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Frymaster 8196339 Fryer User Manual

1. 3 Computer display will FR FRIES change from FR FRIES to HASH BRN i i li i a beep sounds HASH BRN 4 6 4 7 CM7 Button Description and Functions 4 7 1 Navigation Buttons The menu on the CM7 uses 4 P and Y buttons to navigate the various menus and submenus see Figure 1 Figure 1 When programming the left screen shows a menu or submenu item The right screen is for data entry Data is entered with alpha numeric characters scrolling through lists or by toggling between choices During programming if a button is not pushed within one minute the computer returns to operation mode 4 7 2 Temperature and Unlock Buttons The TEMP button see Figure 1 if pressed once while the fryer is on displays current vat temperature on both sides If the TEMP button is pressed twice it shows the setpoint temperatures of the vats If the fryer is off the display shows the current versions of software The UNLOCK button see Figure 1 if pressed once while the fryer is on shows the recovery time for each vat from the last test Recovery displays the time required for the fryer to raise the temperature of the oil SO F 28 C between 250 F 121 C and 300 F 149 C If the fryer is off pressing the unlock button once allows access to Program Mode pressing twice allows access to Manager Mode and pressing three times allows access to Tech Mode 4 7 3 Cook Cycle and Selection Buttons The Y and buttons are dual function butt
2. Figure 48 4 14 24 With SENSITIVITY displayed on the left and O aa displayed on the right use the number keys see Figure 49 to enter a number between 0 9 Figure 49 25 Press the Y button see Figure 50 to save sensitivity and scroll to ASSIGN BTN 26 Press and hold for three seconds an unassigned button between 1 0 to assign the product The LED in the chosen product button will illuminate see Figure 51 To unassign a product from a button press and hold the button assigned to that product for three seconds The LED no longer illuminates 27 Press the Y button see Figure 52 to save the assigned button The computer displays NAPE on the left with the product ex WI N GS on the right Note If additional programming to add other products is necessary press the 2 button see Figure 53 once and then the gt button see Figure 54 and return to step 8 Figure 52 Figure 53 Figure 54 28 If no further programming is necessary press the 2 button three times see Figure 55 The computer displays OF F Figure 55 4 10 3 Storing Menu Items in Product Buttons This function is used to store individual menu items in product buttons for one or two button cooking To store menu items to a specific button 1 Perform steps 1 10 on pages 4 12 thru 4 13 2 The computer displays NAME on the left and the selected product ex WINGS on the right 3 Press the button see Fig
3. REAR OF FRYER Anchor Strap or Chain Restraint Secure Strap or Restraint to floor with appropriate fastener NOTE Bent link on 0 Chain Retstraint goes to floor Leg or Caster Mounting Bolt 2 Close fryer drain valve s and fill frypot with water to the bottom oil level line 3 Boil out frypot s in accordance with the instructions in Section 4 11 on page 4 16 of this man ual 4 Drain clean and fill frypot s with cooking oil See Equipment Setup and Shutdown Proce dures in Chapter 3 2 9 PROTECTOR SERIES GAS FRYER CHAPTER 3 OPERATING INSTRUCTIONS FINDING YOUR WAY AROUND THE PROTECTOR SERIES GAS FRYER Flue Cap JIB Low LED Control Panel CM7 Computer shown Fryer Identification Data Labels Model and Serial Number Filter Pan FootPrint Pro Built in JIB Behind Door See Filtration Unit Sec 3 4 Figure 1 3 1 3 1 Controller Operation and Programming Protector Series gas fryers are equipped with CM 7 computers illustrated below Refer to the CM7 Computer Operating Instructions in Chapter 4 for the computer programming and operating procedures TY i Tm i oa i ray we H ks i wa CM7 COMPUTER 3 2 Equipment Setup and Start Up Procedures A WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning p
4. The computer displays PROGRAN 6 Press the Y 1 button see Figure 65 The computer displays ENTER CODE and sounds an audible alert 7 Enter 1650 see Figure 66 iC Ile 5 0 The computer displays PROGRAM NO DE changing to SETPOINT TEMPERATURE 1658 Figure 66 8 Press the Y button to scroll to BOIL QUT MUZE see Figure 67 9 Press the Y 1 button to continue see Figure 68 The computer displays BOIL QUT alternating with YES NO 10 Press the Y 1 YES button to continue the boil out process see Figure 69 A CAUTION Ensure the frypot is filled with a mixture of cold water and detergent before starting boil out The computer displays STRT BOIL alternating with YES NO 11 Press the 1 YES button to start boil out see Figure 70 KO The computer displays BOILOUT on both sides The fryer heats to 195 F 91 C Figure 70 12 Let the solution simmer for one hour Do not allow the water level to drop below the bottom oil level line in the frypot during the boil out operation 13 Press and hold the 2 button for five seconds Release the button to cancel boil out when it is finished The fryer turns OFF Drain the solution and close the drain valve 4 17 14 Allow the solution to cool to 100 F 38 C then drain intoa METAL stockpot or similar METAL container Wh
5. This may cause slow recovery and delayed ignition The incoming gas supply line should be a minimum of 11 2 38 mm in diameter Refer to the chart below for the minimum sizes of connection piping Gas Connection Pipe Sizes Minimum incoming pipe size should be 1 1 2 41 mm 4 or more units 3 4 22 mm 1 28 mm 1 1 4 86 mm 1 2 15 mm 3 4 22 mm Manufactured 1 1 4 36 mm 1 1 2 41 mm 2 5 For distances of more than 20 feet 6 m and or more than 4 fittings or elbows increase the connection by one pipe size The Protector Series gas fryer has received the CE mark for the countries and gas categories indicated in the table below NOTE The nominal heat input QN is 21kW except for AT DE LU and category 3P B which is 23kW CE Approved Gas Categories by Country COUNTRIES CATEGORIES GAS _ PRESSURE MBAR fees E AUSTRIA AT 112H3B P G30 G31 G20 G25 20 25 ee G30 G31 38 30 37 20 DENMARK DK II2H3B P a Ooo 30 O OS G20 G25 20 25 Ie ESR G30 G31 28 30 37 FRANCE FR II2Esi3P FINLAND FI II2H3B P GERMANY DE E G30 G31 GREECE GR II2H3 aoa OET ITALY IT II2H3 o 5830 37 IRELAND IE I2H3 a0 Gal 58 30 57 LUXEMBOURG LU I2E3B P G30 G31 NETHERLANDS NL ae G20 PORTUGAL PT a OO aH Go II2H3 II2H3P SWEDEN SWEDEN S II2H3B P G30 G31 G20 ceo 2 UNITED KINGDOM UK II2H3 r ea INS CE Standard Required airflow for t
6. product name and quality countdown remaining cook time Shak is displayed when 10 Hold is displayed HOLD 4 it is time to shake the SHAK when the quality time fry basket has elapsed 5 Press cook channel 11 aati tes cook button to cancel alarm Cn of restores the display to 6 Cook is displayed FR FRIES and the unit when the cook cycle 00K is ready for cooking is complete 7 Press cook channel button to cancel alarm FR FRIES 4 4 4 5 Changing from Breakfast Setup to Lunch Changing from Breakfast Setup to Lunch 85 Ii COMPUTER MAGIC lt li AV Epon 1 2 3 4 5 6 7 8 9 0 ABC DEF GHI JKL MNO PQR STU VWX YZ Press and quickly release 1 product button for french 3 Press and hold the cook fies channel button under the ABC display until a beep is heard Computer will change fom HASHBRNto HASH BRN 4 eo changestoOFR FR FRIES FR FRIES a beep is heard FR FRIES Change both displays to FR FRIES 4 5 4 6 Changing from Lunch Setup to Breakfast Changing from Lunch Setup to Breakfast i een i unos 1 2 3 4 5 6 7 8 9 0 ABC DEF GHI JKL MNO POR STU VWX YZ 1 Computer displays FR FRIES 4 Press and hold the cook channel button under the display until a beep is heard Press and quickly release 2 product button for hash oe S Display changes to HASH BRN ve Hash Brn browns ol l
7. 2 An optional safety switch built into the drain valve prevents burner ignition with the drain valve even partially open l 1 1 3 Computer Information for the CM7 Computers FCC COMPLIANCE This equipment has been tested and found to comply with the limits for a Class A digital device pur suant to Part 15 of the FCC rules While this device is a verified Class A device it has been shown to meet the Class B limits These limits are designed to provide reasonable protection against harm ful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user is cautioned that any changes or modifications not expressly approved by the party respon sible for compliance could void the user s authority to operate the equipment If necessary the user should consult the dealer or an experienced radio and television technician for additional suggestions The user may find the following booklet prepared by the Federal Communications Commission helpful How to Identify and Resolve Radio TV Interference Problems This booklet is available from the U S Government
8. LiL mm a before discarding ex If the product requires discarding after 10 minutes enter 1000 Figure 46 21 Press the Y button see Figure 47 to save hold time and scroll to FILT AFTER Filt after is the number of cook cycles before a filter prompt Figure 47 22 Use the number keys see Figure 48 to enter the Ey FEN EE EF 0 number of cook cycles before the fryer prompts for g L m filtration ex If the product requires filtration after every six cook cycles enter 6 NOTE Setting the FILT AFTER to 0 will disable filtration prompts 23 Press the V button see Figure 49 to save FILT AFTER and scroll to bd SENSITIVITY Figure 49 Sensitivity is a built in feature which adjusts cooking time to compensate for the drop in frypot temperature when a product enters the oil Different products vary in density batch size and temperature Food products will also vary in cook time A proper sensitivity setting will assure a high quality product Setting zero is the least sensitive and setting nine is the most sensitive The default setting is 0 Some menu items may need an adjustment depending on their cooking characteristics A chart is provided on page 4 21 to assist in choosing a sensitivity setting It is meant as a guide only and the settings may be changed to suit different needs Use caution when changing sensitivity as it could have an adverse affect on the products cooking cycles
9. in your accessory package On an appliance with casters the installation shall be made with a connector that complies with the Standard for Moveable Gas Appliances ANSI Z21 69 e CSA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI 221 41 e CSA 6 9 2 3 Pre Connection Preparations A DANGER DO NOT connect this appliance to the gas supply before completing each step in this section 2 3 After the fryer has been positioned under the exhaust hood ensure the following has been accomplished l Adequate means must be provided to limit the movement of fryers without depending upon the gas line connections If a flexible gas hose is used a restraining cable must be connected at all times when the fryer is in use The restraining cable and installation instructions are packed with the flexible hose in the accessories box that was shipped with your unit DANGER Do not attach an apron drainboard to a single fryer The fryer may become unstable tip over and cause injury The appliance area must be kept free and clear of combustible material at all times Level fryers equipped with legs by screwing out the legs approximately 1 inch then adjusting them so that the fryer is level and at the proper height in the exhaust hood Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in 600 mm when the applian
10. installation personnel are individuals firms corporations and or companies which either in person or through a representative are engaged in and are responsible for the installation of gas fired appliances Qualified personnel must be experienced in such work be familiar with all gas precautions involved and have complied with all requirements of applicable national and local codes QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster L L C to perform service on the equipment All authorized service personnel are required to be equipped with a complete set of service and parts manuals and to stock a minimum amount of parts for Frymaster equipment A list of Frymaster Factory Authorized Service Centers FASC is included with the fryer when shipped from the factory Failure to use qualified service personnel will void the Frymaster warranty on your equipment 1 8 Shipping Damage Claim Procedure Your Frymaster equipment was carefully inspected and packed before leaving the factory The transportation company assumes full responsibility for safe delivery upon its acceptance of the equipment for transport What to do if your equipment arrives damaged 1 File a claim for damages immediately regardless of the extent of damages 2 Inspect for and record all visible loss or damage and ensure that this information is noted on the freight bill
11. is not tripped C Computer wiring harness or other C Call FASC component has failed A Drain valve not fully closed A Verify that the drain valve is fully closed B Turn the gas valve knob to the ON position B Gas valve is not turned on Fryer does not heat C Verify that any in line manual Or C Manual gas shut off valve closed shut off and main cut off is Display shows HELP with alarm D Verify that the quick disconnect D Improperly connected quick ee ae sounding Heating niccomccentiie oem line fitting on the flexible gas line is indicator is on but l firmly connected to the fryer burners will not E Verify that combustion air light blower is running If not call E Obstructed or failed combustion FASC for service If combustion air blower air blower is functional clean and adjust per instructions in Chapter 6 of this manual Fryer is operating normally but recovery is slow when cooking Or Fryer is slow Dirty or obstructed combustion air Clean and adjust per instructions coming out of melt blower in Chapter 6 of this manual cycle and displays HELP a short time after coming out of melt cycle A Dirty or obstructed combustion air A Clean and adjust per instructions Fryer is operating blower in Chapter 6 of this manual normally but B Dirty or obstructed gas valve vent B Clean per instructions in Chapter produces a popping tube non CE fryers only 6 of this manual sound when burn
12. on to see 1f temperature scale changed If not repeat steps 1 3 1658 Figure 63 4 11 Boil Out Mode Before the fryer is first used it should be boiled out to ensure that residue from the manufacturing process has been eliminated Also after the fryer has been in use for a period of time a hard film of caramelized oil will form on the inside of the frypot This deposit must be periodically removed to maintain your fryer s efficiency A DANGER Allow oil to cool to 100 F 38 C or lower before draining to an appropriate METAL container for disposal 1 Drain the frypot in accordance with Section 5 1 page 5 1 but do not refill with cooking oil 2 After draining the frypot clean all food particles and residual oil from the frypot and filter pan 1f so equipped BE CAREFUL this material may still cause severe burns if it comes in contact with bare skin 3 Close the drain valve securely and fill the frypot with a solution of automatic dishwasher detergent or commercially available boil out solution and cold water to the bottom OIL LEVEL line 4 16 A DANGER Never leave the fryer unattended during the boil out process If the boil out solution boils over press and hold the x 2 button for five seconds then release the button to cancel boil out immediately and let the solution cool for a few minutes before resuming the process 5 With the computer OFF press the UNLOCK button once see Figure 64
13. only Contact your FASC to arrange this service 6 7 Annual Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 6 5 Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at least annually as follows 6 7 1 Fryer Inspect the cabinet inside and out front and rear for oil Verify that the flue opening is not obstructed by debris or accumulations of solidified oil Verify that burners and associated components i e gas valves pilot assemblies ignitors etc are in good condition and functioning properly Inspect all gas connections for leaks and verify that all connections are properly tightened Verify that the burner manifold pressure is in accordance with that specified on the appliance s rating plate Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that probe guards are present and properly installed Verify that component box components i e computer transformers relays interface boards etc are in good condition and free from oil and other debris Inspect the component box wiring and verify that connections are tight and that wiring is in good condition Verify that all safety features i e drain safety switches reset switches etc are present and functioning properly Verify that the fryp
14. positioned beneath the drain To remove the lid lift up on the front edge and pull it straight out of the cabinet Refer to the documentation furnished with your disposal unit for specific operating instructions If a shortening disposal unit is not available allow the oil to cool to 100 F 38 C then drain the oil into a METAL stockpot or similar METAL container When draining is finished close the fryer drain valve securely A DANGER Allow oil to cool to 100 F 38 C before draining into an appropriate METAL container for disposal A DANGER When draining oil into a disposal unit do not fill above the maximum fill line located on the container 5 6 Using the Optional Oil Disposal If the fryer is fitted with the optional oil disposal ensure the filter pan is clean and ready for filtering DO NOT discharge oil through a dirty or incomplete filter pan 1 Ensure the oil is at operating temperature 2 Turn the fryer off Wear protective clothing and use caution Hot oil can cause serious injury 3 Open the drain valve of the frypot with oil to be discarded Drain only one frypot at a time 4 With the frypot drained and the oil to be discarded in the filter pan close the drain valve Ensure all other drain valves and oil return valves are closed 5 Ensure the oil disposal reservoir is not full and the fryer is properly connected to the oil disposal system 6 Discharge the oil by engaging the discharge valve h
15. programmed See page 4 16 for instructions Frypot temperature is more than cane gran A 410 F 210 C or in CE countries 395 F 202 C Verify that the drain valves are fully closed Using the ON OFF switch turn the computer OFF and CM7 display shows Open drain valve failed computer IGNITION failed transformer open high limit FAILURE thermostat then ON again If this does not correct the problem call your FASC Frypot temperature is more than Call your FASC SAE m a ree 410 F 210 C or in CE countries 395 F 202 C 7 3 Probable Causes Corrective Action Heat indicator off upon initial startup Display shows Hi or Failed computer damaged wiring Call your FASC harness or connector HOT with alarm sounding Turn the computer OFF and then Computer locks up Computer error ON again If problem persists contact your FASC 7 2 3 Filtration Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A Power cord is not plugged inor JA Verify that the power cord is fully circuit breaker is tripped plugged in Is so verify that circuit breaker is not tripped If the motor is too hot to touch for more than a few seconds the Pump motor has overheated thermal overload switch has causing the thermal overload probably tripped Allow the switch to trip motor to cool at least 45 minutes then press the Pump Reset Switch Failed filter handle microswitch C If the swi
16. tee eae aaa O With the fryer OFF press the UNLOCK button three times displays TECH Press th v Enter 7378 Setup L Fryer Setup 4 8 4 9 Setup Mode Programming The computer upon initial power up or when accessed from Tech Mode enters setup mode These parameters need to be set to allow the computers functions to operate correctly The setup sets the time date date format language fryer type vat type oil system type and the temperature format These settings should only be changed by a technician On initial power up the computer displays OFF 1 Press either soft power button see Figure 3 or with the computer 0 F F enter Tech Mode by pressing the UNLOCK button three times see Figure 4 Figure 3 Figure 4 2 The computer displays TECH if initially powering up the computer or if entering setup through Tech Mode Press the 1 button to continue see Figure 5 Figure 5 The computer displays COU E 3 Enter 13 18 SERV see Figure 6 7 3 72 I8 The computer displays TECH MODE changing to SETUP 1318 Figure 6 The computer displays FRYER SETUP changingto TINE FORMAT 4 Press the V 1 button to continue see Figure 7 Figure 7 Computer displays TIME FORMAT with format on the right 5 Use the 4 and buttons see Figure 8 to toggle between 24 HR and TCH
17. to take do not hesitate to call the Frymaster Technical Service Department or your local Frymaster Factory Authorized Service Center for assistance Before calling a servicer or the Frymaster HOTLINE 1 800 551 8633 Verify that electrical cords are plugged in and that circuit breakers are on Verify that gas line quick disconnects are properly connected Verify that any gas line cutoff valves are open Verify that frypot drain valves are fully closed Have your fryer s model and serial numbers ready to give to the technician assisting you A DANGER Hot oil will cause severe burns Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another A DANGER This equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only 7 1 7 2 Troubleshooting Fryers 7 2 1 Computer and Heating Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A Press the ON OFF switch to turn the computer on B Verify that the fryer is plugged in A Computer not turned on No display on the computer B No power to fryer and that the circuit breaker
18. 35 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6339 PRINTED IN THE UNITED STATES 1 800 551 8633 APRIL 2007
19. 551 8633 or 1 318 865 1711 or by e mail service frymaster com When requesting service please have the following information ready Model Number Serial Number Type of Gas In addition to the model number serial number and type of gas please be prepared to describe the nature of the problem and have ready any other information that you think may be helpful in solving your problem RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE 1 5 PROTECTOR SERIES GAS FRYER CHAPTER 2 INSTALLATION INSTRUCTIONS 2 1 General Installation Requirements Qualified licensed and or authorized installation or service personnel as defined in Section 1 7 of this manual should perform all installation and service on Frymaster equipment Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and or authorized installation or service personnel as defined in Section 1 7 of this manual Failure to use qualified licensed and or authorized installation or service personnel as de fined in Section 1 7 of this manual to install convert to another gas type or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel Where conflicts exist between instructions and information in this manual and local or na tional codes or regulations installation and operation shall comply with the codes or regula tions in
20. Printing Office Washington DC 20402 Stock No 004 000 00345 4 1 4 European Community CE Specific Information The European Community CE has established certain specific standards regarding equipment of this type Whenever a conflict exists between CE and non CE standards the information or instructions concerned are identified by means of shadowed boxes similar to the one below Non CE Standard for Incoming Gas Pressures 6 W C 14 W C Natural 1 49 kPa 3 49 kPa 14 68 mbar 34 72 mbar 11 W C 14 W C 2 74 kPa 3 49 kPa 27 28 mbar 34 84 mbar 1 2 1 5 Equipment Description Protector Series high efficiency gas fryers employ a unique infrared burner system that uses up to 43 less energy to cook the same volume as conventional open burner fryers Models in this series include FPGL30 variants FPGL30 models have a built in FootPrint Pro filtration system located under the leftmost two fryers in a battery All Protector Series Gas fryers are of an open frypot design with no tubes and have a hand sized Opening into the cold zone which makes cleaning the stainless frypot quick and easy Heating is supplied by a pair of infrared burner assemblies mounted on each side of the frypot Combustion air for the burners is supplied by a dedicated blower mounted on the front of the frypot Protector Series Gas fryers can be configured for natural gas propane LP or manufactured gas as required by the customer Each frypo
21. R Figure 8 6 With the desired selection displayed press the VY 1 button see Figure o D Figure 9 The computer displays ENTER TIME onthe left and HH N N on the right Example 7 30 AM is entered 0730 if using the 12 hour format 2 30 is entered 1430 if using 24 hour format 7 Enter time in hours and minutes using the number 1m 28 buttons 0 9 see Figure 10 g L U Figure 10 4 9 8 With the desired selection displayed press the v 1 button see Figure 11 1 Figure 11 The computer displays ENTER TIME on the left and AM on the right if 12 hours system is chosen 9 Use the 4 and buttons see Figure 12 to toggle between A f and P N Figure 12 10 With the desired selection displayed press the Y 1 button see Figure 13 D Figure 13 The computer displays DATE FORMAT on the left and U5 on the right 11 Use the 4 and buttons see Figure 14 to toggle between U 5 and INTERNEL Figure 14 The computer displays ENTER DATE onthe left and NN DD YY GR DD NN YY onthe right Example US Format Mar 15 2007 is entered as 031507 International Format 15 Mar 2007 is entered as 150307 12 Enter the date using the number buttons 0 9 see e Fo E Figure 15 L t Figure 15 13 With the desired selection displayed press the Y 1 button see Figure 16 KOX Figure 16 The computer displays LA NGUAGE on the left and ENGLISH on the right 14 Use the and buttons to s
22. ain and Clean Frypot A DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or oil before lighting the burners Failure to do so will damage the frypot and may cause a fire 6 3 2 Boiling Out the Frypot After the fryer has been in use for a period of time a hard film of caramelized oil will form on the inside of the frypot This deposit must be periodically removed to maintain your fryer s efficiency See section 4 11 page 4 16 for instructions on boiling out the frypot 6 4 MONTHLY CHECKS AND SERVICE 6 4 1 Check Computer Magic 7 Set Point Accuracy This check applies only to units equipped with Computer Magic 7 Controllers 1 Insert a good grade thermometer or pyrometer probe into the oil with the end touching the fryer temperature sensing probe 2 When the computer display shows a series of four dashes with no dot between the first and second dashes indicating that the frypot contents are within the cooking range press the switch once to display the temperature of the cooking oil as sensed by the temperature probe 3 Press the switch twice to display the set point 4 Note the temperature on the thermometer or pyrometer All three readings should be within 5 F 2 C of each other If not contact a Factory Authorized Service Center for assistance 6 2 6 5 QUARTERLY CHECKS AND SERVICE 6 5 1 Clean Combustion Air Blower Assembly 1 Disconnect the b
23. and any other indications that the fryer and accessories are not ready and safe for operation 6 2 2 Clean Fryer Cabinet Inside and Out Clean inside the fryer cabinet with dry clean cloth Wipe all accessible metal surfaces and compo nents to remove accumulations of oil and dust Clean the outside of the fryer cabinet with a clean damp cloth soaked with dishwashing detergent removing oil dust and lint from the fryer cabinet 6 2 3 Clean the Built in Filtration System Daily A WARNING Never operate the filter system without oil in the system A WARNING Never use the filter pan to transport old oil to the disposal area A WARNING Never drain water into the filter pan Water will damage the filter pump There are no periodic preventive maintenance checks and services required for your FootPrint Pro Filtration System other than daily cleaning of the filter pan with a solution of hot water and detergent If you notice that the system is pumping slowly or not at all verify that the filter pan screen is on the bottom of the filter pan with the paper on top of the screen If the unit is equipped with a Magnasol filter screen rather than with the standard screen and paper system verify that the O ring on the bottom fitting of the screen in present and in good condition Verify that the two O ring s on the fitting at the right front of the filter pan are present and in good condition 6 3 WEEKLY CHECKS AND SERVICE 6 3 1 Dr
24. andle The filter pump will come on and the oil will be pumped from the filter pan Turn the pump off by disengaging the discharge valve handle when the filter pan empties Repeat steps 1 6 if necessary to discharge the oil from other frypots DO NOT discharge water or other liquids through the filter system 7 Refill the fryer with fresh oil 5 9 PROTECTOR SERIES GAS FRYERS CHAPTER 6 PREVENTIVE MAINTENANCE 6 1 FRYER PREVENTATIVE MAINTENANCE CHECKS AND SERVICE DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fire proof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material A DANGER Never attempt to clean fryer during the cooking process or when the frypot is filled with hot oil If water comes in contact with oil heated to cooking temperature it can cause the oil to splatter and severely burn nearby personnel WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements be fore use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces 6 2 DAILY CHECKS AND SERVICE 6 2 1 Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords leaks foreign material in frypot or inside cabinet
25. as directed in section 5 4 The pan cover must not be removed except for cleaning interior access or to allow a shortening disposal unit SDU to be positioned under the drain NOTE Refer to Section 5 4 for instructions on how to disassemble and reassemble the Magnasol filter screen assembly Inspect the fitting on the bottom of the Magnasol filter assembly to ensure that the O ring is present and in good condition See Figure 6 Inspect the filter pan connection fitting to ensure that both O rings are present and in good condition See Figure 7 5 4 Inspect the filter screen O ring llin Inspect the filter connection fitting O rings Figure 7 4 Replace the Magnasol filter assembly in the filter pan ensuring that the fitting on the bottom of the assembly is securely seated in the port in the bottom of the pan Sprinkle one packet of the Magnasol XL filter powder evenly over the screen 5 Replace the crumb tray then push the filter pan back into the fryer positioning it all the way to the back of the cabinet 5 3 Operation of the Filter After a preset amount of cook cycles the computer will automatically display FLTR NOW alternating with YES NO 1 Press the Y 1 button to continue see Figure 8 The computer displays E NFA FLTR alternating with YES NO Figure 8 2 Press the Y 1 button to continue see Figure 9 a Figure 9 A DANGER Draining and filtering of cooking oil must b
26. ay a bright orange red glow If a blue flame is observed or if there are dark spots on a burner face the air gas mixture requires adjustment On the side of the blower housing opposite the motor is a plate with one or two locking nuts Loosen the nut s enough to allow the plate to be moved then adjust the position of the plate to open or close the air intake opening until a bright orange red glow is obtained Carefully hold the plate in position and tighten the locking nut s So Corr TYPICAL BLOWER ASSEMBLY SOME CE BLOWER ASSEMBLIES MAY BE CONFIGURED THIS WAY 6 6 SEMI ANNUAL CHECKS AND SERVICE 6 6 1 Clean Gas Valve Vent Tube NOTE This procedure is not required for fryers configured for export to CE countries 1 Set the fryer power switch and the gas valve to the OFF position 2 Carefully unscrew the vent tube from the gas valve NOTE The vent tube may be straightened for ease in removal 3 Pass a piece of ordinary binding wire 052 inch diameter through the tube to remove any obstruction 4 Remove the wire and blow through the tube to ensure it is clear 5 Reinstall the tube and bend it so that the opening is pointing downward 6 6 2 Check Burner Manifold Pressure A DANGER This task should be performed by qualified service personnel
27. ce consumes more than 120 000 BTU per hour NOTE There are no built in leveling devices on fryers equipped with casters The floor where the fryer is to be installed must be level Test the fryer electrical system a Plug the fryer electrical cord s into a grounded electrical receptacle b Place the power switch in the ON position Verify that the display indicates 9 C L c Place the fryer power switch in the OFF position Verify that the display indicates OF F Refer to the data plate on the inside of the fryer door to determine if the fryer burner is configured for the proper type of gas before connecting the fryer quick disconnect device or piping from the gas supply line Verify the minimum and maximum gas supply pressures for the type of gas to be used in accordance with the accompanying tables CE Standard for Incoming Gas Pressures for Fryers Manufactured After April 1999 Orifice Diameter Regulator Pressure Pressure Single Dual Single Dual mbar Vat Vat Vat Vat Non CE Standard for Incoming Gas Pressures 6 W C 14 W C Natural 1 49 kPa 3 48 kPa 14 93 mbar 34 84 mbar 11 W C 14 W C 2 4 kPa 3 48 kPa 27 37 mbar 34 84 mbar 1 mbar 10 2 mm HzO For fryers equipped with a FootPrint Pro system or basket lifts plug the electrical cord s into a power receptacle behind the fryer 2 4 2 4 Connection to Gas Line A DANGER Before connecting new pipe to this appliance the pipe must b
28. croll through the language menu see Figure 17 Current languages supported by the CM7 are English French French Figure 17 Canadian Spanish Portuguese German and Swedish 15 With the desired selection displayed press the Y 1 button see Figure 18 D Figure 18 The computer displays FRYER TYPE onthe left and ELEC on the right 4 10 16 Use the f and buttons see Figure 19 to toggle between ELEC and GAS Figure 19 17 With the desired selection displayed press the Y 1 button see Figure 20 D Figure 20 The computer displays VAT TYPE on the left and SP LIT on the right 18 Use the 4 and buttons see Figure 21 to toggle between SPLIT and FULL Figure 21 19 With the desired selection displayed press the Y 1 button see Figure 22 D Figure 22 The computer displays OIL SYSTE on the left and J B on the right 20 Use the and buttons see Figure 23 to toggle between JIB and BULK Figure 23 NOTE A JIB system uses a disposable JIB Jug in a Box A BULK system has large storage oil tanks that are connected to the fryer 21 With the desired selection displayed press the Y 1 button see Figure 24 Figure 24 The computer displays TEMPERATURE on the left and F on the right 22 Use the 4 and buttons see Figure 25 to toggle between F and C temperature scales NOTE F is used for Fahrenheit C is used for Celsius Figure 25 23 With the desired selection d
29. cult AX WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces Read the directions for use and precautionary statements before use Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces 4 18 4 12 Manager Mode 1 With the computer OFF press the UNLOCK button Vv twice see Figure 71 The computer displays MANAGER and sounds an Figure 71 audible alert 2 Press the Y 1 button see Figure 72 KO Figure 72 The computer displays ENTER CODE and sounds an audible alert 3 Enter 4321 see Figure 73 a0 heo Ieo WiO The computer displays MANAGER MODE changing to E LQG 432 1 Figure 73 The E LOG mode is used to view the ten most recent error codes encountered on the fryer These codes are displayed from 1 10 with the most recent displayed first The time date and error code are displayed 4 Press the Y 1 button to accept selection see Figure 81 a Figure 74 5 Use the and Y buttons to scroll through the ten most recent error codes If no errors exist the computer displays NO ERRORS Errors are displayed by error code time and date Error Codes E01 Right Remove Discard E02 Left Remove Discard E03 Probe Failure Call Technician E04 Hi Limit 2 Call Technician E05 Hot Hi 1 Call Technician E06 Ignition Failure Ca
30. d the fryer will not operate Turn the fryer ON and allow the cooking oil to reach setpoint A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning 5 4 Disassembly and Reassembly of the Magnasol Filter Dissassembly 1 Grasp the frame with your thumbs on the handles at the corner of the assembly and pull outward in opposite directions to separate the frame at the corner Continue to open the frame it will pivot at the opposite corner until the outer screens and grid can be removed from the frame Step 2 Separate the outer screens and grid Step 1 Grasp frame with thumbs on these handles and pull frame appart at corner 2 Separate the outer screens and grid 5 7 Cleaning 1 Clean the two frame pieces outer screens and grid using a good quality degreaser and hot water from a spray nozzle The groove in the seal frame pieces can be cleaned with the edge of a Scotch Brite or similar cleaning pad 2 A
31. e accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 F 177 C Ensure drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering cooking oil DANGER NEVER attempt to drain cooking oil from the fryer with the burners lit Doing so will cause irreparable damage to the frypot and may cause a flash fire Doing so will also void the Frymaster warranty 3 Ensure that the filter is prepared See Sec 5 2 4 Make sure the oil is at operating temperature 5 Drain the frypot into the filter pan by rotating the drain valve handle 90 see Figure 10 If necessary use the Fryer s Friend clean out rod to clear the drain Figure 10 from inside the frypot A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns slipping and falling 5 5 A DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil will rush out creating the potential for severe burns DANGER DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 6 After the oil has drained from the frypot rotate the filter handle towards the I to s
32. e blown out thor oughly to remove all foreign material Foreign material in the burner and gas con trols will cause improper and dangerous operation DANGER The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of PSI 3 45 kPa 13 84 inches W C to avoid damage to the fryer s gas tubes and gas valve s A DANGER The appliance must be isolated from the gas supply piping system by closing its in dividual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 12 PSI 3 45 kPa 13 84 inches W C A DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that cooking oil or water is in the frypot before firing the unit DANGER All connections must be sealed with a joint compound suitable for the gas being used and all connections must be tested with a solution of soapy water before light ing any pilots Never use matches candles or any other ignition source to check for leaks If gas odors are detected shut off the gas supply to the appliance at the main shut off valve and immediately contact the local gas company or an authorized service agency for service The size of the gas line used for installation is very important If the line is too small the gas pressure at the burner manifold will be low
33. emicals known to the state of California to cause cancer and or birth defects or other reproductive harm Operation installation and servicing of this product could expose you to airborne particles of glasswool or ceramic fibers crystalline silica and or carbon monoxide Inhalation of airborne particles of glasswool or ceramic fibers is known to the State of California to cause cancer Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm A DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying operations each day Some food particles can spontaneously combust if left soaking in certain shortening material WARNING Do not bang fry baskets or other utensils on the fryer s joiner strip The strip is present to seal the joint between the fry vessels Banging fry baskets on the strip to dislodge shortening will distort the strip adversely affecting its fit It is designed for a tight fit and should only be removed for cleaning NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter ill PROTECTOR SERIES GAS FRYER CHAPTER 1 GENERAL INFORMATION 1 1 Applicability and Validity The Protector Series Gas Fryer with SMART4U technology has been approved by the European Union for sale and installation in the following EU cou
34. en draining is finished close the fryer drain valve securely A DANGER Allow solution to cool to 100 F 38 C before draining into an appropriate METAL container for disposal WARNING Do not drain boil out solution into a shortening disposal unit SDU a built in filtration unit or a portable filter unit These units are not intended for this purpose and will be damaged by the solution 15 Add two gallons 7 6 liters of water Drain out the solution and clean the frypot s thoroughly 16 Refill the frypot s with clean water Rinse the frypot s twice drain and dry with a clean towel Thoroughly remove all water from the frypot and elements before refilling the frypot with oil A DANGER Ensure that the frypot is completely free of water before filling with oil Failure to do so will cause splattering of hot liquid when the oil is heated to cooking temperature 4 11 1 Clean Filter Pan Detachable Parts and Accessories As with the frypot a deposit of carbonized oil will accumulate on the filter pan and detachable parts and accessories such as baskets sediment trays or fish plates Wipe the filter pan and all detachable parts and accessories with a clean cloth dampened with a detergent solution or the parts can be run through a dishwasher Rinse and thoroughly dry each part DO NOT use steel wool or abrasive pads to clean these parts The scratches that result from such scrubbing make subsequent cleanings more diffi
35. er s instructions for filling JIB and oil disposal WARNING Do not add HOT or USED oil to a JIB 3 6 PROTECTOR SERIES GAS FRYERS CHAPTER 4 CM7 COMPUTER INSTRUCTIONS Programming Temp Unlock and Navigation Buttons Cook Cycle Git tit Heat Selection dA VV TT Lamp a BOE 1 2 3 4 6 Fi 8 9 0 ON OFF E m E E ee Product Buttons 4 1 CM7 General Information Welcome to the CM7 a computer that has one button cooking and the utility of 40 product menu capability The computer is easy to use One button push starts a cook cycle for an item cooked in a dedicated vat The same flexible computer on a multi product vat requires only two button pushes to launch a cook cycle Just choose a menu item on a product buttons and press and then press a cook cycle button under the display showing the desired item The computer can move seamlessly from Chicken Strips to Crispy Chicken to any added menu item In dedicated mode the CM7 will display FR FRIES ioc above and ERK TRF Top eE aie EEEN will launch a cook cycle with one kD e DAR ROON oD 1 P d push of a cook channel button In multi product mode shown right the LED display shows dashed lines To launch a cook cycle press a product button and then press the cook cycle button that corresponds with the location of the dropped basket By pressing the product button for Chicken Strips CHK ST RP appears in the display Just press the cook cycle but
36. ers ignite C Malfunctioning combustion air C If blower is slow to come up to blower speed contact FASC for service 7 2 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Heat indicator is on and blower is Blown fuse on interface board or running but burner ignition module will not ignite Replace fuse 7 2 2 Error Messages and Display Problems Probable Causes CM7 display is in wrong temperature scale Fahrenheit or Celsius CM 7 display shows Verify that the drain valve is fully IGNITION OP Be crain Kei a closed If the problem continues FAILURE latching circuitry call your FASC This in an indication of a malfunction in the temperature control circuitry including a failure of the high limit thermostat Shut the fryer down immediately and call your FASC CM 7 display shows F i Sap mon Ensure setpoint is set correctly If HIGH TEMP YA temp 18 aDOVe Serpomnt problem persists call your FASC This display is normal when the fryer is first turned on and may appear for a short while if a large CM7 display shows Frypot temperature is between 180 F batch of frozen product is added to LOW TEMP 82 C and 315 F 157 C the frypot If the display never goes out the fryer is not heating Shut the fryer down and call your FASC CM7 display shows Problem with the temperature Shut the fryer down and call your PROBE measuring circuitry including the FASC FRILURE probe Incorrect display option
37. ettings for Various Products frozen chicken ooo S 5 O fresh chicken 9 pieces _ _ o ooo d 5 shrimp 75 to 100 to a Ib strip clams frozen Other corn dogs chicken fried steak patty 5 00 Note This chart is provided to assist in choosing a sensitivity setting It is meant as a guide only and the settings may be changed to suit different needs PROTECTOR SERIES GAS FRYERS CHAPTER 5 FILTRATION INSTRUCTIONS A WARNING The on site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system particularly the aspects of oil filtration draining and cleaning procedures 5 1 Draining and Manual Filtering A DANGER Draining and filtering of cooking oil must be accomplished with care to avoid the possibility of a serious burn caused by careless handling The oil to be filtered is at or near 350 F 177 C Ensure all hoses are connected properly and drain handles are in their proper position before operating any switches or valves Wear all appropriate safety equipment when draining and filtering oil A DANGER Allow oil to cool to 100 F 38 C before draining into an appropriate container for disposal A DANGER Do not drain more than one frypot at a time into the built in filtration unit to avoid overflow and spillage of hot oil that may cause severe burns slipping and falling A DANGER When draining oil into a disposal unit or portable fil
38. force in the country in which the equipment is installed A DANGER Building codes prohibit a fryer with its open tank of hot oil being installed beside an open flame of any type including those of broilers and ranges Upon arrival inspect the fryer carefully for visible or concealed damage See Shipping Damage Claim Procedure in Chapter 1 A DANGER Frymaster appliances equipped with legs are for stationary installations Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury For movable installations optional equipment casters must be used Questions Call 1 800 551 8633 2 1 1 Clearance and Ventilation The fryer s must be installed with a 6 150 mm clearance at both sides and back when installed adjacent to combustible construction no clearance is required when installed adjacent to noncombustible construction A minimum of 24 600 mm clearance should be provided at the front of the fryer 2 1 DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 One of the most important considerations of efficient fryer operation is ventilation Make sure the fryer is installed so that products of combustion are removed efficiently and that the kitchen ventilation system does not produce drafts that interfere with burner o
39. he combustion air supply is 2m h per kW 1 Connect the quick disconnect hose to the fryer quick disconnect under the fryer and to the building gas line NOTE Some fryers are configured for a rigid connection to the gas supply line These units are connected to the gas supply line at the rear of the unit When using thread compound use very small amounts on male threads only Use a pipe thread compound that is not affected by the chemical action of LP gases Loctite PST56765 Sealant is one such compound DO NOT apply compound to the first two threads Doing so may allow some of the compound to enter the gas stream resulting in clogging of burner orifices and or the control valve 2 Open the gas supply to the fryer and check all piping fittings and gas connections for leaks A soap solution should be used for this purpose 3 Close the fryer drain valve and fill the frypot with water and boil out solution to the bottom OIL LEVEL line at the rear of the frypot Light the fryer and perform the boil out procedures that are described in the Lighting Instructions and Boiling Out the Frypot topics found in Chapter 3 of this manual A DANGER Dry firing your unit will cause damage to the frypot and can cause a fire Always ensure that melted shortening cooking oil or water is in the frypot before firing your unit 4 The burner manifold pressure should be checked at this time by the local gas company or an auth
40. he country and or region in which the appliance is installed See NATIONAL CODE REQUIREMENTS in Chapter 2 of this manual for specifics NOTICE TO U S CUSTOMERS This equipment is to be installed in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS U S This device complies with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communcations du Canada Z DANGER Improper installation adjustment maintenance or service and unauthorized alte
41. ial may still cause severe burns if it comes in contact with bare skin 5 Close the drain valve securely and fill the frypot with clean filtered or fresh cooking oil to the bottom OIL LEVEL line 5 2 Preparing the Built In Filtration System for Use The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation The FootPrint Pro filtration system is available in three different configurations e Filter Paper includes crumb tray large hold down ring and metal filter screen e Filter Pad includes crumb tray small hold down ring and metal filter screen e Magnasol Filter includes crumb tray and Magnasol filter assembly Section 4 2 1 covers preparation of the Filter Paper and Filter Pad configurations for use Refer to Section 4 2 2 for instructions on preparing the Magnasol Filter configuration for use Operation of all three configurations is the same and is covered in section 4 3 Disassembly and reassembly of the Magnasol filter is covered in section 4 4 5 2 5 2 1 Preparation for Use with Filter Paper or Filter Pad 1 Pull the filter pan out from the cabinet and remove the crumb tray hold down ring filter paper and filter screen See Figure 1 Clean all components with a solution of detergent and hot water then dry thoroughly The pan cover must not be removed except for cleaning interior access or to allow a shor
42. il to return to the frypot indicated by bubbles in the oil Return the oil return handle to the OFF position The frypot should have refilled in no more than 2 minutes and 30 seconds 6 7 PROTECTOR SERIES GAS FRYERS CHAPTER 7 OPERATOR TROUBLESHOOTING 7 1 Introduction This chapter provides an easy reference guide to some of the common problems that may occur during the operation of your equipment The troubleshooting guides that follow are intended to help you correct or at least accurately diagnose problems with your equipment Although the chapter covers the most common problems reported you may encounter problems that are not covered In such instances the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem When troubleshooting a problem always use a process of elimination starting with the simplest solution and working through to the most complex Most importantly always try to establish a clear idea of why a problem has occurred Part of your corrective action involves taking steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections while you re at it If a fuse continues to blow find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system If you are in doubt as to the proper action
43. ilating hoods can be found in the NFPA standard cited above A copy of the standard may be obtained from the National Fire Protection Association Battery March Park Quincy MA 02269 2 1 2 National Code Requirements The type of gas for which the fryer is equipped is stamped on the data plate attached to the inside of the fryer door Connect a fryer stamped NAT only to natural gas those stamped PRO only to propane gas and those stamped MFG only to manufactured gas Installation shall be made with a gas connector that complies with national and local codes and where applicable CE codes Quick disconnect devices if used shall likewise comply with national local and if applicable CE codes In the absence of local codes installation must conform to the national Fuel Gas Code ANSI Z223 1 NFPA 54 or the Natural Gas and Propane Installation code CSA B149 1 as applicable including 1 The appliance and its individual shutoff valve must be disconnected form the gas supply piping system during any pressure testing of the system at test pressures in excess of 2 psi 3 5 kPa 2 2 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa 2 1 3 Electrical Grounding Requirements All electrically operated appliances must be grounded in accordance w
44. ings are present is not hot enough and in good condition on filter pan connection fitting C In order to properly filter the oil should be at or near 350 F 177 C Blockage in filter pan suction tube The blockage may be caused by Test Close the drain valve and pull sediment buildup Use a thin the filter pan out from the fryer flexible wire to remove the Activate the pump If bubbling oil blockage If the blockage cannot be occurs there is a blockage in the removed call FASC filter pan suction tube Filter pump runs but oil does not return to frypot and there is no bubbling oil 7 2 4 Auto Top Off Problems Fryer temperature must be at least 300 F 149 C Ensure that oil is above 70 F 21 C Ensure supply line is in JIB Switch all CM7 computers off and then on again to readdress system Fryer temperature too low B Temperature of oil too cold Frypots won t top C Supply line out of JIB CM7 not readdressed after ATO switch was switched on If problem persists call your FASC 7 2 5 Basket Lift Problems PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Apply a light coating of ee Lubriplate or similar lightweight white grease to the rod and bushings movement is jerky Basket lift rods need lubrication and or noisy 7 5 9 Frymaster Enodis One Company Countless Solutions Frymaster L L C 8700 Line Avenue PO Box 51000 Shreveport Louisiana 711
45. isplayed press the Y 1 button see Figure 26 Figure 26 The computer displays FRYER SETUP for three seconds then OFF 4 10 CM7 Common Tasks Covered in this section are common tasks used in stores 1 Escaping out of a menu or sub menu 2 Adding new product items 3 Storing menu items in product buttons 4 Temperature conversion from F to C 4 10 1 Escape Menu Items To escape from MENUS or SUB MENUS press the 2 button Figure 27 6 Figure 27 4 10 2 Adding New Product Items to the Menu To add a new product to the menu 1 With the computer OFF enter Program mode by pressing the UNLOCK button once see Figure 28 Figure 28 The computer displays PROGRAMN 2 With the desired selection displayed press the Y 1 button see Figure 29 Figure 29 The computer displays ENTER CODE and sounds an audible alert 3 Enter 1650 see Figure 30 6 5 0 1659 Figure 30 The computer displays PROGRAM NO DE changing to SETPOINT TEMPERATURE 4 Press the Y 1 button to continue see Figure 31 KO Computer displays T Ef P on the left and a temperature on the right 5 Enter the desired cooking temperature using the number buttons 0 9 see Figure 32 4 12 6 With the desired temperature entered press the V button see Figure 33 two times to lock in the se
46. ith all applicable national and local codes and where applicable CE codes In the absence of local codes the appliance must be grounded in accordance with National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 2 as applicable All units cord connected or permanently connected should be connected to a grounded power supply system A wiring diagram is located on the inside of the fryer door Refer to the rating plate on the inside of the fryer door for proper voltages DANGER This appliance is equipped with a special grounding plug for your protection against electrical shock and must be plugged directly into a properly grounded re ceptacle Do not cut remove or otherwise bypass the grounding prong on this plug A DANGER This appliance requires electrical power for operation Place the gas control valve in the OFF position in case of a prolonged power outage Do not attempt to operate this appliance during a power outage 2 1 4 Australian Requirements To be installed in accordance with AS 5601 AG 601 local authority gas electricity and any other relevant statutory regulations 2 2 Caster Leg Installation Depending upon the specific configuration ordered your fryer may have been shipped without installed casters or legs DO NOT INSTALL THIS APPLIANCE WITHOUT CASTERS OR LEGS If the appliance requires the installation of casters or legs install them in accordance with the instructions included
47. jenueyy uoeiado 9 uoejjesul SAHA dH SVO SHAS eHOLIALO dd 4 Frymaster C Frymaster a member of the Commercial Food Equipment Service Association recommends X Es FESSA using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 APRIL 2008 8196339 www frymaster com E mail service frymaster com NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only A Frymaster DEAN Factory Authorized Service Center FASC or other qualified professional should perform installation maintenance and repairs Installation maintenance or repairs by unqualified personnel may void the manufacturer s warranty See Chapter 1 of this manual for definitions of qualified personnel NOTICE This equipment must be installed in accordance with the appropriate national and local codes of t
48. ll Technician 6 Press the 2 butt ee Figure 75 once ress the 2 button s gu 2x The computer displays ALERT TONE Figure 75 The alert tone mode allows a manager to adjust the volume to nine levels and the tone is adjustable to three frequencies One of three audio frequencies may be chosen to distinguish fryers in kitchens with multiple fryers 7 Press the Y 1 button see Figure 76 a Computer displays VOLUME 1 9 Figure 76 4 19 8 Press the Y 1 button see Figure 77 KO Figure 77 The computer displays VOLUME 1 9 on the left and lon the right 9 Use the number keys to set volume level see Figure 1 p 78 Select from nine levels of volume with O being g off 1 the softest and 9 the loudest Figure 78 10 Press the Y UNLOCK button to accept the selection and to scroll to TONE l 3 see Figure 79 Computer displays TONE l 3 Figure 79 11 Press the 1 button see Figure 80 Figure 80 The computer displays TO NE 1 3 on the left and lon the right 12 Use the number keys to set the tone frequency see TS 25 Be fa ka jca iajn pni Figure 81 Select from three different frequencies oA Om mn m m i Figure 81 13 Press the 2 button again see Figure 82 to return Dx to MANAGER MODE changing to E LOG x Figure 82 14 Press the 2 button again see Figure 83 to quit and to return to GFF Figure 83 4 20 4 13 SENSITIVITY SETTINGS CHART Sensitivity S
49. lower wiring harness and remove the four blower mounting nuts see Figure below Blower Wiring connection assembly mounting nuts Figure 1 2 Remove the three fasteners that secure the blower motor assembly to the blower housing and separate the two components see Figure 2 Remove these fasteners Figure 2 6 3 3 Wrap the motor with plastic wrap to prevent water from entering it Spray degreaser or detergent on the blower wheel and the blower housing Allow it to soak for five minutes Rinse the wheel and housing with hot tap water then dry with a clean cloth see Figure 3 Wrap the motor and wires with plastic wrap or a plastic bag Figure 3 4 Remove the plastic wrap from the blower motor assembly Reassemble the blower motor assembly and blower housing Reinstall the blower assembly in the fryer 5 Reinstall the blower shield or shield assembly 6 Light the fryer in accordance with the procedure described in Chapter 3 Section 3 2 2 7 After the burners have been lit for at least 90 seconds observe the flames through the burner viewing ports located on each side of the combustion air blower see Figure 4 Left Viewing Port is Behind Motor NOTE Blower Right shield omitted Viewing for clarity Port The air gas mixture is properly adjusted when the burner manifold pressure is in accordance with the applicable table on page 2 7 and the burners displ
50. m until beep is GH Start One Button Cook Cycle heard approx three Dedicated Mode seconds Press key under display showing desired item C 4 2 4 3 Cooking with Multi Product Display Cooking With Multi Product Display i i R00 1 2 3 4 ABC DEF GHI 5 6 7 MNO PQR Dashed lines appearin 22222 7 both displays 4 Press a product button cf 8 Vat displays CHK STRPRP Press a cook channel button to begin cook 9 cycle Display alternates CK ST between CK ST and h 10 remaining cook time 2 34 If a shake is required for this menu item SHAK is displayed when it is time to perform a shake SHAK 4 3 8m fo Press cook channel button under duty display to cancel alarm Cook is displayed when the cook time is complete an alarm sounds COUM Press cook channel button under pull display to cancel alarm Dashed lines reappear under active display at the end of the cook cycle 4 4 Cooking with Dedicated Display Cooking With Dedicated maaan yr 1 2 3 4 5 6 7 8 9 0 ABC DEF GHI PQR VWX YZ HET A menu item such as a H1 is displayed and HIS FRIS 1 ER FRIES shows in FR FRIES 8 a T FRIS display As th lity ti s the quality time i ime FRIS 9 Press a cook channel counts down button to begin the l J Q Pressing the cook cook cycle channel button now between abbreviated cycle and end the FRIS 2 2 34
51. ntainer and foil liner Replace with the provided cap which has connected suction hardware Ensure the feeder tube from the cap reaches to the bottom of the oil con tainer Place the oil container inside the cabinet and slide it into place as shown on the following page Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer The system is now ready for operation As the fryer heats to preprogrammed temperatures the system will energize and then slowly add oil to the frypot as needed until the oil reaches an optimal level 3 5 3 Routine Oil Changes When the oil reservoir level is low the Oil Butler a yellow LED is activated see Figure 4 Once the reservoir is refilled and or replaced pressing the reset button above the JIB turns the LED off Figure 4 e 3 5 1 Open the cabinet and slide the JIB from 2 Remove the cap and pour any remaining oil in the the cabinet see Figure 5 container into all fry vats equally see Figure 6 Figure 5 3 With the jug upright remove the cap and 4 Put the tube in the new full container see Figure 8 foil seal see Figure 7 i Figure 8 Figure 7 5 Slide the JIB onto the shelf inside the fryer cabinet as seen in Figure 5 WARNING Do not add HOT or USED oil to a JIB 6 Press the JIB reset switch to turn the JIB LED off see Figure 9 Figure 9 3 5 4 Bulk Oil Systems If using a bulk oil system see manufactur
52. ntil appears Continue on until Wi N GS is spelled out on the display Use no more than eight letters 13 With the name entered press the Y button see Figure 40 to save the name and scroll to COOK TINE 14 With COOK TIME displayed on the left and O00 or Pm pm a previously entered cook time displayed on the right g L use the number keys see Figure 41 to enter the Figure 41 product cook time in minutes and seconds ex 3 00 as 300 Figure 40 4 13 15 Press the Y button see Figure 42 to save the COOK TIME and scroll to v the COOK ID Figure 42 16 A blinking P lis displayed on the right Follow the instructions in step eleven to enter a four letter name for the products which alternates with the cook time during a cook cycle 17 Press the Y button see Figure 43 to save the cook ID abbreviation and scroll tothe SHAKE TINE which is used to set the time in the cook cycle the product should be shaken Figure 43 18 Use the number keys see Figure 44 to enter the pes FS EEn EEE EEn eae 0 elapsed time in minutes and seconds before a shake is g O m CC L required Figure 44 19 Press the Y button see Figure 45 to save shake time and scroll to HOLD TIME Hold time is the amount of time a product should be held before being discarded Figure 45 20 Use the number keys see Figure 46 to enter the time pma FINE HE E 0 in minutes and seconds the product should be held g
53. ntries AT BE DE DK ES FI FR GB IE IT LU NL NO PT and SE This manual is applicable to and valid for all Protector Series Gas Fryers sold in English speaking countries including those in the European Union Where conflicts exist between in structions and information in this manual and local or national codes of the country in which the equipment is installed installation and operation shall comply with those codes This appliance is only for professional use and shall be used by qualified personnel only as defined in Section 1 7 1 2 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones that follow A CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A WARNING WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and which may cause your system to malfunction A DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction Your fryer is equipped with automatic safety features 1 High temperature detection shuts off gas to the burner assembly should the controlling thermostat fail
54. ons shared with the number 1 and 2 buttons They are located directly below the LED displays see Figure 2 Use these buttons to select or cancel functions The button is used to back Figure 2 out of submenus 4 7 4 Melt Cycle and Cooking Displays Once the computer is switched on it displays Y C L during melt cycle until the oil reaches 180 F 82 C The display changes to LOW TEP until setpoint is reached Once setpoint is reached the computer will display dashed lines or the product name 4 7 4 8 CM7 Menu Summary Tree Reflected below are the major programming sections in the CM7 and the order in which submenu headings will be found under the sections in the Installation and Operation Manual Adding New Product Menu Items See section 4 10 2 Storing Product Menu Items in Product Buttons See section 4 10 3 Temperature Conversion from F to C See section 4 10 4 CM7 Programming Menu Programming Program MOQ G nnan 4 11 With the fryer OFF press the UNLOCK button once displays PROGRAM Press the v Enter 1650 Setpoint Temperature eerren 4 11 1 Product Selection na 4 11 2 Name Cook Time Cook ID Shake Time Hold Time Filt After Sensitivity Assign Btn Boil Out MOQ Cisse sccsees ct aaa E AE n 4 11 3 Manager Mode nrnnrnnnrnnnrnnnnnn n 4 12 With the fryer OFF press the UNLOCK button twice displays MANAGER Press the v Enter 4321 E Log Alert Tone Volume 1 9 Tone 1 3 TECA MOOG ser ccc
55. or express receipt and is signed by the person making the delivery 3 Concealed loss or damage that was unnoticed until the equipment was unpacked should be recorded and reported to the freight company or carrier immediately upon discovery A concealed damage claim must be submitted within 15 days of the date of delivery Ensure that the shipping container is retained for inspection Frymaster DOES NOT ASSUME RESPONSIBILITY FOR DAMAGE OR LOSS INCURRED IN TRANSIT 1 9 Parts Ordering and Service Information In order to assist you quickly the Frymaster Factory Authorized Service Center FASC or Service Department representative requires certain information about your equipment Most of this information is printed on a data plate affixed to the inside of the fryer door Part numbers are found in the Service and Parts Manual Parts orders may be placed directly with your local FASC or distributor Included with fryers when shipped from the factory is a list of Frymaster FASCs If you do not have access to this list contact the Frymaster Service Department at 1 800 551 8633 or 1 318 865 1711 or by e mail service frymaster com 1 4 When ordering parts the following information is required Model Number Serial Number Type of Gas or Voltage Item Part Number Quantity Needed Service information may be obtained by contacting your local FASC Distributor Service may also be obtained by calling the Frymaster Service Department at 1 800
56. orized service agent The tables below and on the following page list the burner manifold gas pressures for the various gas types that can be used with this equipment CE Standard Burner Manifold Gas Pressures for Fryers Manufactured After April 1999 Pressure mbar Single Dual Natural Gas Lacq 7 G20 under 20 mbar Natural Gas Groningue G25 under 25 mbar Natural Gas Groningue G25 under 20 mbar 0 Butane G30 at 28 30 or 50 mbar Propane 2 G31 under 37 or 50 mbar Belgian G25 7 0 mbar single or dual Non CE Standard Burner Manifold Gas Pressures Pressure 3 W C Natural 0 73 kPa Propane 5 Check the programmed temperature thermostat setting Refer to chapter 4 CM7 Computer Instructions for the setpoint programming instructions for your particular controller 2 7 2 5 Converting to another Gas Type A DANGER This appliance was configured at the factory for a specific type of gas Converting from one type of gas to another requires the installation of specific gas conversion compo nents Conversion instructions are included with conversion kits Switching to a different type of gas without installing the proper conversion components may result in fire or explosion NEVER ATTACH THIS APPLIANCE TO A GAS SUPPLY FOR WHICH IT IS NOT CONFIGURED Conversion of this appliance from one type of gas to another should only be performed by qualified licensed and authorized installation or service per
57. ot is in good condition and free of leaks and that the frypot insulation is in serviceable condition Verify that wiring harnesses and connections are tight and in good condition 6 7 2 Built In Filtration System Inspect all oil return and drain lines for leaks and verify that all connections are tight Inspect the filter pan for leaks and cleanliness If there is a large accumulation of crumbs in the crumb basket advise the owner operator that the crumb basket should be emptied into a fireproof container and cleaned daily Verify that all O rings and seals are present and in good condition Replace O rings and seals if worn or damaged Check filtration system integrity as follows Verify that filter pan cover is present and properly installed With the filter pan empty place each oil return handle one at a time in the ON position Verify that the pump activates and that bubbles appear in the oil of the associated frypot 6 6 Close all oil return valves 1 e place all oil return handles in the OFF position Verify proper functioning of each oil return valve by activating the filter pump using the lever on one of the oil return microswitches No air bubbles should be visible in any frypot Verify that the filter pan is properly prepared for filtering then drain a frypot of oil heated to 350 F 177 C into the filter pan and close the frypot drain valve Place the oil return handle in the ON position Allow all cooking o
58. peration The fryer flue opening must not be placed close to the intake of the exhaust fan and the fryer must never have its flue extended in a chimney fashion An extended flue will change the combustion characteristics of the fryer causing longer recovery time It also frequently causes delayed ignition To provide the airflow necessary for good combustion and burner operation the areas surrounding the fryer front sides and rear must be kept clear and unobstructed A DANGER This appliance must be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to the health of personnel in the room in which it is installed Fryers must be installed in an area with an adequate air supply and adequate ventilation Adequate distances must be maintained from the flue outlet of the fryer to the lower edge of the ventilation filter bank Filters should be installed at an angle of 45 Place a drip tray beneath the lowest edge of the filter For U S installation NFPA standard No 96 states A minimum distance of 18 in 450 mm should be maintained between the flue outlet and the lower edge of the grease filter Frymaster recommends that the minimum distance be 24 in 600 mm from the flue outlet to the bottom edge of the filter when the appliance consumes more than 120 000 BTU per hour For installations in the United States information on construction and installation of vent
59. r viewing ports located on each side of the combustion air blower 3 3 IFryimaster 6 O O o M a Left Viewing Ports are Right Viewing Ports behind the motor housings The optimum burn is a bright orange red glow If a blue flame is observed or if there are dark spots on a burner face adjust the air gas mixture as follows On the side of the blower housing opposite the motor is a plate with a locking nut Loosen the nut enough to allow the plate to be moved then adjust the position of the plate to open or close the air intake opening until a bright orange red glow is obtained Carefully hold the plate in position and tighten the locking nut 3 3 Boiling Out the Frypot To ensure that the frypot is free of any contamination resulting from its manufacture shipping and handling during installation the frypot must be boiled out before first use Refer to page 4 16 for this procedure 3 4 Shutting the Fryer Down For short term shut down during the workday place the computer ON OFF switch in the OFF position and put the frypot covers in place if the fryer is so equipped When shutting the fryers down at closing time place the computer ON OFF switch in the OFF position Then place the gas valve in the off position See illustration below For CE Fryers For Non CE Fryers Placing the ON OFF switch in the OFF After placing the ON OFF switch in the OFF position al
60. rations or modifications can cause property damage injury or death Read the installation operating and service instructions thoroughly before installing or servicing this equipment Only qualified service personnel may convert this appliance to use a gas other than that for which it was originally configured A DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood Questions Call the Frymaster Dean Service Hotline at 1 800 551 8633 ZA DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection Single fryers equipped with legs must be stabilized by installing anchor straps All fryers equipped with casters must be stabilized by installing restraining chains If a flexible gas line is used an additional restraining cable must be connected at all times when the fryer is in use A DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can result from slips or contact with the hot oil A DANGER Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance A DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier A DANGER This product contains ch
61. rocedures CAUTION If this is the first time the fryer is being used after installation refer to Section 4 11 on page 4 16 for the boil out procedure A CAUTION The cooking oil capacity of the Protector Series gas fryer is 32 Ibs 3 8 gallons 14 5 liters at 70 F 21 C for a full vat Before lighting the fryer make sure the fryer is OFF and the frypot drain valve s is are closed Remove the basket support rack s if installed and fill the frypot to the bottom OIL LEVEL line 3 2 1 Setup A WARNING Never operate this appliance with an empty frypot The frypot must be filled with wa ter or oil before lighting the burners Failure to do so will damage the frypot and may cause a fire A DANGER Remove all drops of water from the frypot before filling with oil Failure to do so will cause spattering of hot liquid when the oil is heated to cooking temperature A WARNING The Protector is not intended to use solid shortening Use only liquid shortening with this fryer The use of solid shortening will clog the top off oil lines 1 Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot This will allow for oil expansion as heat is applied Do not fill cold oil any higher than the bot tom line overflow may occur as heat expands the oil 2 Ensure that the power cord s are plugged into the appropriate receptacle s Verify that the face of the plug is flush with the outle
62. sion kit in place of the old rating plate stating the gas has been converted If the destination language changes replace the rating plate Call your local service agency or KES for a label kit The language of reference will be on the corner of the label 2 8 2 6 Positioning the Fryer 1 Once the fryer has been positioned at the frying station use a carpenter s level placed across the top of the frypot to verify that the unit is level both side to side and front to back To level fryers adjust the casters being careful to ensure the fryer s are at the proper height in the frying station When the fryer is leveled in its final position install the restraints provided by the KES to limit its movement so that it does not depend on or transmit stress to the connection Install the re straints in accordance with the provided instructions If the restraints are disconnected for service or other reasons they must be reconnected before the fryer is used A DANGER Hot oil can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid spills falls and severe burns Fryers may tip and cause personal injury if not secured in a stationary posi tion A DANGER Adequate means must be provided to limit the movement of this appliance without depending on the connector and the quick disconnect device or its associated pip ing to limit the appliance movement
63. so turns off the gas valve position turn the gas valve knob to the OFF position O Put the frypot covers in place 1f the fryer is so equipped 3 4 3 5 Oil Attendant Automatic Top Off Oil is continually topped off in the frypots from a reservoir in the cabinet The reservoir holds a 35 pound box of oil Ina jB Jug In Box Reset typical operation this will last Switch Resets the yellow approximately two days before changing LED after oil change ika t a o e Components of the system are annotated at the right see Figure 1 Special Cap Has plumbing a i S NOTE The system is intended to top off ACNEE OONO OMNE reservoir to the fryer vats Y the frypots not fill them The frypots will require manual filling upon startup and after boil out Figure 1 Jug In Box JIB The JIB ts the reservoir for the oil es 3 5 1 Prepare the System for Use To prepare the system for its initial Operation remove the cross brace see Figure 2 Do not replace the screws Do not remove cross brace before fryer is in its final position Install the JIB basket ae shipped in the accessories pack Follow Figure 2 these instructions to prepare the cabinet for the installation of the first box of oil and subsequent boxes of oil 1 a w T q Figure 3 3 5 2 Install the Oil Reservoir Remove the original lid from the oil co
64. sonnel as defined in Section 1 7 of this manual Protector Series gas fryers manufactured for non CE countries use different burners for each type gas The burners in fryers built for Propane gas have a special gray colored coating on the burner tiles to enable them to withstand the higher caloric value of the Propane gas Burners designed for use in propane units may be used in natural gas applications but not vice versa Non CE Gas Conversion Kits Natural Gas to Propane LP Gas Propane LP Gas to Natural Gas Full Vat Part Number 826 2527 Full Vat Part Number 826 2528 Dual Vat Part Number 826 2529 Dual Vat Part Number 826 2530 Units manufactured for export to CE countries are equipped with universal burners that may be used with either Natural G20 G25 gas or Butane G30 and Propane G31 gasses CE Gas Conversion Kits for Units with Gas Valve 810 1715 G20 or G25 Natural to G30 or G31 Gas G30 or G31 to G20 or G25 Natural Gas Part Number 826 1196 Part Number 826 1197 CE GAS CONVERSION INSTRUCTIONS Between G20 and G25 type Natural Gas adjust the gas pressure at the regulator Refer to the CE Standard Burner Manifold Gas Pressure Chart Do not change the orifice Between a 2 family G20 or G25 and a 3 family gas G30 Butane or G31 Propane a Change the orifices b Adjust the manifold pressure Remove the old rating plate and return to Frymaster Affix the new rating plate included with the conver
65. t each scheduled boil out disassemble the leaf filter assembly and place in the frypot being boiled out Follow the boil out procedure in Section 4 11 page 4 16 of this manual 3 Allow all filter assembly components to air dry or thoroughly dry with clean towels before reassembling Reassembly 1 Place the two outer screens together and align their edges see illustration below 2 Insert the screens into one of the frame halves it doesn t matter which one Ensure that the fitting in the bottom screen is on the opposite side of the frame from the handle 3 Slip the grid between the screens ensuring that the grid is centered between the edges of the screens 4 Connect the other half of the frame at the corner opposite the handles and pivot the frame onto the free edges of the screen Steps 1 and 2 Stack outer screens and insert edges into frame Step 3 Insert grid between screens after screens have been positioned in frame Step 4 Connect corner then pivot frame over free edges of screens Handle 5 8 5 5 Draining and Disposing of Waste Oil When cooking oil is exhausted drain the oil into an appropriate METAL container for transport to the disposal container Frymaster recommends the use of the Frymaster Shortening Disposal Unit SDU NOTE If using an SDU built before January 2004 the filter pan cover must be removed to allow the unit to be
66. t is equipped with a temperature probe for precise temperature control All Protector Series Gas fryers come standard with electronic ignition melt cycle and boil out mode The Protector Series Gas fryers are controlled with a CM 7 computer Fryers in this series come in full pot arrangements and can be purchased as two three or four vat fryers All fryers in this series require an external source of AC electrical power Units can be configured for voltages ranging from 100 VAC to 240 VAC FPGL30 fryers are shipped completely assembled All fryers are shipped with a package of standard accessories Each fryer is adjusted tested and inspected at the factory before crating for shipment 1 6 Installation Operating and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and or authorized personnel only as defined in Section 1 7 All installation and service on Frymaster equipment must be performed by qualified certified licensed and or authorized installation or service personnel as defined in Section 1 7 1 7 Definitions QUALIFIED AND OR AUTHORIZED OPERATING PERSONNEL Qualified authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions or who have had previous experience with the operation of the equipment covered in this manual 1 3 QUALIFIED INSTALLATION PERSONNEL Qualified
67. t plate with no portion of the prongs visible 3 Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature 3 2 2 Lighting the Fryer 1 Press the computer ON OFF switch to the OFF position For CE Fryers For Non CE Fryers Placing the ON OFF switch in the OFF After placing the ON OFF switch in the OFF position also turns off the gas valve Wait five position turn the gas valve knob to the OFF minutes before continuing with Step 2 which position Wait 5 minutes then turn the knob will also turn on the gas valve to the ON postion and proceed with Step 2 O Honeywell Honeywell ie 2 Press the computer ON OFF switch to the ON position and set the thermostat or program the computer for normal cooking temperature 3 If the burners fail to light press the ON OFF switch to the OFF position and wait 60 seconds Repeat step 2 4 The fryer will automatically enter the melt cycle mode if the frypot temperature 1s below 180 F 82 C NOTE During the melt cycle the burners will repeatedly fire for a few seconds then go out for a longer period When the frypot temperature reaches 180 F 82 C the unit will automatically switch to the heating mode The burners will remain lit until the frypot temperature reaches the programmed cooking temperature 5 After the burners have been lit for at least 90 seconds observe the flames through the burne
68. tart the pump and begin the filtering process There may be a slight delay Pull filter handle before the pump activates see Figure forward to activate 11 pump Figure 11 7 The filter pump draws the oil through the filter medium and circulates it back up to and through the frypot during a 5 minute process called polishing Polishing cleans the oil by trapping solid particles in the filter medium 8 After the oil is filtered about 5 minutes close the drain valve and allow the fryer to refill Let the filter pump run 10 to 12 seconds after the oil begins to bubble Turn the filter off The computer displays FILTER DO NE alternating with YES NO 9 Press the Y 1 button when filtration is finished see Figure 12 The computer displays OF F Figure 12 Z WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs If this switch trips turn off power to the filter system and allow the pump motor to cool 20 minutes before attempting to reset the switch see photo below Filter Pump Reset Switch 5 6 A WARNING Use caution and wear appropriate safety equipment when resetting the filter pump reset switch Resetting the switch must be accomplished with care to avoid the possibility of a serious burn caused by careless maneuvering around a drain tube and around a frypot 10 Ensure the drain valve is fully closed If the drain valve is not fully close
69. tch is loose tighten the nuts and bolts holding it in place Test If this is a multi pot fryer ensuring that when the handle is attempt to operate the pump using placed in the ON position the a different handle If the pump lever on the microswitch is starts the handle microswitch is pressed firmly against the switch either out of alignment or has failed If the switch has failed call FASC Filter Pump won t Start OR Pump stops during filtering When the handle is placed in the ON position the lever on the microswitch should be firmly pressed against the switch If so the switch has failed If not the switch is loose and or misaligned Filter pump blockage Pump blockages are usually caused by sediment build up in Test Close the drain valve and the pump due to improperly sized pull the filter pan out from the or installed filter paper and failure fryer Activate the pump If the to use the crumb screen Call pump motor hums for a short time FASC then stops the probable cause is blockage of the pump itself 7 4 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A Paper screen needs changed or cleaned If using filter paper configuration verify that filter Filter pump runs Paper screen clogged screen is in bottom of pan with but oil return is very Improperly installed filter pan paper on top of screen slow and bubbling components oil occurs Attempting to filter with oil that Verify that O r
70. tening disposal unit SDU to be positioned under the drain If using o p an SDU built before January 2004 see gt aAA ee Seen instructions on page 5 8 2 Inspect the filter pan connection fitting to ensure that both O rings are in good condition See Figure 2 Figure 1 3 Then in reverse order place the metal filter screen in the center of the bottom of the pan then lay a sheet of filter paper on top of the screen overlapping on all sides See Figure 1 If using a filter pad ensure the rough side of the pad is Inspect the filter up and lay the pad over the screen connection fitting making sure that the pad is in between the embossed ridges of the filter pan 4 Position the hold down ring over the filter paper and lower the ring into the pan allowing the paper to rest on the sides of the filter pan See Figure 3 Figure 3 5 3 5 When the hold down ring is in position if using filter paper sprinkle one packet of filter powder evenly over the paper See Figure 4 If using a filter pad position the hold down ring on top of the pad DO NOT use filter powder with the pad A Figure 4 Replace the crumb tray in the filter pan then push the filter pan back into the fryer positioning it under the drain 5 2 2 Preparation for Use with the Magnasol Filter Assembly l Pull the filter pan out from the cabinet and remove the crumb tray and Magnasol filter assembly See Figure 5 Clean
71. ter unit do not fill above the maximum fill line located on the container Oil must be drained into the filter pan SDU or another suitable METAL container For safe convenient draining and disposal of used oil or shortening Frymaster recommends using the Frymaster Shortening Disposal Unit SDU The SDU is available through your local distributor 1 Turn the fryer power switch to the OFF position 2 Position a METAL container with a sealable cover under the drainpipe The METAL container must be able to withstand the heat of the oil and hold hot liquids If you intend to reuse the oil or shortening Frymaster recommends that a Frymaster filter cone holder and filter cone be used when a filter machine is not available If you are using a Frymaster filter cone holder be sure that the cone holder rests securely on the metal container 3 Open the drain valve slowly to avoid splattering If the drain valve becomes clogged with food particles use the Fryer s Friend poker like tool to clear the blockage 5 1 DANGER NEVER attempt to clear a clogged drain valve from the front of the valve Hot oil will rush out creating the potential for severe burns A DANGER DO NOT hammer on the drain valve with the cleanout rod or other objects Damage to the ball inside will result in leaks and will void the Frymaster warranty 4 After draining the oil clean all food particles and residual oil from the frypot BE CAREFUL this mater
72. ton corresponding to the location of the appropriate dropped basket Pressing either cook cycle button under the CHK STRP displays launches a cook cycle 4 1 4 2 Basic Operation Basic Operation Programming Temperature Unlock and Navigation Buttons COMPUTER MAGIC Cook Channel and Selection Buttons DEF ON OFF Product Buttons ON OFF Turn Fryer ON Start Two Button Cook Cycle Multi Product Mode Press right key for full pot Press product key bearing press key on desired side icon for desired product i e 1 on a split pot Press cook channel button Turn Fryer OFF to begin cook cycle GHI Press right key for full pot press key on desired side Change From Dedicated to on a split pot Multi Product Mode Check Frypot Temperature Press and hold Cook Channel Press Temp key once 3 button under displayed menu 0 Displays show frypot item for approximately three seconds until beep is heard temperatures Display changes to dashed Check Frypot Setpoint lines Press Temp key twice Displays show frypot setpoint temperatures Change From Multi Product Mode to Dedicated Mode Cancel Shake or Remove Alarm Press product key bearing icon for desired product 3 Press key under active Press cook channel button display under display showing desired ite
73. tpoint and continue Figure 33 The computer displays PRODUCT SELECTION 7 With PRODUCT SELECTION displayed press the Y 1 button see Figure 34 Figure 34 Computer displays PRODUCT SELECTION changingto SELECT PRODUCT 8 With SELECT PRODUCT displayed on the left and PROD gt displayed on the right use the gt button see Figure 35 to advance through menu items until the right display displays the menu item to be Figure 35 modified or the desired location for a new product 9 Press the Y 1 button to select the product to modify see Figure 36 The computer displays MOOIFY alternating with YES NO Figure 36 10 Press the Y 1 YES button see Figure 37 KO Figure 37 The left display displays NA f E and the right display displays a product name ex PROD 1 The right display shows a blinking cursor alternating with a blinking letter under the first character 11 Using the number keys enter the first letter of the new za a product see Figure 38 Press the key until the desired J LJ HJ D letter appears Figure 38 12 Press the button to advance the cursor to the next display space see Figure 39 Use the 0 key to insert a space The 4 button can be used to move the cursor back Figure 39 For example to enter WI N G amp S press the 8 key two times until W appears in the display Then use the button to advance the cursor to the next display space Press the 3 key u
74. ure 56 to scroll to the ASSIGN BTN option used to assign a menu item to a specific product button 4 The computer displays ASSIGN BT N onthe left and Wi NGS on the right 5 Press and hold for three seconds a button between 1 0 to assign the product The LED in the chosen product button will illuminate see Figure 57 To unassign a product from a button press and hold the button assigned to that product for three seconds The LED no longer illuminates Paure 57 4 15 6 Once the button is assigned press the Y button see Figure 58 to save the assigned button The computer displays NAME on the left with the product ex WING 95 on the Figure 58 right 7 If no further programming is necessary press the 2 button see Figure 59 twice to return to SETPOINT TEMPERATURE prompt 2 Figure 59 8 Press the 2 button again to exit and to return to O F F see Figure 60 D P Figure 60 4 10 4 Temperature conversion from F to C 1 With the computer OFF enter Tech mode by pressing the UNLOCK button three times see Figure 61 The computer displays TECH 1 G ron ol 2 With the desired selection displayed press the yY 1 button see Figure 62 The computer displays O DE and sounds an audible alert Figure 62 3 Enter 1658 see Figure 63 1 6e 5 8 Switch computer

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