Frymaster 8BC Electric Pressure Cooker User Manual
Contents
1. O8 088 SINS8 1940072 enuen sueg pue 5 Frymaster a member of the Commercial Food Equipment Service Association recommends GN using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 8195246 FRYMASTER DOMESTIC WARRANTY WHAT IS COVERED This warranty covers all defects in workmanship and material in all commercial cooking appliances and computer controller equipment manufactured by Frymaster and sold within the domestic United States except as excluded below WHO IS COVERED This warranty covers only the original purchaser of Frymaster commercial cooking appliances and computer controller equipment This warranty is not trans ferable You must have your original sales receipt for warranty coverage WHAT WE WILL DO We will repair or replace the defective appliance component or part Such repair or replacement will be at the expense of Frymaster LLC except that travel over 100 miles or two hours overtime and holiday charges will be at the expense of the purchaser FRYPOT WARRANTY Stainless steel frypots on all fryers except as noted below are warranted against manuf2. Sas 1 EA OND 545 807 1396 807 1308 807 1555 809 0362 807 0878 807 0263 807 0680 807 0070 806 4770 807 0875 810 1202 809 0361 807 1292 812 0994 812 0992 900 7853 823 1820 810 0044 809 0454 809 0096 809 0250 806 5332 WIROO13SP 806 4702 O 106 0371 106 0373 106 0374 Not illustrated COMPONENT Relay 24VDC Holder Fuse Fuse 5 Amp Screw 8 x 1 4 inch Hex Head Block Terminal Terminal Split Transformer 208 240VAC 24VAC Terminal Ground Lug Valve Assembly Solenoid Connector 15 pin Female Contactor 40 Amp 3 Pole Screw 8 x inch Hex Head Fitting Plastic Conduit Conduit 12 inch Plastic 17 inches long Conduit 12 inch Plastic 15 inches long Cover Component Box Box Component Button 7s inch Plug Nut Conduit Screw 6 32 x inch Nut 6 32 Keps Cordset Basket Lift used with 480 120V AC dual voltage units only Wire Assembly 85 Contactor Box Cable 8SMS Controller Controller SSMS CE and non CE with AutoFill and AutoSkim CE and Non CE with AutoFill but without AutoSkim CE and Non CE without Autofill or Autoskim 7 8 7 6 Water Supply Components COMPONENT 806 4770 Solenoid Assembly Autofill 810 1208 Regulator Water Pressure 813 0412 Faucet Double Jointed 826 1132 Kit Faucet Repair conta
3. 2 4 CHAPTER 3 Operating Instructions 3 1 nad ea aR Rie 3 1 3 2 Operating E EU NOM ute S SSD at 3 2 3 3 Shutimp the Cooker gun n E 3 2 3 4 cBolnmsOut the ooKDOb s M SS SS Qa SS a ANa 3 3 CHAPTER 4 Preventive Maintenance 4 1 Daily Preventive Maintenance ordi tiores 4 1 4 2 SMS II Controller Simmer Mode Adjustment 4 2 CHAPTER 5 Operator Troubleshooting 5 1 eese vire MCN pc 5 1 5 2 Operator Troubleshooting ocn bdo 5 2 5 3 Replacing the Controller or Controller Wiring Harness 5 3 54 Replacing Pauses qe 5 4 CHAPTER 6 Service Procedures 6 1 Functional Description of Electric Cookers 8SMS 8BC and 8 6 1 6 2 Accessing Equipment for Servicing cen eti obe tete 6 2 6 3 Replacing Equipment Componetnt s 6 2 6 1 Replacing the Controller Ns Ge D 6 2 6 3 2 Replacing the Transformer Basket Lift Relay Contactor or Solenoid Valve 6 2 033 Replacins the 6 3 6 3 4 Replacing the High Limit Thermostat 6
4. A WARNING Do not use deliming solution to clean these units Use of deliming solution will damage all stainless steel parts A WARNING When cleaning around the element be careful not to bend or otherwise damage the high limit thermostat capillary tube 4 1 4 2 SMS II Controller Simmer Mode Adjustment NOTE The SMS II Controller simmer temperature is adjustable from 185 F to 215 F 1 With the unit in the simmer mode place the tip of a good grade thermometer near the temperature probe and determine the actual water temperature in degrees Fahrenheit If the temperature is within 5 F of the desired simmer temperature nothing more needs to be done If it is not within 5 F of the desired temperature perform Steps 2 through 5 With the unit in the simmer mode open the control panel by removing the screws in the upper corners and tilting the panel out Remove the black rubber plug from the top of the controller housing Using a small flat tipped screwdriver turn the adjusting screw to change the simmer setpoint 1 4 turn will change the setpoint about 10 F You will have to experiment with the direction of rotation to determine which way to turn to raise or lower the temperature Wait at least 5 minutes then recheck actual water temperature Repeat this step until the water temperature is within 5 F of desired temperature Replace the plug in the controller close the control panel and replace the screws removed
5. 3 2 3 3 Toggling Between Fahrenheit and Celsius Temperature Display There are two versions of the SMS Controller one that can be toggled between Fahrenheit and Celsius temperature display and one that cannot To determine which version you have turn the controller off by pressing the ON OFF switch The display will go blank Press the Simmer right thermometer icon switch If Code appears in the display the temperature display can be changed If not the display cannot be changed 1 If Code appears in the display press 1 6 5 8 The display will be toggled from Fahrenheit to Celsius or from Celsius to Fahrenheit 2 Press the Boil left thermometer icon switch to display the cookpot temperature If an F follows the temperature the display is in Fahrenheit if a C follows the temperature the display is in Celsius 3 4 Shutting the Cooker Down Turn the unit off by pressing the Power switch If shutting down at the end of the day drain and clean the cookpot and rinse tank if so equipped and put the cookpot and rinse tank covers in place 3 5 Boiling Out the Cookpot To ensure that the cooker is free of contamination from manufacture shipping or handling during installation the cookpot must be boiled out before first use 1 Close the drain valve and fill cookpot with a solution of cold water and 1 cup of detergent Place the unit into operation see Section 3 2 Press the simmer switch
6. Problem resolved Probable causes are a failed microswitch or a microswitch that is out of adjustment Call FASC 5 3 Replacing the Controller or Controller Wiring Harness 1 Disconnect the cooker from the electrical supply 2 Remove the two screws in the upper corners of the control panel and swing the panel open from the top allowing it to rest on its hinge tabs 3 Disconnect the wiring harness from the back of the computer 4 Disconnect the ground wire from the computer Remove the controller by lifting it from the hinge slots in the frame 5 Reverse the procedure to install a new computer or wiring harness Wiring Harness Connection 5 Ground Wire 5 4 Replacing Fuses 1 Disconnect unit from electrical power and remove the cover from the contactor box located in the left front bottom of the cabinet 2 The 5 amp fuse for the controller is located on the left side of the box The 5 amp fuse for the basket lift is located on the right side of the box Use a fuse puller to remove the blown fuse and install the replacement Basket Lift Fuse Present in 8SMS and 8BC units only Controller Fuse 3 Replace the component box cover being sure t
7. Solenoid valve What is the does not close gt when water problem reaches upper water level sensor Is 24 present at pin 6 of the 15 pin plug Yes Check for shorting of sensor to ground If sensor is not shorted computer has failed Replace Computer has failed Replace Is AutoFill functioning properly No Yes gt Valve has failed Replace of the 15 pin plug No Y Clean sensor with a scouring pad Is AutoFill functioning properly Problem resolved Yes Probable cause is loose broken wiring or damaged sensor No Y Add 1 8 cup baking soda to water and stir Substitute a controller known to be working for suspect controller Is AutoFill functioning properly No Yes Problem resolved 6 12 Technician Troubleshooting Guides Continued If the basket lift motor is activating but the basket lift fails to raise or lower or if its movement is erratic the probable cause is jamming or binding of the basket lift rod Apply a light weight white grease such as Lubriplate to the rod If this does not correct the problem check for a bent or otherwise damaged rod and link and for a loose bellcrank TROUBLESHOOTING THE BASKET LIFT 15 3 Amp fuse in the component box OK No Replace fuse Yes With the basket lift in th
8. wire size refer to the POWER REQUIREMENTS chart at the bottom of this page 1 Ifthe unit is not equipped with an installed power cord open the door and remove the contactor box cover Position the unit to gain access to the rear and remove the lower back panel 2 Insert an appropriately rated power cord into the rear of the contactor box and make connections in accordance with the applicable wiring diagram on the following page Install a strain relief on the power cord and replace the lower back panel and contactor box cover 3 Attach a plug that complies with national and or applicable local codes to the free end of the electrical power cord and plug the unit into an appropriate outlet POWER REQUIREMENTS Use copper wire ONLY suitable for at least 170 F 75 C Amps Minimum Volts Phase Watts per leg Wire Size 200 Single 7400 37 AWG 6 4 1 mm 208 Single 8000 39 AWG 6 4 1 mm 220 Single 7300 34 AWG 6 4 1 mm 230 Single 8000 35 AWG 6 4 1 mm 240 Single 8000 34 AWG 6 4 1 mm 200 3P Delta 7400 22 AWG 8 3 3 mm 208 3P Delta 8000 23 AWG 8 3 3 mm 220 3P Delta 7300 20 AWG 8 3 3 mm 230 3P Delta 8000 21 AWG 8 3 3 mm 240 3P Delta 8000 20 AWG 8 3 3 mm 200 Wye 7400 13 AWG 8 3 3 mm 220 Wye 7300 12 AWG 8 3 3 mm 230 Wye 7400 11 AWG 8 3 3 mm NOTE This equipment is field convertible between single p
9. 4 6 3 5 Replacing Water Level Sensor or the Temperature Probe 6 5 6 3 6 Replacing the Pressure Regulator 6 6 6 3 7 Replacing the Water Paucel aoa dono debe ons iden ac eie Sess ee 6 7 6 3 8 Replacing the Cookpot or Rinse Tank 6 8 6 3 9 Replacing the Basket Lift Motor and Related Components 6 10 Ob DroubleshOOBHBSe o 6 11 64 1 How the Autofill System WOPKS 6 11 6 4 2 How the Water Heating System 6 11 6 4 3 Technician Troubleshooting Guides 6 12 Troubleshooting the Autofill 6 12 Troubleshooting the Basket Lift INED 6 13 Troubleshootme the Controllers os 6 14 Troubleshooting the Contactor 6 15 Troubleshooting the High Limit Thermostat 6 15 Troubleshooting the Temperature Probe eti teet pote nein 6 15 6 5 MATIS E 6 16 CHAPTER 7 Parts List 7 1 PCC OSSONIES bio utet sedi Lena 7 1 Ye B sket Lift Components acca eae 7 2 7 3 7 4 74 and Rinse Tank Components 7 6 7 5 Electrical C
10. Lift 810 0170 Pin 4 inch x Spring Dowel 813 0035 Bushing Bronze 809 0082 Ring Retaining secures bronze bushing 813 0035 in place 900 4266 Angle Bushing Support Not illustrated 7 3 806 9744SP 810 1402 210 9214 809 0266 810 1508 806 4487SP 826 1343 806 4735SP 910 4308 910 7205 823 2609 910 0207 900 7202SP 810 1105 900 7198 900 4334 902 7167SP 912 7167SP 901 7167SP 911 7167SP 900 7201SP 900 4766 900 4351 900 7199SP 900 1536 900 1537 806 5067SP 809 0047 810 0194 810 0374 809 0508 823 1803 900 7156SP 900 7200SP 806 5209SP 823 1714 910 1514 806 4725SP 900 7155SP 900 7277 900 4279SP 900 4280SP 900 7848 Not illustrated ITEM PART COMPONENT Door Assembly does not include handles Handle Wireform Door cannot replace 210 9214 Handle Eurolook Door cannot replace 810 1402 Screw Door Handle Hinge Bracket Door Pin Assembly Door Spring Door Pin Frame Assembly 8SMS Control Panel Blank Control Panel used on rinse tank side of 8SMS Top Cap 8SMS Flue Cap 8SMS Plate Faucet Mounting all models Divider 8SMS Cabinet Magnet Door Post 8SMS Door Shield SSMS Basket Lift Motor Side Right all models Painted Steel Stainless Steel Side Left all models Painted Steel Stainless Steel Panel 8SMS Cabinet Back Panel Basket Lift Upper Access all models Panel Basket Lift Lower Access all models Brace
11. at pin 12 Is 2 3VDC present at pin 13 Yes Yes Controller is OK 6 14 Technician Troubleshooting Guides Continued Before performing the following checks disconnect the unit from the electrical power source and check all wiring connections involved to ensure they are secure Each of the following checks is to be performed with the unit connected to the electrical power supply with the controller on and calling for heat and with enough water in the cookpot to cover the lower water level sensor TROUBLESHOOTING THE TEMPERATURE PROBE TROUBLESHOOTING THE HIGH LIMIT THERMOSTAT Water temperature EDU Water boils in What is the High limit has 5 is too low in No failed Replace simmermoge problemi simmer mode Check for shorted probe circuit Probe voltage at pin 13 should be Approx 1 8VDC 60 F 16 C Approx 2 0VDC 100 F 38 C Approx 2 5 VDC 212 F 100 C Probe resistance should be Approx 552 ohms 60 F 16 C Approx 655 ohms 100 F 38 C Approx 1000 ohms 212 F 100 C Is 24VAC present at the C terminal of the high limit High limit is OK Check continuity of probe Probe is OK Calibrate controller Are readings within specifications No No Probe is shorted Replace TROUBLESHOOTING THE CONTACTOR COIL Probe is open Replace Is 24 present at pin 4 of the 15 pi
12. in Step 1 ELECTRIC COOKERS 8SMS 8BC AND 8 CHAPTER 5 OPERATOR TROUBLESHOOTING 5 1 Introduction This chapter provides an easy reference guide to the more common problems that may occur during the operation of this equipment The troubleshooting guides in this chapter are intended to help you correct or at least accurately diagnose problems with the equipment Although the chapter covers the most common problems reported you may very well encounter a problem not covered In such instances the Frymaster Technical Service Department will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Never overlook the obvious Anyone can forget to plug a cord into a receptacle or open the valve on the water supply line Don t assume that you are exempt from such occurrences Most importantly try to establish a clear idea of why a problem has occurred Part of your corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections while you re at it If a fuse continues to blow find out why Keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Some of the troubleshooting actions recommen
13. off power to the element when the element temperature reaches 400 15 F On units equipped with the Autofill option a logic circuit in the controller automatically opens a solenoid valve on the water supply line if the upper water level sensor is not grounded by contact with the water in the cookpot When the Power switch is pressed if the water level is below the upper water level sensor water is automatically added to the cookpot When sufficient water has been added to cover the heating element the unit automatically enters the BOIL mode and remains there unless the operator presses the SIMMER mode switch or turns the unit off When the water level in the cookpot contacts the upper water level sensor the solenoid valve in the water supply line closes On units equipped with the Autoskim automatic skimming option when the Skim switch is pressed a logic circuit in the controller automatically opens the solenoid valve in the water supply line for three seconds every minute until the option is turned off by again pressing the Skim switch The operator enters a specified cooking time by pressing the number pads on the controller When the Start switch is pressed the controller begins to count down to zero When the controller times out an alarm sounds briefly then the timer reverts to the last time entered On units equipped with basket lifts 85 or 8BC when the Start switch is pressed to start the cooking cycle logic circuits in th
14. possible to the brass nut Thread one set of leads into the component box and connect them to the contactor block in accordance with the notes made in Step 3 or the wiring diagram on the door NOTE The leads are numbered to facilitate making proper connections Repeat this step for the remaining set of leads Replace the cover on the component box being sure to reconnect the ground wire Reinstall any drain plumbing components that were removed and reconnect the unit to the electrical power supply 6 3 4 Replacing the High Limit Thermostat 1 2 Drain the cookpot and disconnect the cooker from the electrical power supply Cut the metal wire ties securing the thermostat body to the element Open the control panel by removing the screws in each upper corner Mark and then disconnect the two leads connected to the thermstat terminals Mark and disconnect wires from the thermostat terminals Remove the two screws securing the d thermostat to the mounting bracket LN L Loosen the small compression nut then unscrew the large fitting from the cookpot 6 4 10 11 12 Loosen the small compression nut then unscrew the large fitting from the cookpot Remove the two screws securing the thermostat to the mounting bracket NOTE It is not necessary to remove the bracket Pull
15. rinse tank up and out of the cabinet 8 Recover the components from the failed cookpot or rinse tank and install on the replacement cookpot or rinse tank 9 Reverse steps 1 through 10 to complete the procedure 6 9 6 3 9 Replacing the Basket Lift Motor and Related Components 1 Disconnect the unit from the electrical power supply and dismount the basket lift arm Attach a pair of Vise Grip pliers or a similar locking device to the basket lift rod where it protrudes from the cabinet to prevent it from sliping back down into the cabinet when the basket lift link is disconnected from the bellcrank 2 Remove the lower basket lift access panel 3 Mark and disconnect the wires attached to the microswitch Disconnect the white motor wire at the inline connector Cut wire tie if present and carefully push all wires back into the cabinet through the holes in the motor mount 4 Remove the four slot head screws that secure the motor mount assembly into the cabinet 5 Disconnect the basket lift link from the bellcrank and remove the motor mount assembly from the cabinet 6 Remove the failed component as shown in the illustration below and install the replacement component 7 Complete the procedure by reversing steps 1 5 6 10 6 4 Troubleshooting 6 4 1 How the Autofill System Works The heart of the automatic filling AutoFill system is a normally closed solenoid valve that opens when 24VAC is applied When the c
16. with legs by screwing the legs out approximately 1 inch then adjusting them so that the unit is level For units equipped with casters there are no built in leveling devices The floor where the unit is to be installed must be level 3 Install the basket lift arm on units so equipped on the lift rod located at the top rear of the cabinet so that the basket lift roller guides the lift arm NOTE Some adjustment of the roller may be necessary for free movement of the basket lift arm 4 Connect the water hose to the fitting at the rear of the unit A DANGER The maximum allowable incoming water pressure for all units is 80 PSI 5 6 kg cm 551 6 kPa The maximum allowable incoming water temperature for all units is 180 F 82 NOTE Either hot or cold water may be connected to the unit However connecting hot water will minimize the time required to bring the unit to boil when filling with fresh water NOTE Jn order for the water level sensors to work properly a certain amount of mineral content in necessary in the water For that reason purified deionized or highly filtered wa ter should not be used 5 Connect the desired drain plumbing to the drain valve 2 2 2 4 Connecting to the Electrical Power Supply DANGER This unit must be connected to the voltage and phase specified on the rating and serial number plate located on the inside of the equipment door To determine the appropriate
17. 4 and allow the solution to simmer for at least 1 hour p UO After the solution simmers for 1 hour turn the unit off and add cold water until the solution is cool Drain the solution and clean the cookpot thoroughly with a solution of dishwashing deter gent and hot water NOTE Do not use deliming solution to clean these units Use of deliming solution will damage all stainless steel parts A WARNING When cleaning around the elements be careful not to bend or otherwise damage the high limit thermostat capillary tube 5 Rinse the cookpot at least twice by filling with clean water and draining Dry the cookpot thor oughly with a clean dry towel 6 For units equipped with a rinse tank clean the tank with a solution of dishwashing detergent and hot water Drain the tank and dry it thoroughly with a clean dry towel 3 3 ELECTRIC COOKERS 8SMS 8BC AND 8 CHAPTER 4 PREVENTIVE MAINTENANCE 41 Daily Preventive Maintenance It is normal for a coating of starch to form on the elements sensors and temperature probes during operation If the coating is allowed to build up it will adversely affect the operation of the equipment The preventive maintenance routines below should be performed at least daily to keep your equipment functioning at peak efficiency The cookpot and rinse tank especially the water level sensors temperature probe and element may require more frequent cleaning depending upon
18. 8SMS Cabinet Top Bracket Top Half Pot Hold Down all models Bracket Top Half Pot Hold Down all models Guide Assembly Basket Lift all models Nut Cap Roller Spacer Bolt 14 20 x 14 inch Bracket Channel Base Side all models Channel 8SMS Base Front and Rear Pad Assembly Leg or Caster Mounting all models Flue Cap 8BC 8C Top Cap 8BC 8C Frame 8BC 8C Control Panel Panel 8BC 8C Cabinet Back Stiffener Cabinet Side all models Brace 8BC 8C Cabinet Top Channel 8BC 8C Base Front and Rear Shield 8BC 8C Vapor 7 5 7 4 Cookpot and Rinse Tank Components ITEM PART COMPONENT 810 0698 Cookpot 85 5 8 8 810 1697 Block Probe 826 1081 Kit Probe Block old style with pins and cover 823 2791 Cover Probe Block 823 1942 Cover Probe old style with holes for pins 823 1920 Sensor Lower Water Level approximately 7 inches long 823 1921 Sensor Upper Water Level approximately 44 inches long 809 0193 Washer 14 inch Nylon used on water level sensors 807 0037 Tab Push on Male used on water level sensors 810 0713 Nozzle Spray 910 1804 Bracket Temperature Probe Retaining 809 0357 Screw 6 x inch used to secure sensors and probe bracket in place 806 4764 Temperature Probe with connectors 816 0113 Gasket Overflow Drain 900 1537 Bracket Pot Hold Down Bottom 809 0256 Nut 10 32 Keps Hex 823 1711 Drain Overfl
19. E THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find safety notations enclosed in boxes similar to the ones illustrated below and on the following page A CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in malfunction of your equipment 1 1 WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your equipment and which may cause your equipment to malfunction DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage or malfunctioning of your equipment 1 3 Equipment Description Frymaster Electric Cookers are specifically designed to deliver high volumes of cooked or blanched food automatically Model Comparison 8SMS The Spaghetti Magic System features an 8 kilowatt cooker and rinse tank combination The 8 7 gallon 33 liter cooker is equipped with a programmable computer that controls water temperature water level and cooking times A swing away water faucet is standard Its automatic basket lift system submerges and extracts either bulk or individualized portions of pasta according to times programmed by the operator Options include automatic water filling AutoFill and starch skimmin
20. NAN ON 3svHd 319NIS Ost t NOLLO3NNOO 971313 3SVHd 3 19NIS 09 NOILOANNOO 01913 v ASWHd 98 091 NOLLO3NNOO 91915 AYIM ASWHd NOILVYNSISANOO ADVLIOA 061 087 02970508 JHL OL SONIGVSY TIV ans 1 TOYLNOD AVTBUA OQ 1L OLEI sukai 13 78 3HLNO 440 291130678 ON N3HM 9NITIIA ON 12 3OVLIOA ON GAST aunsvaN LON OG 01 6 8 9 S LLOLEL N3HMSLTOA 0 yosnas 2992 H31VM QVE THAOLAY IVNOLLdO OWA ve HOLOVINOO 987 3NI NI NOILOANNOO 47814 HOLIMS 3UIM 3SVHd Kan OVA o YINWHOJSNVHL Iud NITE nos owave avol YOLOW YOLOANNOO 5 OVA 01 6 17 ELECTRIC COOKERS 8SMS 8BC AND 8 CHAPTER 7 PARTS LIST 7 1 Accessories 810 2112 Basket Hanger Wire Form 809 0171 Basket Hanger Screw 803 0155 Holder Portion Cup 803 0018 Cup Portion 823 1662 Basket Bulk Produ
21. NC BOCA AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION A DANGER IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND SERVICE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT A DANGER FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE COMPUTERS FCC This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada A DANGER THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER AND OR BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM Operation installation and servicing of this product could expose you to airborne par
22. No y Probable cause is a failed shorted temperature probe Call FASC 5 5 Operator Troubleshooting Guides Continued WATER TEMPERATURE IS TOO LOW IN SIMMER MODE Adjust controller in accordance with procedure in Chapter 4 Did water reach correct temperature Yes Problem resolved No Substitute the controller known to be working fo the suspect controller and attempt to operate unit 15 a controller known to be working available Did water reach correct temperature Problem is a failed controller Yes Order replacement from FASC or distributor No Probable cause is open temperature probe or loose probe wire Call FASC 5 6 Operator Troubleshooting Guides Continued BASKET LIFT DOES NOT FUNCTION CORRECTLY Did the basket lift function at all No Y Check the right side 5 amp fuse Replace if blown then attempt to operate unit Did the basket lift function Yes correctly No Does the basket lift travel Yes up and down constantly No If the basket lift works sometimes but not always the probable causes are a loose bell crank or a loose microswitch Call FASC If the movement of the basket lift is jerky or noisy lubricate the lifter rod with a light weight lubricant if this does not correct the problem call FASC
23. Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the booklet How to Identify and Resolve Radio TV Interference Problems helpful It is prepared by the Federal Communications Commission and is available from the U S Government Printing Office Washington DC 20402 Stock No 004 000 00345 4 2 1 2 2 Caster Leg Installation Depending upon the specific configuration ordered your unit might have been shipped without in stalled casters or legs If casters or legs are installed you may skip this section and proceed to Sec tion 2 3 Pre Connection Preparations If your unit requires the installation of casters legs install them in accordance with the in structions included in your accessory package 2 3 Pre Connection Preparations After the unit has been positioned in the area where it will be used ensure the following have been accomplished before connecting the unit to the electrical power source 1 This equipment must be stabilized by installing restraining chains on units equipped with casters or anchor straps on units equipped with legs Follow the instructions shipped with the casters legs to properly install the chains or straps 2 Levelunits equipped
24. RIBUTOR Clean the water display when unit was turned on No Y Disconnect unit from electrical power Check the left 5 amp fuse in component box Replace fuse if blown then attempt to operate Did unit begin to fill Yes Problem resolved No Y Probable causes are shorted upper water level sensor failed level sensors Did unit begin to fill No Is another controller known Yes to be working available No Problem is beyond the scope of operator troubleshooting Call FASC Substitute the controller known to be working for the suspect controller and attempt to operate unit water solenoid or loose damaged wiring Call FASC No 5 2 Did unit begin to fill Yes Problem is a failed controller Order replacement from FASC or distributor Operator Troubleshooting Guides Continued ON UNIT WITH AUTOFILL WATER DID NOT SHUT OFF WHEN COOKPOT WAS FULL Clean the water level sensors Did the water Yes Problem resolved stop No Add 1 8 of baking soda to the water in the cookpot and stir Mineral content of water is insufficient for water sensor to Yes ground Whenever cookpot is refilled add 1 8 cup of baking soda Did the water stop No Probable causes are a loose or damaged wir
25. acturing defects and or weld seam failure for the lifetime of the fryer parts and labor except after one year the warranty is limited to replacement parts Stainless frypots for models listed below are warranted for the length of time indicated 1 Year 5 Years 7 Years 10 Years All Cold Rolled GF14 GF40 H55 Effective Pasta Systems May 1 1998 Gas and Electric Gas Protector Rethermalizer Water Bath Station Gas and Electric H55 and gas Protector combustion chamber infrared burners and structural components to mount the burners warranted against defective material or workmanship for 7 years parts and labor FENWAL THERMOSTATS Warranted for two years parts and labor except after one year the warranty is limited to replacement parts OTHER PARTS All other parts components are warranted for one year from the date of purchase parts and labor SHORTENING DISPOSAL UNIT Warranted for 90 days parts and labor In addition the pump is warranted for one year parts only REPLACEMENT PARTS Parts 90 days no labor Mild steel frypot 90 days no labor Stainless Steel frypots 1 year 90 days labor Computers 1 year no labor HOW TO GET SERVICE Contact our Authorized Service Agent to obtain warranty service To find the name and location of the nearest ASA call your dealer or call the Frymaster Service Hotline 800 551 8633 You can also go to the Frymaster website www frymaster com click on Service click on Locator key in
26. aster equipment is intended for use by qualified and or authorized personnel only as defined in Section 1 5 installation and service on Frymaster equipment must be performed by qualified certi fied licensed and or authorized installation or service personnel as defined in Section 1 5 1 2 1 5 Definitions QUALIFIED AND OR AUTHORIZED OPERATING PERSONNEL Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals or firms corporations or companies that either in person or through a representative are engaged in and are responsible for the installation of electrical appliances Qualified personnel must be experienced in such work be familiar with all electrical precautions involved and have complied with all requirements of applicable national and local codes QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who are authorized by Frymaster to perform service on Frymaster equipment authorized service personnel are required to maintain a complete set of service and parts manuals and to stock a prescribed minimum amount of Frymaster parts Failure to use qualified service perso
27. be helpful to remove the drain plumbing below the drain valve to better access the interior of the component box 3 On the component to be replaced make a note of the wiring connection points 4 Disconnect the wires and remove the failed component see illustration on next page Install the replacement component and reconnect the wiring in accordance with the notes made in Step 3 or with the wiring diagram on the door of the unit 5 Replace the component box cover being sure to reconnect the ground wire Replace any drain plumbing components that were removed and reconnect the cooker to the electrical power supply 6 2 NOTE This is a composite drawing for illustrative purposes only It shows all parts that may be mounted in the component box Depending upon the specific configuration of a particular unit the actual parts present will vary NOTE Refer to the following wiring diagrams for wiring connections 8050377J 208V through 230V 8SMS 8BC 8C 8050462C 480V 120V 8SMS 8BC 8C Basket Lift Relay 88MS 8BC only Contactor Block all units P Ah Lift Wiring Conduit 88MS and 8BC only po Elemen Wiring Conduit all units ie cose Wiring Harness Connecting Plug all units Transformer all units 120V Power Cord 480V 120V units only Solenoid Valve units with Autofill Autoskim only Terminal Block all un
28. crew securing the connecting strip Remove screw in each Remove screw from corner and remove top cap connecting strip Remove screws Loosen screws in top of bracket Remove Keps nuts At the rear of the unit disconnect the incoming water lines and any attached quick disconnect fittings from the nipples protruding from the upper access panel Remove the panel and disconnect the water level sensor and temperature probe leads If the cooker is equipped with the Autofill feature disconnect the Autofill water line at the frypot end Remove Keps nuts to disconnect the sensor leads Disconnect incoming water lines from nipples Disconnect Autofill water line at this fitting Mark the wiring harness leads and Remove these two screws and disconnect the probe leads at the remove the access panel push on connectors 5 If the unit is equipped with a pressure regulator disconnect the regulator from the water line at the outlet side Disconnect at this compression fitting 6 Remove the screws securing the fluecap assembly to the back panel of the cabinet and remove the assembly from the unit On 8SMS units remove the connecting strip disconnected in Step 4 Remove the screws securing the flue cap to the back panel of the cooker 7 Using an assistant lift the cookpot or
29. ct 803 0167 Rack Basket Support 910 2545 Strainer 806 3811 Legs Package of 4 Adjustable 810 0357 Caster w Brake 810 0356 Caster w o Brake 826 1113 Kit Leg Caster Mounting 1 kit required per leg or caster 826 1095 Kit Anchor Strap for use w Cookers equipped with legs 826 0900 Kit Chain Restraint for use w Cookers equipped with casters 803 0234 Brush Probe Cleaning 823 2608 Connecting Strip 85 5 Not illustrated Qro S DO oo l A tU amp RUI 7 2 Basket Lift Components ITEM PART COMPONENT 809 0127 Screw 4 20 x inch Round Head 810 0192 Rod Basket Lift 823 1840 Arm Basket Lift 900 7226 Enclosure Basket Lift 809 0050 Nut 8 32 Hex Head Motor Basket Lift 807 0107 120 VAC 807 0108 240VAC 920 3095 Mount Basket Lift Motor 809 0049 Nut 6 32 Hex Head 812 0138 Insulation Paper 807 0240 Microswitch BA 2RV22 D6 807 0124 Bushing Plastic 809 0194 Washer 5 16 inch SAE Flat 810 0220 Spacer Tubular 809 0203 Washer 2 inch Nylatron 809 0155 Screw Leveling 809 0063 Nut inch Jam 809 0196 Washer SAE Flat 810 0052 Bellcrank 809 0480 Setscrew 4 28 x inch secures Bellcrank to motor shaft 809 0097 Screw 6 32 x l inch Slotted Truss Head 809 0113 Screw 8 32 x 1 inch Slotted Truss Head 810 0172 Button Plug 809 0076 Nut 4 20 Expansion 809 0134 Screw 4 20 x 1 inch Round Head 920 3190 Link Basket
30. ded in this chapter involve removing suspect controllers and substituting controllers that are known to be good Whenever this is indicated refer to Section 5 3 Refer to Section 5 4 for instructions on replacing fuses If you have doubts as to the proper action to take do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance Before calling a servicer or the Frymaster HOTLINE 1 800 551 8633 e Verify that electrical cords are plugged in and that circuit breakers are on e Verify that water supply valves are open and that drain valves are fully closed A DANGER Hot water can cause severe burns Never attempt to move a cooker containing hot water or to transfer hot water from one container to another A DANGER Use extreme care when performing electrical circuit tests Live circuits will be exposed A WARNING Inspection testing and repair of electrical components should be performed only by qualified service personnel The equipment should be unplugged when servicing except when electrical tests are required 5 2 Operator Troubleshooting Guides 5 1 ON UNIT WITH AUTOFILL COOKPOT DID NOT FILL WHEN UNIT WAS TURNED ON WATER SUPPLY TO UNIT VERIFIED TO BE ON Did anything appear in controller Yes NOTE IF AUTOFILL WORKS BUT AUTOSKIM DOES NOT PROBLEM IS A FAILED CONTROLLER ORDER REPLACEMENT FROM FASC OR DIST
31. e UP position is 13 17VDC present at pin 10 of 15 pin plug 0 volts if in DOWN position Probable cause is a failed controller Yes With the basket lift in the UP position is 13 17VDC present at relay terminal A 0 volts if in DOWN position Probable cause is failed loose wiring Yes With the basket lift in the UP position is line voltage present at the NC lower terminal of the microswitch middle terminal if in DOWN position Probable cause is a failed relay Yes With the basket lift in the same position as for the previous check is line voltage present at the Common upper terminal of switch Probable cause is a failed switch Yes Probable cause is a failed motor 6 13 Technician Troubleshooting Guides Continued TROUBLESHOOTING THE CONTROLLER Are the fuses in the component box OK No Replace fuse Yes Is 24 present on transformer secondary Is 24VAC present at pin 1 Replace transformer Yes Is 24VAC present at pin 4 when off and zero VAC when calling for heat Is 24VAC present at pin 6 when not filling and is pin 6 grounded when filling Replace controller On 8SMS and 8BC units is 13 17VDC present at pin 10 when lift is in UP position and zero VDC when lift is in DOWN position On 8SMS and 8BC units is 13 17VDC present
32. e controller activate the basket lift motor lowering the baskets into the cookpot As the motor drives the basket lift down a roller activated switch loses contact with the bellcrank cam attached to the motor and power to the motor is cut When the controller times out logic circuits reverse the switch positions so that the motor circuit is again completed and the motor is restarted raising the baskets from the cookpot At the fully raised position the roller switch again makes contact with the cam cutting power to the motor and stopping the lift in the up position 6 1 6 2 Accessing Equipment for Servicing A DANGER Moving this equipment while it is filled with hot water may cause spilling or splattering of the hot water Always drain the cookpot before attempting to relocate this equipment for servicing 1 Disconnect the unit from the electrical power supply and from the water supply 2 Remove any attached restraining devices 3 Relocate the unit for service accessibility 4 After servicing is complete reconnect the unit to the water supply reattach restraining devices and reconnect the unit to the electrical power supply 6 3 Replacing Equipment Components 6 3 1 Replacing the Controller See Section 5 4 6 3 2 Replacing the Transformer Basket Lift Relay Contactor or Solenoid Valve 1 Drain the cookpot and disconnect the cooker from the electrical power supply 2 Remove the cover from the component box It may
33. e cookpot these units are equipped with a low water level sensor that must be grounded by contact with the water in the cookpot before the control circuitry will apply power to the elements Starch or lime build up on the low water level sensor may keep the ground from forming therefore always make sure the sensor is clean and its lead is firmly connected NOTE Do not use deliming solution to clean these units Use of deliming solution will damage all stainless steel parts The units will not operate with distilled water since pure water is non conductive In order for the ground to form there must be some mineral content in the water If highly filtered or purified water is used add of baking soda to the water each time the cookpot is emptied and refilled In addition to the low water level sensor discussed above the water heating system has five more parts the high limit thermostat the temperature probe the contactor block the element and the controller The high limit thermostat functions as a normally closed switch If the water in the cookpot falls below the low water level sensor but the sensor remains grounded for whatever reason the high limit switch will open when the element temperature reaches 400 F 15 204 C 9 cutting off power to the contactor coil and thus to the element The temperature probe is used only when the unit is in the simmer mode When the operator selects the simmer mode logic circuits in the co
34. e on the upper water level sensor a failed water solenoid or a failed upper water level sensor Call FASC 5 3 Operator Troubleshooting Guides Continued WATER WILL NOT BOIL COOKPOT VERIFIED TO BE FULL OF WATER WITH BOIL MODE SELECTED i e left indicator is lit Probable causes are a failed element failed contactor or loose damaged wiring Call FASC Is heating indicator small dot in LED lit Is water heating at all Yes Yes Substitute the controller known to be working for the suspect controller and attempt to operate unit 15 a controller known to be working available Problem is a failed controller Did water boil Yes Order replacement from FASC or distributor Problem is beyond the scope of operator troubleshooting Call FASC Operator Troubleshooting Guides Continued WATER BOILS IN SIMMER MODE Adjust controller in accordance with procedure in Chapter 4 Did boiling Yes Problem resolved stop No Substitute the controller known to be working for the suspect controller and attempt to operate unit 15 a controller known to be working available No Y Problem is a failed controller Yes Order replacement from FASC or distributor Problem is beyond the scope of operator troubleshooting Call FASC Did boiling stop
35. ect the equipment carefully for visible or concealed damage See Shipping Damage Claim Procedure in Chapter 1 NATIONAL CODE REQUIREMENTS This equipment is to be installed in compliance with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration ELECTRICAL GROUNDING REQUIREMENTS electrically operated appliances must be grounded in accordance with all applicable national and local codes A wiring diagram is located on the inside of the equipment door Refer to the rating plate on the inside of the door for proper voltages FCC COMPLIANCE The user is cautioned that any changes or modifications to Frymaster computers not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Frymaster computers have been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC rules While these devices are verified as Class A devices they have been shown to meet the Class B limits These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications
36. el sensor Remove the retaining screw from the sensor flange and pull the sensor from the probe Disconnect incoming Remove its Keps nut to disconnect block water lines from nipples the lead If replacing the temperature probe Mark the wiring harness leads and disconnect the probe leads at the Remove the screws from the probe bracket Remove these two screws push on connectors and push the probe out the back of the probe and remove the access panel block 6 5 4 Ifreplacing a water level sensor a Disconnect the lead by removing the keps nut holding it in place b Remove the screw in the sensor flange c Carefully pull the failed sensor from the probe block and replace with the new sensor d Reattach the lead and reverse Steps 1 3 to complete the procedure 5 Ifreplacing the probe a Mark the wiring harness leads and disconnect them from the probe leads at the push on connectors b Remove the two screws in the probe bracket c Carefully pull the probe from the probe block and replace with the new probe d Reattach the leads and reverse Steps 1 3 to complete the procedure 6 3 6 Replacing the Pressure Regulator 1 Drain the cookpot and disconnect the cooker from the electrical power supply 2 Turn off or disconnect the water supply to the cooker Disconnect the incoming water line where it connects to the cooker 3 Atthe rear of the unit remove the tw
37. g AutoSkim The AutoFill feature maintains the cookpot water level approximately 1 inch 32mm below the overflow drain The AutoSkim feature sprays water onto the surface of the water forcing starch to the overflow drain This eliminates loss of cooking time associated with removing excess starch buildup It also keeps the cooking water at the optimum level by replacing water evaporated during the cooking process The AutoSkim function also saves energy since there is no need to reheat a refilled cookpot The cookpot is safeguarded against over filling and boilover by a large overflow drain SD following the model designation indicates a stainless steel cookpot and door and an enameled cabinet SC following the model designation indicates all stainless steel components 8BC amp 8C These standalone cookers are essentially the same as the 8SMS but without the built in rinse tank 8BC models have an automatic basket lift and optional automatic water filling and starch skimming C models have no basket lifts and no automatic water filling and starch skimming options The cookpot in both is safeguarded against over filling and boilover by a large overflow drain SD following the model designation indicates a stainless steel cookpot and door and an enameled cabinet SC following the model designation indicates all stainless steel componentes 1 4 Installation Operating and Service Personnel Operating information for Frym
38. hase and three phase 2 3 FIELD CONNECTION WIRING DIAGRAMS SINGLE PHASE SINGLE PHASE NO NEUTRAL FIELD CONNECTION FIELD CONNECTION FROM FROM TRANSFORMER TRANSFORMER FROM TRANSFORMER FROM TRANSFORMER 3 PHASE 3 WIRE DELTA 3 PHASE 4 WIRE WYE FIELD CONNECTION FIELD CONNECTION FROM TRANSFORMER FROM TRANSFORMER FROM TRANSFORMER 2 4 ELECTRIC COOKERS 8SMS 8BC AND 8 CHAPTER 3 OPERATING INSTRUCTIONS p 1 2 5 4 5 67 8 9 o nos pm 2 Skim Switch w Autoskim only Timer Start Switch Simmer Mode Switch Simmer Mode Indicator Numeric Keypad Boil Mode Indicator Boil Mode Switch Power Switch LED Display 3 1 Introduction The Spaghetti Magic Controller allows the operator to specify a specific cook time in minutes and seconds then initiate a cooking cycle This controller is available in three different configurations The standard configuration has both automatic filling Autofill and automatic skimming Autoskim features Options include Autofill only or neither Autofill or Autoskim On units configured with the Autoskim feature the operator may activate or deactivate the feature as desired When in the BOIL mode the heating element is energized at all times It is used when act
39. ins two valve assemblies 900 2114 Tube Copper Water Supply 910 2496 Tube Stainless Steel Autofill 813 0302 Elbow Brass inch Tube to 14 inch NPT w Compression Nut 813 0448 Elbow Brass inch x 90 NPT 813 0473 Nipple Brass inch x 4 inch NPT 813 0449 ee Brass 4 inch NPT 813 0471 Nipple Brass inch x 1 5 inch NPT 809 0444 10 Hex Head Jam 816 0114 Gasket Spray Nozzle 810 0713 Nozzle Spray 826 1135 Kit Non Autofill to Autofill Conversion Not illustrated LD THIS PAGE INTENTIONALLY LEFT BLANK Frymaster ant OWOC Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 Tech Support 1 318 219 7135 SERVICE HOTLINE 819 5246 PRINTED IN THE UNITED STATES 11
40. its Basket Lift Fuse and Holder 8SMS 8BC only System Fuse and Holder all units 6 3 3 Replacing the Element 1 Drain the cookpot and disconnect the cooker from the electrical power supply 2 Remove the cover from the component box It may be helpful to remove the drain plumbing below the drain valve to better access the interior of the component box 3 Make a note of where the leads are connected to the contactor block Si he high limi then disconnect the leads this leg with two metal wire ties 4 Cut the wire ties on the fiberglass insulation and remove the insulation from the element leads 5 Cut the metal wire ties that secure the high limit thermostat to the element being careful not to bend the thermostat Standoff 6 Remove the brass nuts from the element legs and carefully pull the failed element from the cookpot 10 11 Position the replacement element in the cookpot with the standoffs on the bottom of the cookpot and thread the element leads through the Teflon washers recovered from the failed element Secure the element in place with the nuts removed in Step 5 Install two metal wire ties to secure the high limit thermostat against the inside of the left leg of the element Thread each set of element leads through the fiberglass insulation removed in Step 4 and secure the insulation in place with a wire tie as close as
41. n plug when controller is calling for heat Is button in the center of the contactor block depressed No Contactor coil has failed Replace Yes Yes Contactor coil is OK Element has failed Replace Probable cause is failed controller Wiring Diagrams 6 5 160508 319NIS 15 ONILVH3dO HALNdNOOD JHL OL SONIQV3H TV 8 13758 N3HM IOHLNOO YALNdWOD 3 SQA LL OLEH dW3L NMOG SI L3 SV8 H3IVM 011 N3HM 51 0 NO SNITII3 LON 131 1 N3HM OVAvZ 330 N3HM SLIOA H31VM SNITIIJ SNILV3H N3HM a Pe 39VL 10A ON 2012 N3HM 3unsvaw ON N3HM 3OV L10A ON lo BYNLVHSdWAL as ON 1v3H ON woo 10 4 7 7 7 NOILISOd NMOHS 1511 1 TWNOILdO Z 6 Va 7 WE w 4 e eo tm Si e 6 8 9 S v L A HOSN3S HalvM HOIH OVA 1109 HOLOVINOO HOSN3S 1 oe 1 TWNOILdO 58 491 NOILISOd 94 99 dINVS o 08 o Da NOILOANNOO 91313 WVYL
42. nnel will void the Frymaster Warranty on your equipment A list of Frymaster Factory Authorized Service Centers FASCs is included with the equipment when it is shipped from the factory 1 6 Shipping Damage Claim Procedure Your Frymaster equipment was carefully inspected and packed before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the equip ment for transport What to do if your equipment arrives damaged 1 File a claim for damages immediately regardless of the extent of damages 2 Inspect for and record all visible loss or damage and ensure that this information is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage that was unnoticed until the equipment was unpacked should be recorded and reported to the freight company or carrier immediately upon discovery A concealed damage claim must be submitted within 15 days of the date of delivery Ensure that the shipping container is retained for inspection FRYMASTER DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT 1 3 ELECTRIC COOKERS 8SMS 8BC AND 8 CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Installation Requirements PROPER INSTALLATION IS ESSENTIAL FOR EFFICIENT TROUBLE FREE OPERATION OF YOUR COOKER ANY UNAUTHORIZED ALTERATIONS MADE TO THIS EQUIPMENT WILL VOID THE FRYMASTER WARRANTY Upon arrival insp
43. ntroller monitor the temperature of the water and cycle power to the element on and off to maintain the temperature at the setpoint programmed into the controller 6 11 The contactor block is the terminal block to which the element leads are connected and where actual contact is made between the leads and the line voltage Built into the contactor block is a coil electronic switch that closes when a ground for the 24VAC from the transformer is supplied by the controller calling for heat When it closes contact is made between the incoming line voltage and the element leads The element is a resistive heating device That is when voltage is applied to the element the element gets very hot due to its resistance to current flow through it The heat generated is transferred directly to the water in which the element is immersed The controller is the interface between the operator and the other components of the equipment In the water heating system its function is to control the application of line voltage to the heating element via the contactor coil Troubleshooting the water heating system consists of checking the above components for proper operation as detailed in the troubleshooting diagrams on the next page 6 4 3 Technician Troubleshooting Guides Solenoid valve does not open when wateris below upper water level sensor Is 24VAC present at pin 6 TROUBLESHOOTING THE AUTOFILL SYSTEM
44. o reconnect the ground wire with the upper left screw 5 8 ELECTRIC COOKERS 8SMS 8BC AND 8 CHAPTER 6 SERVICE PROCEDURES 61 Functional Description of Electric Cookers 8SMS 8BC and 8 Electric Cookers 8SMS 8BC and 8C contain an extruded stainless steel cookpot that holds 8 7 gallons 33 liters of water The water in the cookpot is heated by an 8 kilowatt element at the bottom of the pot The solid state SMS II Spaghetti Magic controller controls electrical power to the element The 8SMS also has an 8 7 gallon 33 liter rinse tank On units without the Autofill automatic filling option when the controller is turned on by pressing the Power switch logic circuits in the controller check for water in the cookpot by looking for a grounded low water level sensor The sensor is grounded by contact with the water in the cookpot If the sensor is grounded the controller automatically enters the BOIL mode supplying continuous power to the element If the operator selects the SIMMER mode logic circuits in the controller monitor the temperature of the water and cycle power to the element on and off to maintain the temperature at the simmer mode setpoint See Section 4 2 in Chapter 4 for instructions for adjusting the simmer mode setpoint The cooker also has a high limit safety If the water in the cookpot falls below the low water level sensor but the sensor remains grounded for whatever reason the high limit switch will open cutting
45. o screws securing the access panel in place and pull it back over the water lines sufficiently to allow access to the connections inside Disconnect incoming water lines from nipples Loosen this compression fitting Remove these two screws and remove the access panel Loosen this compression fitting 4 At the regulator loosen the compression fitting on the water line to the solenoid valve Loosen the compression fitting at the faucet inlet manifold Remove the regulator from the unit 5 Recover the fittings from the failed regulator and install them on the replacement using thread sealer on all connections 6 Reverse Steps 1 4 to reinstall the regulator being sure to apply thread sealer to all connections 7 Adjustthe regulator to not more than 40 PSI 2 8 Kg cm 275 79 kPa 6 6 6 3 7 Replacing the Water Faucet 1 Drain the cookpot and disconnect the cooker from the electrical power supply 2 Turn off the water supply to the cooker 3 Disconnect the incoming water lines at the nipples that protrude from the holes in the upper access panel If necessary remove any quick disconnect fittings that would prevent the access panel from being removed Remove the two screws securing the access panel in place and remove the panel see illustration above 4 If the cooker is equipped with a pressure regulator disconnect the regulator by loosening the compres
46. omponents and Controllers usted eere 7 8 76 Water Supply Components iesin tI aet 7 9 ii ELECTRIC COOKERS 8SMS 8BC AND 8 CHAPTER 1 GENERAL INFORMATION 11 Parts Ordering and Service Information In order to assist you as quickly as possible the Frymaster Factory Authorized Service Center FASC or Service Department representative requires certain information about your equipment Most of this information is printed on a data plate affixed to the inside of the door Parts orders may be placed directly with your local FASC or distributor Included with cookers when shipped from the factory is a list of FASCs If you do not have access to this list contact the Frymaster Technical Service Department at 1 800 551 8633 or 1 318 865 1711 When ordering parts the following information is required Model Number Serial Number Voltage Item Part Number Quantity Needed Service information may be obtained by contacting your local FASC Distributor Information may also be obtained by calling the Frymaster Technical Service Department at 1 800 551 8633 or 1 318 865 1711 When requesting service please have the following information ready Model Number Serial Number Voltage In addition to the model number serial number and voltage please be prepared to describe the nature of the problem and have ready any other information that you think may be helpful in solving your problem RETAIN AND STOR
47. ontroller is turned on it checks to see if the upper water level sensor is grounded by contact with water in the cookpot If it is not circuitry in the controller forms a ground for the 24V AC supplied to the solenoid allowing the valve to open When the water level in the cookpot reaches the upper water level sensor the sensor is grounded causing the controller to break the solenoid ground thus shutting off the inflow of water Starch or lime build up on the upper water level sensor may keep the ground from forming therefore the sensor must be kept clean and its lead firmly connected NOTE Do not use deliming solution to clean these units Use of deliming solution will damage all stainless steel parts This unit will not operate with distilled water Pure water is non conductive so the required ground cannot be formed If highly filtered or purified water is used adding of baking soda to the water will usually provide sufficient mineral content for the ground to form NOTE In units equipped with the AutoSkim feature when the skim switch on the controller is pressed a logic circuit in the controller automatically interrupts the 24V AC ground for three seconds every minute until the switch is again pressed Therefore failure of the AutoSkim feature will be due to a malfunctioning controller and not the solenoid valve 6 4 2 How the Water Heating System Works To prevent energizing the heating elements when there is no water in th
48. ow 900 5675 Bracket High Limit Thermostat Mounting 826 1601 Thermostat High Limit includes high limit gasket and tie wrap 809 0567 Tie Wrap Metal secures Hi Limit Thermostat to Element 810 1826 Handle Drain Valve 814 0047 Sleeve Red Valve Handle with logo 813 0395 Union 1 inch NPT 813 0070 Elbow 1 4 inch x 90 NPT 813 0394 Tee 1 4 inch NPT 813 0391 Nipple 1 4 inch NPT Close 810 1825 Valve 1 inch NPT Drain 813 0397 Reducer 1 inch Sink to 1 4 inch NPT 816 0221 Washer 1 4 inch Sink 809 0464 Nut 14 inch Conduit 809 0465 Washer Sink Drain 813 0396 Drain 1 inch Sink includes item 23 809 0204 Washer inch Flat 809 0444 Nut Hex Jam 813 0302 Elbow 14 inch NPT to Tube 90 Compression 823 1657 Fascia Overflow Drain 809 0360 Screw 8 x Hex Washer Head 810 0699 Tank Rinse 809 0270 Screw 10 32 x inch Truss Head 809 0192 Washer Lock with external teeth Element 8kW 1 or 3 includes mounting washer and nut and standoff 826 1795 208VAC 826 1797 230VAC 826 1798 240VAC 807 1729 480V AC requires two teflon washers 809 0204 Not illustrated 3 A x X gt 7 5 Electrical Components and Controllers 12 d 9 dm 9 070 00
49. rned on unit is plugged into an appropriate outlet e the electrical power supply is turned on N CAUTION If this is the first time the unit is being used after installation refer to Section 3 4 Boiling Out the Cookpot 1 Turn the controller on by pressing the Power switch 2 The unit will automatically enter the boil mode and the boil mode indicator will illuminate If you do not intend to immediately begin cooking press the Simmer Mode switch The sim mer mode indicator will illuminate To re enter the boil mode press the Boil Mode 8 switch 3 Enter the desired cooking time using the numeric keypad The time entered appears in the LED display 4 When ready to initiate a cooking cycle press the Start Timer Z switch The basket lift will automatically lower the basket or portion cups into the cookpot and the LED display will begin to count down At the end of the cooking cycle an alarm will sound briefly to alert you and the basket lift will automatically raise the basket or portion cups out of the water The display will automatically return to the previously set cooking time If the same time is de sired for the next batch simply press the Start Timer switch when ready otherwise enter the new cooking time before pressing the switch 5 To initiate the automatic skimming Autoskim feature press the Skim Z switch
50. sion fitting on the outlet side see illustration in Section 6 3 6 above 5 Remove the screws from the faucet mounting plate and lift the entire faucet assembly from the unit Remove the five screws in the mounting plate and lift the faucet and plate clear of the unit 97 6 Separate the faucet manifold from the remainder of the plumbing as shown in the illustration below Loosen these fittings to separate the CL T 2 I faucet from the water supply system Remove jamb nut and washer to separate the faucet from the mounting plate 6 7 8 Assemble the replacement faucet to the mounting bracket and complete the procedure by reversing Steps 1 6 6 3 8 Replacing the Cookpot or Rinse Tank 1 2 Disconnect the unit from the electrical power supply and from the water supply Remove the cover from the component box mark the element leads disconnect them from the contactors and pull them out of the component box Remove the top cap to expose the pot hold down bracket assembly Remove the two Keps nuts attaching the assembly to the cookpot or rinse tank Loosen but do not remove the screws in the top of the bracket Remove the two screws attaching the bracket to the cabinet frame and remove the bracket assembly from the unit On units with a rinse tank remove the s
51. the product and volume NOTE Do not use deliming solution to clean these units Use of deliming solution will damage all stainless steel parts Inspect Equipment and Accessories for Damage Look for loose or frayed wires and cords leaks foreign material in cookpot or inside cabinet and any other indications that the equipment and accessories are not ready for safe operation Clean Cabinet Inside and Out Clean inside the cabinet with a dry clean cloth Wipe all accessible metal surfaces and components to remove accumulations of oil dust or cooking residue Clean the outside of the cabinet with a clean cloth dampened with dishwashing detergent removing oil dust or cooking residue A DANGER Never attempt to clean this equipment during the cooking process or when the cookpot is filled with hot water and or food products Clean Water Level Sensors Temperature Probe Element Cookpot and Rinse Tank Turn the equipment off and drain the cookpot and rinse tank if so equipped Remove the probe cover and clean the water level sensors and temperature probe using a Scotchbrite or similar abrasive pad and a solution of detergent and water Using a Scotchbrite or similar abrasive pad and a solution of detergent and water clean the inside of the cookpot and rinse tank if so equipped Pay particular attention to the heating element Rinse the cookpot and rinse tank if so equipped thoroughly with clean water at least twice
52. the thermostat from the cookpot Carefully insert the replacement thermostat into the cookpot being careful not to bend the shaft Position the thermostat along the inside of the left leg of the element and secure it in place with two metal wire ties Unscrew the small compression nut from the large fitting on the replacement thermostat Apply thread sealer to the large fitting and screw the fitting securely into the cookpot When the large fitting is tight screw the small compression nut into the large fitting and tighten Coil the thermostat capillary tube as necessary to achieve a neat installation and attach the terminal block to the mounting bracket using the screws removed in Step 5 Reattach the leads disconnected in Step 3 being sure to reconnect them in accordance with the wiring diagram on the door of the unit or the markings made when they were disconnected Return the control panel to the closed position and secure in place with the screws removed in Step 3 Reconnect the unit to the electrical power supply 6 3 5 Replacing a Water Level Sensor or the Temperature Probe 1 2 Drain the cookpot and disconnect the cooker from the electrical power supply Remove the basket lift arm by lifting it straight up from the lifter rod Remove the probe cover by lifting it straight up from the probe block At the rear of the unit remove the two screws securing the access panel and remove the panel If replacing a water lev
53. ticles of glasswool or ceramic fibers and or crystalline silica Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer FRYMASTER FRYERS EQUIPPED WITH LEGS ARE FOR PERMANENT INSTALLATION FOR MOVEABLE OR PORTABLE INSTALLATION FRYMASTER OPTIONAL EQUIPMENT CASTERS MUST BE USED QUESTIONS CALL 1 800 551 8633 Do not use deliming solution to clean water bath units Use of deliming solution will damage all stainless steel parts ELECTRIC COOKERS 8SMS 8BC AND 8 TABLE OF CONTENTS CHAPTER 1 General Information 1 1 Parts Ordering and Service Information 1 1 1 2 Safety p usus 1 1 1 3 a 1 2 1 4 Installation Operating and Service 1 1 2 1 5 aaa 1 3 1 6 Shipping Damage Claim oet teca 1 3 CHAPTER 2 Installation Instructions 2 1 General Installation 2 1 Ded 2 2 2 3 Pre Conmnectronm PreparatI DS RU ae M d Ere 2 2 24 Connecting to the Electrical Power Supply 2 3 Field Connection Wiring Diagrams
54. ually cooking pasta The SIMMER mode feature maintains the water temperature just below boiling which conserves energy and water This feature is designed for rethermalizing previously cooked packaged products and for keeping the cooker in standby The SKIM feature when selected adds water for approximately 3 seconds once a minute It causes the water to overflow into the drain carrying floating starch with it A buildup of starch reduces the effi 3 1 ciency of the cooker and can cause erroneous temperature and water level sensing NOTE Do not use deliming solution to clean these units Use of deliming solution will damage all stainless steel parts LOW WATER SENSING automatically de energizes the heating element if the water in the cook pot drops too low When the water level in the cookpot is below the low water sensor such as when draining and cleaning the cookpot the controller display will read LO NORMAL WATER LEVEL SENSING on units configured with the Autofill feature automatically adds water during or after a cooking cycle if the water in the cookpot drops to a level lower than ap proximately 1 inch 32mm below the overflow drain With this automatic filling feature the water level does not have to be continuously monitored The cookpot always has the correct amount of water 3 2 Operating Instructions Before turning the cooker on ensure that e the unit is connected to the water supply the water supply is tu
55. y Frymaster fryer used in a mobile installation or concession Warranty protection is only offered for fryers installed in accordance with the procedures described in the Frymaster Service and Owner s Manual There are no implied warranties of merchantability of fitness for any particular use or purpose This warranty is the only and complete statement with respect to warranties of your commercial cooking appliances and computer controller equipment manufactured by Frymaster There are no other documents or oral statements for which Frymaster will be responsible www frymaster com Frymaster Domestic THIS EQUIPMENT IS INTENDED FOR INDOOR USE ONLY DO NOT INSTALL OR OPERATE THIS EQUIPMENT IN OUTDOOR AREAS DO NOT OPERATE THIS EQUIPMENT WITHOUT FIRST READING THIS MANUAL DO NOT OPERATE THIS EQUIPMENT UNLESS ALL COVERS AND ACCESS PANELS ARE IN PLACE AND PROPERLY SECURED DO NOT ATTEMPT TO REPAIR OR REPLACE ANY COMPONENT OF THIS EQUIPMENT UNLESS ALL POWER TO THE UNIT HAS BEEN DISCONNECTED IF THE POWER SUPPLY CORD IS DAMAGED IT MUST BE REPLACED BY THE MANUFACTURER OR ITS SERVICE AGENT OR SIMILARLY QUALIFIED PERSONS IN ORDER TO AVOID A HAZARD USE CAUTION WHEN SETTING UP OPERATING OR CLEANING THIS EQUIPMENT TO AVOID CONTACT WITH HEATED SURFACES DO NOT USE WATER JETS TO CLEAN THIS EQUIPMENT THIS EQUIPMENT IS TO BE INSTALLED IN COMPLIANCE WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL I
56. zip code and it will give you the ASA for that zip code When calling for service please furnish the model number serial number series code number voltage of your appliance and a description of the problem You must keep your sales receipt for proof of your date of purchase WHAT THIS WARRANTY DOES NOT COVER THE WARRANTIES PROVIDED BY FRYMASTER LLC DO NOT APPLY IN THE FOLLOWING INSTANCES m Damage due to misuse abuse alteration or accident m Improper or unauthorized repair m Failure to follow installation procedures operation instructions and or scheduled maintenance procedures as prescribed in your Frymaster Service and Owner s Manual m Damage in shipment m Removal alteration or obliteration of the rating plate m Changes in adjustment and calibrations after thirty 30 days from equipment installation date m Failure to program computer appliances in accordance with programming procedures prescribed in your Frymaster Service and Owner s Manual m Equipment exported to foreign countries m Normal maintenance items such as electric bulbs fuses gaskets o rings interior and exterior finishes m Travel over 100 miles or two hours overtime or holiday charges all of which must be paid for by the purchaser m Consequential damages the cost of repairing other property which is damaged loss of time profits use or any other non fryer related inciden tal damages of any kind GENERAL EXCLUSIONS No warranty is provided for an
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