Flexible Flyer 3100 Riding Toy User Manual
Contents
1. 3 ASSEMBLY 1 ATTACH STEERING WHEEL 1 TO STEERING BRACKET 2 USING 1 4 BOLTS 3 AND NYLOCK NUTS 4 2 PLACE CAP ON STEERING WHEEL 1 3 ADJUST SEAT 7 TO FIT CHILD USING ONE OF THE THREE POSITIONS IN SEAT BRACKET 8 USE BOLT 9 WASHER 10 NYLOCK NUT 4 WET WITH SOAPY WATER FOR EASE OF ASSEMBLY 4 SLIDE FOAM PIECES 16 ONTO FRONT RAILS 12 13 5 SLIDE FOAM PIECE 18 OVER BRUSH GUARD BRACE 15 ATTACH FOAM FRONT RAIL ASSEMBLIES TO BRUSH GUARD UPRIGHTS 14 USING SCREWS 11 ATTACH RAIL ASSEMBLIES TO KART USING BOLTS 9 LOCK WASHERS 69 69 9 ATTACH BRUSH GUARD BRACE 15 TO UPRIGHTS 14 USING BOLTS 9 AND 14 LOCK WASHERS 69 AW OD M X 0 9 PLACE CLOTH SIDE PANEL 42 ON BRUSH GUARD UPRIGHTS 14 USE SCREWS 11 VV x W 7 7 5 x 10 PLACE FOAM 17 ONTO BRUSH GUARD UPRIGHTS 14 AND SECURE WITH CABLE TIES 45 _ RED BLACK MIDDLE WHITE BOTTOM 8 8 8 145 2s 6 8 He ic WN an lt 8 P LR A NA Y 8 5 TROUBLESHOOTING ENGINE OPERATION PROBLEMS OVERHEATS Possible Situations 1 Excessive engine loading 2 Lack of proper lubrication 32. Cooling air flow obstructed or clogged cooling fins SURGES OR RUNS UNEVENLY Possible Situations 1 Fuel cap vent obstructed 2 Dirty air Filter ENGINE MISFIRES Possible Situations 1 Wrong or fouled spark plug ENGINE VIBRATES EXCESSIVELY Possible Situations 1 Bent crankshaft 2 Loose mounting bolts LACKS POWER Possible Situations 1 Air intake obstructed 2 Lack of lubrication 3 Crankcase seals or gaskets leaking WILL NOT START Possible Situations 1 Toggle switch not turned on 2 Safety flag not inserted 3 Out of gas and oil mixture Possible Solutions 1 Make sure the engine is not being overloaded Remove excess load 2 Make sure the fuel mixture contains the correct ratio of certified 2 cycle oil to gasoline Replace the fuel supply if questionable 3 Check for clogged cooling fins or obstructions to the air flow Possible Solutions 1 Check the fuel cap to make sure it is venting Loosen the cap and retry engine operation 2 Replace or clean the air filter if applicable Possible Solutions 1 Check the spark plug for a fouled condition Replace if questionable Possible Solutions 1 Remove the engine drive and check the at tached equipment for an out of balance condition 2 Check the engine mounting bolts make sure they are tight Possible Solutions 1 Check the air intake for an obstruction dirty filter saturated filter or other debris 2 Chec
3. DATE CODE Patent Pending ou FLEXIBLE FLYER 100 Tubb Avenue West Point Ms 39773 1 888 389 5522 U S 1 888 707 1880 Canada 7 11 00 60004409 ENGLISH IMPORTANT INFORMATION Your new vehicle requires adult assembly Please set aside at least 30 minutes for assembly Read this manual carefully for important safety information and operating instructions before using your vehicle This vehicle is designed for use on grass asphalt and other hard surfaces on flat terrain and hills by children 4 8 years of age If you have any questions about your Yerf Dog Pup please call our toll free service lines at 1 888 389 5522 from 8am to 5pm CST Monday through Friday For your convenience Yerf Dog Fun Karts maintains an Authorized Service Center Network nationwide Our authorized service centers will repair or replace parts under warranty at no extra charge and can perform non warranty repairs for a minimal charge Please complete and return the enclosed Registration Card today WARNING Children can be harmed by small parts sharp edges and sharp points in the vehicles unassembled state Care should be taken in unpacking and assembly of the vehicle Children should not handle parts or help in the assembly of the vehicle Keep small parts and plastic bags out of children s reach Dispose of plastic bags properly Adult supervision is required at all times Children do not have the judgeme
4. SWITCH BRACKET 7200010A PLASTIC HOUSING 8300000 MICRO SWITCH ON OFF 05000209 FLAG 55001109 SIDE PANEL 36000800 AND BRAKE CABLE 36000900 THROTTEL CABLE M12501W 11 CABLE TIE 00204 SPRING CLIP 22001400 1 4 1 1 2 HEX HEAD BOLT 62002000 DECAL SHEET 31000906 EXHAUST COVER 36001000 CLUTCH 23000400 ENGINE SUPPORT ROD 001205 13 6 NUT NYLOCK 23000000 3 8 SQUARE U BOLT 84000010 TRANSMISSION ASSEMBLY 23000100 5 16 U BOLT 36000100 BRAKE DRUM 001616P 13 6 FLAT WASHER 27000200 3 16 X 3 16 X 3 4 KEY 22001100 1 4 OPEN END EYE BOLT 31000706 BAND BRACKET 36000000 BRAKE BAND 001412 1 1 8 5 SPRING 84000000 2 0 31006206 SPACER PLATE 2500020 5 16 NYLOCK NUT 26000700 PLASTIC FASTENER 70002700 RIGHT PLASTIC SIDE PANEL M00531W 7 8 WHITE PLUG 000710 1 4 LOCK WASHER Q33100W ASSY TOGGLE KILL SWITCH 81000600 WIRE HARNESS M01250W 5 CABLE TIE 2400060 10 x 5 8 PLASTITE SCREW 2400160 4 5 8 SCREW 31006306 THROTTLE BRAKE BRACKET 00456 RIVET Not Shown 00457 RIVET WASHER Not Shown 2400080A 8 X 3 8 SCREW 01070 DRIVE SPACER H91470W E CLIP 60004409 JOWNER S MANUAL mm 2 aaa MH 4
5. compe tition rented used under abnormal conditions or subject to abuse misuse neglect or improper maintenance Flexible Flyer is not liable for any damage claim or liability claim personal or otherwise resulting from the operation of this vehicle in any way PARTS LIST Parno Description tem Panno Description H92560W STEERING WHEEL 32012206 STEERING HUB H32503W 1 4 x 1 3 4 HEX BOLT 001203P 1 4 NYLOCK NUT 23000506 STEERING SHAFT 27000300 3 16 3 4 SPRING PIN 70001100 SEAT 30001706 SEAT SUPPORT 22001500 1 4 x 2 1 4 HEAD BOLT 001812 19 32 FLAT WASHER 2400170 6 x 5 8 SCREW 30001906 BRUSH GUARD RIGHT 30001806 BRUSH GUARD LEFT 30002006 BRUSH GUARD UPRIGHT 31001606 BRUSH GUARD BRACE 43000409 148 YELLOW FOAM PAD 43000309 24 YELLOW FOAM 43000509 12 YELLOW FOAM 32010806 WELDED FRAME PURPLE 32001006 RIGHT SPINDLE 32001106 SPINDLE 22001600 1 4 x 3 4 BOLT HEX HEAD 31000206 STEERING TIE ROD 36000400 FRONT WHEEL W BEARING 36000500 REAR WHEEL W BEARING 36000600 DRIVE WHEEL 70001500 11 2 PLASTIC PUSH NUT 70001600 3 4 PLASTIC PUSH 31001706 STEERING BRACKET 26000500 SEAT BELT 35000200 GAS PEDAL SHAFT 25001000 STEEL 3 8 PUSH NUT H32506W 1 4 1 CARRIAGE BOLT 31000806 GAS PEDAL 31001006 GAS PEDAL BRACKET 70000100 PLASTIC FLOOR 70002800 PLASTIC SIDE PANEL 31000606
6. eplacement parts and warranty claims must be handled through an authorized dealer in your locality Tecumseh has an extensive authorized sales and service dealer network See yellow pages of phone directory under Engine Gas PART 2 FRAME The frame and related components are warranted by Flexible Flyer and are applied to any part found to be defective due to material and or workmanship when inspected at the Flexible Flyer factory Flexible Flyer will at its option repair or replace the defective parts to the original purchaser at no charge The warranty periods are as follows from the date of purchase A Frame for 90 days Void if 1 Frame is broken or bent due to abuse underside scraped abusively 2 Wheels are bent or broken due to impact 3 Spindles are bent due to impact 4 Paint is worn off of rear bumper indicating an extra rider 5 Axles are bent out of ordinary position either horizontally or vertically 6 Non Factory altering of engine or its components B Transmission assembly for 30 days C Clutch for 30 days against breakage of its parts No warranty is applied for wear of clutch shoes or clutch bearings due to service D Throttle cable brake cable brake band chain tires seat shocks fasteners and other components are not warranted because due to normal service they are subject to excessive wear and abuse All Warranties are voided if the vehicle has been altered in any way or is used in racing or
7. k the fuel oil mixture for the gasoline being fresh and the proper amount and kind of oil used Replace if questionable 3 Inspect the intake gaskets crankcase seals or gaskets for a leaking condition Use a commercially available crankcase pressure tester and follow the testers recommended test procedure Possible Solutions 1 Make sure toggle switch is turned on and that no wires have been pulled out of housing 2 Check to make sure the safety flag is inserted and that no wires have been pulled out of housing 3 Refer to Tecumseh owner s manual for starting engine MAINTENANCE INFORMATION Brake Adjustment WARNING Before starting the Yerf Pup each time make sure the brake band is adjusted tight on the brake drum This can be accomplished by tightening the nut shown on the brake assembly with a 7 16 Wrench Brake is tight when Brake Band cannot be moved side to side ES Note Do Not over tighten Safety Flag Maintenance 9 Periodic maintenance requires cleaning safety flag assembly NY For smooth operation of safety flag clean 9 housing and flag tip after every 5 hours of use This can be accomplished by cleaning flag tip with a rag and housing with a cotton swab Housing
8. nt necessary to avoid many accidents Be sure that children operating this vehicle can do so safely and that they are supervised at all times Never use near steps driveways steep inclines roadways alleys swimming pool areas or other bodies of water Always wear shoes or sneakers when operating this vehicle Never allow more than one rider The rider should sit on the seat when vehicle is in operation Hot motor covers Do not touch Never alter this vehicle or its motor drive system in any way Never allow children to fill motor with gasoline Fueling and maintenance should be done by adults only Read Tecumseh Engine Operator s Manual for engine starting care and maintenance RULES FOR SAFE DRIVING WARNING Improper use of this vehicle could lead to a serious or fatal accident Allow children to play with this vehicle only when you have determined that they can do so safely Follow all instructions to help your child enjoy this vehicle as safely as possible TEACH SAFETY RULES TO CHILDREN While children can quickly develop the skill necessary to drive this vehicle it is important to remember that their judgement skills are still very immature Unsupervised driving by children can lead to serious injury Before children use the Yerf Dog Pup an adult should carefully evaluate the driving area as well as the children s skill level and ability to drive this vehicle safely Children are not always able to recognize or anticipa
9. o is standing on the vehicle could fall off cause a tip over or block the driver s view A child could be seriously injured 6 Always wear shoes or sneakers when operating this vehicle 7 Never put anything near any moving parts Rotating parts such as motors gear boxes and wheels can snag fingers hair loose clothing etc causing serious injury 8 Do not allow operation of the vehicle when it is on its side or in an upside down position 9 Do not operate the vehicle near flammable vapors gasoline paint thinner acetone liquid wax etc Keep all flammable products in tightly sealed containers and away from the vehicle 10 Do not allow a child to operate the vehicle without proper adult supervision TIRE PRESSURE Often manufacturers of tires will over inflate the tires for a tight seal Make sure the tire pressure is 40 PSI Deflate tires to the specified pressure if needed VEHICLE REGISTRATION AND WARRANTY CONFIRMATION IMPORTANT Please return this information within 10 days of purchase to validate your warranty Return to F F Acquisition Corp YERF DOG Warranty Dept P O Box 1296 West Point MS 39773 Thank you for purchasing this fine YERF DOG product With proper use maintenance and service this cart will bring many years of fun and enjoyment Please complete this vehicle registration and warranty confirma tion form to ensure protection under the terms and conditions of the warranty and to verify ownership
10. of this product To ensure maximum safety while operating your YERF DOG Fun Kart observe the following precautions OPERATE THIS CART OFF ROAD ONLY ADULT SUPERVISION FOR ALL OPERATORS WEAR AD O T APPROVED HELMET PROTECTIVE EYE WEAR AND CLOTHING SECURE LONG HAIR AND LOOSE CLOTHING KEEP ARMS LEGS AND FEET INSIDE THE CART DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL To ensure maximum owner satisfaction and understanding of this product you should READ OWNERS MANUAL BEFORE OPERATING CART REVIEW AND FULLY UNDERSTAND THE CART AND ENGINE WARRANTIES INSPECT THE CART UPON DELIVERY SECURE A COMPLETED COPY OF THIS CERTIFICATE FOR YOUR RECORDS In signing this document the purchaser acknowledges that he she understands the warranty limitations safety and maintenance guidelines outlined above and in the owner s manual and therefore agrees that all riders operators will adhere to these specifications Model No Serial Date of Purchase FirstName Last Name Street Address City State Zip Code Home Telephone Number Parent s Signature Please enclose a copy of your proof of purchase YERF DOG Fun Karts by Flexible Flyer LIMITED WARRANTY The Limited Warranty on this vehicle is in two 2 parts We offer the original purchaser of this product the following warranty PART 1 ENGINE Tecumseh warrants the engine for 1 year not Flexible Flyer See Tecumseh Engine Owner s Manual Engine repair r
11. te hazards even when they have been taught about them There is no acceptable substitute for adult supervision Teach appropriate safety rules to your child before allowing operation of this vehicle These rules should also be reviewed with neighborhood children or other playmates who want to drive this vehicle Do allow any child to drive the vehicle in the street or near moving motorized vehicles Do allow any child to drive near bodies of water such as pools or creeks obstructions such as furniture low tree limbs or play equipment or drop offs such as stairs or decks Do not allow any child to drive the vehicle in the dark A child could encounter unexpected obstacles and have an accident Operate the vehicle only in the day time or in well lit area Teach your child to avoid driving on steep inclines or slopes Restrict your child s driving to areas that are fairly level with gentle inclines or slopes of no more than 10 degrees 9 While driving down a steep slope the vehicle may gain unsafe speed even if the foot pedal is released to stop While driving across a steep slope the vehicle may tilt and tip over The wheels could lose traction causing the vehicle to slip 9 While driving up a steep incline the motor may stop and the vehicle could roll backwards at an unsafe speed 5 Do not operate this vehicle with more than one rider seated on the seating area A child who is not sitting on the seat or wh
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