Fujitsu MB86617A Network Card User Manual
Contents
1. SPRING EKTENGION 58 SPRING EKTENGION sox 1 i e Swirok PRESSURE woPSi soLoER e moon Swiror PREssUREss0pSi soLoeR 1 1 eorom Cid 157 SHEd 135 085 SISPOW VALVE ACCESS 1 4FL 1 4SOLDER 1 1 1 Ajeyesredas uenem 39S x BOOT EXPANSION VALVE 027137 VALVE WATER 3 8 REG HEAD 046686 WATER COOLED 230 50 1 230 50 1 230 50 1 eoms E a soaPaciror stan r asurisov 230 50 1 BEATER MOTOR MAIN COMP BEATER MOTOR RELAY START COMPRESSOR 039913 PULLEY 10J 1 375PD 1 2BO RELAY 3 POLE 20A 208 240 012725 33 DESCRIPTION PART 380 381 WARR PARTS NUMBER QTY QTY CLASS UPDATE e 185 0852. 1 1 e Cd e Sid e Sid o o o ___ om e o 1 E 185 085 SISPOW 12 1517 SHEd Ajeyesedas uenem x DESCRIPTION PART PARTS NUMBER LASS UPDATE a BEARING FRONT BEARING FRONT 380 1 046834 SEAL DRIVESHAFT DRIVE SHAFT 032560 STYLE DOOR BEARING FRONT BEARING FRONT 380 1 04684 1 foso e PCS Jems o o o 1 ens poo S mermo e peon C e fd 157 SHEd 185 085 SISPOW Ajeyesedas uenem x DES
3. LOAD RESISTOR REO D FOR 2304 A C ONLY STANDBY OPTIONAL BROWN STRIPE LY YY R3 GREEN YELLOW STRIPE GREEN YELLOW STRIPE a X A ORANGE 6 WHITE 30 BLACK WHITE STRIPE MAGNETEK MOTOR WIRING 20 NCO 40 7 BLACK oS WHITE LP WHITE SYMBOL CSR 2 FL LI L2 LP 15 5 LS F 2 M3 PC R R2 R3 SWI SWe T TD X TO RESISTOR NOTES LI N 115 120V LI L2 208 230V LEGEND COMPRESSOR START RELAY COIL COMPRESSOR RELAY COIL VISCOSITY RELAY FIRM COIL VISCOSITY RELAY SOFT START CAPACITOR COMPRESSOR RUN CAPACITOR COMPRESSOR MARKED POSITION ON TERMINAL STRIP POWER SUPPLY 1 PHASE MIX LOW INDICATOR LAMP LIMIT SWITCH SOFT LIMIT SWITCH FIRM COMPRESSOR MOTOR BEATER MOTOR FAN MOTOR A C ONLY PRESSURE LIMIT SWITCH POWER SUPPLY CORD RELAY COMPRESSOR 4 POLE RELAY V1ISCOSITY SOFT RELAY VISCOSITY FIRM SENSOR MIX LEVEL SWITCH 3 POSITION CENTER OFF TOGGLE SWITCH 3 POSITION CENTER OFF TOGGLE SWITCH 3 POSITION CENTER OFF ROCKER TIME DELAY 2 SEC CONTROL MIX LEVEL THERMAL OVERLOAD COMPRESSOR LOAD RESITOR 230V ONLY IF REQ D 1 THIS DIAGRAM TO BE USED FOR 12 27 8
4. Description PartNo O Ring 2378 00 04680 Models 380 381 5 Operator Parts Identification Section 5 Control Switch The center position is OFF The WASH position activates the beater motor only The AUTO position allows the beater motor and the compressor to run Figure 1 Torque Adjustment Lever The viscosity thickness of the product is controlled by a sensing device called the torque adjustment lever The torque adjustment lever is located on the rear of the unit To adjust the viscosity of the product remove the plate To achieve a thicker product move the lever to the left To achieve a thinner product move the lever to the right Replace the plate Figure 2 Important To the Operator Indicator Light Mix Low A mix level indicating light is located on the front of the machine When the light is flashing it indicates that the mix hopper has a low supply of product The hopper should be filled as soon as possible Neglecting to add mix when the light comes on will cause the machine to sway and may cause damage to the beater assembly and freezer door Figure 3 Important To the Operator Models 380 381 Section 6 The Model 380 381 has a 14 quart 13 2 liter mix hopper and the freezing cylinder holds 10 quarts 9 5 liters of product We begin our i
5. 1 Joso erower cowrnessonwount e Sd SSS SONCENSER ac rauxvenxiarramw ____ cono rowen rasv newasaorat 1 1 8 raver Pe CO foccaL wac rarTuesonvs gt 7 Pe TC Pe CT Pe CS 157 SHEd oz 135 085 SISPOW Ajeyesedas uenem x e n ae NUMBER LASS UPDATE 5 __ screw Toms soss 2 2 Faseen oaee e e _ dS _
6. To the Installer This equipment is supplied with a 3 wire cord and grounding type plug for connection to a single phase 60 cycle branch circuit supply This unit must be plugged into a properly grounded receptacle The cord and plug provided for is 20A therefore the wall outlet must also be 20A Check the data label located on the rear panel for electrical specifications In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will resultin an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation Beater rotation must be counterclockwise as viewed looking into the freezing cylinder Permanent wiring may be employed if required by local codes Instructions for conversion to permanent wiring are as follows 1 sure the fr
7. 3 POSITION CENTER OFF TOGGLE SWITCH 3 POSITION CENTER OFF TOGGLE SWITCH 3 POSITION CENTER OFF ROCKER TIME DELAY 2 SEC CONTROL MIX LEVEL VALVE SOLENOID SUCTION LOAD RESITOR 230V ONLY IF VALVE SOLINOID LIQUID Model 380 049020 12
8. It will be the owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor The Taylor Company will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Models 380 381 Section 3 We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer
9. sure that no misunderstandings exist In the event you should require technical assistance please contact your local authorized Taylor Distributor If the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor 050906 To the Operator Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty
10. to further point out safety precautions to the operator IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense To Operate Safely DO NOT operate the freezer without reading this operator s manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury DO operate the freezer unless it is properly grounded e attempt any repairs unless the main power supply to the freezer has been disconnected e DO operate the freezer with larger fuses than specified on the freezer data label Failure to follow these instructions may result in electrocution or damage to the machine Contact your local authorized Taylor Distributor for service DO usea water jet to clean or rinse the freezer Failure to follow this instruction may result in serious electrical shock Safety e DO allow untrained personnel to operate this machine e DO NOT operate the freezer unless all service panels and access doors are restrained with screws remove the door beater scraper blades or drive shaft unless the power switch is in the OFF position e put objects or fingers in t
11. 34 Models 380 381 046962 12 27 amp 34 N 12 BLACK BLACK a 5 WHITE BLACK WHITE 12 WHITE BLACK lV YY Yo GREEN YELLOW STRIPE ORANGE 4 CCW WHITE 2 j BLACK WHITE STRIPE 29 a gt 5 swi z z PURPLE AUTO iy YELLOW BLACK amp 3 WASH 5 2 15 5 R2 0770 4 auto 55 swe LS F 6 WASH YELLOW BROWN BLUE 2 PURPLE 2 YELLOW 3 GOLD LOAD RESISTOR IF REO D FOR 230V STANDBY OPTIONAL arn 3 BLU WHT 9 00 GREEN YELLOW STRIPE GREEN YELLOW STRIPE x ORANGE 6 IN WHITE 09 PURPLE 5 20 404 BLACK WHITE STRIPE gt BLACK WHITE 522 WHITE MOTOR WIRING LI N 115 120V LI L2 208 230V SYMBOL LE EP 15 5 15 2 R R2 SWI swe TD X RESISTOR v2 LEGEND COIL SOLENOID RELAY RI COIL VISCOSITY RELAY FIRM COIL VISCOSITY RELAY SOFT POWER SUPPLY 1 PHASE MIX LOW INDICATOR LAMP LIMIT SWITCH SOFT LIMIT SWITCH FIRM BEATER MOTOR POWER SUPPLY CORD RELAY SOLENOID 4 POLE RELAY VISCOSITY SENSOR MIX LEVEL SWITCH
12. CRIPTION PART WARR PARTS 3 _____ an wencanr tanonsoz 5 _ _ amcou Sid _ _ e e e fe E 1 1 Pd 185 085 SISPOW 157 SHEd Ajeyesedas uenem x CLASS UPDATE a Fev rozme 1 1 Pevare _ _ e
13. SISPOW 1517 SHEd Ajeyesedas uenem x DESCRIPTION PART 380 381 WARR PARTS ar _ 27 22722202208 __ Pa E SUE a 2 e ____ ee 18 7 74 _ 25 2 temptare stanpyrseorts Ll N BLACK GREEN YELLOW STRIPE PURPLE RI R BLACK PURPLE RED ef WHITE T2 12 Li RED WHITE cri wat o Q CSR WHITE gt mr A C ONLY GREEN YELLOW STRIPE ORANGE 4 WHITE BLACK WHITE STRIPE 2 2 SWI 5 BROWN O BLACK PURPLE AUTO t T3 YELLOW BLUE 2 On 2 3 WASH 5 15 5 2 cue LI at oe 4 lt a 5 YELLOW BROWN 542 LS F 6 sue oo YY iz INPUT LOAD On PURPLE 2 5 YELLOW 1D 3
14. aded holes on the underside of the unit Slip rubber boots on leg flange to eliminate sliding Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the rear of the unit two 3 8 1 water connections for inlet and outlet have been provided for easy hook up 1 2 inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water and one water out connection DO NOT install a hand shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain Air Cooled Units Air cooled units require a minimum of 6 152 mm of clearance around all sides of the freezer to allow for adequate air flow across the condenser Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor Electrical Hook up Installation For 60 Cycle 1 Ph Supplied With Cord and Plug A CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK
15. alana Sanitizing ek toe ae Closing Procedure Draining Product From The Freezing Cylinder RINSING tice ast Raven aie stom Cleaning ene Disassembly a vied ats rset She Seid talaga ss coed Section 7 Important Operator Checklist During Cleaning and Sanitizing Troubleshooting Bacterial Count Regular Maintenance Checks Winter Storage Section 8 Troubleshooting Guide Section 9 Parts Replacement Schedule section 10 lt Wiring DIAGRAMS hike Note Continuing research results in steady improvements in this manual is subject to change without notice Table of Contents NODODODAWNNH therefore information Table of Contents Models 380 381 Notes Models 380 381 Table of Contents Section 1 This machine is designed for indoor use only 4 DO NOT install the machine area where water jet could be used Failure to follow this instruction may result in serious electrical shock Assemble legs to the thre
16. and baffle blade on their respective holding pins Figure 7 With the scraper blade in the 6 o clock position slide the beater into the freezing cylinder about one third of the way Looking into the freezing cylinder align the slots on the beater assembly with the pins on the drive shaft Slide the beater to the rear of the freezing cylinder and over the end of the drive shaft When in position the beater assembly will not protrude beyond the front of the freezing cylinder 6 O CLOCK POSITION Figure 8 Step 3 Install the draw valve Install the door port o ring and draw valve o ring Lubricate the draw valve and the inside of the door Figure 9 Insert the draw valve spring into the door spout Insert the draw valve into the door spout from the rear Push the draw valve through the spring until the threaded end emerges from the front of the door spout Screw the draw valve knob onto the draw valve assembly Figure 10 Install the draw valve assembly onto the door Press the door spout plate over the door spout and align it with the threads in the door Insert the thumb screws in the holes on the door spout plate Tighten the screws until the plate is secure Figure 11 Operating Procedures Models 380 381 Step 4 Slide the o ring into the groove on the prime plug Apply an even coat of lubricant to the o ring and shaft Figure 12 Install the prime plug into the bleed port in the top of
17. d be replaced only by an authorized Taylor mechanic Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Use air pressure to blow out any water remaining in the condenser and then add a amount of permanent type auto anti freeze This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor Distributor can perform this service for you Wrap detachable parts of the freezer such as the beater assembly and the freezer door Place these parts in a protected dry place Rubber trim parts and gaskets can be protected by wrapping them with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin Important Operator Checklist 14 Models 380 381 Section 8 PROBLEM 1 The product is too stiff 2 The product is not thick enough 3 No product is being dispensed 4 The freezer will not operate with the control switch in AUTO or WASH mode Troubleshooting Guide PROBABLE CAUSE The product is not properly mixed There is a mix
18. e Bristle Brush 1 x 2 ee Inspect amp Replace if Necessary Models 380 381 17 Parts Replacement Schedule 157 SHEd 81 135 085 SISPOW Ajeyesedas uenem x J3064847 Up EE NUMBER CLASS UPDATE 71 71 58 Pe S Pe e e fe Sd 1 sd Pe fe T never 01 15 1 SHEd 185 085 SISPOW 61 157 Ajeyesredas uenem x nen ore ory NUMBER CLASS UPDATE eter start cowpresson raver
19. edure until the rinse water being drawn from the freezing cylinder is clear Cleaning Step 1 Prepare two gallons 7 6 liters of an approved cleaning solu tion example Kay 5 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the two gallons 7 6 liters of cleaning solution into the hopper and allow it to flow into the freezing cylinder CLEANINIG SOLUTION Figure 25 Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix inlet hole and mix level sensing probe Step 4 Remove the prime plug and allow all of the solution to flow into the freezing cylinder Replace the prime plug Step 5 Place the control switch in the WASH position This will cause the cleaning solution in the freezing cylinder to agitate Step 6 Place the control switch in the OFF position Place an empty mix pail beneath the door spout Open the draw valve and draw off all of the cleaning solution When the solution stops flowing from the door spout close the draw valve Disassembly Step 1 BE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Step 2 Remove the handscrews freezer door beater assembly scraper blade baffle blade and the drive shaft from the freezing cylinder Take these parts to the sink for cleaning Step 3 Remove the front drip tray and the splash shield and take them to the sink for cleaning Brush Cleaning Ste
20. eezer is electrically disconnected 2 Remove the left side and rear panels and locate the small electrical box 3 Remove the factory installed cord and strain relief bushing 4 Route incoming permanent wiring through the 7 8 22 mm hole in the lower rear of the freezer 5 Connect the two power supply leads Attach the ground earth wire to the grounding lug inside the electrical box 6 Be the sure unit is properly grounded before applying power JN YOUR LOCAL ELECTRICAL CODES 050906 380 381 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation The Taylor Model 380 381 when properly operated and cared for will produce a consistent quality product Like all mechanical products this machine will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operator s Manual should be read before operating or performing any maintenance on your equipment Your Model 380 381 will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that all personnel responsible for the equipment s operation study these procedures in order to be properly trained and to make
21. ervice technician if the beater motor experiences another overload Clean the condenser monthly Turn the water on Use an approved food grade lubricant example Taylor Lube and follow lubrication procedures Replace or correctly install rubber parts on the drive shaft Contact a service technician to replace the rear shell bearing Lubricate the parts properly Use food grade lubricant example Taylor Lube Replace or install the o rings on the draw valve Replace or install the draw valve seal Tighten the thumb screws Carefully follow directions for mixing product Add mix Do not leave the unit in the AUTO mode with the MIX LOW light flashing Clean the mix inlet hole Troubleshooting Guide 16 Models 380 381 Section 9 Parts Replacement Schedule PART PART EVERY EVERY ANNUALLY DESCRIPTION NUMBER 3 MONTHS 6 MONTHS Scraper Blade 046840 Inspect amp Replace Minimum if Necessary Beater Baffle 046839 Inspect amp Replace Minimum if Necessary Door Port O Ring 046830 Draw Valve O Ring 047356 Prime Plug O Ring 029751 White Bristle Brush 3 x 7 023316 Black Bristle Brush 1 x 2 013071 Double Ended Brush 013072 Refer to Parts List on page18 when ordering above parts Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary Whit
22. he door spout Failure to follow these instructions may result contaminated product or severe personal injury to fingers or hands from hazardous moving parts USE EXTREME CAUTION when removing the beater assembly The scraper blades are very sharp and may cause injury These freezers must be placed on a level surface Failure to comply may result in personal injury or equipment damage DO NOT obstruct air intake and discharge openings 6 152 mm minimum air space on front sides and rear of the unit Failure to follow this instruction may cause poor freezer performance and damage to the machine These freezers are designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezers have successfully performed in high ambient temperatures of 104 F 40 C at reduced capacities NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor Models 380 381 Safety Section 4 Operator Parts Identification Models 380 381 tem Description PartNo PartNo 064 Right Panel Side Right 04 Operator Parts Identification 4 Models 380 381 Models 380 381 Beater Assembly tem Description PartNo
23. low condition The torque control needs adjustment The mix inlet hole is clogged The product is not properly mixed The torque control needs adjustment The beater rotation is incorrect Water supply restricted The condensers are dirty The product is not properly mixed The product is frozen in the freezing cylinder The beater assembly is not rotating at all or is rotating clockwise The control switch is not placed in the AUTO position The mix inlet hole is clogged The unit is unplugged The beater motor is experiencing an overload condition The fuse is blown or the circuit breaker is off REMEDY Carefully follow directions for mixing product Add mix to the mix hopper Adjust the control accordingly Clean the mix inlet hole Carefully follow directions for mixing product Adjust accordingly Contact a service technician Make sure the water is on and that there are no leaks or kinks in the water lines Clean the condensers monthly Carefully follow directions for mixing product Adjust the torque control accordingly Control switch must be in AUTO If beater is rotating clockwise call service technician to correct rotation to counterclockwise Clean the mix inlet hole Check the plug at the wall receptacle Place the control switch in the OFF positio
24. n Allow the motor to cool Place the control switch in the AUTO position Call a service technician if the beater motor experiences another overload condition Replace the fuse or turn the breaker on Models 380 381 15 Troubleshooting Guide PROBLEM PROBABLE CAUSE 5 There is no compressor The beater motor is a Place the control switch in the operation with the freezer in the AUTO mode 6 There is leakage from the rear shell bearing into the front drip tray There is excessive mix leakage from the door spout 8 There is frozen mix in the feed tube experiencing an overload condition The condenser is dirty A C The water supply is off W C There is improper or inadequate lubrication on the drive shaft seal The seal on the drive shaft is worn missing or incorrectly installed The rear shell bearing is worn Inadequate lubrication of draw valve o rings Wrong type of lubricant draw valve o rings Worn or missing draw valve o rings Worn or missing draw valve seal Door spout not secure The product is not properly mixed The mix level is too low or the unit was in the AUTO mode with the MIX LOW light flashing for more than 15 minutes The mix inlet hole is clogged OFF position Allow the motor to cool Place the control switch in the AUTO position Call the s
25. n the WASH position This will cause the sanitizing solution in the freezing cylinder to be agi tated Allow the solution to agitate for five minutes Figure 18 Step 6 Place the control switch in the OFF position Place an empty mix pail beneath the door spout Open the draw valve and draw off all of the sanitizing solution When the sanitizer stops flowing from the door spout close the draw valve Figure 19 Priming Step 1 Remove the prime plug from the bleed port With a mix pail beneath the door spout open the draw valve Fill the hopper with FRESH product and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength product is flowing from the door spout close the draw valve Figure 20 Step 2 When product rises to the bleed port replace the prime plug Step 3 Place the hopper cover in position Operating Procedures Models 380 381 Step 4 Place the control switch in the AUTO position When the unit cycles off the product will be at serving viscosity Figure 21 Closing Procedure To disassemble the Model 380 381 the following items will be needed e Two cleaning pails e Sanitized stainless steel rerun can with lid e Necessary brushes provided with freezer e Cleaner e Single service towels Draining Product From The Freezing Cylinder Step 1 To allow frozen product to soften for drai
26. ning place the control switch in the WASH position as far ahead of the cleaning time as possible Figure 22 Step 2 Remove the hopper cover and take it to the sink for cleaning Step 3 With a pail beneath the door spout open the draw valve Note Once the freezing cylinder is 1 2 empty place the control switch in the OFF position This will promote easier product drawing Figure 23 Step 4 When all of the product has been drained from the mix hopper and the freezing cylinder close the draw valve Make sure the control switch is in the OFF position If local health codes permit empty the rerun into the rerun can Cover the container and place it in the walk in cooler FOLLOW YOUR LOCAL HEALTH CODES Rinsing Step 1 Pour two gallons 7 6 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper the mix inlet hole and the mix level sensing probe Step 2 Remove the prime plug and allow all of the water to flow into the freezing cylinder Replace the prime plug Models 380 381 Operating Procedures Step 3 Place the control switch in the WASH position With a mix pail beneath the door spout open the draw valve Drain all the rinse water from the freezing cylinder When the rinse water stops flowing from the door spout close the draw valve and place the control switch in the OFF position Figure 24 Repeat this proc
27. nstructions at the point where the parts are disassembled and laid out to dry The following procedures will explain how to assemble the parts into the freezer sanitize them and prime the freezer with fresh product If you are disassembling the machine for the first time or need information to get this starting point in our instructions turn to Disassembly on page 12 and start there Assembly MAKE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Note When lubricating parts use an approved food grade lubricant example Taylor Lube Step 1 Lubricate the groove and the shaft portion of the drive shaft Slide the seal over the shaft and groove until it fits into place DO NOT lubricate the hex end of the drive shaft Fill the inside portion of the seal with 1 4 more lubricant Lubricate the flat side of the seal that fits onto the rear shell bearing Figure 4 Operating Procedures Insert the drive shaft into the freezing cylinder hex end first and into the rear shell bearing The seal must fit securely over the rear shell bearing Engage the hex end firmly into the drive coupling The drive shaft must fit into the drive coupling without binding Figure 5 Step 2 Install the beater assembly First check the scraper blade for any nicks or signs of wear Replace the blade if itis nicked or worn Figure 6 Models 380 381 Operating Procedures Place the scraper blade
28. p 1 Prepare a sink with an approved cleaning solution USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS IMPORTANT Follow the label direc tions as too STRONG ofa solution can cause parts damage while too MILD of a solution will not provide adequate clean ing Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the e seal from the drive shaft e prime plug from the freezer door e o ring and front bearing from the freezer door e door spout from the freezer door e draw valve from the door spout Remove all o rings and seals Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can easily be removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Operating Procedures 12 Models 380 381 Step 3 Step 4 Thoroughly brush clean all disassembled parts in the Return to the freezer with a small amount of cleaning cleaning solution Make sure all lubricant and mix film is solution Brush clean the rear shell bearing at the back of the removed Place all the cleaned parts a clean dry surface freezing cylinder Use the black bristle brush to air d
29. perm I Ban Models 380 381 Slush Freezers Operating Instructions TAYLOR 6 96 047455 M Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity June 1996 Taylor All rights reserved 047455 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 c Section 1 To the Installer Water ttle aac ule Electrical Hook up Installation Section 2 To the Operator Compressor Warranty Disclaimer Section 3 Safety Section 4 Operator Parts Identification Section 5 Important To the Operator Control Switch Meee eevee Sees ee Torque Adjustment Lever Indicator Light Mix LOW Section 6 Operating Procedures PSS SIAN Grange
30. ry Step 5 Wipe clean all exterior surfaces of the freezer Models 380 381 13 Operating Procedures Section 7 During Cleaning and Sanitizing AN ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations WE RECOMMEND DAILY CLEANING AND SANITIZING Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize the machine regularly This includes complete disassembly and brush cleaning of the required components 2 Use ofthe supplied brushes for thorough cleaning The brushes are specially designed to reach all mix passageways 3 Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure there is a generous amount of cleaning solution on the brush 5 Using a screwdriver and cloth towel keep the female drive socket and rear shell bearing free of lubricant and mix deposits 6 Properly prepare the cleaning sanitizing solutions Read and follow the label directions carefully Too strong of a solution may damage the parts and too weak of a sol
31. the freezer door Do not over tighten the prime plug Step 5 Place the large o ring into the door groove and lightly lubricate the parts Figure 13 Note Discard o rings and install new o rings every three months Step 6 Install the front bearing DO NOT lubricate the front bearing Step 7 Install the freezer door Position the door on the four studs on the front of the freezing cylinder Firmly push the door into place Figure 14 Install the four handscrews on the studs Finger tighten the screws equally in a criss cross pattern to insure that the door is snug Do not over tighten the handscrews Figure 15 Step 8 Install the front drip tray and the splash shield under the door spout Figure 16 Models 380 381 Operating Procedures Sanitizing Step 1 Prepare two gallons 7 6 liters ofan approved 100 PPM san itizing solution example Kay 5 Use WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the two gallons 7 6 liters of sanitizing solution into the hopper and allow it to flow into the freezing cylinder SANITIZING SOLUTION Figure 17 Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix inlet hole and mix level sensing probe Step 4 Remove the prime plug and allow all of the solution to flow into the freezing cylinder Replace the prime plug Step 5 Place the control switch i
32. ution will not do an adequate job of cleaning or sanitizing 7 LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the rerun is stored in a sanitized covered stainless steel container and used the following day Discard all rerun once a week 051214 Important Operator Checklist Regular Maintenance Checks 1 Replace blades that are nicked damaged or worn 2 Dispose of o rings and seals if they are worn torn fit too loosely Replace faulty rubber parts with new ones 3 Check the rear shell bearing for signs of wear excessive mix leakage from the rear shell bearing into the front drip tray 4 Follow all lubricating procedures as outlined in Assembly 5 On air cooled units check the condenser for an accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly Remove the right side and rear panels to gain access to the condenser Use a soft brush to clean between the fins Never use screwdrivers or other metal probes to clean between the fins Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on monthly schedule 6 water cooled units check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated or cracked water lines shoul
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