Frymaster 1824E Fryer User Manual
Contents
1. Item Part Number Description 106 2206 Cabinet Assembly U224E 106 2204 Cabinet Assembly SCF32424E 106 3136 Cabinet Assembly 2424E SS 1 200 2624 Upright Rear 2 200 2632 Support Inner Panel 3 200 2643 Base Frame Lower Plate 4 200 2717 Support Pump Motor D180 5 200 2935 Post 2424 Door 6 200 2971 Channel Base 32424 200 4696 Channel Base 2424 7 200 3356 Cover Lower Base Frame 8 200 4696 Channel Base 2424 9 200 5209 Brace 2424 Rear Cross Aluminized 10 200 5210 Bridge Base 2424 11 210 3341 Door Duct Access 12 823 3725 Side W A 1824E S S LH Cabinet 823 4276 Side 2424E S S LH Cabinet 13 823 3727 Side W A 1824E S S RH Cabinet 823 4277 Side W A 2424E S S RH Cabinet 14 823 3728 Side W A 1824E LH Cabinet Aluminized 15 823 3729 Side W A 1824E RH Cabinet Aluminized 16 823 3730 Panel W A U224E Cabinet LH Inside 823 4271 Panel W A 2424E Cabinet LH Inside 17 823 3731 Panel W A U224E Cabinet RH Inside 823 4272 Panel W A 2424E Cabinet RH Inside 18 823 4063 Caster Support 19 823 4064 Caster Channel Support 20 826 1117 Caster Assembly 5 Wheel w o Brake 810 0356 5 Wheel w o Brake 826 1389 Screw 20 Hex Head ZP Pkg of 10 E 809 0191 Washer Lock Spring ZP 21 826 1112. o c D 59 amp o Il 519 N Up z 3 o 2 ct 5 SE INOA sonos 4 DEAN Frymaster a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians 8196115 JUNE 2007 24 Hour Service Hotline 1 800 551 8633 NOTICE IF DURING THE WARRANTY PERIOD THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN OR ANY OF ITS AUTHORIZED SERVICE CENTERS AND OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION THIS WARRANTY WILL BE VOID FURTHER FRYMASTER DEAN ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY IN WHOLE OR IN PART DUE TO THE INSTALLATION OF ANY MODIFIED PART AND OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER A DANGER Copper wire suitable for at least 167 F 75 C must be used for power connections A DANGER The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door A DANGER This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door A DANGER All wiring connections for this appliance must be made
3. 20 810 2125 Valve Oil Return Ball 823 3465 Handle UFF Oil Return g 816 0548 21 813 0614 22 823 3174 Not illustrated Cap Yellow Vinyl Oil Return Handle Fitting 72 inch X inch 37 Flare Plug Frypot Drain 2 11 2 Euro Look 3 Round Drains and Components oO Item Part Number Description 1 823 4853 Tube W A 3 Flatbottom Left Drain w Drain Flush 2 823 4876 Tube W A 3 Flatbottom Down Spout 3 823 4854 Tube W A 3 Flatbottom Middle Drain 4 816 0625 Sleeve 3 5 809 0969 Clamp 3 6 200 8131 Tube 2424 3 Middle Down Spout Connector 9 21 200 8135 Tube 1824 3 Middle Connector 10 38 200 8129 Tube 2424 3 Middle Down Spout Connector 8 71 7 823 4850 Tube W A 3 Flatbottom Right Drain w Drain Flush 8 200 8128 Tube 2424 3 Drain Connector 1675 200 8130 Tube 24 3 Right Drain Connector 16 200 8132 Tube 18 3 Right End Connector 9 88 823 4883 Handle W A Drain Flatbottom 3 Drains 816 0630 Cap Vinyl Black Not Illustrated 2 12 Wiring Connectors Pin Terminals and Power Cords Item Part Number Description 1 807 3530 Terminal Push On Insulated 2 807 3537 Terminal Push On Fully Insulated 3 807 0155 9 Pin Male 4 807 0156 9 Pin Female 5 807 0157 6 Pin Male 6 807 0158 6 Pin Female Panel Mount 7 80
4. co and 242 9 5 SIR 9 292 Sho Jun 262 K 147 DI 18 20 Ov2 and 269 s 9 and 381 ID DIT and 282 m 734 219 cu cu TBA 241 18 261 als 5 8 262 530 229 E 391 mg 216 134 aay SIS Liv 73A 226 222 E Jee SI Sis q38 206 WHO 9 9 21 4 ER 924 1 wW 9295 ES C 3 21 000 pn 6 jeune naa 202 ms 22 o 9 Bcc d quo mg OVI 73A 212 VNOILdO e B w ma oet wie E ng 201 E zi UR 89d ES Le 4 ma 35 F ma LS A 3 9 mo w T zog jx LL 5484 880 Av na 26 lt A m NNE 340 9 8 9 2 1 l 4 J 9 JJ Yd 170 108 34t WNOILdO 18 299 Gu OPE and ISE I T mua 28 5 z lN3W313 1337 2 6 8 TR 36 2 1N3W313 108 266 S S on 209 95 Bis ANNE ELE SLN3W313 221 ONILV3H STARE WER dWvS ISNA 1 13 FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 2 PARTS LIST 21 Accessories Item Part Number Description 1 210 3703 Hanger Basket 2424E 2 106 2840SP Cover Assembly Frypot 1824 106 2839SP Cover Assembly Frypot 2424 3 803 0197 Fryer Friend 27 Cleanout Rod 4 823 4127 Crum
5. 1 X 45 Degree 17 807 3625 Conduit 1 Liquid Tite Flex 18 807 3744 Connector 1 X 90 Degree 19 826 1371 Screw Drill 8 x 72 Hex HD ZP package of 25 20 809 0428 21 809 0825 Bolt 7 20 x gt Hex HD GR5 Nut KEPS 20 Hex HD SS 22 823 3694 23 823 3717 Control Box 2424E Control Box SCF224E RH 24 823 3691 Control Box SCF224E LH 823 3719 Control 1824E 816 0574 Bushing Heyco 1 375 16 Not Illustrated 2 4 Electronic Components 2 10 Item Part Number Description 1 106 2135SP Panel Assembly Power Reset Boil Out 807 3574 Switch Power 807 3576 Switch Reset 807 3579 Switch Boil Out 2 807 3611 Relay 24VAC Coil Optional Safety Drain Relay 3 826 2031 PCB Board 115 230V Thermatron Board Kit 4 106 3777 Faceplate Assembly Thermatron 106 1955 Harness Assembly SCF32424 Potentiometer 807 3536 Pot Dean Temp Control 1k Ohm 802 2052 Label Thermatron Face Plate i 106 3309 Faceplate Assembly TMT 1824E 2424E 802 2052 Label TMT Dial 816 0534 Knob Go Control PS 125 PL 2 i 106 0850 Faceplate Assembly Thermatron 14G 802 2134 Label Thermatron Go Face 210 3377 Face Plate Thermatron Retro 5 807 3610 Block Dean Terminal 1501 AL 9CU 6 807 3748 Breaker 3 Pole 240VAC Circuit 7 807 0074 Contactor 208 240VAC 50 60Hz 8 8
6. Flare 14 73 3 Drains 4 813 0452 Plug Pipe BM 5 813 0614 Flare Fitting 7 2 37degree X 813 0613 Flare Fitting 72 37 Deg x 3 drains 6 813 0625 Nipple Black Close BM 7 813 0631 Elbow X 90 Degree 8 813 0632 Elbow Street 90 Degree 9 813 0730 Tee Black 10 823 3713 Lever W A Oil Return FB Electric 823 4270 Lever W A Oil Return 2424E 810 2262 Tubing Oil Drain Valve UFF 50 ii 810 2673 Tubing Flush Line Pot To Pot 2424E Not Illustrated 2 10 Drain Valve and Associated Parts Nut furnished with Item 11 5 Plastic Washer furnished with 11 ie Item Part Number Description 1 816 0211 Sleeve Red Drain Valve Handle 2 210 8558 Handle 2424 Drain Valve 3 809 0564 Stud 4 20x1 4 200 1257 Retainer Drain Valve Nut 5 826 1366 Nut 4 40 KEPS HX Pkg of 25 6 901 2348 Cover Safety Switch LH 902 2348 Cover Safety Switch RH 7 807 2103 Switch CE Micro Straight Lever 8 816 0220 Insulation RF Switch 9 809 0988 Washer Nylon 10 106 3604 Bracket Assembly Switch 11 810 2052 Valve Drain 174 w Nut 823 3463 Valve w Microswitch Holder 1 Drain Older Units id 814 0047 Sleeve Red Handle Drain Valve Older Units i 807 2104 Microswitch Drain Valve Roller Lever Older Units Not Illustrated 2 2 Drain Oi
7. Item Part Number Description 1 826 1831 Element 240V 6 3kw Heating includes mounting hardware 826 1805 Element 208V 6 3kw Heating includes mounting hardware 2 823 3760 Heater W A 208V 6 3kw Element 823 3836 Heater W A 240V 6 3kw Element 3 200 1376 Bracket Restraining 4 823 4573 Plate Element Retaining 5 210 3320 Heating Element Spacer 6 210 3322 Heater Support Plate 7 210 3321 High Limit Clamp 210 4265 Thermostat Clamp 8 810 2164 Spacer Spring 3 16 9 823 3885 Plate W A Element Guard ii 809 0840 Screw 10 32 x 7 Rd SL HD ZP T KIT7594 Flatbottom Electric Element Bracket Modification Kit Not Illustrated 2 7 Harnesses 2 17 Item Part Number Description 1 106 1262 Harness Assembly Boil Out Board 2 106 1652 Harness Drain Valve MSW WW 3 106 1955 Harness Assembly FB Thermostat 4 106 1978 Harness Assembly 2424 Heat Light 5 106 2122 Harness Assembly 208VAC Go Board 6 106 2132 Harness Assembly Boil Out 106 2139 Wire Assembly Power Switch 7 106 2134 Harness Assembly Drain Valve 8 106 2138 Wire Assembly Power 9 106 2141 Harness Assembly Element 10 106 2145 Harness Assembly 208VAC Ext 11 106 2146 Harness Assembly Potentiometer 12 106 2159 Harness Assembly Oil Return MSW CBX Add On 13 106 2191 Harness Assembly SCF24E Heater Strip 14 106 2331 Harness Assembly Oil Return MSW CBX Add On 15 106 2332 Wire Assembly 48 7
8. 14 Cleaning a Seized Pump If the pump motor overloads a circuit breaker will trip and the motor will not start until the breaker is reset If the pump motor does not start press the white reset button located under the component box inside the cabinet If the pump starts after resetting the breaker then something is causing the motor to overload A major cause of overload is filtering several frypots sequentially creating thermal overload on the motor Allow the pump motor to cool at least 30 minutes before resuming operation and allow time for the motor to cool between frypots 1 7 Motor overload be caused by e Solidified shortening in the pan or filter lines e Attempting to filter unheated oil Cold oil is more viscous causing the pump motor to trip a breaker Always filter with the oil at operating temperature 350 F 177 C If the motor runs but the pump does not there is a blockage in the pump or lines Incorrectly sized or installed paper pads will allow food particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears bind causing the motor to overload again tripping the breaker Shortening that has solidified in the pump will produce the same result A pump seized by debris or hard shortening must be disassembled cleaned and reassembled Use the following procedure 1 Disconnect power to the filter system 2 Remove the front cover of the pump
9. 42452 49 120 34206 54 130 27735 60 140 22641 66 150 18588 71 160 15349 77 170 12741 82 180 10635 88 190 8925 93 200 7527 99 210 6391 104 220 5470 110 230 4705 116 240 4030 121 250 3441 127 260 2967 132 270 2583 138 280 2255 143 290 1977 149 300 1729 154 310 1496 160 320 1320 166 330 1170 171 340 1051 177 350 942 182 360 840 188 370 750 193 380 676 199 390 605 204 400 541 1 9 1 16 Element Wattage Amperage Calculation Charts Use the charts below when changing voltages or determining amperage for a given element configuration t L1 Three Phase Amperage 4 10 13 t To determine Three Phase Amperage solve for Single Phase first Wattage Voltage Single Phase Amps L1 Three Phase Wattage 4 10 13 To compute the New Wattage Rating of element different voltage is applied use the following formula Then divide the Single Phase Amperage by 1 73 to determine Three Phase Amperage Example 17 000W _ 70 833 Amps New Voltage Old Voltage 2 x kW Listed New Wattage Rating 240V 40 944 Amps per Phase 1 73 Example If 208V supply is applied to a 17 kW element rated for 240V the calculation is as follows 208V 240V 12 77 kW 2 17 000 Watts 1 17 Troubleshooting 1 171 Control and Heating Problems Problem Controller won t activate Probable Causes Power cord is
10. C 150 F Fryer heats until high limit trips with heat indicator ON Fryer heats until high limit trips without heat indicator ON Temperature probe or controller has failed Contactor element or controller has failed If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller If the substitution of the controller does not resolve problem the most likely cause is a failed temperature probe If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller from FASC If the substitution of the controller does not resolve the problem the most likely cause is a contactor that has failed in the closed position or an element that has failed Fryer stops heating with heat indicator ON The high limit thermostat or contactor has failed The fact that the heat indicator is ON indicates that controller 15 functioning properly and is calling for heat The high limit thermostat functions as a normally closed switch If the thermostat fails the switch opens and power to the elements is shut off If the contactor fails to close no power is supplied to the elements 1 17 2 Filtration Problems Problem Probable Causes Corrective Action Filter pump won t start P
11. are disconnected it is recommended that they be marked to facilitate reassembly A DANGER Hot cooking oil will cause severe burns Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another A DANGER This equipment should be unplugged when servicing except when electrical circuit tests are required Use extreme care when performing such tests This appliance may have more than one electrical power supply connection point Disconnect all power cords before servicing Inspection testing and repair of electrical components should be performed by an authorized service agent only A Thermatron system incorporates a temperature control circuit board a potentiometer and a temperature probe 1 Thermatron with Melt Cycle Option Enabled Set Thermatron to the working temperature The elements will cycle on approximately 5 seconds and off for approximately 15 seconds until the temperature reaches 66 C 150 F The Thermatron will then switch to normal operation 1 2 Thermatron Calibration If the Thermatron controller requires adjustment do the following 1 Set Thermatron controller dial to the desired shortening temperature and wait for the shortening temperature to stabilize 2 When shortening temperature reaches setpoint elements will cycle on and off indicating setpoint temperature has been reached check the temperature
12. in when completely reassembled Remove the screws securing the probe bracket to the elements and remove the probe bracket Remove the metal clamps securing the probe to the elements Disconnect the wire plug containing the probe wiring Using an open end wrench loosen the temperature probe Thread the probe wire through the hole and remove the probe Underside of Top access cover faceplate has has six screws two screws Remove the screws from probe brackets 1 5 12 13 14 15 Thread the new probe wire through the hole in front of the fryer The probe assembly should be oriented in the same manner as the probe being replaced Place the new probe assembly onto the element and ensure that the probe extends 1 beyond the front of the bracket before securing the bracket Also ensure that the springs are on each probe under each bracket Apply Loctite PST567 sealant to replacement threads Screw the replacement probe into the frypot and tighten 170 180 inch pounds torque DO NOT OVERTIGHTEN High Limit Thermostat Temperature Sensor Reattach the connector and reassemble in reverse order 1 11 Replace Heating Elements inside Frypot 1 Perform Procedure 1 10 Replace Temperature Probe Steps 1 9 Remove the four screws from the two brackets in the rear of the frypot that secure the element to the frypot Remove wires from the elements by loosening and removing the nut
13. not plugged in or circuit breaker is tripped A Corrective Action Plug power cord in and verify that circuit breaker is not tripped Controller has failed If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller Power supply component or temperature control board has failed If any of the components in the power supply system including the transformer and temperature control board fail power will not be supplied to the controller and it will not function Problem Probable Causes Corrective Action Fryer does not heat A Controller has failed B One or more other components have If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller failed B If the circuitry in the fryer control system cannot determine the frypot temperature the system will not allow the element to be energized or will de energize the element if it is already energized If the contactor element or associated wiring fails the element will not energize Fryer repeatedly cycles on and off when first started Fryer is in melt cycle mode In fryers equipped with Thermatron controllers burners cycle approximately 5 seconds and off for 15 seconds until the temperature reaches 66
14. 07 3682 Transformer 220VAC 9 807 2103 Microswitch CE Straight Lever 10 106 2148 Probe Assembly 1824E 2424E Temperature 11 807 3759 Thermostat High Limit w Manual Reset 12 106 26075 Go Sensor Assembly 90 Bend 807 3567 Sensor Probe Go 813 0617 Fitting 3 16 CCX 1 4 13 807 3905 Light Green Indicator 250V 807 3906 Light Red Indicator 250V Not Illustrated 2 5 Filter Components 2 5 1 Filter Pan Assembly 5 Refer to Section 2 5 2 for parts d breakdown of this caddy assembly Magnasol Leaf Configuration Filter Paper Configuration 1 106 3675SP Filter Screen Assembly 2424 810 2237 Magnasol Leaf w 11x19 Retrofit includes hose 2 810 2700 Nipple Quick Disconnect Snaptite 3 810 2759 Filter Screen 2424 4 810 2760 Compression Cap 5 813 0867 Nipple 3 X 6 SS 6 823 3480SP Pan W A BI 18 Portable Stationary 7 823 3492 Lid SCF2424 5 823 4885 Lid W A Flatbottom 3 Drain 8 823 3509 Crumb Basket W A LJS UFF A 810 2100 Motor Pump 120 230 V 1 3 HP i 810 2098 Pump 8 GPM Filter 9 823 4280 Ring W A Hold Down SCF22424E 10 823 4274 Pan W A Filter 2424E 11 810 2172 Disconnect Male Quick Release 12 813 0851 Nipple X 5 BM 13 813 0006 Bushing Hex 72 to NPT BM 14 813 0460 Nipple gt x 3 NPT BM Pipe 15 813 0165 Elbow St 1 2 x NPT 90 BM 16 813 0062 Elbow Ae BM 90 Not Illustrated 2 12 2
15. 1 Calibrating the Thermatron Controller sss 1 1 Accessing the Control Box Electronics sss 1 3 Replacing an Thermatron Temperature Control Board a 1 3 ReplacingaTransformer 2 72222222 24 1 3 Replacing a Contactor 1 4 Replacing a Safety Drain Relay sn 1 4 Replacing a Breaker ss 222222222202 1 4 Replacing a Thermatron Potentiometer sss 1 4 Replacing a Temperature Sensor and High Limit Thermostat 1 5 Replacing Heating Elements inside Frypot 1 6 Replacing Heating Element under the Frypot 1 7 ReplacingaFrypot uu 1 7 Cleaning Seized Pump as 1 7 Probe Resistance Chat ss 2222222 1 9 Element Wattage Amperage Calculation Charts 1 9 Troubleshooting Guides 77244442244 1 10 Wiring Diagrams 1 13 CHAPTER 2 PARTS LIST esent 2 1 Accessories 2 1 Cabinetry 2 2 Control Panels Wireways and Related Components 2 8 Electronics Components 222222222222 2 2 10 Filter 2 12 Elements and Related Components 4511 2 16 DEIER 2 17 Oil Discharge s 2 19 Oil Return Assembly 2a 2 20 Drain Valves and Associated Parts 2 21 Drain and Oil Return Components ss 2 22 Wiring Connectors Pin Terminals and Power Cords 2 25 lil FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 1 SERVICE PROCEDURES 1 1 General Before performing any maintenance on your Frymaster Dean Flatbottom Electric fryer you must disconnect the electrical power supply When electrical wires
16. 5 2 Filter Pan Caddy Assembly Item Part Number Description 106 1693SP Filter Pan Caddy Assembly SCF2424 1 200 2627 Brace Cross 2 200 2641 Filter Frame Side 2424SCF 3 200 2642 Filter Frame Front amp Rear 4 809 0054 Nut Elastic Stop 10 32 Zn Pl 5 809 0767 Screw 10 32 X Phil Tr Hd SS 6 809 0823 Nut Nylock 74 20 7 810 2805 Caster 2 Filter Pan 8 826 1389 Screw 4 20x Hex Head ZP package of 10 Not Illustrated 2 5 3 Under Fryer Filter UFF Components Flush configuration Right illustrated 2 14 Item Part Component 1 810 2100 Motor 120 230VAC Filter Pump 2 810 2098 Pump 8 GPM Filter 3 810 2245 Hose 16 inch Filter Pan to Pump 4 810 2173 Disconnect Female 5 813 0735 Reducer to inch Bell 6 813 0869 Elbow inch NPT Street 7 810 2762 Disconnect inch Female with Radial Collar 8 813 0625 Nipple Black inch NPT 9 813 0251 Nipple gt inch X 4 5 inch NPT 10 813 0614 Fitting 1 X 37 Flare 11 106 36595 Flush Valve Assembly Complete 810 2125 Valve Flush 200 6089 Actuator Handle Flush Valve Left Oriented Flush Valves Only 200 6202 Actuator Handle Flush Valve Right Oriented Flush Valves Only 106 36045 Bracket Ass
17. 7 1062 3 Pin Male 8 807 1068 2 Pin Cap 94V 2 White M amp L 9 807 2135 6 Pin Hi Amp Male 10 807 2136 6 Pin Hi Amp Female 11 807 2360 3 Pin Female 12 807 3232 4 Pin M amp L Female Cap T3 807 3557 6 Pin Housing Cap 807 3618 9 Pin Male 807 3619 4 106 3636 Power Cord Assembly Not Illustrated Enodis One Company Countless Solutions Dean Industries 8700 Line Avenue PO Box 51000 Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 SERVICE HOTLINE 819 6115 PRINTED IN THE UNITED STATES 1 800 551 8633 JUNE 2007
18. 8 Caster Assembly 5 Wheel w Brake 810 0357 5 Wheel w Brake 826 1389 Screw 20 Hex Head ZP Pkg of 10 809 0191 Washer Lock Spring ZP 22 200 4150 Back Upper Cabinet 2424 23 200 4152 Back Lower Cabinet 2424 24 200 4154 Back Lower L R Cabinet 2424 Not Illustrated 2 2 3 Door Assembly and Component Parts Item Part Number Description 106 2788 Door Assembly 1824 106 2784 Door Assembly 2424 1 106 4067SP Pin Assembly Door 806 4487SP Pin Hinge Cover amp Door 810 0658 Retaining Ring Unplated 2 200 4588 Liner Inner Door 1824 200 4577 Liner Inner Door 2424 3 809 0191 Washer 74 Lock Spring ZP 4 809 0266 Screw 4110 72 Phil TR Head ZP 5 809 0918 Screw 10 24 X 72 6 810 0179 Button Plug 72 7 810 0180 Handle Door 8 826 1343 Spring Door Hinge Lock 9 810 1105 Magnet Offset Door 10 816 0529 Bumper Rubber Self Adhesive 11 824 1150 Panel W A Outer Door 1824 824 1149 Panel W A Outer Door 2424 2 2 4 Flue Caps Top Caps and Related Components Item Part Number Description 1 823 4100 Deflector 2424 Oil 2 210 4317 End Strip 24L 18R Oil 3 210 4313 Joiner Strip Joins frypots within a system 4 210 4598 Joiner Strip 18 2424 Joins one fryer system to another 5 823 4684 Fluecap 2 2424 6 823 3474 Deflector 2424 Short Oil 7 823 4101 Defl
19. Install the new relay by reversing the preceding procedures 1 8 Replace Breakers 1 Unplug all power cords Perform Procedure 1 3 Steps 1 5 Accessing Control Box Electronics 2 Identify faulty breaker Remove all wiring connected to the breaker terminals inside the component box Tape wire pairs together and mark each wire set or wire for reassembly 3 Remove breaker mounting screws and remove the breaker 4 Install the new breaker by reversing the preceding procedures 1 9 Replace Thermatron Potentiometer 1 Unplug all power cords 2 Open front door of cabinet and remove the four screws in corners of potentiometer panel 3 Unplug connector 4 Install the new potentiometer by reversing the preceding procedures 1 4 1 10 Replace Temperature Sensor and High Limit Thermostat Probes 10 11 Unplug all power cords Drain the cooking oil from the frypot and leave the drain open Lift up and remove element guardplate Remove the two screws from the bottom of the faceplate cover After removing screws gently tilt up and lower faceplate Note that when lowering the faceplate the door will lower and swing out to be set aside as well Remove the six screws from the top access cover After removing screws remove panel by lowering down the front of the frame and pushing in on the high limit reset switch so that it will slide down To make reassembly easier push out the black grommet and snap back
20. Ohms Complete 16 106 2825 Harness Assembly Pump Motor 2 8 Oil Discharge Assembly Item Part Number Description 106 2184 Oil Discharge Assembly SCF 2424E includes 106 2194 and 106 2192 106 2194 Oil Discharge Assembly 2424E Component 1 810 2357 Tubing 24E Flush Line 2 813 0003 NPT BM 3 813 0022 Nipple x Close NPT BM 4 813 0087 Nipple gt NPT X 1 2 BM b 813 0156 Plug Hex Head BM Pipe 6 813 0173 Union gt NPT BM 7 813 0368 Nipple NPT 16 00 BM 8 813 0613 Flare Fitting 7 37 Degree X 2 9 813 0614 Flare Fitting 7 37 Degree X 10 813 0625 Nipple Black X Close NPT BM 11 813 0632 Elbow Street 90 Deg 12 813 0730 Tee NPT Black 816 0548 Cap Vinyl Yellow Not Illustrated 2 9 Oil Return Assembly Oil Return Assembly 24E P N 106 2192 Illustrated Item Part Number Description 106 2188 Oil Return Assembly 1824E LH 106 2183 Oil Return Assembly 1824E RH 106 2192 Oil Return Assembly 24E LH 106 2189 Oil Return Assembly 24E RH 106 3130 Oil Return Assembly 2424E LH 106 3131 Oil Return Assembly 2424E RH 1 200 1143 Retainer Oil Return Valve Nut 2 810 2125 Ball Drain Valve 3 810 2363 Tubing Rear Vessel Flush Line 24E 810 2671 Tubing Rear Vessel Flush Line 2424E 810 2362 Tubing Rear Vessel Flush Line 1824E 810 2316 Tubing
21. ard from the studs Ensure that standoffs remain in place on studs prior to installing new board Install the new board by reversing the previous procedures Ensure that wiring and wire harnesses are connected to the proper terminals 1 5 Replace Transformer 1 Unplug all power cords Perform Procedure 1 3 Steps 1 5 Accessing Control Box Electronics 2 Remove all wiring from the terminals of the transformer to be replaced 3 Remove the screws that secure the transformer to the component box 4 Install the new transformer by reversing the preceding procedures Make sure you reconnect the wiring to the proper terminals and the harnesses to the correct connectors 1 3 16 Replace Contactor 1 Unplug all power cords Perform Procedure 1 3 Steps 1 5 Accessing Control Box Electronics 2 Identify faulty contactor Remove all wiring connected to the contactor terminals inside the component box Tape wire pairs together and mark each wire set or wire for reassembly 3 Remove contactor mounting screws and remove the contactor 4 Install the new contactor and connect the wiring removed in Step 2 5 Reassemble in reverse order 1 7 Replace Safety Drain Relay 1 Unplug all power cords Perform Procedure 1 3 Steps 1 5 Accessing Control Box Electronics 2 The safety drain relay is located in the top left corner of the access cabinet 3 Carefully remove the relay hold down spring 4 Pullrelay to the left and out of the socket 5
22. b Tray 5 823 3934 Vessel Divider 6 803 0209 Brush Frypot Cleaning 2 823 3660 Crumb Scoop Not Illustrated 2 2 Cabinetry 2 2 4 Backs Bases Casters Sides Etc 11824E 12424E Non Filter 2 2 Item Part Number Description 106 2176 Cabinet Assembly 11824E Non Filter 106 2175 Cabinet Assembly 12424E Non Filter 1 200 2903 Channel Base 1824 200 2971 Channel Base 2424 2 210 3341 Door Duct Access 3 823 3725 Side 18 S S LH Cabinet 823 4276 Side 24 S S LH Cabinet 823 4266 Side 24 ALZ LH Cabinet 4 823 3727 Side 18 S S RH Cabinet 823 4277 Side 24 S S RH Cabinet 823 4267 Side 24 ALZ RH Cabinet 5 823 4063 Support Caster 6 200 2005 Back Structural 200 1500 Back Structural 7 210 9276 Upper Cap 1824E 210 9277 Upper 2424 8 200 4511 Hinge Door 9 826 1117 Caster Assembly 5 Wheel w o Brake 810 0356 5 Wheel w o Brake 826 1389 Screw 20 Hex Head ZP Pkg of 10 809 0191 Washer Lock Spring ZP 10 826 1118 Caster Assembly 5 Wheel w Brake 810 0357 5 Wheel w Brake 826 1389 Screw 20 Head ZP Pkg of 10 S 809 0191 Washer Lock Spring ZP 11 810 2053 Leg Black Adjustable w Mount Plate i 826 1362 Nut 74 20 Hex ZP Pkg of 10 ji 826 1389 Screw 20 Hex Head ZP Pkg of 10 809 0191 Washer Lock Spring ZP Not Illustrated
23. ector 24L 18R Oil 8 210 4802 Fluecap 1 2424 9 823 3699 Top Assembly One Piece Standard Flue 1824 use 823 3264 for 2424 10 823 3622 Top Assembly One Piece Short Flue 1824 use 823 3473 for 2424 11 823 4916 Marine Edge 1824 use 823 4917 for 2424 12 210 9276 Upper Cap 1824E use 210 9277 for 2424 13 106 3253SP Frame Assembly Single Crumb Dump 14 106 1638SP Frame Assembly Double Crumb Dump 15 823 4125 Insert Crumb Dump 24 2 3 Control Panels Wireways and Related Components 2 8 Item Part Number Description 1 106 2046 Plate Assembly SCF2 Thermatron PCB Component 826 2031 Thermatron Kit 115 220V includes 106 0165 2 106 0165 PCB SCF2 Thermatron Board 115 230 106 2108 Breaker Assembly 3 Pole 240VAC Circuit 3 807 3748 Breaker 3 Pole 240VAC Circuit 4 810 2342 Plate Circuit Breaker Mounting 5 106 2119 Relay Transformer Bracket Assembly 208 240VAC Non CE Units 6 807 3611 Relay 24 VAC Coil 7 807 3613 Spring Relay Hold Down 8 807 3682 Transformer 230V 9 106 2120SP Fuse Assembly 5 Amp w Leads 10 807 3750 Fuse 300V 5 Amp 826 1988 Fuse Holder with Fuse 300V 5 Amp 11 200 1921 Support Circuit Breaker 12 200 3237 Plate Control Box Mounting 13 807 0070 Terminal Ground Lug 14 807 0074 Contactor 3 Pole 600 V 40 Amp 15 807 3610 Block Dean Terminal 1501 AL 9CU 16 807 3622 Connector
24. embly Microswitch 807 2103 Microswitch Straight Lever 816 0220 Insulation Microswitch 901 2348 Cover Microswitch Left Oriented Flush Valves Only 902 2348 Cover Microswitch Right Oriented Flush Valves Only 12 810 2170 Disconnect 72 inch Male 13 813 0022 Nipple X Close NPT 14 813 0165 Elbow 42 inch X 90 NPT Street 15 813 0062 Elbow 1 X 90 NPT 16 813 0625 Nipple inch X Close NPT 17 813 0006 Bushing inch to inch NPT Hex 18 813 0613 Plug 2 inch NPT Hex 19 813 0003 Tee 20 813 0093 Nipple X 4 inch NPT 21 813 0173 Union 7z inch 22 813 0673 Nipple 72 inch X 8 5 inch 23 813 0087 Nipple gt X 1 5 inch NPT 24 813 0833 Nipple X 15 5 inch 813 0368 Nipple 72 inch X 16 inch 25 810 2270 Tubing Filter Pump to Rear Oil Return 26 813 0730 27 813 0644 Nipple inch X 1 5 inch 28 813 0631 Elbow X 90 NPT 29 810 2262 Tubing Rear Oil Return 30 813 0452 Plug NPT Pipe 31 810 2757 Handle Drain Flush 32 816 0549 Sleeve Blue Vinyl Drain Flush Handle Cover 33 200 6135 Bracket Flush Handle Mounts to Inner Panel 34 813 0463 Plug Pipe gt NPT BM Not Illustrated Valve stem pointing to left left oriented Valve stem pointing to right right oriented 2 15 2 6 Elements and Related Components
25. in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are located on the inside of the fryer door A DANGER Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance A WARNING Do not attach accessories to this fryer unless fryer is secured from tipping Personal injury may result A WARNING Frymaster fryers equipped with legs are for permanent installations Fryers fitted with legs must be lifted during movement to avoid damage and possible bodily injury For a moveable or portable installation Frymaster optional equipment casters must be used Questions Call 1 800 551 8633 A WARNING Do not use water jets to clean this equipment A DANGER All wiring connections for this appliance must be made in accordance with the wiring diagrams furnished with the equipment Wiring diagrams are located on the inside of the fryer door A WARNING This equipment is intended for indoor use only Do not install or operate this equipment in outdoor areas Frymaster 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 10 11 12 13 14 15 16 17 18 sch sesch 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 2 11 2 12 Flatbottom Series Electric Fryers TABLE OF CONTENTS Page CHAPTER 1 SERVICE PROCEDURES ____ 1 1 General 2 2222 222222222222 20 1
26. l Return Components 2 11 Standard 1 7 Drains 2 11 1 y Je uo ysny ui Buiquinid uo 728 VE8L IVEVC E uo uy Buiquinid 1 uo 728 vecaVlvcve yo 16 uo usny uy uo 281 cst 2 22 2 11 1 Standard 1 12 Drain and Oil Return Components Parts List ITEM PART 826 1824 COMPONENT Frypot Kit 2424E No Front Return 1 823 3732SP Frypot Assembly 1824ECF Electric 823 3721SP Frypot Assembly 2424ECF Electric 2 813 0768 Tee 1824 Right Drain Flush 3 810 2276 Nipple UFF Drain Line 4 809 0884 Nut Slip Joint 5 816 0544 O Ring 6 200 1845 Tube 1 inch X 24 inch Drain Manifold 7 810 2556 Tube Front Oil Return 8 813 0868 Plug 17 NPT Pipe 9 813 0732 Nipple 1 inch X 2 inch NPT Toe 10 813 0765 11 813 0391 Tee 1 inch X 1 inch X 172 inch Nipple 174 inch X Close 12 810 2052 Valve Drain 1 4 inch 18 813 0659 172 inch NPT Pipe 14 813 0143 Nipple 1 X 2 NPT Toe 15 813 0760 16 813 0686 Tee 177 inch X 1 inch X 1 inch NPT Drain Cap Drain Flush End 18246 Left 17 813 0165 Elbow inch X 90 NPT Street 18 200 1838 Tube 1 inch X 17 inch Drain Manifold 19 813 0632 Elbow X 90 NPT Street
27. ower cord is not plugged in or circuit breaker is tripped A Verify that the power cord is fully plugged in If so verify that circuit breaker is not tripped Blockage in filter pump Test Close the drain valve and pull the filter pan out from the fryer Activate the pump If the pump motor hums for a short time then stops the probable cause is blockage of the pump itself Pump blockages are usually caused by sediment buildup in the pump due to improperly sized or installed filter paper and failure to use the crumb screen 1 18 Wiring Diagram Nee CH Ei 38UNd NUSN3S rer L908 28 tj LHM 28 ANd 304 T l and
28. s Remove element using an open end wrench or other suitable tool to loosen the compression fitting Remove screws here Gently remove the element by sliding out into the frypot and lifting up as you remove it Insert new element and reassemble in reverse order 1 6 1 12 Replace Heating Element under the Frypot 1 Perform Procedure 1 10 Replace Temperature Probe Steps 1 9 2 Remove the wires from the element by removing the nuts on each end of the element 3 Remove the screws attaching the element bracket to the cabinet 4 Gently slide the element out by pulling towards the front of the fryer 5 Insert new element and reassemble in reverse order 1 13 Replace Frypot 1 Perform Procedure 1 10 Replace Temperature Probe Steps 1 9 2 Perform Procedure 1 3 Accessing the Control Box Electronics Steps 1 5 3 Perform Procedure 1 8 Replace High Limit Steps 1 4 4 Disconnect the element wires 5 Remove the screws holding the back panels to the frame 6 Remove the screws securing the frypot to the front frame of the fryer 7 Carefully lift the frypot from the cabinet 8 Remove the drain valve from the old frypot and install on the new frypot 9 Apply Loctite Sealant PST 567 to the high limit threads Install high limit into the new frypot 10 Follow the preceding steps in reverse to install the new frypot into the fryer 11 NOTE Apply Loctite Sealant PST 567 to all pipefittings prior to installation 1
29. to access the gears inside see illustration below 8 GPM pump shown if the pump is accessible inside the cabinet Remove bolts to remove Remove debris or hardened pump cover shortening to free gears 3 If the front cover is not accessible the pump must be removed from the pump motor remove input output plumbing from the pump prior to removing pump Remove three setscrews from the pump shaft housing to disengage the pump from the motor Remove the gears and thoroughly clean all internal components Ensure the inside of the pump housing is free of any debris or hardened shortening before reassembling Failure to completely clean the inside housing and ring gear will cause gear binding after reassembly Filter paper pads that are the wrong size or installed incorrectly will also allow food particles and sediment to pass through and clog the suction tube in the bottom of the filter pan Particles large enough to block the suction tube may indicate that the crumb tray is not being used 1 8 1 15 Probe Resistance Chart Use the chart below when testing temperature probes and probe circuits for proper operation Probe Resistance Chart Current Style Thermatron Systems Probe wire color Two Black Wires or Two Brown Wires Celsius Fahrenheit Ohms 3 21 70 108130 27 80 84606 32 90 66721 38 100 53020 43 110
30. with a high quality immersion thermometer 3 Loosen the knob setscrew and rotate the knob to the correct temperature setting on the Thermatron faceplate 4 Check the temperature again with a high quality immersion thermometer to confirm that the setting is correct 5 Re tighten the knob setscrew at the calibrated position 1 1 IDENTIFYING PARTS Drain Rocker Switch Panel Breakers Control Box Access Thermatron Drain Nipple Controller Extension Bracket Contactor Safety Drain Relay Breaker Transformer Terminal Block Thermatron Board Control Box 1 3 Accessing the Control Box Electronics Interface Board Transformer Contactor Breakers Transformer and Relay 1 Unplug all power cords 2 Open front door of cabinet and remove the two bolts holding down the drain nipple extension bracket 3 Remove the three screws from bottom of control box access panel 4 Remove the four screws in the corner of rocker switch access panel Twist the rocker panel and push through the access panel opening 5 Unplug the Thermatron connector and remove access panel and set aside 14 Replace Thermatron Board 1 Unplug all power cords Perform Procedure 1 3 Steps 1 5 Accessing Control Box Electronics 2 Remove all wiring from the terminals of the Thermatron board ensuring that each wire is marked for reattachment 3 Remove the nuts from each corner of the Thermatron temperature control board and slide the bo
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