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Frymaster 17C Fryer User Manual

1. 45 8 Electrical system troubleshooting 145 9 Index 1 082206 PN 1 Index Page Page Engine Grille screens cleaning 140 10 Avoid idling 45 6 Ground speed estimates 155 2 Breakin Oll xus 140 1 Change oil and filter 110 1 Changing speeds 45 5 Check idle SDS iesus cce xor oc ea 115 3 H Check oil level 95 1 Cooling system 140 9 Hardware Observe work and idle speeds 45 7 Wheel axle tighten 75 3 Stall d eR RR RE aed Rees 45 6 Headlights 20 2 Stopping izns23ixrkR kk RRRREXGRRORREREEX 45 8 AJUU 2 19 URPREREBERRBREBEEEES 140 20 Troubleshooting 145 1 AIMING sedidese dude Re Re pde Ra E Ens 140 19 Warming UD MINE 45 5 Replace bulb 140 20 Engine crankcase vent tube High beam indicator 20 2 Clean 115 1 Hitch Engine valve clearance Adjusting side sway 55 8 AGJUSE o SR LU tas a ae eee 115 3 Attaching implements to 55 7 Components 55 1 L veling xum erre mm mm Re 55 9 F Lubricate three point 110 3 Hood Opening 140 2 iai did ie FEPIACING Rens TT REMOVING eo saai a RR RR
2. 50 5 Draft control 55 4 Headlights 20 2 Tall QA 12e ttt eee 20 3 Turn signals 20 4 W Warming hydraulic system oil 55 11 Warning light Replace bulb 140 21 Weights Cast IO 222 aera eho beset eee aee 70 6 Install rear cast iron 70 6 Index 4 082206 PN 4
3. sss detects bt A 800 875 RPM 2575 2650 RPM GENERIC 0000060 19 22FEB06 1 1 Check Front Axle Pivot Pin Ask your John Deere dealer to check the front axle pivot pin A for correct end play A Front Axle Pivot Pin Front axle PY4067 UN 27JAN05 GENERIC 000005F 19 22FEB06 1 1 Adjust Engine Valve Clearance Ask your John Deere dealer to make engine valve clearance adjustment and inspect fuel injectors PY5509 UN 16FEBO6 GENERIC 0000061 19 22FEB06 1 1 115 3 082206 PN 111 Service Every 1250 Hours Change Transmission Hydraulic Oil and Filter 1 Lower rockshaft to remove trapped oil 2 Remove drain plug B from transmission case A and drain oil Dispose of waste oil properly 3 Replace filter C while changing oil Apply a film of oil to new filter gasket and install new filter Hand tighten only 4 Fill system with transmission hydraulic oil See Fuels Lubricants and Coolant section PY4039 UN 17JUL04 Specification Transmission Oil Capacity cen ertet 38L 5 Check oil level by means of dipstick Make sure oil level is to full level mark Check again after operating for five minutes Add oil if necessary A Transmission Case E B Drain Plug E C Filter D Dipstick T o S xz a PY80265 0510232 19 12SEP05 1 1 120 1 082206 PN 112 Service Every 1250 Hours
4. eee 480 Nem 350 Ib ft Adjustable Front Axle Disk to Flange Bolts Torque ssss 210 Nem 155 Ib ft A Axle to knee B Disk to flange PY5528 UN 21FEB06 o o z lt o T z gt l NI gt n GENERIC 0000056 19 21FEB06 1 1 75 4 082206 PN 79 Wheels Tyres and Treads Tighten Bolts Rear Axle Tighten bolts in the following locations to specifications Specification Rear Axle Rim to Disk Torque sss 245 Nem 180 lb ft Rear Axle Disk to Flange rolko U e rr iere 550 Nem 406 lb ft A Rim to disk bolts B Disk to flange bolts C Stud D Nut X Q o Lu Q o T z 2 l a e gt n PY1956 UN 12JAN04 PY80265 0510181 19 12SEP05 1 1 Observe Rear Wheel Tread Width Limitations IMPORTANT Tyres must have at least 25 mm 1 in clearance with fenders A and fuel tank When large diameter rear tyres are installed check clearance between tyre and fenders M47179 UN 31JAN92 PY80265 0510182 19 12SEP05 1 1 75 5 082206 PN 80 Wheels Tyres and Treads Tread Settings Multi Position Rear Wheels Wheel tread on rear axle with multi position wheels can be adjusted by repositioning or exchanging the rims or by reversing the wheel disks Wheel tread can also be adjusted by exchanging the complete wheel to the opposite side of the tr
5. 55 6 Attaching Implements to 3 Point Hitch 55 7 Adjusting Hitch Side Sway 55 8 Leveling the Hitch 55 9 Adjusting Lateral Float 55 10 Adjusting Rockshaft Control Lever Friction 55 10 Warming Hydraulic System Oil 55 11 Remote Hydraulic Cylinders Use Correct Hose Tips 60 1 Control Lever and Coupler Identification lf QUIP RNC 60 1 Connecting Hoses 60 2 Connecting Single Acting Cylinder 60 3 Correcting Reversed Cylinder Response 60 3 Neutral Lever Position 60 3 Continued on next page All information illustrations and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice COPYRIGHT 2003 DEERE amp COMPANY Moline Illinois All rights reserved A John Deere ILLUSTRUCTION Manual 082206 PN 1 Contents Page Extending Retracting Cylinder 60 4 Disconnecting Hoses 60 5 Drawbar and PTO Observe Drawbar Wagon Hitch Load Limitations ESENTE EELE ee See eR ARRA 65 1 Stay Clear of Rotating Drivelines 65 1 Attaching PTO Driven Implement 65 2 Operating Tractor PTO Standard 65 3 Operating Tractor Dual PTO Optional 65 4 Adjusting PTO Clutch Opera
6. 140 18 Page Aiming Headlights 140 19 Adjusting Headlights 140 20 Replace Headlight Bulb 140 20 Replace Tail Light and Warning Light BUIDS 442 58 hu px barbara hada wa 140 21 Replace Flood Lamp Bulb 140 22 Checking Tyres 140 22 Troubleshooting Engine Troubleshooting 145 1 Transmission Troubleshooting 145 5 Hydraulic System Troubleshooting 145 6 Brakes Troubleshooting 145 6 Rockshaft and 3 Point Hitch Troubleshooting 145 7 Electrical System Troubleshooting 145 9 Tractor Storage Storing Tractor 150 1 Removing Tractor From Storage 150 3 Specifications John Deere 5310 S Tractor 155 1 Ground Speed at Rated Engine Speed 2400 RPM 155 2 Metric Bolt and Cap Screw Torque Values 155 3 Unified Inch Bolt and Cap Screw Torque Values 155 4 Identification Numbers Identification Plates 160 1 Record Tractor Serial Chassis Number 160 1 Record Front Axle Serial Number 160 1 Record Engine Serial Number 160 2 Record Transmission Serial Number 160 2 Lubrication Maintenance Record Charts 50 250 Hour Service Chart 165 1 500 Hour Service Chart 165 2
7. 110 2 Inspect and Adjust Alternator Fan Belt 110 2 Lubricate 3 Point Hitch 110 3 Check Neutral Start System 110 3 Check and Adjust Clutch Pedal Free Play 110 4 Service Every 500 Hours Replace Fuel Filter 115 1 Replace Transmission Hydraulic Filter 115 1 Service Every 600 Hours Clean Engine Crankcase Vent Tube 115 1 Pack Front Wheel Bearings 115 1 Check Hoses and Hose Clamps for Meurs P 115 2 Lubricate Rear Axle Bearings 115 2 Check Engine Idle Speeds 115 3 Check Front Axle Pivot Pin 115 3 Adjust Engine Valve Clearance 115 3 Continued on next page 082206 PN 2 Contents Page Service Every 1250 Hours Change Transmission Hydraulic Oil and Fier 548 de oe See a ee eee aren eee Sou ae 120 1 Clean Transmission Hydraulic Pickup Sec nina aie m 120 2 Service Annually Replace Air Cleaner Elements 125 1 Service 2 Years 2000 Hours Flush Cooling System 130 1 Service As Required Service Air Cleaner 135 1 Adjust Throttle Friction 135 1 Service Additional Service Information 140 1 Service Tractor Safely 140 1 Engine Break In Oil 140 1 Work In Ventilated Area 140 2 Using High Pressure Washers
8. 2 lt x oO ii z l N x gt n PY80265 0510217 19 12SEP05 1 1 110 1 082206 PN 104 Service Every 250 Hours Service Air Cleaner A dual element air cleaner is standard A dirty primary element is indicated when the air restriction indicator on instrument panel illuminates A dirty element can result in loss of power or excessive smoke IMPORTANT Check unloader valve B frequently Empty as often as needed to keep it from filling with dust If valve is allowed to fill with dust air cleaner element will plug rapidly Service air cleaner A when indicator light illuminates every 250 hours or at least once a year Replace primary element at least one a year The secondary element should be removed only when being replaced normally once a year See procedure in Removing Air Cleaner Elements in Service section PY4286 UN 06DECO4 A Air Cleaner B Dust Unloader Valve PY80265 0510218 19 12SEP05 1 1 Inspect and Adjust Alternator Fan Belt Replace if worn or damaged See procedure in Service section NOTE Run engine for five minutes to warm a cold belt Let a hot belt cool for 15 minutes before adjustment Check tension by pressing belt midway between pulleys Belt should deflect about 19 mm 3 4 in at 89 N 20 Ib force IMPORTANT Pry against alternator frame only Adjust tension by loosening cap screw A and mounting bolt B Apply f
9. Clean Transmission Hydraulic Pickup Screen Remove two cap screws A and remove screen cover B 1 Drain transmission hydraulic oil See Change Transmission Hydraulic Oil and Filter in this section 2 Remove two cap screws A and remove screen Examine screen for damage Replace if necessary Clean screen in solvent and blow dry with compressed air 3 Carefully install screen so the front of screen is inserted in hole at front of differential case 4 Fill system with transmission hydraulic oil See Changing Transmission Hydraulic Oil and Filter in this section 5 Check oil level at dipstick C after filling and again after operating for 5 minutes A Cap Screws 2 used B Screen Cover C Dipstick PY2250 UN 16MAR04 x 2 tr lt I z 2 I D A A gt n PY80265 0510233 19 11JUL06 1 1 120 2 082206 PN 113 Service Annually Replace Air Cleaner Elements 1 Open hood and remove side screen See Removing Side Screen in Service chapter 2 Release clips A 3 Remove cover B 4 Remove primary element C 5 Clean out any dirt in canister taking care not to damage the secondary filter element IMPORTANT Remove secondary element inner element ONLY if it is to be replaced DO NOT attempt to clean secondary element If secondary element is replaced install new element immediately to prevent dust from entering air intake syste
10. 4 Check indicator lights Indicators should illuminate when key switch is turned to the ON position If any indicator does not function properly see your John Deere dealer A Gear Shift Lever B Range Shift Lever C PTO Lever D Rockshaft Draft Control Lever E Rockshaft Position Control Lever 45 1 o 2 a Lu iL N l z I a ve iD gt n PY5527 UN 21FEB06 PY4316 UN 14DEC04 GENERIC 0000054 19 11JUL06 1 1 082206 PN 34 Operating the Engine Starting the Engine 1 Push hand throttle A forward off idle position approximately 1 3 of full throttle Engine may not start with throttle pulled completely down A CAUTION Avoid possible injury or death from a machine runaway Do not start engine by shorting across starter terminals Machine will start in gear and move if normal circuitry is bypassed TS177 UN 11JAN89 Start engine only from operator s seat with transmission in NEUTRAL NEVER start engine while standing on ground IMPORTANT DO NOT run a cold engine at full throttle Engine should be kept at idling for 30 sec before the RPM is increased this should be strictly followed otherwise sudden acceleration may damage the Turbocharger 2 Depress clutch pedal and turn key switch fully clockwise B to engage starter Release key when engine starts If key is released before engine starts wait until starter and engine stop turning before
11. Filling batteries in a well ventilated area Wearing eye protection and rubber gloves Avoiding breathing fumes when electrolyte is added Avoiding spilling or dripping electrolyte Use proper jump start procedure O1 D If you spill acid on yourself Flush your skin with water 2 Apply baking soda or lime to help neutralize the acid 3 Flush your eyes with water for 15 30 minutes Get medical attention immediately If acid is swallowed Do not induce vomiting 2 Drink large amounts of water or milk but do not exceed 2 L 2 quarts 3 Get medical attention immediately TS203 UN 23AUG88 DX POISON 19 21APR93 1 1 05 12 082206 PN 18 Safety Service Tires Safely Explosive separation of a tire and rim parts can cause serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job Always maintain the correct tire pressure Do not inflate the tires above the recommended pressure Never weld or heat a wheel and tire assembly The heat can cause an increase in air pressure resulting in a tire explosion Welding can structurally weaken or deform the wheel When inflating tires use a clip on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly Use a safety cage if available Check wheels for low pressure cuts bubbles damaged
12. Operate tractor in an open unobstructed area under stopping turning and other operating characteristics direction of an experienced operator of tractor PY80265 0510135 19 12SEP05 1 1 Driving on Public Roads CAUTION When transporting on a public road or highway use accessory lights and devices for adequate warning to operators of other vehicles Check local governmental regulations Various safety devices are available from your John Deere dealer Keep safety items in good condition Replace missing or damaged items Observe the following precautions when operating the tractor on the road PY4938 UN 21FEBO6 A Brake Pedals Locking Plate CAUTION Before operating tractor on a road lock brake pedals together Use brake lightly and cautiously at transport speeds 1 Couple brake pedals together using brake locking bar A Avoid hard applications of brakes Reduce speed if towed load weighs more than the tractor and is not equipped with brakes Use additional caution when transporting towed loads under adverse surface conditions and when turning or braking on inclines Be sure wheel tread is adjusted wide to provide maximum stability IMPORTANT To prevent unnecessary wear never ride the brakes by resting a foot on the pedals Continued on next page PY80265 0510136 19 11JUL06 1 2 50 1 082206 PN 42 Driving the Tractor PY4883 UN 22APRO5 PY4400 UN 15JUN06 2 Che
13. 082206 PN 26 Lights Using Tail Lights Red tail lights A are switched on by either bright headlight or dim headlight light switch position Be sure tail light lenses are clean before driving on a road so other drivers can see it easily CAUTION Prevent collisions between other road users slow moving tractors with attachments or towed equipment and self propelled machines on public roads Frequently check for traffic from the rear especially in turns and use hand signals or turn signal lights Use headlights flashing warning lights and turn signals day and night Follow local regulations for equipment lighting and marking Keep lighting and marking visible and in good working order Replace or repair lighting and marking that has been damaged or lost An implement safety lighting kit is available from your John Deere dealer A Tail Lights B Reflex Reflector C Turn Signal Lights ite 2 oc n lt a ii z 2 I e e gt n PY80265 0510109 19 11JUL06 1 1 20 3 082206 PN 27 Lights Using Turn Signals o tn m LL oO i z 2 l lt I x gt a Move turn signal lever A down to indicate left hand turn or up for right hand turn Indicator lights D will flash to signal turn direction When lever is up front and rear turn lights on right hand side C will flash When lever is down front and rear turn lights on left
14. Hydraulic oil overheats Problem Low oil supply Clogged transmission hydraulic filter Clogged transmission hydraulic pickup screen High pressure internal leak Hitch fails to lift or lift slowly Low oil supply Clogged transmission hydraulic oil filter Internal hydraulic leak Oil passage to cylinder closed Hitch feedback linkage improperly adjusted Solution Fill system with correct oil Replace filter Clean pickup screen See your John Deere dealer Open preselector valve Fill system with correct oil Replace filter See your John Deere dealer Open preselector valve Reset linkage See your John Deere dealer PY80265 0510281 19 12SEP05 1 1 Brakes Troubleshooting Symptom No solid pedal feel Excessive pedal travel Brakes drag during transport Problem Pedals adjusted incorrectly Pedals adjusted incorrectly Brakes out of adjustment Solution See your John Deere dealer See your John Deere dealer See your John Deere dealer PY80265 0510282 19 12SEP05 1 1 145 6 082206 PN 145 Troubleshooting Rockshaft and 3 Point Hitch Troubleshooting Symptom Insufficient transport clearance Hitch drops slowly Hitch fails to lift or lifts slowly Implement will not operate at desired depth Problem Center link too long Lift links to long Implement not level Implement not properly adjusted Front of center link in upper holes
15. John Deere High Temperature Extreme Pressure Non Clay Grease is recommended If other greases are used they must be greases meeting SAE Multipurpose High Temperature Grease with Extreme Pressure EP Performance and capable of operating at compartment temperatures above 150 C 302 F At temperatures below 30 C 22 F use arctic greases such as those meeting Military Specification MIL G 10942C Grease Type Temperature Limits Below 10 C 14 F 0 C to 30 C 32 F to 22 F 50 C to 0 C 122 F to 32 F 50 C to 10 C 122 F to 14 F Arctic Grease SAE NLGI 0 or 1 SAE NLGI 2 JD High Temperature PY80265 0510208 19 12SEP05 1 1 85 6 082206 PN 96 Service and Maintenance Observe Service Intervals Using hour meter A as a guide perform all services at the hourly intervals indicated on the following pages Keep a service record on charts provided in the Lubrication and Maintenance Record Charts section IMPORTANT Recommended service intervals are for average conditions Service MORE OFTEN if tractor is operated under adverse conditions A Hourmeter PY5777 PY80265 0510204 19 02JUN06 1 1 PY5777 UN O02JUN06 Break In Service IMPORTANT Keep wheel hardware tight to avoid tractor damage Check wheel hardware torque before operating twice during first ten hours of operation after fifty hours of op
16. PN 49 Rockshaft and 3 Point Hitch Using Rockshaft Position Control CAUTION To prevent unexpected movement of rockshaft place draft control lever B in a full forward position before attaching an implement Put draft control lever B forward when you DO NOT want rockshaft to adjust automatically to draft load such as attaching implement to tractor Use position control lever A to control hitch movement and depth Position control should be used for the following applications TRANSPORT of implements and end of field turn around Position control lever should be moved fully rearward C for transport for both load and non load sensing usage CONSTANT DEPTH of implements on level terrain and for non ground engaging implements such as spreaders or sprayers Place position control lever at depth desired D FLOAT operation for implements with skids or depth gauge wheels designed to carry full implement weight Push both levers all the way forward E so implement can follow the ground contour NOTE Lift links can be adjusted for lateral float See Lateral Float in this section A Rockshaft Position Control Lever B Rockshaft Draft Control Lever C Position Control Lever in rearward position D Position Control Lever in desired depth position E Position Control Lever and Draft Control Lever in float position PY1470 UN 28AUG03 M47168 UN 31JAN92 PY80265 0510147 19 12SEP
17. 600 Hour Service Chart 165 3 1000 1250 Hour Service Chart 165 4 Annual Service Chart 165 5 2000 Hour Service Chart 165 6 As Required Service Chart 165 7 John Deere Service John Deere Parts 170 1 The Right Tools 170 1 Well Trained Technician 170 1 Prompt Service 170 1 082206 PN 3 Contents 082206 PN 4 Safety Recognize Safety Information This is a safety alert symbol When you see this symbol on your machine or in this manual be alert to the potential for personal injury Follow recommended precautions and safe operating practices T81389 UN 07DEC88 DX ALERT 19 29SEP98 1 x 1 Understand Signal Words DANGER A signal word DANGER WARNING or CAUTION is used with the safety alert symbol DANGER identifies the most serious hazards DANGER or WARNING safety signs are located near A WARNING specific hazards General precautions are listed on CAUTION safety signs CAUTION also calls attention to safety messages in this manual A CAUTION DX SIGNAL 19 08MAR93 1 1 TS187 19 30SEP88 Follow Safety Instructions Carefully read all safety messages in this manual and on your machine safety signs Keep safety signs in good condition Replace missing or damaged safety signs Be
18. Replace fuse Check electrolyte level and specific gravity Use proper viscosity oil Clean and tighten loose connections Replace fuse PY80265 0510284 19 12SEP05 1 2 145 9 082206 PN 148 Troubleshooting Symptom Entire electrical system does not function Relay s sticking or nonfunctional repeated failures Problem Faulty battery connections Sulfated or worn out battery Blown fuse Diode to protect circuit from arcing has failed Solution Clean and tighten connections Check electrolyte level and specific gravity Replace fuse See your John Deere dealer PY80265 0510284 19 12SEP05 2 2 145 10 082206 PN 149 Tractor Storage Storing Tractor IMPORTANT Any time tractor will not be used for several months use this procedure to minimize corrosion and deterioration 1 Service air cleaner A See Servicing Air Cleaner in Service section 2 If coolant has been in tractor for two years flush cooling system B See Flushing Cooling System in Service section Add 50 percent antifreeze water mixture Test coolant for adequate cold weather protection 3 Change engine oil and filter D See Change Engine Oil and Filter in Service 250 Hours section 4 Drain fuel and add back 4 L of fuel Then add 0 4 L of corrosion inhibitor 5 Add 0 25 L of corrosion inhibitor to transmission hydraulic system fill port E 6 Depress cl
19. Sway chains adjusted to short Rockshaft rate of drop control not properly set Excessive load on hitch Low oil level Hydraulic oil too cold Transmission hydraulic oil filter clogged Transmission hydraulic pickup screen clogged Lift links too short Lack of penetration Improper setting of limit stop Improper setting of draft lever Continued on next page Solution Adjust center link Adjust lift links Level implement See implement operator s manual Move center link to lower holes Lengthen sway chains Adjust rate of drop knob Reduce load Fill system with proper oil Allow oil to warm Replace filter Clean or replace pickup screen Adjust lift links See implement operator s manual Reset position limit See Rockshaft and 3 Point Hitch section PY80265 0510283 19 12SEP05 1 2 145 7 082206 PN 146 Troubleshooting Symptom Insufficient or no hitch response to draft load Hitch too responsive Hitch drops too fast Rockshaft control levers drift Levers too loose Problem Front attachment of center link in upper holes Draft control lever in Off position Lift links too short Lack of penetration Rate of drop too slow Front attachment on center link in lower bracket holes Improper draft sensing adjustment Rate of drop set too fast Friction disks are loose Solution Move center link attachment to lower bra
20. Wheels Tyres and Treads Adjusting Toe In 1 Loosen lock nuts A and back out the bolts B on tie rod tubes several turns 2 Adjust tie rods on both sides of the tractor equally by rotating the inner tube C to lengthen or shorten tie rod Adjust toe in to 3 to 6 mm 1 8 to 1 4 in Tie Rod Rotation Approximate Change in Toe in 1 2 turn 8 mm 5 16 in 1 turn 16 mm 5 8 in 3 Tighten bolts B to specification Do not overtighten as damage to the tube may occur PY4009 UN 14JUL04 A Lock Nuts B Tie Rod Bolts C Inner Tube Specification Tie Rod Bolts Torque nnns 85 Nem 62 lb ft 4 Tighten the lock nuts A to specification Specification Tie Rod Lock Nuts Torque ss 90 Nem 66 lb ft PY80265 0510187 19 11JUL06 1 1 75 11 082206 PN 86 Transporting Use Safety Lights and Devices Prevent collisions between other road users slow moving tractors with attachments or towed equipment and self propelled machines on public roads Frequently check for traffic from the rear especially in turns and use hand signals or turn signal lights Use headlights flashing warning lights and turn signals day and night Follow local regulations for equipment lighting and marking Keep lighting and marking visible and in good working order Replace or repair lighting and marking that has been damaged or lost TS951 UN 12APR90 PY80265 051
21. pedal and crank engine until oil pressure rises 11 Connect wiring lead to fuel injection pump shut off solenoid PY4485 UN 16FEBO6 12 Depress clutch pedal and start engine Operate engine at slow idle for several minutes Warm up carefully and check all systems before placing tractor A Hand Throttle under load PY80265 0510286 19 11JUL06 2 2 150 3 082206 PN 152 Specifications John Deere 5310 S Tractor 5310 S 3029T Turbocharged Engine Brakes Observed PTO power 62 hp Type Wet disc brakes Max engine torque 240 Nm Actuation Hydraulic Cylinders 3 Bore 106 5 mm Hydraulics Stroke 110 mm Pump output 46 l min Displacement 29L Lifting capacity 2000 kgf Compression ratio 17 8 1 Wheels and Tyres Firing order 1 2 3 Front tyre 6 5 x 20 8 PR Slow idle 800 875 RPM Rear tyre 18 4 x 30 14 PR Fast idle 2575 2650 RPM Operating range 1400 2400 Dimensions and Weight Injection pump timing 5 4 BTDC Total weight 2515 kg Type of injection pump Rotary Wheel base 2050 mm Overall length 3820 mm Electrical Overall width 1880 mm Battery 12 V 100 AH x Overall height with exhaust pipe 2300 mm Alternator 43 Amp Ground clearance 500 mm Starter 12 V 2 5 kW Turning radius w brake 3150 mm Transmission Turning radius w o brake 3610
22. sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from your John Deere dealer Learn how to operate the machine and how to use controls properly Do not let anyone operate without instruction TS201 UN 23AUG88 Keep your machine in proper working condition Unauthorized modifications to the machine may impair the function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact your John Deere dealer DX READ 19 08MAR93 1 1 05 1 082206 PN 7 Safety Prevent Machine Runaway Avoid possible injury or death from machinery runaway Do not start engine by shorting across starter terminals Machine will start in gear if normal circuitry is bypassed NEVER start engine while standing on ground Start engine only from operator s seat with transmission in neutral CED 0U01032 2778 19 15OCT99 1 1 177 UN 11JAN89 TS Operate Tractor Safely Features designed into your tractor make operation safer and let it perform a wide variety of jobs Use your tractor only for specified jobs it was designed to perform implement carrier load mover remote power source or transport unit not a recreational vehicle Careless use or misuse can result in unnecessary accidents Be alert to hazards of tractor operation Understand causes of accidents and take every precaution to
23. 12SEP05 1 1 75 2 082206 PN 77 Wheels Tyres and Treads Tyre Inflation Pressure Chart Tyre Inflation Pressure Chart 5310 S With Maximum Ballast or Heavy Front Tyres With Little or No Added Weight Mounted Implement Tyre Size Ply Rating Tread kPa bar psi kPa bar psi 6 5 20 8 F2 140 1 4 20 200 1 9 29 With Maximum Ballast or Heavy Rear Tyres With Little or No Added Weight Mounted Implement Tyre Size Ply Rating Tread kPa bar psi kPa bar psi 18 4 30 14 R1 97 0 97 14 131 1 31 19 PY80265 0510178 19 12SEP05 1 1 Tighten Wheel Axle Hardware Correctly CAUTION NEVER operate tractor with a loose rim wheel hub or axle Any time hardware is loosened tighten to specified torque NOTE Follow checking procedure when a new tractor is first used or wheels have been off After driving tractor about 100 m 109 yd and before placing it under load tighten hardware to specified torque PY80265 0510179 19 Check hardware after working three hours and again after 10 hours Check all hardware frequently and keep it tight 12SEP05 1 1 75 3 082206 PN 78 Wheels Tyres and Treads Tighten Bolts Adjustable Front Axle Tighten bolts in the following locations to specifications Specification Adjustable Front Axle Axle to Knee Bolts Torque
24. 140 2 Opening Hood 140 2 Removing Side Screens 140 3 Removing Hood 140 3 Air Intake System Components 140 3 Service Air Cleaner at Regular Intervals 140 4 Checking Air Intake System 140 4 Removing Primary Air Cleaner Element 140 5 Cleaning Primary Element 140 5 Washing Primary Element 140 6 Inspecting Element 140 6 Storing Element 140 7 Replacing Alternator Fan Belt 140 7 Fuel System Components 140 7 Bleeding Fuel System 140 8 Do Not Modify Fuel System 140 8 Engine Cooling System Components 140 9 Cleaning Grille Screens Radiator and Oil Cool r wis cise Gye baba eet 140 10 Prevent Battery Explosions 140 10 Observe Electrical Service Precautions 140 11 Battery Access 140 11 Removing Battery 140 12 Checking Battery Condition 140 12 Servicing Battery 140 13 Charging Battery 140 15 Battery Replacement Specifications 140 15 Connecting Starter Wiring 140 16 Connecting Alternator Wiring 140 16 Locating Fusible Link 140 17 Locating Fuses 140 17 Fuse Size and Function
25. Hitch Components A Lift Arms B Lift Links C Sway Chains D Center Link E Draft Links PY4279 UN 17FEB06 PY80265 0510144 19 12SEP05 1 1 55 1 082206 PN 48 Rockshaft and 3 Point Hitch Rockshaft Control Levers The rockshaft position is controlled by two levers the rockshaft position control lever A and the rockshaft draft control lever B The rockshaft position control lever A raises the hitch when pulled rearward and lowers the hitch when moved forward See Using Rockshaft Position Control in this section for more information The rockshaft draft control lever B controls hitch position relative to draft loads See Using Draft Control in this section for more information A Rockshaft Position Control Lever B Rockshaft Draft Control Lever PY1470 UN 28AUGO03 PY80265 0510145 19 11JUL06 1 1 Setting Position Control Lever Stop NOTE Position control lever stop is used when operating depth or height needs to be repeated 1 Operate implement for a few minutes to determine proper depth or height 2 Loosen lever stop A and slide against position control lever Lock stop in position by turning in a clockwise direction Rockshaft will now lower to same position each time control lever is pushed forward to the stop A Lever Stop e o 2 lt x oO i z 2 l N gt n PY80265 0510146 19 12SEP05 1 1 55 2 082206
26. John Deere dealer Specification Batiery wWOll8 a5 nieto iiid ter dre e EODEM rre Era PE BAUM RS 12 Volts Ampere Rating 100 AH MAK ce Exide lure P MHD99 EXIDE EXPRESS PY80265 0510267 19 12SEP05 1 1 140 15 082206 PN 132 Service Connecting Starter Wiring IMPORTANT Disconnect battery negative ground cable before servicing any part of electrical system Make all other connections before connecting ground cable Connect large battery cable A and alternator cable B to large solenoid post Connect the small white wire C to solenoid terminal D A Large Battery Cable B Large Solenoid Post C Small White Wire D Solenoid Terminal PY4876 UN 12AP ROS PY80265 0510268 19 11JUL06 1 1 Connecting Alternator Wiring IMPORTANT Disconnect battery negative ground cable before servicing any part of electrical system Make all other connections before connecting ground cable To prevent damage to electrical system disconnect alternator before making any electrical weld repairs If an attached implement needs weld repair disconnect it from tractor before welding to prevent damage to tractor electrical system If alternator is disconnected for any reason connect wires A and B as shown at right PY1658 UN 15DECO5 A Alternator Wire B Battery Charging Indicator Wire PY80265 0510269 19 12
27. Lu LL A 5 ge I I o x gt n NOTE In Break in period change the trans hydra oil filter in first 100 hours A Transmission Hydraulic Oil Filter PY80265 0510224 19 12SEP05 1 1 115 1 082206 PN 108 Service Every 600 Hours Clean Engine Crankcase Vent Tube CAUTION Reduce compressed air to less than 210 kPa 2 bar 30 psi when using for cleaning purposes Clear area of bystanders guard against flying chips and wear personal protection equipment including eye protection Remove crankcase vent tube A from engine Wash in solvent or blow clean with compressed air Reassemble vent tube breather cap to engine Be sure vent tube is not kinked or pinched vt ce o Lu a z 2 I o oo e x gt n A Crankcase Vent Tube PY80265 0510225 19 12SEP05 1 1 Pack Front Wheel Bearings 1 Jack up front end of tractor 2 Remove hub cap cotter pin and wheel nut 3 Remove washer and wheel bearings Clean all parts in solvent and blow dry with compressed air Replace any worn or damaged parts 4 Pack bearing with multipurpose grease See Fuels Lubricants and Coolant section Coat seal with same grease LV4410 UN 06OCT99 5 Reinstall bearings washer and wheel nut 6 Tighten wheel nut until a slight drag is felt when hub is turned Back nut off just enough to install cotter pin in hole in wheel spindle 7 Reinstall hub cap and wheels Ti
28. RUN E RR gaia 140 3 ph P pivot pin 115 3 Hoses and hose clamps check 115 2 L Es t O 100 1 Hydraulic cylinder hoses connecting 60 2 F x ipe E MONEO HUE K DE yey 115 1 Hydraulic system troubleshooting 145 6 Eu WIET andes PARR atate ene ads Hydraulic transmission filter element 85 5 silicio epe PPP 85 3 SIOL BOB ofi orem dod dod ode 85 2 Watch level 45 4 I Fuel filter AON ea a NN a uod Identification numbers 160 1 Fillet sans aan tn bide bbe bree 115 1 Idle speeds check 115 3 Fuel system Implement to tyre clearance 75 1 Bleeding ds rte 140 8 Inch torque values 155 4 Components 140 7 Indicator Fuel tank ver Air restriction 45 4 Dialis scisco xc xxt XO cu ORTOS OR OR 95 2 95 3 Charging system 45 3 Fuels and lubricants 85 1 Oil pressure 45 3 russe Instrument panel 15 3 Locating semence Coe eo Eo ERE RES TA0 bye wet te DA EDU Size and function 140 18 Fusible link locating 140 17 L G Lateral float adjusting 55 10 Light Gauge Hazard sere ema ied AC s 20 5 Coolant temperature 45 4 Light switch Gear oll 4t eee du 85 5 Op ration cese 20 1 Grease tnt NU re Arr Coeur 85 6 Lighting a
29. and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone TS291 UN 23AUG88 DX FIRE2 19 03MAR93 1 1 Wear Protective Clothing Wear close fitting clothing and safety equipment appropriate to the job Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises Operating equipment safely requires the full attention of the operator Do not wear radio or music headphones while operating machine 05 6 aN af a s TS206 UN 23AUG88 DX WEAR 19 10SEP90 1 1 082206 PN 12 Safety Protect Against Noise Prolonged exposure to loud noise can cause impairment or loss of hearing Wear a Suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises lt N co eo e I Zz 2 D a a e H DX NOISE 19 03MAR93 1 1 Stay Clear of Rotating Drivelines Entanglement in rotating driveline can cause serious injury or death Keep tractor master shield and driveline shields in place at all times Make sure rotating shields turn freely Wear close fitting clothing Stop the engine and be sure PTO driveline is stopped before making adjustments connections or cleaning out PTO dr
30. avoid them Most common accidents are caused from e Tractor upsets Improper starting procedures Crushing and pinching during hitching Collisions with other motor vehicles Getting entangled in PTO shafts Falls from tractors Avoid accidents by taking the following precautions e Put the gear lever in Park position Leaving transmission in gear with engine stopped will NOT prevent the tractor from moving Be sure everyone is clear of tractor and attached equipment before starting engine e Never try to get on or off a moving tractor e When tractor is left unattended put the gear lever in Park position stop the engine remove the key lower implements to the ground 05 2 CAUTION 1 Read Operator s Manual before operating this tractor 2 Keep all shields in place 3 Hitch towed loads only to drawbar to avoid rearward upset 4 Make certain everyone is clear of machine before starting engine or operation 5 Keep all riders off tractor and equipment 6 Keep hands feet and clothing away from power driven parts 7 Reduce speed when turning or applying individual 10 brakes or operating around hazards on rough ground or steep slopes Couple brake pedals together for road travel Use flashing warning lights on highway unless prohibited by law Stop engine lower implement to ground and shift to PARK or set brakes s securely before dismounting Wait for all movement to st
31. confuse drivers of other vehicles as they approach from the rear A Lights Off B Warning Lights Position C Dim Headlights Tail Lights and Warning Light Position D Bright Headlights Tail Lights and Warning Lights Position E High Beamlight F Horn G Flood Lamp H Flood Light Switch PY4106 UN 23FEBO6 PY4150 UN 20FEB06 PY80265 0510112 19 11JUL06 1 1 Seven Terminal Outlet If Equipped Outlet A is used to connect lights turn signals and remote electrical equipment on trailers or implements Always use auxiliary light on towed implement when tractor rear signals and other lights are obscured NOTE Matching plug is available through your John Deere dealer o 2 e Lu LL x a z g ite A me i gt n Terminal Function Wire Color 1 Ground Black 2 Flood Lamp Purple 3 Left Turn Dark Green 4 Accessory Red 5 Right Turn Dark Green 6 Tail Lamp Gray 7 Accessory Red A Seven Terminal Outlet PY5606 UN 23FEBO6 GENERIC 0000053 19 11JUL06 1 1 20 6 082206 PN 30 Operator s Platform Selecting Seat Position Deluxe Seat Seat can be moved forward or backward depending on operator s requirement To move seat on either side just lift lever A and push the seat A Seat Adjustment Lever Adjusting Ride Comfort Adjustment knob is located behind seat Weight markings are given on th
32. hazards Store flammable fluids away from fire hazards Do not incinerate or puncture pressurized containers Make sure machine is clean of trash grease and debris Do not store oily rags they can ignite and burn spontaneously PY80265 0510193 19 12SEP05 1 1 TS227 UN 23AUG88 85 1 082206 PN 91 Fuels Lubricants and Coolant Diesel Engine Oil Use genuine engine oil This oil is available in pack of litre and 8 5 litre at John Deere Dealership only Genuine Engine ON PY5149 UN 21AUG05 GENERIC 000005D 19 22FEB06 1 1 Fuel Storage Buy good quality clean fuel from a reputable supplier Proper fuel storage is critically important Use clean storage and transfer tanks Periodically drain water and sediment from bottom Avoid storing fuel over long periods of time Store fuel in a convenient place away from buildings PY80265 0510194 19 12SEP05 1 1 Diesel Fuel Fuel sulphur content should be less than 1 0 percent preferably less than 0 5 percent Diesel fuel having sulphur content higher than 1 0 percent may cause increase wear on metal engine parts because of acids produced by sulphur during combustion IMPORTANT If fuel sulphur content exceeds 0 7 percent the engine oil drain interval must be reduced by 50 percent to 125 hours Cetane number should be no less than 40 to assure satisfactory starting and overall performance Fitleration of fuel i
33. hose connections at coupler PY80265 0510162 19 12SEP05 1 1 Neutral Lever Position Spring pressure returns lever A to a centered position except when lever is fully forward in the Float position When the control levers are in the centered position the remote cylinder is hydraulically locked in position A SCV Lever 60 3 o fo a Lu LL o S z D l s XY A A S n GENERIC 0000051 19 20FEB06 1 1 082206 PN 61 Remote Hydraulic Cylinders Extending Retracting Cylinder Extending Cylinder Pull lever A to the rear of neutral and hold it against spring pressure This extends cylinder B up arrow connected to couplers and in most cases raises implement Lever returns to neutral when released Retracting Cylinder Push lever A forward and hold it against spring pressure This retracts cylinder B connected to SCV couplers and in most cases lowers implement Lever returns to neutral when released Float Position Push lever full forward into detent to operate Float feature Float operation allows cylinder to extend and retract freely such as when an implement follows ground contour IMPORTANT When Float is not needed manually move lever back to neutral position to prevent accidental use of Float PY5789 A Control Lever B Extend and Retract Cylinder M47174 UN 31JAN92 PY5789 UN 08JUNO6 GENERIC 0000052 19 20F
34. marks on dipstick DO NOT operate engine when oil level is below low mark on dipstick 3 If level is low add oil through oil filler hole B until even with upper mark DO NOT overfill See fuels PY4036 Lubricants and Coolants section A Engine Oil Dipstick B Engine Oil Filler Cap PY4036 UN 19JUNO6 PY80265 0510207 19 12JUL06 1 1 Check Coolant Level CAUTION Only remove radiator cap B when engine is cold Slowly loosen cap to first stop to relieve pressure before removing completely IMPORTANT Check the coolant level when engine is cold 1 Check coolant level in coolant recovery tank A 2 Coolant level shall be upto to Cold Mark If it is below Cold Mark add coolant to that mark only See Fuels Lubricants and Coolant section A Coolant Recovery Tank B Radiator Cap TS281 UN 23AUG88 e Q o Lu a E z 2 I a x gt n PY80265 0510208 19 11JUL06 1 1 95 1 082206 PN 99 Service Every 10 Hours Drain Water and Sediment From Fuel Tank and Fuel Filter NOTE Place a small container under drain fitting to catch draining fuel Dispose of waste properly 1 Open fuel tank fitting A to bleed accumulated moisture and sediment from the fuel tank Tighten fitting closed when clear fuel runs from fitting 2 Open fuel filter drain B to bleed accumulated moisture and sediment from filter Tighten drain when clear fuel runs
35. mm Clutch type Dual yp Filling Capacities Gearbox type Collar Shift Fuel tank 68 lit No of forward gears 9 A Engine sump 8 5 lit No of reverse gears 3 me 3 Transmission 38 lit Standard PTO 540 RPM Hydraulics Common to transmission Dual PTO Optional 540 RPM Q 2376 amp 1782 ERPM GENERIC 0000043 19 17FEB06 1 1 155 1 082206 PN 153 Specifications Ground Speed at Rated Engine Speed 2400 RPM 5310 S Tractor Rear tyre size 18 4 X 30 RR 753 mm Gear Speed km h A1 2 72 A2 4 20 A3 4 92 B1 6 39 B2 9 94 B3 11 80 C1 17 57 C2 27 28 C3 32 41 A R 3 86 B R 9 13 C R 25 07 PY80265 0510288 19 12SEP05 1 1 155 2 082206 PN 154 Specifications Metric Bolt and Cap Screw Torque Values Top property class and head markings bottom property class and nut markings TORQ2 UN 07SEP99 Class 4 8 Class 8 8 or 9 8 Class 10 9 Class 12 9 Size Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry N m Ib ft N m Ib ft N m Ib ft N m Ib ft N m lb ft N m Ib ft N m Ib ft N m Ib ft M6 4 7 8 5 6 4 4 9 6 6 11 5 8 5 13 9 5 16 5 12 2 15 5 11 5 19 5 14 5 M8 11 5 8 5 14 5 10 7 22 16 28 20 5 32 23 5 40 29 5 37 27 5 47 35 M10 23 17 29 21 43 32 55 40 63 46 80 59 75 55 95 70 M
36. periodically thereafter During the First 10 Hours of Operation Perform daily or 10 hours service See Service Intervals in Lubrication and Maintenance section Tighten wheel hardware See Wheels Tyres and Treads section After the First 50 Hours of Operation See Engine Break In Oil in Service section for additional information 35 1 Tighten wheel hardware See Wheels Tyres and Treads section Check alternator fan belt tension and tighten air intake and cooling system hose clamps Perform 50 Hours Service After the First 100 Hours of Operation Replace transmission hydraulic filter element Change engine oil and filter After the First 1100 Hours of Operation Change transmission hydraulic oil PY80265 0510117 19 12SEP05 1 1 082206 PN 32 Prestarting Checks Service Daily Before Start Up 1 Check the engine oil level Wipe dipstick A off and reinsert it fully Remove and locate oil level Safe operating range is between two marks on dipstick Do not operate engine when oil level is below lower mark on dipstick Add recommended engine oil through filler hole B See Fuel Lubricants and Coolant section for oil specifications PY4036 UN 19JUN06 PY4036 A CAUTION DO NOT remove radiator cap or drain coolant until coolant is cold Always loosen radiator cap slowly to relieve any excess pressure 2 Check coolant level in recovery tank C If engine is COOL and leve
37. road speeds or local speed limits which may be lower TS216 UN 23AUG88 e f towed equipment does not have brakes do not travel more than 32 km h 20 mph and do not tow loads more than 1 5 times the tractor weight e f towed equipment has brakes do not travel more than 40 km h 25 mph and do not tow loads more than 4 5 times the tractor weight Ensure the load does not exceed the recommended weight ratio Add ballast to recommended maximum for tractor lighten the load or get a heavier towing unit The tractor must be heavy and powerful enough with adequate braking power for the towed load Use additional caution when towing loads under adverse surface conditions when turning and on inclines DX TOW 19 020CT95 1 1 05 8 082206 PN 14 Safety Keep Riders Off Machine Only allow the operator on the machine Keep riders off Riders on machine are subject to injury such as being struck by foreign objects and being thrown off of the machine Riders also obstruct the operator s view resulting in the machine being operated in an unsafe manner co eo 2 lt e QN z 2 1 e o N e E DX RIDER 19 03MAR93 1 1 Practice Safe Maintenance Understand service procedure before doing work Keep area clean and dry Never lubricate service or adjust machine while it is moving Keep hands feet and clothing from power driven parts Disengage all power and operate contr
38. wheel When inflating tyres use a clip on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tyre assembly Use a safety cage if available Check wheels for low pressure cuts bubbles damaged rims or missing lug bolts and nuts TS211 UN 23AUG88 PY80265 0510175 19 12SEP05 1 1 Check Implement to Tyre Clearance IMPORTANT Check for adequate clearance A C between outside diameter of the tyre and implement with hitch in raised position When large diameter rear tyres are installed on a tractor with a 3 Point Hitch a quick coupler or similar device may be required to provide adequate implement to tyre clearance A Clearance M47177 UN 31JAN92 PY80265 0510176 19 12SEP05 1 1 75 1 082206 PN 76 Wheels Tyres and Treads Check Tyre Inflation Pressure Check tyres daily for damage or noticeably low pressure At least every 100 hours of operation check inflation pressure with a gauge Use an accurate gauge having 10 kPa 0 1 bar 1 psi graduations If tyres contain liquid ballast use a special air water gauge and measure with valve stem at bottom NOTE When furrow plowing or during hillside operation tyre pressure can be increased 28 kPa 0 28 bar 4 psi ABOVE maximum to prevent tyre wrinkling or buckling IMPORTANT Always check inflation pressure with an accurate tyre gauge to prevent over inflation
39. 0188 19 12SEP05 1 1 Driving Tractor on Roads CAUTION Observe the following precautions when operating on a road 1 Before operating tractor on highway be sure tail lights A and flashing turning lights C work properly Install and use Slow Moving Vehicle SMV emblem and equipment as required for safety and by local regulations A Tail Light B Reflex Reflector C Turning Lights PY4883 UN 22APR05 Continued on next page PY80265 0510189 19 11JUL06 1 5 80 1 082206 PN 87 Transporting A CAUTION NEVER operate flood lampwhen transporting tractor Clear bright light at the rear of the tractor could confuse drivers of other vehicles as they approach from the rear IMPORTANT Refer to Lights section for detailed descriptions of lighting operations and functions 2 Turn light switch to high beam headlights or low beam headlights position Never use bright lights which are visible from the rear Always dim headlights before meeting another vehicle Keep headlights properly A Lights OFF adjusted B Parking Lights C Dim Headlights D Bright Headlights E High Beamlight PY4106 UN 23FEBO6 PY80265 0510189 19 11JUL06 2 5 3 Use turn signals when turning Be sure to return control lever A to center position after turning A Turn Signal Lever PY4114 UN 23FEBO6 PY80265 0510189 19 11JUL06 3 5 4 Couple brake pedals A t
40. 05 1 1 55 3 082206 PN 50 Rockshaft and 3 Point Hitch Using Draft Control The rockshaft is equipped with variable draft control system Use draft load sensing when Operating with a fully mounted implement in hill and swale terrain The implement will raise and lower to follow the ground contours while maintaining a nearly constant depth e Operating in varying soil conditions The implement is raised slightly to get through tough spots so you do not have to shift to a lower gear PY1472 UN 28AUG03 Draft control lever B controls amount of load required before hitch responds With lever placed fully forward to the position marked off C there is no draft sensing Placing the lever toward the rear position reduces the amount of draft load required to override the position setting set by the position control lever A and raise the rockshaft Draft sensitivity ranges can be changed by repositioning the center link See Positioning Center Link in this section for additional information For draft load sensing operation e Initially place position control lever A in its fully rearward position and the draft control lever B in the fully forward least draft position With tractor moving push position control lever A forward to set implement operating depth Set position control lever stop D so control lever can be brought back to the same position The operating depth set up will pre
41. 0510221 19 12JUL06 1 1 082206 PN 106 Service Every 250 Hours Check and Adjust Clutch Pedal Free Play Measure free play A at top of pedal stroke Adjust linkage to obtain 20 to 25 mm free play To adjust linkage loosen lock nut B unlatch the connecting clip pin C and remove Rotate clevis D After making adjustment replace clip and recheck free play When free play is correct tighten lock nut A Clutch Pedal Free Play B Lock Nut C Clip Pin D Clevis PY1502 UN 02JUNO5 L 2 rl a T z gt l e o s gt n PY80265 0510222 19 21JUNO06 1 1 110 4 082206 PN 107 Service Every 500 Hours Replace Fuel Filter Replace Filter element A at least once a year 1 Close fuel shut off B 2 Remove retaining ring C and filter 3 Install new filter with retaining ring hand tight 4 Open fuel shut off and bleed air from filter See Bleeding Fuel System in Service section A Fuel Filter Element B Fuel Shut off C Retaining Ring PY4288 UN 06DECO4 PY80265 0510223 19 12SEP05 1 1 Replace Transmission Hydraulic Filter 1 Remove filter A Apply a film of oil to new gasket and install new filter Hand tighten plus 1 2 turn 2 Run engine several seconds and recheck transmission hydraulic oil level 3 Add transmission hydraulic oil if required See Fuels Lubricants and Coolant section o 2 a
42. 12 40 29 5 50 37 75 55 95 70 110 80 140 105 130 95 165 120 M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190 M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300 M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410 M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580 M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800 M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000 M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475 M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000 M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500 a Lubricated means coated with a lubricant such as engine oil or fasteners with phosphate and oil coatings b Dry means plain or zinc plated without any lubrication DO NOT use these values if a different torque value or tightening procedure is given for a specific application Torque values listed are for general use only Check tightness of fasteners periodically Shear bolts are designed to fail under predetermined loads Always replace shear bolts with identical
43. 15 9 16 48 35 5 60 45 76 56 95 70 125 92 155 115 175 130 220 165 5 8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225 3 4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400 7 8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640 1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960 1 1 8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350 1 1 4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920 1 3 8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500 1 1 2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350 a Grade 2 applies for hex cap screws not hex bolts up to 6 in 152 mm long Grade 1 applies for hex cap screws over 6 in 152 mm long and for all other types of bolts and screws of any length b Lubricated means coated with a lubricant such as engine oil or fasteners with phosphate and oil coatings Dry means plain or zinc plated without any lubrication DO NOT use these values if a different torque value or tightening procedure is given for a specific application Torque values listed are for general use only Check tightness of fasteners periodically Shear bolts are designed to fail under predetermined loads Alwa
44. 1583 mm 1683 mm 1783 mm 1883 mm 1983 mm 2083 mm 6 50 16 62 3 in 66 3 in 70 2 in 74 1 in 78 1 in 82 0 in 1583 mm 1683 mm 1783 mm 1883 mm 1983 mm 2083 mm 7 50 16 62 3 in 66 3 in 70 2 in 74 1 in 78 1 in 82 0 in 1549 mm 1649 mm 1749 mm 1849 mm 1949 mm 2049 mm 9 5L 15 61 0 in 64 9 in 68 9 in 72 8 in 76 7 in 80 7 in 1549 mm 1649 mm 1749 mm 1849 mm 1949 mm 2049 mm 10 0 15 61 0 in 64 9 in 68 9 in 72 8 in 76 7 in 80 7 in 1554 mm 1654 mm 1754 mm 1854 mm 1954 mm 2054 mm 11L 15 61 2 in 65 1 in 69 1 in 73 0 in 76 9 in 80 9 in 1527 mm 1627 mm 1727 mm 1827 mm 1927 mm 2027 mm 27 9 5 15 60 1 in 64 1 in 68 0 in 71 9 in 75 9 in 79 8 in 1559 mm 1659 mm 1759 mm 1859 mm 1959 mm 2059 mm 27 12LL 15 61 4 in 65 3 in 69 3 in 73 2 in 77 1 in 81 1 in aNumber 1 position is with axle adjustment at its most inward location See Adjust Front Axle Tread Width in this section GENERIC 0000057 19 21FEB06 2 2 75 8 082206 PN 83 Wheels Tyres and Treads Adjust Front Axle Tread Width IMPORTANT DO NOT place jack under engine oil pan 1 Jack up front end of tractor 2 When making large tread adjustments loosen cap screws E and adjust the tie rod A length with axle length 3 Remove two nuts B sleeves D and cap screws C from front axle 2 on each side 4 Slide axle knees to desired posi
45. 25 ft from a wall 2 Measure from top of hood to the ground A Place a strip of masking tape B on the wall at the same height 3 Place a piece of tape folded in the middle to make a point on the top front center of the hood 4 Using the hood tape as a guide sight across steering wheel and hood to locate tractor centerline Mark tractor centerline C on wall 5 From tractor centerline C mark a point 130 mm 5 in out in each direction D This mark locates a point directly in front of center of each headlight 6 Turn light switch to dim position A Hood to Ground Distance B Masking Tape C Tractor Centerline D Center of Headlight E Top of Zone F Left Edge of Zone 140 19 PY4034 UN 22JULO4 Continued on next page PY80265 0510273 19 12SEP05 1 2 LV3020 UN 10JUN99 082206 PN 136 Service 7 Locate small zone of bright light projected by each lamp Cover other lamps if necessary Top of zone E should be 130 mm 5 in below the tape Left edge of zone F should be 130 mm 5 in left of lamp location marked D 8 To adjust headlights see Adjusting Headlights in this section PY80265 0510273 19 12SEP05 2 2 Adjusting Headlights 1 Open the hood 2 Turn screws A C counterclockwise to lower beam or clockwise to raise beam 3 To adjust beam in toward center of tractor turn screw A counterclockwise and screws B and C clockwise
46. 3 Hitch towed loads only to drawbar to avoid 9 Useflashing warning lights on highway unless S rearward upset prohibited by law o 4 Make certain everyone is clear of machine be 10 Stop engine lower implement to ground and lt fore starting engine operation shift to PARK or set brakes s securely before F 5 Keep all riders off tractor and equipment dismounting o 6 Keep hands feet and clothing away from 11 Wait for all movement to stop before servicing T 2 power driven parts machinery is 5 7 Reduce speed when turning or applying 12 Remove key if leaving tractor unattended o 3 S s 3 rA 2 I N 8 a Left fender Continued on next page GENERIC 0000038 19 28JUN06 2 4 10 1 082206 PN 20 Safety Signs Top of Battery PY1965 UN 24FEBO4 GENERIC 0000038 19 28JUN06 3 4 PY2280 UN 18NOV04 Right Fender PY4879 UN 06DECO5 Inflation Pressure In Tyres psi enm ea a Aer dumusn With Little or No With Heavy Ballast or Ballast Heavy Implement Ted 4 a affa PIN Au ur wEd qui 4 gn A Tyre Size Ply Rating 20 8 Ply 50 16 6 Ply Right Fender GENERIC 0000038 19 28JUN06 4 4 PY4342 UN 29DEC04 10 2 082206 PN 21 Controls and Instruments Tractor Controls PY5158 UN 17FEBOG A Steering Wheel D Light Switch G Clutch Pedal I Foot Throttle B Hand Throttle E Hazard Switch H Key Switch J Bra
47. 3 082206 PN 93 Fuels Lubricants and Coolant Diesel Engine Coolant The engine cooling system is filled to provide year round protection against corrosion and cylinder liner pitting and winter freeze protection to 37 C 34 F If protection at lower temperatures is required consult your John Deere dealer for recommendations John Deere COOL GARD Prediluted Coolant is preferred for service John Deere COOL GARD Prediluted Coolant is available in a concentration of either 50 ethylene glycol or 55 propylene glycol Additional recommended coolants The following engine coolant is also recommended e John Deere COOL GARD Coolant Concentrate in a 40 to 60 mixture of concentrate with quality water John Deere COOL GARD coolants do not require use of supplemental coolant additives except for periodic replenishment of additives during the drain interval Other fully formulated coolants Other fully formulated low silicate ethylene or propylene glycol base coolants for heavy duty engines may be used if they meet one of the following specifications e ASTM D6210 prediluted 50 coolant e ASTM D6210 coolant concentrate in a 40 to 60 mixture of concentrate with quality water Coolants meeting ASTM D6210 do not require use of supplemental coolant additives except for periodic replenishment of additives during the drain interval Coolants requiring supplemental coolant additives Other low silicate ethylene gly
48. 50 3 Starting the engine 45 2 Operator training 50 1 Steering spindles lubricate 100 2 Stopping tractor 50 6 Storing lubricants 85 3 Storing tractor 150 1 P Position center link 55 6 Position control lever stop setting 55 2 T Prestart checks 40 1 uu PTO NEU ET 20 3 Adjusting clutch rod 65 5 Replace bulb Mh No SD a al us 140 21 Attach driven implement 65 2 Three point hitch lubricate EXE 110 3 Operating 65 3 65 4 Throttle friction adjust 135 1 Tires Inflation pressure 75 2 Inflation pressure chart 75 3 R Toe in 2 WD tractor Adjusting sii m ERR ERR Em bcn 75 11 Radiator cleaning 140 10 Torque values Rear axle bearings lubricate 115 2 Adjustable front axle 75 4 Removing tractor from storage 150 3 Te tee TM 155 4 Reversed cylinder response correcting 60 3 Metri keene eee hdd ka 155 3 Ride comfort adjusting 25 1 Rear axle 75 5 Rockshaft Wheels axles 75 3 Postion control 55 3 Towing tractor 80 4 Rate of drop adjustme
49. 5310 S Tractor OPERATOR S MANUAL 5310 S Tractor OMRE247111 Issue G6 ENGLISH CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm If this product contains a gasoline engine A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm The State of California requires the above two warnings John Deere Equipment Private Limited Printed in India Introduction Foreword READ THIS MANUAL carefully to learn how to operate and service your machine correctly Failure to do so could result in personal injury or equipment damage This manual and safety signs on your machine may also be available in other languages see your John Deere dealer to order THIS MANUAL SHOULD BE CONSIDERED a permanent part of your machine and should remain with the machine MEASUREMENTS in this manual are given in both metric and customary U S unit equivalents Use only correct replacement parts and fasteners Metric and inch fasteners may require a specific metric or inch wrench RIGHT HAND AND LEFT HAND sides are determined by facing the direction of forward travel WRITE TRACTOR SERIAL CHASSIS NUMBER in the Specification or Identification Numbers section Accurately record all the numbers to
50. EB06 1 1 60 4 082206 PN 62 Remote Hydraulic Cylinders Disconnecting Hoses 1 If possible retract remote cylinder as much as possible to protect cylinder rod from damage CAUTION Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids co eo 2 lt e i 2 I eo o x If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Such information is available from Deere amp Company Medical Department in Moline Illinois U S A 2 With as much hydraulic pressure relieved as possible ses from hoses pull hoses from couplers PY5796 UN 08JUNO6 A Dust Plug 3 Make sure dust plugs A for receptacles and dust caps for hoses are clean then install dust plugs PY80265 0510156 19 08JUN06 1 1 60 5 082206 PN 63 Drawbar and PTO Observe Drawbar Wagon Hitch Load Limitations IMPORTANT Certain heavy equipment such as a loaded single axle trailer can place excessive strain on drawbar Strain is greatly increased by speed and
51. Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date PY80265 0510301 19 12SEP05 1 1 165 5 082206 PN 163 Lubrication Maintenance Record Charts 2000 Hour Service Chart Every 2 Years or 2000 Hours Whichever Comes e Flush cooling system First Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date PY80265 0510302 19 12SEP05 1 1 1 65 6 082206 PN 164 Lubrication Maintenance Record Charts As Required Service Chart Service as Required e Replace fuel filter e Drain water and sediment from fuel tank e Service air cleaner e Adjust throttle friction Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Ho
52. ION Always place the range shift lever in neutral N and set brakes before dismounting Leaving transmission in gear with engine off MAY NOT prevent tractor from moving 1 Stop the tractor and place gear shift lever A in Park position 2 Apply brakes 3 Lower all equipment to ground using rockshaft control levers C amp D 4 Pull hand throttle B down to slow idle position Allow engine to idle for one to two minutes IMPORTANT Cooling of certain engine parts is provided by engine oil Stopping a hot engine suddenly could cause damage to these parts by overheating or lack of lubrication CAUTION Remove the key from key switch to prevent operation by untrained personnel 5 Turn key switch to OFF position A Gear Shift Lever B Hand Throttle C Rockshaft Draft Control Lever D Rockshaft Position Control Lever PY1205 UN 11JUN02 PY1215 UN 11JUN02 e o 2 lt x i z 2 l o r gt n PY80265 0510142 19 11JUL06 1 1 50 6 082206 PN 47 Rockshaft and 3 Point Hitch Match Tractor Power to Implement IMPORTANT Tractor power should be matched to the size of certain implements Excessive power can damage an implement and too large an implement can damage the tractor Refer to your implement operators manual for minimum and maximum power requirements before attaching an implement PY80265 0510143 19 12SEP05 1 1 3 Point
53. IR 19 17FEB99 1 1 Support Machine Properly Always lower the attachment or implement to the ground before you work on the machine If the work requires that the machine or attachment be lifted provide secure support for them If left in a raised position hydraulically supported devices can settle or leak down 8 2 lt Do not support the machine on cinder blocks hollow tiles or props that may crumble under continuous load Do not 7 work under a machine that is supported solely by a jack g Follow recommended procedures in this manual 2 When implements or attachments are used with a machine always follow safety precautions listed in the implement or attachment operator s manual 05 10 DX LOWER 19 24FEB00 1 1 082206 PN 16 Safety Avoid Heating Near Pressurized Fluid Lines Flammable spray can be generated by heating near pressurized fluid lines resulting in severe burns to yourself and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressurized lines can accidentally burst when heat goes beyond the immediate flame area TS953 UN 15MAY90 DX TORCH 19 10DEC04 Avoid High Pressure Fluids Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search fo
54. JUL99 AG OUO6035 83 19 17MAYO00 1 1 05 3 082206 PN 9 Safety Avoid Tipping Do not drive where machine could slip or tip Stay alert for holes rocks and roots in the terrain and other hidden hazards Keep away from drop offs Slow down before you make a sharp turn Take care when pulling loads or using heavy equipment e Use only approved drawbar hitch points e Limit loads to those you can safely control e Use counterweights or wheel weights when suggested in this operators manual Reduce speed and exercise extreme caution on slopes and in sharp turns to prevent tipping or loss of control Be especially cautious when changing direction on slopes Do not stop or start suddenly when going uphill or downhill If machine stops going up hill e STOP the PTO e Back down slowly TS205 UN 23AUG88 MX AVOIDTIP1A1 19 22JUL94 1 1 05 4 082206 PN 10 Safety Freeing a Mired Machine Attempting to free a mired machine can involve safety hazards such as the mired tractor tipping rearward the towing tractor overturning and the tow chain or tow bar a cable is not recommended failing and recoiling from its stretched condition Back your tractor out if it gets mired down in mud Unhitch any towed implements Dig mud from behind the rear wheels Place boards behind the wheels to provide a solid base and try to back out slowly If necessary dig mud from the
55. N 94 Fuels Lubricants and Coolant Water quality is important to the performance of the IMPORTANT Do not mix ethylene glycol and cooling system Distilled deionized or demineralized water is recommended for mixing with ethylene glycol and propylene glycol base engine coolant concentrate IMPORTANT Do not use cooling system sealing additives or antifreeze that contains sealing additives propylene glycol base coolants DX COOL3 19 270CT05 2 2 Use Correct Transmission Hydraulic Filter Element To protect systems replace transmission hydraulic oil filter with a John Deere service filter element Minimum and maximum performance specifications are printed on John Deere filters Other filters may be used if they meet these performance specifications See Lubrication and Maintenance section for recommended filter change intervals PY80265 0510201 19 12SEP05 1 1 Transmission and Hydraulic Oil Same oil is used for transmission and hydraulic Use HY GARD transmission hydraulic oil This oil is available in pack of 1litre and 20 litre at John Deere Dealership only HY GARD is a trademark of Deere amp Company Genuine Engine ON PY5149 UN 21AUGO05 PY80265 0510202 19 12SEP05 1 1 85 5 082206 PN 95 Fuels Lubricants and Coolant Grease Depending upon the expected air temperature range during the service interval use grease as shown on the adjoining table
56. N O6JUNO6 Adjustable Front Axle Shown PY80265 0510215 19 11JUL06 1 1 Inspect Tyres and Loose Hardwares Inspect all tyres and check inflation pressure Also check tractor for any loose harware Item Ballast Weights Retaining Bolts Front Axle Disk to Flange Bolts Rear Axle Rim to Disk Bolts Rear Axle Disk to Flange Bolts Measurement Torque Torque Torque Torque Specification 230 Nem 170 Ib ft 175 Nem 130 lb ft 245 Nem 180 Ib ft 550 Nem 406 Ib ft GENERIC 000005E 19 22FEB06 1 1 100 2 082206 PN 103 Service Every 250 Hours Change Engine Oil and Filter 1 Run engine to heat oil pull fuel shut off knob to turn engine OFF NOTE The approximate engine crankcase oil capacity is 8 5 L 9 qt 2 Remove oil drain plug A and drain oil 3 Replace engine oil filter B while changing oil Apply a film of oil on the new oil filter gasket and install new filter Hand tighten plus 1 2 turn A Engine Oil Drain Plug 4 Install drain plug B Engine Oil Filter IMPORTANT Change engine oil every 125 hours if diesel fuel has a sulfur content greater than 0 7 percent 5 Add seasonal viscosity grade oil See Fuels Lubricants and Coolant section Specification Engine Crankcase Oil Capacity eeeeeeneee 85L NOTE In Break in period change the oil in first 100 hours Engine oil should be changed annually as a minimum X 2
57. Over inflation reduces performance and increases strain of both tyre and rim NOTE Following inflation information applies to both front and rear tyres and Tyre Inflation Pressure Chart 1 All inflation pressures are calculated for 29 km h 18 mph travel speeds for both diagonal bias ply and radial ply tyres Operation of tyres at the inflation pressures listed on chart will result in optimum tractive performance of the tyre vehicle system Correctly inflated radial tyres will show a large deflection of the sidewall or cheeks This is normal and will not hurt the tyre if the inflation pressure is maintained Inflation pressures less than 80 kPa 12 psi should be monitored regularly because of the increased risk of low pressure air leaks especially due to leaking valve cores Tractors operating on steep side slopes should increase inflation pressures 28 kPa 4 psi above the values listed to compensate for lateral weight transfer Tyres run as singles in high traction conditions sometimes experience bead slip if the bead was not fully seated or if too much lubricant was used to mount the tyre Increasing the inflation pressure will compensate for this condition but will not cause reduced traction Consult your tyre dealer if this problem occurs If higher load capacities are needed contact your John Deere dealer for tyre manufacturers load and inflation table information PY80265 0510177 19
58. P05 1 1 55 8 082206 PN 55 Rockshaft and 3 Point Hitch Leveling the Hitch 1 Lower implement to take weight off hitch IMPORTANT DO NOT attempt to overextend center link beyond limits of locking clip or lift links past the stops Link body threads could be damaged NOTE Maximum adjustment range of the center link can only be obtained if the ends are positioned equally within the body when attached to an implement PY5285 UN 24NOVO05 2 Adjust center link to level implement front to rear Unlatch locking clip A Rotate center link body B clockwise to lengthen center link or counterclockwise to shorten it Be sure to latch the locking clip 3 Adjust right hand link to level implement side to side Lift locking handle C and turn 1 4 turn to engage slot D onto roll pin in the center portion of the lift link Turn crank handle clockwise to raise draft link Turn crank handle counterclockwise to lower draft link After adjustment lift handle C and turn to engage slot D onto the lower body to prevent change of adjustment during operation PY5459 UN 09JANO6 A Locking Clip ORE B Center Link Body 4 The left hand lift link is also adjustable in length to C Locking Handle accommodate different tyre sizes D Slot To change the left hand lift link length remove the upper lift link pin and rotate the upper end assembly clockwise to shorten or counterclockwise to lengthen
59. PORTANT NEVER fill tyre to more than 7596 full More solution would leave too little air space to absorb shocks Damage to tyre could occur A solution of water and calcium chloride provides safe economical ballast Used properly it will not damage Tyres tubes or rims Use calcium chloride to prevent water from freezing A mixture of 0 6 kg per liter 5 0 Ib of calcium chloride per gal will not freeze solid above 45 C 53 F Charts on this page show how much each tyre size holds if filled to 75 full LIQUID WEIGHT FOR FRONT Tyres With 0 6 kg L 5 Ib gal Calcium Chloride Solution Liquid Weight per tyre kg Ib 75 Full 34 74 Tyre Size 6 5 20 LIQUID WEIGHT FOR REAR TYRES With 0 6 kg L 5 Ib gal Calcium Chloride Solution Liquid weight per Tyre kg Ib 75 Full 414 912 Tyre Size 18 4 30 PY80265 0510174 19 12SEP05 1 1 70 7 082206 PN 75 Wheels Tyres and Treads Service Tyres Safely Explosive separation of at tyre and rim parts can cause serious injury or death Do not attempt to mount a tyre unless you have the proper equipment and experience to perform the job Always maintain the correct tyre pressure Do not inflate the tyres above the recommended pressure Never weld or heat a wheel and tyre assembly The heat can cause an increase in air pressure resulting in a tyre explosion Welding can structurally weaken or deform the
60. SEP05 1 1 140 16 082206 PN 133 Service Locating Fusible Link Electrical circuits are protected by fusible link Fusible link A is located under hood on right hand side of tractor above fuel filter A Fusible Link PY4439 UN O3JAN05 PY80265 0510270 19 12SEP05 1 1 Locating Fuses All electrical circuits are protected by fuses Amperage rating is marked on each fuse plus fuses are color coded to ensure proper replacement To access fuse panel just pull out fuse panel cover Fuse Rating Color 10 Amp Red 20 Amp Yellow 30 Amp Green IMPORTANT DO NOT replace original fuse with higher rated fuse or machine damage may occur If original size fuse will not carry electrical load and continues to blow have the electrical system checked by your John Deere dealer PY5151 UN 21AUG05 PY80265 0510271 19 12SEP05 1 1 140 17 082206 PN 134 Service Fuse Size and Function amp z O i 2 a N amp A 30 amp Accessory Relay D 10 amp Radio G 10 amp Alternator M 20 amp High Beam Light B 30 amp Key switch E 20 amp Flood light L 20 amp Low Beam Light N 20 amp Park light C 20 amp Flasher F 10 amp Brake Light PY80265 0510272 19 12SEP05 1 1 140 18 082206 PN 135 Service Aiming Headlights 1 Park tractor on level ground with lights 8 m
61. Y80265 0510137 19 11JUL06 1 1 Shifting Transmission IMPORTANT To prevent transmission damage do not use speed shift on the go To prevent unnecessary wear never ride the clutch by resting a foot on the pedal Depress clutch pedal A and stop tractor before shifting either range shift lever or gear shift lever Release clutch pedal gradually to take up load smoothly A Clutch Pedal e e Pa 2 gt E EM B S ce x gt n PY80265 0510138 19 12SEP05 1 1 50 3 082206 PN 44 Driving the Tractor Selecting a Gear IMPORTANT To extend drive train life and avoid excessive soil compaction and rolling resistance when using ballast operate one gear lower than normal The tractor may be operated in any gear with engine speeds between 1400 RPM and 2400 rated engine RPM Within these limits the engine can be put under full load For light load operation use a higher gear and lower engine speed This saves fuel and reduces wear Ground Speed Estimates for different tyre sizes are located in Specifications section PY5775 PY80265 0510139 19 02JUN06 1 1 PY5775 UN 02JUNO6 Using Brakes CAUTION Before operating tractor on a road lock pedals together Use brake lightly and cautiously at transport speeds Use individual brakes to assist in making sharp turns Disengage brake pedal locking bar A and depress only one brake ped
62. actor This maneuver permits the change from disk dished in to disk dished out operations without disassembling the wheel When changing rear wheels from one side to the other the arrow on side wall of tyre points in the direction of forward rotation The relationship of the wheel disk and rim in obtaining the different tread settings is shown in the diagrams on the facing page A study of these diagrams before attempting to change tread settings will save unnecessary labor IMPORTANT After setting wheel spacing tighten rim to disk and disk to flange bolts Drive tractor 100 m 109 yd and tighten again Specification Multi Position Rear Wheels Rimeto Disk Torque eto eins 245 Nem 180 Ib ft Multi Position Rear Wheels Disk to Flange Torque eese 550 Nem 406 Ib ft NOTE Tread settings are measured at bottom of centerline STEEL DISKS REAR TREAD WIDTH Centerline to Centerline Diagram Tyre Sizes 18 4 30 1379 mm 54 3 in 1475 mm 58 1 in 1579 mm 62 2 in 1678 mm 66 1 in mj ocj ou 1782 mm 70 2 in PY80265 0510183 19 12SEP05 1 2 De nu 75 6 IN227 UN 24MAY00 PY80265 0510183 19 12SEP05 2 2 082206 PN 81 Wheels Tyres and Treads Tread Settings Adjustable Front Axle 2 m LL ive i 3 i g E z 3 a A Adjus
63. al To stop tractor depress both brake pedals IMPORTANT To prevent unnecessary wear never ride the brakes by resting a foot on the pedals Reduce speed if towed load is not equipped with brakes and weighs more than the tractor Avoid hard braking applications Use additional caution when transporting towed loads under adverse conditions when turning or stopping on inclines re xe D LE LS w PS A Brake Pedals Locking Plate PY80265 0510140 19 12SEP05 1 1 PY4938 UN 21FEBO6 50 4 082206 PN 45 Driving the Tractor Using Differential Lock CAUTION DO NOT operate tractor at high speed or attempt to turn with differential lock engaged IMPORTANT To prevent damage to drive train DO NOT engage differential lock when one wheel is spinning and the other is completely stopped by the respective i brake Ea 3S Z gt 2 E T z El T a o N a A Differential Lock Pedal When one wheel starts to lose traction engage differential lock by depressing pedal A down Keep the pedal pressed till the traction at both the tyres equalizes amp tractor comes out of the diych If lock does not disengage depress one brake pedal and then the other If tyres repeatedly slip then get to traction then slip again hold pedal in the engaged position PY80265 0510141 19 12SEP05 1 1 50 5 082206 PN 46 Driving the Tractor Stopping Tractor CAUT
64. an equal number of turns on each screw PY4104 UN 12DECO5 4 To adjust beam out from center of tractor turn screws B and C counterclockwise and screw A clockwise an equal number of turns on each screw A Headlight Mounting Screw B Headlight Mounting Screw C Headlight Mounting Screw NOTE Clips D need not be removed for adjustment D Clips PY80265 0510274 19 12SEP05 1 Replace Headlight Bulb 1 Remove headlight connector A 2 Remove dust boot B e A Headlight Connector B Dust Boot 3 A 2 lt s 8 PY5816 Continued on next page PY80265 0510275 19 28JUN06 1 2 140 20 082206 PN 137 Service 3 Twist collar C m EN dU ACACONME NER 4 Remove bulb D CAUTION A halogen bulb is pressurized and may shatter Protect bulb against abrasions and scratches To guard against personal injury wear protective eyeglasses and clothing when handling bulb Turn power off when installing and before removing bulb Dispose of bulb with care PY4921 UN 12DEC05 Allow bulb to cool before removing Read and follow all bulb manufacturers installation instructions ite nn 5 Install bulb collar seal and connector in reverse order g C Collar 7 D Bulb EN 9 gt a PY80265 0510275 19 28JUN06 2 2 Replace Tail Light and Warning Light Bulbs 1 Remove screws A 2 Remove lens 3 Push and twist t
65. and then reinstall the upper pin and locking pin Adjust left and right lift links to accommodate various tyre sizes Set the lift links to have fully lowered draft link balls approximately seven inches off the ground for greatest range of usable hitch motion GENERIC 0000064 19 08MARO06 1 1 55 9 082206 PN 56 Rockshaft and 3 Point Hitch Adjusting Lateral Float To allow the draft link to raise slightly as implement follows ground contour place head of float pin and the rectangular washer on the inside end of the pin ina vertical position A To hold implement rigid place head of float pin and the rectangular washer in the horizontal position B Use lift link pins in the float position for hitch mounted implements such as a cultivator or mower which have ground gauging skids or wheels which may cause the implement to twist relative to the tractor A Pin In Vertical Position B Pin In Horizontal Position PY5381 UN 10DEC05 PY5380 UN 10DECO5 Use the rigid position for implements such as plows and ground engaging implements that should not twist relative to the tractor GENERIC 0000042 19 22FEB06 1 1 Adjusting Rockshaft Control Lever Friction ite ite e e W LL a a eo e 7 T z z 5 5 T T o wo eo eo e gt gt a a A Adjustment Set Screws If the rockshaft position control lever or rockshaft draft friction by tightening the set screws A for the
66. ast ccs eu RT LU REDE LUE UE 70 1 Correct hose tips 60 1 Limitations oonan PD UPEPT P REPRE 70 3 Cylinder hoses disconnecting 60 5 Liquid weight o anaana anaana nanana 70 7 Cylinder extending retracting Matching to load work 70 1 No Re DR 60 4 Maximum front 70 5 Maximum rear 70 5 Seleclitig ne ceeRehannnna anna daha daha dae 70 1 Ballasting ercececcecl ediderat bia 70 5 D Front end for transport 70 4 Battery Dash panelis s a ss asata emet mem rre 15 3 ACCESS ou AG on CIERRE RO E E A 140 11 Diesel engine Acid burn treatment 140 13 OI RER ie Fee 85 2 BOOSIER ossi meh arvana 45 8 Differential lock Charging 140 15 USINO EET 50 5 Checking condition 140 12 Draft control using 55 4 Clean and check 100 1 Drawbar REMOVING 22e i tbs bs bae a datas 140 12 Load limitations 65 1 Replacement specifications 140 15 Driving on public roads 50 1 80 1 SENINI Sas eka 20e pe RA EU Roe wets 140 13 Battery explosion 140 12 Before starting the engine 45 1 Bolts E Front axle tighten 75 4 Rear axle tighten 75 5 Electrical service precautions 140 11 Booster battery
67. ater into the cooling system of a hot engine as it might crack cylinder block or head DO NOT operate engine without coolant for even a few minutes The tractors utilize a remote coolant recovery tank Make up coolant is added to the coolant recovery tank rather than directly to the radiator PY4162 UN 28AUG04 A Radiator Cap B Radiator C Coolant Recovery Tank D Upper Radiator Hose E Thermostat Housing F Radiator Drain PY80265 0510258 19 11JUL06 1 1 140 9 082206 PN 126 Service Cleaning Grille Screens Radiator and Oil Cooler 1 Whenever trash builds up on grille A or side screens B stop engine and brush clean CAUTION Reduce compressed air to less than 210 kPa 2 bar 30 psi when using for cleaning purposes Clear area of bystanders guard against flying chips and wear personal protection equipment including eye protection co eo lt e i d 2 I o o A e Es 2 Remove side screens B and see if trash has built up on radiator C If so carefully remove it using a brush or compressed air 3 If a more thorough cleaning is necessary clean radiator from behind with compressed air or water Straighten any bent fins A Grille B Side Screens C Radiator PY1804 UN 15NOVO3 PY80265 0510259 19 12JUL06 1 1 Prevent Battery Explosions Keep sparks lighted matches and open flame away from the top of battery Battery gas
68. can explode Never check battery charge by placing a metal object across the posts Use a volt meter or hydrometer g 2 lt Do not charge a frozen battery it may explode Warm i battery to 16 C 60 F 7 PY80265 0510260 19 12SEP05 1 1 140 10 082206 PN 127 Service Observe Electrical Service Precautions CAUTION Keep all sparks and flames away from batteries as gas given off by electrolyte is explosive To avoid sparks connect negative ground cable B last and disconnect it first When using a booster battery follow instructions in Operating the Engine section To avoid shocks and burns disconnect battery negative ground cable B before servicing any part of the electrical system then remove positive cable A if removing battery co eo lt e i Zz 2 j 2o A e E Keep all electrical shields in place A Positive Battery Cable B Negative Battery Cable PY1968 UN 24FEBO4 PY80265 0510261 19 12SEP05 1 1 Battery Access Battery is located in front of the radiator To gain access 1 Raise the hood 2 Pull side screens A and remove from slots See Removing Side Screens in this section ite Q o Lu a l z l o e N gt n A Side Screens PY80265 0510262 19 12SEP05 1 1 140 11 082206 PN 128 Service Removing Battery CAUTION To avoid sparks disconnect negative ground cable
69. ck local laws and regulations for lighting requirements Be sure turn signal lights C and tail lights A are clean and visible 3 Turn light switch to position E Always turn light switch to dim lights position E when meeting another vehicle Never use flood lamps or any other lights which could blind or confuse other drivers 4 Use turn signal when turning Be sure to return lever F to center position after turning o o z lt S T z 2 l o x x gt n 5 Drive slowly enough to maintain safe control at all A Tail Light times Before descending a hill shift to a gear low B Reflex Reflector enough to control speed without using brakes Slow C Turn Signal Light down for rough ground and sharp turns especially D Bright Headlight Switch Position E Dim Headlight Switch Position when transporting heavy rear mounted equipment F Tail Signal Lever PY80265 0510136 19 11JUL06 2 2 50 2 082206 PN 43 Driving the Tractor Operating Transmission o e Z lt 3 z gt i e e e N a Left Side A Range Shift Lever Range shift lever A provides three forward speed ranges A B amp C Using range and speed shift levers in different combinations nine forward speeds and three reverse speeds can be obtained B Speed Shift Lever Range shift must be in neutral for the engine to be started Right Side PY3099 UN 23FEB06 P
70. cket holes Move lever rearward Adjust lift links See implement operator s manual Adjust rate of drop valve Move center link attachment to upper bracket holes Move lever forward Adjust rate of drop Adjust rockshaft control lever friction See procedures in Rockshaft and 3 Point Hitch section or see your John Deere dealer PY80265 0510283 19 12SEP05 2 2 145 8 082206 PN 147 Troubleshooting Electrical System Troubleshooting Symptom Battery will not charge Charging system indicator glows with engine running Starter inoperative Starter cranks slowly Light system does not function rest of electrical system functions Problem Loose or corroded connections Sulfated or worn out battery Loose or defective alternator fan belt Low engine speed Defective battery Defective alternator Slipping alternator fan belt Range shift lever in gear PTO lever in engaged position Low battery output Blown fuse Low battery output Crankcase oil too heavy Loose or corroded connections Blown fuse Continued on next page Solution Clean and tighten connections Check electrolyte level and specific gravity Adjust belt tension or replace belt Increase speed Check electrolyte level and specific gravity See your John Deere dealer Adjust belt tension Move lever to neutral Move PTO lever to disengaged position See your John Deere dealer
71. clean water Run engine about 10 minutes to stir up possible rust or sediment Stop engine and drain water from system before rust and sediment settle Flush system with radiator cleaner Close all drain valve plugs and fill the cooling system with a good commercial radiator cleaner and water Follow instructions provided with cleaner Stop engine and immediately drain system Flush system with water Close all drain valves plugs and fill with clean water to flush the system Run the engine about 10 minutes then drain out flushing water A Radiator Cap B Drain Valve C Coolant Drain Plug D Thermostat Cover 2 2 lt i z 2 l io EH x gt n PY4158 UN 28AUG04 PY5103 UN 15JUN05 sO El lt oO e az D a o ite x gt n Continued on next page PY80265 0510235 19 12SEP05 1 2 1 30 1 082206 PN 115 Service 2 Years 2000 Hours 6 Remove thermostat cover and clean off the gasket material Apply gasket sealant to new gasket and install thermostat and cover Tighten cap screws to specification Specification Thermostat Cover Cap Screws MONG EE 47 Ne m 35 Ib ft 7 Fill with fresh coolant Close all drain valves plugs and fill with a mixture of antifreeze soft water and coolant conditioner as specified in the Fuels Lubricants and Coolant section 8 Check coolant level Fill radiator to the top of the filler neck Run t
72. col base coolants for heavy duty engines may also be used if they meet one of the following specifications e ASTM D4985 ethylene glycol base prediluted 50 coolant e ASTM D4985 ethylene glycol base coolant concentrate in a 4096 to 6096 mixture of concentrate with quality water Coolants meeting ASTM D4985 require an initial charge of supplemental coolant additives formulated for protection of heavy duty diesel engines against corrosion and cylinder liner erosion and pitting They also require periodic replenishment of additives during the drain interval Other coolants It is possible that neither John Deere COOL GARD nor coolants meeting one of the coolant standards listed above is available in the geographical area where service is performed If these coolants are unavailable use a coolant concentrate or prediluted coolant with a quality additive package that provides cylinder liner cavitation protection and protects the cooling system metals cast iron aluminum alloys and copper alloys such as brass from corrosion The additive package must be part of one of the following coolant mixtures e ethylene glycol or propylene glycol base prediluted 4096 to 6096 coolant e ethylene glycol or propylene glycol base coolant concentrate in a 4096 to 6096 mixture of concentrate with quality water Water quality COOL GARD is a trademark of Deere amp Company Continued on next page DX COOL3 19 270CTO05 1 2 85 4 082206 P
73. control lever do not stay in set position increase lever appropriate lever until the proper friction is obtained PY80265 0510156 19 12SEP05 1 1 55 10 082206 PN 57 Rockshaft and 3 Point Hitch Warming Hydraulic System Oil Hydraulic system may be slow to function when tractor is started in cold weather This is because cold oil will not flow as easily through the hydraulic system filter A Steering may be slow until system warms up Hydraulic system will function normally when oil warms up IMPORTANT To prevent damaging hydraulic pump or relief valve DO NOT exceed two to three minutes warm up time with steering wheel held in full left or full right turn position 1 Depress clutch pedal start engine and idle at about 1000 RPM 2 Turn and hold steering wheel in full left or right turn A Hydraulic Oil Filter PY5775 PY4407 UN 22FEB06 PY5775 UN 02JUNO6 PY80265 0510157 19 02JUN06 1 1 55 11 082206 PN 58 Remote Hydraulic Cylinders Use Correct Hose Tips If your tractor is equipped with a selective control valve SCV the couplers receptacles accept a standard hose tip as recommended by ISO and SAE Adapters are available to allow connecting the older John Deere hose tips to the ISO couplers on your tractor International Standards Organization Society of Automotive Engineers PY80265 0510158 19 12SEP05 1 1 Control Lever and Co
74. ctor 80 4 Fuels Lubricants and Coolant Handle Fuel Safely Avoid Fires 85 1 Handle Fluids Safely Avoid Fires 85 1 Diesel Engine Oil 85 2 Fuel Storage 85 2 Diesel FUG icc ieee nne 85 2 Page Fill Fuel Tank iesu rere 85 3 Lubricant Storage 85 3 Diesel Engine Coolant 85 4 Use Correct Transmission Hydraulic Filter Element 422a dav eee aane 85 5 Transmission and Hydraulic Oil 85 5 e ANAA e e e EEE EEEE EEEE ET 85 6 Service and Maintenance Observe Service Intervals 90 1 Break In Service 90 1 Service Intervals 90 2 Service Every 10 Hours Check Engine Oil Level 95 1 Check Coolant Level 95 1 Drain Water and Sediment From Fuel Tank and Fuel Filter 95 2 Water Separator Bowl 95 3 Lubricate as Necessary 95 3 Service Every 50 Hours Check Transmission Hydraulic System Ol Level eaaa E AAA RS ERR a Paced 100 1 Clean and Check Battery 100 1 Lubricate Front Axle Pivot Pin 100 1 Lubricate Steering Spindles 100 2 Inspect Tyres and Loose Hardwares 100 2 Service Every 250 Hours Change Engine Oil and Filter 110 1 Service Air Cleaner
75. dditional front ballast may be needed for transporting rear mounted implements When implement is raised drive slowly over rough ground regardless of how much ballast is used A CAUTION Weights are heavy Use proper lifting equipment Up to 6 additional weights 50 Kg 110 Ib each can be installed on the basic weight Approximate weight of starter weight A is 65 kg 143 Ib Approximate weight of QUIK TATCH weights D are 50 kg 110 Ib Specification Starter Weight Ballast Weight 65 kg 143 Ib Each QUIK TATCH Weight Ballast Weight ss 50 kg 110 Ib Each IMPORTANT Tighten the basic weight attaching screws A to 550 Nem 405 Ib ft and the screws C on front weights D to 230 Nem 170 Ib ft Installing QUIK TATCH Weights QUIK TATCH weights can be installed on the front of the tractor One starter weight and up to 6 QUIK TATCH weights can be installed 1 Install the basic weight B with bolts A 2 Place additional weights D as required Secure them with nuts C QUIK TATCH is a trademark of Deere amp Company A Attaching Bolts B Starter Weight C Nuts D Additional Weights PY2246 UN 21FEB06 PY80265 0510168 19 11JUL06 1 1 70 4 082206 PN 72 Ballast Ballasting Tractor Add weight to front end if needed for stability Heavy pulling and heavy rear mounted implements tend to li
76. e rear of seat Turn adjustment knob A for a firm or soft ride Seat suspension will function properly relative to operator s weight A Weight Adjustment Knob PY1033 UN 24JUNO1 PY80265 0510115 19 12SEP05 1 1 25 1 082206 PN 31 Break In Period Observe Engine Operation Closely IMPORTANT The engine is ready for normal operation Be extra cautious during the first 100 hours until you become thoroughly familiar with the sound and feel of your new tractor Stay extra attentive and alert Warm up tractor carefully Check charging A and oil pressure B warning indicator lights and coolant temperature gauge C Avoid unnecessary engine idling Check engine oil coolant and transmission hydraulic fluid levels frequently Watch for fluid leaks NOTE If engine oil must be added use seasonal viscosity grade oil Use only lubricants meeting specifications given in the Fuels Lubricants and Coolant section pr ed UU TN 15 x RN ay Lo Deus No hi A Charging Indicator E amp Ei B Oil Pressure Indicator C Coolant Temperature Indicator H000000 CS 0 PY5769 UN 02JUNO06 PY5769 PY80265 0510116 19 02JUN06 1 1 Break In Service IMPORTANT Keep wheel hardware tight to avoid tractor damage Check wheel hardware torque before operating twice during first ten hours of operation after fifty hours of operation and
77. ement implement quick coupler or other attachment is connected to the tractor 3 Point Hitch check full range of operation for interference binding or PTO separation o 2 a Lu LL A i z l 2 e I i gt n 7 Using Rockshaft Position Control Lever E lower and raise implement slowly and check for any point of interference A Implement B Implement Hitch Pins C Center Link Locking Clip D Tab E Rockshaft Position Control Lever F Rockshaft Draft Control Lever Rockshaft Control Lever GENERIC 000004D 19 11JUL06 1 1 55 7 082206 PN 54 Rockshaft and 3 Point Hitch Adjusting Hitch Side Sway NOTE Check implement operator s manual for instruction on whether to allow side sway IMPORTANT DO NOT shorten chains so short that they do not allow hitch to be raised completely If chain prevents hitch from raising hydraulic relief valve will open causing excessive oil heating pump damage or equipment damage iD oc a lt T E 7 D l a D ico gt n NOTE Use spring or rubber strap to keep draft links out of rear tyres when araft links are not attached to A Threaded Link implement Implement side sway should be adjusted when the rockshaft is raised for transport by loosening the jam nut on the threaded link A and turning the center rod to increase or decrease the length of chain Tighten jam nut again when adjusted PY80265 0510153 19 12SE
78. eration and periodically thereafter During the First 10 Hours of Operation Perform daily or 10 hours service See Service Intervals in Lubrication and Maintenance section Tighten wheel hardware See Wheels Tyres and Treads section After the First 50 Hours of Operation See Engine Break In Oil in Service section for additional information Tighten wheel hardware See Wheels Tyres and Treads section Check alternator fan belt tension and tighten air intake and cooling system hose clamps Perform 50 Hours Service After the First 100 Hours of Operation Replace transmission hydraulic filter element Change engine oil and filter After the First 1100 Hours of Operation Replace transmission hydraulic oil PY80265 0510205 19 12SEP05 1 1 90 1 082206 PN 97 Service and Maintenance Service Intervals Every 10 Hours Check engine oil level Check coolant level Drain water and sediment from fuel filters Lubricate tie rod ends Lubricate steering spindles Lubricate front axle pivot pin Lubricate rear axle bearings Every 50 Hours Check transmission hydraulic system oil level Clean and check battery Inspect all tyres Lubricate front axle pivot pin Lubricate steering spindles Inspect tractor for loose nuts and bolts First 100 Hours e Change engine oil and filter e Replace transmission hydraulic filter Every 250 Hours Service air cleaner Change eng
79. ere the tyre mark A completes 10 full revolutions C 4 With implement raised return in the opposite direction At the second mark on the ground C remark the tyre D 5 While driving the tractor along the same path implement raised count the tyre revolutions required to reach the starting point B 6 Use the return tyre revolutions count and Wheel Slippage Chart to determine slippage 10 15 percent is ideal 7 Adjust ballast or load to give correct slippage NOTE Available horsepower is greatly reduced when wheel slip drops below 10 percent PY5516 UN 17FEBO6 WHEEL SLIPPAGE CHART Non Loaded Wheel Estimated Recommended Action Revolutions Step 5 Slip 10 0 Remove Ballast 9 1 2 5 Remove Ballast 9 10 Proper Ballast 8 1 2 15 Proper Ballast 8 20 Add Ballast 7 1 2 25 Add Ballast 7 30 Add Ballast PY80265 0510166 19 21FEB06 1 1 70 2 082206 PN 70 Ballast Ballast Limitations Ballast should be limited by either tyre capacity or amount of weight is needed for traction a larger tyre tractor capacity Each tyre has a recommended should be considered carrying capacity which should not be exceeded see Wheels Tyres and Treads section If a greater Ballast can be added as either liquid or cast iron PY80265 0510167 19 12SEP05 1 1 70 3 082206 PN 71 Ballast Ballasting Front End for Transport CAUTION A
80. es not exceed the recommended weight ratio Add ballast to recommended maximum for tractor lighten the load or get a heavier towing unit The tractor must be heavy and powerful enough with adequate braking power for the towed load Use additional caution when towing loads under adverse surface conditions when turning and on inclines 8 Use caution when operating tractor at transport speeds Reduce speed if towed load weighs more than tractor and is not equipped with brakes See Towed Equipment operator s manual for recommended transport speeds 9 Use additional caution when transporting towed loads under adverse surface conditions when turning and on inclines 10 Heavy towed or rear mounted implements may start swaying in transport Excessive swaying will result in loss of steering control Drive slowly and avoid quick turns of steering wheel Refer to your implement operators manual regarding maximum travel speed limitations PY80265 0510189 19 11JUL06 5 5 80 3 082206 PN 89 Transporting Transport on Carrier CAUTION Chain tractor to carrier securely Drive carrier slowly The best method of transporting a disabled tractor is to haul it on a flatbed carrier IMPORTANT Seal exhaust to prevent dirt from entering and damaging engine LV610 UN 22APR94 PY80265 0510190 19 12SEP05 1 1 Towing Tractor CAUTION NEVER tow tractor faster than 16 km h 10 mph Have an operator
81. first and connect it last 1 Remove negative ground battery cable B and remove the cable connection Then remove positive cable A and connection Loosen nuts securing battery hold down and rotate the holder down freeing the battery 2 Lift and slide the battery from the battery tray PY1968 UN 24FEBO4 A Positive Cable Nut B Negative Cable Nut PY80265 0510263 19 12SEP05 1 1 Checking Battery Condition CAUTION Battery gas can explode Keep sparks and flames away from batteries Use a flashlight to check battery electrolyte level Never check battery charge by placing a metal object across the posts Use a voltmeter or hydrometer Always remove grounded battery clamp first and replace it last TS204 UN 23AUG88 In MHD99 battery eye is provided on top face on battery The eye shows three different colours which indicates condition of battery 1 If eye shows GREEN colour it means battery is full chareged 2 oc lt E Iz 3 ou ite NI QI n 2 If eye shows WHITE colour it means charging required 3 If eye shows RED colour it means add distilled water PY80265 0510264 19 12SEP05 1 1 140 12 082206 PN 129 Service Servicing Battery 1 2 Keep battery fully charged especially during cold Keep battery clean by wiping with a damp cloth Keep all connections A and B clean and tight To remove any corrosio
82. from drain A Fuel Tank Fitting B Fuel Filter Drain PY4284 UN 06DECO4 X o o Lu Q o T z l e e e Ni gt n PY80265 0510209 19 11JUL06 1 1 95 2 082206 PN 100 Service Every 10 Hours Water Separator Bowl 1 y 1 The water separator is used to obtain the better functioning of fuel system 2 Drain water and contaminants from clear water separator sediment bowl by opening drain screw D A Hose from Fuel Tank to Water Separator B Hose from Water Separator to Fuel Filter C Water Separator D Drain Screw PY4285 UN 06DEC04 o o Lu a o T z l o e gt n PY80265 0510210 19 12SEP05 1 1 Lubricate as Necessary Lubrication required only when operating in extremely e Steering spindles Front Axle See Service 50 wet and muddy conditions Lubricate with several Hours shots of multipurpose grease specified in Fuels e Front axle pivot pin See Service 50 Hours Lubricants and Coolant section e Rear axle bearings See Service 600 Hours e Steering cylinder head e Tie rod ends PY80265 0510211 19 12SEP05 1 1 95 3 082206 PN 101 Service Every 50 Hours Check Transmission Hydraulic System Oil Level 1 Park on level ground Put range shift lever in neutral N set brakes and pull fuel shut off knob to stop engine 2 Wait a minimum of five minutes for oil to settle 3 Check level at mar
83. front of all wheels and drive slowly ahead If necessary to tow with another unit use a tow bar or a long chain a cable is not recommended Inspect the chain for flaws Make sure all parts of towing devices are of adequate size and strong enough to handle the load Always hitch to the drawbar of the towing unit Do not hitch to the front pushbar attachment point Before moving clear the area of people Apply power smoothly to take up the slack a sudden pull could snap any towing device causing it to whip or recoil dangerously TS1645 UN 15SEP95 TS263 UN 23AUG88 DX MIRED 19 07JUL99 1 1 Park Tractor Safely To park tractor safely Disengage PTO Lower equipment to the ground Put gear shift lever in PARK STOP the engine Remove key Before you leave the operator s seat wait for engine and attachment parts to stop moving 05 5 PT a M35691 UN 26APR89 MX SAIP AAA1 19 21AUG99 1 1 082206 PN 11 Safety Handle Fuel Safely Avoid Fires Handle fuel with care it is highly flammable Do not refuel the machine while smoking or when near open flame or sparks Always stop engine before refueling machine Fill fuel tank outdoors Prevent fires by keeping machine clean of accumulated trash grease and debris Always clean up spilled fuel TS202 UN 23AUG88 DX FIRE1 19 03MAR93 1 1 Prepare for Emergencies Be prepared if a fire starts Keep a first aid kit
84. ft front wheels Add enough ballast to maintain steering control and prevent tip over Refer to the implement operator s manual along with Using Implement Codes in this section to determine the minimum number of front weights that are required for your tractor model PY80265 0510169 19 12SEP05 1 1 Determining Maximum Rear Ballast IMPORTANT DO NOT overload tyres If maximum weight shown in chart is not enough for safety reduce load or install heavier ply tyres To extend drive train life avoid excessive soil compaction and rolling resistance avoid adding too much ballast Ballast should never exceed the weight required to provide traction for continuous full power loads in 3rd gear Remove ballast if tractor engine labors when pulling heavy loads in the third gears Chart shows carrying capacity per tyre MAXIMUM LOAD PER WHEEL Aat 19 psi Tyre Size Capacity Bias Ply Tyres Ply Rating kg Ib 18 4 30 14 2550 5628 PY80265 0510170 19 12SEP05 1 1 Determining Maximum Front Ballast Use appropriate front ballast for a particular operating condition Two wheel drive tractors should only have enough ballast to maintain safe steering control Remove ballast when it is no longer needed Chart shows carrying capacity per tyre IMPORTANT DO NOT overload tyres If maximum weight shown in chart is not enough 70 5 for safety reduce load or install tyres with a hig
85. ft speed of drop Breaks ioter prelates Me s P LESE RR EARS 35 1 Implement lock 22222292 ekthant AR RRA 55 5 Break in service 35 1 90 1 Air cleaner Inspecting primary element 140 6 Replace elements 5 125 1 SHDAGS ee 110 2 135 1 C Service regular intervals 140 4 Storing primary element 140 7 Cast iron weights 70 6 Air intake system Install rea eo o beet ems 70 6 Checking ssskskk RE aiaiai ai ERRARE 140 4 Center link Components sis nmeeseeea RR n m 8 140 3 Positioning xx x xa d ae a aes deg ds 55 6 Air restriction indicator 45 4 Charging system indicator 45 3 Alternator wiring Checking Toe In 75 10 Connecting 140 16 Clutch pedal free play Alternator fan belt Check and adjust 110 4 Inspect and adjust 110 2 Connecting single acting cylinder 60 3 Alternator fan belt replacing 140 7 Control lever and coupler identification 60 1 Attaching implements to three point hitch 55 7 Coolant Attaching PTO driven implement 65 2 Check level 95 1 Diesel engine 85 4 Coolant temperature gauge 45 4 Cooling system B COMPONEMNS ros siss adidas bars 140 9 Flush every two years 130 1 Ball
86. g System Indicator Charging system indicator A will light when alternator output is low Indicator should light when key is turned to engage starter and go out when engine starts If indicator stays lit for longer than five seconds in normal operation stop engine and check for cause If loose or broken fan belt is not the cause see your John Deere dealer A Charging System Indicator 45 3 uA i A 2 hole 4 5 PY5771 UN 02JUNO6 PY5771 PY80265 0510123 19 02JUN06 1 1 082206 PN 36 Operating the Engine Air Restriction Indicator Air restriction indicator A will light if air cleaner becomes S plugged Service air cleaner as soon as possible D aid Og ET el Indicator should light momentarily when key is turned Pn slowly to starter engagement position an N 38J A Air Restriction Indicator S PY5731 P PY80265 0510124 19 02JUNO06 1 1 Coolant Temperature Gauge The needle on the temperature gauge A rises as engine warms up If needle reaches red zone stop engine and determine the cause CAUTION DO NOT remove radiator cap or drain coolant until coolant is cold Always loosen E radiator cap slowly to relieve any excess pressure o PY5773 z Check coolant level in radiator when engine cools Also check grille radiator and radiator side screens for A Goolank Temperature Gauge pl
87. ghten lug bolts to 175 Nem 130 Ib ft Retighten bolts after driving tractor 100 m 109 yds and again after 3 hours and 10 hours use LV4411 UN 060CT99 A Hub Cap B Pack Bearing with Grease PY80265 0510226 19 12SEP05 1 1 115 1 082206 PN 109 Service Every 600 Hours Check Hoses and Hose Clamps for Tightness PY4290 UN 23FEB06 o o a Lu LL e i z gt l D A kg gt n PY4293 UN 23FEB06 e e gt e z E z 2 I Q o e xd gt a Check the following systems hose clamps for tightness Air Cleaner to engine intake or turbocharger Engine Cooling Hydraulics Fuel Check all hoses for cracks which could cause leaks or possible failure Replace as necessary PY4292 UN O6DEC04 PY80265 0510227 19 12SEP05 1 1 Lubricate Rear Axle Bearings Lubricate rear axle fittings A both sides with several shots of multi purpose grease See Fuels Lubricants and Coolant section A Rear Axle Fitting 2 used 2 a 2 E o ME z l iD e o s gt n PY80265 0510228 19 12SEP05 1 1 115 2 082206 PN 110 Service Every 600 Hours Check Engine Idle Speeds Slow idle speed is 800 875 RPM With no load fast idle speed should be a maximum of 2650 rpm If idle speeds are not correct see your John Deere dealer Specification Engine Slow Idle Speed Engine Fast Idle with No Load Speed
88. hand side B will flash NOTE Be sure to manually return lever to center position after turning e eo m LL LL N 2 e io wo gt a e M N ig an v 7 10 20 ZTS AT S e M ns Up 8 5 25 ol 8 2 awe 0 30 9 000000 z vA m l x re e N wo PY5767 amp A Turn Signal Lever B Left Hand Lights C Right Hand Lights D Dash Indicator Lights GENERIC 000003D 19 11JUL06 1 1 20 4 082206 PN 28 Lights Using Hazard Lights xt o o m a i z 2 l e e Nd gt a Rear lights All 4 turn signal lights 2 front and 2 rear start to blink when hazard light switch C is pulled out Use harzard lights to warn approaching vehicles when tractor is stopped on the road A Turn Signal Light on Rear Side B Turn Signal Light on Front Side C Hazard Light Switch PY4339 UN 28DECO4 Front light o 2 a Lu LL i z D l o o E oo gt n Hazard Light Switch GENERIC 000003bE 19 21FEB06 1 1 20 5 082206 PN 29 Lights Using Flood Lamp Flood lamp G is switched on by Flood Light H switch Horn F is located just right hand side of light switch A CAUTION When operating on a road move light switch to either Bright or Dim Head Lamp positions Never use flood lamp when transporting A clear bright light at the rear of the tractor could
89. he engine until operating temperature is reached Let the engine cool preferably overnight and recheck the coolant level Coolant level with a cold engine should be at the bottom of the filler neck When filling the cooling system it may require several operating cooling periods to stabilize the coolant level in the system Add make up coolant to the radiator as needed to bring the coolant level to the correct level PY80265 0510235 19 12SEP05 2 2 130 2 082206 PN 116 Service As Required Service Air Cleaner Under dusty conditions it may be necessary to service air cleaner more often than every 250 hours Whenever dirty primary element is indicated by loss of power excessive smoke or air restriction indicator light replace primary element A See Replace Air Cleaner in Service 250 Hours section A Primary Element B Secondary Element PY5790 UN 08JUNO6 PY80265 0510236 19 28JUN06 1 1 Adjust Throttle Friction When throttle linkage becomes loose and does not stay in set position adjust as follows NOTE Instrument and side panels removed for illustration purposes Throttle lever lock nut can be accessed by lowering key switch cover 1 Adjust spring tension by loosening or tightening lock nut A until throttle lever movement is smooth throughout range of travel with only slight drag ite z lt i z 2 f a n o gt n A Throttle Leve
90. help in tracing the machine should it be stolen Your dealer also needs these numbers when you order parts File the identification numbers in a secure place off the machine SETTING FUEL DELIVERY BEYOND PUBLISHED factory specifications or otherwise overpowering will result in loss of warranty protection for this machine BEFORE DELIVERING THIS MACHINE your dealer performed a predelivery inspection After operating for the first 100 hours schedule an after sale inspection with your dealer to ensure best performance THIS TRACTOR IS DESIGNED SOLELY for use in customary agricultural or similar operations INTENDED USE Use in any other way is considered as contrary to the intended use The manufacturer accepts no liability for damage or injury resulting from this misuse and these risks must be borne solely by the user Compliance with and strict adherence to the conditions of operation service and repair as specified by the manufacturer also constitute essential elements for the intended use THIS TRACTOR SHOULD BE OPERATED serviced and repaired only by persons familiar with all its particular characteristics and acquainted with the relevant safety rules accident prevention The accident prevention regulations all other generally recognized regulations on safety and occupational medicine and the road traffic regulations must be observed at all times Any arbitrary modifications carried out on this tractor will relieve the manufac
91. her load rating MAXIMUM LOAD PER WHEEL 2 WD Capacity Tyre Size Ply Rating kg Ib 6 5 20 8 550 1213 PY80265 0510171 19 12SEP05 1 1 082206 PN 73 Ballast Using Cast Iron Weights Cast iron weights are available in a 48 kg 106 lb size Weights can be installed on the inside or outside of wheel See your John Deere dealer for more information and recommendations on weight use and placement Specification Cast Iron Weights Weight ne 48 kg 106 Ib M47215 UN 29JAN92 PY80265 0510172 19 12SEP05 1 1 Installing Rear Cast Iron Weights A CAUTION Optional cast iron weight weighs 48 kg 106 Ib Handle with care Use appropriate equipment or have the job done by your John Deere dealer 1 Attach first weight to wheel disks 2 To install additional weights A install bolts in previous weight B Rotate the added weight to align bolts with weight holes C 3 Tighten attaching bolts securely Tighten again after a few hours service Check tightness regularly A Additional Weight B Weight C Weight Holes o 2 e Lu iL N T z I iD e o gt n PY80265 0510173 19 17FEB06 1 1 70 6 082206 PN 74 Ballast Using Liquid Weight A CAUTION Installing liquid ballast requires special equipment and training Have the job done by your John Deere dealer or a tyre service store IM
92. iece of cardboard Protect hands and body from high pressure fluids X9811 UN 23AUG88 If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Such information is available from Deere amp Company Medical Department in Moline Illinois U S A 1 Fuel tank must be full of fuel with the fuel shut off valve open IMPORTANT To avoid injection pump damage DO NOT attempt to start the engine while bleeding the fuel system o o Lu a o T az E gt l KR N a gt n A Fuel Return Line 2 Loosen fuel return line A PY80265 0510256 19 11JUL06 1 1 Do Not Modify Fuel System IMPORTANT Modification or alteration of the DO NOT attempt to service injection injection pump the injection pump pump or fuel injectors yourself timing or the fuel injectors in ways Special training and special tools are not recommended by the required See your John Deere manufacturer will terminate the dealer warranty obligation to the purchaser See warranty information inside front cover PY80265 0510257 19 17FEB06 1 1 140 8 082206 PN 125 Service Engine Cooling System Components o 2 lt eo i z 2 l Qo x gt a PY4163 UN 28AUG04 IMPORTANT Never pour cold w
93. igh RPM deacceleration should be done slowly amp A Hand Throttle engine should be kept at idling for 15 30 sec B Key Switch OFF when the engine is stopped for a gap of 1 hr Remove key from key switch to prevent operation by untrained personnel PY80265 0510133 19 12SEP05 1 1 Using Booster Battery TO ENGINE GROUND Battery gas is explosive DO NOT smoke while charging battery e Keep all flames and sparks away e DO NOT charge frozen battery 8 DO NOT connect booster battery negative cable to starting vehicle negative terminal z 1 Access battery See procedure in Service section sumer BATTERY BOOSTER BATTERY 8 2 Connect positive booster cable to booster battery positive 4 post D A Tractor Battery Positive Post B Engine Ground m C Booster Battery Negative Post 3 Connect the other end of positive booster cable to D Booster Battery Positive Post tractor battery positive post A 4 Connect negative booster cable to booster battery negative post C 5 Connect the other end of negative booster cable to engine ground B away from battery and starter PY80265 0510134 19 12JUL06 1 1 45 8 082206 PN 41 Driving the Tractor Operator Training Required e Study the Operation section of this manual before e Learn use of all controls operating tractor Operator experience is required to learn moving
94. ine oil and filter Clean and check battery Inspect and adjust alternator fan belt Lubricate 3 point hitch Check neutral start system Check clutch pedal free travel Check brake pedal adjustment Every 500 Hours e Replace fuel filter e Replace transmission hydraulic filter Only necessary when operating in extremely wet and muddy conditions 90 2 Every 600 Hours Clean engine crankcase vent tube Repack front wheel bearings Check and tighten all hoses and hose clamps Check cooling system for leaks Lubricate rear axle bearings Check engine idle speeds Have your John Deere dealer Check front axle pivot pin Adjust engine valve clearance Inspect fuel injectors First 1100 Hours e Change transmission hydraulic oil and filter Every 1250 Hours e Change transmission hydraulic oil and filter Clean transmission hydraulic pickup screen Annually e Change engine oil and filter e Replace air cleaner elements Every 2 Years or 2000 Hours Whichever Comes First e Flush cooling system Service As Required e Service air cleaner e Adjust throttle friction e Drain water and sediment from fuel tank and fuel filters PY80265 0510206 19 12SEP05 1 1 082206 PN 98 Service Every 10 Hours Check Engine Oil Level 1 Park tractor on level ground put range shift lever in neutral N set brakes and pull fuel shut off knob to stop engine 2 Pull out dipstick A Oil level should be between two
95. ing System Indicator 45 3 Air Restriction Indicator 45 4 Coolant Temperature Gauge 45 4 Watch Fuel Level 45 4 Changing Engine Speeds 45 5 Warming Up the Engine 45 5 Restart Stalled Engine 45 6 Avoid Idling the Engine 45 6 Observe Engine Work and Idle Speeds 45 7 Page Working With Speed Hour Meter 45 7 Stopping the Engine 45 8 Using Booster Battery 45 8 Driving the Tractor Operator Training Required 50 1 Driving on Public Roads 50 1 Operating Transmission 50 3 Shifting Transmission 50 3 Selecting a Gear 50 4 Using Brakes 50 4 Using Differential Lock 50 5 Stopping Tractor 50 6 Rockshaft and 3 Point Hitch Match Tractor Power to Implement 55 1 3 Point Hitch Components 55 1 Rockshaft Control Levers 55 2 Setting Position Control Lever Stop 55 2 Using Rockshaft Position Control 55 3 Using Draft Control 55 4 Adjusting Rockshaft Rate of Drop Implement lock 55 5 Preparing Implement 55 5 Positioning Center Link
96. iven equipment p ls IN TS1644 UN 22AUG95 DX PTO 19 12SEP95 1 1 Use Safety Lights and Devices Prevent collisions between other road users slow moving tractors with attachments or towed equipment and self propelled machines on public roads Frequently check for traffic from the rear especially in turns and use turn signal lights Use headlights flashing warning lights and turn signals day and night Follow local regulations for equipment lighting and marking Keep lighting and marking visible clean and in good working order Replace or repair lighting and marking that has been damaged or lost An implement safety lighting kit is available from your John Deere dealer 05 7 TS951 UN 12APR90 DX FLASH 19 07JUL99 1 1 082206 PN 13 Safety Safely Transporting the Tractor A disabled tractor is best transported on a flatbed carrier Use chains to secure the tractor to the carrier Never tow a tractor at a speed greater than 16 km h 10 mph An operator must steer and brake the tractor under tow LV610 UN 22APR94 MX SAIP LA1 19 29JUL94 1 1 Tow Loads Safely Stopping distance increases with speed and weight of towed loads and on slopes Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control Consider the total weight of the equipment and its load Observe these recommended maximum
97. k given on dipstick A Level should be to full oil level mark PY4942 UN 21APR05 4 Add oil to filler port if level is low See Anti Chatter Transmission Hydraulic Oil in Fuels Lubricants and Coolant section A Dipstick PY80265 0510212 19 11JUL06 1 1 Clean and Check Battery To access battery see procedure in Service section Put range shift lever in neutral N set brakes and pull fuel shut off knob to turn engine OFF Wipe battery with a damp cloth Clean and tighten connections if needed Check fluid level in each cell fill to bottom of filler neck with clean mineral free water See Servicing Battery in Service section A Positive Terminal B Negative Terminal 2 en Lu LL Bi z l iD re o S n PY80265 0510218 19 12SEP05 1 1 Lubricate Front Axle Pivot Pin Adjustable axle pivot pin A also requires lubrication of the front and rear pivot bushing zerks with multipurpose grease See Fuels Lubricants and Coolant section A Adjustable Axle Pivot Pin PY4067 UN 27JAN05 Adjustable Front Axle PY80265 0510214 19 11JUL06 1 1 100 1 082206 PN 102 Service Every 50 Hours Lubricate Steering Spindles On tractors equipped with adjustable front axle apply several shots of general purpose grease See Fuels Lubricants and Coolant section to steering spindle fitting A A Spindle Fitting Zerk PY4068 U
98. ke Pedal C Horn Button F Turn Signal Switch Continued on next page PY80265 0510102 19 17FEB06 1 2 1 5 1 082206 PN 22 Controls and Instruments PY5501 UN 16FEB06 o o t lt T z 2 l iD iD gt n PY4077 UN 19JANO06 PY4542 UN 26JAN05 A Selective Control Lever C Rockshaft Draft Control E PTO Shift Lever H Differential Lock Pedals B Rockshaft Position Control Lever F Range Shift Lever Lever D Gear Shift Lever G Rockshaft Rate of drop Knob PY80265 0510102 19 17FEBO06 2 2 15 2 082206 PN 23 Controls and Instruments Instrument Panel 8 FA 2 a z 2 I ae 5 PY5766 Z A Air Restriction Indicator D Charging System Indicator F Coolant Temperature H Tachometer B High Beam Indicator E Engine Oil Pressure Gauge I Fuel Gauge C Hour Meter Indicator G tTurn Signal Direction Indicators PY80265 0510105 19 12SEP05 1 1 1 5 3 082206 PN 24 Light Switch Positions Tractor light switch has five positions A Turns off all lights B Turns on warning lights only Use for parking the vehicle C Turns on dim headlights tail lights and warning lights Turn switch to this position before meeting other vehicles D Turns on bright headlights tail lights and warning lights For highway driving during night time PY4481 UN 11JANO05 E Turns on high beamlight F S
99. l is below LOW mark add coolant to recovery tank to bring level to LOW mark NOTE Coolant level with a cold engine should be at the LOW mark A tractor at operating temperature should have a coolant level at the HOT FULL mark o 2 a Lu LL N T z 2 l Ha ite i gt n 3 Lubricate the following items at 10 hour intervals if ina i n A Engine Oil Dipstick operating in extremely wet or muddy conditions ngine Oil Dipstic B Engine Oil Filler Cap C Recovery Tank e Front axle pivot pin s D Radiator Cap e Steering spindles e Tie rod ends Use multipurpose grease For detailed information see Lubrication and Maintenance section GENERIC 000008F 19 17FEB06 1 1 40 1 082206 PN 33 Operating the Engine Before Starting the Engine TS220 UN 23AUG88 CAUTION Prevent asphyxiation Engine exhaust fumes can cause sickness or death to you or someone else If you must operate engine in a building be positive there is adequate ventilation Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area 1 Check fuel gauge to be sure tractor has plenty of fuel 2 Place Gear shift lever A in neutral N or Park and Range shift lever B in Neutral position Starter will not operate if gear shift lever is not in these positions 3 Place rockshaft control levers D and E in lower position
100. less tractor will be run at least 30 minutes to assure thorough mixing 3 Check level of electrolyte in each cell A at least every 250 hours If low fill to bottom of filler necks with CLEAN SOFT water DO NOT OVERFILL 4 Coat terminals with a small amount of grease TS203 UN 23AUG88 A Battery Cells PY80265 0510265 19 12SEP05 2 2 140 14 082206 PN 131 Service Charging Battery Keep battery fully charged especially during cold weather CAUTION Gas given off by battery is explosive Keep sparks and flames away from battery Before connecting or disconnecting a battery charger turn charger off Make last connection and disconnection at a point away from battery 1 With charger off attach positive battery charger lead to positive battery terminal A Attach negative charger lead to tractor frame away from the battery 2 Turn charger on and recharge the battery following battery manufacturer s instructions for using charger Check battery condition as described below 3 To disconnect battery charger turn charger off Remove negative charger lead first follow by positive charger lead A Positive Battery Terminal B Negative Battery Terminal TS204 UN 23AUG88 2 a Lu LL llt i z gt l oo o o gt n PY80265 0510266 19 12SEP05 1 1 Battery Replacement Specifications When replacing battery use recommended battery See your
101. m 6 Removal of the secondary element D is similar to removal of the primary element NOTE When installing the air cleaner canister make sure that the dust unloader valve is facing down 7 Install secondary element primary element and cover 8 Install side screens and close hood A Clips B Cover C Primary Element D Secondary Element PY4295 UN 06DECO4 o o Lu a o T z 2 l KR e NU gt oa PY4294 UN 06DECO4 v34 19 12SEP05 1 1 125 1 082206 PN 114 Service 2 Years 2000 Hours Flush Cooling System For efficient operation drain old coolant flush the entire system and fill with clean antifreeze solution at least once every two years CAUTION DO NOT remove radiator cap or drain coolant until coolant is cold temperature gauge should be below the green striped zone Always loosen radiator cap slowly to relieve any excess pressure 1 Drain coolant Remove radiator cap A Open drain valve B on radiator and drain coolant from radiator Drain coolant from engine block IMPORTANT Thermostat must be removed to ensure a thorough flush 2 Remove thermostat cover D remove thermostat and install cover without thermostat Tighten cap screws to specification Specification Thermostat Cover Cap Screws TOFQUE 47 Ne m 35 Ib ft 3 Flush system with water Close all drain valves plugs and fill system with
102. n wash terminals with a solution of four parts water to one part baking soda CAUTION To avoid sparks connect negative ground cable last and disconnect it first weather If a battery charger is connected attach a positive cable to the positive battery terminal A Connect the negative battery charger lead to a good ground on tractor frame Continued on next page PY80265 0510265 19 12SEP05 1 2 x 2 a Lu LL M z gt l eo o o T gt n A Positive Battery Terminal B Negative Battery Terminal 140 13 082206 PN 130 Service CAUTION Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin eat holes in clothing and cause blindness if splashed into eyes Avoid the hazard by 1 Filling batteries in a well ventilated area 2 Wearing eye protection and rubber gloves 3 Avoiding breathing fumes when electrolyte is added 4 Avoiding spilling or dripping electrolyte 5 Use proper jump start procedure If you spill acid on yourself 1 Flush your skin with water 2 Apply baking soda or lime to help neutralize the acid 3 Flush your eyes with water for 15 30 minutes Get medical attention immediately If acid is swallowed 1 Do not induce vomiting 2 Drink large amounts of water or milk but do not exceed 2 L 2 quarts 3 Get medical attention immediately IMPORTANT DO NOT add water in freezing weather un
103. nd signals 20 1 Index 2 082206 PN 2 Index Page Page Lubricant Rockshaft and quick coupler 3 point hitch Slorage use aee er 85 3 Troubleshooting 145 7 Lubrication and maintenance record charts 165 1 Rockshaft control lever friction adjust 55 10 Rockshaft control levers 55 2 M S Metric torque values 155 3 Seat Selecting position 25 1 Selecting a gear 50 4 N Service As required 135 1 Neutral lever position 60 3 10 hours 95 1 Neutral start system check 110 3 100 hours 110 1 1200 ho rs sere eR Rem Ree ees 120 1 250 hours 110 2 O 50 OWS epe RAR RNA RAR Rn 100 1 Service intervals 90 2 Oil Service intervals observe 90 1 Engine break in 140 1 Seven terminal outlet DOS CDM S 20 6 Warming hydraulic system 55 11 Side screens removing 140 3 Oil cooler cleaning 2 sire nere 140 10 Signals 20 1 OSA PRESS rene ue 85 5 Speed hour meter 45 7 Oil pressure indicator 45 3 Starter wiring connecting 140 16 Operating transmission
104. ng the Engine Observe Engine Work and Idle Speeds Slow idle speed should be 800 875 RPM At light or no load full throttle speed will increase to 2500 RPM Normal working speed is 1600 2400 RPM rated speed Within these limits engine can be put under full load 8 For correct PTO speed run engine at 2376 RPM for i standard 540 RPM operation load requiring full engine power E PY5775 amp PY80265 0510131 19 02JUN06 1 1 Working With Speed Hour Meter Tachometer A shows engine RPM read in hundreds x ema x n n im t For 540 RPM PTO speed increase engine speed until Do aw tachometer needle is aligned with 2376 RPM mark B 5 amp el ion S Om uU 2 dd C shows hours of operation in full hours and umm 8 gt 7 A Hourmeter 5 PY5776 B 2376 RPM Mark 540 C Tachometer PY80265 0510132 19 02JUN06 1 1 45 7 082206 PN 40 Operating the Engine Stopping the Engine 1 Pull hand throttle A down to slow idle position Allow engine to idle for one to two minutes 2 Put gear shift lever in Park position B IMPORTANT Cooling of certain engine parts is provided by engine oil Stopping a hot engine suddenly could cause damage to these parts by overheating or lack of lubrication 3 Turn key switch to the OFF position Duo 2o z lt gt e MH z D l o D gt n CAUTION Engine should not be shut off at h
105. nt 55 5 Tractor controls 15 1 Index 3 082206 PN 3 Index Page Page Tractor PTO operating 65 3 65 4 Wheel slip Transmission troubleshooting 145 5 Measuring manually 70 2 Transmission operating 50 3 Transmission shifting 50 3 Transmission hydraulic system Change oil and filter 120 1 Check oil level 100 1 Clean pickup screen 120 2 Replace filter 115 1 Transports disant eee RERO RRR RARE RAR EE 80 4 TrACIOr o wa DR DR beads RER TT ERREURS 05 8 Tread settings Adjustable front axle Late model tractor 75 7 Multi position rear wheels 75 6 Tread width Adjusting front axle late model tractor 75 9 Rear wheel limitations 75 5 Troubleshooting Brakes 145 6 Electrical system 145 9 ENnQING 2228224400 He ND MINI Ina 145 1 Hydraulic system 145 6 Quick coupler 3 point hitch 145 7 Rockshaft 145 7 Transmission 145 5 Turn signals 20 4 Tyres Checking 140 22 U Using Brakes asada eed 28444965 9944594 94S 50 4 Cast iron weights 70 6 Differential lock
106. nt C Rubber Sealing Surface PY80265 0510252 19 12SEP05 1 1 140 6 082206 PN 123 Service Storing Element If element is not installed on tractor seal element in a plastic bag and store in its original shipping container to protect against dust and damage Replacing Alternator Fan Belt 1 Loosen cap screw A and bolt B and rotate the alternator C to free the belt 2 Remove belt from drive pulley 3 Belt can be pulled around fan to remove 4 Install new belt in reverse order of removal 5 Adjust belt tension See Inspect and Adjust Alternator Fan Belt in Service 250 Hours section A Alternator Cap Screw B Alternator Bolt C Alternator 1 AN PY1652 UN 270CT08 PY80265 0510254 19 12SEP05 1 1 Fuel System Components bx bre o m a o i z 2 l N o A gt a gt A FuelGarda fuel filter C Priming pump E Electric fuel shut off B Fuel shut off valve D Bleed screw F Fuel injection lines 140 7 t l A G Injection pump 7 S LT on PY4296 UN 06DEC04 GENERIC 0000063 19 22FEB06 1 1 082206 PN 124 Service Bleeding Fuel System CAUTION Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a p
107. ntain the specified oil level Change the oil and filter after the first 100 hours of operation of a new or rebuilt engine PY80265 0510240 19 12SEP05 1 1 140 1 082206 PN 118 Service Work In Ventilated Area Engine exhaust fumes can cause sickness or death If it is necessary to run an engine in an enclosed area remove the exhaust fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension open the 2 doors and get outside air into the area i 2 PY80265 0510241 19 12SEP05 1 1 Using High Pressure Washers e IMPORTANT Directing pressurized water at electronic electrical components or connectors bearings and hydraulic seals fuel injection pumps or other y sensitive parts and components may 5 cause product malfunctions Reduce 8 pressure and spray at a 45 to 90 z degree angle S PY80265 0510242 19 12SEP05 1 1 Opening Hood 1 Push hood latch release A in to unlock hood 2 Raise hood and lift the support rod B 3 Insert the hood support rod into the hood latch striker slot C to hold hood in raised position A Hood Latch Release B Hood Support Rod C Hood Latch Striker PY5152 UN 21AUG05 PY5829 UN 20JUNO6 PY5829 PY80265 0510243 19 28JUNO06 1 1 140 2 082206 PN 119 Service Removing Side Screens 1 Raise the hood and secure with the support rod 2 Pull side screen A 3 Til
108. o engage PTO 3 Move control lever C forward for economical 540 operation and backward for 540 standard operation PY4485 UN 16FEBO6 CAUTION Turn key OFF to stop engine put tractor in park position and make sure all mechanisms have stopped before cleaning out machine or making any adjustments to PTO driven implement 4 Pull control lever back to disengage PTO A Hand Throttle Lever B PTO Lever C Economy PTO Lever D 540E Operation Speed E 540 Standard Operation Speed PY5535 UN 22FEB06 PY5765 UN 02JUNO6 PY5765 GENERIC 000005C 19 02JUN06 1 1 65 4 082206 PN 67 Drawbar and PTO Adjusting PTO Clutch Operating Rod o a id i E Y z gt i n oo x a 1 Move PTO lever A to rearward disengaged position 2 Remove clip pin B from rear end of clevis E 3 Remove clip pin H from forward end of clevis G PY5016 UN 21MAY05 4 Check for equal thread engagement at clevis G Loosen jam nuts F and C Turn rod D until threads on each side of clevis are equal Tighten jam nut F 5 Loosen jam nut C from rear of front clevis E 6 Adjust length of arm D so the clip pin B can be inserted with the rod pulled forward and the arm pulled rearward to eliminate free play Lengthen rod by turn of the clevis to provide PTO clutch lever free play and PTO clutch rod travel in fully engaged position to specification Specifica
109. o release bulb from socket 4 Reverse this procedure to reassemble light A Cap Screws 2 used fo o Lu a o B Iz 2 l e o e gt n PY80265 0510276 19 12SEP05 1 1 140 21 082206 PN 138 Service Replace Flood Lamp Bulb 1 Loosen mounting hardware A and rotate flood lamp up to access cover fastening screw 2 Remove screw lamp cover and lamp from housing 3 Disconnect wiring leads from bulb 4 Rotate bulb counterclockwise and remove 5 Reverse the procedure to reassemble the flood lamp PY1080 UN 02JULO1 PY80265 0510277 19 12SEP05 1 1 Checking Tyres 1 Check tyres daily for damage or noticeably low pressure 2 Have any cuts or breaks repaired as soon as possible tractor has no added weight If you install ballast or mounted implements or if you pull heavy loads increase pressure 5 If tyre contains liquid ballast jack up the rear wheel 3 Protect tyres from exposure to sunlight petroleum and measure tyre pressure keeping valve stem at products and chemicals topmost position 4 Drive carefully Try to avoid rocks and sharp Refer to Tyre Inflation Pressure Chart in Wheels objects Tyres and Treads section IMPORTANT Minimum pressures may be used only for light loads and only if PY80265 0510278 19 12SEP05 1 1 140 22 082206 PN 139 Troubleshooting Engine Troubleshooting Symptom Engine hard to start or will no
110. ogether before driving on a road Avoid hard applications of brakes t 5 Drive slowly enough to maintain safe control at all 4 times Slow down for hillsides rough ground and sharp turns especially when transporting heavy rear mounted equipment e 4 REPRETTE s A 8 398 VE Le 00000 oT menn 6 Before going down a hill shift to a gear low enough to 5 control speed without using brakes Never coast down S hill 3 x 7 When transporting downhill on icy or graveled grades be alert for skids which could result in loss of steering A Brake Pedals control To decrease chance of skids reduce speed and be sure tractor has proper ballast Continued on next page PY80265 0510189 19 11JUL06 4 5 80 2 082206 PN 88 Transporting CAUTION Stopping distance increases with speed and weight of towed loads and on slopes Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control Consider the total weight of the equipment and its load Observe these recommended maximum road speeds or local speed limits which may be lower LV4042 UN O9JUL99 If towed equipment does not have brakes do not travel more than 32 km h 20 mph and do not tow loads more than 1 5 times the tractor weight If towed equipment has brakes do not travel more than 40 km h 25 mph and do not tow loads more than 4 5 times the tractor weight Ensure the load do
111. ols to relieve pressure Lower equipment to the ground Stop the engine Remove the key Allow machine to cool Securely support any machine elements that must be raised for service work Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any buildup of grease oil or debris On self propelled equipment disconnect battery ground cable before making adjustments on electrical systems or welding on machine On towed implements disconnect wiring harnesses from tractor before servicing electrical system components or welding on machine TS218 UN 23AUG88 DX SERV 19 17FEB99 1 1 05 9 082206 PN 15 Safety Service Tractor Safely Do not service the tractor while it is in motion or while the engine is running Tighten wheel hardware to correct torque as specified in Wheels Tyres and Tread section Torque at intervals shown in Break In Period and Lubrication and 2 Maintenance sections to ensure that wheel hardware T does not loosen 7 Reinstall shields removed during service 3 AG OUO6035 70 19 17MAY00 1 1 Work In Ventilated Area Engine exhaust fumes can cause sickness or death If it is necessary to run an engine in an enclosed area remove the exhaust fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension open the 2 doors and get outside air into the area i 2 DX A
112. ood condition Never operate PTO unless master shield is properly installed WITH ENGINE STOPPED check integral shields on drive line by making sure they rotate freely on shaft Lubricate or repair as necessary 6 Check carefully for any interference make sure hitch is raised to the upper position if it is not used L 2 rs a lt Iz T z gt l o So gt n PY80265 0510159 19 12SEP05 1 1 65 2 082206 PN 65 Drawbar and PTO Operating Tractor PTO Standard 1 Start engine and push hand throttle lever A forward until tachometer indicates PTO rated speed 2400 RPM C for standard 540 operation 2 Move control lever B forward to engage PTO CAUTION Turn key OFF to stop engine put tractor in park position and make sure all mechanisms have stopped before cleaning out machine or making any adjustments to PTO driven implement 3 Pull control lever back to disengage PTO A Hand Throttle Lever B PTO Shift Lever C 540 Operation Speed PY4485 UN 16FEB06 PY5534 UN 22FEBO6 PY5531 UN 22FEB06 GENERIC 000005B 19 11JUL06 1 1 65 3 082206 PN 66 Drawbar and PTO Operating Tractor Dual PTO Optional 1 Start engine and push hand throttle lever A forward until tachometer indicates PTO rated speed 1782 RPM D for 540E operation or 2400 RPM E for standard 540 operation 2 Move control lever B forward t
113. op before servicing machinery Remove key if leaving tractor unattended AG OUO6035 84 19 18MAY00 1 1 M47224A 19 02JUN97 TS276 UN 23AUG88 082206 PN 8 Safety Use Caution on Hillsides Avoid holes ditches and obstructions which cause the tractor to tip especially on hillsides Avoid sharp uphill turns Never drive near the edge of a gully or steep embankment it might cave in Driving forward out of a ditch or mired condition or up a steep slope could cause tractor to tip over rearward Back out of these situations if possible Danger of overturn increases greatly with narrow tread setting at high speed Hitch towed loads only to drawbar When using a chain take up the slack slowly TS205 UN 23AUG88 AG OUO6035 65 19 17MAYO00 1 1 Shift to Low Gear on Hills Shift to a low gear before descending a steep hill to improve your control of the tractor with little or no braking Use engine braking to reduce speed before applying tractor brakes Run away tractors often tip over Never coast downhill When driving on icy wet or oily surfaces reduce speed and be sure tractor is properly ballasted specially front tyres to avoid skidding and loss of steering control Additional ballast may be needed for transporting heavy hitch mounted implements When implement is raised drive slowly over rough ground regardless of how much ballast is used LV4042 UN 09
114. orce to alternator frame C until belt tension is correct Tighten cap screw and bolt 110 2 Tl e e o Q 10 X z l ou ite o 4 gt n A Tension Adjustment Cap Screw B Alternator Mounting Bolt C Alternator Frame PY80265 0510219 19 12SEP05 1 1 082206 PN 105 Service Every 250 Hours Lubricate 3 Point Hitch Lubricate right lift link A and left lift link B with several shots of multipurpose grease See Fuels Lubricants and Coolant section A Right Lift Link Grease Fittings 2 used B Left Lift Link Grease Fitting pa a oe PY4287 UN 01JUN06 PY80265 0510220 19 12SEP05 1 1 Check Neutral Start System Your John Deere tractor is equipped with interlocks to prevent inadvertent movement when the engine is started Turning the key switch with the clutch pedal depressed should crank the engine if all of the following conditions exist Gear shift lever A in NEUTRAL CAUTION If starter turns engine in any of the following steps have the neutral start system repaired by your John Deere dealer Turning the key switch to the start position should NOT start the engine if either of the following exist e Gear shift lever A in gear not in NEUTRAL e PTO lever B in engaged position A Gear Shift Lever B PTO Shift Lever 110 3 PY4003 UN 01JUNO6 X s 2 gt T z 2 j a o gt a PY80265
115. oroughly clean tractor Touch up any painted surfaces that are scratched or chipped 18 If tractor must be stored outside cover it with a waterproof material A Fuel Tank Filler Cap B Engine Oil Filler Cap S C Air Cleaner Inlet Hole n D Dust Unloader Valve E Transmission Hydraulic Filler Cap 5 S a a lt x is FA 2 Disconnect battery ground cable for short term storage periods 20 to 3 90 days E GENERIC 0000059 19 11JUL06 2 2 150 2 082206 PN 151 Tractor Storage Removing Tractor From Storage 1 Check tyre inflation pressure See Wheels Tyres 6 Drain a small amount of fuel from fuel tank to purge and Treads section Lower tyres to ground any moisture condensation that has collected 2 Unseal all openings sealed in Storing Tractor 7 Fill fuel tank 3 Install battery 8 Perform all appropriate 10 hour 50 hour 250 hour and 600 hour services as instructed in Lubrication 4 Remove ties or block which secured clutch pedal and Maintenance section down 9 Check all instruments and indicators by turning key 5 Check levels of engine oil transmission hydraulic switch to ON position oil and engine coolant Add if necessary PY80265 0510286 19 11JUL06 1 2 IMPORTANT DO NOT operaie starter more than 20 seconds at a time and wait at least two minutes for starter to cool before trying again 10 Pull hand throttle A all the way down depress clutch
116. ours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date PY80265 0510298 19 12SEP05 1 1 165 3 082206 PN 161 Lubrication Maintenance Record Charts 1000 1250 Hour Service Chart Every 1000 Hours Every 1250 Hours e Check and adjust valve clearance e Check engine speeds e Change transmission hydraulic oil and filter Clean transmission hydraulic pickup screen Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date PY80265 0510299 19 12SEP05 1 1 165 4 082206 PN 162 Lubrication Maintenance Record Charts Annual Service Chart Annually e Change engine oil and filter e Replace air cleaner elements Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours
117. ours section A Air Restriction Indicator PY5772 UN 02JUNO6 PY80265 0510247 19 02JUN06 1 1 Checking Air Intake System Check all air intake system clamps for tightness o O a Ww LL co m z 2 2 1 co o N x gt n PY4361 UN 29DEC04 PY80265 0510248 19 12SEP05 1 1 140 4 082206 PN 121 Service Removing Primary Air Cleaner Element 1 Disconnect rubber strap A at the front of the canister 2 Lift clip B and pull canister cover 3 Clean out any dirt in canister taking care not to damage the secondary filter element 4 Removal of the secondary element is similar to removal of the primary element PY1100 UN 29JULO1 IMPORTANT Remove secondary element inner element ONLY if it is to be replaced DO NOT attempt to clean secondary element If secondary element is replaced install new element immediately to prevent dust from entering air intake system When replacing the air cleaner canister make sure that the dust cup ejector hose is facing downward A Rubber Strap B Clip C Primary Element ES eo a gt 2 D Z gt T eo pa Fr a PY80265 0510249 19 11JUL06 1 1 Cleaning Primary Element 1 Pat sides of element gently to loosen dirt DO NOT tap element against a hard surface 2 clean element with compressed air below 690 kPa or 100 psi Hold nozzle next to inner surface and move up and d
118. own pleats IMPORTANT DO NOT direct air against outside of element as it might force dirt through to inside PY1114 UN 29JULO1 3 Inspect element before reinstalling PY80265 0510250 19 12SEP05 1 1 140 5 082206 PN 122 Service Washing Primary Element IMPORTANT Never wash element in gasoline or any solvent Never use compressed air on a wet element Do not oil element 1 If element is coated with oil or soot wash in a solution of warm water Let element soak at least 15 minutes then agitate gently to flush out dirt 2 Rinse element thoroughly from inside with clean water Use element cleaning gun or a free running hose Keep water pressure low below 280 kPa or 40 psi to avoid damaging element PY1122 UN 31JUL01 3 Allow element to dry completely before using This usually takes from one to three days DO NOT oven dry or use drying agents Protect element from freezing until dry 4 Inspect element before installing PY80265 0510251 19 12SEP05 1 1 Inspecting Element 1 Hold a bright light A inside element B and check carefully for holes Discard any element which shows the slightest hole 2 Be sure outer screen is not dented Vibration would quickly wear a hole in filter 3 Be sure rubber sealing surfaces C are in good condition on both ends If damaged replace element e o n Lu o 2 T z li o e o gt n A Light Source B Eleme
119. per fuel Below normal engine Defective temperature gauge or Check gauge sender and temperature sender conditions Lack of power Engine overloaded Reduce load or shift to lower gear Low fast idle speed See your John Deere dealer Intake air restriction Service air cleaner Clogged fuel filter Replace filter element Improper type of fuel Use proper fuel Overheated engine See Engine Overheats Below normal engine temperature See your John Deere dealer Improper valve clearance See your John Deere dealer Dirty or faulty injectors Have John Deere dealer check injectors Injection pump out of time See your John Deere dealer Turbocharger not functioning See your John Deere dealer Implement improperly adjusted See implement operators manual Restricted fuel line See your John Deere dealer Restricted return line See your John Deere dealer Improper ballast Adjust ballast to load Continued on next page PY80265 0510279 19 12SEP05 2 4 145 2 082206 PN 141 Troubleshooting Symptom Low oil pressure High oil consumption Engine emits white smoke Engine emits black or gray exhaust smoke Problem Low oil level Improper type of oil Crankcase oil too light Oil leaks Restricted crankcase vent tube Improper type fuel Low engine temperature Defective thermostat Defective injection nozzles Engine out of time Cold start advance or light load advance not functioning Turbocharge
120. peration condition NOTE If hydraulic functions are slow see Warming PYS775 a Hydraulic Oil in Rockshaft and 3 Point Hitch section PY80265 0510128 19 02JUN06 1 1 45 5 082206 PN 38 Operating the Engine Restart Stalled Engine CAUTION DO NOT run a cold engine at full throttle Engine should be kept at idling for 30 sec before the RPM is increased this should be strictly followed otherwise sudden acceleration may damage the Turbocharger Should the engine stall when operating under load depress clutch A and restart it immediately to prevent abnormal heat build up and continue with normal operation or operate at slow idle for one or two minutes before stopping A Clutch Pedal A CAUTION Engine should not be shut off at high RPM deacceleration should be done slowly amp engine should be kept at idling for 15 30 sec when the engine is stopped PY4001 UN 06JUNO6 GENERIC 0000055 19 11JUL06 1 1 Avoid Idling the Engine Allowing engine to idle at low RPM uses fuel inefficiently a as and can cause a build up of carbon in the engine If tractor must be left with the engine running more than K three or four minutes minimum engine speed should be 1200 RPM 000000 No ville 15 Ove 20 NS AR D 79 PY5775 PY5775 UN 02JUN06 PY80265 0510130 19 02JUN06 1 1 45 6 082206 PN 39 Operati
121. property class tightening full torque value Fasteners should be replaced with the same or higher property class If higher property class fasteners are used these should only be tightened to the strength of the original 155 3 Make sure fastener threads are clean and that you properly start thread engagement This will prevent them from failing when Tighten plastic insert or crimped steel type lock nuts to approximately 50 percent of the dry torque shown in the chart applied to the nut not to the bolt head Tighten toothed or serrated type lock nuts to the PY80265 0510289 19 12SEP05 1 1 082206 PN 155 Specifications Unified Inch Bolt and Cap Screw Torque Values Top SAE grade and head markings bottom SAE grade and nut markings Grade 1 No Mark Grade 2 No Mark Grade 5 5 1 or 5 2 Grade 8 or 8 2 Size Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry N m Ib ft N m Ib ft N m Ib ft N m Ib ft N m Ib ft N m Ib ft N m Ib ft N m Ib ft 1 4 3 8 2 8 4 7 3 5 6 4 4 7 5 5 5 9 5 7 12 9 13 5 10 17 12 5 5 16 7 7 5 7 9 8 7 2 12 9 15 5 11 5 19 5 14 5 25 18 5 28 20 5 35 26 3 8 13 5 10 17 5 13 22 16 27 5 20 35 26 44 32 5 49 36 63 46 7 16 22 16 28 20 5 35 26 44 32 5 56 41 70 52 80 59 100 74 1 2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 1
122. r Record Front Axle Serial Number The front axle serial number plate A is located on rear side of right hand axle housing Front Axle Serial Number PY4071 o o 2 5 N i z j o s gt n PY80265 0510293 19 12SEP05 1 1 160 1 082206 PN 157 Identification Numbers Record Engine Serial Number Serial number plate A is located on the right hand side of the engine block between the starter solenoid and the hydraulic pump Engine Serial Number Record Transmission Serial Number Transmission serial number is stamped into the lower left hand corner of rear housing A Transmission Serial Number o o z lt 23 1 z 2 I e ite eu gt n PY80265 0510295 19 12SEP05 1 1 160 2 082206 PN 158 Lubrication Maintenance Record Charts 50 250 Hour Service Chart Every 50 Hours Check transmission hydraulic system oil level Clean and check battery Inspect all tyres Lubricate front axle pivot pin Lubricate steering spindles Inspect tractor for loose nuts and bolts Every 250 Hours e Change engine oil and filter Service air cleaner Inspect and adjust alternator fan belt Lubricate 3 point hitch Check neutral start system Check clutch pedal free play Check brake pedal adjustment Hours Hours Date Date Date Da
123. r Lock Nut PY80265 0510237 19 12SEP05 1 1 135 1 082206 PN 117 Service Additional Service Information This is not a detailed service manual It contains only information needed for operation and routine maintenance If you want more detailed service information refer to Parts Catalog and or a Technical Manual available at Dealership PY80265 0510238 19 12SEP05 1 1 Service Tractor Safely Disengage power to attachments and stop engine before making any repairs or adjustments Do not change engine governor setting or overspeed engine Keep the vehicle and attachments in good operating condition Keep safety devices in place and in working condition Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Before you work on any part of the engine stop the engine and let it cool Hot engine parts can burn skin on contact Never run engine unless range shift lever is in neutral position Be careful to prevent clothing jewelry or long hair from getting caught in the fan blades drive belts or any other moving engine parts Unauthorized modifications to the machine may impair the function and or safety and affect machine life GENERIC 0000062_ 19 22FEB06 1 1 Engine Break In Oil New engines are filled at the factory with John Deere ENGINE BREAK IN OIL During the break in period add John Deere ENGINE BREAK IN OIL as needed to mai
124. r leaks with a piece of cardboard Protect hands and body from high pressure fluids If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Such information is available from Deere amp Company Medical Department in Moline Illinois U S A X9811 UN 23AUG88 DX FLUID 19 08MAR93 1 1 Service Cooling System Safely Explosive release of fluids from pressurized cooling system can cause serious burns If radiator cap must be removed do not remove when engine is hot Shut engine off and wait until cap is cool enough to touch with bare hands Slowly loosen cap to first stop to relieve pressure before removing completely 05 11 TS281 UN 23AUG88 AG QUO01032 2682 19 30SEP99 1 1 082206 PN 17 Safety Store Attachments Safely Stored attachments such as dual wheels cage wheels and loaders can fall and cause serious injury or death Securely store attachments and implements to prevent falling Keep playing children and bystanders away from storage area TS219 UN 23AUG88 DX STORE 19 08MAR93 1 Prevent Acid Burns Sulfuric acid in battery electrolyte is poisonous It is strong enough to burn skin eat holes in clothing and cause blindness if splashed into eyes Avoid the hazard by
125. r not functioning Improper type of fuel Clogged or dirty air cleaner Engine overloaded Injection nozzles dirty Engine out of time Continued on next page Solution Add oil Drain fill crankcase with oil of proper viscosity and quality Use proper viscosity oil Check for leaks in lines around gaskets and drain plugs Clean vent tube Use proper fuel Warm up engine to normal operating temperature See your John Deere dealer See your John Deere dealer See your John Deere dealer See your John Deere dealer See your John Deere dealer Use proper fuel Service air cleaner Reduce load or shift to a low gear See your John Deere dealer See your John Deere dealer PY80265 0510279 19 12SEP05 3 4 145 3 082206 PN 142 Troubleshooting Symptom Engine overheats High fuel consumption Problem Dirty radiator core or grille screens Engine overloaded Low engine oil level Low coolant level Faulty radiator cap Loose or defective fan belt s Cooling system needs flushing Defective thermostat Defective temperature gauge or sender Incorrect grade of fuel Improper type of fuel Clogged or dirty air cleaner Engine overloaded Improper valve clearance Injection nozzles dirty Engine out of time Implement improperly adjusted Low engine temperature Excessive ballast Restricted air intake system Plugged crankcase vent tube 145 4 Sol
126. rims or missing lug bolts and nuts TS211 UN 23AUG88 DX RIM_ 19 24AUG90 1 1 Dispose of Waste Properly Improperly disposing of waste can threaten the environment and ecology Potentially harmful waste used with John Deere equipment include such items as oil fuel coolant brake fluid filters and batteries Use leakproof containers when draining fluids Do not use food or beverage containers that may mislead someone into drinking from them TS1133 UN 26NOV90 Do not pour waste onto the ground down a drain or into any water source Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center or from your John Deere dealer AG OUO1032 2683 19 30SEP99 1 1 05 13 082206 PN 19 Safety Signs Warning Labels Keep warning labels in good condition replace if not in readable condition GENERIC 0000038 19 28JUN06 1 4 AVOID INJURY FROM PTO e Keep all shields in place o e Keep hands feet and o z clothing awa 2 3 bah ie Operate only with 540 8 5 RPM s 2 o o amp s Start only from seat in park or neutral 5 8 NP 5 3 Starting in gear a 1 kills 2 rA I 2 I a 8 g z gt n Just below starter body 1 Read Operator s Manual before operating this individual brakes or operating around hazards tractor on rough ground or steep slopes 2 Keep all shields in place 8 Couple brake pedals together for road travel iD
127. rough ground Static vertical load on drawbar wagon hitch should not exceed 556 kg 1225 Ib Drive slowly with heavy loads PY80265 0510157 19 12SEP05 1 1 Stay Clear of Rotating Drivelines Entanglement in rotating driveline can cause serious injury or death Keep tractor master shield and driveline shields in place at all times Make sure rotating shields turn freely i Wear close fitting clothing Stop the engine and be sure ln PTO driveline is stopped before making adjustments connections or cleaning out PTO driven equipment 9 TS1644 UN 22AUG95 PY80265 0510158 19 12SEP05 1 1 65 1 082206 PN 64 Drawbar and PTO Attaching PTO Driven Implement CAUTION Stop engine before attaching implement or working in area of implement hitch 1 Attach implement to tractor before connecting PTO drive line Raise hitch to upward position if it is not to be used 2 Range shift lever in neutral N turn key to OFF position pull fuel shut off knob to stop engine and set brakes 3 Attach implement to 3 Point Hitch be sure drawbar will not interfere Remove it if necessary 4 Rotate PTO shield upward for clearance With engine off turn shaft slightly by hand if necessary to line up splines Connect drive line to PTO shaft Pull out on shaft to be sure drive line is locked to PTO shaft Place PTO shield in downward position 5 Be sure all shields are in place and in g
128. s critical for proper operation of engine Use genuine MICO fuel filters Always change fuel filter inserts at given interval PY80265 0510195 19 12SEP05 1 1 85 2 082206 PN 92 Fuels Lubricants and Coolant Fill Fuel Tank CAUTION Handle fuel with care It is highly flammable DO NOT refuel the machine while smoking or when near open flame or sparks Always stop engine before refueling machine Fill fuel tank outdoors Prevent fires by keeping machine clean of accumulated trash grease and debris Always clean up spilled fuel TS202 UN 23AUG88 Fuel tank can be filled through fill cap A Fill fuel tank at end of each day s operation This prevents condensation in tank as moist air cools Specification Fuel Tank Capacity eese nennen 68L A Fuel Tank Filler Cap PY4101 UN 20AUG04 PY80265 0510196 19 12SEP05 1 1 Lubricant Storage Your equipment can operate at top efficiency only Make certain that all containers are properly marked to when clean lubricants are used identify their contents Use clean containers to handle all lubricants Properly dispose of all old containers and any residual lubricant they may contain Whenever possible store lubricants and containers in an area protected from dust moisture and other contamination Store containers on their side to avoid water and dirt accumulation PY80265 0510197 19 12SEP05 1 1 85
129. steer and brake tractor IMPORTANT To avoid damaging transmission hydraulic system observe the following precautions 1 Be sure transmission hydraulic system oil is to the full level line on dipstick A If the tractor is to be towed with the front wheels raised add 1 liter of oil to A Dipstick hydraulic fill port for each 90 mm 8 1 2 in the wheels are raised DO NOT raise front wheels more than 305 mm 12 in above ground NOTE After transporting tractor drain oil that was added for towing 2 Make sure the differential lock is disengaged 3 Make sure range lever is in neutral and gear lever is in 4th gear ite 2 rs n lt p i z l a t o gt n PY80265 0510191 19 11JUL06 1 1 80 4 082206 PN 90 Fuels Lubricants and Coolant Handle Fuel Safely Avoid Fires Use only diesel fuel Handle fuel with care it is highly flammable DO NOT refuel machine e While you smoke e When machine is near open flame or sparks e When engine is running STOP engine Fill fuel tank outdoors Help prevent fires e Clean oil grease and dirt from machine e Clean up spilled fuel immediately Do not store machine with fuel in tank in a building where fumes may reach an open flame or spark PY80265 0510192 19 12SEP05 1 1 M73115 UN 09MAR90 Handle Fluids Safely Avoid Fires When you work around fuel do not smoke or work near heaters or other fire
130. t e The rear of the implement droops and drags the ground as the implement is lifted Upper hole A eliminates nearly all draft sensing NOTE Implement with Category II mast height 610 mm 24 in will use the upper two holes 2 2 2 T z 2 l L o o gt n PY80265 0510151 19 12SEP05 1 1 55 6 082206 PN 53 Rockshaft and 3 Point Hitch Attaching Implements to 3 Point Hitch 1 Be sure drawbar will not interfere If necessary move drawbar ahead or remove it Check for any other potential interference A CAUTION Prevent unexpected movement of rockshaft by placing draft sensing lever in the forward or OFF position before attaching implement to hitch PY5374 UN 09DECO5 2 Back tractor up to implement A so hitch points align Place transmission in neutral N stop the engine and engage brakes BEFORE leaving the tractor seat 3 Slip draft links over implement hitch pins B and retain with quick lock pins NOTE Locking pins can be stored on draft links through holes in sway chain ears when not in use 4 To remove center link from transport hook lift center link locking clip C and rotate tab D to rear of center link clip PY5375 UN 09DECO05 5 Attach center link to implement top mast 6 Adjust center link and lift links as necessary See Leveling the Hitch in this section CAUTION To avoid bodily injury or machine damage whenever an impl
131. t start Engine knocks Problem Improper starting procedure No fuel Air in fuel tank Hand primer left raised Slow starter speed Crankcase oil too heavy Improper type of fuel Water dirt or air in fuel system Clogged fuel filter Dirty or faulty injectors Injection pump shut off not reset Fuel shut off valve closed Insufficient oil Injection pump out of time Low coolant temperature Engine overheating Continued on next page Solution Reviewing starting procedure Check fuel tank Bleed fuel tank Push primer down See Starter Cranks Slowly Use oil of proper viscosity Consult fuel supplier use proper type fuel for operating conditions Drain flush fill and bleed system Replace clogged filter insert s Have John Deere dealer check injectors Turn key switch to OFF then to ON Open Fuel shut off valve on Fuel tank and Fuel filter both Add oil See your John Deere dealer See your John Deere dealer See Engine Overheats PY80265 0510279 19 12SEP05 1 4 145 1 082206 PN 140 Troubleshooting Symptom Problem Solution Engine runs irregularly or stalls Low coolant temperature See your John Deere dealer frequently Clogged fuel filter Replace clogged filter Water dirt or air in fuel system Drain flush fill and bleed system Dirty or faulty injectors Have John Deere dealer check injectors Improper type of fuel Use pro
132. t screen outward and lift from lower mounting slots A Side Screens PY80265 0510244 19 12SEP05 1 1 PY1736 UN 14DEC05 Removing Hood 1 Remove side screens See Removing Side Screens in this chapter 2 Remove two cap screws A securing hood 3 Release the hood support rod from the hood latch and secure the rod in the stored position 4 Remove hood from tractor PY5813 A Cap Screws 2 used PY80265 0510245 19 28JUN06 1 1 PY5813 UN 19JUNO6 Air Intake System Components Air enters the intake system through the open end of the air cleaner canister A major portion of the dust is separated out by air turbulence action of the primary air cleaner element A and passed out into the radiator inlet air flow through the dust unloader valve C If the primary element becomes plugged dust is filtered out by the secondary element B A Primary Air Cleaner Element B Secondary Air Cleaner Element C Dust Unloader Valve 140 3 8 Air cleaner LV4089 UN 20JUL99 PY80265 0510246 19 12SEP05 1 1 082206 PN 120 Service Service Air Cleaner at Regular Intervals Service air cleaner if air restriction indicator A illuminates or at least every 250 hours Replace air cleaner elements at least once a year The smaller secondary element should be removed only when being replaced normally once a year See Replace Air Cleaner in Service 250 H
133. te Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date PY80265 0510296 19 12SEP05 1 1 165 1 082206 PN 159 Lubrication Maintenance Record Charts 500 Hour Service Chart Every 500 Hours e Replace fuel filter e Replace transmission hydraulic oil filter Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date Hours Hours Date Date PY80265 0510297 19 12SEP05 1 1 165 2 082206 PN 160 Lubrication Maintenance Record Charts 600 Hour Service Chart Every 600 Hours e Lubricate rear axle bearings e Check engine idle speeds e Clean crankcase vent tube e Have your John Deere dealer e Repack front wheel bearings Adjust engine valve clearance e Tighten engine air intake hose clamps Check front axle pivot pin e Check cooling system for leaks Inspect fuel injectors Hours Hours Date Date Hours Hours Date Date H
134. tegral semi integral or towed Travel speed slow or fast Tractor power output partial or full load Tyres single oversize or dual PY80265 0510164 19 12SEP05 1 1 Matching Ballast to Load Work Use no more ballast than necessary and remove ballast when it is no longer needed Rather than weighing tractor down to pull heavy loads try to reduce load Pulling a lighter load at a higher speed is more economical and more efficient The best way to check for correct ballast is to measure amount of travel reduction slip of the drive wheels Under normal field conditions travel reduction should be 10 15 percent Add more weight to drive wheels if slip is excessive If there is less than 10 percent slip weight should be removed 70 1 Too Little Ballast Too Much Ballast 1 Excessive wheel slip Al Increased load 2 Power loss due to 2 Power loss due to churning soil carrying extra weight 3 tyre wear 3 tyre strain 4 Fuel waste 4 Soil compaction 5 Lower productivity 5 Fuel waste 6 Lower productivity PY80265 0510165 19 12SEP05 1 1 082206 PN 69 Ballast Measuring Wheel Slip Manually 1 Place a mark A on a rear tyre which is easily observed a chalk mark is recommended 2 With tractor working and implement lowered mark a starting point B on the ground at the place where the tyre mark A meets the ground 3 Mark the ground again wh
135. tend when SCV levers are moved rearward or inward A CAUTION Hydraulic hoses can fail due to physical damage kinks age and exposure Check hoses regularly Replace damaged hoses See your John Deere dealer o o z 2 E o i z D l a o lo gt n 5 To connect each hose push hose tip firmly into coupler receptacle Pull lightly on hose to make sure positive connection was made A Dust Plug B Receptacle PY5795 UN 08JUNO6 GENERIC 000004F 19 08JUN06 1 1 60 2 082206 PN 60 Remote Hydraulic Cylinders Connecting Single Acting Cylinder In order for lever A to work properly a single acting cylinder should be connected only to SCV outlet in the extend position top coupler B IMPORTANT Volume of oil required to extend cylinder must not lower transmission hydraulic oil level below lower sight glass Check oil level with cylinder fully extended See Check Transmission Hydraulic Oil Level in Service 50 Hours chapter Push SCV No 1 control lever full forward to use float position to lower single acting cylinder Float position allows a cylinder to extend and retract freely and uses no engine power A SCV Outlet Lever B SCV Outlet PY5789 UN 08JUNO6 PY5797 UN O8JUN06 GENERIC 0000050 19 20FEB06 1 1 Correcting Reversed Cylinder Response CAUTION If cylinder response is reversed extending when it should retract reverse cylinder
136. ting Rod 65 5 Ballast Planning for Maximum Productivity 70 1 Selecting Ballast Carefully 70 1 Matching Ballast to Load Work 70 1 Measuring Wheel Slip Manually 70 2 Ballast Limitations 70 3 Ballasting Front End for Transport 70 4 Ballasting Tractor 70 5 Determining Maximum Rear Ballast 70 5 Determining Maximum Front Ballast 70 5 Using Cast Iron Weights 70 6 Installing Rear Cast Iron Weights 70 6 Using Liquid Weight 70 7 Wheels Tyres and Treads Service Tyres Safely 75 1 Check Implement to Tyre Clearance 75 1 Check Tyre Inflation Pressure 75 2 Tyre Inflation Pressure Chart 19 3 Tighten Wheel Axle Hardware Correctly 75 3 Tighten Bolts Adjustable Front Axle 75 4 Tighten Bolts Rear Axle 75 5 Observe Rear Wheel Tread Width Limitations 75 5 Tread Settings Multi Position Rear Wheels 75 6 Tread Settings Adjustable Front Axle 75 7 Adjust Front Axle Tread Width 75 9 Checking Toe In 75 10 Adjusting Toe In 75 11 Transporting Use Safety Lights and Devices 80 1 Driving Tractor on Roads 80 1 Transport on Carrier 80 4 Towing Tra
137. tion Both sides should be adjusted to same spacing 5 Install sleeves if equipped cap screws and nuts on each side Tighten cap screws to specification Specification Adjustable Front Axle to Knee Bolts Totque 2 nior memes 400 Nem 295 Ib ft 6 Set toe in See Check and Adjust Toe In for your axle type A Tie Rod B Axle Nuts 4 used C Cap Screws 4 used D Sleeve 4 used E Tie Rod Cap Screw fo a Lu LL Be z 2 o a ite i gt n GENERIC 0000058 19 22FEB06 1 1 75 9 082206 PN 84 Wheels Tyres and Treads Checking Toe In PY4033 UN 22JUL04 A Front Axle Toe In Distance 1 Park machine on level surface between tyres at same point on tyre Record measurement 2 Turn steering wheel so front wheels are in the straight ahead position Stop engine 5 Determine the difference between front and rear measurements If the front measurement is smaller 3 Measure distance A between tyres at hub level in toe is in If the rear is smaller toe is out front of axle Record measurement and mark the tyres 6 Distance A at front of tyres should be 3 6 mm less than distance measured for at rear of tyres 4 Move tractor back about 1 m 3 ft so mark is at Adjust toe in if necessary See procedure in this hub level behind the axle Again measure distance section PY80265 0510186 19 12SEP05 1 1 75 10 082206 PN 85
138. tion PTO Clutch Lever Free Play ss 15 mm PTO Clutch Rod In Fully Engaged Position Travel 14 mm 16 mm NOTE Adjust clevis G if you cannot make proper adjustment with clevis E 14 mm 16 mm PY5019 UN 21MAY05 7 Reinstall clip pin B amp H in clevis E amp G respectively PTO Clutch Rod In Fully Engaged Position and arm D LFU Engag A PTO Clutch Lever 8 Tighten jam nut C at clevis B Clip Pin C Jam Nut D Arm E Clevis F Jam Nut G Clevis H Clip Pin PY80265 0510162 19 20FEB06 1 1 65 5 082206 PN 68 Ballast Planning for Maximum Productivity Proper ballasting is an important factor in tractor performance maximum productivity can be achieved only if tractor weight is appropriate for the job John Deere FMO Fundamentals of Machine Operations Tractors discusses methods of determining correct tractor weight and ballast selection FMO Machinery Management includes information on tractor and implement matching and increasing productivity Your John Deere dealer can assist you with information on these subjects PY80265 0510163 19 12SEP05 1 1 Selecting Ballast Carefully Match amount of ballast needed for each job What is right for one job may be wrong for another job Ballast for traction and stability Factors determining amount of ballast Soil surface loose or firm Type of implement in
139. tment Holes Front rims are offset With some tires this provides two tread spacings at each axle setting ADJUSTABLE FRONT AXLE TREAD SETTINGS Diagram C Centerline to Centerline Tread Position Tire 1 2 3 4 5 6 1449 mm 1549 mm 1649 mm 1749 mm 1849 mm 1949 mm 6 50 20 57 0 in 61 0 in 64 9 in 68 9 in 72 8 in 76 7 in 1449 mm 1549 mm 1649 mm 1749 mm 1849 mm 1949 mm 7 50 16 57 0 in 61 0 in 64 9 in 68 9 in 72 8 in 76 7 in 1468 mm 1568 mm 1668 mm 1768 mm 1868 mm 1968 mm 9 5L 15 57 8 in 61 7 in 65 7 in 69 6 in 73 5 in 77 5 in 1468 mm 1568 mm 1668 mm 1768 mm 1868 mm 1918 mm 10 0 15 57 8 in 61 7 in 65 7 in 69 6 in 73 5 in 75 5 in 1473 mm 1573 mm 1673 mm 1773 mm 1873 mm 1973 mm 11L 15 58 0 in 61 9 in 65 9 in 69 8 in 73 7 in 77 7 in INT 1546 mm 1646 mm 1746 mm 1846 mm 1946 mm 27 9 5 15 60 9 in 64 8 in 68 7 in 72 7 in 76 6 in 1477 mm 1577 mm 1677 mm 1777 mm 1877 mm 1977 mm 27 12LL 15 58 1 in 62 1 in 66 0 in 70 0 in 73 9 in 77 8 in Tread position 1 is with axle adjustment at its most inward location See Adjust Front Axle Tread Width in this section Interference Do not use Continued on next page GENERIC 0000057 19 21FEB06 1 2 75 7 082206 PN 82 Wheels Tyres and Treads ADJUSTABLE FRONT AXLE TREAD SETTINGS Diagram D Centerline to Centerline Tread Position Tire 1 2 3 4 5 6
140. transporting implement PY80265 0510149 19 12SEP05 1 1 Preparing Implement ii 24 610mm Category II Category Il implements should have the top hole of the implement mast located 610 mm 24 in above the lower pins Drill another hole in top mast or extend top mast if necessary O e Ps Category Mast Width Pin Size 3 Lower Pins 7 Iu gp 32 718 i S Lower Upper 824mm m Il 610 mm 824 mm 28 7 mm 25 5 mm PY2274 amp 24 in 82 7 6 in 1 1 8 in 1 in PY80265 0510150 19 12SEPO5 1 1 55 5 082206 PN 52 Rockshaft and 3 Point Hitch Positioning Center Link The draft sensing rockshaft center link attaching bracket has holes which allow three different positions for attaching the center link The position effects the draft sensing sensitivity Standard position is C Move the center link attachment to holes B if e Excessive hitch activity or hunting occurs in draft control operation e The rear of the implement raises too much when lifted The implement weight which can be lifted is reduced A Upper Hole slightly with the center link attachment in the lower B Middle Hole holes C Lower Hole e The draft control lever range is too small Move the center link attachment to holes C if e The hitch seems unresponsive in draft control operation and allows the engine speed to drop too far before raising the rockshaf
141. trying again A Hand Throttle B Key Switch On PY4497 UN 13JAN05 IMPORTANT DO NOT operate starter more than 20 seconds at a time If engine does not start wait at least two minutes for the starter motor to cool before trying again If engine does not start in four attempts refer to Troubleshooting section PY80265 0510120 19 12SEP05 1 1 45 2 082206 PN 35 Operating the Engine Check Instruments After Starting IMPORTANT If charging system A or oil pressure B indicators fail to go out or temperature gauge C indicates hot stop engine and determine the cause A Charging System Indicator B Oil Pressure Indicator C Temperature Gauge Se 09 P 20 8 s ei p One 4 0 30 mooo No E0 PY80265 0510121 19 02JUN06 1 1 PY5769 ONE d PY5769 UN 02JUN06 Cil Pressure Indicator Oil pressure indicator A will light if engine oil pressure is low Indicator should light when key is turned to engage starter and go out when engine starts IMPORTANT NEVER operate engine without sufficient oil pressure If indicator stays lit for longer than five seconds under normal operating conditions stop engine and check for cause If low oil level is not the problem see your John Deere dealer Ho00000 PY5770 UN 02JUNO6 PY5770 A Oil Pressure Indicator PY80265 0510122 19 02JUN06 1 1 Chargin
142. turer of all liability for any resulting damage or injury AG OUO6075 97 19 21FEB06 1 2 082206 PN 2 Introduction PY5155 UN 21AUG05 John Deere 5310 S tractor NOTE Tractors shown may have optional equipment AG OUO6075 97 19 21FEB06 2 2 082206 PN 3 Introduction 082206 PN 4 Contents Page Safety iu ERE bbs 05 1 Safety Signs 10 1 Controls and Instruments Tractor Controls 15 1 Instrument Panel 15 3 Lights Light Switch Positions 20 1 Using Headlights 20 2 Using High Beam Indicator 20 2 Using Tail Lights 2 20 3 Using Turn Signals 20 4 Using Hazard Lights 20 5 Using Flood Lamp 20 6 Seven Terminal Outlet If Equipped 20 6 Operator s Platform Selecting Seat Position 25 1 Adjusting Ride Comfort 25 1 Break In Period Observe Engine Operation Closely 35 1 Break In Service 35 1 Prestarting Checks Service Daily Before Start Up 40 1 Operating the Engine Before Starting the Engine 45 1 Starting the Engine 45 2 Check Instruments After Starting 45 3 Oil Pressure Indicator 45 3 Charg
143. ugging Check fan belt tension If problem is not corrected see your John Deere dealer PY80265 0510125 19 02JUN06 1 1 Watch Fuel Level Stop to refuel before gauge A reaches empty mark au oo p Oo bi D IMPORTANT Use diesel fuel only See Fuel and AT a Lubricants section for fuel Op 9 amp el specifications p Os 7 S o amp i Should tractor run out of fuel and not start in several tries m B 3 zZ air must be bled from fuel system See Bleeding Fuel Oe T System in Service section PY5774 A Fuel Gauge 45 4 PY80265 0510126 19 02JUN06 1 1 082206 PN 37 Operating the Engine Changing Engine Speeds To increase speed push hand throttle A forward To temporarily increase engine speed above hand throttle setting depress foot throttle B CAUTION Engine should be kept at idling for 30 sec before the RPM is increased this should be strictly followed otherwise sudden acceleration may damage the Turbocharger PY4485 UN 16FEBO6 A Hand Throttle B Foot Throttle mox KEPET 6668666 PY4937 UN 01JUN06 PY80265 0510127 19 12SEP05 1 1 Warming Up the Engine Do not place tractor under full load until it is properly warmed up 1 Idle engine at about 1200 rpm for 1 to 2 minutes 2 to 4 minutes in cold weather 8 2 2 Run engine at about 1900 rpm and under light load i until engine reaches normal o
144. upler Identification lf Equipped Movement of SCV lever A fore and aft operates coupler receptacles B Coupler has a detented float position when lever A is moved in the fully forward direction A SCV Lever B SCV Receptacles PY5789 UN 08JUNO6 o S z 2 gt o T z 2 I a o io gt n PY80265 0510159 19 08JUN06 1 1 60 1 082206 PN 59 Remote Hydraulic Cylinders Connecting Hoses CAUTION Escaping fluid under pressure can penetrate the skin causing serious injury Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines Tighten all connections before applying pressure Search for leaks with a piece of cardboard Protect hands and body from high pressure fluids X9811 UN 23AUG88 If an accident occurs see a doctor immediately Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result Doctors unfamiliar with this type of injury should reference a knowledgeable medical source Such information is available from Deere amp Company Medical Department in Moline Illinois U S A 1 Remove dust caps if equipped from hose end 2 Pull dust plug A from couplers PY5796 UN 08JUNO6 3 Make sure hose end and coupler receptacles are clean 4 Check hoses to see which is used for extending cylinder This hose must be connected to a coupler receptacle B in order for cylinder to ex
145. urs Hours Date Date Hours Hours Date Date Hours Hours Date Date PY80265 0510303 19 12SEP05 1 1 165 7 082206 PN 165 John Deere Service John Deere Parts We help minimize downtime by putting genuine John Deere parts in your hands in a hurry That s why we maintain a large and varied inventory to meet your spare parts needs ii 7 PY00013 0000003 19 14JUNO01 1 1 The Right Tools Precision tools and testing equipment enable our Service Department to locate and correct troubles quickly They save your time and money ij T PY00013 0000004 19 14JUNO01 1 1 Well Trained Technician School is never out for John Deere service technicians Training schools are held regularly to be sure our personnel know your equipment and how to maintain it Result 8 Experience you can count on 3 2 PY00013 0000005 19 14JUN01 1 1 Prompt Service Our goal is to provide prompt efficient care when you want it and where you want it We can make repairs at your place or at ours depending on the circumstances see us depend on us We ll be around when you need us TS103 UN 23AUG88 PY00013 0000006 19 14JUNO01 1 1 170 1 082206 PN 166 Index Page Page A Brakes EST T0 gree giaistn nce E ees 50 4 Acid burns battery caasa Vac e ae 140 13 Brakes troubleshooting 145 6 Adjusting rocksha
146. utch and start engine Run engine until it reaches operating temperature Also raise and lower rockshaft several times Shut off engine A Air Cleaner B Cooling System C Engine Oil Drain Plug D Engine Oil Filter E Transmission Hydraulic Oil Filler Cap Continued on next page 150 1 PY4442 UN 12DECO5 ite Q o W Q a T z gt l oo o E x gt n PY4169 UN 12DEC05 PY4946 UN 21APR05 GENERIC 0000059 19 11JUL06 1 2 082206 PN 150 Tractor Storage 7 Add 0 5 L more inhibitor to fuel tank at filler cap A 8 Add 0 5 L inhibitor to engine crankcase at filler B 9 Remove air intake hose at manifold Pour 0 1 L inhibitor into manifold and replace hose Pull hand throttle back to slow idle position Crank engine only a few revolutions 10 Loosen alternator fan belt after they have cooled PY4101 UN 20AUGO04 11 Remove and clean battery Store in a cool dry place Keep it charged 12 Tie or block clutch pedal in the disengaged position 13 Coat exposed bare no paint metal surfaces with grease or a corrosion inhibitor 14 Use tape to seal air inlet hole C dust unloader valve D exhaust pipe crankcase filler B fuel caps and B transmission hydraulic system filler cap E T 15 Cover dash with opaque material to prevent gauges E from fading E 16 Raise tyres off ground Protect them from heat and sunlight 17 Th
147. ution Remove all trash Shift to lower gear or reduce load Check oil level Add oil as required Fill radiator to proper level check radiator and hoses for loose connection or leaks Replace cap Adjust belt tension s Flush cooling system See your John Deere dealer See your John Deere dealer Use proper fuel Use proper fuel Service air cleaner Reduce load or shift to a lower gear See your John Deere dealer See your John Deere dealer See your John Deere dealer See implement operator s manual See your John Deere dealer Adjust ballast to load Check system Clean vent tube PY80265 0510279 19 12SEP05 4 4 082206 PN 143 Troubleshooting Transmission Troubleshooting Symptom Transmission oil overheats Low transmission pressure Problem Low oil supply Clogged transmission hydraulic oil filter Internal hydraulic leak Hitch feedback linkage improperly adjusted Hydraulic motor not plumbed correctly Low oil supply Clogged transmission hydraulic oil filter Solution Fill system with correct oil Replace filter See your John Deere dealer Reset linkage See your John Deere dealer See your John Deere dealer Fill system with correct oil Replace filter PY80265 0510280 19 12SEP05 1 1 145 5 082206 PN 144 Troubleshooting Hydraulic System Troubleshooting Symptom Hydraulic system fails to function
148. vent the rockshaft from lowering all the way when the tractor begins to slip Then pull draft sensing lever B rearward until desired draft sensing sensitivity is obtained e The position control lever A can also be raised slightly Position Control bet r to override the draft control setting to help get through B Rockshaft Draft Control Lever slippery spots without getting stuck C Draft Sensing Off Position e The position control lever A can be moved fully D Position Control Lever Stop rearward to raise the hitch at the end of the field M47169 19 29JAN92 PY80265 0510148 19 12SEP05 1 1 55 4 082206 PN 51 Rockshaft and 3 Point Hitch y Adjusting Rockshaft Rate of Drop Implement lock CAUTION Excessive rate of drop may cause damage or injury Fully lowering implement should require at least two seconds Rockshaft drops faster when a heavy implement is attached Adjust rate of drop knob so that it is slow enough to be safe and prevent implement damage wo e Z Ed rS e Z gt T eo st wo x gt 1a Turn rockshaft rate of drop knob A located under the seat clockwise to slow rockshaft drop A Rockshaft Rate Of Drop Knob cum Implement Lock Turn knob counterclockwise to increase rate of drop Rate of drop knob is also called implement lock When knob is fully screw in implement will not lower down even if position control lever is fully down Use implement lock while
149. witch on flood light plough lamp for field use only Do not use on roads Flood light might blind or confuse other drivers A Lights Off B Warning Lights Position 2 C Dim Headlights Tail Lights and Warning Light x Position z D Bright Headlights Tail Lights and Warning Lights N Position S E High Beamlights F Flood Light Switch GENERIC 000003A 19 11JUL06 1 1 20 1 082206 PN 25 Lights Using Headlights Dual beam headlights F are switched on by either High Beamlight E Bright Headlight D or Dim Headlight C light switch positions Always dim lights before meeting another vehicle Keep headlights adjusted properly see Adjusting Headlights in Service section A Lights Off B Warning Lights Position C Dim Headlights Tail Lights and Warning Light Position D Bright Headlights Tail Lights and Warning Lights Position E High Beamlight F Headlights PY4481 UN 11JAN05 PY5148 UN 23FEBO6 GENERIC 000003B 19 11JUL06 1 1 Using High Beam Indicator High beam indicator A should glow when light switch is turned to Bright Headlight position or Flood Light position Bright headlights tail lights flood light and warning lights should be on A High Beam Indicator 10 4 Zs amp el 7 One y PY5768 af PY5768 UN 02JUNO6 PY80265 0510108 19 02JUN06 1 1 20 2
150. ys replace shear bolts with identical grade Fasteners should be replaced with the same or higher grade If higher grade fasteners are used these should only be tightened to the strength of the original Make sure fastener threads are clean and that you properly start tightening thread engagement This will prevent them from failing when Tighten plastic insert or crimped steel type lock nuts to approximately 50 percent of the dry torque shown in the chart applied to the nut not to the bolt head Tighten toothed or serrated type lock nuts to the full torque value 155 4 PY80265 0510290 19 12SEP05 1 1 UN 27SEP99 TORQ1A 082206 PN 156 Identification Numbers Identification Plates Each tractor has the identification plates shown on these pages The letters and numbers stamped on the plates identify a component or assembly ALL these characters are needed when ordering parts or identifying a tractor or component for any John Deere product support program Also they are needed for law enforcement to trace your tractor if it is ever stolen ACCURATELY record these characters in the spaces provided in each of the following photographs PY80265 0510291 19 12SEP05 1 1 Record Tractor Serial Chassis Number Serial number plate A is located on the left front support member of the tractor Tractor Serial Number PY5153 UN 21AUG05 PY80265 0510292 19 12SEP05 1 a

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