may be too restrictive for proper performance Consult your salesperson for assistance The air filter is dirty Change the filter at least every 30 days See the Care and Cleaning Air Filter section The room may have been hot or cold When the Zoneline is first turned on you need to allow time for the room to cool down or warm up Outdoor air is entering the room Dust is on the surface of the heating element The heat pump is not producing hot air Set the vent control to the CLOSE position This can cause a burning
11. ital electronic wall thermostat you must set it to the 24V AC setting See the Installation Instructions for the wall thermostat CAUTION Damage to a wall thermostat or to the Zoneline electronics can result from improper connections Exercise extra attention when connecting blue and black wires No line voltage connections should be made to any circuit in the thermostat Isolate all wires in building from line voltage GEAppliances com Central Desk Control Other features of your Zoneline On Off Sw itch The unit on off switch is located on the front of the Zoneline To turn the unit on press the top of the switch in To turn the unit off press the bottom of the switch in Ventilation Control The ventilation control lever is located on the left side of the Zoneline unit behind the front case panel To access the ventilation control lever remove the front panel by removing the filter taking out the four front screws the upper two screws from the top of the panel and the shipping screws on each side if present Discard the two side shipping screws if present When the lever is in the CLOSE position only the air inside the room is circulated and filtered When the lever is in the OPEN position some outdoor air will be drawn into the room This will reduce the heating or cooling efficiency To close the vent push the vent lever handle down pull it forward and lock it up in place
12. nection and the amperage of the branch circuit Power supply kit Connections of 208 or 230 volt circuits may be with a power supply kit All wiring including installation of the receptacle must be in accordance with the NEC and local codes ordinances and regulations Oo Tandem Perpendicular Large Tandem 15 Amp 20 Amp 30 Amp 230 208 volt receptacle configuration FOR 230 208 VOLT POWER CORD CONNECTIONS ONLY 1 Remove the front panel by taking out the four front screws the upper two screws from the top of the panel and the shipping screws on each side if present Discard the two side shipping screws if present shipping i screw Side shipping screw 2 Remove the junction box cover and the junction box and discard Remove junction box l andcover C MTM Mfr AO a M ge MM eM e gf y y y TIT MUT A M i a 3 Connect the power cord with a loop through the strain relief IMPORTANT Power cord must have a loop Installation Instructions DIRECT CONNECT APPLICATIONS WARNING FOR 230 208 VOLT DIRECT CONNECT APPLICATIONS ONLY 1 Remove the cordset from the power supply kit Measure 7 down the cord from where it emerges from the back of the nylon plastic connector and cut the cord through at this point Carefully remove 6 of the cordset insulation so as to expose the three insulated wires Strip 3 4 of the insulation away at the end of each of the three wi
13. om state to state or province to province To know what your legal rights are consult your local state or provincial consumer affairs office or your state s Attorney General Warrantor General Electric Company Louisville KY 40225 27 Consumer Support GE Appliances Website GEAppliances com Have a question or need assistance with your appliance Try the GE Appliances Website 24 hours a day any day of the year For greater convenience and faster service you can now download Owner s Manuals order parts catalogs or even schedule service on line You can also Ask Our Team of Experts your questions and so much more Schedule Service GEAppliances com Expert GE repair service is only one step away from your door Get on line and schedule your service at your convenience 24 hours any day of the year Or call 800 GE CARES 800 432 2737 during normal business hours Real Life Design Studio GEAppliances com GE supports the Universal Design concept products services and environments that can be used by people of all ages sizes and capabilities We recognize the need to design for a wide range of physical and mental abilities and impairments For details of GE s Universal Design applications including kitchen design ideas for people with disabilities check out our Website today For the hearing impaired please call 800 TDD GEAC 800 833 4322 Parts and Accessories GEAppliances com Individuals qualified to
14. pe breaker fuse accidentally When the area cannot be locked securely fasten a prominent warning device such as a tag to the service panel NOTE We strongly recommend that any servicing be Wall plenum caulked Level Flashing performed by a qualified individual Ductwork connected Case and unit level Drain connected For ease of service the unit can be removed from Wall thermostat wired correctly the case Unit wired correctly 1 Unplug the power cord and disconnect the wall thermostat connections 2 Raise the top duct by turning all four case top duct adjusting screws counterclockwise CONNECT POWER 1 If all the above items are correct turn the power on at the main service panel 3 Remove the front case panel 4 Remove the front and or side case to unit grounding screw if present 2 Turn the unit power switch on the front of the unit 5 Slide the unit out of the case to ON by pressing the top of the switch in 22 Before You Call For Service Troubleshooting Tips Problem GEAppliances com What To Do Possible Causes Zoneline does not start Zoneline does notcool or heatas itshould Burning odor at the start of heating operation The air is not always cool or hot during operation The air does not feel warm enough during heating operation The unit is unplugged Make sure the Zoneline plug is pushed completely into the outlet The fuse
15. r Unit mounted filter 77 Filter Filter Access panel with Return air grille return air grille 9 suoionijsu A4jajes gt Ej S E eQ PA E amp EI S L7 sdij Buioousajqno4j Buiuea pue 3189 yoddng sauinsuog Installation Zoneline Air Instructions Conditioners Questions Visit our Website at GEAppliances com or call 800 GE CARES 800 432 2737 BEFORE YOU BEGIN IMPORTANT ELECTRICAL Read these instructions completely and carefully S AFETY RE AD C ARE FU LLY e IMPORTANT Save these A CAUTION i ions for local i j ee dE i UE All electrical connections and wiring MUST be IMPORTAN T Observe all installed by a qualified electrician governing codes and ordinances Follow the National Electrical Code NEC and or Note to Installer Be sure to leave these local codes and ordinances instructions with the owner For personal safety this Zoneline unit and case Note to Owner Keep these instructions for must be properly grounded future reference Protective devices fuses or circuit breakers Proper installation is the responsibility of the acceptable for Zoneline installations are specified installer on the nameplate of each unit Product failure due to improper installation is not Do not use an extension cord with this unit covered under the Warranty Aluminum building wiring may present special problems consult a qualified electrician When the unit is no
16. reeze sentinel features NOTE If GE thermostat RAK147P2 or RAK163P2 is used with the unit the room sensor kit is not needed since temperature limiting and freeze sentinel features are incorporated in the thermostats Motion Sensor Obtained locally The Occupancy Sensor dip switch must be in the up position to use this feature When connected the wall mounted motion sensor will detect motion in the room and automatically cycle the unit between normal operation and energy management operation The door and motion sensors work together to automatically cycle the unit between normal operation and energy management operation Door Sensor Obtained locally The Occupancy Sensor dip switch must be in the up position to use this feature When connected the door sensor will detect when the door in the room is opened or closed This feature must be used in conjunction with the motion sensor The door and motion sensors work together to automatically cycle the unit between normal and energy management operations Central Desk Control When connected the unit lock out is released and it can be turned ON or OFF with a switch located at the Central Desk Control A separate wire pair must be run from each separate controlling switch to each individual Zoneline Remote Thermostat The unit will be controlled by a remote thermostat IM PORTANT The Zoneline thermostat connections provide 24V AC only If using a dig
17. res L1 Neutral and Ground Plug the connector fully into place in the unit mating connector Be sure the locking tabs at the sides are engaged WARNING FOR 265 VOLT DIRECT CONNECT APPLICATIONS ONLY Connection of a 265V AC product to a branch circuit MUST be done by direct connection in accordance with the National Electric Code Plugging this unit into a building mounted exposed receptacle is not permitted by code These models must be installed using the appropriate GE power supply kit for the branch circuit amperage and the electrical resistance heater wattage desired See the POWER CONNECTION CHART in these Installation Instructions One of the following installation methods must be used Branch Circuit and Unit Amperage Rating Power Supply Kit 15 RAK5157 20 RAK5207 30 RAK5307 REMOVE JUNCTION BOX COVER Remove the junction box cover by taking out the front two screws Junction box p PH M s pg Mg e NNN tr M Hr Mr MSS el TIE QUT ig Ma y ypy It is the responsibility of the installer to ensure the connection of components is done in accordance with these instructions and all electrical codes Direct connection to branch circuit wiring inside the provided junction box must be made by connecting as follows ATTACH CONDUIT Use the round knockout hole at the top of the junction box to install conduit coming from the branch circuit Ins
18. roduet B Filters W Dnproper miallan H Failure of the product resulting from modifications to If you have an installation problem or if the air the product or due to unreasonable use including conditioner is of improper cooling or heating capacity failure to provide reasonable and necessary for the intended use contact your dealer or installer maintenance You GAS hle fon providing adequate electrical H Failure or damage resulting from corrosion due to connecting facilities den installation in a coastal environment except for models E In commercial locations labor necessary to move the treated with special factory applied anti corrosion unit to a location where it is accessible for service by an protection as designated in the model number individual technician ll Damage to product caused by improper power supply Bl Failure or damage resulting from corrosion due to voltage accident fire floods or acts of God Penne morcm EO es H Incidental or consequential damage caused by possible defects with this air conditioner This warranty is extended to the original purchaser and any succeeding owner for products purchased for use within the USA and Canada In Alaska the warranty excludes the cost of shipping or service calls to your site Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages This warranty gives you specific legal rights and you may also have other rights which vary fr
19. service their own appliances can have parts or accessories sent directly to their homes VISA MasterCard and Discover cards are accepted Order ondine today 24 hours every day or by phone at 800 626 2002 during normal business hours Instructions contained in this manual cover procedures to be performed by any user Other servicing generally should be referred to qualified service personnel Caution must be exercised since improper servicing may cause unsafe operation Contact Us GEAppliances com If you are not satisfied with the service you receive from GE contact us on our Website with all the details including your phone number or write to General Manager Customer Relations GE Appliances Appliance Park Louisville KY 40225 Register Your Appliance GEAppliances com Register your new appliance on line at your convenience Timely product registration will allow for enhanced communication and prompt service under the terms of your warranty should the need arise You may also mail in the pre printed registration card included in the packing material Printed in China
20. stat Model Type Mechanical Thermostat Electronic Thermostat Heat Coo Models Heat Pump Models 6 wire Check the thermostat instructions for correct wiring and installation requirements 14 Installation Instructions TYPICAL UTILITY CLOSET AND DIMENSIONS FOR REFERENCE ONLY Installation Instructions UTILITY CLOSET CONNECTION LOCATIONS IMPORTANT Plan and locate plenum wall plug drain and thermostat carefully to avoid interference Hard to reach locations will make installation and service difficult Flex duct may be used Reference Dimensions o for transitions only Use rigid duct for 90 A Thermostat cable 9 long bends and tees a Guistde w ll B Power cord 60 long C Case width and depth 23 D Case height 31 E Condensate drain 3 4 connector Centerline of cutout is approximately 5 from left case wall and 8 from back case wall F Typical wall plug 6 12 above case G Room air sensor kit 10 long 230 208 VAC wall receptacle or conduit for direct connection 16 Installation Instructions RETURN AIR GRILLE INSTALLATION OPTIONS The room return air grille may be installed toward the front or either side of the unit Improper return air arrangements will cause performance problems There are three indoor Return Air Grille Installation options Choose the option that best suits your installation requirements Follow the Installation Instructions provided with the re
21. t can collapse and cause airflow restrictions Do not use flex duct for 90 bends or unsupported runs of 5 ft or more Your airflow should be balanced based on many factors such as available ESP room CFM and ductwork Consult an HVAC engineer for proper applications External static pressure ESP can be measured with a manometer or pitot tube Once this ESP is established you can calculate the CFM using the above chart CFM Recommendations 9 000 BTU 12 000 12 000 BTU 18 000 BTU Recommended Mid Range Higher CFMs tend to increase Sensible capacity enhance room circulation and increase duct noise while lower CFMs tend to increase Latent capacity and reduce noise Installation Instructions INSTALL AND CONNECT THE CASE 1 Remove the front case panel and pull the unit out of the case Place the empty case onto the platform in the closet with the outdoor side facing the wall plenum opening Align the case to the plenum opening and attach with six screws 2 Adjust all four leveling legs until the case is level 3 Using field supplied screws bolt the case to the platform 4 Connect the internal or external drain as necessary Installation Instructions FINAL CHECK SERVICING Review this Checklist before restoring power A WARNING Refers ence Correct line voltage switch power off at the service panel and lock the Single circuit only area to prevent power from being switched on HVACR ty
22. t running there is still voltage to TOOLS YOU WILL NEED the electrical controls Disconnect the power to the unit before e servicing by 1 Removing the power cord if it has one from the wall receptacle 2 OR 2 Removing the branch circuit fuses or turning S e the circuit breakers off at the panel aw Tape measure Phillips screwdriver Adjustable wrench Hammer A WARNING Before beginning the installation switch power off at the service panel and lock the area to prevent power from being switched on accidentally When the area cannot be locked securely fasten a prominent warning device such as a tag to the service panel 10 Installation Instructions ELECTRICAL REQUIREMENTS Use ONLY the wiring size recommended for single outlet branch circuit Use ONLY the the type and size fuse or HACR circuit breaker indicated on the unit s rating plate Proper current protection is the responsibility of the owner Recommended branch circuit wire sizes Nameplate AWG Wire maximum circuit size breaker size 15A 14 20A 12 30A 10 AWG American Wire Gauge Single circuit breaker from main box Based on copper wire single insulated conductor at 60 C NOTE Use copper conductors only 230 208 VOLT ELECTRICAL SUPPLY A power supply kit must be used to supply power to the Zoneline unit The appropriate kit is determined by the voltage the means of electrical con
23. tall and clamp the conduit through the conduit clamp and bring wire leads into the junction box Leave 8 of wire free from the end of the conduit Secure the wire leads in the strain relief on the right side of the junction box Conduit Installation Instructions DIRECT CONNECT APPLICATIONS MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX 1 Make all wire connections by using appropriate UL listed electrical connectors and techniques 3 Conductor Branch Circuit When connecting the Zoneline to a 3 conductor circuit Connect the white and black leads of the Zoneline to the branch circuit L1 and L2 leads Connect the green lead of the Zoneline to the power supply and branch circuit neutral lead which is white or gray 3 Conductor Branch Circuit Zoneline Power Leads 4 Conductor Branch Circuit circuit When connecting the Zoneline to a 4 conductor Connect the white and black leads of the Zoneline to the branch circuit L1 and L2 leads Connect the Zoneline green lead to the power supply and branch circuit neutral lead which is white or gray Ground the unit by connecting the junction box of the Zoneline to the bare or green lead of the power supply and branch circuit ground lead 4 Conductor Branch Circuit Be sure that all wire leads are inside the junction box and not pinched between the box and the unit The green insulated ground wire from the Zoneline MUST be connected
24. to the branch circuit ground wire Plug the 9 pin connector into the 9 pin receptacle in the junction box 4 Replace the junction box cover by replacing the two screws removed earlier POWER CONNECTION CHART 230 208 Volt Power Supply Kits 265 Volt Power Supply Kits Wall Plug Configuration Tandem Perpendicular Large Tandem Wall Plug Configuration Does Not Apply Does Not Apply Does Not Apply Circuit Protective Device 15 Amp Time Delay Fuse or Breaker 20 Amp Time Delay Fuse or Breaker 30 Amp Time Delay Fuse or Breaker Circuit Protective Device 15 Amp Time Delay Fuse or Breaker 20 Amp Time Delay Fuse or Breaker 30 Amp Time Delay Fuse or Breaker Zoneline Power Leads Make wire lead connections Heater Wattage 230 208 Volts 2 55 2 09 KW 3 45 2 82 KW 5 00 4 10 KW Heater Wattage 265 Volts Installation Instructions ZONELINE COMPONENTS pP i an AIT i RETI qp ETHER MA Front Case Panel Cutout REQUIRED ACCESSORIES Dimensions 20 W x 324 H Check the Essential Elements label on the unit Wall Plenum RAVWPS 6 D x 194 W x 32 H RAVWP8 8 D x 194 W x 32 H RAVWP12 12 D x 194 W x 32 H RAVWP15 15 D x 194 W x 32 H Architectural Louver RAVALT Cutout Dimensions 2094 W x 20 H Cutout Dimensions 28 W x 48 H Access Panel with Return Air Grille RAVRG2 Return Air Grille RAVRG1 Wall Thermo
25. turn air grille accessory for installation details NOTE Use only one filter in the installation The filter may be installed on the unit or in the access panel door RAVRG1 Access panel with return air grille Unit mounted filter with a field supplied return RAVRG2 Return air grille air grille and access door panel 17 Installation Instructions WALL PLENUM AND ARCHITECTURAL LOUVER INSTALLATION Install the appropriate wall plenum through the exterior wall in accordance with the Installation Instructions provided with the plenum IMPORTANT The wall plenum is not designed to carry structural loads Proper wall header construction is required The plenum requires proper flashing shim and caulk for a weather resistant installation Proper header for structural support Apply proper caulking and flashing Architectural Louver RAVAL1 Exterior Outside Wall Wall Plenum RAVWP6 6 D x 194 W x 32 H RAVWPS 8 D x 194 W x 32 H RAVWP12 12 D x 194 W x 32 H RAVWP15 15 D x 194 W x 32 H BUILD AND INSTALL THE ZONELINE BASE PLATFORM 1 Construct a 234 min x 23 min square platform NOTE The platform must have a load bearing capacity of 175 Ibs minimum NZ XN Za 8 min for drain Cutout for drain access connection Properly square and T level plenum Place the platform in the utility closet with the following clearance be
26. tween it and the interior surface of the walls door panel 4 min from front of the case Unit to be installed through FRONT of case 5 min from front of the case Unit to be installed through SIDE of case 3 min from two sides of the case the wall plenum and secure to the floor using appropriate brackets and bolts 23 4 min 23 min r 3 Align the platform with the opening of Installation Instructions INSTALL THE DRAIN An external or an internal drain must be attached to the drain connector External Drain Attach a 90 PVC elbow to the unit s female 3 4 NPT drain connector Use the other end of the elbow to run a 3 4 Sch 40 PVC pipe through the knockout holes of both the wall plenum and the architectural louver to the outside Seal the gap between the plenum hole and PVC tube See the Installation Instructions in the RAVALI Internal Drain Attach PVC to the unit s female 3 4 NPT drain connector See the Installation Instructions in the RAVAL 1 Local codes may apply DUCTWORK Prepare the closet ductwork for later connection to the case The total flow rate CFM and external static pressure ESP available can be estimated from the chart below Use these charts to select your fan speed setting The collar on top of the case accepts standard 10 duct Pull all duct tight Extra duct slack can greatly increase static pressure CAUTION Flex duc
27. u may also hear a fan noise stop and start You may notice a few minutes delay in starting if you S try to restart the Zoneline too soon after turning it j off or if you adjust the thermostat right after the Qe compressor has shut off This is due to a builtin restart protector for the compressor that causes a 3 minute delay During the defrost cycle both indoor and outdoor S I L E N fans stop and the compressor will operate in the cooling mode to remove frost from the outdoor coil After defrost the unit will restart in electric heat to quickly warm the room to the desired comfort level COM PRE S SOR To protect the compressor and prevent short cycling the unit is designed to run for a minimum PROTECTION of 3 minutes after the compressor starts at any thermostat setting 24 Please place in envelope and mail to General Electric Company Warranty Registration Department P O Box 32150 Louisville KY 40232 2150 25 Consumer Product Ownership Registration Dear Customer Thank you for purchasing our product and thank you for placing your confidence in us We are proud to have you as a customer Follow these three steps to protect your new appliance investment Complete and mail your Consumer Product Ownership Registration today Have the peace of mind of knowing we can contact you in the unlikely event of a safety modification After mailing the registration below store this document in a safe place
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