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GE 29568 Telephone User Manual

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5. 113 ASN UN e IEN OLGVY HLIM 030072 SYV SM3YOS CNV SLYVd G3SCVHS 31 S4310H NIVYC AYVNOS OLLSVTd WLIW wa r m a SAM4495 OuJ lui 104 OC BHOd s ulpiq ouJ 1x3 LIA Niydq HLIM 3572 TIV AA 35 SISSDU y S1 U UIDI UBALP PUIM UBYM SJOOP NO y MOLH AO AapIAoJd Bupl J 1 1no uuolloq AY l uiolloq 502 y Aoqp iz T p 1poo s ou s uunip z T 9 AoqD UMOUS s ojd Sununoul pup s aysof y Aq p lD s BSD DAA v JO aDUDU WOO aU l s ou ulpip 5 OM AU OTAYY 24 Ul AM S Buip inq y Ul LUa SAS upip ouj lui aU 0 p uuo PUD qm UIDJP y UO p llpisul 1snuu ilp o p uip1qo q l z T 5 JO qn1 v v l 40 silpl p s 5ulqm qO z T u1 40 ou lpip D o uo PUD sup ui S lin s D plAo1d OM ulo11oq sp2 y ul s ou Aapss u y Sunpo o 104 114 BY YUM p usiulnj si 1p duJ 1 v soq qns y ip 50 os 502 y Jo JOOPU y WOJ 1SD 10 Aq pinous upip y s u 104 54010 01541 spq qns 104 id x uolliod 5 y uo p 020 aq Aow 1 y ul SD y JO 4 0 01501 O 4010 SD DA aU JO uuol1loq y uo p lunoul SI 11 UIDID u Z Dulpilnq v Ul uu 1s s UIDID 04 up 0
6. Duct Mode on in the auxiliary control settings Mode 7 This increases the fan speed to ensure proper circulation 4 Minimum recommended clearance between the unit and the adjacent wall is 2 5 Provisions for return air must be made to allow air circulation from secondary room Doors in both secondary and primary rooms may be undercut or a return grille moy be installed through q common wall 6 When calculating the heat gain heat loss take both areas into consideration Replacements of Existing Ducted Units Since the design of the Zoneline chassis has changed over the years to provide better performance and appearance some of the components used in ducted applications have changed Select the proper components from the information below The best procedure in determining the correct kit is to measure duct extension cross section Flat Top Discharge Units Zoneline Units Built Prior to 1988 Existing Duct Extension Cross Section Measurements 8 3 8 height x 6 1 2 width Duct Adapter RAK7012 This duct adapter will allow the replacement of a new chassis 4100 or 6100 Series unit into an existing ducted application This adapter will align properly with the duct extension and will eliminate the need to modify the wall opening In order to minimize replacement costs some of the components of the old duct adapter must be removed and used in the new installation Consult the Installation Instructions of the RAK7012 be
7. GE Zoneline packaged terminal air conditioners 2010 contract sales architects and engineers data manual Quick Reference Full Specs on pages 52 and 53 ALL UNITS REQUIRE POWER CONNECTION KIT Power Connection Kit determines resistance heat output 7000 Btuh units are not offered with 4 7 KW resistance heater Dry Air 25 4100 Series Cooling with Electric Heat 4100 Series Cooling with Electric Heat NUMBER Btuh NUMBER Btuh AZ41E07DA 12 8 12 8 AZ41E07DAP 12 2 12 2 AZ41E09DA 12 3 12 3 2 1 9 11 8 11 8 AZ41E12DA 11 8 11 8 AZ41E12DAP 11 3 11 3 AZ41E15DA 10 6 10 6 AZ41E07EAP 12 2 AZ41E07EA 12 8 2 1 9 118 AZ41E09EA 12 3 AZ41E12EAP 113 AZ41E12EA 11 8 AZ41E15EA 10 6 6100 Series Heat Pump with Backup Electric Heat MODEL COOLING REVERSE CYCLE AZ61HO7DAT 40 40 AZ61HO9DA 3 8 3 8 AZ61H12DA 3 7 3 7 AZ61H15DA 3 3 3 3 AZ61HO7EA 4 0 AZ61HO9EA 3 8 AZ61H12EA AZ61H15EA 33 HGH CDDL AUTO HEAT eee TEMP FAN MODE SLEEP OPERATION 4100 and 6100 Series Control Panel Dual rated 230 208 volt units are shown with ratings separated by Units with single rating are 265 volt units 2 Povver Connection Kits 230 208 Volt Line Cord Connection Units Electric Electric Electric Min Circuit m Heat Heater Heat Protection BTUH Watts Amps Amps RAK3153A 8150 7900 2400 2320 11 0 11 6 15 RAK3203A 11200 10900 3300 3200 15 1 16 0 20 RAK3303A 16000 15450 4700 4530 21 2 22 4
8. In walls thicker than 13 1 2 for line cord connected units and 11 1 8 for sub base installations it may be necessary to install a field fabricated case extension or use one of the special order RAB71 deep wall cases Such extensions must be carefully flashed and sealed both to the wall case and to the wall to ensure water integrity This is necessary to ensure that any water entering the wall case either from operation of the unit or from other sources such as rain storms or from washing the exterior of the building will drain from the case without the possibility of capillary action drawing the water into either the room or the wall cavity In an installation where the case is recessed less than 3 from the outside surface flashing and sealing may be all the modification necessary In such an installation the sides and top of the wall opening must be waterproof to prevent moisture from seeping into and damaging the walls See pages 30 and 31 for suggested detail Since the installation of a case extension requires a considerable amount of attention we recommend using one of the deep wall cases if the standard case is not of sufficient depth Mounting an outdoor grille or louver section to the building face may cause a space between the outdoor coil and the louver section Air splitters aligned with the ends of the outdoor coil must be installed between the outdoor coil inlet and outlet air streams Gaps between the outdoor coil and
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10. Wall Case Sub Base Installation Warranty Zoneline System 54 20 12 13 21 14 34 36 45 31 59 42 45 40 41 9 11 55 56 16 19 44 44 45 15 17 46 49 55 50 51 22 55 56 Exterlor Grille Color Samples Belge Bittersvveet Colors may vary slightly due to printing process 59 100 years of innovation and we re just getting started For more than q century GE has been committed to producing innovative products that change the way people live The result of thorough research and rigorous testing GE appliances are designed for years of dependable performance Today the GE tradition of quality and innovation continues Before purchasing an appliance read important information about its estimated annual energy consumption or energy efficiency rating that is available from your retailer or geappliances com GE Apphances GE has a policy of continuous improvement Appnce Park See of its products qnd reserves the right to change Loxisalle Ky 4225 materials and specifications without notice 100 SS Kine ir 2010 General Electric Company zoneline com Pub No 20 SO80 PC60486
11. to replace the cover on the old sub base Field supplied wiring conduit and conduit connectors should be used to make a connection between the new chassis and the center knockout of the RAK201 The wiring connections should be made inside the sub base and the RAK201 attached to the sub base with the two screws provided If the existing sub base is not the full width of the wall case the electrician will have to modify the existing cover plate to allow field supplied wiring conduit and conduit connectors to be run from the permanent connection kit to the sub base mun COOL EE Se S KSTD a Va A j V de M TEMF Fas Mon Enclosure cover removed BEEF ruuarua RAK4002A Wiring harness can be ordered separately as RAK4002CW Receptacle Configuration Hubbell 5661 P amp S 5661 15 AMP Tandem NEMA6 15R Hubbell NEMA6 20R PSS 871 Be Se Hubbell 9330 NEMA6 30R RS 5950 43 Maximum Connected Load The maximum connected load of a Zoneline unit occurs when the unit is in resistance heating operation The maximum amperage shown in the tables below is the combined total of the resistance heater and the indoor fan motor 230 208 Volt Line Cord Connected Units MODEL NUMBER AZ41E07DA AZ41E09DA AZ41E12DA AZ41E15DA AZ61HO7DA AZ61HO9DA AZ61H12DA AZ61H15DA All versions Electric Heat Amps include electric heater and fan motor current draw
12. Hi Low Auto Standard Standard Standard Standard Standard Standard Electronic 7 step Standard Standard Standard Standard Standard Standard Standard Standard Optional Optional Optional Features and Benefits Standard Physical Dimensions GE has maintained the same dimensions since 1961 42 wide x 16 high x 13 3 4 deep Replacement of older units is made easy Weather Protected Electrical Components Vital electrical components are protected from the weather by locating them on the indoor side of the weather barrier Weather Resistant Superseal Properly installed unit in undistorted case keeps air leakage to q minimum 7 CFM air infiltration with 25 MPH wind on ICR units even less on units without ICR Industry specification is 19 CFM of air infiltration Heater Sizes to Meet Room Requirements All units are equipped with a universal heater the resistance heat output is determined by power connection Kit 230 208 volt Line Cord Connected Units 2 4 2 32 KW with RAK3153A 15 amp circuit 3 3 3 20 KW with RAK3203A 20 amp circuit 4 7 4 53 KW with RAK3303A 30 amp circuit 230 208 volt Sub Base Connected Units 2 4 2 32 KW with RAK204D15P 15 amp circuit 3 3 3 20 KW with RAK204D20P 20 amp circuit 4 7 4 53 KW with RAK204D30P 30 amp circuit 265 volt 2 4 KW with RAK5172 15 amp circuit 3 4 KW with RAK5202 20 amp circuit 4 8 K
13. INOOH INOOH Ke PIL L LL9VY v gvu EI EI 9L 9L VLZEVM VIZEVM O9DVH HLIM O9DVH HLIM 7 1 1Z 8 i 1 1Z 1 8 8 1 1Z V ZEVM 8 1 1Z VLZEVM 2 9 LODVY HLIM 9 LODVY HLIM 8 CZ SVH Sioa B CZ 118 i7 1 ZZ VLZEVH 7 5 i7 1 ZZ VLZEVH ye aseo PAA JO az yjneo 2 ue 1 YSE N Buipiinq y EE Ed SUlO Uu 031144 5 q74 4 319NV ASVO y 031144 5 q74 4 JIDNV 3972 sam UE aseo JO 191 uilu d pue yses HO T1VM JV p uuo spa qns p uuo 3 s p109 DODJINS Om J no puo q p pu 1x 4 1091 YM uonpjip1sul JOM JO UIOHNI Z MOPULAN MalA 3015 G31lV13G NOILISS TIVM 28 OL X4 pue 1011 U Bulpjing y su of 11 S pis INO Im SEBO IIBAA JO punoie y ne2 5 LLAEVY 8 1 91 VLZEVY 91 2 1 Alddns 1 AAO HOCH HSINIJ UiDual p109 au 104 gi s 03114409 MaAlA LNOdd G41NnOIN HSH 0151 SH43HLO 48 312143234 17 214123135 LINGNOD g Ger NN b si II 13NI8V9 INOOH LLEVY YOS NIIN 8 t X L 91L 1 8 HO N N PLP X t L 91 b ACISNI ONINAdO TIVM z AAA NS VN Q Ree yM INNOW HDIH 5 131NI1 1
14. Moja 4751 Only Fiucsi Hezi 251 Corky Press PET First Dun R Press Mecki i COHEN n iH Press hidi f TTT HET GOO Press 2 H Senond Digt Press amp Y gj r m Continus d D LJ OF T A Kiri d LOL HEAT Gett Cr test 1 HFEF 1 EE ZOE 2 WFF EDE 72F i gt EFF GOR 74F d Eet 4 aF TGF m TSF 5 GDF T F TdF r FF T ZG LE 22 d gj 2 ET o Saco Digi U Press ATF amat Fan Cool Cycle drat Fan Cod Press ATF amat Fan Host Cwie grat Fan Heat Continue Press A F Load Shedding IIT rT Load Shedding On Auxiliary Control Settings cont Mode 3 Freeze Sentinel Heat Sentinel The default settings for Mode 3 are Heat Sentinel is off Freeze Sentinel is on When Freeze Sentinel is activated it automatically provides heat without user interface This helps to prevent plumbing damage by turning the heater and indoor fan ON at 41 F and OFF at 46 F When Heat Sentinel is activated it automatically provides cooling without user interface This helps to prevent an excessively hot room by turning the air conditioner ON at 85 F and OFF at 80 F NOTE These functions are active whenever the unit is plugged in even if the unit is in the STOP position Mode 4 Constant ON Fan The default setting for Mode 4 is OFF Mode 5 Temperature Limiting a The default setting for Mode
15. au JO uo Jo sn ay spu uluio2 1 a6 pjal4 3SV8 8 S HLIM 8 T TT 8 T T1 NVH1 44433G STIVM HOI NOISN31X3 JSV WLIW 30 OE 4DVd 44S 0390 48 LSNW 543111149 V JOVAYNS TIVM OLGALNNOW 38 OLSI ATIYD JI HO 3SV NI S310H NIVYC 119018 LON Od N MTDV NSHM NOILNVD INDININIIN uc O ISVO AHLONNOYV dN ANY 430 ATSSANS 114 OLLNAIDISSNS 5014 ici 2 NAWININ 411 4140 wt 9 39 YAGNN LYSASNI ab 1 2 5014 TIVM AO ADVAENS AGISLNO 35 YO 4T1149 4 ADNVLSIC V SNOISNAWIC OL x4 pue s l lu Bulpying y suiof 11 H UAA S pIS US SB Jo punolE yine dil d dG St JAIM ul ON HSVT z T dOoOd no I I I I I I I I I I I I I I I I I L 12 SL 01 05 SD S SD OM Salas TZ9V Jadaap ay JO uo Jo sn y spu uuuuo25 1 20 onunu J DAA 1541060 uon old s n q piAoid IIM JOU UOI1D D SuI UD 104 AINO WOLLOS NO 5 3 SNIN3dO T VAM dO 4 1 GNV 53015 HLIM NVHL 5531 NOISS393 35 2 31VN9311V 31 MAIA 3015 931 1 AH IN LINGNOD SNOISNALX4 3019 2 AGO asva agns 2 SNIT3A31 d0014 G3HSINId g Qd3HSINId 03 3SVO DI o 100 ACISNI wO 51 SAOWSY NOILNAVD 3
16. p Buluue1j 2 nDB j GNLS NIYIN GNLS NOV LI NIVHG gt OLGVH NOLLd32X23 b 3972 dO INOLLOG NI Q31LIWH3d S31OH ON 1104 31900140 MaAYoS ATIOW GOOM Ek fm LD NIVYC 010 1 43 ASVO dO WOLLOG NI q ll Ndad 53 ON 900 15 NIVIA 3972 TIVAA 5N N415V3 1 nD j p llE1SuI aq O SI SISSEU v Inun se jem y p su LO Woddns 115 y JOU OG 14 8 5 1 03 91 1 FlddiH 0 15 Jr 8 NIN 8 6 7 1 8 ii 1 C NOISN4I NIQ SIHL 9 4 43 14V151TGV 14 2 1 91 8 NIN iT 1 91 49932 NO ir X 2 SGNLS HO ak X ay 4 as n uon n suo2 uuDij PUD Yg 3SVO TIVM ONIWVas 26 OlL lx4 pue 10119 U Bulpilnq y SulO Uu S PIS INO IIB se5 Jem JO punoie x ne 0001 0 S 10 2 gt id L Eo E V me 1 91 LLEVY il ViZEVH SAN NIIN ud YATIVLSNI Ad SA 3d9S ONILNNOW 1 8 8 02 uB L EL ibV E EL WLLEVY kX ug ES TANNVHO 3015 3SV9 TIVM o 68 abe LCV 2 1 dec TALNI p 1o uuo2 spq qns 1 A3IVNH311V LINGNOD AlddNS YAMOd 2 1 0 3979 8015 lt 91 4
17. that allows the air to flow to the adjoining room Ducting a unit may allow a single unit to be used rather than a separate unit in each room providing a means of reducing initial equipment cost The duct may extend a total of 15 feet with a field fabricated insulated duct extension in one direction either to the right or to the left of the unit A baffle in the adapter allows up to 50 of the discharge air to be delivered to the secondary room The installation of the wall case and sub base if used is the same for units being ducted as for free standing units The duct adapter support bracket overlaps the wall case by 1 and the bracket and mounting screws add approximately 3 8 3 16 on each side to the width of the wall case If less than 1 of the wall case projects into the room it will be necessary to allow for the additional width in the opening for the wall case The duct adapter mounting brackets should be mounted prior to installing the case in the wall Refer to pages 38 and 39 for drawings of ducted installations Prior to the installation of the transition from the room cabinet to the adapter it will be necessary to remove the discharge grille from the room cabinet Instructions for this modification are included with the duct adapter New Ducted Installations Components Duct Adapter RAK6052 Duct Adapter RAK6052 The duct adapter is secured to each side of the wall case and requires the drilling of mounti
18. 13 2 Efficient heat pump units COPs from 3 3 to 4 0 Extended heat pump operation without sacrificing room comfort Ease of Maintenance Permanently lubricated fan motors Upfront lift out interchangeable filters Slide out chassis for easy access for cleaning or if service is required Reverse Cycle Heat Pump Operation The 6100 Series heat pumps utilize the unique GE PTAC heat pump operation to ensure a comfortable room The logic used by the units is the same logic used by central system heat pumps to provide greater savings The Zoneline System The typical Zoneline installation consists of the wall case or sleeve chassis power cord and exterior grille Some installations may use a sub base for support of the unit or for ease of electrical connections Each of the components should be the standard products offered by GE or in the case of the exterior grille approved by GE Applications Engineering Use of components not specifically designed or approved for use with the Zoneline unit can result in unsatisfactory operation and can be the cause of failure not covered by the warranty Components of the Zoneline System Typical Installation Deluxe Series shown Wall Case RAB71A Steel Insulated RAB77A4 SMC Molded Wall Case Options See page 22 Chassis Room Cabinet RAG67 shown Grille Options See page 40 LL Power Connection Kit required on all units Line Cord Kit sho
19. 30 Electric Heat Amps include electric heater and fan motor current draw Each Line Cord Kit has an integral Leakage Current Detection and Interruption LCDI or Arc Fault Current Interrupter AFCI device as required by National Electrical Code NEC and Underwriters Laboratories UL for units manufactured after August 1 2004 265 Volt Sub Base and Direct Connected Units Sub Base RAK204E15 RAK204E20 RAK204E30 Electric Heat Amps include electric heater and fan motor current draw 230 208 Volt Sub Base and Direct Connected Units Direct Electric Electric Electric Min Circuit Sub Base Connection Heat Heater Heat Protection Kit BTUH Watts Amps Amps 204015 4157 8150 7900 2400 2320 11 0 11 6 15 RAK204D20P RAK4207 11200 10900 3300 3200 15 1 16 0 20 RAK204D30P RAK4307 16000 15450 4700 4530 21 2 22 4 30 Electric Heat Amps include electric heater and fan motor current draw Units connected through sub base do not require an LCDI or device since they are not considered to be line cord connected Each 230 208 volt sub base kit consists of sub base with appropriate receptacle for minimum circuit amperage chaseway to route power connector from sub base to chassis wiring to connect sub base to building wiring and a short line cord with 9 pin connector to connect to chassis and plug into receptacle in sub base Short sub base line cord may not be used without sub base Junction box for 23
20. 5 is as follows Cool 0 60 F to 85 F Heat 7 60 F to 85 F Temperature limits Cool Temperature limits Heat O 60 F to 85 F 1 64 F to 85 F 2 66 F to 85 F 3 68 F to 85 F 4 70 F to 85 F 5 72 F to Go F 6 74 F to 85 F 7 6 F to 85 F O 60 F to 65 F 1 60 F to 70 F 2 60 F to 72 F 3 60 F to 74 F 4 60 F to 76 F 5 60 F to 78 F 6 60 F to 80 F 7 60 F to 85 F Mode 6 Remote Thermostat Class 2 O O s nh The default setting for Mode 6 is OFF Setting this mode to ON will allow the unit to operate with a Class 2 Remote Control Wall Thermostat Mode 7 Duct Mode The default setting for Mode 7 is OFF This setting is used when the unit is installed using a duct adapter kit If the unit is ducted the Duct Mode needs to be set to ON This increases the fan speed to ensure proper circulation Mode 8 All Electric Heat AZ6100 only The default setting for Mode 8 is OFF This electric heat option functions only on the 6100 model When this option is ON heat pump operation is locked out causing the unit to provide only electric resistance heat Mode 9 Heat Boost AZ6100 only The default setting for Mode 9 is OFF When Heat Boost is ON and outer temperatures are between 25 F and 46 F heat pump only operation is locked out This setting Is used to provide supplementary heat to the heat pump operation by electric resistance hea
21. Values shown in table above are also the total connected loads for units installed with sub bases Power Connector Kit RAK3153A RAK3203A RAK3303A RAK4157 RAK4207 RAK4307 RAK204015P RAK204D20P RAK204030P N A 224 224 224 N A 224 224 224 RAK204015P same as RAK3153 RAK204D20P same as RAK3203 RAK204D30P same as RAK3303 265 Volt Units MODEL NUMBER AZ41E07EA AZ41E09EA AZ41E12EA AZ41E15EA AZ61HO7EA AZ61HO9EA AZ61H12EA AZ61H15EA All versions Electric Heat Amps include electric heater and fan motor current draw Sub Base Power Connector Kit RAK204E15 RAK204E20 RAK5172 RAK5202 RAK5157 RAK5207 265 V 265 V j 1 i 96 F 98 155 S 36 ae y n B B 0900102 035 Latent System Capacity The total capacity of an air conditioner is made up of the sensible capacity the output of the unit used to remove heat from the air in the area being conditioned and the latent capacity the output of the unit used to dehumidify the air in the area being conditioned For humid climates and applications the sensible latent capacity split of the unit should be considered The sensible capacity listed in the specification charts on page 55 is at a standard rating condition of 95 F dry bulb 75 F wet bulb outdoors 80 F dry 44 RAK204E30 RAK5302 RAK5307 265 V N A 18 6 18 6 18 6 N A 18 6 18 6 18 6 bulb 67 F wet
22. WASHINGTON Seattle Spokane Yakima WEST VIRGINIA Charleston Huntington WISCONSIN Madison Milwaukee WYOMING Casper Cheyenne Sheridan Operating Cost The local power supplier should be consulted for recommended value of C This factor will vary between 17 and 24 Cooling Calculated Heat Gain BTUH Installed unit capacity BTUH 1000 Watts KW Unit Cooling Watts x Cooling Hours x Cost per KWH Operating Cost Typical 4100 Series 230 208 Volt Wiring Diagram kk i m har 46 Typical 6100 Series 230 208 Volt Wiring Diagram j l Typical 6100 Series 230 208 Volt Schematic Diagra E api Suggested Bid Form Specifications The following are suggested specifications for the Zoneline 4100 Series Packaged Terminal Air Conditioner and the 6100 Series Packaged Terminal Heat Pump The contractor will furnish Packaged Terminal Air Conditioners of the sizes and capacities shown on the schedule and in the specifications The units shall be located as shown on the drawings and each shall consist of a chassis room cabinet wall case sub base If specified and outdoor grille Units shall be listed by UL and ARI and cUL certified as to capacity and efficiency and shall be GE Zoneline models or equal Unit dimensions shall not exceed 42 1 8 wide and 16 1 4 high with room cabinet in place Units shall be designed to operate on 208 23
23. be constructed of a non corroding fiberglass reinforced polyester compound Cases shall be installed through exterior walls where shown on the plans and shall be installed per manufacturer s installation instructions In no instance shall fasteners be used through the bottom in order to retain the water integrity of the bottom of the wall case Outside weather panels shipped with the cases shall remain in place until the outdoor air louvers and chassis are installed at which time they are to be removed and discarded by the installer Outside Grille Each unit shall be equipped with a standard exterior grille that has been designed to allow unit operation in high ambient conditions Grilles shall be of material and design specified Special grilles or customer louver sections to be supplied by others will conform to a minimum of 65 free area as calculated by ASHRAE to allow for proper unit operation and shall be submitted to the PTAC PTHP manufacturer if requested for feasibility and airflow characteristics Specifications for Sub Base if required Sub Base Each unit shall have a field installed UL listed electrical sub base The sub base shall be attached to the lower inside flange of the wall case prior to installation in the exterior wall It shall include adjustable screws at the bottom corners to permit exact leveling of the wall case The sub base shall have a factory installed receptacle to allow unit line cord to plug i
24. be used to position and secure the wall case to the wall and to cover oversized wall openings Brick Frame Stucco and Shingle Construction For new construction the opening for the wall case should be framed and the wall case inserted into the opening during construction Lintels should be used when the building material is heavy and is not self supporting such as brick The wall case will fit an opening of six courses of standard brick or five courses of jumbo brick Wall framing in this type construction is normally on 16 centers and the wall case will fit a framed opening spanning three 16 O C 2 x 4 stud spaces For existing construction the indoor and outdoor wall will need to be cut out allowing for clearances of 1 8 on all sides of the wall case Work should begin on the inside wall Cut the correct dimensions and mark using drill holes the outside wall from each corner of the inside cutout Studding that interferes with the opening must be removed and a suitable frame constructed to secure the wall case and provide adequate support for case and chassis As shipped the RAB71A Series or 77 is ready for installation Preparation of the Wall Case for All Types of Construction Do not remove the stiffener from inside the wall case or the weather closure panel from the outside face of the wall case until the outdoor grille and chassis are ready to be installed Installation of Wall Case in Wall Opening 1 Po
25. circuit amperage and the power connection kit used See pages 3 and 42 43 for information on power connection kits and available heater capacities An option is provided in the auxiliary controls Mode 8 to allow the unit to operate only in resistance heat The use of this option significantly increases the cost for heating Heat pump defrost Zoneline 6100 Series Zoneline heat pumps utilize a reverse cycle demand defrost system to extend heat pump operation and increase savings from extended operation The microprocessor determines the need for defrosting by criteria based on continuous compressor running time outdoor air temperature outdoor coil temperature and the rate of temperature change of the outdoor coil When defrosting is required the unit reverses the flow of refrigerant to direct the hot gas into the outdoor coil to melt the frost buildup Before and after the reverse cycle defrosting the unit shuts off the compressor to allow the refrigerant pressures to equalize throughout the system This eliminates the possibility of a loud reversing noise During these periods of pressure equalization the full resistance heat capacity of the unit is activated to help ensure room comfort conditions during the defrost cycle The unit remains in the defrost cycle for a minimum of two minutes up to q maximum of nine minutes The defrost cycle terminates when the outdoor coil reaches a temperature of 68 F or the maximum time has
26. finished floor installation is possible as near to the center of the room as possible underneath a window or a glass panel is typical Normal installation of the wall case allows installation flexibility from flush with the finished interior wall to a minimum of 1 4 of the wall case extending beyond the finished exterior of the building Special consideration must be given to installations where the wall case does not extend a minimum of 1 4 beyond the finished exterior wall See pages 30 and 31 for information on this type of installation The unit may be installed high in the wall and these installations usually require a remote thermostat and are discussed on pages 15 and 16 Regardless of the installation there are several things to consider when selecting a location for installing the unit For instance drapery location could interfere with air discharge and placement of furniture may have an impact on the performance of the unit The following information is intended to minimize installation problems and assure you of trouble free installation Refer to page 21 for required wall opening dimensions Minimum recommended interior and exterior case projections for standard wall thicknesses are shown in the drawings in this manual The case may be installed flush with the finished indoor wall Special attention must be paid to room side case projection when the unit is installed in a ducted application as shown on pages 38 and 39
27. remove more moisture When the cold air from the evaporator comes in contact with the re heat section of the heat pipe the heat that was removed by the pre cool section is added back to the air and the refrigerant in the heat pipe condenses and flows back to the pre cool front section The air discharged into the room by this process is much drier creating q more comfortable room condition The Dry Air 25 models center around GES exclusive use of the patented Dinh Dehumidifier Heat Pipe from Heat Pipe Technology Inc This innovative NASA spin off technology enables Dry Air 25 to remove 25 more moisture from the air than other leading manufacturers packaged terminal air conditioners This helps maintain room comfort at a higher room temperature reducing operating costs The Dry Air 25 keeps a room cool and dry and this is the most important benefit when it comes to the occupant of the room hotel guests apartment residents students In a hot humid climate getting away from the humidity is just as important as getting away from the heat and the Dry Air 25 is the perfect solution The dehumidification of the Dry Air 25 has been verified by the same ARI test conditions that standard units are rated under Table of Contents Front Cover 1 Mini Specs 4100 and 6100 Series 2 Mini Specs Power Connection Kits qnd Nomenclature 3 The 4100 6100 and Dry 25 4 Table of Contents 5 Introduction 6 The Zoneline System 7 Features and Ben
28. splitters to prevent the recirculation of condenser discharge air RAB77 This non insulated wall case is molded from fiberglass reinforced polyester compound This SMC Sheet Molded Compound wall case offers outstanding strength durability color retention water integrity and corrosion resistance The dimensions of the RAB77 wall case are 42 1 8 wide by 16 1 4 high by 13 7 8 deep Both wall cases are of universal design accepting all Zoneline chassis of current design as well as all GE Zoneline chassis produced since 1961 e Drain holes are provided in the rear of the wall case to permit excessive cooling condensate water heat pump condensate or precipitation entering the wall case to drain freely A drain kit may be connected to the wall case to control any water draining from the wall case See page 35 for information on RAD10 Drain Kit 9011 For installations where the wall case extends into room RAK901L is an insulation kit that can be used with the 77 or any existing non insulated wall case to minimize the possibility of condensation forming on the indoor side of the case during the winter Sub Base The sub base is an optional accessory for the Zoneline unit and is presented with the wall case information since the decision to use or not use a sub base in the installation is a factor in the location of the wall opening for the unit National Electrical Code requires that air conditioning units con
29. the rear flange of the case allow the grille to be placed in position before securing it firmly to the wall case Replacement of existing units If an existing grille is not replaced capacity and efficiency will be reduced and the unit may fail to operate properly or fail prematurely A deflector kit RAK40 must be used with grilles that were not designed for current AZ Series GE Zoneline units The RAKA0 contains air deflectors and gaskets that mount to the chassis to direct the hot exhaust air away from the air intake to allow the unit to function properly All grilles used with GE Zoneline units must comply with requirements of Exterior Architectural Treatments and Special Outdoor Grilles as follows Exterior Architectural Treatments and Special Outdoor Grilles The architectural design of a building may dictate the use of special or oversized louvers for aesthetic reasons Louvers other than standard Zoneline exterior grilles may be used on the Zoneline unit however these special louvers or any special exterior architectural treatments of the building facade that may restrict the free circulation of condenser airflow should be referred to GE Application Engineering for evaluation and approval The following guidelines should be followed in selecting a louver 1 The louver must have a minimum of 65 free area ASHRAE defines free area as the minimum area of the opening in an air inlet or outlet through which air can pass P
30. vah K Was r m s A Y 255 gt Gs D V d N 0 2 pa e SCH RE S s oh E e Ee Se a e ku ee Ss s Ta E as T E A Te BER 205 A t 25 d Sr 8 E v a ALI R A AL VIN ag r a ae ys H 25 a Ca T Ne Nay i e e amp Ze 1680 K S y nv y nv bs S Si 3972 T VA 5 J E yinv yinv X o XVIN 8 1 LL VOCAVY YUM 215 1 UBYM UIW 8 C x u9 L LL NIIN E HOO 1 GSHSINIA m 20 14N14V2 IWOOU i v o 8 1 91 m m Z O A NOILISNVYL o Z gt G m CE 6 w Q 14 0 2509 uiCe E L C 1 9 8 2 2 0154 sog qns OL X4 pue Bulpying y 541 1 S pIS ino US SB JeEM JO punolE yineEo u8 E L 9 L9DVY vill 099V4 SNOLLVOO7 11 SH3HLO 48 312714323 Sb 3972 TYM 17 8 L 9L 5 1 a S NINE NOILISNVYL NI ZE 6Z Z b t uGe E L OL da ldvdv 64509 iCal NOILONYLSNOD ANV UuOI1D D1SU p409 ul s 1ou 0 104 g s 531435 O0T9 00T7 006 008 00S 0062 0082 00S2ZV SAA3IA 3015 0311 130 0312 0 39 Exterior Grilles Four styles of outdoor gr
31. 0 265 volts 60 Hz single phase power Chassis The air conditioner chassis shall be the standard product of the manufacturer and shall be shipped in protective cartons to prevent damage Cartons shall be appropriately marked at the factory with wording sufficient to warn handlers against improper stacking up ending rolling or dropping The chassis shall be the slide in type ready to operate after installation Each shall consist of the following sections and components Each unit shall have a matching easily removable textured finish wrap around room cabinet molded of high temperature styrene to resist corrosion and damage The room cabinet shall have slide out washable filters accessible without requiring removal of room cabinet from chassis Hermetically sealed refrigerant system with external vibration isolated rotary type compressor condenser and evaporator coils and capillary refrigerant control Airflow system consisting of one permanently lubricated two speed fan motor for the outdoor fan and a separate permanently lubricated two speed fan motor for the indoor fan Outdoor fan shall be multi blade axial flow design made of non corrosive material Indoor fan shall be of a design to optimize airflow and operating sound All motors on the exterior side of the weather barrier shall be of an enclosed design to reduce the effects of moisture and corrosion Line cord connected units shall require a line cord power connect
32. 0 208 volt chassis must be purchased separately 4002 for 2900 3900 4100 and 6100 series units RAK4002B for 5800 series units Power Direct Electric Heat Electric Heater Electric Heat Min Circuit Protection Connection Kit Connection Kit BTUH Watts 5 Amps RAK5172 RAK5157 8150 2400 RAK5202 RAK5207 11550 3400 RAK5302 RAK5307 16350 4800 30 265 volt units are to be permanently connected in compliance with National Electrical Code and local codes and have a factory installed junction box on the chassis Each 265 volt sub base kit consists of sub base with appropriate receptacle for minimum circuit amperage chaseway to route power connector from sub base to chassis and wiring to connect sub base to building wiring 265 Volt Power Connection Kit must be ordered separately Important Essential Elements Ordering Overview 230 208 volt line cord connected units order line cord kit 230 208 volt sub base connected units order sub base 265 volt units order sub base and power connection kit Zoneline Chassis Nomenclature The Zoneline chassis is identified by a model number defining the type of unit cooling capacity electrical information and optional features included on the unit When specifying or ordering the Zoneline chassis the use of this nomenclature will assure receiving the correct unit EXAMPLE Chassis series packaged 41 deluxe line cool Nominal cooling capacity Universal 07 7 000 BTUH cool
33. 0 370 370 CFM indoor fan low 194 212 284 290 Vent CFM full open partial open 50 40 70 45 75 45 75 45 Power Ratings Power factor 91 92 92 91 92 Sensible heat ratio 230 volts 85 75 70 65 Cooling Watts 545 530 740 725 975 960 1 325 1 305 Cooling Amperes F L 2 6 2 8 3 5 3 8 4 6 5 0 6 3 6 8 Amperes L R 19 0 21 0 29 5 310 Reverse cycle heat BTUH 6 400 6 200 8 300 8 100 10 600 10 400 14 000 13 900 COP 4 0 4 0 3 8 3 8 3 7 3 7 3 3 3 3 Heating Watts 470 455 645 630 850 835 1 245 1 235 Heating Amperes 2 2 2 4 2155 4 1 4 5 5 8 6 3 Weight Net Ship 94 1 107 1 101 4 114 4 102 1 115 1 100 8 113 8 265V Models AZ61H07E AZ61HO9E AZ61H12E AZ61H15E Capacity Cooling BTUH 7 200 9 400 11 800 14 800 EER BTU Watt 13 2 12 7 12 1 11 2 Dehumidification Pts Hr 1 7 2 7 3 5 4 5 Features Refrigerant type R 410A R 410A R 410A R 410A CFM indoor fan high 340 360 370 370 CFM indoor fan low 194 211 284 290 Vent CFM full open partial open 50 40 70 45 75 45 75 45 Power Ratings Power factor 94 90 92 93 Sensible heat ratio 265 volts 85 75 70 65 Cooling Watts 545 740 975 1 325 Cooling Amperes F L 2 2 3 1 4 0 5 4 Amperes L R 12 0 16 5 23 5 260 Reverse cycle heat BTUH 6 400 8 300 10 600 14 000 COP 4 0 3 8 3 7 5 5 Heating Watts 470 645 850 1 245 Heating Amperes 2 0 2 7 3 6 5 0 Weight Net Ship 94 6 107 6 103 6 116 6 103 6 116 6 104 3 117 3 ICR odds 3 pounds to unit weight Corrosion model BTUH and watts may vary Preliminary
34. 1 LANIEGV9 INOOu 14davo JO dOLYO HOO H GAHSINIS vd XVI D AE OL X4 pue 10119 U Bulpying y sulofT 11 H UAA s pis US SB JO yjNeD SH3H O 48 L3duvo LINGNOD 312714303 TIVM 40 dOLYO AlddNS H3AAOd Y00714 Q3HSINI 8 6 1 9 29 L9 YM KR K 099VH Zs p ATI Lok n am Dadl s NIL Z ge 13NI8V2 3972 TIVM IWOOH ge o w L 9L ZZEVM Y 9L YLLJVY N YJ1IYLSNI Ag ge SAM3H29S ONILNNOW ge LLGV Y L S 1 8 8 02 NN BIEL 4 8VH x A PIE EL VLZEVM 5 PANNNNNNNN env N 741NI1 1331S II Lh SS p l uuo2 S 2 uolpjip1suj J u A YOUG PUD uuDijJ MalA 3015 G31lV13G NOILISS TIVM 27 AHIN3 31VNH311V YA LINGNOS Ly AlddfiS H3AAOd De RT 7 _ eg P Gee ere hie oy ae i a BS we D a D D Yosi qar dans s on TA de m 2 E I 2 O O ha x ws 3972 03114409 4 40 NOLLOG XVIN 8 q13l4 HMNIS M3H28 NIN ASVa dns ld J TANNVHO 134590 SHAHLO A9 ON 390 Z 3SV9 TIVM 3972 TIVM 14115 15 13NI8V 1 13NI8V YOOGLNO
35. 3 4 TOP VIEW 77 13 7 8 SIDE Seck 5 ia VIEW m i a p R D Roo CABINET CABINET WALL CASE WITH SUB BASE DE E SIDE VIEW 1 5 16 8 WALL 3 MIN ADJUSTABLE TO 5 MAX KNOCKOUTS ENCLOSURE LEVELING SCREW 4 REAR 4 BOTTOM SEE PAGE 32 FOR KNOCKOUT LOCATION DIMENSIONS FINISHED FLOOR SHOWN WITH ACCESS COVERS REMOVED NOTE CAUTION REMOVE KNOCKOUTS FROM INSIDE OUT Installation instructions packed with wall case See page 25 for additional information concerning outdoor weather panel and case stiffener 21 Wall Case A choice of wall cases is available for Zoneline units RAB71A This insulated case is constructed of heavy gauge galvanized steel and finished with a baked enamel finish for protection and appearance Design of the case provides for support of the chassis and free draining of any water entering the wall case A petroleum microcrystalline wax is applied at critical points of fabrication to seal against moisture The dimensions of the RAB71A wall case are 42 wide by 16 high by 13 3 4 deep the same dimensions as the original wall case for GE Zoneline units built in 1961 The RAB71A wall case is also available in depths other than the standard depth It is available on special order as RAB7116 16 deep RAB7124 24 deep RAB7128 28 deep and RAB7131 31 deep All these special order deep wall cases are insulated and have sheet metal dividers or
36. 40 70 45 75 45 75 45 50 40 70 45 75 45 Power Ratings Power factor 89 93 93 90 92 86 87 92 92 Sensible heat ratio 230 volts 80 75 70 70 60 60 60 Watts 570 555 770 755 1000 985 1390 1370 555 540 765 745 995 975 Cooling Amperes F L 2 8 3 0 3 6 3 9 4 7 5 1 6 7 7 2 2 8 3 0 3 6 3 9 4 7 5 1 Amperes L R 19 0 21 0 29 5 310 190 210 29 5 Weight Net Ship 89 5 102 5 99 9 112 9 09 4 112 A 100 3 113 3 97 0 110 0 105 2 118 2 105 4 118 4 265V Models AZ41E07E AZ41E09E AZ41E12E AZ41E15E AZ41E07EAP 2 1 9 241 12 Capacit Cooling BTUH 6 800 9 000 11 200 EER BTU Watt 12 2 11 8 11 5 Dehumidification Pts Hr 2 3 3 4 4 4 Features CFM indoor fan high 220 280 330 CFM indoor fan low 190 208 270 Vent CFM full open partial open 50 40 70 45 75 45 Power Ratings Power factor 87 90 92 Sensible heat ratio 265 volts 80 75 70 70 60 60 60 Watts 570 770 1000 1390 555 765 995 Cooling Amperes F L 2 4 3 2 4 1 5 7 2 4 3 2 4 1 Amperes L R 12 0 16 5 23 5 26 0 12 0 16 5 23 5 Weight Net Ship 91 3 104 3 101 2 114 2 99 9 112 9 101 0 114 0 97 4 110 5 104 9 117 9 108 0 121 0 Deluxe series heat pump units 6100 series units 230 208V Models 261 07 261 09 261 12 AZ61H15D Capacity Cooling BTUH 7 200 7 000 9 400 9 200 11 800 11 600 14 800 14 600 EER BTU Watt 152152 12 7 1207 12 1 12 1 11 2 11 2 Dehumidification Pts Hr 1 7 2 7 3 5 4 5 Features Refrigerant type R 410A R 410A R 410A R 410A CFM indoor fan high 340 36
37. 9 osu puoo UIDJP o SI 11 UBYM SD2 DAA y JO WOIOG v UI p D1 SUi SI 14 UIDID OTGVY Sul T e 3lV d SNILN OIA 14415 La 14 5V9 ADNOdS ANAYdOAN S410H NIVYC 44VTOS 9 ALON 445 441144 118 GNV VL qVd HLO HOI SM349S H 34 35 ALV1d qO 2 1 6 uu a uuuuununununununuv os D TTT dl INOLLOG L3NISVO v q LDISVD LLAVH 3SV GAGIOW M3H9S 8 3dAL ANY AINO 228 3SVO 43010 1 14 4 4SV 1VL3I MIY9S A IdALISN LAN d3 OLLSVTd TV13NW 44 q r vu SAMH4495 e NOLLVTIVLSNI NIVYG TWNYSALNI SI 8 813 06 AHL LIJ 1 010 74 HLIM GACNTONI GAMO IG ANY 5144 430 5 410N uIDID OU1 1x JO s s ulpiq 04 LIA HLIM 3572 TIVM 36 Ducted Installations 4100 and 6100 Series Zoneline units may be used in ducted installations With a ducted installation it is possible to condition the air in two areas that have a common wall separating them A special adapter mounts on the wall case and a transition piece directs the air from the unit into the adapter Instructions for mounting the adapter to the wall case are included with the duct adapter The adapter contains a grille that allows air from the unit to be discharged into the primary room and the adapter connects to a duct extension
38. W with RAK5302 30 amp circuit Unit Controls 4100 and 6100 Series touch pad controls with digital readout of temperature set point Highly Featured Microprocessor Controls Microprocessor controls are programmed to interface with the temperature sensors to maximize comfort conditions for the room occupant and provide outstanding features Thermistors are used to sense small changes in temperature to give excellent room control and allow the microprocessor to monitor and react to changing conditions Electric Resistance Heat Lock Out To maximize the savings of the heat pump operation the Zoneline heat pumps do not utilize the resistance heater when the outdoor temperature is above 46 F during normal operation The resistance heat is used in the Quick Heat Recovery feature Automatic Emergency Heat Automatically uses electric resistance heat if the heat pump output is not sufficient to maintain selected room temperature Reverse Cycle Heat Pump Defrost System Standard on all Zoneline 6100 Series heat pumps Enables heat pump to operate at lower temperatures when other systems switch to more expensive electric resistance heat See pages 18 and 19 for discussion of heat pump operation and defrost systems High Temperature Heat Pump Operation Protection Automatically protects the compressor if heat pump is operated with high outdoor temperatures Power to the outdoor fan is turned off if the indoor coil gets t
39. a switch via the auxiliary control setting to allow the indoor fan to continue operating if the unit is connected to an energy management system that shuts off compressor or heater operation By allowing the indoor fan to run when the heater or compressor is shut off by the energy management system the guest is less likely to realize the operation of the unit has been altered This helps reduce peak energy demand loads without disturbing the room occupant Reversible Indoor Air Louvers Allows air to be directed into room at 40 or 50 angle to provide better air distribution Angle is changed by removing room front and screws holding louver in place and rotating louver section Features and Benefits Up Front Air Filters Two interchangeable up front filters easy to remove and reinstall may be cleaned without opening or removing the room front Clean filters by brushing vacuuming or back flushing under faucet or shower head Concealed Manual Vent Control Open ventilation doors on GE Zoneline Packaged Terminal Air Conditioners and Heat Pumps allow outside air to enter the room through a screen covered opening in the weather barrier that separates the indoor and outdoor sections of the unit A concealed lever is located along the left side of the unit under the front cover is used to open and close the vent door The 3 position manual vent door control may be closed partially open or fully open Positive v
40. air conditioning operation and will shut off when the room temperature reaches 80 F This will help dehumidify the air and lower high temperatures so the guest will not be entering an extremely hot room 10 Indoor Coil Frost Control lif Prevents indoor coil from freezing causing complaints due to lack of cooling Frost can form on the indoor coil when the unit is operated in cooling when outdoor temperatures are low The unit automatically shuts the compressor off until the indoor coil temperature warms to the point where frosting will no longer occur Transfer Fan Interface 24 VAC terminals are provided to operate a relay to control a fan mounted in a wall to move conditioned air into another space The electrical power for the operation of the transfer fan itself is not provided by the Zoneline unit Transfer fans and their controlling relays are field supplied Electronic Temperature Limiting Seven independent programmable heating temperature limits and seven independent programmable cooling temperature limits Highest Heat e 7 v2 m 76 70 0 s Lowest Cool Heating Temperature Limits Cooling Temperature Limits Limits are set via the auxiliary control setting push button Remote Control Capability with Wall Mounted Thermostat See pages 15 17 Central Desk Control Capability See page 14 Energy Management System Interface with Load Shedding Option All units have
41. ance and application information to our customers and their architects and engineers for use in selection and design of a zonal comfort control system utilizing GE Zoneline Packaged Terminal Air Conditioners PTAC and Packaged Terminal Heat Pumps PTHP GE Zoneline PTACs and PTHPs are self contained units designed for through the vvall installations in hotels motels apartments hospitals nursing homes add on rooms and many other installations Zoneline units provide individual room or zone control in both cooling and heating operation There is q model for practically every application ranging in cooling capacity from 7 200 to 14 800 BTUH and heating capacity from 6 400 to 14 000 BTUH in heat pump operation See pages 42 and 54 for resistance heaters available Zoneline offers a two tier lineup The Deluxe Line consists of the 4100 Series with electric resistance heat the 4100 Series Dry Air 25 Models with enhanced dehumidification for hot and humid climates and the 6100 Series heat pump The 6100 Series heat pump features reverse cycle defrost and simultaneous supplemental resistance heat when needed to maintain room comfort Both offer tactile touch controls with digital display and optional corrosion protection Deluxe Line Standard Features e Two fan motor system with Indoor Cross Flow Blower for quieter operation Digital Controls LED Temperature Display Easy Temperature Selection Tactile Touch Pad Universa
42. ange modes e Press AUX SET AU appears on the display e Press the MODE button on the control pad until the first digit in the display shows the number corresponding to the mode you are choosing and the correct HEAT COOL LED is lit e Press the up or down arrow to change the mode setting selection second digit in the display e Press the MODE button to move to the next feature or the AUX SET button to exit the set up process Auxiliary Set Button Access m LAL CD 60 06 Deet 1 ESE 1 e z F E DEE Ee x EFF E d e 4 TEE 4 GOP FB F ke 6 aF FBF Gr Td Se amp GOFF DN a Z eet Auxiliary Control Settings Mode 1 Smart Fan Cooling Heating e The default setting for Mode 1 Is as follows Cooling Continuous ON Heating Cycle OFF Mode 2 Load Shedding Central Desk Control m The default setting for Mode 2 is OFF This feature is active only if the unit is connected to a CDC and the CDC has control When this mode is on only the indoor fan can be turned ON or OFF with the unit controls When this mode is off all operation is disabled except Heat Freeze Sentinel Mode 3 12 Press AW ET H First Digit Prose Moder Ernst Fani er HER zz L L cd Load Shedding E caire g HEAT fy CL t Fan Lime 5 mn HEAT m 2 Du Mode l IPE
43. arge all labor and related service costs to repair or replace the defective part Limited second through fifth year parts warranty From the second through the fifth year from the date of the original purchase GE will replace the Fan Motors Switches Thermostat Heater Heater Protectors Compressor Overload Solenoids Circuit Boards Auxiliary Controls Thermistors Freeze Sentinel Frost Controls ICR Pump Capacitors Varistors and Indoor Blower Bearing if any of these parts should fail due to a defect in materials or workmanship During this additional four year limited warranty you will be responsible for any labor and related service costs See written warranty for details Notes Notes 58 Alphabetical Index Category Page No Accessory List Application Comments Auxiliary Control Settings Case Dimensions Central Desk Control Condensate Disposal Systems Cooling Heat Pump Performance Data Ducted Installations Dry Air Electrical Connection Essential Elements Ordering Overview Exterior Grilles Features and Benefits Features Table General Installation Suggestions Heat Pumps and Energy Savings Introduction to Zoneline units Latent System Capacity Maximum Connected Load Mini Specs 4100 Mini Specs 6100 Mini Specs Power Connection Kits and Nomenclature Normal Yearly Operating Data Remote Thermostat Control Schematics Installation Specifications Suggested Big Form Specifications Table of Contents
44. been reached Heat pump condensate See page 34 for information on heat pump condensate The Zoneline 6100 Series heat pumps may be ordered with o factory installed Internal Condensate Removal ICR system to minimize the amount of condensate water draining from the unit during heat pump operation The ICR system has proven to be an effective means of minimizing the amount of heat pump condensate dripping from the unit However if the requirements of a particular installation will allow no dripping of condensate water from the wall case the installation of an internal or external drain system is recommended Units with ICR may not be installed in seacoast or corrosive environment applications If the Boost Heat switch auxiliary setting 9 is ON the supplemental simultaneous heater will be used with heat pump operation Simultaneous supplemental heater 1 0 KW 230 V 0 8 KW 208V 1 0 KW 265V Boost Heat option only applies to systems controlled at the unit Boost Heat option should NOT be used with remote thermostat operation since this will cause the unit to switch to resistance heat when outdoor temperatures are below 46 F 19 Application Comments Use and Care Manual and installation instructions are shipped with Zoneline units It is important that any air conditioning system be properly sized and applied in order to achieve the desired temperature and humidity levels in the space to be conditioned Zoneli
45. built components were used in the original installation The duct adaptor extension used from the early 1960s until late 1987 was 8 3 8 high by 6 1 2 wide If the chassis to be replaced is the flat top discharge design until late 1987 the duct adapter model RAK7012 will align with the existing duct extension This means the duct extension will not have to be changed However to keep the cost of the replacement to a minimum there are components that will need to be taken off the existing installation and used on the RAK7012 duct adapter The wall case mounting brackets screws discharge grille damper and end cap will need to be retained Zoneline Warranty What is covered Limited one year warranty For one year from the date of the original purchase GE will repair or replace any part of the air conditioner which fails due to a defect in materials or workmanship During this limited one year warranty GE will provide free of charge all labor and related service costs to repair or replace the defective part Limited five year warranty For five years from the date of the original purchase GE will repair or replace the Sealed Refrigerating System if any part of the Sealed Refrigerating System the compressor condenser evaporator and 56 If the chassis is a slope front discharge and the duct dimensions are 8 3 8 high by 6 1 2 wide then the chassis has already been replaced and the purchase of a new duct adapter is not requi
46. bulb indoors The latent system capacity is 1 00 minus the Sensible capacity If the Sensible capacity is listed at 74 the Latent capacity is 26 This means that 74 of the capacity of the unit is used to remove heat from the air and 26 is used to remove moisture form the air at standard test conditions In some applications information about the Sensible Latent split or ratio at conditions other than the standard rating conditions is needed Normal Yearly Operating Data Cooling Hours based on 75 F indoor temperature with air conditioner sized to meet the design conditions Location ALABAMA Birmingham Huntsville Mobile Montgomery ARIZONA Flagstaff Phoenix Tucson Yuma ARKANSAS Fort Smith Little Rock CALIFORNIA Bakersfield Fresno Los Angeles Sacramento San Diego San Francisco COLORADO Colorado Springs Denver Grand Junction CONNECTICUT Hartford DISTRICT of COLUMBIA Washington DELAWARE Wilmington FLORIDA Jacksonville Miami Orlando Tallahassee Tampa GEORGIA Atlanta Augusta Macon Savannah IDAHO Boise Lewiston Pocatello ILLINOIS Chicago Moline Springfield INDIANA Evansville Fort Wayne Indianapolis South Bend IOWA Burlington Des Moines Sioux City KANSAS Dodge City Goodland Topeka Wichita ASHRAE Heating Degree Days ASHRAE Heating Degree Location Days KENTUCKY Lexington Louisville LOUISIANA Alexandria Baton Rouge New Orleans Shreveport MAINE Portlan
47. cial Features heat pump 15 15 000 BTUH cooling B base unit C corrosion treated Unit type Voltage Phase D internal E cooling with electric Frequency condensate resistance heat D 230 208 Volt single removal ICR H heat pump with electric phase 60 Hz system heat resistance heat E 265 Volt single phase pump models only not for coastal areas P Dry Air 25 Receptacles Sub Bases Tandem Perpendicular Large tandem 265V 15 Amp 265V 20 Amp 265V 30 Amp 230 208V 15 Amp 230 208V 20 Amp 230 208V 30 Amp NEMA7 15R NEMA7 20R NEMA7 30R NEMA6 15R NEMA6 20R NEMA6 30R Sub bases RAK204U RAK204D15P RAK204D20P RAK204D30P RAK204E15 RAK204E20 RAK204E30 Voltage N A 230 208 230 208 230 208 265 265 265 Amps N A 15 20 30 15 20 30 Receptacle N A NEMA6 20R NEMA6 20R NEMA6 30R NEMA7 15R NEMA7 20R NEMA7 30R 230 208 Volt sub bases include appropriate power cord kit 265 Volt units are to be direct connected Cordset through enclosed chaseway into interior sub base receptacle meets the NEC requirements Power connection kits are required on all Zoneline chassis see chart below The correct kit for the installation is determined by the voltage and amperage of the electrical circuit and the means of connecting the unit to the building wiring If the unit is to be plugged into a receptacle a line cord kit would be used if the unit is to be permanently connected a permanent connection kit would be used 265 volt cord set units must be install
48. connected to the junction box For direct connection purchase and install the appropriate Universal Power Supply Kit also referred to as the Direct Connection Kit below that matches the ampacity of the building circuit connected to the unit This nine pin connector with three 7 long conductor wires is used for direct connections to the building wiring inside a direct connect junction box These wires are then connected to the building wiring by field supplied connectors 230 208 Volt Sub Base and Direct Connected Units Direct Electric Electric Electric 1 Min Circuit Sub Base 1 Connection Heqt Heqter Heat Protection Kit BTUH Watts Amps Amps RAK204D15P 4157 8150 7900 2400 2320 11 0 11 6 15 RAK204D20P RAK4207 1 11200 10900 3300 3200 15 1 16 0 20 RAK204D30P RAK4307 16000 15450 4700 4530 21 2 22 4 30 Electric Heat Amps include electric heater and fan motor current draw 265 or 277 Volt Unit Installation Permanently Connected Units National Electric Code Article 440 60 requires permanent connection for units connected to power sources over 250 volts therefore these units must be permanently connected direct wired with field supplied connectors Units connected using a sub base meet the requirement for permanent connection since all wiring is internal wiring between the sub base and the chassis Since 265 volt units may not be line cord connected an LCDI device is not required 265 Volt Sub Bas
49. d MARYLAND Baltimore MASSACHUSETTS Boston MICHIGAN Detroit Flint Grand Rapids MINNESOTA Duluth Minneapolis MISSISSIPPI Jackson MISSOURI Columbia Kansas City Springfield St Louis MONTANA Billings Glasgow Great Falls Missoula NEBRASKA Grand Island Omaha NEVADA Ely Las Vegas Reno NEW JERSEY Newark NEW MEXICO Albuquerque Clayton Silver City NEW YORK Albany Binghamton Buffalo New York Rochester Syracuse NORTH CAROLINA Asheville Charlotte Raleigh Winston Salem NORTH DAKOTA Bismarck Fargo Williston Formula for Calculating Operating Costs Using Above Data Heating Heat Loss KW x Heating Degree Days x C x Cost Per KWH Outdoor Design Temperature Difference The above formula is for electric resistance heating only Power consumption using the Zoneline heat pumps should be adjusted by Seasonal Performance Factor SPF ASHRAE Heating Estimated Degree Cooling Location Days Hours OHIO Cincinnati Cleveland Columbus Dayton Toledo OKLAHOMA Oklahoma City Tulsa OREGON Medford Pendleton Portland PENNSYLVANIA Harrisburg Philadelphia Pittsburgh Scranton Williamsport RHODE ISLAND Providence SOUTH CAROLINA Charleston Columbia Greenville SOUTH DAKOTA Rapid City Sioux Falls TENNESSEE Chattanooga Knoxville Memphis Nashville TEXAS Corpus Christi Dallas El Paso Houston Lubbock San Antonio Salt Lake City VERMONT Burlington VIRGINIA Norfolk Richmond Roanoke
50. d three position fresh air vent capable of providing selection of fully open partially open or closed setting Vent door is to be secured for shipping Solid state thermostat control to sense room temperature Electronic temperature limiting with seven independent heating and cooling settings to limit maximum and minimum temperatures without restricting movement of thermostat control knob Freeze Sentinel to automatically activate the electric resistance heater and fan motor to warm and circulate indoor air to help prevent damage due to freezing temperatures Freeze Sentinel shall operate as long as unit is connected to powered electrical circuit and unit shall provide ability for owner to defeat the Freeze Sentinel operation Heat Sentinel to automatically activate air conditioner operation when the unit is in the STOP setting when the room temperature warms to 85 F and turns air conditioner operation off when the room temperature cools to 80 F if selected by owner Compatible with two wire Central Desk Control systems Remote Thermostat compatibility with Class 2 remote thermostat Connections to interface with a transfer fan to move air into another room Unit shall have means of electrical connection listed by Underwriters Laboratories and compatible with the unit s required voltage and ampacity in conformance with National Electrical Code and local codes Additional specifications for GE Zoneline 6100 Series Package
51. d Terminal Heat Pumps Heat pump units shall provide operation that will either A automatically phase in electric resistance heat if outdoor temperature is below 46 F if heat pump alone is unable to maintain room temperature or B use partial electric resistance heat simultaneous with heat pump operation any time the outdoor temperature is below 46 F Selection of A or B operation is made by means of a selector switch concealed from room occupant In either A or B operation the unit will switch to full resistance heat if room temperature continues to decline or the outdoor temperature falls below 25 F If the outdoor temperature is above 46 F unit will lock out electric resistance heat and operate on heat pump only Suggested Bid Form Specifications continued Heat pump unit shall include Reverse Cycle Defrost that automatically begins a defrost cycle when microprocessor determines criteria for defrosting has been met Defrosting shall be accomplished by systematically ceasing heat pump operation pausing to allow internal refrigerant pressures to equalize then operating the compressor with the flow of refrigerant reversed to allow the hot gas to flow through the outdoor coil melting the accumulated frost The unit shall automatically resume heat pump operation after pausing to allow refrigerant pressures to equalize at conclusion of defrost cycle The unit shall be equipped with a temperature activated drain valve to allow
52. dered to be line cord connected a Leakage Current Detection and Interruption or Arc Fault Current Interrupter device is not necessary The junction box RAK4002A for 4100 and 6100 Series units that mounts on the chassis of 230 208 volt sub base connected units must be purchased separately RAK204D15P 208 230 volt 15 amp receptacle Receptacle is NEMA6 20R with 18 of 12AWG wires attached to the receptacle Short power connection kit included Chaseway included RAK204D20P 208 230 volt 20 amp receptacle Receptacle is NEMA6 20R with 18 of 12AWG wires attached to the receptacle Short power connection kit included Chaseway included Sub Base Continued RAK204D30P 208 230 volt 30 amp receptacle Receptacle is NEMA6 30R with 18 of 12AWG wires attached to the receptacle Short power connection kit included Chaseway included The junction box RAK4002A for 4100 and 6100 Series units that mounts on the chassis of 230 208 volt sub base connected units must be purchased separately Sub bases for the 265 volt units RAK204E15 265 volt 15 amp receptacle Receptacle is NEMA7 15R with 18 of 12AWG wires attached to the receptacle Chaseway included RAK204E20 265 volt 20 amp receptacle Receptacle is NEMA 20R with 18 of 12AWG wires attached to the receptacle Chaseway included RAK204E30 265 volt 30 amp receptacle Receptacle is NEMA7 30R with 18 of 12AWG wires attached to the receptacle Chaseway included The junct
53. e HLIM aasn 38 ISNIN dr19 DNILNNOW 4 3dAL 31ON UOnE o7 618 10 asp IEM pue SISSEU 1 UAAOUS NOILdO SD IDAA 22 V128V4 VIVA 1V21415313 GNV NOL V T V SN 3SV8 8NS S31435 VOZAVdG 33 Condensate Disposal Systems Cooling Condensate Air conditioners produce condensate water as a result of lowering the humidity of the area being conditioned When the indoor coil temperature is below the dew point moisture in the air condenses into water droplets on the coil This water drains to a pan located under the indoor coil and is routed through the barrier the partition separating the indoor and outdoor sides of the unit to the base pan on the outdoor side It is then picked up and dispersed against the outdoor coil which is hot when the unit is in the air conditioning mode The water is evaporated into the atmosphere by contact with the hot outdoor coil This evaporation process also helps lower the temperature of the outdoor coil and improves the operating efficiency of the unit Slinger Ring Systems Packaged terminal units employ various means of dispersing the condensate water One of the most popular and most effective means is by the use of a slinger ring A slinger ring is a ring around the circumference of the outdoor fan The design of the unit positions the slinger ring very close to the bottom of the base pan so water in the bas
54. e and Direct Connected Units Electric Heat Electric Heater Electric Heat Min Circuit RAK3153A 8150 2400 96 15 RAK3203A 20 RAK3303A 30 Electric Heat Amps include electric heater and fan motor current draw Each 265 volt sub base kit consists of a sub base with appropriate receptacle for minimum circuit amperage a chaseway to route the power connector from the sub base to the chassis and wiring to connect the sub base to the building wiring The 265 volt power connection kit must be ordered separately All wiring must conform to local electrical regulations and codes Essential Elements Ordering Overview 230 208 volt line cord connected units order line cord kit 230 208 volt sub base connected units order sub base includes power connection kit and junction box for chassis if hard wired 265 volt units order sub base and power connection kit separately Electrical Wiring Information 4100 6100 Series All Zonelines are single phase 60 hertz units For all installations the feeder sub feeder branch circuit and electrical protective devices and selection must conform to the National Electrical Code and to local codes Maximum connected load in amperes including demands for the electric heater and the fan motor are shown on page 44 Branch circuit ampacity and electrical protective device sizing are shown on page 42 for 230 208 volt and for 265 volt units More than one unit per branc
55. e pan At temperatures when heating is required the bellows contracts the rubber plug is retracted from the hole and the heat pump condensate water is allowed to drain into the wall case The valve is fully open at approximately 45 F Drain Kits Although the Zoneline units are designed to dissipate most of the condensate generated during normal cooling operation there may be times when abnormal operating conditions cause more condensate than the unit can dissipate Heat pumps also generate condensate that the unit may not be designed to dissipate For these reasons if condensate dripping from the wall case is objectionable an internal or external drain system should be installed See pages 35 and 36 for information covering the drain systems and the RAD10 kit available to connect to the wall case Internal Condensate Removal ICR System GE has developed an Internal Condensate Removal ICR system for packaged terminal heat pumps This system has been offered as an option on Zoneline packaged terminal Heat Pumps since 1982 and thousands of them are in use During heat pump operation the ICR system utilizes a small pump to lift the water from the base pan and pump it into a collector tray positioned above the indoor coil The water drains from the collector tray and drips onto the warm indoor coil where it is evaporated into the room atmosphere If an excess amount of water is pumped to the indoor side it is routed back to the outdoo
56. e pan is lifted by the rotating ring Water picked up by the slinger ring will be dispersed into the air stream and deposited on the hot outdoor coil where it evaporates All Zoneline Series packaged terminal air conditioners and packaged terminal heat pumps utilize a slinger ring for cooling condensate disposal Certification Test Requirements ARI Air Conditioning amp Refrigerating Institute requires that all certified packaged terminal air conditioners and packaged terminal heat pumps pass a cooling condensate disposal test One stipulation of the ARI test is that the test start with condensate collection pan brimful In order to pass the ARI Condensate Disposal Test the unit must operate continuously for four hours without condensed water blowing dripping or running off the unit casing during the test or after the unit has been turned off Under extremely high outdoor humidity conditions or extreme operating conditions such as exceptionally high air infiltration a door or window left open while the unit is running for instance it is possible for any air conditioner to be unable to dissipate all the cooling condensate generated All Zoneline Series packaged terminal air conditioners and packaged terminal heat pumps meet the condensate disposal requirements of ARI standards 310 and 380 Heat Pump Condensate During the operation of a unit in the heat pump or reverse cycle mode the outdoor coil becomes the co
57. e walls and exit the wall under the wall case about 2 from the right hand side The base pan is designed with a clearance for the line cord and the low voltage wiring can also be run to the chassis in this area Wire molding can be used to hold the wiring close to the bottom of the wall case If q sub base is used the wiring can be run through the sub base entering the rear and exiting through one of the front panels When the room cabinet is in place the CDC or remote thermostat wiring is usually not visible to someone standing or sitting in the room Do not run the low voltage wiring in conduits with line voltage wiring or near uninsulated line voltage wiring since induced current can interrupt the low voltage controls Consult the electrical inspector early in the project especially if the power to the air conditioner is to be 265 volts to understand what is required to comply with local electrical codes Wall Case Exterior Grille When making an installation where the exterior grille is flush with the exterior wall or part of a custom window louver section make sure the installer caulks the wall case to the exterior wall especially the bottom of the case Many times the air conditioners are run during construction and the building is not closed This can result in excessive humidity from the warm humid air entering the building or from the drying out of the building materials Many problems have been caused by condensate wat
58. ected to building wiring The use of q sub base is not required but the convenience and the improved aesthetics it offers makes the use of a sub base a viable means of permanent connection RAK204U The RAK204U Series of sub bases provides a variety of designs that fit the site needs and are available for use with Zoneline PTAC PTHP units The RAK204U will most likely be used for support of the wall case and unit The RAK204U is the same physically as the other sub bases except there is no receptacle installed Receptacles and wiring can be field installed and by using the RAK205CVV chaseway and the RAK4002A junction box perform the same function as any of the other sub base kits by selecting the correct receptacle and installing it in the interior mounting plate inside the RAK204U 208 230 volt receptacles can also be mounted in the cover plate for easy access when direct connect wiring is not required 265 volt units are to be Permanently or Direct Connected and the external receptacle when wiring is not enclosed in a chaseway does not meet this requirement A knockout for a fuseholder or a disconnect is also provided in the cover plate RAK204U No receptacle no wiring will accept any 15 20 30 amp receptacle and wiring No chaseway is included RAK205CVV chaseway must be ordered separately The 230 208 volt sub bases below include a short sub base power connection kit Since sub base connected units are not consi
59. ectors and to the controlling switch Running one wire from one unit to another unit is common busing and may damage internal components or cause erratic operation of the system 3 A 24 volt transformer is contained within the Zoneline unit No external voltage may be applied to the unit through the CDC terminals Voltage on the CDC conductors is 24 volts AC 14 4 Recommended wire size must be followed as a minimum requirement Wire Size HAWG Maximum Allowable Length 22 600 Ft 20 900 Ft 18 1500 Ft 16 2000 Ft Freeze Sentinel and Heat Sentinel remains operational when the unit is connected to a CDC system Even if the unit is turned OFF at the central location if the sensor at the unit detects the low or high limit temperature the unit will automatically turn on until it reaches the preset shutdown temperature 46 F heating 80 F cooling Connecting the Zoneline unit to a CDC system does not eliminate the ability to connect the unit to a remote thermostat Once the circuit is opened and control of the unit removed from the CDC system the selected controls either the unit mounted control or the remote thermostat govern the operation of the unit Please see page 55 for installation recommendations for the Central Desk Control wiring CDC Terminal Location and Typical Wiring See page 15 for location of CDC terminals on unit Example of Common Busing NOT PERMITTED INCORRECT Common Bu
60. ed in compliance with National Electrical Code Power connection kits e d vi k Required on all models N See specificotion sheet for heater KW and branch 1 circuit ampacity m RAK3153 3203 3303 RAK4157 4207 4307 RAK5157 5207 5307 230 208 volt line cord 230 208 volt universal 265 volt universal power connection kit power supply kit supply kit 230 208 volt Line cord connected units 265 volt Permanent connected units Cord set LCDI Power Connection Kit RAK3153 RAK3203 RAK3303 RAK5172 RAK5202 RAK5302 Heater KW 2 4 2 32 3 3 3 2 4 7 4 53 2 4 3 4 4 8 Watts 2 400 2 320 3 300 3 200 4 700 4 530 2 400 3 400 4 800 BTUH 8 150 7 900 11 200 10 900 16 000 15 450 8 150 11 550 16 350 Amps 11 0 11 6 15 1 16 0 21 2 22 A 9 6 13 3 18 6 Min circuit amps 15 20 30 15 20 30 Recommended 15 amp 20 amp 30 amp 15 amp 20 amp 30 amp protective time delay time delay time delay time delay fuse time delay fuse time delay fuse device fuse or breaker fuse or breaker fuse or breaker 230 208 volt Direct connection kitt RAK4157 RAK4207 RAK4307 Heater KW 2412 32 3 3 3 2 4 7 4 53 Watts 2 400 2 320 3 300 3 200 4 700 4 530 BTUH 8 150 7 900 11 200 10 900 16 000 15 450 Amps 11 0 11 6 15 1 16 0 21 2 22 4 Min circuit amps 15 20 30 Recommended 15 amp 20 amp 30 amp protective time delay time delay time delay device fuse or breaker fuse or breaker fuse or breaker 265 volt Direct connection kit
61. efits Features Table 8 Features and Benefits 9 11 Auxiliary Control Settings 12 13 Central Desk Control 14 Remote Thermostat Control 15 17 Heat Pumps and Energy Savings 18 19 Installation and Dimensions Application Comments 20 Case Dimensions 21 Wall Case Sub Base Installation 22 33 Condensate Disposal Systems 34 36 Ducted Installations 37 39 Exterior Grilles 40 41 Product Data Electrical Connection 42 Essential Elements Ordering Overview 43 Maximum Connected Load 44 Latent System Capacity 44 Normal Yearly Operating Data 45 Schematics 46 49 Product Specifications Suggested Bid Form Specifications 50 51 Zoneline Chassis Nomenclature Receptacles Sub Bases 52 Installation Specifications 53 Complete Accessory List 54 General Installation Suggestions 55 56 Warranty 56 Notes 57 58 Alphabetical Index 59 Back Cover 60 Important Notice Equipment used as a primary source for heating or cooling is an integral part of the building in which it is installed Proper application is essential for satisfactory performance over a wide range of operating conditions It is strongly recommended that a professional engineer determine proper application If the unit is a replacement unit its specifications and performance may differ from those of the unit it is replacing For that reason we again strongly recommend that a professional engineer determine proper application Introduction This manual is designed to provide product perform
62. ent door closure prevents accidental opening and unwanted air infiltration Vent CFM High Speed Unit Full Open Partial Open 7000 50 40 9000 70 45 12000 75 45 15000 75 45 CFM ratings at 230 and 265 volts For each CFM of air to enter the room an equal amount of air must be removed through exhaust fans in the bathroom or roof tops Greater amounts of air will be introduced from chart shown above depending on the size of the exhaust fan Outside ambient air entering the room through this screened vent opening is not conditioned This unconditioned air becomes mixed with the conditioned air that is circulated by the indoor fan This air mixture generates an additional heat load heat loss that causes the unit to run longer and may translate into higher operating costs Zoneline vent openings are not intended to be the source of make up air for building ventilation systems due to the additional heating or cooling loads generated Corrosion Protection Optional 4100 and 6100 Series units may be ordered with special protection to better withstand damage from salt air and salt water in seacoast areas Corrosion protection is standard on the Dry Air 25 models Heat pump units with ICR are not available with corrosion protection and should not be installed in seacoast or corrosive environments Units installed in corrosive areas should use the RAB77 wall sleeve and be examined cleaned more frequently than normal installati
63. er or rainwater running back into the building where proper caulking has not been done Capacity Considerations A unit that has a greater cooling capacity than required will cool the room quickly but will usually not run long enough under normal operation to adequately dehumidify the room Most musty odors in rooms are due to excess humidity Using a smaller capacity unit or using Dry Air 25 units will provide better dehumidification The largest factor in causing mold and mildew in the room is excess moisture A smaller unit running longer or a Dry Air 25 model can remove more moisture Mold behind wall coverings that do not allow water vapor to pass through vinyl wallpaper or oil base paints for example is not a problem of excessive moisture in the room but rather is caused by moisture trapped in the walls Using a resistance heater larger than required using a 4 7 kW heater when a 3 3 kW heater would suffice for example may not cost any more in electrical consumption since the larger heater will operate for less time The Demand Charge portion of the utility bill which is based on the highest electrical load for a period of time may be a significant portion of the utility bill Some customers have reported the demand charge actually being more than the usage charge In q 100 room property it would be possible for the demand of the 4 7 kW heater versus a 3 3 kW heater to be 140 kW more than the demand charge if the low
64. er wattage heaters were used Working with the utility companies to understand their method of billing and taking advantage of any rebates they may offer can reduce the utility bill Exterior Grilles When replacing an older unit the existing outdoor grille may need to be changed or modified Outdoor airflow patterns have changed and this may dictate the need for outdoor grille replacement or modification 55 General Installation Suggestions Ducted Installation Comments New Installations The GE Zoneline 4100 and 6100 Series are approved for ducted installation using the GE Duct Adapter model RAK6052 and the GE Duct Extension RAK601 A field fabricated duct extension with the same interior measurements as the RAK601 may be used with the RAK6052 duct adapter GE does not recommend ducting in more than one direction The use of a duct adapter other than the RAK6052 is not approved by GE and may cause problems such as inadequate airflow to the secondary room or the unit shutting off on one of the overload devices Failure to allow for adequate air return from the secondary room is often the cause of less than satisfactory performance of a ducted installation Replacement Installations GE offers duct adapters to allow for easy replacements of previous design chassis in ducted installations where a GE duct adapter was used in the original installation A duct adapter is available that will align with the duct extension when GE
65. ercent 96 free area equals the X dimension divided by the Y dimension 2 The louver should be attached to the wall case in a manner that will prevent recirculation of condenser discharge air into the air inlet If the louver is not attached directly to the wall case a field supplied splitter or gasket is required between the chassis and the louver to prevent recirculation It is important that the above criteria be followed since a louver that is too restrictive or allows recirculation will reduce the unit s capacity and efficiency increase the electrical current draw cause intermittent operation due to the compressor overload protector shutting the compressor off and cause failure of the compressor overload and shorten compressor life Using the unit with a grille that is too restrictive or allows recirculation may constitute improper installation and will void the unit s warranty A scale drawing of the louver section should be sent to GE Application Engineering To assure the proper performance of the Zoneline unit and comply with Underwriters Laboratories requirements it may be necessary to send a sample louver section at least 16 x 42 to an independent lab to be tested with the Zoneline unit Sample Calculations Free Area y 100 sat wes Ee F A Gs x 100 66 7 41 Power Connection for 4100 and 6100 Series Zoneline Units All 4100 and 6100 Series Zoneline units are equipped with universal heate
66. everse Cycle Defrost Simultaneous Resistance Heat with Heat Pump No A Resistance Heat Lockout Yes N A Smart Fan Fan ON AUTO Set On Fan ON AUTO Set On Fan Cycle Remote Thermostat Remote Thermostat Central Desk Contra When connected to a remote thermostat the indoor air temperature sensing is shifted from the unit to the remote thermostat For this reason the units will operate slightly differently when connected to a remote thermostat The above chart shows the unit operation when connected to a remote thermostat Boost heat option should NOT be used with remote thermostat operation since this will cause the unit to switch to resistance heat when outdoor temperatures are below 46 F Remote Thermostat Control Selection Chart For Zoneline Packaged Terminal Units Zoneline Series 1 Thermostat Model Low Voltage Conductors Cooling and Heating RAK164P1 Digital Programmable 6100 RAK148D1 Digital Single Stage Cooling z RAK148P1 Digital Programmable 2 Stage Heating Thermostat wire size up to 60 feet AWG20 up to 66 feet AWG18 For remote thermostat operation follow the steps below 1 Turn on the unit and ensure it is working properly BEFORE proceeding 2 Unplug the unit or disconnect power and remove the room cover 3 Connect the thermostat wiring per the appropriate diagram colors for your model 4 Plug the unit back in or reconnect power 5 Press the Aux Set button once The letters AU will appear
67. f the wall case must be at least 2 up from the bottom of the wall case Never locate screws or put other holes in the bottom of the wall case The ONLY exception is when an RAD10 drain kit is installed to connect to an internal drain system See page 36 for RAD10 drain kit information If the wall opening is greater than the case dimensions spacers must be used on the sides between the wall case and the wall support structure to prevent distorting the wall case 3 Caulk or gasket the entire opening on the outside between the wall case and exterior wall surface four sides to provide total water and air seal 4 Caulk or gasket room side opening between wall case and interior wall surface four sides Opening beneath or around the wall case can allow outdoor air to leak into the room resulting in increased operating costs and improper room temperature control Care should be taken in location of electrical supply entry in relationship to wall sleeve to assure access to receptacle or junction box once unit is installed e Refer to page 43 for maximum power cord length Permanently connected units close to finished floor must allow for conduit clearance Case Angles In some installations such as curtain walls window walls or where the structural material of the wall is insufficient to support or fasten wall case case angles may be used Case angles are pieces of steel or other material of similar structural strength tha
68. fore removing and discarding the old duct adapter See additional notes page 56 Slope Front Discharge Units Models With AZC AZR AZW or AZ21 or AZ31 Prefix Existing Duct Extension Cross Section Measurements 7 3 32 height x 6 1 2 width Duct Transition RAK7022 This duct transition will allow the replacement of a new slope front discharge Zoneline chassis 4100 or 6100 Series unit into a previous design slope front ducted installation See additional notes page 56 S oq pub AC Sabod aas syun uBis p snoliA id Jo Ju ul op d 1 40 78 JOM uowwo yno 01541 aq ADW Una JO NdapUN aq ow 50 Kowd puo A4Dpuo2 s uloq ul siooq WOOL AJOPUODAS WOJ UO PO NDIID ID AAO D O l ppui Aq ISNU ID Ural 10 SUOISIAOId PUD JUN Jo pis UBAM Jaq 9DUDIDAID Z D JSD9 10 APIAOIC 01541 aq 15 un 9 ppul UDI 0115 OU e DA Dous o 40 0 0154 usni V Olul U n lold spo jom uodn spu d p y p m on1250 paljddns Dal dilins Ja e uol pj o su puo2 s 104 05592 Sununoul pup Bipuosip po Buunow 54101402 11 ZOIWVY zi UDU SS SI u1B6u p 1onp p uiquio2 y 14 uo WO4 aq Lou suonpilo sul pajonp om u1Bu o 112 aq 1snui uoisu 1x JONG lili 5ipu sip PUD p o5 6ununoui Bipuosip uoisu 1x 12 t717 SUIDJUOD TOOMVM 114 uolisu 1x PONG r sy
69. h circuit is not recommended When in doubt consult the National Electrical Code All wiring including installation of receptacle must conform to local electrical regulations and codes Replacement of Existing Chassis 230 208 Volt and 265 Volt Units There have been changes to NEC and improvements and modifications to the Zoneline chassis and sub bases since the unit was first introduced Some of these changes require alterations to be made when replacing an older unit with a new chassis Line Cord Connected Units The plug configuration of new line cord connected units complies with the current NEC standards Older installations may have wall receptacles that conformed to NEC standards at the time the building was constructed and may not match the configuration of the plug on the new line cord The recommended solution is to change the wall receptacle to conform to current standard plug configuration See chart on this page for current receptacle configuration NS 2 21 a Inside Typicol Line Cord Power Connection Kit RAK3203A shown Maximum Cord Extension Permanently Connected Units With Sub Base If the existing unit is connected to a sub base the installation of the new unit may involve modifying the existing installation Slightly It is recommended these modifications be made by a qualified electrician If the existing sub base is the full width of the wall case RAK201 sub base access plate may be ordered and used
70. here the thermostat is satisfied This feature is designed to allow the temperature of an unoccupied room to be maintained at an energy saving level without inconveniencing the room occupant Once the thermostat has been satisfied the resistance heater will turn off and the heat pump will operate as shown in the Heat Source Logic chart until the thermostat calls for heat again The unit will operate in this manner even if connected to a Central Desk Control Zoneline Heat Pump Heat Source Logic ROOM TEMPERATURE VS THERMOSTAT SET POINT Below Above 46 F Heat Pump Heat Pump Full 7 Between 46 F and 25 F Less Than 1 8 F Below Heat Pump Supplemental Heater More than 2 7 F abuna Full Resistance Full Resistance Belovv P Heqt Heqt 1 8 F to 2 F Below Full Resistance Heqt Pump Heat The Boost Heat option utilizes the supplemental simultaneous heater at the same time as heat pump operation when the outdoor temperature is below 46 F regardless of the indoor air temperature The chart above indicates the heat source of the heat pump under various indoor and outdoor conditions The unit is designed to provide heat pump savings without sacrificing room comfort The Quick Heat Recovery feature is not affected by the Heat Source Logic shown in the chart below For more information about the Quick Heat Recovery Feature see page 9 The full heat output of the resistance heater is dependent upon
71. illes are available for exterior treatments The standard stamped aluminum grille RAG60 the molded architectural louvered exterior grilles RAG61 63 and the extruded aluminum architectural louvered grille 67 All grilles include air deflectors RAK40 and gaskets to prevent condenser air recirculation RAG60 zi Outdoor Grille RAG60 BEEN Grille The standard exterior grille is made of durable aluminum to protect chassis components and prevent air recirculation r ec e zi r xar A Lee ee RAGGI P m Outdoor Grille RAG61 62 63 Architectural Grille One piece optional molded grille and frame assembly provides improved appearance protection and weatherability Molded of durable polycarbonate the surfaces of the grille have o colorfast slightly textured finish which blends well with most types of wall surfaces The grilles can be painted in the field to match the building for improved aesthetics Colors RAG61 Beige RAG62 Dark Maple RAG63 Bittersweet Chocolate 40 RAG67 Extruded Aluminum Grille The RAG67 is made from extruded anodized aluminum for use where an aluminum architectural grille is preferred The RAG67 is available in a clear finish and may be special ordered from GE in other colors Minimum order quantities may be required Contact your General Electric salesperson for details All grilles are installed and secured to the wall case from the inside Keyhole slots in
72. in the display 6 Press the mode button until the number 6 appears in the left hand digit 7 Press the up arrow once so the top half of the right hand digit is lit 8 Press the Aux Set button to exit the setup function 9 Replace the room cover See pages 12 and 13 for full instructions on using the Auxiliary Controls Feature 17 Heat Pumps and Energy Savings e GE Zoneline heat pumps are designed to provide cost efficient heat pump operation while monitoring room conditions to maintain comfort The units employ a logic system monitoring both outdoor and indoor temperatures to determine the heat source thus increasing energy savings by operating longer in the heat pump mode Heat pumps save energy and cost less to operate than units with electric resistance heaters as the only heat source Just as the EER of an air conditioner is an indication of the efficiency of the unit COP Coefficient of Performance is the indication of the efficiency of the heat pump This relative efficiency of q heat pump compares the unit to electric resistance heat If a unit has a COP of 3 0 it means the unit will produce three times as much heat at rating conditions for the same electrical input wattage used for electric resistance heat The compressor is used in heat pump operation just as in air conditioning operation In heat pump operation the hot refrigerant gas is directed to the indoor coil rather than to the outdoor c
73. ing power connection terminal electric heat 09 9 000 BTUH cooling chassis 61 deluxe line heat pump 12 12 000 BTUH cooling 15 15 000 BTUH cooling Zoneline Special Features TO B bose unit 2 E cooling with electric Voltage Phase 851 D internal resistance heat Frequency d H heot pump with electric p 230 208 Volt 2 r resistance heat single phase 60 Hz 2010 7 single phase pump models only not for coastal areas P Dry Air 25 4100 Series only The Zoneline 4100 and 6100 Series have incorporated changes suggested by customers along with enhancements by GEs Technology Team and changes necessary to meet new UL and NEC requirements L shaped condenser coil Cross flow blower across the product line for quieter operation The Partial Open Vent Air feature was a specific request by a customer Heat Sentinel is an enhancement developed by GEs Technology Team to help lodging professionals welcome their guests with a moderate temperature room and to help lower cooling costs Devices have been added on cord connected units to protect against injury from unsafe power cords See the Features and Benefits section for in depth explanation of these changes and the industry leading features of GE Zoneline retained from the previous series The Deluxe 4100 Series Zoneline models include The Dry Air 25 models which remove 25 more moisture than other Zoneline models Deluxe Dry Air 25 Models Coo
74. intain a level case This additional support should be located both near the wall and at the front of the wall case Sub base RAK204 Series with four leveling legs provides an excellent support for the unit in this type of installation See page 28 for details of this type of installation In existing construction common practice is to remove a pane of glass metal wood or other construction material and build a frame around the wall case Similar filler panel material may be installed around the case for appearance and weather seal 24 Masonry Wall Construction The wall case should be installed during construction and lintels should be used to support the blocks above the wall case The wall case will not support the concrete block The installation instructions show how the wall case must be secured to the masonry and caulked Do not remove the cardboard stiffener supplied with the wall case until ready to install the chassis See page 29 for details of installation in masonry wall For existing masonry construction wall openings must be made by removing concrete blocks to achieve the proper size opening Consult the builder architect or owner to determine the necessity for lintels to support the block above the wall case Anchor bolts are normally required to secure the case to the wall and shims may be required to prevent distortion of the wall case when securing the wall case to the wall Field supplied case angles can
75. ion box for 265 volt units is shipped with the chassis since all 265 volt units are to be permanently or direct connected The power connection kit is not included There are separate internal compartments to permit separation of low voltage Class 2 connections from line voltage connections as required by NEC Conduit containing building wiring enters the sub base through Knockouts located in the rear or bottom of the sub base and is not accessible when the wall case is installed The sub base attaches to the RAB71 wall case with two clips field assembled that are screwed into pre drilled holes in the bottom front flange of the wall case It attaches to the RAB77 wall case with clips that fit over molded ribs without requiring the use of screws into the wall case See page 33 for illustration Since the sub base extends under the wall case clearance from the inner edge of the wall case to the finished wall must be 2 3 8 or greater The sub base has four leveling legs and adjustable side channels to enable the area under the wall case to be enclosed Clearance from the bottom edge of the wall case to the finished floor must be between 3 and 5 The sub base may be used as support for the chassis and wall case in installations where the wall is of insufficient thickness to provide secure mounting of the wall case Wall Case Installation Data General Generally Zoneline units are installed 3 to 5 above the floor flush to
76. ion kit with integral Leakage Current Detection and Interruption device or Arc Fault Current Interrupter as required by National Electrical Code NEC and Underwriters Laboratories The unit shall have a universal resistance heater with output determined by connection to the power source with the appropriate power connection kit to provide specified heat output A fan cycle switch to permit continuous fan operation or fan cycle operation independently selectable for heating and cooling operation Fan only operation in either high or low fan speed selectable by room occupant A positive cooling condensate disposal system which meets the test requirements of applicable A RL Standard 310 for Packaged Terminal Air Conditioners and 380 for Packaged Terminal Heat Pumps 80 F dry bulb 75 F wet bulb 80 relative humidity 50 e Condenser and evaporator coils to be constructed of copper tubing and aluminum plate fins designed to achieve EER and COP rating of the unit e Indoor and outdoor airflows that match the capacity of the coils for efficient heat transfer Water blow off shall not occur on the indoor coil Adjustable indoor discharge air louvers that provide a 50 off vertical air pattern with an alternate position to provide a 40 off vertical air pattern Easily accessible controls for selection of unit operation and thermostat setting Controls shall be covered by a hinged door Positive closing manually controlle
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78. l Heaters Heat Sentinel L Coil Design Condenser 3 Position Vent Door Freeze Sentinel Indoor Coil Frost Control Central Desk Control Interface Remote Thermostat Control Interface e Random Restart Electronic Temperature Limiting e Smart Fan Fan Cycle Continuous Control Transfer Fan Interface e Reverse Cycle Defrost and Simultaneous Supplemental Resistance Heat on Heat Pumps Quick Heat Recovery Deluxe Line Optional Features e Corrosion Protection internal Condensate Removal on 6100 Series Heat Pump without Corrosion Protection NOTE Dry Air 25 models include all the standard features of the 4100 Series plus standard corrosion protection Advantages of the GE Zoneline System Flexible Application May be installed from flush to finished floor to 3 from the ceiling 7 200 to 14 800 BTUH units in same physical size Deluxe 4100 and 6100 Series may be ducted to condition more than one room Compatible with Class 2 remote thermostat control Compatible with 2 wire CDC or many Energy Management Systems Economical Installation No ductwork necessary No mechanical equipment rooms or pipes required for heating cooling units Replacement units fit existing 42 wide by 16 high wall cases Quiet Operation Indoor cross flow blower Energy Saving Operation Units in unoccupied areas may be turned off Designed for efficient cooling operation EERs from 10 6 to
79. ld coil and the indoor coil becomes the hot coil due to reversing the flow of the refrigerant When the temperature of the outdoor coil is below the dew point condensation will form on the outdoor coil just as it does on the indoor coil during cooling operation Since the dew point is humidity as well as temperature related there may be more condensate on days when the relative humidity is high 34 Heat Pump Condensate Disposal Since the outdoor coil is cold during heat pump operation the condensate water cannot be deposited on the outdoor coil as the water would cause frost to form on the coil This frost would block the airflow through the coil and greatly reduce the outdoor air Rather than allow this problem to occur heat pump units must dispose of the condensate in another manner Temperature Activated Drain Valve The most widely used method of disposing of heat pump condensate is with a temperature activated drain valve This is a device mounted in the base pan of a heat pump unit with a bellows that expands on temperature rise and contracts with temperature drop A shaft with a rubber plug on the end is connected to the bellovvs VVhen the outdoor temperature remains above q certain temperature the bellows is expanded and the plug fits tightly into a hole in the bottom or base pan of the unit When the plug is blocking the hole as it should be during cooling operation the condensate water is contained in the bas
80. line 4100 resistance heat units may be connected to a single stage thermostat designed for use with cooling with electric heat systems GE offers two thermostats compatible with the 4100 Series unit z 16401 164 1 a solid state a solid state digital digital thermostat requiring five connection wires programmable thermostat requiring five connection wires The remote thermostat Class 2 option Mode 6 in the auxiliary control setting must be turned ON to enable remote thermostat control Refer to installation instructions packaged with the chassis Please see page 55 for installation recommendations for the remote thermostat wiring Compatibility of other thermostats considered for use with GE Zoneline units is the responsibility of the customer The control voltage on the remote control conductors is 24 volts AC The AC voltage may not be compatible with some solid state thermostats The fan speed for the 4100 Series in remote thermostat operation is selected by the connection of the fan wire from the thermostat to either the HIGH or LOW terminal on the unit See the sketch of the unit terminals below for the location of the HIGH and LOW fan speed terminals Operating the unit in low fan speed reduces the operating sound level of the unit Freeze Sentinel and Heat Sentinal remain operational if the unit is connected to a remote thermostat The unit may be connected to a Central Desk Control CDC s
81. ling With Resistance Heat e Removes 25 more moisture than standard Zoneline models Cools and dries air in less time than standard Zoneline models e Dry Air is a separate sealed refrigerant system No mechanical parts No special maintenance required e Helps maintain lower relative humidity in rooms e Maintains comfort at slightly higher room temperatures Reduces operating costs Provides comfort without overcooling e Corrosion treatment is standard e Excellent choice for humid climates e Available in 7000 9000 and 12000 BTU sizes The Dry Air 25 system a heat pipe is a hermetically sealed heat transfer surface installed in a saddlebag configuration around the indoor evaporator coil of the Zoneline unit This coil arrangement will transfer heat from the front coil of the saddlebag to the rear coil without power consumption This assembly uses R 410A as the refrigerant and is not connected to the regular Zoneline refrigerant circuit As warm humid air is pulled through the pre cool front section of the heat pipe the heat removed from the air is absorbed by the refrigerant causing the refrigerant to change to a gas and flow to the re heat rear section of the heat pipe The air leaving the pre cool section of the heat pipe is cooler and at a higher relative humidity level than the room gir The pre cooled air is further cooled as it passes through the evaporator consequently allowing the evaporator coil to
82. me An internal drain system is highly recommended for these installations see page 36 When this type of installation is made there must be provision in the grille work for condensate water to drain to the exterior including the overflow relief drain holes and not be routed back into the interior of the building or into the wall cavity Failure to allow for the drainage of condensate water can cause extensive damage to structural components The problems associated with the lack of condensate drain consideration often show up shortly after the air conditioners are turned on in a new building New buildings that have been virtually wide open during construction have a significant amount of moisture in the air and in the building components that the air conditioners start removing as they operate The free area in the louver section must also comply with the requirements shown on page 41 The wall case should be anchored to the architectural window louver section to reduce air infiltration and excessive vibration of the chassis and wall case during unit operation Field fabricated and installed case angles are the recommended method of securing the wall case to the window louver framework Window Curtain and Panel Wall Construction With this type of construction provision for support of the unit other than by the wall itself is often required Such support may be in the form of wood or metallic material of the proper thickness to ma
83. ne units are designed primarily to provide heating and cooling with the additional benefit that during operation in the cooling mode the units also remove some moisture from the conditioned space The following are some brief application comments on undersizing oversizing heating wall coverings and air infiltration all are important in the proper matching of the heating air conditioning system to the building structure Undersizing If an air conditioner is undersized cooling capacity is less than required for a specific application the unit will typically not be able to cool the space down to the desired temperature thermostat set point nor be able to remove enough moisture from the air A result could be a warm and humid or warm and dry conditioned space Oversizing If an air conditioner is oversized cooling capacity is greater than required for the specific application the unit will typically cool the space down to the desired temperature thermostat set point too quickly The compressor then begins to cycle on and off Dehumidification only takes place when the compressor is operating A typical result in a hot humid climate could be a cool but excessively humid space Heating Undersizing can result in not being able to maintain the desired temperature level within the conditioned space Wall Covering Use of a non permeable wall covering some paints some wallpapers and other types of coverings which severely restric
84. nected to voltages in excess of 250 volts be permanently connected There are also some installations where units connected to voltage sources under 250 volts may also need to be permanently connected If you are in doubt about the requirements for a particular installation consult Article 440 of the NEC or the local electrical inspector These requirements are designed to protect personal safety and should be strictly followed Although NEC is cited here as a reference all electrical wiring and installations must conform to any and all local electrical codes and regulations 22 Permanent connection generally means wiring to the unit must be contained in an enclosed chaseway where access to the wiring connections Is more restrictive than a normal line cord plugged into a receptacle NEC requirements may be met by using flexible or rigid conduit to contain the wiring between the unit and a junction box that contains the wiring connections The conduit is connected to the unit and to the junction box with connectors to hold the conduit in place The junction box may be located in the floor or the wall of the structure but only approved connectors may be used outside the unit or the junction box The sub base is UL listed as a junction box for permanent connection of a Zoneline unit Using a sub base in an installation requiring permanent connection provides a convenient consistent location for unit wiring to be conn
85. ng holes in the wall case during installation A template for the hole location is in the installation instructions By securing the duct adapter to the wall case the chassis retains the slide out feature for servicing after the transition piece is removed Duct Extension RAK601 This kit contains a 44 long insulated duct a register mounting collar and an air supply register It can be secured to the duct adapter at either end of the adapter This duct may be cut at any dimension and used in two applications providing the sum of the two duct lengths necessary does not exceed the 44 length Even in single applications the mounting flange must be cut off one end of the duct to accept the collar and supply register RAK601 Duct Extension j Wi Mounting Collar K and Register Mounting Collar and Supply Register RAK602 These components are included in the Duct Extension Kit RAK601 They moy be ordered seporqtely for instollations where two duct extensions ore made from one RAK601 Ducted Applicotion Considerqotions When designing a ducted application some application considerations to be made include 1 Do not exceed the 15 foot length maximum for the duct extension Field supplied duct extension must be completely insulated with minimum of 1 2 insulation 2 The duct must be a straight run Turns or bends in the duct extension create air pressure drops that the unit is not designed to overcome 3 Turn the
86. nto mating receptacle and shall have a chaseway to contain and conceal the line cord The sub base shall have side panels adjustable from a minimum of 2 3 8 to a maximum of 13 3 4 to enclose the area under the wall case Weather Resistance Complete unit including outside louver shall be submitted to an independent agency for weather resistance tests Air infiltration test to be conducted in accordance with ASTM E283 91 With static air pressure differential of 1 57 lb ft 3 HO equivalent to 25 mph wind allowable dir infiltration shall not exceed 7 ft 3 min Water infiltration test to be conducted in accordance with ASTM E331 86 with static air pressure differential of 10 0 Ib ft 1 93 20 equivalent to 63 mph wind 5 0 gal ft 8 rain ft hr for 15 minutes and there shall be no leakage into the room Approvals Units shall be certified under the ARI and cUL certification program and listed by UL Service Submit complete information with bid covering service availability to whom service on units will be assigned along with complete address and phone number including phone number of emergency service personnel Start Up Adjust Demonstrate Contractor shall be responsible for the initial starting of units adjustments thereto etc to place the units in required operating condition Contractor shall demonstrate to the owner or his representative the operation of units for both summer and winter functions War
87. oil Room air that circulates over the indoor coil gains heat from the coil rather than losing heat to the coil as during cooling operation As the outdoor temperature falls the heat pump is able to extract less heat from the outdoor air to raise the temperature of the indoor air For this reason all packaged terminal heat pumps also have electric resistance heaters as backup to heat pump operation At some point the heat pump is unable to provide sufficient heat to adequately warm the room Many Packaged Terminal Heat Pumps cease heat pump operation and change to more expensive resistance heat at some pre determined outdoor temperature to compensate for the inability of the heat pump to maintain room temperature This point called the switchover point is usually at an outdoor temperature where savings from heat pump operation may still be realized if the unit is designed to maintain room comfort at the lower outdoor temperatures 18 Balance Point An important consideration in the selection of q heat pump unit is the balance point of the installation Virtually every room is unique vvith different insulation different sizes and types of windows different types of construction different directional exposures All these variables as well as geographical location must be considered in order to determine the balance point the point at which the heat pump is unable to produce enough heat to compensate for the heat los
88. ompatibility 2 position discharge grille 50 40 Upfront filter interchangeable 3 position manual air vent control Sleep function Transfer Fan Connections Ducted Installation Capability Corrosion treated chassis Internal condensate removal ICR Not for use in corrosive environments UPC Universal Power Cord Connection see pages 42 and 54 Two stage heating if using remote thermostat 265 volt units must be connected in a manner to meet National Electrical Code and all local codes Resistance heat AZ 41 Series 10 6 12 8 N A R 410A Standard Optional Standard Standard Standard Standard Standard AC Standard Hi Low Hi Low Hi Low Auto Standard Standard Standard Standard Standard Standard Electronic 7 step Standard Standard Standard Standard Standard Standard Standard Standard Optional Optional AZ 41 Dry Air 25 11 3 12 2 N A R 410A Standard Standard Standard Standard Standard Standard Standard AC Standard Hi Low Hi Low Hi Low Auto Standard Standard Standard Standard Standard Standard Electronic 7 step Standard Standard Standard Standard Standard Standard Standard Standard Optional Standard Heat pump AZ 61 Series 11 2 13 2 3 3 4 0 R 410A Standard Standard Standard 3 Stage Standard Standard Standard Standard Standard Standard Reverse cycle Standard Standard Selectable DC Standard Hi Low Hi Low
89. onal Electrical Code NEC and Underwriters Laboratory UL for line cord connected air conditioners manufactured on or after August 1 2004 The line cord power connection kits are shown in the table below 230 208 Volt Line Cord Connected Units Electric Electric Electric Min Circuit Heqt Heqter Heat Protection BTUH Watts Amps Amps RAK3153A 15 RAK3203A 20 RAK3303A 30 Electric Heat Amps include electric heater and fan motor current draw 230 208 Volt Permanently Connected Units Permanently connected units do not require the LCDI or AFC device Permanent connection is usually made through the use of a sub base Each 230 208 volt sub base consists of a sub bose with appropriate receptacle for minimum circuit amperage a chaseway to route power connector from the sub base to the chassis wiring to connect the sub base to building wiring and a short line cord with a self aligning nine pin connector to connect to chassis and plug into the receptacle in the sub base Permanent or direct wired installation of a 230 208 volt unit requires a junction box kit RAK4002A which attaches to the chassis to form an enclosed junction box The short sub base line cord may not be used without the sub base 42 For 4100 and 6100 Series 230 208 volt units where a permanent installation using flexible conduit is desired the RAK4002A forms an enclosed junction box on the chassis The RAK4002A has a 7 8 diameter hole to allow conduit to be
90. ons Internal Condensate Removal ICR See page 34 for a discussion of the Internal Condensate Removal system available on 6100 Series heat pumps Enhanced Dehumidification Moisture removal is an important function of an air conditioner People are more comfortable at higher temperatures when the humidity level is relatively low Air conditioners operate with less energy consumption when the room temperatures are set higher The GE Zoneline 4100 Series with the Dry Air 25 heat pipe application removes 25 more moisture than the base 4100 Series unit The GE Zoneline Dry Air 25 chassis is the only PTAC available with the application of the patented Dinh Dehumidifier Heat Pipe under license from Heat Pipe Technology Inc Customers who are using the Dry Air 25 report a fresher smelling room as a result of the lower humidity levels as well as lower operating costs Locking Door Kit RAK8023 A door with a lock that replaces the standard control cover door to prevent unauthorized changing of control setting is offered as an accessory 11 Auxiliary Control Aux Set Button The auxiliary control push button is located behind the room cabinet below the control panel The auxiliary controls come preset to the modes most desired by customers However the owner is responsible for ensuring the auxiliary controls are set to the desired function There are 9 different modes that can be set using the auxiliary set button To ch
91. ontrolled via the auxiliary control setting push button Compressor Random Restart In the event of a power failure all compressors attempting to restart immediately when power is restored can result in q power surge that can cause another power interruption The microprocessors in the Zoneline units have a random restart logic system that prevents all units from starting at the same time Rotary Compressor Smoother operation for quiet dependable service GE has used rotary compressors since 1961 Compressor Restart Delay Zoneline units are designed to provide a minimum of three minutes of compressor off time to allow refrigerant pressures to equalize before restarting to prevent compressor damage Zoneline units are also designed to provide a minimum of three minutes of compressor run time to prevent room occupant disturbance due to short cycling of the air conditioner Freeze Sentinel Detects low room temperature and turns on heater to help protect against damage caused by freezing room temperature Heater turns on at 41 F and warms indoor thermistor temperature to 46 F and shuts off Freeze Sentinel may be turned off by dip switch on auxiliary control Heat Sentinel The property owner may choose to activate the Heat Sentinel feature on the Zoneline unit If the Heat Sentinel is activated and room temperature reaches 85 F while the unit is in the STOP setting the unit will automatically start in
92. oo hot during heat pump operation to prevent damage to the compressor Quick Heat Recovery Heat Pump Units When the unit operation is changed from STOP or COOL to HEAT the electric resistance heaters are used to warm the room to the thermostat set point This provides faster room temperature increase for greater guest comfort Fan Motors Permanently Lubricated All units have two fan motors for quiet operation and maximum operating efficiency Motors are permanently lubricated to reduce maintenance and totally enclosed to keep dirt and water out of the motor windings Outdoor Fan The unit automatically selects the most efficient speed for the outdoor fan The operating sound level is lower when the outdoor fan can operate in low speed yet there are situations where it must operate in high speed The unit changes the fan speed automatically Indoor Fan Speed Selections HIGH LOW Unit may be operated in HIGH HEAT or LOW HEAT or HIGH COOL or LOW COOL Features and Benefits Fan Only Setting HIGH LOW The unit provides the option of selecting either HIGH or LOW speed for Fan Only operation Fan Cycle Switch SmartFan Unique SmartFan allows unit to operate fan continuously in cooling operation and fan cycle in heating to provide better guest comfort Eliminates complaint of cold air draft during heating operation Eliminates need of changing fan cycle switch seasonally SmartFan settings are c
93. oom and allow the unit to operate if no one is in the room the device signals the air conditioner to turn off Zoneline models offer load shedding capabilities on units connected to Central Desk Control systems For more information on the models load shedding feature see page 10 There is a wide variety of devices available each with its own benefits and constraints While GE does not offer components that are external to the unit for a Central Desk Control CDC system GE Zoneline units are compatible with most CDC and energy management systems Zoneline units provide a 24 VAC circuit that powers the Central Desk Control system and no external power is needed All Zoneline 4100 and 6100 Series units are compatible with simple on off 2 wire Central Desk Control systems Consult with the provider of the energy management system to be sure it is compatible with GE Zoneline units Zoneline units have standard connectors factory installed to provide a CDC interface that permits the unit to be connected to most of the energy management systems The devices connected to the Zoneline units require no power supply or transformers external to the unit Important CDC Comments all series applicable 1 When the switching device closes the circuit of the CDC conductors the unit operation stops 2 Do not use q common bus at the unit or at the switch panel in the wiring Both wires comprising the circuit must connect to the unit conn
94. oom front If you have a property where this may occur we recommend a tent card advising room occupants not to put anything on the unit Electrical Wiring Installation Do not allow the installer to drill a hole in the wall case to run the electrical wiring If this is done the wiring will have to be run between the chassis and the edge of the wall case so it can be connected to the unit wiring on the room side of the wall case When the chassis is removed for servicing or cleaning the insulation on the wires can be cut and can create a safety hazard If the electrical connection on a 230 volt or 208 volt installation is to be made by the line cord plugged into a wall mounted receptacle the receptacle should be located in the wall under the case or close to the side of the wall case This installation makes a much neater appearance than a line cord running a foot or more across the floor The electrician may want to place the receptacle as far from the unit as possible to save a few feet of wiring without considering how the installation may appear Central Desk Control and Remote Thermostat Wiring Do not allow the installer to drill a hole in the wall case to run Central Desk Control wiring or remote thermostat wiring to the unit terminals CDC and remote thermostat wiring is classified as low voltage wiring and does not have to be run in conduit unless required by local code CDC and remote thermostat wiring should be run in th
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96. r portion of the base pan The ICR system has proven to be an effective means of minimizing the amount of heat pump condensate dripping from the unit However if the restrictions of a particular installation will allow absolutely no drippage of condensate water from the wall case the installation of an internal or external drain system is recommended Units with ICR may not be installed in seacoast or corrosive environment applications 2994 94 YUM SUO ONIJSU uonollo sul s qm 146 0 15 y JO qn1 AoqI 06 y Buisn Ji lli 90 oU o ppui aq 1sSnui UO ODIJIPOW qm YH10J s y u uAA 5 CO u nolu T99YY 24 0 1snul UOHDOUIDOl Sal CO UDnOIu Top Bulsn u ym uonpolJipouu 1noullA p llo sul aq Low qm Aoq 06 ay Sulsn yy ulpiq oU 09574 U8YM uonp llpoul 1nou1lA p llpisu aq Aow qm 1 10 15 ay JO qm MOg a 206 v Buisn 114 UIIG 31ON pu 0814809 7 o e Mi 2 wn 2 db S GE 57 2 s i ASVO TIVM 8 y piins y UMOP ulpip upy 994 dilp 0 J9 OM BY AO0 D 0 JO au Ulpip paljddns Dal D 0 19 uuo2 0 J ull p sn 0 qn1 A D 10 M ql 06 D JAYS YUM QO DAD 51 11 UIOIP OTAYY t G Dalsap si AHisod alaunn JO q
97. r units mounted high in the wall the a discharge louvers should be ot q setting that provides the most horizontal air discharge Recommended installation is at least 3 below the ceiling In installations where units are close to the ceiling the greatest horizontal discharge angle can be obtained by removing the discharge grille from the room cabinet Supply Air Throw One Zoneline unit should not be required to do a job obviously requiring two or more units Units should be located around large rooms according to calculated loads or in such fashion as to achieve balanced air distribution in all parts of the room The single unit in the Incorrect illustration below obviously cannot condition the entire room Add a second unit as shown in the Correct illustration INCORRECT aa 2 OVER 40 FT Be SC s m a Dimensions Additional Wall Case Depths RAB71A WALL CASE RAB7116 16 lt AT rO T I A 1 2 SQ HOLE 2 REQ D RAB 124 24 RAB 128 28 Emre RAB7131 31 12 2 rz i WALL OPENING 16 1 A MIN x 42 1 4 MIN 1 2 DIA 36 HOLE B REO D 77 WALL CASE WALL OPENING U beer 16 1 2 MIN x 42 3 8 MIN 3 REQ D RAB71 42 GRILLE WALL CASE WITH 1 777777 7 GRILLE CHASSIS INSTALLED m 71 13
98. ranty The warranty shall be a full one year parts and labor on the entire unit plus an additional full four years parts and labor for the sealed refrigerating system including service call for diagnosis and transportation to and from service shop if necessary at no charge to the customer The warranty shall also include a limited second through fifth year parts only warranty for fan motors switches thermostat heater heater protectors compressor overload solenoids circuit boards auxiliary controls thermistors frost controls ICR pump capacitors varistors and indoor blower bearing Installation Responsibility Units shall be installed according to the manufacturer s recommendations and the manufacturer shall not be responsible for unit failure as a result of improper installation or unit performance when installed with accessories not approved by the manufacturer 51 Zoneline Chassis Nomenclature The Zoneline chassis is identified by a model number defining the type of unit cooling capacity electrical information and optional features included on the unit When specifying or EXAMPLE ordering the Zoneline chassis use of this nomenclature will Zoneline Chassis series Nominal cooling capacity Universal D packaged 41 deluxe line cool 07 7 000 BTUH cooling power connection assure receiving the correct unit terminal electric heat 09 9 000 BTUH cooling chassis 61 deluxe line 12 12 000 BTUH cooling Spe
99. recommendations for the remote thermostat wiring Compatibility of other thermostats considered for use with the GE Zoneline unit is the responsibility of the customer The control voltage on the remote control conductors is 24 VAC The remote thermostat Class 2 option Mode 6 in the auxiliary control setting must be turned ON to enable remote thermostat control Refer to installation instructions packaged with the chassis The fan speed for the 6100 Series in remote thermostat operation is selected by the connection of the fan wire from the thermostat to either the HIGH or LOW terminal on the unit See the sketch of the unit terminals for the location of the HIGH and LOW fan speed terminals Operating the unit in low fan speed reduces the operating sound level of the unit Field Wiring Terminal H 24V AC GL Lovv Speed Fan GH High Speed Fan B Reversing Valve Y Compressor W Heater C Common vlol lsiefefelsip r m gt O 2 L Common White Heater Yellow Compressor Black Reversing Valve Green High Speed Fan Green Low Speed Fan Red 24V AC CDC Terminal D GL 16 Heat Pump Electric Heat e e N N N N Freeze Sentinel Heat Sentinel Auto Fan Speed Electronic Temperature Limiting No Switch to Resistance Heat Based on Indoor Determined by Temperature Remote Thermostat A Switch to Resistance Heat Based on Outdoor Temperature Yes A R
100. red The only piece that needs to be replaced in this installation is the transition piece model RAK7022 which fits between the chassis and the duct adapter If the chassis being replaced has q model number that begins with AZ22 AZ25 AZ28 AZ29 AZ32 AZ35 AZ38 or AZ39 the new 4100 or 6100 Series unit can be installed using the same duct components If the existing chassis is a slope front discharge and the duct dimensions are 7 3 32 high by 6 1 2 wide only the RAK7022 transition piece is required to install a 4100 or 6100 Series unit in the ducted installation There were a number of Zoneline units installed in ducted installations that did not use a GE duct adapter The easiest way to determine if the existing duct adapter is a GE duct adapter is to compare the duct adapter dimensions to the dimensions above If the dimensions are different from the dimensions above or it the duct adapter is not made of sheet metal it is not a GE duct adapter In such installations GE recommends the removal of the old duct adapter and duct extension and the installation of a RAK6052 duct adapter and a RAK601 duct extension Zoneline units installed in installations not using GE duct adapters and an extension with the same cross section dimensions as the duct adapter may not be covered by the warranty all connecting tubing should fail due to a defect in materials or workmanship During this limited five year warranty GE will provide free of ch
101. rs allowing chassis installation flexibility The Zoneline units are connected to the building power supply by a unique power connection kit By utilizing a separate universal power connection UPC kit each unit is capable of providing various outputs of electric resistance heat to more closely meet the heating requirements of the particular room thereby increasing the installation flexibility of the particular chassis This power connection kit is the only means of supplying power to the Zoneline chassis The appropriate kit is determined by the voltage the means of electrical connection either line cord connected or permanently connected and the desired resistance heat output that may be supported by the branch circuit 230 208 Volt Line Cord Connected Units Line Cord Kits consist of a self aligning nine pin molded connector that plugs into a mating connector on the Zoneline chassis and insulated line cord with an electrical plug on the end The configuration of the electrical plug conforms to NEC standards for the circuit amperage and the position of the wires in the nine pin connector determines the heater wattage and current requirements when it is plugged into the Zoneline chassis The power connection kit is selected by the amperage of the circuit where it will be installed Each line cord kit has an integral Leakage Current Detection and Interruption LCDI or Arc Fault Current Interrupter device as required by the Nati
102. s of the room or area being heated For these reasons a consulting engineer should be engaged to calculate the heat loss and specify the heat pump unit required GE offers the 6100 series of Zoneline heat pump units with highly featured microprocessor controls react to the indoor temperature as well as the outdoor temperature in determining the heat source to provide comfortable room conditions and energy savings This determination of the heat source based on the indoor temperature helps provide a more comfortable room Heat Pumps and Energy Savings Heat Pump Operation Zoneline 6100 Series Heat sources Heat pump heat pump and simultaneous electric resistance heat or electric resistance heat Zoneline heat pumps employ a highly featured microprocessor control system interfaced with thermistors to accurately measure indoor air temperature outdoor air temperature indoor coil temperature and outdoor coil temperature This system allows the microprocessor to precisely and predictably react to changing conditions in order to provide a very advanced packaged terminal heat pump operating system The Zoneline heat pumps are designed to help ensure a comfortable room When HEAT is selected the unit will determine if the room air is warm enough to satisfy the thermostat setting If the temperature at the unit sensor is below the desired temperature the electric resistance heater will be utilized to warm the room to the point w
103. sing Normally Open Switch Unit Operational CDC Terminals on Zoneline unit Typical Wiring All Wiring Shown Is Field Supplied Remote Thermostat Control In some installations control of the operation of the unit at a location remote from the unit itself may be desired A unit mounted high in the wall or over a door for instance where the unit mounted controls are inaccessible can be connected to a wall mounted thermostat Other installations may use remote thermostat control for design or performance enhancement The unit is connected to the thermostat by low voltage wiring which permits the operation of the unit to be selected and the temperature sensed at the thermostat Important Notes Remote thermostat wiring should NOT be run through wall case Thermostat wiring should exit the wall below the unit and enter the unit between room cabinet and chassis Wire molding may be used to hide thermostat wiring If q sub base is used the thermostat wiring may be concealed by the sub base Thermostat wiring should NOT be run parallel to line voltage wires since induced current may cause erratic operation All Zoneline 4100 and 6100 Series units are adaptable to Class 2 remote low voltage thermostat The only additional field supplied components are the remote thermostat and wiring necessary to connect It The controls on the unit are not functional when the remote control function is used Resistance Heat Models The Zone
104. sition the wall case into the wall The room side edge of the RAB71A or 77 wall case should be at least flush with the finished wall for line cord installations and permanent connection installations when no sub base is used and should project into the room at least 2 3 8 when a sub base is used The outside edge of the wall case should extend at least 1 4 beyond the outside wall This is necessary for proper caulking to prevent sealing the drain holes in the rear flange of the wall case and to facilitate the installation of an accessory drain if used If the minimum exterior dimensions are not met refer to pages 30 and 31 The wall case should be level from side to side and from level to 1 4 bubble tilt to the outdoors The condensate disposal system in the unit is designed to dissipate the condensate water generated during cooling operation in accordance with ARI standards and actually uses this water for maximum unit efficiency A level unit will also ensure proper performance of the Internal Condensate Removal ICR system optional on heat pump units 2 The wall case should be secured to the wall at both sides Use q minimum of two screws or other fastening device on each side See Figure 2 on page 26 Mark the wall case on each side 2 from the bottom and 2 from the top at a point where basic wall structure is located Drill wall case and use fasteners appropriate for wall construction All holes for fasteners in the side o
105. specifications subject to change 53 Complete Accessory List Duct Extension Insulated 44 long includes Register and Trim Flange EE 2500 3500 2800 2900 3800 3900 4100 and 6100 only RAK7022 Duct Transition for replacement of AZC with rounded front AZ chassis for 2200 3200 2500 3500 2800 2900 3800 3900 4100 and 6100 only RAK8023 Locking Door Kit RAK806 Control Panel Cover for use with remote thermostat RAK901L Wall Case Insulation Kit 54 General Installation Suggestions Many times poor or non existent caulking around the exterior of the wall case results in air infiltration causing the unit to run excessively One way to check for air infiltration is to look under and around the unit to the outdoors If you can see light there is air infiltration The first floor of a building is where this problem most frequently occurs since caulking the bottom of the wall case may require lying outside in the dirt while working This has been the cause of many complaints about the short cycling of the unit Curtains furniture or other obstructions interfering with the discharge air circulation will make the unit cycle turn off too soon since the cooled or heated discharge air is pulled back into the unit This results in a room that is not adequately heated or cooled Blocking the discharge air on the unit during the heating operation can result in the air getting hot enough to distort the plastic r
106. t RAK5157 RAK5207 RAK5307 2 4 3 4 4 8 2 400 3 400 4 800 8 150 11 550 16 350 9 6 13 3 18 6 15 20 30 15 amp 20 amp 30 amp time delay fuse time delay fuse time delay fuse RAK3153 RAK3203 and RAK3303 will be transitioning to RAK3153A RAK3203A and RAK3303A respectively Old and new models are interchangeable and there will be no change in performance be used with sub base TTo be used with sub base or connection to building wiring Preliminary specifications subject to change 52 Preliminary Specifications Deluxe series cooling amp electric heat Dry Air 25 4100 series units Dry Air 25 230 208V Models AZ41E07D AZ41E09D AZ41E12D AZ41E15D AZ41E07DAP AZ41E09DAP AZ41E12DAP Capacity Cooling BTUH 7 300 7 100 9 450 9 250 11 800 11 600 14 700 14 500 6 800 6 600 9 000 8 800 11 200 11 000 EER BTU Watt 12 8 12 8 12 5 12 5 11 8 11 8 10 6 10 6 12 2 12 2 11 8 11 8 11 3 11 3 Dehumidification Pts Hr 1 7 2 7 3 5 4 6 2 3 3 4 44 Features Refrigerant type R 410A R 410A R 410A R 410A R 410A R 410A R 410A CFM indoor fan high 290 340 420 409 220 280 330 CFM indoor fan low 218 229 323 324 190 208 270 Vent CFM full open partial open 50
107. t are formed to a 90 angle with holes to fasten the case angle to the wall case and to the structural component of the wall surrounding the wall case The following describes the procedure when field fabricated and installed case angles are applied 1 Position case angles around top and sides of wall case at the desired location Position case angles vertically on each side of wall case to provide a level installation 2 Mark wall case through holes in case angles The lowest hole on the sides of the wall case must be q minimum of 2 above the bottom of the case 3 For RAB71A wall case drill 5 32 diameter holes at locations marked on wall case in Step 2 and assemble angles to wall case using 10 x 1 2 self tapping screws For RAB77 wall case follow the same procedure except use a 10 x 1 2 bolt washer and nut to attach case angles to case Install screws or bolts from inside wall case 4 Do not drill any holes in bottom of wall case Do not distort wall case 5 Do not use case angles for a lintel 25 sajjeysul Aq s oS A p zu wypeye pue s lou m s do y JO ased Jo Spud u oq u5nolu s S5iA p lu uuuo e 1e zo 21049 YOHONV NOISNVdaX4 1 e1su v Aq apew Q O UAAOUS s joy m s Bununo A lull e SE se ay sn jou S 2 oul AOQE 4010 JO 1 S114 1 pun f lull Jo aen 2ON L linizi u UAAOUS se SI uOn n nsuo 511 JO jie
108. t in conditions where the heat pump only operation is not sufficient to maintain a consistent comfortable room temperature NOTE Temperature Boost option should NOT be used with remote thermostat operation This will cause the unit to switch to resistance heat when the outdoor temperature is 46 F 13 Central Desk Control Some installations may want to govern the ability of the unit to operate from a control device remote to the unit or even remote to the room in which the unit is located The general term given to systems such as this is Central Desk Control The most common installation of this type of system is a switch mounted at the registration desk and upon guest check in a button is pushed or a switch is moved to allow the air conditioner to operate Likewise when the guest checks out the device is put into the OFF position so the unit will not operate while the room is vacant It is not necessary that the controlling device be located at a central desk to employ a device that will control the unit operation For instance in some resort areas devices are connected to sliding glass doors and opening the door causes a contact to close turning the air conditioner off This prevents energy being wasted by operating the air conditioner when warm humid air is entering the room Some systems operate by motion sensors or heat sensing detectors mounted in the room These types of systems determine occupant presence in the r
109. the louver section may allow condenser air recirculation and affect the operation of the unit See page 41 for requirements for custom louvers The wall case should be level from side to side and from level to 1 4 bubble tilt to the outdoors The condensate disposal system in the unit is designed to dissipate the condensate water generated during cooling operation in accordance with ARI standards and actually uses this water for maximum unit efficiency A level unit will also ensure proper performance of the Internal Condensate Removal ICR system optional on heat pump units 23 Wall Case Installation Data Continued For new construction early planning with the architect is necessary Unit location electrical connection locations and wall openings of the proper dimensions are essential to avoid the necessity of rework fillers framing moving electrical outlets and other expensive modifications For existing construction it is important that carpentry masonry and electrical work be performed by competent qualified personnel Since installations in existing construction may involve removal of building material from the structure locating the wall case must be done correctly Architectural Window Louver Installation Many installations utilize an architectural window louver combination to enhance the exterior appearance of the building The exterior grille for the air conditioner is built as an integral part of the window fra
110. ts passage of air or water vapor can cause a severe moisture problem Typical results could be staining of room surfaces wall damage as well as mold and mildew growth in hot humid climates Air Infiltration Excessive air infiltration can magnify problems associated with undersizing or oversizing of an air conditioner unit and can be the root cause of insufficient cooling dehumidification or heating Some sources of air infiltration include vents gaps around windows and doors and improperly sealed floor ceiling and wall joints Recommendation For the above reasons it is strongly recommended that a professional engineer be retained to match the Zoneline unit with the building structure Air Distribution Zoneline packaged terminal air conditioners and heat pumps discharge air from the top of the unit through reversible two position discharge louvers Unit discharge louvers are reversed by removing the room cabinet from the unit removing seven screws that hold the louver section in place removing the louver section and rotating it end for end reinstalling the louver section in the room cabinet with the seven screws and reinstalling the room cabinet on the unit The unit is shipped from the factory with the discharge louvers at an angle of 50 off vertical In the alternate position the louvers will be at an angle of 40 off vertical All room cabinets return air through the front of the unit 20 High Wall Mount Fo
111. water generated in heat pump operation and defrost cycles to drain into the wall case The unit shall have a switch concealed from room occupant to allow heat pump operation to be overridden and heat provided by electric resistance heat regardless of outdoor temperature In the event of compressor failure during heat pump operation unit shall automatically switch to electric resistance heat to maintain selected room temperature regardless of outdoor temperatures Specifications for optional Internal Condensate Removal ICR system for 6100 Series heat pump units The unit shall have a factory installed Internal Condensate Removal ICR system to permit unit to automatically dispose of heat pump generated condensate water with no overflow to outdoors during heating under outdoor ambient of 55 f dry bulb 90 relative humidity indoor ambient 70 f dry bulb 52 relative humidity for four hours of continuous run time Wall Cases and Grilles needed for new installations Alternate specification for steel wall case Wall Case The wall case shall be constructed of heavy gauge insulated zinc coated phosphated steel with a protective baked on enamel finish Bottom critical points of the steel wall case shall be coated with petroleum microcrystalline wax for added corrosion protection and shall meet ASTM B 117 1800 hour hot air aerated salt spray test Alternate specification for molded wall case Wall Case The wall case shall
112. wn See pages 42 43 Power Supply Cord Optional Accessories of the Zoneline System Chaseway em RAK204020P Sub Base shown x RAK6052 Duct Adapter 18 GEN ES Power Supply Cord included with 208V 230V RAK601 602 sub bases Duct Extension Register and Trim Flange See pages 22 and 32 for information on electrical sub bases and chaseway See pages 37 39 for information on ducted installations Zoneline Features Cooling EER Range 230 Volts 265 Volts Heating COP Range 230 Volts 265 Volts Refrigerant type Cross flow tangential blower Enhanced Dehumidification Heat pump with resistance heat back up Heat pump with supplemental resistance heat Staged Heating Universal heaters UPC Tactile touch pad controls with LED Touch control set up features Highly featured microcomputer controls Electric resistance heat lock out above 46 F Automatic emergency heat Heat pump defrost system High Temperature Operation Protection Quick heat recovery Temperature Boost Separate Indoor amp Outdoor Motors Permanently Lubricated 2 Speed Outdoor Fan Indoor fan speed settings Fan Only setting 2 speed Cool amp heat only settings SmartFan Fan Cycle Control Auto power recovery Automatic Compressor Restart Delay Freeze Sentinel A1F Heat Sentinel 85F Automatic indoor frost control Temperature limiting Solid state thermostat Remote thermostat compatibility Central desk control c
113. ystem and controlled with a remote thermostat when the CDC system has the unit in operation See page 14 for additional information on the CDC system Unit temperature limiting settings are not functional when unit is connected to a remote thermostat Field Wiring Terminal R 24V AC GL Low Speed Fan GH High Speed Fan B Not Used on 4100 Y Compressor W Heqter C Common RAK806 Universal Control Cover Label vlol lsfef lelsi rom gt O T L Common White Heater Yellow Compressor Black Not Used On 4100 Green High Speed Fan Green Low Speed Fan Red 24V AC CDC Terminal D GL When a Zoneline unit is using a remote thermostat control the RAK806 Universal Control Cover Label is recommended The RAK806 is only available in a package of 10 labels The label is placed over the control panel to direct the user to the wall thermostat for operation of the Zoneline unit 15 Remote Thermostat Control Heat Pump Models The Zoneline 6100 Series heat pump units may be connected to a single stage cooling two stage heating thermostat designed for use with heat pump systems GE offers two thermostats compatible with the 6100 series units LS RAK14801 RAK148P1 solid state digital solid state digital thermostat programmable requiring six thermostat connection wires requiring six connection wires Please see page 55 for installation

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