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Fujimoto FKK 4 Satellite Radio User Manual

1. co C DATADO DATA 200 measured data Di Self diagnosisO c D SELF CHECKO DATA gt INC 200 ELI Printer functionO INC E PRINTO DATA gt INC gt INC 210 Fr peek of adjustment O e XMTR EXT SWO paral gt wc gt ne gt wc 220 functions apjoication of digitall NC G XMTRDISPLAYD fora we le mc lel inc lel nc 230 rg rogrammable lineari O Nc H LINEARIZEO osr nc nc 5 nc gt mc gt nc 260 zation function Rerange Set LRVIURVIINc I RERANGE DATA t2 INC I INC gt INC e INC lol inc INC 28 calibration 10 4 1 3 Operating procedure In case of a flameproof transmitter never connect the HHC to the terminal block of transmitter in hazardous area installations TAG N lbid To set the TAG N of each field de B vice use the procedures shown in MENU the following diagram TAG N 1 0 TAG NoD 1 1 0 TAG CHANGED can be inputted up to 26 characters FICRA 1234 o000000XL FICRA 1234 XXXXXXXXXO i u XXXXXXXXXXXXXXXXXXXO O XXXXXXXXXXXXXXXXXXXLI of alphanumeric codes O0 lt ENT gt lt CL gt e After PUSH MENU KEY is INC displayed press the lt MENU gt key To Sasu 1 1 0 TAG CHANGED to
2. a SN Z 9 40 60 Mw ML SS o Description of FCX CII Series transmitter Part name Description Detecting unit Detects pressure differential pressure or level of fluid Transmission unit Converts the detected signal into an output signal Vent drain plug Used for gas discharge or draining Attention should be paid under a high pressure Process connection Connects impulse pipes from the process Conduit connection Connects the output cable Zero adjustment screw Adjusts zero For analog type refer to Section 7 Transmission unit Part name Description Analog indicator connector Used for connecting an analog indicator Digital indicator connector Used for connecting a digital indicator Indicator option Analog or digital indicator available Terminals Symbol Description Connects the output cable Used for checking the output or connecting an indicator An external terminal used for grounding Mode indicating function of digital indicator l Mode indication When indicated When not indicated output Actual scale External zero adjustment possible External zero adjustment impossible Digital indicator display Digital indicator proportional display output Proportional output Fixed current mode Measurement mode Sampling status Flicker
3. Cautions on impulse piping For liquid the impulse pipes should have an upward slope of 1 10 or more between the process connection and the transmitter to prevent accumulation of gas etc in the detect ing unit For gas the impulse pipes should have a downward slope of 1 10 or more between the process connection and transmitter to prevent accumulation of moisture etc in the de tecting unit Do not bent the impulse pipes acutely near the pressure outlet port to prevent gas or drain from staying in the pipe Take care not to apply an excessive force to the transmitter during connection In order to prevent vibration of the transmitter body and capillary from interfering with output the transmitter body should be installed at a vibration free place and the capillary should be fixed to a stable support The impulse pipes used should be suitable for the working temperature pressure etc When the measuring fluid is likely to freeze in the cover of the measurement chamber the cover needs to be warmed up with steam or a heater 49 6 2 2 Piping of pressure transmitter type FKP Removal of protective cap The process connection port of the transmitter is fitted with a protective cap Before piping remove the cap carefully When removing the cap carefully protect the threaded portion and sealing face from damage Connection of transmitter and impulse pipe Impulse pipe should dire
4. 9 5 0 BURNOUT CHNG UNDER SCALE Y YmA lt DEC gt lt ENT gt lt CL gt ENT cL DEC Upon pressing DEC or lt INC gt O burnout current can be changed O 9 5 0 BURNOUT CHNG UNDER SCALE Y YmA CHNG OK lt ENT CL gt 9 7 0 BURNOUT Saturate Current 3 8 20 8mA CL 9 0 BURNOUT UNDER SCALE Y YmA lt INC gt lt CHANGE gt A CALIBRATE 17 Burnout direction Used for selecting output at occur rence of a fault in the detecting unit Burnout direction is selectable un der display 2 For selection of NOT USED press lt I gt e For selection of OVER SCALE press lt 2 gt e For selection of UNDER SCALE press lt 3 gt The meaning of each condition above is as follows NOT USED Not used Output hold Saturation current 3 8 20 8mA Note Output value just before the occur rence of trouble is given in the out put hold mode e OVER SCALE Over Output 20 8 to 21 6mA Saturation current 3 8 20 8mA UNDER SCALE Under scale Output 3 2 to 3 8 mA Saturation current 3 8 20 8mA Burnout Current of FCX CII series transmitter Over scale burnout current 20 8 to 21 6mA Under scale burnout current 3 2 to 3 8mA Saturation current 3 8 20 8mA scale gt Change of Over scale current 21 6mA 21 5mA 21 4mA 21 3mA DEC 21 2mA 21 1mA 21 0mA 20 9mA 20 8m
5. 6 ROSE sU OT Trc 7 ADIUSTMENT ORSMART LINE am aaa aaa IKEE ERNE EREEREER UAR IM EEA PESEE EE 9 AA Bv URalisdolo lO 9 4 2 Zero adjustment by the external SCREW eerte reete tenet erre a deoa ae Ee ete n eee taped 29 4 3 Span adjustment by the external screw uuuususaauaastaahausnashakasqqayaukasqaa aqaqkuskusna ennt nennen 30 4 4 Local adjustment unit with LCD display eeesseeseseee eene neret 31 5 STINTS INAS IS oT 34 S L Periodiq e INS PeCtiOMy i hestacccanceveanedevasivcetiavsanved vader cdenaspeosuesadercasiconetiassdeaveaasoieacianteraviaer ess 34 5 2 LPOUDIESHO OU G irren reet are tus sata vauucnasvadalens Pee ER pe EE RENE neue Ee E ERE pO Pu sade ctesadeustncessceeaet 35 5 3 Replacement of parts eene reete tete rr ebd eee eed yere aed EARTEN VESTRE EE EEA RETE E Ue nd 36 5 4 Adjustment after replacement unit ana aina asuaka eene eene eene nennen nennen nennen nn 41 G INSTALLATION AND PIPING d Z uyu u sSamassaymaqqusmauussayskhushikassasusyaspuasapaqaqskuyyasaatkasaasuyaaia 42 6 1 Installation 42 6 2 PIPINE u uqu Qua u saam a AE E E A EE NAESER EE 46 LEES 0 d rrr 54 p LAU CSUICP 54 7 2 Power voltage and load resistance sesssessseseseseeeeeee eene enne ennt nennen nennen enn 53 9 GEOUDGINS uu S 57 8 SPARE PARTS ceriose aeaee MNA b rcu DM RM UMEN RN ENE
6. 55 Things convenient to know beforehand When using conduit connection at the top For wiring from the top conduit connection use the following procedure 1 Remove the screw plug of the top conduit connection 2 Screw the removed screw plug into the bottom conduit connection 3 Insert the cable from the top and connect it Hexagon keyL Z wrench Flash screw J x The unused conduit connection is of great importance to flameproofing and moisture prevention So be sure to tighten the flush screw and packing into the connection When performing an insulation check after wiring use a Megger insulation resistance meter of 250 V DC or less and avoid applying a high voltage If an arrester is equipped avoid the insulation resistance test and the dielectric strength measurement 7 2 Power voltage and load resistance Make sure the load resistance of the wiring connected to the loop is within the range shown below AN Connect power source of correct rating Use of power source in excess of the CAUTION rating may cause a fire 1533 gt Note 600 Load resistance 9 250 CN 10 5 16 10 24 450 Power voltage Vdc Note For communication with HHC the smart type requires load resistance 250 Q as minimum 56 7 3 Grounding The transmitter must be grounded Otherwise it may cause electric shocks or incorrect operation Grounding terminal
7. 3 Adjust output to 4mA by turning the outside screw Decrease For zero suppression or elevation apply the specified input pressure in advance and adjust the output to 4mA using the outside screw Note 1 If the transmitter is locked it cannot be adjusted by the external adjustment screw Note 2 When a digital indicator is attached to the transmitter make sure that the LCD lamp ZERO is ON Important After adjustment the transmitter should be kept energized at about 10 seconds to write the adjustment results into memory 29 4 3 Span adjustment by the external screw The measuring range for each transmitter is determinated according to its type Span is changed by the outside screw with the mode setting switch in the housing set at span position The figure shown below is an example of Mode setting switch is attached 1 Set the mode setting switch to span position Mode setting switch Set switch to zero for zero calibration 2 Apply standard input pressure corresponding to new Upper Range Value 3 Adjust output to 20mA by turning the outside screw Decrease 4 Then return to applying input pressure of zero again and make sure output is 4mA Note 1 If the transmitter is locked it cannot be adjusted by the external adjustment screw Note 2 When a digital indicator is attached to the transmitter make sure that the LCD lamp ZERO is ON After adjustment the tr
8. E O PRINT NO CONNECTION lt INC gt F XMTR EXT SW 21 Printer function Usable only when a printer is con nected Refer to the instruction manual of F O XMTR EXT SW ENABLE INC CANGE gt F 1 0 XMTR EXT SW lt 1 gt INHIBIT lt 2 gt ENABLE lt 1 gt lt 2 gt lt CL gt INC ct F 2 0 XMTR EXT SW CHANGE INHIBIT lt ENT gt lt CL gt LI F 2 0 XMTR EXT SW CHANGE INHIBIT CHNG OK ENT CL gt F 3 0 XMTR EXT SW WRITE INHIBIT F XMTR DISPLAY 22 Lock of adjustment function The zero adjustment function can be locked by the transmitter adjust Screw When pressing 1 INHIBIT un der display 2 the external switch lock function is activated and it 1s released when pressing 2 EN ABLE G XMTR DISPLAYO DISPLAYO X XX XXX XX YYYYONote 1 lt INC CHANGE gt INC lt 2 gt ACTUAL DISP O H LINEARISE lt 1 gt lt 2 gt lt CL gt G 2 DISP CHANGEO lt 1 gt LINO lt 2 gt FLOWO lt 1 gt lt 2 gt lt CL gt 2 FLOW YYYYYY XMTR DISPLAYO at 4AmALI ZZZZZZ XMTR DISPLAYH unm at 20mAL UUUUUUU XTMR DISPLAY LH Oo UNIT Note1 0 00 100 00 LINO 0 0 100 0 0 LINO 0 100 0 LINO 0 00 100 00 FLOWO 0 0 100
9. m sO G 6 DISP CHANGED miming yyyyyy zzzzzzn m hl uyyuuuun m d0 CHNG OK2 lt ENT CL gt vsO t minLl Una t dO VsO V minO Vho dO gal sO gal minO gal hLI gal dO ft sO ft min o ft hll p fe d0 UNIT PRESS LEVEL UNIT FLOW bbl sO bbl minLl bbl hLI bbl d G 6 DISP CHANGELI zYYYYYYI ZZZZZZU UUUUUUUH CHNG OK lt ENT CL gt e G 7 DISP CHANGE sYYYYYVIEZZZZZZL UUUUUUU G 7 DISP CHANGEL sYYYYYYIXZZZZZZU UUUUUUU C is available for DP 24 When setting the actual scale display first select 2 ACTUAL DISP in 3 Next after setting the actual scale display value a1 to 4 perform the actual scale display unit setting 46 to 49 De In case of pressure transmitter absolute pressure transmitter and level transmitter the flow units can not be set as shown in 47 After making sure of the setting of the actual scale display 20 enter the ENT and then data is written in the transmitter OUT SQR at Menu No 8 OUT LIN at O Menu No 8 G 8 LOW CUTO G 8 LOW CUTO POINT XX XX FLOWO POINT XX XX FLOWO MODE YYYYYYO MODE YYYYYYO lt CHANGE gt lt CL gt CL Mor Note2 CUT POINT D u and O u CUT MODE l o are set at Menu No 80 YYYYYY LINEAR or ZERO LINEARO ZEROO u u lt CHANGE gt lt CL gt lt CHANGE gt lt CL gt lt 1 gt LINEARO lt 2 gt ZEROO lt 1 gt lt 2 gt lt C
10. Absolute pressure Gage pressure Output value lt Zero Output value gt Zero a part of unit indicator S OPERATION AND SHUTDOWN 3 1 Preparation for operation Before operating the transmitter be sure to perform the following checks and procedures Note that adjustment is required in a non hazardous area for zero point check of intrinsically safe explosionproof and flameproof transmitters do not open terminal cover and do not use HHC Use the transmitter indicator and the external adjustment screw Preparation procedure 1 Check for liquid or gas leakagefrom the process connection etc by applying soapy water or the like 2 Check the signal wiring according to the Terminal block connection diagram shown in 4 1 Page 16 3 Vent gas from the transmitter Important When the plant requires chemical cleaning at the start of operation be sure to close the valve of the transmitter to prevent entry of cleaning liquid into the pressure receiving unit 4 Perform zero point adjustment Zero point check Turn on the power to the transmitter Check the output signal of the transmitter by connecting a DC ammeter across CK and CK of the terminal block After ten minutes or longer adjust the transmitter output current to 4 mA zero adjustment See below 1 Zero adjustment Zero point of the transmitter is adjustable by the zero screw on the electronics housing wit
11. 12 16 20 0 016 0 032 Voltage measurement V 1 2 3 4 5 0 004 0 008 64 A3 PARAMETER SETTING PRIOR TO DELIVERY The damping value time constant function of zero span adjust screw output current mode indicator scale cut point mode below cut point and burnout have been set prior to delivery as shown in the following Damping valueLl time constant Zero adjustO screw function Contents of parameter No DampingO measuring period Zero point adjustment possible Current output mode Digital indicator scaleO 9th digit of code L1 symbols Cut pointO square root extraction O mode setting Mode below cut pointO square root setting To be set by designationO when ordering Note 2 To be set by designating typeLl when ordering Linear Burnout Linearization function To be set by designationO when ordering Note 3 Invalid Note 1 For span adjustment HHC should be used HHC can also be used for zero adjustment Note 2 In both the differential pressure transmitter and remote seal type the output current mode is set in linear unless it is designated Note 3 Burnout direction is selectable from HHC Hold Over scale 20 8 to 21 6 under scale 3 2 to 3 8mA 65 4 HAZARDOUS LOCATION INSTALLATION INFORMATION This appendix contains one table and four drawings that present installation instruction for the FCX A C Series Transmitter in
12. CHANGEQ LRV 4mA YYYYYYO G 2 DISP CHANGEQ LRV 4mA YYYYYYQ URV 20mA ZZZZZZl lt ENT gt lt URV gt lt CL gt e Eq ia S 3 ee al G 2 DISP CHANGED LRV 4mA YYYYYYO URV 20mA ZZZZZZi G 2 DISP CHANGE LRV 4mA YYYYYY URV 20mAz ZZZZZZ SET OK ENT gt lt C LSETTING ERR CL CL L G 3 DISP C DispUNIT UUUUUUUIIIAAIready set value of transmitterO B PRESS LEVEL FLOW lt CHNG gt lt ENT GONE ct Q GP aP LLO 9 liquid Level G 4 DISP CHANGE 1 G 2 DISP CHANGED lt 1 gt PRESS lt 3 gt FLOW lt 2 gt LEVELO lt 1 gt lt 2 gt lt 3 gt lt CL gt Can t proceed O 1 XMTR doesn t 1 support ___ lt CL gt i lt INC gt lt ENT gt lt CL gt G 5 DISP CHANGE DispUNIT UUUUUUU NEXT XXXXXXX O G 5 DISP CHANGE DispUNITZUUUUUUU NEXT XXXXXXX O lt INC gt lt ENT gt lt CL gt G 5 DISP CHANGE DispUNIT UUUUUUU NEXT XXXXXXX O lt INC gt lt ENT gt lt CL gt nel ENT CL Use ENT CL Le ic ENT a cmHzOLlemH mH200 mL g cm inO kg cm ft Pali hPal kPaL MPa mbart barO Dec psi inHe0O ftH200 mmAqQ cmAqL mAqL mmWCL cmWCH mWCH mmHgli cmHgli mHgli inHgQO Torr atm is availableO for GP and AP Nm minLl Nm hl Nm dD 0
13. In case of wet leg Manifold valve Impulse pipe Stop valve Atmospheric L1 Process pipe L air inlet Pressure source For measurement connect the highest liquid level tapping of tank with the low pres sure side of transmitter and the lowest liquid level tapping of tank with the high pressure side of transmitter lt Level calculation formula gt LRV rH 1 H URV rH r h rH Span DP rh LRV Low limit of measurement 0 point URV High limit of measurement 100 point P i t de Density H H Liquid level h Liquid level change 2 In case of dry leg Condensor p Max liquid side Low O pressure po PQ L 7 level lt ce Min liquid O D level ManifoldO valve H High O pressureLl d side E Y HIDUP For an open tank leave the low pressure side of transmitter open to atmosphere lt Levelcalculationfornula gt e C f fff f f f L Max liquid t el h LRV rH DX p 1 Min liquid O URV rH rih level Span DP rh 2 pisi DU air inlet Manifold LRV Low limit of measurement 0 point valve H 1 URV High limit of measurement 10046 point High O c Densit Low H pressure rr Density pressure ig side i H Liquid level h Liquid level change E Y 48 Toby
14. Indicator kit Unit name plate Amplifier unit Switch over plug Electronics housing Electronics housing Electronics housing Plug kit Plug Plug Plug Plug Terminal block unit Terminal block unit Terminal block unit Terminal block unit Cable gland kit Fastener kit Hex socket screw kit Blank name plate Rivet Q ty 59 Material Aluminium alloy ADC12 Aluminium alloy ADC12 Aluminium alloy ADC12 Aluminium alloy ADC12 Aluminium alloy ADC12 Aluminium alloy ADC12 Stainless steel Aluminium alloy ADC12 Aluminium alloy ADC12 Remarks Blue Blue With indicator Analog 0 to 100 linear Analog 0 to 100 square root Analog dual scale Analog actual scale LCD Meter LCD Indicator type Normal Reverse action switch over plug With Pg13 5 connection With NPT 1 2 connection With M20 x 1 5 connection Plug for Pg13 5 connection Plug for M20 x 1 5 connection Plug for NPT1 2 connection Plug for Pg13 5 connection Plug for M20 x 1 5 connection Round washer type Wire retaining washer type Round washer type with arrester Wire retaining washer type with arrester Minimum order q ty 10 pcs Standard Minimum order q ty 5 pcs Minimum order q ty 50 pcs No B 1 5 B 8 B 9 B 12A B 14 B 16 B 17 C 1 4 C 7 C 17 Parts No ZZPFCX4 B080 ZZPFCX4 B08 1 ZZPFCX4 B091 ZZPFCX4 B093 ZZPFCX4 B095 ZZPFHC1 B122
15. lt 2 gt lt CL gt D 2 0 SELF CHECK TEMP XXX X CO Hu YYY Y F lt CL gt INC D 2 0 SELF CHECK ALM CHECK GOOD CL Temperature alarm is displayed D 2 0 SELF CHECK TEMP XXX X CO TEMP ALARM Trouble in transmitter D 2 0 SELF CHECK CELL FAULT C1 lt CL gt lt INC gt 20 Mos ss lpi I Temperature is displayed in C and F O lalternately at each press of the lt INC gt key Indication of measured data The measured value can be indi cated For more information about operating procedure refer to the in struction manual of HHC Self diagnosis l Use for displaying the measured temperature in the transmitter and the alarm information When pressing 1 on display 2 the temperature in the amplifier AMP TEMP is displayed When pressing 2 result of self diagnosis about transmitter ALM CHECK is displayed Result of diagnosis When the temperature in the ampli fier is normal D 2 SELF CHECK TEMPz xxx x C lt CL gt When temperature alarm is detected D 2 SELF CHECK TEMPz xxx x C TEMP ALARM lt CL gt When no error has occurred D 2 SELFCHECK ALM CHECK GOOD lt CL gt When an error has occurred D 2 SELF CHECK CELL FAULT C1 lt CL gt lt INC gt For contents of error refe
16. then dis connect the piping and wiring Do not remove it when the power is ON to prevent DANGER serious accident such as explosion fire etc To identify faulty part Replace the transmission unit with a spare one in order to determine whether it is the detecting unit or transmission unit which is faulty When the faulty unit is identified it should be replaced with a new one Replacement of electronics unit l Replacing procedure Electronics unit 1 Turn off the power supply 2 Remove the indicator Indicator 3 Remove the electronics unit Unplug each connector 4 Remove the stud bolts which fastens n Connection at rear O the indicator of electronics unit 5 Replace the electronics unit with a new one and assemble it by reversing the above procedure from 4 to 1 ESE Important Important When installing the electronics unit make sure that the H Volume control zero adjust screw and the volume control are posi tioned as shown the right Zero spanO adjustment screw 6 After completion of replacement perform zero and span adjustments Important The electronics unit should be removed carefully so as not to damage the internal wiring 36 Replacement of detecting unit Detecting unit Flexible printed circuit board Replacing procedure 1 Remove the electronics unit according to Replacement of electronics unit
17. CV2 XXX XX lt INC lt CNG ENT CL gt for display ct OKD for display H 5 0 LINEARIZE H 5 0 LINEARIZE CHANGE CHANGE LPM XXX XX LP1 14 er HNG OK ENT CL gt cL ENT for display for displa play E for display 2 8 9 H 5 0 LINEARIZE CHANGE CVM XXX XX96 CV1 14 ENT CL 7 CHNG OK lt ENT CL gt ENT ENT for display 4 2 43 4 for display When ENT is pressed at display of 20 the following is displayed H 3 LINEARIZE Set LINEARIZE Point LP and CV correctly CL H 5 0 LINEARIZE CHANGE for display 13 B Requirement of setting 1 LPSLP2SLP3 LP8SLP9 LP13SLP14 In the case that LP1 LP14 All Zero it is inhibited to be set enable 2 If CVanCVb then it must be LPa lt LPb Notel 3 If LPa LPb then it must be CVa CVb Note 1 Note 1 a b show next numeral such as a 1 b 2 or a 2 b 3 or a 13 b 14 the following is displayed H 3 LINEARIZE Set OUTPUT MODE LIN LIN or SQR SQR CL 27 Change of compensatedO point for CV r cvio CV2 CV3 INC DEC CV14 When INC is pressed at display of 3 the following is displayed H 2 LINEARIZE POINT 0 SETTING ERR CL or When ENT is pressed at display of 4 the following is displayed H 3 LINEARIZE POINT 15 POINT SET
18. SETTING ERR CL POINT 2S number of correction S14 setting err 00 or 01 or215 When ENT is pressed at display of 13 I the following is displayed H 5 LINEARIZE CHANGE LPM 150 01 SETTING ERR lt CL gt Requirement of setting 1 25 LP1 lt LP2 lt LP14x 11096 When ENT is pressed at display of ay the following is displayed H 5 LINEARIZE CHANGE CVM 100 01 SETTING ERR lt CL gt Requirement of setting 100 SCV1 lt CV2 lt CV14 lt 100 Before performing the LINEARIZE setting set either of the following equations in the OUTPUT mode Menu No 8 and XMTR DISPLA Y Menu No G OUT LIN SMTR DISP LIN or OUT SQR XMTR DISP FLOW Note 1 Note 1 XMTR DISP FLOW means the settings of FLOW in display or of FLOW units in actual scale display O RERANGE Wes LRV A CL 2 0 RERANGE LRV 0 00 H lt ENT gt lt CL gt I 3 H RERANGE CHANGE LRV s x CHNG OK ENT CL gt I 5 0 RERANGE LRV E kPa LRV E kPa INC l 1 0 RERANGE lt LRV gt lt URV gt lt CL gt unvH CL l 2 0 RERANGE URV 100 00 lt ENT gt lt CL gt 3 0 RERANGE CHANGE URV B CHNG OK lt ENT CL gt ENT 5 0 RERANGE RV E kPa URV 8 kPa unm CL CL 1 0 TAG N O Adjustment point s
19. ZZPFHC1 B143 ZZPFHC1 B144 ZZPFHCI B145 ZZPFHCI B160 ZZPFHKI B171 ZZPFHPI CO71 ZZPFHPI C072 ZZPFHP1 C171 Part Name Detecting unit Differential pressure and Flow O ring Square section gasket Cover Cover Cover Vent drain kit Bolt Nut kit Bolt Nut kit Bolt Nut kit O ring Mounting bracket kit Detecting unit Pressure Adapter Adapter Mounting bracket kit Q ty 60 Material Viton Teflon SCS14 SCS14 SCS14 C S Stainless steel Stainless steel Chloroprene Stainless steel Stainless steel Stainless steel Stainless steel Remarks Contact our office for inquiry Minimum order q ty 10 pcs 4th digit of type code S T X V W NPT1 4 Up to 10MPa 100kgf cm Up to 14MPa 140kgf cm Minimum order q ty 10 pcs Contact our office for inquiry Rc1 2 NPT1 4 BUILT IN ARRESTER General An arrester is used to protect a transmitter or receiver from an abnormal voltage such as lightning surges induced into signal lines A built in type arrester is mounted behind the terminal unit A nameplate marked with arrester is attached to the terminal unit of transmitter with a built in arrester Installation The built in arrester should be used in combination with panel mounting type arrester type PXC for distributor protection TransmitterO Panel mountingO Distributor with arrester type arrest
20. a hazardous location Refer to these figures when installing or servicing a transmitter mounted in a hazardous location When installed the apparatus MUST be provided with a voltage limiting device which will prevent the rated voltage of 45V being exceeded Table 1 BASEEFA Certificate numbers of FCX A C series transmitter Item Certificate number Transmitter Ex95D2444 Intrinsically Safety Transmitter Type N FXW Intrinsically Safety FXE Intrinsically Safety Ex95Y4446X Ex90C2370X Ex93C2154 System Intrinsically safety Transmitter FCX A Flameproof Ex96Y 1003 FCX C Ex96Y1002 Ex95D2445 66 VHHHS V8 10 uone e1su JeS A VOISULNU olltursueT SIIS O V XOA I ANII g 3X4 1ole9Ipul pjaly jo JequinN N H zn 1no xew teu H Jolsises e Aq p lluui eq jsnu aeq 2y jo jueuno jndino eu M S9 0 1no xeulM pyw g6 1no xeul OPA 8z zn s1ejeureJed Wnwixew 6uiwojo eui Burney Ol ei x33 0 Apog pe ouddy 933 ue Aq p y 1eureq Ajojes opoip 10uez junus Auy LL6V vy Wed Gres Sg Wwneuru Ba esn jo ujunoo eui Jo siu uu uinb u o Hrl ones u 1 10 Hu e suejonpul uonejeijsur eui YUM lduuoo snw sjueuieBuee Hulyyes seq Buipnjour uonejeisur eu Ee L eiqe ul umous Sen eA BU peeoxe JOU snw se qeo Bale snopiezeu y jo eouejonpui pue eouejioedeo eu Z SAL IDHEI ALHAYS uHIIVJH ejnuiu euo JO Snyesedde eui jo eureJj jo yea oj suu SHOA 00S Jo
21. check the operating status 3 3 Shutdown 1 Shutdown of pressure transmitter Close the valve slowly to stop applying a pressure The transmitter is set in the measurement stop status 2 Shutdown of differential pressure transmitter Set the shutdown status by manipulating the manifold valve Turn off power supply Close the stop valve on the high pressure side H side slowly Open the equalizing valve Close the stop valve on the low pressure side L side slowly Before a long shutdown discharge the process fluid and drain completely from p the transmitter This is to protect the transmitter from freezing corrosion etc 4 ADJUSTMENT OF SMART TYPE To operate the FCX CII series transmitter the HHC is used for each adjustment 4 1 Adjustment with HHC Startup and usage of the Hand Held Communicator HHC are detailed in the instruction manual for HHC Please refer to this manual before commencing adjustment Important After adjustment of the transmitter it should be kept energized for about 10 sec onds to write the adjustment results into memory 4 1 1 Connection of HHC The HHC can be connected to the transmitter junction terminal or the terminals in the instrument room Field device To junction terminal orL instrument room Instrument room Junction terminal Zener barrier Terminal block DC power supplyL DC16 1 45V Load resistor In the c
22. display TAG N FICRA 4321 xoooooooxL HE k h h 2 TYPE u XXXXXXXXXXXXXXXXXXXO o make changes press the LH CHNG OK ENT CL gt after setting ENT lt CHNG gt key and the cursor will be displayed under display D e Set the alphanumeric keys as necessary under display To set the alphabet press the lt CHNG ALHA key first Using lt 4 gt lt b gt keys cursor po sition can be moved At the completion of setting press the lt ENT gt key and a prompt is displayed check entry under display 1 2 0 TAG WRITEO FICRA 4321 XXXXXXXXXO XXXXXXXXXXXXXXXXXXX LO u If the entry is correct press the lt ENT gt key to input it to the field device under display and a and the initial image Dis displayed To display TYPE display press the lt INC gt key under display D 11 Menu 1 TAG N INC 2 0 TYPEO FKCXXXXX XXXXXO 2 1 0 TYPE CHANGEO FKCXXXXX XXXXXO CL u o u lt INC gt lt CHANGE gt lt ENT gt lt CL gt INC 2 1 0 TYPE CHANGEO FKCXXXXX XXXXXO n CHNG OK lt ENT CL gt after setting ENT 3 SERIAL N 2 2 0 TYPE WRITEO FKCXXXXX XXXXXO Hu 2 OOMPE 3 0 SERIAL No ll u N8G071310 O VERSION 1 1 lt INC gt __ 12 Type of field device is dis
23. lt CL gt lt CHANGE gt lt CL gt for output below a cut point Fig B 8 7 0 LOW CUT MODE Output Output lt 1 gt LINEAR D lt 2 gt ZeEROOU lt 1 gt lt 2 gt lt CL gt 1 2 UCL 3 8 7 0 MODE CHANGE 8 7 0 MODE CHANGE LINEAR ZERO CHNG OK lt ENT CL gt CHNG OK ENT CL gt 2 i ENT GL DifferentialO Differential i input input 8 8 0 MODE WRITEH 8 8 0 MODE WRITEO Fig A With linear Fig B With zero u LINEAR u ZERO n output selected in output selected in low cut mode low cut mode Under display 3 linear or zero out put is selectable for output below the cut point 16 9 BURNOUT NOT USEDO HOLD lt INC gt lt CHANGE gt A CALIBRATE 9 5 0 BURNOUT Saturate Current 3 8 20 8mA CL Y YmAQ r 3 8mA0 3 7mAQ0 3 6mA0 3 5mA0 3 4mA0 3 3mA0 3 2mA INS See above UNDER SCALE burnout current 9 1 0 BURNOUT 1 NOT USEDO lt 2 gt OVER SCALEO lt 3 gt UNDER SCALE N e Y 1 lui or Selection ofO burnout direction ex 3 Y 9 2 0 BURNOUT CHANGE UNDER SCALE lt ENT gt lt CL gt ENT 9 2 0 BURNOUT CHANGE UNDER SCALE CHNG OK lt ENT CL gt ent 9 4 0 BURNOUT UNDER SCALE Y YmA CHANGE CL
24. selection P16 9 Burnout direction P17 10 Lock of adjustment function P22 2 After replacement of detecting unit including replacement of internal parts Step Adjustment item Relevant page 1 Range zero span P14 41 6 INSTALLATION AND PIPING 6 1 Installation After unpacking check the delivered items This transmitter can be mounted on a pipe or on a wall Note that the bolts M8 for wall mounting should be supplied by the customer The transmitter is heavy Be careful when handling it The transmitter should be installed in a place that meets the operating conditions A shown in DS sheet or Instruction manual CAUTION Install the transmitter according to the instruction manual Improper installation may lead to the cause of fall trouble or incorrect operation When installing make sure that the transmitter interior is free from cable chips and other foreign objects to prevent fire trouble or incorrect operation Non explosion proof transmitter must not be used in a place with explosive gas to prevent serious accidents such as explosion fire etc If the transmitter is not used soon after delivery then leave it packed and store it in a room at the normal temperature and humidity 25 C lt 77 F gt 60 RH Bracket mounting I Mount the bracket to the transmitter The bracket should be mounted to the process cover as shown below Differential pressure transmitter Pressure and absolut
25. 0 0 FLOWO 0 100 0 FLOW obooogd GP AP LLO lt 1 gt LIN y liquid Level G 3 DISP CHANGEO G 3 DISP CHANGED G 3 DISP CHANGED lt 1 gt 0 00 100 00 0 lt 1 gt 0 00 100 00 0 Can t proceed O 2 H lt 2 gt 0 0 100 0 0 lt 2 gt 0 0 100 0 0 1 XMTR doesn t 3 lt 3 gt 0 100 lt CL gt lt 3 gt 0 100 lt CL gt support _ ___ lt CL gt Eio G 4 DISP CHANGEO X XX XXX XX LINO n CHNG OK lt ENT CL gt X XX XXX XX FLOWI nu CHNG OK lt ENT CL gt or 0 0 100 0 0 or 0 100 0 u Enj Lo ENT EE G 4 DISP WRITEO G 4 DISP WRITEO X XX XXX XX LINO X XX XXX XX96FLOW Hu u Indication of digital indicator For digital indicator either dis play or actual scale display is se lectable In display on the actual scale display values corresponding to 0 4mA and 100 20mA are settable In setting display proportional mode and square root extraction mode is selectable as shown in 4 In 4 1 LIN is displayed in 96 in the proportional mode 2 FLOW is set by in the square root extraction mode proportional to flow In case of pressure transmitter absolute pressure transmitter and level transmitter lt 2 gt FLOW cannot be set in 4 23 NC D G 2 DISP CHANGED LRV 4mA YYYYYYO URV 20mA ZZZZZZ lt LRV gt lt URV gt lt CL gt Already set value O of transmitter G 2 DISP
26. 2 Remove the hex socket bolts from the electronic housing Pull the electronics housing straight forward and away from the detecting unit 3 Replace the detecting unit with a new one of the same type 4 Fit the transmission unit to the detecting unit and tighten it 5 Connect each connector of the electronics unit and attach it to the transmission unit 6 After reassembly carry out zero and span adjustments Important Ensure that replacement detector unit is the same specification as the original by comparing dataplates e When removing the transmitter case pay attention not to damage the flexible printed circuit board 37 Replacement of the internal parts of detecting unit In case of differential transmitter code symbol FKK FDK Seal diaphragm MeasurementO chamber detecting cover Seal tape Replacing procedure 1 Remove four hexagon socket head bolts with a torque wrench etc 2 Disassembly gives access to the casing covers O rings hexagon socket head bolts and nuts 3 After disassembly replace the faulty part with a new one 4 Before reassembly clean the O ring face of casing cover with the soft cloth immersed in water alcohol or similar detergent 5 Reassemble the detecting unit by reversing the disassembling procedure The casing covers should be assembled so as to be symmetrical with each other in the left right direction and carefully so as not to damage t
27. 4 to 20 8 1 MODE CHANGE MODE CHANGE mA In case of square root extraction HOA Uu mode the cut point and the mode T I REN M E below the cut point can be set Under DE ODED incase of OUT SaR y In case of OUT LIN display 2 press lt INC gt or lt DEC gt for ference D eee selection of the square root extraction CHING OK lt ENTICL gt 7 CHING OK lt ENTICL gt mode or proportional mode ENT aO ENT cO xc c ie A e Change of output mode OUT SQR O OUT LIN lt INC gt lt DEC gt ENT 2 E 9 p a OUT LIN POINT soc xo6F LOWED 0 OUT SQR MODE 000000 000000 LINEAR or ZERO lt CHANGE gt lt CL gt cHNe CL O Since display 7 is presented when the Sree ae square root extraction mode is D xx xx FLOW selected the low flow cut point should 1 INC DEC Available Mode be set Cut point is adjustable within the range 8 4 0 POINT CHANGEO DOUT LIN D ooo FLOW Gyour san of 0 00 to 20 00 The cut point is CHNG OK lt ENT CL gt Note GP AP LL OUT LIN only used for stabilizing output near 0 2 0 0096 Cut Point lt 20 00 FLOW when the square root extraction mode is selected for output signal There are two modes in one mode proportional 8 5 0 POINT WRITE xx xx FLOW output is selected for output below a 8 6 0 LOW CUT MODE 8 6 LOW CUT MODE cut point Fig A and in the other LINEAR ZERO mode output is forcibly reduced to 0 lt CHANGE gt
28. 58 ATL BULTINARRESTER Tc 61 A2 CALIBRATION e 63 A3 PARAMETER SETTING PRIOR TO DELIVERY n aaa 65 A4 HAZARDOUS LOCATION INSTALLATION INFORMATION erect eene 66 m OUTLINE The FCX CII series transmitter detects the differential pressure or pressure of various fluids converts it into a current signal of 4 to 20 mA DC and transmits it All the adjustment functions are incorporated in the transmission unit for making adjustments easily and exactly Transmitter settings such as range and damping time constant etc can be changed from an HHC Hand Held Communicator Principle The operating principle of the FCX CII series transmitter is shown in the block diagram below The input pressure is changed into an electrostatic capacitance in the detecting unit The change proportional to the pressure undergoes conditioning and amplification in the transmission unit and is then output as a current of 4 to 20mA DC Capacitance InputO change differential pressure i OutputO current Transmission unit 2 OPERATING PARTS AND THEIR FUNCTIONS FCX CII Series transmitter Transmission unit Process connection Detecting unit Analog indicatorE connector Digital indicatorF connector Conduit O connection Zero Sbano adjustment O screw Indicator Digital
29. A A O CALIBRATE lt INC gt lt LRV gt lt URV gt Zero span adjustment Zero and span are adjustable by apply ing an actual pressure e When pressing lt LRV gt under display LRV lt Zero adjustment gt A 1 0 CALIBRATE LRV xxx xx xxx x kPa lt ENT gt lt CL gt cr the screen for zero adjustment appears and that for span adjustment A 1 0 CALIBRATE E LRV xxx xx appears when pressing lt URV gt xxx x kPa CHNG OK ENT CL gt amp Under display 2 after applying actual pressure equal to zero point press ENT two times Zero adjustment will be over When adjustment is made at any point other than zero input the pressure value Span adjustment gt at that point at the display of 2 then A 3 0 CALIBRATE C press the lt ENT gt key at the display of 3 while applying a corresponding pres A 2 0 CALIBRATING LRV xxx xx xxx x kP B OUTPUT ADJ xxx x kPa sure to the transmitter Under display 5 after applying actual pressure equal to desired span press ENT two times Span adjustment will be over When adjustment is made at any point ius kish other than span input the pressure value s at that point at the display of 6 then press the lt ENT gt key at the display of 6 while applying a corresponding pres A 3 0 CALIBRA
30. FUJI E are ELECTRIE Instruction Manual e Front runners Fuji Electric France S A FCX CII SERIES TRANSMITTERS Differentiel pressure Transmitter FKK 4 Pressure Transmitter FKP 4 Pressure Transmitter with remote seal FKP E Absolute Pressure Transmitter FKH E Uji Electric France S A INF TN3FCXC2b E INTRODUCTION INTRODUCTION Thank you very much for your purchase of the Fuji FCX CII Series Transmitter This instruction manual covers the FCX CII series transmitter and contains information about the installation piping wiring operation and maintenance of the FCX CII series FKK 4 FKP 4 FKP E First read this instruction manual carefully until an adequate understanding is required and then proceed to installation operation and maintenance of the FCX CII Series transmitter The specifications of the transmitter will be changed without prior notice for further product improvement Modification of the transmitter without permission is strictly prohibited Fuji will not bear any responsibility for a trouble caused by such a modification This instruction manual should be kept by a person who is actually using the transmitter After reading this manual keep it at a place easier to access This manual should be delivered to the end user without fail For detail specifications and outline diagrams refer to the specifications furnished separately The product c
31. L gt LINEARO ZEROO u u CHNG OK lt ENT CL gt CHNG OK lt ENT CL gt G D MODE WRITEO G B MODE WRITEO 25 When setting of Flow in display or Flow unit in actual scale display low flow cut point and low flow cut mode are displayed 02 Or 3 When in the OUTPUT MODE Menu No 8 OUT SQR is set already set low flow cut point and low flow cut mode are displayed Q3 With OUT LIN set the present low flow cut point and low flow cut mode are displayed 2 Then enter CHANGE and the setting can be re newed H H LINEARIZE INVALID lt INC gt lt CHNG gt Linc CHNG H 1 0 LINEARIZE CHNG H20 LINEARIZE INVALID lt 1 gt INVALID lt 2 gt EFFECTIVE lt INC gt lt CHNG gt lt CL gt eL lt 1 gt lt 2 gt lt CL gt c 2 cL CL H 2 0 LINEARIZE H 3 0 LINEARIZE CHANGE EFFECTIVE CHNG OK lt ENT CL gt POINT 0 INC CHNG gt lt CL gt CHNG H 3 0 LINEARIZE CHANGE POINT 0 lt ENT gt lt CL gt Input the value ofO point and pressO ENT POINT XX H 3 0INEARIZE Set Output Model LIN LIN or SQR SQR lt CL gt o a VENT CL p EE gt H 2 0 LINEARIZE In the case here POINT X has been POINT XX et lt INC gt lt CHNG gt lt CL gt cal Ele H 3 0 LINEARIZE lt 1 gt Lin point LP
32. NGE CHANGE O LRVO xxx xkPa O URVO xxx xkPa O lt LRV gt lt URV gt lt CL gt 6 2 0 RANGE CHANGE To menu N 7 O LRVO xxx x kPa DAMPING O URVO xxx xkPa CHNG OK lt ENT CL gt 6 3 0 RANGE WRITE O LRVO x x x x kPa O URVO x xx xkPa Important Range limit Indicates the maximum measuring range of this transmitter Range change LRV URV J LRV Lower range value 0 point URV Upper range value 100 point When pressing lt CHNG gt under display D display changes to the LRV and URV selection screen Press LR V for presenting the display for setting the zero point range display 3 or lt URV gt for presenting the display for setting the span range display 4 Under displays 3 and 4 input zero point and span values Press lt ENT gt after setting LRV and URV e When pressing lt under display 3 4 negative value is available Selectable setting range Output mA 20 ReverseO Normal action Input V LRV LRV 4 URV Maximum measuring range q g lt U In case of the actual scale specification with a digital indicator provided if the range is changed indicator display does not match So setting is required again in response to the display in the digital indicator G XMTR DISPLAY In case of the actual scale specification with an analog indicator provid
33. SETO 20 000mA CHANGE OK lt ENT CL B 1 0 OUTPUT SETO XX XXXmA CHANGE OK ENT CL OTHERS 4 20mA B 2 0 OUTPUT MODEH XX XXXmAO O CURRENT CONST lt CALB gt lt CHNG gt lt CL gt lt OTHERS gt B 2 0 OUTPUT MODEO XX XXXmAO u CURRENT CONST lt CHANGE gt lt CL gt B 3 0 OUTPUT CALIBO XX XXXmA CONST O OmA EXT mA lt ENT gt lt CL gt B 3 0 OUTPUT CALIBO XX XXXmA CONST O YY YYYmA EXT mA CHANGE OK ENT CL B 4 OUTPUT H XX XXXmA CONST O YY YYYmA EXT mA CALIBRATING CalibrationO impossible Y B 4 0 OUTPUT D I I XX XXXmA CONST O i I YY YYYmA EXT mA L_ _NOTCALIB lt CL gt ___ c 0 DATA o appears when the adjustable range isO exceeded 19 Calibration of output circuit D A The output circuit D A should be calibrated by the following procedure when necessary Make calibration wiring transmitter according to Calibration in Appen dix A2 and calibrate the output cir cuit with the HHC using the follow ing procedure When the lt LRV gt key is pressed at the display fA the display 2 for 4mA current output and its calibration will appear on the screen When the lt URV gt key is pressed the display 7 for 20mA current output and its calibration will appear on the screen Under display ey input a desired value within a rang
34. TE URV xxx xx xxx x kPa CHNG OK lt ENT CL gt 3 sure to the transmitter Important Press LRV or UR V at display of D When the following is displayed it means that calibration can not be made because Menu No H LINEARIZE is effective In this case set INVALID on the panel of No H LINEARIZE A 1 CALIBRATE Can t proceed Set Linearize invalid CL Span adjustment should be performed after zero adjustment is completed When the actual input exceeds the adjustable range NOT CALB lt CL gt is displayed In this case adjustment is required again Adjustable range 3 Zero adjustment Within 40 of maximum span Span adjustment Within 20 of calibrated span When the adjustment point does not meet the following condition SETTING ERR lt CL gt is displayed In this case adjustment is required again Adjustment point setting condition 1 00096CS PL 100 000 CS 0 00096CS PH lt 110 00096CSO Lower adjustment point LRV URV LRV Higher adjustment point LRV URV LRV PL x 100 PH x 100 CS Calibrated Span is equal to measuring range 18 B O OUTPUT ADJ lt INC gt lt CHANGE gt B 1 DUTPUT SETO D OmA LRV URV ENT CL gt Input of XX XXXmA at 1 B 1 0 OUTPUT SETO 4 000mA CHANGE OK lt ENT CL B 1 0 OUTPUT
35. ach the cover Remove pin Mount the supplied plug fitted to attachment on indicator indicator Mount the studs supplied with the attachment on the terminal block Connect the red wire of the indicator to CK and the black wire of the indicator to CK then attach the cover with window Indicator attached to terminal board side 43 Change of transmission unit position A Avoid the following procedure in an explosionproof area CAUTION Wiring is sometimes difficult depending on the installation loca tion In such a case it is convenient to carry out the following Before turning the transmission unit remove the electronics unit The transmission unit is secured by 2 hexagonal socket bolts Loosen the bolts turn the transmission unit at 90 or 180 in the clockwise or counterclockwise direction and fix it by the screws 1 Then carry out wiring socket bolt If the transmission unit has been turned excessively without removing the electronics unit straighten the ribbon cable which connects the electronics unit in the transmission unit and the detecting unit and set the transmission unit again Important Turn at 90 O Turn at 90 0 in the counter L1 in the clockwise clockwise Change of indicator angle A Avoid the following procedure in an CAUTION explosionproof area In case of a
36. ansmitter should be kept energized at about 10 seconds to write the adjustment results into memory 30 4 4 Local adjustment unit with LCD display 1 Outline When local adjustment unit with LCD display Parts number is ZZPFCX4 A0S55 is installed in the FCX CII transmitter some functions are available without HHC Hand Held Communicator Name of each part in local adjustment unit with LCD display and their functions are indicated below Mode setting Damping setting switch switch LOCAL COMM LCD display changing switch Table 1 Functions of Mode setting switch Positions of Functions of external Output switch adjustment screw Difference pressure amp Flow transmitter Pressure and Absolute pressure Model FKC transmitter Model FKG FKA Zero adjustment Proportional to differential pressure Proportional to pressure a i i 6 Adj fixed current 20mA fixed current 20mA fixed current Span adjustment Proportional to flow Proportional to pressure Adj fixed current 12mA fixed current 12mA fixed current Locking of function Proportional to flow Proportional to pressure Table 2 Functions of Damping setting switch Positions of Time constant sec switch 0 3 1 2 2 4 4 8 19 2 7 19 2 Table 3 LOCAL COMM Changing switch Positions of switch Adjustment methods Adjustments of transmitter are carried out by HHC Adjustments of transmitter are carried LOCAL out by Mode setti
37. as reservoirs as required Manifold valve Process pipe Stop valve PM 3 Flow measurement in case of steam Condenser Set two condensers at the same height near the process tap Fill the line between the condensers and transmitter with condensed water Install a drain port as required Impulse pipe Manifold valve CC Process pipe 4 Pressure measurement in case of liquid Pressure source Zero point can be checked with a manifold valve Atmospheric air inlet Installed X Stop valve Manifold valve Impulse pipe 47 1 Protection is required to prevent dust from entering through the atmospheric Important air inlet after installation of the manifold valve 2 If process pressure range is narrow below 10kPa 1000mmH 0 the follow ing should be considered Pressure variation due to wind around atmospheric air inlet Temperature variation near process taps Difference in atmospheric pressure between process tap and transmitter location To overcome this provide atmospheric pressure side pipe with a proper orifice and consider accommodating the transmitter and atmospheric air inlet in a box 5 Pressure measurement in case of gas Mount the transmitter above the process pipes to preventing moisture from entering the inside of transmitter 6 Level measurement 1
38. ase of a flameproof transmitter never connect the HHC to the terminal block DANGER of the transmitter in hazardous area installations 4 1 2 Outline of HHC operation The following shows the flow of the key explained for FXW Version 6 0 FXW 1 A3 FXW prior to Version 6 0 are not available of operation of FCX CII series transmitter In this case the user is requested to contract our office for ROM version up Referential Classification Display symbol Key symbol 10 TAG No 0 INC 1 TAG No0 MENU 110 20 TypeO INC 2 TYPED MENU gt INC 120 30 Display of serial No 0 INc 3 SERIAL No 0 MENU 2 INC gt INC 120 40 Industrial value unitO INC 4 UNITO unr 130 50 Range limitO INC 5 RANGE LIMITO unit C INC 140 en pur Pera INC 6 RANGED RANG 140 70 Damping adjustmentO INC 7 DAMPINGO DAMP 150 80 Output mode INC 8 OUTPUT MODEN E 160 90 Burnout direction O INC 9 BURNOUTO HN gt INC 170 All Zero span adjustmentO INC A CALIBRATED CALB 180 gg geibration otd INC B OUTPUT ADJO out 190 Output circuit Indication ofO INC
39. ation Sealing of conduit connection Use sealing tape if using metal pipe screw coupling or rubber gasket and fastening gland in the case of cable OD 11 lt 0 43 gt to ensure airtightness of the connection box 1 If the connection box is located above the transmitter when using a protec tive tube for the wiring then moisture may enter the protective tube and have an adverse effect on the transmitter So maintaining airtightness of the connection box is an important practice 2 The thread of conduit tube should meet the selected size and a seal fixture should be used A e ee Cablg pipe 54 Terminal block connection diagram Tighten the terminal screws M4 x10 to a torque of approximately 1 5 Nem 15 kgfecm 11ft Ib so that the wires will not loosen After connection fasten the cover until it does not turn Terminal 10 5 45 V DC Analog type 16 1 45 V DC Smart type Output DC4 20mA Conveter When using an external field indicator For direct connection to an external field indicator connect the and sides of the field indicator to CK and CK of the transmitter as shown below Use an external field indicator with internal resistance of 12W or less 0 10 5 45 V DC Analog type 16 1 45 V DC Smart type T r1 Output DC4 20mA Converter
40. cable insulation etc and repair as needed For power supply voltage and load resistance refer to 7 2 page 50 For intrinsically safe installations the power supply voltage should be 10 5 to 26V DC for smart type Readjust according to sections 4 page 9 Replace the electronics unit according to 5 3 page 32 Correct wiring according to 7 1 page 48 Make arrangement to obtain proper values For power supply voltage and load resistance refer to 7 2 page 50 For intrinsically safe installations the power supply voltage should be 10 5 to 26V DC for smart type Check for faulty cable insulation etc and repair as needed For power supply voltage and load resistance refer to 7 2 page 50 For intrinsically safe installations the power supply voltage should be 10 5 to 26V DC for smart type Replace the electronics unit according to 5 3 page 32 Correct the piping Vent or drain the transmitter Perform density compensation Minimize the temperature change Readjust zero or span Replace the electronics unit according to 5 3 page 32 If remedy is impossible contact Fuji Electric s service department 5 3 Replacement of parts If the transmitter requires a replacement part drain process fluid from the transmitter disconnect it from the process and carry out replacement in an instrument room D When removing an explosion proof transmitter turn OFF the main power
41. chures and other printed material Fuji Electric reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies All rights reseved Printed in FRANCE 2002
42. cted with the maximum pressure of the pro AN cess taken into account piping parts such as main valve etc should be furnished by CAUTION user If the main valve and other parts do not meet the rating it may result in leakage of gas or liquid which could lead to a hazard 6 2 1 Piping of differential pressure transmitters Check of high low pressure sides of transmitter The detecting unit of the differential pressure transmitter bears symbols H and L which represent high and low pressure sides respectively Also vent drain plugs are provided at the lower process connection while impulse pipes are connected at the upper process connections Removal of protective cap The process connection ports of the transmitter and manifold equalizer valve are fitted with protective caps Before piping be sure to remove the caps When removing the caps care fully protect the threaded portion and sealing face from damage Connection of transmitter and impulse pipes 1 When using the manifold valve it should be fixed to the transmitter by tightening four oval flange setbolts 7 16 20UNF and then the impulse pipe should be connected to the manifold valve Tightening torque of 7 16 20UNF mounting bolt should be 30 to 40 Nem 3 to 4 kgfem 2 If a manifold valve is not used the impulse pipes can directly be screwed into the transmit ter If thread size does not match between the transmitter and impulse pipes an oval flange sho
43. ctly be screwed into the transmitter After connection close the stop valve of transmitter in order to prevent foreign materials from entering the inside Position of process taps Horizontal main process piping The position of the process tap is determined by the relationship between condition charac teristics and measurement point of process fluid Note the following figures when planning and installing the piping Gas measurement Liquid measurement Steam measurement R E un io Main process piping Pressure source 45 x 45 O T Upper 7 eS N Lower AA v pa 1 Pressure source is Pressure source is Pressure source is located upper side of located lower side of located upper side of main process piping main process piping main process piping Within 45 upward from Within 45 downwardO Within 45 upward from vertical direction from horizontal direction horizontal direction 50 Typical examples of piping T Gas measurement Manual valve Ja Impulse pipe x Stop valve Place the transmitter above the pressure source LUN Pressure source Process pipe 2 Liquid measurement Process pipe Place the transmitter below the pressure source Pressure source Make piping so that gas in the process pipe is not jos delivered to the transmitter and incorporate gas y Stop valve reservoirs as required b Impulse pipe Manual valve This is r
44. e indicator 3 Pull out the leading end of the flexible PC board extending from the digital indicator after raising the slider white knob in the electronics section See the figure below 4 Insert the leading end of the flexible PC board of a new digital indicator into the connector plug in port of the electronics section and fix it by pushing in the slider Before inserting the flexible PC board confirm its correct orientation Digital indicatorO plugin port q Nd Pin Plug 5 Fasten the digital indicator to the electronics section by tightening two fixing screws Before tightening make sure a small recess on the surface is positioned at the top as shown below When twisting the flexible PC board for mounting adequate attention should be paid not to damage the board 6 Attach the transmitter cover Fixing screw Small recess 40 5 4 Adjustment after replacement of unit Adjustment After completion of the assembly work mentioned above use the following procedures for adjust ment and setting Adjustment should be performed using the HHC 1 After replacement of electronics unit including replacement of internal parts Step Adjustment item Relevant page Constant current output output circuit P19 2 TAG No P11 3 Type P12 4 Industrial value unit P13 5 Range zero span P14 6 Zero span adjustment P18 7 Damping P15 8 Output mode LIN
45. e of 3 8 to 20 8mA and then press ENT two times At this input value a regulated cur rent output is available Under display 4 input digital values measured by digital voltmeter Under display 4 the output circuit is calibrated when pressing lt ENT gt Important After setting and calibrating the con stant current output be sure to reset the HHC display to the initial display B O OUTPUT ADJ lt INC gt lt CHANGE gt In this way the transmitter output is reset to the measurement output It should be noted that if HHC is removed from the transmitter loop or the HHC power is turned OFF when the constant current output has been set the transmitter output is retained at the constant current output B DATA C H DATA C 1 0 DATA x XXX XO FLOW XXXXXOkPa lt INC gt lt ENT gt lt CHANGE gt lt CL gt ENT CHNG CL x 0 mode O u 0 sk flicker is displaye and HHC is normal O u FLOW is displayedO when output mode isO square root extractionO when the communica L1 tion between transmitter HHC is not used for 10 minutes do C 1 0 DATA XXX XX 9S FLOW XXXXXO kPa CHANGE gt lt CL STANDBY PUSH CL KEY ej __ ENT D 0 SELF CHECK lt INC gt lt ENT gt E 0 PRINT D 1 0 SELF CHECK lt 1 gt AMP TEMP 2 ALM CHECK lt 1 gt
46. e transmitter types FKP amp FKH type FKK Mount to a horizontal pipe Mount to a vertical pipe Transmitter Transmitter Measuring chamber O detector cover Bracket i I Plain washer Plain washer Spring washer 7 a boltE ES Spring washer 3 Spring washer Mg x 12 S E Mounting bolto N Mounting bolto M4 x 10 a lt M4 x 10 Adaptor Option Adaptor Option Mounting Pipe mounting Differential pressure transmitter Pressure and absolute pressure transmitters transmitter Mount to a horizontal pipe Mount to a vertical pipe U bolt 1 Fasten the transmitter to a vertical or horizontal pipe using the supplied U bolt tightening torque approximately 15 Nem 1 5 kgfem 11ft Ib 2 Use a pipe of outer diameter 660 5 lt 2 38 gt mm Wall mounting 1 Fasten to wall face by M8 bolt utilizing the U bolt holes 42 Change of field indicator position Avoid the following procedure in an explosionproof area It is sometimes preferable to mount the indicator on the terminal block side due to installation location In such a case the following mounting procedure should be followed for analog indicator Digital indicator cannot be mounted on the terminal block side Indicator attached to transmission O unit side Remove the terminal unit side cover Remove the transmission unit side cover with window and indicator Att
47. eDeyoA 189 5 y ue BuipuejsuiM jo ejqedeo eq jsnw ease snopiezeu y ur N3119 e9399J 8 u TSOION 9 09321 SL Oll X33 O Sgse1 vL Oll er x33 3X4 soyeoipuy p j OvSl Oe6 X3 ON SVE Doyeo pu pels 03X4 VII Al Ol 20 u u haz pr oo 31no lq Ina H38HnN os HO Jeqe1 ueijs gS g e10N ees OC SHOA OGZ 10 SNH SHOA OSZ JO T SS9OXO u ype o 2 ds YIM enu lod jo g 92Jnos e suomnipuoo pewouqe JO euuuou p oN 89S Di pun urejuoo 10u wos p ilddns eq jou Hu3lduvg 9 07521 SL Oll X33 Hisnuu y ey 1deoxe perjroedsun s uotuM 1 O S95 1 vL Ol e xaa SNLVEVddV VAYV SNOGHYVZVH NON Ovryedse X3 ON SV p pusueIL seuegs O V XOd tu O 3X4 10 291pu pjer4 9 0321 pL Oll X33 IH O S8 e L L Oll e x33 OX02 Z006 X3 ON SVE Goyeoilunwiwoy paH pueH OMX4 LL02OL6 X3 ON SVG L9JNO JEC CO L6 xd ON SVE LL9TLA Oo 9187006 X3 ON SVE 140jeoi unudug02 o O pr A6ojouyoe 1ueueunseey rio1eorunuiuo2 LYYH eur Rally Snopsezeu UON Realy snopiezeH 67 Fuji Electric France S A 46 Rue Georges Besse ZI du Br zet 63 039 Clermont Ferrand cedex 2 FRANCE France T l 04 73 98 26 98 Fax 04 73 98 26 99 International T l 33 4 7398 2698 Fax 33 4 7398 2699 E mail sales dpt fujielectric fr Fuji Electric can accept no responsibility for possible errors in catalogues bro
48. ed if the range is changed indicator display does not match So replacement of the analog indicator is required 14 Damping adjustment When process input changes exces sively an appropriate damping time constant should be set 7 0 DAMPING 7 1 0 DAMP CHANGE Input time constant value under 0 3SEC 0 3SEC display Q gt time constant can be lt INC gt lt CHANGE gt lt ENT gt lt CL gt changed after 1 setting ENT 7 1 0 DAMP CHANGE 1 2SEC CHNG OK lt ENT CL gt Selectable time constant value No damping measuring period to 32 sec 7 2 0 DAMP WRITE 1 2SEC Note To menu N 8 OUTPUT MODE The above damping constants are used only for the electronics unit The detecting unit has its own con stants independent of the electronics unit for details refer to the data sheet 15 Output mode The output mode is used to select the GP AP LL Liquid Level proportional mode proportional to in D XVTRDPRUD XWIRGD put differential pressure or square SING gt lt CHANGE gt USEING gt lt CHANGE gt root extraction mode proportinal to ne cmne D flow rate for output signal
49. en pressing lt CHNG gt under display 1 the display for changing the unit of 4 0 UNIT kPa lt INC gt lt CHNG gt 4 1 0 UNIT CHANGE kPa NEXT MPa lt INC gt KENT gt QO CL YONG ENT CL lt UNIT CHANG gt 4 1 0 UNIT CHANGE Ra NEXT MPa CHNG OK lt ENT CL gt industrial value 2 appears The desired unit of industrial value is selectable by using lt INC gt or lt DEC gt under display 2 Display 3 is provided for con firming your change e Display is for registering the E unit of industrial value Important The unit of industrial value is set according to the range as ordered but the display resolution lowers depending on the unit being set When 4 1 UNIT CHANGE Pa NOT SUITABLE UNIT CL is displayed upon changing the unit of industrial value output cannot be displayed in the engineering unit selected In this case press the CL key and change the engineering unit to a different one 13 5 0 RANGE LIMIT xxx kPa lt INC gt 6 0 RANGE O LRVO xxx xkPa O URVO x x x xkPa lt INC gt lt CHANGE gt RANGE CHANGE LRVO x xx x kPa URVO x x x x kPa lt LRV gt lt URV gt lt CL gt RANGE CHANGE LRVO xxx xkPa URVO x x x x kPa lt LRV gt lt URV gt lt CL gt 6 2 0 RA
50. equired for preventing gas from remain ing in the impulse pipe and transmitter 3 Steam measurement Pressure source 5 Stop valve Impulse pipe Place the transmitter below the pressure source Manual valve Cautions on impulse piping For liquid the impulse pipe should have an upward slope of 1 10 or more between the process connection and transmitter to prevent accumulation of gas etc in the detecting unit For gas the impulse pipe should have a downward slope of 1 10 or more between process connection and transmitter to prevent accumulation of moisture etc in the detecting unit Avoid any sharp bends in impulse pipe which may cause gas or moisture to accumulate in the impulse pipe The impulse pipe used should be suitable for the working temperature pressure CAUTION t Take care not to apply an excessive force to the transmitter during its connection When the measurement fluid is likely to freeze in the cover of measurement chamber the cover needs to be warmed up with steam or a heater 51 6 2 3 Piping of level transmitter type FKP for open tank Seal on mounting flange face When mounting the flange on the pressure side a gasket should be inserted as follows Transmitter flange Process side flange M Gasket On the projection type be sure to use a gasket with an internal diameter larger than t
51. er Grounding Since transmitter and arrester groundings are internally connected together user have only to connect the external grounding terminals to ground Grounding terminal must be used in case of the explosionproof or intrinsic safety type transmitter FCX C series transmitter Grounding terminal 9 External grounding terminal External grounding terminal Important 1 Grounding resistance should be 100W or less 2 Avoid common grounding with a lightning rod 61 Maintenance Check of arrester Measure output current from the transmitter check terminals and output current to flow into transmitter see figures below When current is measured with an ammeter connected to CK and CK terminals the internal resistance of the ammeter should be 12 or less If the measured two output current are the same the arrester is normal n case the measured values have a difference of 0 196 0 016mA or more the arrester is not functioning n the above case the arrester unit terminal unit should be replaced with a new one Limitation of insulation resistance and dielectric strength test An insulation resistance and dielectric strength test should be avoided as a rule since it may damage the arrester Output measurement at check terminals Standard resistor 0 1 or 109 Output measurement outside transmitter Disconnect the wire from the mi
52. etting condition 1 00 SLRV 100 00 0 00 SURV 110 00 In the case that point is out of setting limit Ex 1 2 RERANGE LRV 100 01 SETTING ERR lt CL gt In case of the actual scale specification with a digital indicator provided if the range is changed indicator display might not match So setting is required again in response to the display in the digital indicator G XMTR DISPLAY In case of the actual scale specification with an analog indicator provided if the range is changed the scale for indicator might not ensure exact reading When CHNG is pressed at display of 1 the following is displayed 1 1 RERANGE Can t proceed Set Linearize invalid lt CL gt This means that RERANGE cannot be made because MENU No H LINEARIZE is set in EFFECTIVE In this case press the CL key and set in INVALID on the panel of No H LINEARIZE 28 Rerange Set LRV URV calibration application to level measurement at change of level LRV URV Functions of RERANGE can be made with FXW Version 6 0 or upward When the lower range value LRV and uppeer range value URV need to be adjusted again during measurement of tank level the measurement levels can be changed at the same time by setting the LRV or URV to be adjusted from FXW Apply an input pressure required for rerange of LRV at display of 3 and press ENT twice In this way the rerange of LRV is com pleted then the ne
53. etting of LIN EARIZE POINT 3 Press CHNG at display of 8 and input POINT XX to be compensated Then press ENT and the display will be shifted to 5 Press INC at display of 8 and the dis play will be shifted to y for selection of lt l gt Lin point LP and 2 Comp value CV Select 1 Lin point LP at display of 6 and input XXX XX to each point LPI LP At the completion of input to all the compensated points press ENT twice and the write of LP will be finished At this time the display is shifted to 6 Select 2 Comp point CV at display of 6 and input XXX XX to each point CV1 CV in the same manner as noted in lt 1 gt LP At the completion of input to all the compensated points press ENT twice and the write of CV will be finished At the completion of write of compen sated program for LP CV press CL twice at the display of 6 for shifting to 2 Then press CHNG for selection of 1 INVALID and 2 EFFECTIVE of 9 At display of 9 press 2 and the display will be changed to EFFECTIVE LP1 Change of compensated LP2 point for LP LP3 DEC L LP14 CL H 4 0 LINEARIZE H 4 0 LINEARIZE CV1 XXX XX 7 CV3 XXX XX lt INC lt CNG ENT CL gt lt INC lt CNG ENT CL gt INC MIS parameter 42 48 H 4 0 LINEARIZE H 4 0 LINEARIZE CV14 XXX XX lt INC lt CNG ENT CL gt
54. h the zero adjustment screw If the transmitter is locked see section Operating procedure Lock of adjustment function it is not possible to adjust with the external adjustment screw Decrease When a digital indicator is attached to the transmitter make sure that the LCD lamp ZERO is ON 2 Adjustment by HHC Refer zero adjustment explained in section 7 1 When all the checks and preparatory operations are finished tighten the cover securely Tighten ing torque 20 Nem 2 kgfem 14ft Ib Important 1 After adjustment of the transmitter it should be kept energized for about 10 seconds to write the adjustment result into memory 2 Use a blade edge screwdriver for adjusting the zero span adjustment screw 3 2 Operation 1 Operation of pressure transmitter Open the valve slowly to apply a pressure When a pressure is applied the transmitter is set in the operating status 2 Operation of differential pressure transmitter Set the operating status by manipulating the manifold valve Stop valve 1 on the low O pressure side Make sure the equalizing valve is open Stop valve O on the high D Equalizing n pressure side valve Open the stop valve on the high pressure side slowly Close the equalizing valve Finally open the stop valve on the low pressure side slowly Check of operating status Use a field indicator receiving instrument or HHC to
55. h and time constant are indicated in table 2 Note The damping constant above is a time constant applied to the transmission unit only The detecting unit has additional time constant Please see data sheet about details e When the transmitter respose speed is changed the time constant of the control system Important is also changed Be sure to check the controllability again 5 Fixed current output and its adjustment Output of fixed current regardless of input is available Output of fixed current is convenient for loop check When the output 4 or 20mA is in error it can be adjusted by the external adjustment screw 33 D MAINTENANCE 5 1 Periodic inspection In order to ensure the measurement accuracy and long life of the transmitter it is essential to inspect the transmitter periodically according to the operating conditions Visual inspection Visually inspect each part of the transmitter for damage corrosion etc If you detect any material which may cause corrosion it should be cleaned off Check of cover and O ring The transmitter has a water and dust proof construction Make sure the O ring of the case cover is not damaged or deteriorated Carefully prevent foreign materials from sticking to threads Piping leakage check Using soapy water or the like check the all process connections for leakage of process fluid If necessary drain the moisture which has accumulated in the transmitter and process p
56. he flange to prevent the gasket form touching the seal diaphragm Connecting method of the mounting flange Thighten bolts of mounting flange and process flange in a diagonal order and about three cycles Removal of protective cap from process connection port The process connection port on the low pressure side is fitted with a protective cap Before piping remove the cap carefully When removing the cap carrefully protect the threaded portion and sealing face from damage Connection of transmitter and impulse pipe After connection close the stop valve of the transmitter in order to prevent foreign materials from entering the inside Typical example of piping Level measurement of open tank Leave the below pressure side of the transmitter open to atmosphere Level circulation formula LRV p H A URV p H h MENS LRV low limit of measurement 0 A URV high limit of measurement 100 p measuring liquid density BT ee i an H Liquid level A I il iS h liquid level change 52 Caution of installation Restriction on H Liquid level is not proportional to the transmitter output at some points inside the seal diaphragm Therefore H should be set higher than the value shown in the table below In order to prevent vibration the transmitter body should be installed at a vibration free place Do not shock the seal diaphragm by hitting hard object against
57. he seal diaphragm Tightening torque should follow the table below Tightening Maximum working torque pressure Bolt size Bolt material Nem MPa Application kgfem bar ft Ib psi 42 Cr Mo steel 420 Working pressure 42 MPa 420 bar 6000 psi or less lt 6000 gt SUS304 10 ASTMB7M 100 Working pressure 10MPa 100 bar lt 1400 psi gt or less ASTML7M lt 1400 gt 42 SUS630 420 Working pressure 42 MPa 420 bar lt 6000 psi gt or less lt 6000 gt 6 After assembly carry out a pressure test Apply a pressure equal to 150 of the maximum working pressure to both high pressure H and low pressure L measurement chambers of the transmitter simultaneously for 15 minutes and make sure there is no leakage 38 Replacement of field indicator 1 Replacement of analog indicator Analog indicator Transmitter cover Replacing procedure 1 Detach the transmitter cover 2 Remove the analog indicator 3 Pull out the connector extending from the analog indicator 4 Connect the connector of a new analog indicator to the electronics section See the figure below 5 Then mount the analog indicator at the electronics section 6 Attach the transmitter cover 39 2 Replacement of digital indicator Replacing procedure 1 Detach the transmitter cover 2 Remove two fixing screws which fasten the digital indicator and separate th
58. ion select an appropriate place Site at location with minimal vibration dust and corrosive gas Ata place allowing an adequate space for checkup Site at location large enough to allow maintenance and checking Mounting angle Mount to a pipe horizontally or vertically Attention to overload Do not apply a pressure outside the specified range Other Besides the above be sure to observe the cautions given in this manual CONFIRMATION OF YOUR SPECIFICATION The instrument nameplate as shown below is attached at the transmission unit of this transmitter Before use make sure the contents of the nameplate agree exactly with your specifications FX BEEN Series GLECTRIE Type Range Power Supply Output 4 20mADC Fuji Electric Co Ltd Made in Japan CONTENTS INTRODUCTION ETE i CAUTION ON SAFETY item sss ahas sau ii CAUTION ON USE u auqa Bats r areae ee EaR Ee E EEE aa e PEES aaa ea a AEREE iv CONFIRMATION OF YOUR SPECIFICATION ua aa aasssssssqacccaqsakucssasqasqqaqykussasasqayasausyusa iv NEL 607 1 rrr 1 2 OPERATING PARTS AND THEIR FUNCTIONS 2 3 OPERATION AND SHUIDOWN u a aasawa asway kaasyyhusnsssssashayqkusshanassa usss 4 3 1 Preparation for Operation i e cotto te ere I eee eed yere eue a ae rese dee eua eee asa esae sel E E OE EI O EEA T
59. ipe 34 5 2 Troubleshooting If an abnormality occurred in the process or transmitter action should be taken with reference to the table below Symptom 1 The manifold valve does not open close normally 2 Pressure leak is occurring 3 Process piping is improper 4 Process pipe is clogged 5 Power supply voltage and or load resistance is improper Output current overshoots scale 6 Voltage between the exceeds external connection 20mA terminals of transmission unit is wrong 7 Zero and span are not adjusted 8 Electronics unit is faulty 1 Same as 1 to 4 above 2 Power supply polarity is wrong 3 Power supply voltage and or load resistance is No output improper current less than 3 8 mA 4 Voltage between the external connection terminals is wrong 5 Hlectronics unit is faulty 1 Process piping is improper Output current 2 Gas or solution is mixed in error 3 Liquid density changes 4 Ambient temperature changes widely 5 Zero or span has deviated 6 Electronics unit is faulty Remedy Repair the valve so that it opens closes normally Repair a leak Make correct piping Eliminate the cause of clogging Make arrangement to obtain proper values For power supply voltage and load resistance refer to 7 2 page 50 For intrinsically safe installations the power supply voltage should be 10 5 to 26V DC for smart type Check for faulty
60. it for example Take care not to apply an excessive force to the flange during connection Minimum value of H Flange size Non projection type Projection type DN40 1 1 2 30mm DN50 2 30mm 30mm DN80 3 55mm 40mm DN100 4 55mm 55mm It should be noted that leakage of fluid from the wetted parts would affect the performance due to the progress of corrosion 53 zd WIRING Cautions on wiring 1 Application of a voltage exceeding 60 V DC or 40 V AC exceeding 32 V DC or 23 V AC when arrester equipped between and terminals may result in damage to the transmitter 2 Use a shielded cable for the transmission line where possible 3 Avoid installation of signal cable and power cable in same conduit or cable tray in order to prevent increased noise Also do not bring the signal cable close to large electrical equip ment D In case of an explosionproof arrangement wiring shall be made in accordance with DANGER the relevant regulations to ensure the explosionproofing 7 1 Wiring procedure Before making wiring work be sure to turn OFF the main power to prevent A electric shocks e Use wiring materials of correct rating to prevent fire accidents CAUTION After installing the transmitter firmly close the covers of the transmission unit and terminal box If not rain water enter the transmitter which may result in trouble or incorrect oper
61. lt 2 gt Comp value CV lt 1 gt lt 2 gt lt CL gt gga tel H 4 0 LINEARIZE r gt LP1 XXX XX lt INC gt lt CNG ENT CL gt INC N gt Next parameter 49 CL H 4 0 LINEARIZE H 4 0 LINEARIZE LP14 XXX XX lt INC gt lt CNG ENT CL gt fine for display for display Y for display O i i e In the key stroke for Linearization please set each parameter in the below sequence LP2 XXX XX lt INC gt lt CNG ENT CL gt INC Set the number of compensation points in the range of 2 to 14 Set each linearization option point LP correctly and write them Set each compensation value CV correctly and write them Set linearization option into EFFECTIVE and write 26 Programmable linearization function User can set output compensation against the input using 14 compensation points X Y Xo Yj Xqu Yi Each compensation value between Xn Yn and Xn 1 Yn 1 is connected by first order approximate formula This linearization function is useful to compensate the tank figure in level measurement application and the flow rate of steam or gas in flow measure ment application Functions for LINEARIZE are available for FXW Version 6 0 and upward By pressing INC at display of 2 the display is shifted to the s
62. n analog indicator it can be turned 180 in 90 increments because it is connected with a pin plug Digital indicator does not allow change of its mounting direction fo lol fal 44 Change of vent drain plug position Hold the hexagonal area of the vent drain plug with a wrench and remove it by turning slowly Process connection Peel the existing seal tape and wind a new seal type Then screw the vent drain plug into the process connection for changing Tightening torque 25Nem 2 5kgfem 18ft Ib Check space Ensure a space of about 500mm against the cover in order to facilitate check adjustment etc LLLLLLLLL SN 45 6 2 Piping It is generally recognized that there are appropriate positioning relationship between the transmitter and main process piping for accurate measurement to avoid harmful gas or liquid accumulation General recognizations are 1 Mount transmitter below main process piping for liquid or steam measurement 2 Mount transmitter above main process piping for gas measurement The standard style of FCX CII series transmitter except gauge pressure transmitter correspond to the piping procedure mentioned above Change the vent drain plug to correspond to the piping procedure 2 Main valve used for piping should be sele
63. ng switch and Damping setting switch 31 2 Selection of transmitter adjustment method LOCAL COMM Changing switch decides the method of FCX CII transmitter adjustment If switch is set to COMM side adjustment of transmitter is carried out by HHC This method is explained in instruction manual If switch is set to LOCAL side adjustment of transmitter is carried out by Mode setting switch and Damping setting switch This method is explain below 3 Range change procedure For changing the measuring range carry out zero adjustment first and span adjustment next If zero adjustment is performed after span adjustment the 100 point may not be adjusted correctly There is no interference between zero adjustment and span adjustment 3 1 Zero adjustment Change Lower Range Value Zero point of the transmitter is adjustable by the external adj screw with the mode setting switch set at 0 position 1 Check if ZERO is lit on the LCD indicator If not lit set the mode setting switch to 0 position 2 Apply standard input pressure corresponding to new Lower Range Value 3 Adjust output signal to 4 00mA by turning the external adj screw Decrease For zero suppression or elevation ranges apply the specified LRV pressure in advance and adjust the output signal to 4 00mA using the external adj screw Max zero elevation with Output max span signal min span min span Max Zpaa suppression with 7 S
64. nus shown below ro terminal To terminal Digital voltmeter DC Su ria side wiring supply To side O wiring Standard resistance 62 A2 CALIBRATION Preparation for calibration The transmitter should be calibrated in a calibration room For calibration of each transmitter the following devices are required o Pressure source and pressure measuring equipment should have as high an accuracy as pos sible Measurable ranges are listed in the table below o Power supply DC power supply 24 V DC or Fuji Electric FC series power supply unit type PXJ or PXL o Load resistor Standard resistor 250 Q within 20 0125 Q o Measuring device Digital voltmeter capable of measuring transmitter output with an accuracy better than 0 196 Use meter having a 5 digit display o Hand Held Communicator HHO type FX W Foruse with smart type Differential pressure range of FKK Differential pressure range kPa mmH O inH O 0 375 6 37 5 600 lt 1 5 24 gt 2 32 200 3200 lt 8 125 gt 8 125 130 812 5 13000 lt 32 5 520 gt 31 25 500 3125 50000 lt 4 375 70psi gt 125 2000 12500 200000 lt 17 5 280psi gt Pressure range of FKP Pressure range kPa bar lt psi gt 8 125 130 0 08125 1 3 lt 1 188 19 gt 31 25 500 0 3125 5 lt 4 375 70 gt 187 5 3000 1 875 30 lt 26 875 430 gt 625 10000 6 25 100 lt 93 75 1500 gt Pressure range of FKH Pressu
65. o be used must meet the temperature pressure rating ii On explosion proof type transmitter its wiring work must be performed according to the required laws and regulations Incorrect wiring may cause explosion fire or other serious accidents N CAUTION Before making wiring work be sure to turn OFF the main power to prevent electric shocks Use wiring materials of correct rating to prevent fire accidents Connect a power source of correct rating to prevent fire accidents The transmitter should be grounded as specified to prevent electric shocks or incorrect operation After installing the transmitter firmly close the covers of the transmission unit and terminal box If not rain water enter the transmitter which may result in trouble or incorrect operation Adjustment of Smart Type When using a flame proof transmitter do not connect HHC to the transmitter terminals and junc tion terminals Replacement of Maintenance Parts When removing an explosion proof transmitter turn OFF the main power then disconnect the piping and wiring Do not remove it when the power is ON to prevent serious accident such as explosion fire etc iii E CAUTION ON USE Be sure to observe the following Instructions Storage for a long period Store the transmitter in a dry room at normal temperature and humidity Keep protection caps in place at the conduit connection and process connection For installat
66. onforms to the requirements of the Electromagnetic compatibility Directive 89 336 EEC as detailed within the technical construction file number TN513035 The applicable standards used to demonstrate compliance are EN 50081 2 1993 Conducted and Radiated emissions EN 50082 2 1995 Radiated immunity ESD and FBT Manufacturer Fuji Electric France Type Described in nameplate on main frame see Page v Date of manufacture Described in nameplate on main frame Product nationality France Fuji Electric France 2002 Request Issued in February 2002 Transcription of a part or the whole of this manual without per mission is prohibited The contents of this manual are subject to change without prior notice gl CAUTION ON SAFETY First of all read this Caution on Safety to ensure correct operation of the transmitter The cautionary descriptions listed here contain important information about safety so they should be observed without fail Those safety precautions are classified into ranks DANGER and CAUTION D AN E R Wrong handling may cause a dangerous situation in which there is a G risk of death or heavy injury Wrong handling may invite a dangerous situation in which there is a A CAUTION possibility of medium level trouble or slight injury or only physical damage is predictable On items listed under N CAUTION they may also lead to serious accidents depending on circum s
67. played and changed ex of differential pressure transmitter After TAG N is displayed press the lt INC gt key to display TYPE image e To make changes press the lt CHNG gt key under display 1 and the cursor will be displayed under display O Set the alphanumeric keys as necessary under display 2 To set the alphabet press the CHNG ALHA gt key first Using Q5 bp keys cursor position can be moved At the completion of setting press the ENT key and a prompt is displayed check entry under display If the entry is correct press the lt ENT gt key to input it to the field device under display and Dand the initial image Dis displayed To display SERIAL NO press the INC key under display 1 Display of SERIAL N SERIAL N software version are displayed and transmitters After setting TYPE press the INC key to display SERIAL NO and software version of transmitter By pressing the INC key UNIT setting displayed image is Industrial value unit Available unit for FCX C2 Menu N 3 SERIAL N mmHe O cmH2O mH2O g cm kg cm Pa hPa kPa MPa mbar bar psi inH2O ftH2O mmAq cmAq mAq mmWC cmWC mWC mmHg cmHg mHg inHg lt Torr gt Y lt atm gt INC DEC To menu N 5 Pa Note The mark lt gt is settable for abso RANGE LIMIT NOT SUITABLE UNIT lt CL gt lute pressure transmitter only Wh
68. r to Con tents of message on the next page Contents of message As a result of self diagnosis the message below is appeared on the LCD display of HHC when there are trouble in the transmitter For each error its cause and remedy are suggested Message Indication on digital indicator Remedy CELL FAULT C1 CELL FAULT C9 Error of detecting unit Replacement of detecting unit EEPROM AMP FLT EEPROM error on amplifier side Replacement of amplifier EEPROM CELL FLT EEPROM error on cell side Replacement of detecting unit TEMP ALARM Transmitter temperature is not within the allowable range 45 to 90 C Transmitter temperature is normalized XMTR FAULT Amplifier error Replacement of amplifier Input pressure is 105 or higher of setting range Properly controlled Input pressure is 1 25 or lower of setting range Properly controlled 1 CELL FALUT C5 to C9 are appeared in case of 9 in 6th digit code of FKC 2 Real indication E 1 0 PRINT TIME HH MM E 2 0 PRINT OUT E 3 0 PRINT OUT Set Year Month Date Time Hour Minute DATED YY MM DDO ENT CL gt HHC Indicated when the printer unit is active lt INC gt PAPER FEEDO Paper Feed Printer I PRINT OUT ENDO lt CL gt I I Without Printer Unit
69. re range kPa bar lt psi gt 8 125 130 0 08125 1 3 lt 1 188 19 gt 31 25 500 0 3125 5 lt 4 375 70 gt 187 5 3000 1 875 30 lt 26 875 430 gt 63 Calibration procedure l 1 Make wiring according to the diagram below Connect DC power supply power source digital voltmeter measuring device standard resistance and HHC Hand Held Communicator When current is measured with an ammeter connected to CK and CK terminals the internal resistance of the ammeter should be 12 or less Digital voltmeter Standard resistance Important For communication with the HHC a load resistor of 250Q is necessary 2 Calibration of output circuit D A Calibrate the output circuit with reference to Calibration of output circuit page 20 in AD JUSTMENT 3 Zero span adjustment Refer to Zero span adjustment page 35 in Section 7 4 Accuracy test Apply input pressures in the order of 0 25 50 75 100 75 50 25 and 0 and read output at each input pressure Make sure the difference between each output value and input pressure is within the accuracy rating listed in the table below The voltage values in the table are dependent on use of DC power supply standard resistor 250Q digital voltmeter measuring device Accuracy Measurement category Reference value Accuracy 0 2 Percent display 0 25 50 75 100 0 2 Current measurement mA 4 8
70. s are provided at two places at the inside of terminal box and on the side of conduit connection By any of the methods given below ground the transmitter in compliance with the relevant stipu lation in the standard on explosionproof installation for example grounding resistance 100 Q or less by one of the methods given below In case of intrinsically safe and flameproof installation be sure to use the ground terminal for grounding Grounding of transmitter casing Grounding from ground terminal External grounding terminal 57 8 SPARE PARTS This diagram shows main parts of the differential pressure transmitter pressure transmitter For details contact our office 11A 20A A 24A A A 58 A 1 A 2 A 3 A 5 A 5A A 6 A 9 A 10 A 12A A 13A A 20A A 24A A 31A A 39 A 40 Parts No ZZPFCX4 A010 ZZPFCX4 A020 ZZPFCX4 A030 ZZPFCX4 A050 ZZPFCX4 A051 ZZPFCX4 A052 ZZPFCX4 A053 ZZPFCX4 A054 ZZPFCX4 A054A ZZPFCX4 A05A ZZPFCX4 A061 ZZPFCX1 A091 ZZPFKK1 A101 ZZPFKK1 A102 ZZPFKK1 A103 ZZPFCX4 A121A ZZPFCX4 A123A ZZPFCX1 A122 ZZPFCX4 A121 ZZPFCX4 A123 ZZPFCX4 A132 ZZPFCX4 A133 ZZPFCX4 A134 ZZPFCX4 A135 ZZPFCX1 A200A ZZPFKK1 A240A ZZPFCX1 A310A ZZPFCX2 A390 ZZPFCX1 A400 Part Name Cover Cover Cover ass y Indicator Indicator Indicator Indicator Indicator
71. tances and must be fully observed The signs of prohibition and indication are explained in the following CS PROHIBITION o IN DIC ATION General items which pertain to user s action Installation and Piping Non explosion proof transmitter must not be used in a place with explosive gases to prevent serious accidents such as explosion fire etc A N CAUTION The transmitter is heavy Be careful when handling it The transmitter should be installed in a place that meets the operating conditions shown in DS sheet or this instruction manual nstall the transmitter according to the instruction manual Improper installation may lead to the cause of fall trouble or incorrect operation When installing make sure that the transmitter interior is free from cable chips and other foreign objects to prevent fire trouble or incorrect operation When power is ON do not change the position of the field indicator in an explosion proof area When power is ON do not change the position of the transmission unit in an explosion proof area When power is ON do not change the angle of the indicator Main valve used for piping should be selected with the maximum pressure of the process taken into account piping parts such as main valve etc should be furnished by user If the main valve and other parts do not meet the rating it may result in leakage of gas or liquid which could lead to hazard Pressure pipes t
72. u N S ps DU 5 Es Z7 A Cy Z lt EN Input signal URL NZ 100 Zero elevation Oy Zero suppression gt 100 lt 32 3 2 Span adjustment Change Upper Range Value The measuring range for each transmitter is determined according to its type The span is changed by the external adj screw when the mode setting switch is set at 1 or 6 position 1 Set the mode setting switch to 1 or 6 position 2 Apply standard input pressure corresponding to new Upper Range Value 3 Adjust output to 20 00mA by turning the external adj screw Decrease 4 Then apply input pressure corresponding to new Lower Range Value again and make sure output is 4mA 5 After span adjustment according to above procedure from 3 2 1 to 4 please set mode setting switch to appropriate position important After adjustment the transmitter should be kept energized at about 10 seconds to write mportant the adjustment parameter into memory 4 Damping adjustment If a pulsation of the output current is caused due to flow noise etc it can be attenuated by performing damping adjustment Damping is adjustable in 8 steps The damping constant becomes lager in the order of 0 1 2 3and 4 These damping constant correspond to time constant 0 0 3 0 6 1 2 2 4 4 8 9 6 19 2 seconds for the transmission unit regardless of span The relationship between position of switc
73. uld be used Tightening torque of 7 16 20UNF mounting bolt in an oval flange should be 30 to 40 Nem 3 to 4 kgfem Position of process taps Horizontal main process piping The position of the process tap is determined by the relationship between the condition char acteristics and measuring point of the process fluid Note the following figures when planning and installing the piping Gas measurement Liquid measurement Steam measurement 3 Main process piping Differential pressure source ES Upper E dpa p A 45 0 Lower shl Cs 4 Vs d Differential pressureO Differential pressureO Differential pressureO source is located upper0O Source is located lowerLl source is located upper0O Side of main process piping side of main process piping side of main process piping Within 45 upward fromO Within 45 downwardO Within 45 upward fromO vertical direction from horizontal direction horizontal direction 46 Typical examples of piping Manifold valve Q Flow measurement in case of gas Impulse pipe Place the transmitter above the differential pres Stop valve sure source Process pipe Differencial pressure source orifice Differencial pressure source orifice 2 Flow measurement in case of liquid Place the transmitter below the differential pres Process pipe sure source Stop valve B n Make piping so that gas in the impulse pipe is not Impulse pips delivered to the transmitter and incorporate g
74. w measurement range LRV and URV which conforms to the actual input pressure is dis played When rerange is made at a point other than 0 input the set value PV of that point at display of 3 and press ENT at display of 4 while applying a corresponding pressure In this way the measurement range can be changed to the input corresponding to that pres sure Apply an input pressure required for rerange of URV at display of 6 and press ENT twice The rerange of URV is completed then the measurement range LRV and URV corresponding to the actual input pres sure is displayed When rerange is made at a point other than 100 input the set value PV of that point at dis play of 6 and press ENT at display of while applying a corresponding pres sure In this way the measurement range can be changed to the input cor responding to that pressure new Note The unit of LRV URV at 5 and 8 are displayed in theunit selected by Menu No 4 UNIT 4 2 Zero Adjustment by the external screw Zero point of the transmitter is adjustable by the outside screw with the mode setting switch in the housing set at zero position The figure shown below is an example of Mode setting switch is attached 1 Set the mode setting switch to zero position Mode setting switch Set switch to zero for zero calibration Auf a trifa re Te rn a 2 Apply standard input pressure corresponding to new Lower Range Value

Fujimoto FKK 4 Satellite Radio User Manual

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