Frymaster 52 Series Fryer User Manual
Contents
1. 2 m 3 5 Qo O D o 5 lt zj c o SIDAL Ser Songs ZG Jouuny Jodng PARTS LIST INCLUDED DOMESTIC CFESA Dean a member of the Commercial Food Equipment Service Association recommends using ES as CFESA Certified Technicians ommers Food Eqwpmert Serrce Assooaton Price 8 00 819 5784 MARCH 2002 24 Hour Service Hotline 1 800 551 8633 Please read all sections of this manual and retain for future reference Installation maintenance and repairs should be performed by your Dean Factory Authorized Service Center CAUTION Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other cooking appliance A CAUTION Instructions explaining procedures to be followed MUST be posted in a prominent location in the event the operator detects a gas leak This information can be obtained from the local gas company or gas supplier ZA WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment ZA WARNING Safe and satisfactory operation of your equipment depends on proper installation Installation MUST conform with local codes or in absence of local codes with the National Fuel Gas Code ANSI Z223 1 The Natural Gas Installat2. m Great Britain G31 2 G20 Greece G31 and 50 2 G20 20 Ireland G31 27 2 IT Italy aH G20 G25 ODE eot II2E3P 25 The Netherlands es 50 II2L3P Portugal 2 Luxembourg 3 4 3 4 Gas Connections cont The gas supply service line must be the same size or greater than the fryer inlet line Super Runner 52 Series gas fryers are equipped with a 3 4 19 mm male ISO 7 1 inlet The gas supply line must be sized to accommodate all gas fired equipment connected to that gas supply Consult local gas companies or suppliers or your local contractor for minimum supply line requirements Supply Line Specifications The gas supply lines must be sized as indicated in the chart below based on the total number of fryers connected to the main gas supply Recommended Gas Supply Line Sizes Gas Types Number of Fryers 1 2 to 3 4 or more Natural Gas 3 4 19 mm 1 25 mm 1 1 4 33 mm Propane Gas 1 2 13 mm 3 4 19 mm 1 25 mm When exceeding 18 feet 6 meters for a configuration of more than four fryers it is necessary to provide a 1 1 4 33 mm rigid gas connection A CAUTION All connections MUST be sealed with a joint compound suitable for the gas being used and all connections MUST be tested with a soapy solution before lighting any pilots Rigid Connections Check any installer supplied intake pipe s visually and clea
3. Robertshaw Natural Gas Australia Only 810 2295 Gas Valve Assembly Robertshaw LP Gas Australia Only 807 2122 Gas Valve For Natural Gas CE Only 807 2121 Gas Valve For LP Gas CE Only 2 813 0165 Elbow Street Black Pipe 90 3 813 0418 Nipple Black Pipe 72 NPT x 17 1 4 4 810 2043 Clamp Pipe 12 5 813 0066 Elbow 34 x 90 BM 6 813 0254 Nipple Black Pipe 34 NPT x 3 7 813 0174 Union Black Pipe 34 NPT 8 200 2042 AGA Pilot Bracket Australia Only 9 807 3540 Electrode Australia Only 10 200 2042 Pilot Bracket for Thermopile CE and Australia 11 807 3565 Thermopile CE and Australia 12 200 2042 Thermocouple Pilot Bracket CE Only 13 810 1152 Thermocouple CE Only 810 2296 Thermocouple Australia Only m 810 2032 Pilot Assembly Natural Gas Australia Only 810 2155 Pilot Assembly LP Gas Australia Only 14 810 1001 Piezo Trigger CE and Australia 15 200 1868 Piezo Bracket CE and Australia 16 810 1153 ECO Connector Assembly CE Only Not Illustrated 7 4 Dean 8700 Line Avenue Shreveport Louisiana 71135 TEL 1 318 865 1711 PRINTED IN THE UNITED STATES FAX Parts 1 318 219 7140 SERVICE HOTLINE 1 800 551 8633 Tech Support 1 318 219 7135 Price 6 00 819 5784 06 01
4. at high limit temperature 1 Defective operating thermostat or temperature probe 2 CallService Technician 6 3 6 4 Millivolt Wiring Diagrams 6 4 1 Units Except Australia White Thermopile Combination Gas Valve Operating Thermostat 6 4 2 Australia Only Temperature Control High limit Pilot Robertshaw Gas Valve nae Thermopile Honeywell Operating Thermostat Pilot Gas Coaxial Lead To iple AGA Pilot Bracket Piezo Bracket 6 4 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 7 PARTS LIST 7 1 Super Runner 52 Primary Components 7 1 7 1 Super Runner 52 Primary Components cont ITEM PART COMPONENT 1 50076 1 Vessel Weld Assembly M S 823 3530 SM50 C 50076 2 Vessel Weld Assembly S S 823 3329 SM50 2 823 3618 Gas Manifold Weld Assembly 3 810 2048 Orifice For Natural Gas 39 2 53 mm Domestic and Australia 810 2059 Orifice For LP Gas 53 1 51 mm Domestic and Australia 807 3649 Orifice Natural Gas G 20 25 Blue 42 2 40 mm CE Only s 14 0067 53Red Orifice LP Gas G 31 37 50 Red 53 1 51 mm CE Only 4 106 0692 Pilot Assembly For Natural Gas i 106 1534 Pilot Assembly For LP Gas 5 810 2033 Thermopile Domestic Only See Section 7 2 for CE Australia 6 200 1311 Manifold Mounting Bracket 7 823 3330 Diffuser Assembly 8 807 3516 High Limi
5. be left completely shut down at least 5 minutes before lighting The burners will heat the boil out solution to a simmer Simmer the solution for approximately 45 minutes Wearing protective gloves scrub the sides of the fry vessel and the tubes with the L shaped Teflon brush being careful not to disturb the temperature sensing probes and the high limit thermostat A CAUTION Do not leave fryer unattended The boil out solution may foam and overflow if fryer is left unattended If this happens turn thermostat to OFF and gas valve to PILOT Resume boil out when foam dissipates 10 11 Do not allow the water level to decrease below oil level line in fry vessel during boil out operation After boil out is complete turn the thermostat dial to OFF and drain the solution from the fry vessel Place a metal pan or bucket under the drain port to collect the water from the fry vessel Close the drain add fresh water without boil out solution and wash all surfaces of the fry vessel Drain again Refill the fry vessel with fresh water and vinegar to neutralize any residual boil out solution Wash all surfaces of the fry vessel Drain completely and wipe down all surfaces of the fry vessel to completely eliminate water from the vessel Refill fry vessel with oil or wipe vessel interior with oil to prevent oxidation from forming 4 4 4 4 Final Preparation ZA WARNING NEVER set a complete block of solid short
6. flue outlet of the fryer s to the lower edge of the filter bank Per NFPA Standards No 96 a minimum of 18 inches 45 cm should be maintained between the flue s and the lower edge of the exhaust hood filter Hilters and drip troughs should be part of any industrial hood but consult local codes before constructing and installing any hood The duct system the exhaust hood and the filter bank must be cleaned on a regular basis and kept free of grease 2 7 Receiving and Unpacking Equipment A Check that the container is upright Use an outward prying motion no hammering to remove the carton Unpack the fryer carefully and remove all accessories from the carton Do not discard or misplace accessories They will be needed After unpacking immediately check the equipment for visible signs of shipping damage If damage has occurred contact the carrier and file the appropriate freight claims Do not contact the factory Shipping damage responsibility is between the carrier and the dealer If your equipment arrives damaged 1 File claim for damages immediately regardless of extent of damage 2 Visible loss or damage Be sure this is noted on the freight bill or express receipt and is signed by the person making the delivery 3 Concealed loss or damage If damage is unnoticed until equipment is unpacked notify freight company or carrier immediately and file a concealed damage claim The claim should be filed within 15 day
7. is Domestic CE 120 000 BTU Hr 102 300 BTU Hr 35 19 kW 30 0 kW 126 6 megajoules 108 megajoules B Inputs for different gases are as follows Natural Gas 3 G20 Type H 20 mbar 2 64 m hr Natural Gas 3 G25 Type L 25 mbar 3 07 m hr G3 Propane 37 mbar 1 93 kg hr 3 8 3 6 Gas Inputs cont C Adjustments for different gases are as follows Gases and Gas Supply Pressure 20 mbar 25 mbar 37 mbar Burner Marking blue marking blue marking red marking Pilot Marking TJ024 TJ024 pss R at the regulator s 75 mbar 3 5 WC 8 75 mbar 3 5 WC 25 mbar 10 WC NOTE Outlet gas pressure must be adjusted strictly within the above requirements 5 to 10 minutes after the appliance is operating For controls and adjustments please refer to gas valve illustrations on page 3 10 Pilot Flame Adjustment Turn the pilot adjustment screw clockwise counter clockwise until the desired flame volume is achieved ZA WARNING If gas odors are detected the gas supply MUST be shut off at the main shut off valve and the local gas company or authorized service agency contacted for immediate service 3 7 Gas Conversion Procedures See page 3 10 for gas valve illustrations and page 3 11 for gas valve burner and orifice location when performing the following conversions When converting from G20 to G25 gas the following procedures appl
8. not come ON no gas detected at main burner 1 Check that the gas valve is open 2 Check that the pilot is ignited and is operating properly 3 Check the high limit switch for continuity 4 The combination gas valve may be defective replace if necessary B Main burner flames are small and appear lazy shortening does not come up to temperature quickly 1 Check gas pressure at the pressure tap of the gas valve Use dial type or standard water type U gauge manometer With burner in operation the pressure should be 3 5 WC 8 75 mbar for natural gas and 10 WC 25 mbar for propane If not remove the pressure regulator adjustment cover Use screwdriver to turn the adjusting screw for proper pressure Replace cover re check pressure and re install pressure tap plug C Signs of excessive temperature shortening scorches and quickly becomes discolored 1 Check operating thermostat May be out of adjustment or calibration Recalibrate if necessary Check gas pressure as outlined above Shortening used is of inferior quality and or shortening has been used too long Replace shortening Ensure vessel is clean when refilling with new shortening 6 2 6 3 Main Burner Malfunction cont D Fryer will not reach the temperature setting and or runs erratically 1 Incorrect location of sensor probe or defective temperature sensor 2 Loose wiring wire connection E Fryer shortening temperature cannot be controlled fryer runs
9. off valve on the incoming service line Apply a lighted match or taper to the pilot burner head If fryer is equipped with a piezo ignitor go to Step 8 Press the white pilot light button on the gas valve and hold approximately 45 seconds to 1 minute until the pilot stays lit If fryer is equipped with a piezo ignitor press and hold the white pilot light button then repeatedly press the piezo ignitor button until the pilot lights Release the white button after approximately 45 seconds to 1 minute If the pilot does not stay lit depress the white pilot light button and re light the pilot holding the button in longer before releasing Trapped air may necessitate re lighting the pilot several times until a constant gas flow is attained When the pilot stays lit release the white pilot light button Turn the thermostat to any ON setting and ensure the main burner ignites from the pilot 4 3 4 3 Boil Out Procedure l Empty fry vessel and pour in cleaning solution concentrate Add water to the lower OIL LEVEL line scribed on the vessel back Set the operating thermostat dial temperature controller to 219 F 104 C just above that of boiling water The main burner will ignite Allow the solution to come to simmer then reset the temperature controller to 199 F 93 The burners should shut off just as the boil out solution reaches setpoint ZM CAUTION If the pilot and main burner go out the fryer s MUST
10. A restraining bracket is provided on the appliance structural back to prevent the unit from moving from its installed position ZA WARNING Do not attach accessories to this fryer unless fryer is secured from tipping Personal injury may result 3 To limit movement of the fryer restraints independent of the flexible coupling or connector must be used Clips are located on the back panel of the fryer for the attachment of restraints If disconnection of the restraint is necessary the restraint must be reconnected after the fryer has been returned to its originally installed position 3 7 3 4 Gas Connections cont F After hook up bleed the gas line of air to ensure that the pilot light will ignite quickly and evenly CAUTION Qualified personnel MUST perform any adaptation modification or gas conversion if required Failure to use qualified personnel will void the Dean warranty 3 5 Adjustments Adaptation To Different Gases A Proper operation of appliances requires operator to scrupulously inspect the following adjustments in terms of gas inputs and pressures B Dean gas fryers are manufactured to use the type of gas and pressure specified on the rating plate When changing gas adaptation must be performed by qualified personnel Failure to use qualified personnel will void the Dean warranty 3 6 Gas Inputs A Nominal Qn Heat Input for the Super Runner SR 52 gas fryer
11. d from the gas supply piping system during any pressure testing of the gas supply system especially if the test pressures are in excess of Ve PSI 3 45 kPa 35 mbar A Manifold Pressure Your local service technician should check the manifold pressure with a manometer 1 Check the rating plate for manifold gas pressures Natural gas units normally require 4 WC and propane units normally require 11 WC gas pressure 2 Confirm that the arrow forged into the bottom of the regulator body which indicates gas flow direction is pointed downstream towards the fryers The air vent cap is also part of the regulator and should not be removed 3 Ifa vent line from the gas pressure regulator is used it should be installed in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Latest Edition ZA WARNING Use a diluted soap solution to find potentially dangerous gas leaks when making new connections B Regulators Gas regulators can be adjusted in the field but no adjustments should be made unless the regulator is out of adjustment or serious pressure fluctuations are observed C Only qualified service personnel should make adjustments to the regulators 3 6 3 4 Gas Connections cont D Orifices The fryer can be configured to operate on any available gas The correct safety control valve appropriate gas orifices and pilot burner are installed at the factory While the
12. e topside of the base mounting plates at the factory to capture the hex head screw as it is screwed in Tighten the bolts to 50 inch Ibs 5 65 N m minimum torque A CAUTION For caster retrofit the unit must be at room temperature and drained of shortening before installing the casters 3 3 Leveling the Fryer A Place a spirit level across the top of the fryer and level the unit front to back If the fryer is off level side to side a platform or other surface adjustment is needed there is no side to side level adjustments on a fryer equipped with caster leg combinations If a fryer is equipped with legs only side to side level adjustments can be made If a fryer is equipped with casters only no level adjustments to the fryer can be made If the fryer is not level the unit may not function efficiently the oil may not drain properly for filtering and in a multi fryer battery it may not match adjacent units Legs Only 1 Adjust leg height with an adjustable or 1 1 16 inch 27 mm open end wrench by turning the hex bullet on the bottom of the leg 2 The hex bullet is for minor leg height adjustment only Do not adjust more than 1 inch 22 mm 3 When leveling the unit the leg body should be held firmly to keep the leg from bending or rotating while turning the hex bullet foot to the required height 3 2 3 3 Leveling the Fryer cont Rigid Casters Only 1 Install the rigid casters on the fryer rear chan
13. ening on top of heating tubes To do so will damage the heating tubes and fry vessel and void the warranty 1 When using a liquid shortening cooking oil fill the fryer to the lower OIL LEVEL line scribed into the back of the fryer vessel 2 When using a solid shortening first melt it in a suitable container or cut it into small pieces and pack it below between and over the top of the heat tubes leaving no air spaces around the tubes Do not disturb or bend the sensing bulbs 3 Turn the burners on for about 10 seconds then off for 1 minute etc until the shortening is melted If you see smoke coming from the shortening while melting this way shorten the ON cycle and lengthen the OFF cycle Smoke indicates potential scorching of the shortening which will shorten its useful life 4 Before starting operation turn the operating thermostat to the probable working temperature Wait for the oil temperature to stabilize then check with a high quality immersion thermometer ZA WARNING Do not go near the area directly over the flue outlet while the fryer is operating Always wear oil proof insulated gloves when working with the fryer filled with hot oil Always drain hot oil into a metal container Hot oil can melt plastic buckets and crack glass containers 4 5 Extending Shortening Oil Life Although 350 F 177 C is the recommended temperature for most cooking operations set the fryer at the lo
14. ew to access Pilot pressure adjustment Regulator Vent remove cover screw to access Pilot gas supply connection Pressure Tap Domestic non CE Gas Valve 3 10 3 7 Gas Conversion Procedures cont Vessel Assembly 1 2 3 4 Reducer Bushing Manifold Support 6 Gas Burner Gas Valve j i See Detail A z 1 63 inch 41 mm jane 33 mm Gas Manifold gl Sm Detail A Burner Orifice Location Manifold Assembly Temperature Control SR 52 Series gas valve burner and orifice locations 3 8 Gas Conversion Components Use the following components to convert from natural gas to propane and vice versa SR52G Natural Gas to Propane Components Y DESCRIPTION 1 TJO13 a 4 Burner orifice 53 D Were diameter 1 51 mm Label Appareil r gl pour G3 1 37 Fryer equipped for G31 37 3 11 3 8 Gas Conversion Kits cont SR52G Propane to Natural Gas Components Burner orifice 39 RASTA diameter 2 53 mm Appareil r gl pour G20 20 Fryer equipped for G25 25 3 9 Electrical Connections No outside electrical power source is required for Super Runner gas fryers unless outfitted with certain optional equipment i e basket lifts Refer to the rating plate and wiring diagram located inside the front door The diagram can also be
15. found in Section 8 4 electrically operated appliances must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 the Canadian Electrical Code CSA C22 2 or the appropriate CE community standards Do not cut or remove the ground prong from the power cord plug Respect the phase neutral polarity 3 12 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 4 DAILY OPERATION 4 1 Initial Startup New units are wiped clean with solvents at the factory to remove any visible signs of dirt oil grease etc remaining from the manufacturing process then coated lightly with oil Wash thoroughly with hot soapy water to remove any film residue and dust or debris before food preparation then rinse out and wipe dry Wash also any accessories shipped with the unit Close the drain valve completely and remove the crumb screen Make sure the screws holding the thermostat and high limit control sensing bulbs into the vessel are tight Fry vessel drain valve ZA WARNING Do not use an open flame to check for the presence of gas inside the fryer cabinet If the pilot fails to light turn valve OFF wait 5 minutes before re lighting to allow any accumulated gas to dissipate 4 2 Pilot Lighting Procedures Initial Pilot Lighting All Dean fryers are tested adjusted and calibrated to sea level conditions before leaving the factory Adjustments to assure pro
16. ion Code CAN CGA B149 1 or The Propane Installation Code CAN CGA B149 2 NOTICE The Commonwealth of Massachusetts requires any and all gas products to be installed by a licensed plumber or pipe fitter Australia Only Keep the oil temperature in the fryer to a maximum of 190 C Higher temperatures will cause rapid breakdown of the oil and give you no faster cooking At 205 C to 210 C the life of the oil is only one third of its life at 190 C In addition increased decomposition causes the oil to smoke badly even if the temperature is lowered to 190 C again High temperatures give you no advantage costs you money and increases the fire danger DEAN SUPER RUNNER 52 SERIES GAS FRYERS TABLE OF CONTENTS INTRODUCTION SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 1 INTRODUCTION 1 1 Ordering Parts Customers may order parts directly from their local Authorized Parts Distributor For this address and phone number contact your maintenance and repair center or call the factory The factory address and phone numbers are on the back cover of this manual To speed up your order the following information is required Model Number Type Serial Number Optional Equipment Item Part Number Quantity Needed 1 2 Service Information Call the 1 800 551 8633 or 318 865 1711 Service Hotline number for the location of your nearest maintenance and repair center Always give the model and
17. n metal particles or other foreign matter from the threads before installing into a service line If the intake pipes are not clear of all foreign matter the orifices will clog when gas pressure is applied When using thread compound on gas piping use very small amounts and only on male threads Use a pipe thread compound that is not affected by the chemical action of LP gases DO NOT apply thread compound to the first two pipe threads doing so will cause clogging of the burner orifices and control valve Manual shut off valve This gas service supplier installed valve must be installed in the gas service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the event of an emergency 3 5 3 4 Gas Connections cont Regulating Gas Pressure The fryer and shut off valve must be disconnected from the gas supply during any pressure testing of the system External gas regulators are not normally required on this fryer A safety control valve protects the fryer against pressure fluctuations If the incoming pressure is in excess of V2 PSI 3 45 kPa 35 mbar a step down regulator will be required A CAUTION The fryer MUST be isolated from the gas supply line system by closing its individual manual shut off valve during any pressure testing of the gas supply line system at pressures equal to or less than 12 PSI 3 45 kPa 35 mbar The fryer and its individual shut off valve must be disconnecte
18. nel only Legs must be installed on the front channel 2 There are no level adjustments for the rigid casters B If the floor is uneven or has a decided slope place the fryer on a smooth platform C If the fryer is moved re level the fryer following the instructions given in Steps 3 3 A C D A fryer must be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid Restraints used be straps or chains anchored to an immovable object wall floor anchor or may be the manner of installation installing the fryer in an alcove battering to other appliances etc E Installing Optional Swivel Casters 1 Install non locking casters only at the rear of the unit 2 Locking casters must be installed at the front of the unit Locking casters allow the fryer to be locked in position for safe operations 3 Follow the same instructions for leg installations as given above in steps 3 2 B1 5 Front View Rear Side View Optional Caster Optional Caster Rear Only EN Front Only Front Channel or gt Rear Channel Front Channel a Leg Support Assembl or Rear Channel RH S Washer p 20 Hex Head Locknut 1 4 20 x 3 4 Hex Bolt Front or Rear Leg with Mounting Plate Front Caster 5 Swivel w Brake Adjust as al Leg and Caster Optional Mounting Installation ANSI Z83 11a Latest Edition requires a fryer be restrained to pre
19. o 2 000 feet 610 m For elevations above 2 000 feet 610 m the rating should be reduced four percent for each additional 1 000 feet 305 m above sea level The correct orifices are installed at the factory if the operating altitude is known at the time of the customer s order 2 6 Air Supply and Ventilation Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow A Do not connect this fryer to an exhaust duct B Correct installation and adjustment will ensure adequate airflow to the fryer system 2 2 2 6 Air Supply and Ventilation cont C A commercial heavy duty fryer must vent its combustion wastes to the outside of the building A deep fat fryer must be installed under a powered exhaust hood or an exhaust fan must be provided in the wall above the unit as exhaust gas temperatures are approximately 800 1000 F 427 538 C Check air movement during installation Strong exhaust fans in the exhaust hood or in the overall air conditioning system can produce slight air drafts in the room Do not place the fryer s flue outlet directly into the plenum of the hood as it will affect the gas combustion of the fryer Never use the interior of the fryer cabinet for storage or store items on shelving over or behind the fryer Exhaust temperatures can exceed 800 F 427 C and may damage or melt items stored in or near the fryer Adequate distance must be maintained from the
20. o prevent shortening contamination Non stainless Fry Vessels Only If shortening is discarded lightly coat the inside of non stainless mild steel fry vessels with fresh shortening after cleaning to prevent rusting Turn the control knob on the gas valve to OFF non CE or press red button to turn gas valve off CE Turn the manual valve on the incoming gas service line to Disconnect the portable filter power cord if used from the wall socket 4 7 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 5 PREVENTATIVE MAINTENANCE 5 1 General food service equipment works better and lasts longer when maintained properly and kept clean Cooking equipment is no exception The fryer should be kept clean during the working day and thoroughly cleaned at each day s end 5 1 1 Daily A Remove and wash all removable parts B Clean all exterior surfaces of the cabinet Do not use cleaners steel wool or any other abrasive material on stainless steel C Filter the cooking oil and replace if necessary The oil should be filtered more frequently when under heavy use 5 1 2 Weekly A Completely drain the oil from the fryer into a suitable container for disposal Do not use a glass or plastic container B Clean the fry vessel by following boil out procedures in Chapter 4 2 CAUTION Never allow water to boil down and expose the heating tubes Fry vessel damage will result 5 1 3 Periodic The fryer sho
21. onnected ONLY to the gas type identified on the attached rating plate CAUTION Local building codes usually prohibit a fryer with its open tank of hot oil from being installed beside an open flame of any type whether a broiler or the open burner of a range 2 1 2 4 Pre Installation A General Only a licensed plumber should install any gas fired equipment l A manual gas shut off valve must be installed in the gas supply line ahead of the fryers for safety and ease of future service Dean Super Runner Series gas fryers operate on millivolt and do not require an external electric power supply B Clearances The fryer area must be kept free and clear of all combustibles This unit is design certified for the following installations 1 2 Commercial installation only not for household use Non combustible floor installation equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters Combustible construction with a minimum clearance of 6 inches 15 cm side and 6 inches 15 cm rear and equipped with factory supplied 6 inch 15 cm adjustable legs or 5 inch 13 cm casters C Installation Standards l CE EXPORT STANDARDS Fryer installation must conform with local codes or in the absence of local codes to the appropriate national or European Community CE standards 2 5 Equipment Installed at High Altitudes A The fryer input rating BTU hr is for elevations up t
22. ounted DANGER This fryer may tip and cause personal injury if not secured correctly in a stationary position Drain all oil shortening from fryer before moving Hot oil will splash and cause severe burns upon contact 3 2 Leg and Caster Installation A General 1 Install legs and rear rigid casters near where the fryer is to be used as neither are secure for long transit Unit cannot be curb mounted and must be equipped with the legs and casters provided 2 When positioning the fryer gently lower the fryer into position to prevent undue strain to the legs and internal mounting hardware Use a pallet or lift jack to lift and position the fryer if possible Tilting the fryer may damage the legs 3 The rigid casters must be installed on the fryer rear channel assembly only 4 Proceed to Step 3 3 Leveling the Fryer after legs and rear rigid casters are installed to ensure the fryer is level before using 3 1 3 2 Leg Caster Installation cont B Leg and Rigid Caster Installation 1 2 3 4 Remove unit from pallet Carefully raise unit with forklift pallet jack or other steady means Place one lock washer on each hex head screw Insert hex head screws with lock washers 1 4 20 threads by 4 19 mm long through bolt holes of leg mounting plates and mount to the front channel Mount rigid casters to the rear channel following the same procedure A locknut has been attached to th
23. per operation of pilot may be necessary on installation to meet local conditions low gas pressure differences in altitude and variations in gas characteristics These adjustments correct possible problems caused by rough handling or vibration during shipment and are to be performed only by qualified service personnel These adjustments are the responsibility of the customer and or the dealer and are not covered by the Dean warranty The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety control valve then to the pilot and main burners The pilot is located high in the cabinet center at the base of the fryer vessel 4 4 2 1 Pilot Lighting Procedures Domestic non CE ZA WARNING When checking for burner ignition or performance do not get too close to the burners Slow ignition can cause possible flashback increasing the potential for facial and body burns Light or re light the pilot as follows 1 Turn off the manual shut off valve on the incoming service line 2 Turn the operating thermostat OFF 3 Depress the pilot gas cock dial on the combination control valve and turn to OFF 4 Wait approximately 5 minutes for accumulated gas to disperse 5 Fill the fry vessel with oil or water to the lower OIL LEVEL line scribed on the vessel back Ensure heating tubes are covered in liquid prior to engaging burners 6 Open the manual shut off valve on the incoming service line Hone
24. rical equipment should be performed by qualified personnel Use EXTREME CARE when testing Live Electrical Circuits 6 2 Pilot Burner Malfunction A Pilot will not ignite no evidence of gas at pilot burner 1 Check that gas valve is open and gas is present at the gas valve 2 Check pilot burner orifice for dirt or lint 3 Remove pilot burner gas supply line and check for contamination blow out if necessary then reinstall B Pilot burner ignites but will not remain lit when gas valve manual knob is released 1 Check that thermocouple lead is properly screwed into thermocouple connection bushing on gas valve 2 Remove end of thermocouple lead from thermocouple connection bushing and clean with fine sandpaper or emery cloth 3 Pilot flame may be too high or too low Adjust pilot flame adjustment screw so that pilot flame extends about 34 inch 19 mm above the top of the pilot burner 4 Check all connections for cleanliness and security 6 1 6 2 Pilot Burner Malfunction cont C Pilot flame of proper size but is unstable Flame wavers and does not envelop the thermocouple completely at all times 1 Check for drafts that might be caused by air conditioning equipment or make up air apparatus Turn air moving equipment off and recheck the pilot CAUTION Do not attempt to turn the adjustment past the stops or the controller will be damaged 6 3 Main Burner Malfunction A Main burner will
25. rn hose out of the fryer spraying hot oil and causing severe burns For filtration instructions and troubleshooting consult the operating manual or instructions provided with the filtration equipment 4 6 4 7 Filtering Basics cont Basic rules of filtering are Ux The shortening should be filtered at least daily or even more frequently if cooking is heavy Filtering ensures long shortening life better tasting food and minimizes flavors being transferred from batch to batch When completing a filter cycle always close the return valve s at the fryer s to avoid siphoning oil out of the fryer into the filter system Open the valve at the filter to promote draining of the return lines into the filter pan If using solid shortening always ensure the return lines are clear before de activating the filter motor Also hang flexible hose lines up to drain to prevent solid shortening from solidifying in the lines 4 8 Closing End of Day When closing at night Ux tu x Filter the oil in all fryers and drain the filter lines Cover oil filled open fry vessels Turn the control knob on the gas valve to OFF non CE or press red button to turn gas valve off CE 4 9 Fryer Shut Down When closing down for periods longer than overnight Ux tu Drain the shortening and clean the vessel thoroughly Discard or filter the shortening then return filtered shortening to fry vessel Install fry vessel cover t
26. rs are energy efficient gas fired units design certified by the CSA International AGA CGA NSF International and manufactured to their basic performance and application specifications units are shipped completely assembled with accessories packed inside the fry vessels All units are adjusted tested and inspected at the factory before shipment Sizes weights and input rates of all models are listed in this manual A CAUTION The on site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating a hot oil fryer filter system particularly the aspects of fryer operation oil filtration and draining cleaning procedures 2 2 Principles of Operation The incoming gas flows through orifices and is mixed with air in the burners to create the correct ratio for proper combustion The mixture is ignited at the front end of each heat tube by the pilot light Internal diffusers slow the flame as it goes through the burner tube This slower and more turbulent flame gives much better heat transfer to the walls of the tubes thereby heating the oil more efficiently 2 3 Rating Plate This is attached to the inside right hand corner of the front door panel Information provided includes the model and serial number of the fryer BTU hr kW hr of the burners outlet gas pressure in inches W C mbars and whether the unit has natural or propane gas orifices DANGER Fryers MUST be c
27. s of date of delivery Be sure to retain container for inspection NOTE Dean Does Not Assume Responsibility for Damage or Loss Incurred in Transit 2 3 2 7 Receiving and Unpacking Equipment cont C Move the fryer to the location of installation and install legs and or casters as described in Chapter 3 2 D Remove all plastic skin from sides front and doors of the unit Failure to do this will melt the plastic and make it very difficult to remove later 2 8 Conversion of Units Pressure mbar 10 2 mm water column mm WC 0 4 Inch WC 20 mbar 204 mm WC 8 Inch WC 1 Inch W C 25 4 mm WC 2 5 mbar Heat Input kW 3410 BTU hr 100 BTU hr 0 293 kW Temperature 0 Celsius 32 Fahrenheit Temperature in degrees Celsius Temperature in degrees Fahrenheit F 32 X 0 555 100 Celsius 212 Fahrenheit 32 X 0 555 2 4 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 3 INSTALLATION INSTRUCTIONS 3 1 Installing the Fryer A Initial Installation If installed with legs do not push against the fryer s side to adjust its position Use a pallet or lift jack to lift the fryer slightly and place it where it is to be installed B Relocating the Fryer If relocating a fryer installed with legs remove all weight from each leg before moving Note If a leg becomes damaged during movement contact your service agent for immediate repair replacement ZA CAUTION Fryers may not function properly if curb m
28. serial numbers of your fryer To assist you more efficiently the following information will be needed Model Number Type Serial Number Optional Equipment Nature of Problem Additional information i e cooking environment time of day and other pertinent information may be helpful in solving your service problem Communicate with your service technician 1 1 1 3 Safety Information Before attempting to operate your unit read the instructions in this manual thoroughly Throughout this manual you will find notations enclosed in double bordered boxes similar to the ones below CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of your system A CAUTION Example of a CAUTION box WARNING boxes contain information about actions or conditions that may cause or result in damage to your system and may cause your system to malfunction ZA WARNING Example of a WARNING box DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and may cause damage to your system and or cause your system to malfunction ZA DANGER Hot cooking oil causes severe burns Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil from one container to another 1 2 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 2 IMPORTANT INFORMATION 2 1 General Dean Super Runner 52 Series gas frye
29. t 807 3560 High Limit CE Only 9 807 3515 Thermostat 10 810 2035 Thermostat Knob Only 11 810 2052 Drain Valve With Handle 12 810 2151 Burner Left Side 13 810 2149 Burner Center 14 810 2150 Burner Right Side 15 50 0223 Baffle Center Burners 210 1321 Probe Retainer Top 16 200 1118 Channel Front and Rear 17 200 1307 Bracket Lower Hinge Door 18 201 1137 Side Panel Left Side 19 202 1137 Side Panel Right Side 20 200 1121 Control Panel Back 21 210 1141 Control Panel Front Canopy 22 106 1135 Flue Box Assembly 23 200 1309 Vessel Back Panel 24 200 1126 Lower Structural Back 25 200 1123 Upper Structural Back 26 106 0695 Door Assembly 27 810 2053 Adjustable Leg With Mounting Plate 28 803 0307 Fry Basket 29 803 0273 Grid Assembly 30 200 1360 Basket Hanger 31 14174 Vat Cover 106 1637 SR42 32 803 0197 Clean out Rod Fryer s Friend 33 810 0357 Caster 5 With Locking Brake 810 0356 Caster 5 Without Locking Brake 810 0378 Caster 5 Rigid Optional 34 813 0188 Drain Nipple Extended Not Illustrated 7 2 7 2 Super Runner 52 Gas Valves and Related Components Domestic CE and Australia 7 3 7 2 Super Runner 52 Gas Valves and Related Components Domestic CE and Australia cont ITEM PART COMPONENT la 810 2036 Gas Valve Millivolt Natural Gas Domestic Only gt 807 3549 Gas Valve Millivolt LP Gas Domestic Only 1b 810 2294 Gas Valve Assembly
30. uld be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program 5 1 5 1 4 Stainless Steel Care ZA WARNING DO NOT let water splash into the tank of hot oil It will splatter and can cause severe burns stainless steel fryer cabinet parts should be wiped regularly with hot soapy water during the day and with a liquid cleanser designed for stainless steel at the end of each day C Do not use steel wool abrasive cloths abrasive cleansers or powders gt Do not use a metal knife spatula or any other metal tool to scrape stainless steel Scratches are almost impossible to remove gt remove encrusted materials from stainless steel first soak the area to soften deposits then gently remove with a wood or nylon scraper only ZA WARNING DO NOT let water splash into the tank of hot oil It will splatter and can cause severe burns 5 2 SUPER RUNNER 52 SERIES GAS FRYERS CHAPTER 6 TROUBLESHOOTING 6 1 General CAUTION This appliance may have more than one power supply connection point Disconnect all power cords before servicing The problems and possible solutions covered are those most commonly encountered To troubleshoot perform the test set up at the beginning of each condition Follow each step in sequence ZA WARNING Inspection testing and repair of gas or elect
31. valve can be adjusted in the field only qualified service personnel should make any adjustments with the proper test equipment 1 The following color codes indicate the type of gas to be used for each fryer and it s components Gas Type Australian Color Code CE Color Code Natural Black Blue Propane Orange Red E Hlexible Couplings Connectors and Casters l If the fryer is to be installed with flexible couplings and or quick disconnect fittings the installer must use a heavy duty AGA design certified commercial flexible connector of at least 3 4 NPT with suitable strain relief attachments in compliance with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 latest edition and Addenda Z21 69a latest edition Quick disconnect devices must comply with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 latest edition For an appliance equipped with casters the installation shall be made with a connector that complies with the Standard for Connectors for Movable Gas Appliances ANSI 721 69 or Connectors for Moveable Gas Appliances CAN CGA 6 16 quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 or Quick Disconnect Devices for Use with Gas Fuel CANI 6 9 must be used Under no circumstances are the connector and the quick disconnect device or its associated piping be used to limit fryer movement
32. vent tipping when installed in order to avoid the splashing of hot liquid The means of restraint may be the manner of installation such as connection to battery of appliances or installing the fryer in an alcove or by separate means such as adequate ties A bracket has been provided on the fryer back panel for this purpose 3 3 3 3 Leveling the Fryer cont NOTE The installation must be inspected after it is complete to ensure it meets the intent of these instructions The on site supervisor and or operator s should be informed that the appliance is installed with restraints If restraints are removed to move fryer cleaning beneath and behind relocation etc ensure that they are re installed when fryer is returned to its permanently installed position A CAUTION The fryer MUST be connected to the gas supply specified on the rating and serial number plate located on the back of the fryer door A WARNING If gas odors are detected the gas supply MUST be shut off at the main shut off valve The local gas company or FASC should be contacted immediately to rectify the problem 3 4 Gas Connections Dean Super Runner Series gas fryers have obtained CE markings for countries and gas categories shown below Supply Pressures and Gas G20 20 25 G31 37 IIE R EBP G20 20 PR G31 50 G20 20 G20 20 G31 37 and 50 020 625 20 25 France G31 37 and 50 II2ESI3P G20 Belgium Germany Spain
33. west possible temperature which produces a high quality end product This ensures maximum life of shortening When the fryer is not in use set the thermostat to a lower temperature than that used during cooking Light loads too may be cooked at lower temperatures A good operator should experiment to determine the optimum temperature and load conditions for the various food items to be cooked 4 5 4 6 Opening Beginning the Work Day At the beginning of each work day always check the fryer to ensure 1 The combination or main gas valve is OFF 2 Fry vessel is filled with liquid oil to the bottom OIL LEVEL line scribed into the rear wall of the fry vessel tank To light the fryer 1 Open the manual shut off valve on the incoming service line 2 Lightthe pilot a Non CE See Section 4 2 1 for pilot lighting procedures b CE See Section 4 2 2 for pilot lighting procedures After the pilot is lit t Non CE Turn the gas cock dial to ON t CE Release the white pilot button 1 Turn the thermostat to the desired cooking temperature Watch to ensure the main burner ignites from the pilot 2 Allow the oil shortening filled fry vessel to heat for approximately 30 minutes before cooking Oil temperature will stabilize at the desired setpoint ensuring quality cooking 4 7 Filtering Basics CAUTION When filtering never leave the filter unit unattended Oil moving through the lines can knock the flexible retu
34. y Equipment replacement is not required Adjust orifice gas pressure by turning the gas valve adjustment screw After adjustment seal the screw When converting from G20 or G25 gas to G31 propane or vice versa the following procedures apply Burner orifices and pilot MUST be replaced Adjust orifice gas pressure by turning the gas valve adjustment screw After adjustment seal the screw 9 9 Affix the new label included with the conversion kit next to the existing rating plate stating that the gas type has been converted Remove any reference to the previously used gas from the rating plate 3 0 3 7 Gas Conversion Procedures cont When converting from G20 20 mbar to G25 25 mbar or vice versa or G31 37 mbar to G31 50 mbar the following procedures apply Check pilot adjustment and adjust as necessary Other adjustments not necessary Conversion from one gas family to another i e changing from natural gas to propane requires special components Obtain the necessary components using the cross reference in Section 3 8 Gas Conversion Components Conversions can only be executed by qualified factory authorized personnel ON Button Pilot Gas flow OFF Button Pressure flow adjustment Thermocouple connection Pilot flow adjustment CE Gas Valve ON PILOT OFF Gas Cock Knob y gt lt Pressure flow adjustment remove cover scr
35. ywell gas valve Domestic Only 7 Apply lighted match or taper to the pilot burner head If fryer is equipped with a piezo ignitor go to Step 8 8 Turn the gas cock dial on the control valve to Pilot then depress and hold the dial until the pilot stays lit approximately 1 minute If fryer is equipped with a piezo ignitor repeatedly press the piezo ignitor button while depressing gas cock dial until the pilot lights Release the dial after approximately 45 seconds to 1 minute If the pilot does not stay lit repeat the procedure 9 If the pilot fails to stay lit depress the dial and re light the pilot depressing the dial longer before releasing 10 When the pilot stays lit turn the gas cock dial to ON 11 Turn the operating thermostat on then ensure the main burners ignite from the pilot 42 4 2 2 Pilot Lighting Procedures Ensure that the following steps are done in sequence before lighting or re lighting the pilot 10 11 1 Turn off the manual shut off valve on the incoming service line 2 Turn the operating thermostat OFF 3 Depress the Pilot Off button red on the safety control valve to turn OFF 4 Wait at least 5 minutes for any accumulated gas to disperse Honeywell gas valve CE Only Fill the fry vessel with oil or water to the lower OIL LEVEL line scribed on the vessel back Ensure heating tubes are covered in liquid prior to engaging burners Open the manual shut
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